XBA Installation Guide & Service Manual(En) H6490A-R.cdr
Contents
1. 104 2 4 10 1024 0 182 5 7 2 600bills 81 23 20 _ 3 20 449 5 5 89 400bills 50 8 2 0 gt 5 117 514 63 20015 s s ol 2 N x 2 SKE B 5 amp REI IEEE z ia Y ffo 5 1 55 e 1 50 e L u d 14 11 101 2 4 0 Unit mm inch www ictgroup com tw CN 1 3 Harness Application Interface Used Voltage Usage Harness Table 1 12V DC 12 24 DC 34V DC Power amp Data comm WEL RV705 WEL RS7P02 WEL RM006 kkk Pulse 12V DC Power amp Data comm WEL RV701 Extension Wire CU R961 Normal Power amp Data Comm WEL RV703 Extension Wire WEL RV702 ICT Protocol CCNet RS232 A0 Normal Power amp Data Comm WEL RXBA18 Extension Wire CU R961 GPT Parallel 24V AC Normal Power amp Data Comm 5RBG AA203L1 03 1 JPSTD 12 24 DC Normal Power amp Data Comm WEL RXBA20 ccTalk 12 24V DC CPU Board use 399Axx CPU Board use 399Mxx CPU Board use both 399Axx and 399Mxx www ictgroup com tw Normal Power2. 48 5 4 Low Acceptance 49 5 5 Wrong Credit Output 50 5 6 Motor with Strange 51 5 7 No Diagnostic LED 52 5 8 Bill Acceptor Error Code 53 6 Parts and Assembly Views 6 1 Exploded Views 63 6 2 Circuit Board Overviews 70 7 Model Number 71 www ictgroup com tw e ABA 1 General Information 1 1 Specifications General Acceptance Rate 9896 or greater Note The acceptance rate excludes notes that are dirty wet broken or wrinkled Bill Insertion Four way acceptable Transaction Speed Approx 2 5 s to stack Interface Pulse MDB EU MDB US 0020 ICTOO4U ICT104V ICT106U GPT CCNet JPSTD ccTalk RS232 AO Installation Indoor amp Outdoor Electrical Power Source 12V DC 10 24V DC 10 34V DC 10 24V AC 34V AC 10 Power Consumption Normal Mode Standby 0 15A 1 8W Operation 1 0A 12W Maximum 2A 24W Power Saving Mode Mode 1 Mode 2 15 Operation Environment Operation Temperature 20 C 65 C Storage Temperature 30 C 70 C Humidity 30 95 RH no condensation Mechanical
3. Bill Acceptor XBA Installation Guide amp Service Manual International Currency Technologies Use of Materials Limitations International Currency Technologies Corporation ICT all rights reserved All materials contained are the copyrighted property of ICT All trademarks service marks and trade names are proprietary to ICT ICT reserves the right at all times to disclose or to modify any information as ICT deems necessary to satisfy any applicable law regulation legal process or governmental request or to edit refuse to post or to remove any information or materials in whole or in part in ICT s sole discretion www ictgroup com tw CN 2 Contents 1 General Information T 1 ee E 3 1 2 DIMENSIONS i eer 4 1 3 Harness Application 6 1 4 Eelere e EE 13 2 Software download test 2 1 Download Firmware erer rm 15 2 2 Auto Testing 19 2 3 Component Names 32 2 4 Assembling Procedure 33 3 Operation 3 1 Operation 40 3 2 els c 41 4 riri e 45 5 Troubleshooting 5 1 Introduction uu 46 5 2 Failed to Power Up 47 5 3 Failed to
4. r JPSTD RXD HIT 1 i Bill Acceptor Customer Side RXD T ZEZER 6V JPSTD TXD c Customer Side Bill Acceptor SYNC JPSTD SYNC ZEZER 6V Bill Acceptor Customer Side www ictgroup com tw 44 9 4 Maintenance To make sure the bill acceptor always works smoothly please clean the internal parts regularly To clean the internal parts 1 Press the buttons on the sides of bill path and pull the unit out Figure 73 2 Use a soft dry cloth or towel to clean the bill path and sensors Sensors Figure 74 Maintenance Notice Any improper maintenance will result invalid warranty Recommended Mild non abrasive soap water DO NOT USE Organic solvent Alcohol Volatile liquid www ictgroup com tw 45 2 5 Trouble Shooting 5 1 Introduction Figure 75 INTRODUCTION Check if the unit is flashing in red error Refer to 5 8 Refer to 5 2 www ictgroup com tw 46 9 5 2 Failed to Power Up Figure 76 Faile
5. USB Download Tool 1 0 Ele BA Version Disconnect DAXBANXBASESEVXBAPOO4OTO30000EUA401VRSIHS VXBAP Download Status Set Dip Switch Outside Loading File Size 206 KB m CEET Figure 21 USB Download Tool Y1 0 Ele BA Version Connect USE Disconnect 30000 0401 4 000 0401 71 Download Status Set Dip Switch Dip Switch Loading File Size 206 KB i i 11111111 11111111 22 www ictgroup com tw 2165 4 Connection A PC turn the Press Connect USB Step 5 Display Connect 9 USB Download Tool 71 0 BA Version Connect USB Disconnect 0401 XBAPI Download Status 2 Di ch File Size 206 KB i i 11011111 7919914477 o i USB Connect CheckSum 71FE 2 23 W USB Download Tool V1 0 Fie BA Version Comectuse Disconnect 30000EU 401 9 040 030000 0401 71FE bin Status E Dip Swit Loading File Size 206 KB ii 41111111 Jo Un amp Figure 24 7 Step 6 To
6. 88 E gos RARE Sechs 88 24588 8 40 www ictgroup com tw 2 3 Component Names Figure 41 Bill Box Module Upper Base Module Main Module Lower Base Module Standard Bezel Unit www ictgroup com tw 32 9 2 4 Assembling Procedure 2 4 1 Disassembly Procedure Step 1 Remowve bill box Figure 43 e e Figure 42 Step 2 Step 3 Loosen four screws to remove Remove the cover plate of main unit the bezel Figure 44 Figure 45 www ictgroup com tw DEM Step 4 Step 5 Loosen four screws to remove cpu Press the snap on both left and right board sides to remove the upper base Figure 46 Figure 47 Step 6 Step 7 Loosen two screws to remove the Loosen four screws to remove Lower Base transmission module Figure 48 Figure 49 www ictgroup com tw 34 Step 8 1 Remove the sensor unit top cover 2 Remove Upper Base Waterproof Foam Remove Upper Base Baffle Board Waterproof Foam Baffle Board Sensor Board Figure 50 3 Disassembly IR LED Sensor mirror 4 Disassembly security hook Figure 53 35 www ictgroup com tw 9 4 7 Step 9 1 Loosen three screws
7. 13 ja E 15 De 2 30 BLK 15 2 www ictgroup com tw PEDEM 0 1 5 o Figure 14 ccTalk 12 24V DC Normal Power amp Data Comm WEL RXBA21 BLK 15 2 lt d GZ 16 2 17 3 4 19 5 A E 20 Na 6 5 EN EI 2464 22AWG 3C CABLE ko a NN Vevaxe M1V199 Vax s E Dy du du E E MAAN CCTALK DATA 12 24V DC INPUT PIN 3 RED 12 24V DC INPUT PIN 19 WHITE CCTALK DATA PIN 8 BLACK PIN 20 BLACK www ictgroup com tw ED 1 4 Bezel Styles Standard Bezel Part Number A421900 R L 84 5 3 33 1 B 83 3 27 4 116 4 57 CN DD 909 8 0 31 50 8 2 00 78 3 07 102 4 02 9 0 35 9 Two Side Bezel Metal Part Number 3RMB FAC45000 84 5 3 33 83 3 27 116 4 57 8 0 31 2 0 78 3 07 102 4 02 19 ABA Figure 15 Figure 16 L 24 5 1 0 48 7 1 9
8. Ground MOLEX 5557 6R 2464 22AWG 6C CABLE 8 SON 2 MOLEX 5559 06 PIN1 BLUE PIN2 YELLOW PIN3 PURPLE PIN4 ORANGE PINS RED Sky Bia MOLEX 5559 6R BACK VIEW MDB_WAKE_UP_EN MDB_MASTER_RXD MDB_MASTER_TXD PIN3 BLUE PIN6 ORANGE PIN14 RED PIN17 PURPLE PIN20 YELLOW PIN28 GREEN 12V INPUT MDB MASTER RXD MASTER TXD nmm X le jie BLK 15 2 www ictgroup com tw Interface Used Voltage Mode Figure 6 Usage MDB 34V DC Normal Power amp Data Comm WEL RMO006 AWE PIN 4 ORANGE MDB_MASTER_RXD MOLEX 5559 06P PIN 5 RED MDB_MASTER_TXD BACK VIEW PIN 6 GREEN Groud 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MOLEX 5557 6R MOLEX 5559 06P PIN 1 BLUE PIN 2 YELLOW PIN 4 ORANGE MDB MASTER RXD MOLEX 5557 68 SN A Ge F MDB_MASTER_TXD BACK VIEW 5 E Interface Used Voltage Mode 900W TAM aan Are PIN 6 ORANGE MDB MASTER RXD PIN 14 RED MDB MASTER TXD PIN 16 YELLOW 34VDC Power Return PIN 23 BLUE PIN 28 GREEN HORN 30 Figure 7 Usage Pulse 12V DC Normal Power amp Data Comm WEL
9. 105 jet A 06 Mask Led Test gt 85 E F 07 Stacker Test Tee 08 Pulse Test Testing 0401 9 09 Dip Switch Test Progam CheckSUM 15 10 Stacker Open Test F 11 Optical anti stringing desi Waiting fof F 12 Flash Test Waiting for Te gt Standard CheckSUMT Undefine Waiting for Test 5 h r Undefine Waiting for Test gt AODE Undefine Waiting for Test 23 Motor Plus Speed Undefine Waiting for Test 81 81 Undefine Waiting for Test 28 NSW Ue Undefine Waiting for Test Undefine Waiting for Test 51 61 Undefine Waiting for Test Message Issue Testing YEE EYED won E gESERESERES 888 8 Pulse signal Testing in Progress Figure 37 www ictgroup com tw 2 8 2 g Step 12 Dip Switch Test Please turn on off the DIP switch according to the message at the bottom left corner EBE 2 USB Connected A Serial number Choose UART Connect USB 115299 5 8 1 21 Test Items System Version IG 01 Fram Test crz posa 02 0 F 03 Motor Test F 04 Calibration Test 05 Bill Test orosoooo iv 06 Mask Led Test Judge Version 07 Stacker Test 9401 1 MITI iv 08 Pulse Test ii 09 Dip Switch Test Program CheckSUM 10 Stacker Open Test bosseg _ Ak Test Statu Test01 OK 102 Test03 OK 5104
10. DEL Test Items Tost Statue 5 Versi 01 Fram Test Test01 OK 0210 Test Test02 0K F 08 Motor Test TestO3 OK 04 Calibration Test Test04 OK Press iv 05 Bill Test Test05 OK LEE 06 Mask Led Test 5106 fm F 07 Stacker Test 07 pua iv 08 Pulse Test 5108 iv 09 Dip Switch Test 5109 iv 10 Stacker Open Test Testing now iv 11 Optical anti stringing desi Waiting for Test iv 12 Flash Test Waiting for Test Standard CheckSUMT Undefine Waiting for Test oc Undefine Waiting for Test A DE Undefine Waiting for Test Motor Plus Speed Undefine Waiting for Test 81 81 Undefine Waiting for Test ed sa Undefine Waiting for Test Undefine Waiting for Test 61 61r Undefine Waiting for Test Message Issue Testing puse m T SSS Please remove stacker box aes Bu 2958858558 wir ir e de dr we ir m E 20052 8 8 Program CheckSUM Banaue 88 55 55 38 8 Ee SE 555844 Figure 39 Step 14 Optical anti stringing design Test test Optical anti stringing function It will appear if error happens www ictgroup com tw 30 Step 15 Flash Test There will be error message in the Test information H the read write error happens The Issue shows the result after the entire test KBE 172 USB Connected Serial number 45 6 Te
11. Test05 OK Test06 OK Test07 OK Test08 OK Testing now Waiting for Test iv 11 Optical anti stringing desi Waiting for Test iv 12 Flash Test Standard CheckSUM I Undefine poe Undefine soot Undefine Motor Plus Speed Undefine 81 81 Undefine Motor Minus Speed Undefine 61 61 Undefine Message Waiting for Test LED Waiting for Test Waiting for Test Waiting for Test Waiting for Test LEDs Waiting for Test Waiting for Test Waiting for Test Waiting for Test Issue Testing l8ll8L8l a88 8 P ENDE Please set DIP SW8 1 to ON the other set to OFF 29 Test information Save Date 1 6 Blue 3880 gt 12 M on EES S 9 ogg TP5889 8558 CO 4 CO CO Ge morc ARA de de de de de e de de dei lt md 8 KT de de de de de de de 828 2237 saan S 38 www ictgroup com tw 2 Step 13 While testing 710 Cash box Test please remove and reinstall the cash box according to the message at the bottom left corner XB AProdnctTest Top 172 USB Connected Serial number 69999999043 a e iari 5 LEDE 88 gt gt 12 88 gt 96 21 Choose UART Conne Error pass LED Blue 28 gt 14 88 gt
12. Bill Box Capacity Approx 200 bills 400 bills 600 bills Weight Approx 1 5kg Outline Dimension Refer to page 4 Bill Accepted Width 62 77mm adis www ictgroup com tw PEDEM 2 1 2 Dimensions 9 Two Sided Bezel Figure 1 a 104 2 4 10 gt 180 7 1 600015 83 3 27 l 147 5 79 400bills 50 8 2 00 8 Ed 115 4 53 200bills i1 S 1 0 5 Less E 132 5 2 11614 57 1154 5 197 21 H 238 5 9 39 JE 83 3 27 100 7 3 97 Two Sided Bezel Metal Figure 2 104 2 4 10 83 3 27 T 180 7 1 600 bills 50 8 2 00 B L 147 5 79 400 bills e gt 115 4 53 200 bills T T 5 a 5 e TS wj io is TS a I Unit mm inch www ictgroup com tw 4 42
13. amp Data Comm WEL RXBA21 Interface Used Voltage Figure 4 Usage MDB 12V DC Power amp Data Comm PIN 1 BLUE 6 PIN 2 YELLOW 3 PIN 3 PURPLE PIN 4 ORANGE PIN 5 RED PIN 6 GREEN MOLEX 5559 06 BACK VIEW WEL RV705 DB WAKE UP EN MASTER RXD MASTER TXD MOLEX 5557 6R 2464 22AWG 6C CABLE SOZAH TAMH gan ACL Od 5559 06 PIN 1 BLUE 4 PIN 2 YELLOW PIN 3 PURPLE PIN 4 ORANGE MOLEX 5557 68 PIN 5 RED BACK VIEW 6 GREEN 1 Interface MDB WAKE UP EN MDB MASTER RXD MDB MASTER TXD PIN 3 BLUE 6 ORANGE PIN 14 RED PIN 17 PURPLI PIN 20 YELLO PIN 28 GREEN 12V INPUT MDB MASTER RXD MDB MASTER TXD MDB WAKE UP EN dee meena eens Used Voltage BLK 15 2 Figure 5 Usage MDB 12 24V DC Power amp Data Comm PIN1 BLUE II 5 2 YELLOW 2 00 PIN4 ORANGE 5 RED PIN6 GREEN MOLEX 5559 06P BACK VIEW WEL RS7P02 DC 12 24V INPUT Ground WAKE UP EN MDB MASTER RXD MDB MASTER TXD
14. xog 180 SINPON eseg 9 9 41 69 www ictgroup com tw PEDEM 42 6 2 Circuit Board Overviews Figure 99 LI LED BOARD 3BA RSS399Gxx INPUT SENSOR 3BA RAA399Gxx 3BA RSS399Fxx SENSOR BOARD 3BA RAA399Fxx Aer tix zb 3BA RSS399Hxx es 3BA RAA399Hxx ka Ver 02 MADE IN TAIWAN um i m WEL RXBA07 FFC RG12070 WEL RQ705 MOTOR DECODER CPU BOARD CPU BOARD 3BA RSS399Exx 3BA RSS399Axx 3BA RSS399Axx 3BA RAA399Exx 3BA RAA399Axx 3BA RAA399Axx or or 3BA RSS399Mxx 3BA RSS399Mxx 3BA RAA399Mxx 3BA RAA399Mxx WEL RXBA02 55355805 55355405 mum www ictgroup com tw 70 7 Model Number Configuration 0 gt gt lt IK x gt Fe A BCDEF J A Model E Coating method Customer B Voltage F Interface J Software Version C Bill Box Capacity G Currency D Bezel Metal Frame H Denominations A Mode Code Model XBA XBA Series Table 9 B Voltage Voltage DC 12V DC 24V DC 34V Table 10 Bill Box Capacity 200 Bills 400 Bills 600 Bills Table 11
15. Choose ConnectusB ce Test Items Test Status iv 01 EEProm Test Waiting for Test 0210 Test Waiting for Test F 03 Motor Test Waiting for Test iv 04 Calibration Test Waiting for Test F 05 Stacker Open Test Waiting for Test 06 Mask Led Test Waiting for Test F 07 Stacker Test Waiting for Test iv 08 Dip Switch Test Waiting for Test RDUM Undefine Waiting for Test Undefine Waiting for Test Undefine Waiting for Test Undefine Waiting for Test Standard CheckSUM Undefine Waiting for Test Undefine Waiting for Test DF Undefine Waiting for Test Motor Plus Speed Undefine Waiting for Test Undefine Waiting for Test Undefine Waiting for Test Undefine Waiting for Test Undefine Waiting for Test Message Issue Idle Motor Minus Speed Please choose COM from your computer setting and then click on Choose COM Figure 28 19 www ictgroup com tw 9 4 7 4 Step 2 Enter the version and CheckSUM of this auto test tool EBA 2 USB Comnected Serial number Test information Save Date ou cho Test Status Waiting for Test Waiting for Test Waiting for Test 04 Calibration Test Waiting for Test 05 Bill Test Waiting for Test v 06 Mask Led Test Waiting for Test W 07 Stacker Test Waiting for Test v 08 Pulse Test Waiting for Test 09 Dip Switch Test Waiting for Test 10 Stacker Open Test Waiting for Test 1
16. D Bezel Metal Frame Bezel Metal Frame Standard Bezel Two Sided T Bezel Two Sided Metal Standard Bezel Two Sided Standard Metal Frame Table 12 71 www ictgroup com tw PEE 2 E Coating method Coating method PVD Non PVD Table 13 Interface MDB Pulse 002 ccTalk GPT Parallel JPSTD CCNet RS232 A0 Table 14 G Currency EU Euro H Denominations Denominations 1 Denomination 2 Denominations 3 Denominations 4 Denominations 5 Denominations 6 Denominations 7 Denominations Table 15 1 Customer Code Customer Table 16 J Software Version 00 99 www ictgroup com tw 479 Taiwan International Currency Technologies Corporation Ji Hong Building No 24 Alley 38 Lane 91 Nei hu Rd Sec 1 Taipei Taiwan R O C Tel 886 2 2797 1238 Fax 886 2 2797 1634 sales ictgroup com tw For Sales rma ictgroup com tw For Customer Service Website www ictgroup com tw www ictgroup com tw www ictgroup com tw 2013 International Currency Technologies Corporation V 2 0 Part Number H6490A R
17. Module of Bill Box Bill Box Top Cover A42180 R Positioned lens A42170 R G11580 R Bill Pressed Board Tensional Spring of Bill Pressed Board 0 3x3 0x10T J11160 R 1 4 Nylon Ball C20280 R A2202A R Pick Slider B10860 R Door Link G12040 R Tensional Spring of Door Link A4216A R Bills Supporting Board A4215A R Bill Box Door Plate C23760 R Scissors G12710 R AN A Vortex Spring B15060 R Scissors Spindle 510010 2 Type Ring Bill Box Sticker 140 x 67 mm w A N N W A AA A A ja TA v lt wasa ws B15190 R Door Link Spindle WN A N V G1038A R Bill Box Module 400P yA Figure 97 5 Spring Table 7 68 www ictgroup com tw ABA Bill Box Module 600P ER r 3 www ERN 86 o4nDi 0 1 E JapJQ 4 098018 HOLLER 86019 Jequinu Buudg 581088125 ur 4000 Bury ed 3 73 leg UOJAN 101x0 x 0 pueog Duude jeuorsue ejpuidg 51055126 000 sg 1000 18109 dol Sua peuonisod pueog pesseig uoyng 18409 dol uonejjeddy a s 5 a 3 3
18. RV701 AMP 172340 1 LOZAH T3AME D PIN 1 YELLOW PIN 2 GREEN PIN 5 RED 12V DC INPUT PIN 7 BLUE CREDIT_RELAY PIN 8 PURPLE CREDIT_RELAY C OM AMP 172340 1 PIN 9 ORANGE BACK VIEW www ictgroup com tw CREDIT RELAY COM PIN 2 BLUE CREDIT RELAY N O PIN 3 RED 412V DC INPUT 4 YELLOW INHIBIT PIN 18 GREEN INHIBIT PIN 20 ORANGE BLK 15 2 9 Interface Used Voltage Figure 8 Usage Pulse 12V DC Extension Wire for WEL RV701 ICT Protocol CCNet RS232 Normal Extension Wire for WEL RXBA18 WEL RU961 AMP 172332 1 4 817 172340 1 BACK VIEW Interface 2464 22 AWG 6C CABLE L L96Y NO ACL Used Voltage Mode Figure 9 Usage Pulse 24V AC Normal Power amp Data Comm WEL RV703 AMP 172340 1 PIN 4 BLUE AMP 172340 1 BACK VIEW PIN 2 YELLOW PIN 5 PURPLE PIN 5 GREEN PIN 7 ORANGE PIN 8 RED 22 AWG 6C CABLE AC 24V WEL RV703 INHIBIT CREDIT_RELAY N O CREDIT RELAY COM 24V AC RET 24V PIN 1 PURPLE PIN 2 BLUE PIN 4 YELLOW PIN 16 ORANGE PIN 18 GREEN PIN 23 RED CREDIT_RELAY COM
19. Test iv 10 Stacker Open Test Device Version T030000 Judge Version Program CheckSUM Test Status Test01 OK 102 Test03 0K Testing now Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Fe iv 11 Optical anti stringing desi Waiting for Test iv 12 Flash Test Standard Undefine P ODE Undefine A DE Undefine Motor Plus Undefine 81 81 Undefine Undefine BE Undefine 61 61 Undefine Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Message Issue Testing www ictgroup com tw 24 Test information Save Date 2 33 Step 7 The message shows at the bottom left corner KBE 2 USB Connected Serial number 600000000453 fo z Choose UART Connect USB 115200 E 8 1 v System Version IcTxBaPoos ICTxBaPoos Standard CheckSUM Undefine po Fe Motor Plus Speed 81 81 Motor Minus Speed T yr define 61 61 undefine Message Issue Testing Test Items Test Status F 01 Fram Test Test01 OK 0210 Test Test02 0K 03 Motor Test Test03 OK 04 Calibration Test 5104 05 Test Testing now iv 06 Mask Led Test iv 07 Stacker Test
20. bv inserting notes 59 www ictgroup com tw PEDEM 2 5 8 7 Five Flashes Figure 89 Five Flashes Stacker Open Remove notes from the stacker Is the problem solved NO Check Stacker Open Sensor Unit Is the problem solved Replace CPU Board Test unit by inserting notes www ictgroup com tw 60 9 5 8 8 Six Flashes Six Flashes Stacker Error Remove bills and reset Unit Is the problem solved NO Is stacker cap in position Make sure stacker cap NO is in position YES Replace Stack Sensor Board Is the problem solved NO Replace Stacker Motor Assembly Test unit by inserting notes 61 90 YES YES www ictgroup com tw 5 8 9 Seven Blinks Figure 91 Seven Flashes Motor Error Is there anything blocking the bill path Replace Drive Motor Module Is the problem solved YES Replace CPU Board Test the unit by inserting notes www ictgroup com tw 62 yu v 4 6 Parts and Assembiv Views 6 1 Exploded Views XBA Main Module gt EECH Part number Appellation Quantity 3RMB CAS18000 XBA Main Module 3RMB UPX18001 XBA Upper Base Module 3RMB DWN24001 XBA Lower Base Module 3RMB CAS17000 Stack Module 3RMB FAC40000 Standard Be
21. for Test Waiting for Test Waiting for Test Waiting for Test Test information Save Date BA reset please click on Start Test amp to continue testing 21 30 www ictgroup com tw Step 4 Press the Start test button the tool starts testing in order EBA Proinetlestiopi 127 USB Connected Test information Save Date COM1 gt Em System Version 01 Fram Test Ferro iv 0210 Test M 08 Motor Test F 04 Calibration Test fr se E 05BilTest F 06 Mask Led Test 07 Stacker Test Fu iv 08 Pulse Test 09 Dip Switch Test Program CheckSUM 10 Stacker Open Test Test Status Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test iv 11 Optical anti stringing desi Waiting for Test ove iv 12 Flash Test Waiting for Test Standard CheckSUM Undefine fone Undefine AODE Undefine Motor Plus Speed Undefine 7 7 Undefine Undefine EE Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test 0 0 Undefine Message Waiting for Test Issue Idle BA reset please click on Start Test to continue testing Figure 31 www ictgroup com tw 22 4 Step 5 01 Fram Test 021 Senso
22. iv 08 Pulse Test 09 Dip Switch Test iv 10 Stacker Open Test E 11 Optical anti stringing desi Waiting iv 12 Flash Test E BEES EE m g EU EE ess gio zm 8 SEESEESES CO OO 85888 v e de d dr de VV de 2288595 8 Undefine Undefine Undefine Undefine Undefine SS A A A A A Si AAA g gt ON N QO NO N S 25 34 www ictgroup com tw ________________ Step 8 Bill test Please insert any Banknote for Accept Testing KBE 2 USB Connected Serial number oam fo 1 Choose UART Comec USB Sites Etror pass LEDE Blue 388 gt 12 REB ELIT Test Items est Status ICTXBAPOO4 iv 01 Fram Test Test01 OK F 0210 Test 102 GEES 03 Motor Test Teenz orosooo 2 04 Calibration Test Test04 OK Preso iv 05 Test Testing now em iv 06 Mask Led Test Waiting for Test fmm F 07 Stacker Test Waiting for Test pua 08 Pulse Test Waiting for Test 09 Dip Switch Test Waiting for Test F 10 Stacker Open Test Waiting for Test F 11 Optical anti stringing desi die for Test F 12 Flash Test Waiting for Test Standard CheckSUM Undefine Waiting for Test J
23. set the DIP Please select Set Dip Switch And selecting DIP Outside is a side DIP Inside is an internal DIP Press Download www ictgroup com tw www ictgroup com tw USB Download Tool 1 0 Fie BA Version Connect USB Disconnect Download Set Dip Switch File Size 206 KB RL OK Downloading OK Verifying OK E been fe Download succeed Total Download Time 12 seconds IT m Wm m mima EEN 25 BA Verson Connect lem 3 Download 1 set Dio Switch Loading Erasing Downloadi Verifving i m amp QN JSB Connect Download succeed 71FE Figure 26 18 PEDEM S 2 Step 7 Download Success Step 8 After rebooting BA Step 9 BA Version gt Read Version Check BA Version amp Checksum 9 2 2 Auto Testing Tool 2 1 1 Connection Preparation before start A XBA Auto test tool B Connection cables WEL RXBAOG WEL RHP57 C Power source D PC OS Windows Win7 E XBA calibration card Figure 27 Leann Wi POWER WEL RV701 5 1 Step 1 Start the tool and make sure the version is the latest one XBA POINTE TONY A 27 e 5124 number 5 6 Test information Save Date coa
24. to remove the Lower Base cover Lower Base cover 2 Remove Lower Base Water Proof Rubber Loosen three screws to remove the LED board LED Board Figure 54 3 Loosen four screws on the side to remove the Lower Base Gear Cover Plate edis Water Proof Rubber kem www ictgroup com tw 36 e e 1 E E 1 Figure 55 j ei 56 9 4 Loosen two screws to remove Lower Base Waterproof cover CH x EE Sg HITS Figure 57 5 Remove two Plastic Axle Bush to take rubber wheels out Figure 58 www ictgroup com tw CN Step 10 1 Disassembly transmission module Loosen screw to remove Sensor board LED Board Figure 59 3 Loosen four screws to remove Bill Sending Motor Set Figure 61 www ictgroup com tw 38 2 Loosen two screws to remove Block structure Rails Figure 60 4 Remove E ring Pull the Belt Axle out Remove Belt Roller Figure 62 9 5 Rise Stacker Board up Remove 6 Loosen three screws to remove E ring Remove Stacker Board Stacker Motor Figure 63 Figure 64 7 Remove E ring Pull the Belt Axle out Remove Belt amp Belt Roller Figure 65 2406
25. 1 Optical anti stringing desi Waiting for Test Waiting for Test Waiting for Test Undefine Waiting for Test Undefine Waiting for Test der Plus Undefine Waiting for Test Waiting for Test Undefine Waiting for Test Undefine Waiting for Test 0 0 Undefine Waiting for Test Message Issue Idle Motor Minus Speed BA reset please click on Start Test to continue testing Figure 29 www ictgroup com tw 20 Step 3 Press Connect USB Message at upper left corner becomes USB Connected It means the connection is successful Turn off and turn on the BA and then the tool reads BA program version shows the test items it will perform Pro nctTestT001y 12 System Version ms 01 Fram Test 02 10 Test 03 Motor Test 04 Calibration Test 05 Bill Test 06 Mask Led Test 07 Stacker Test 08 Pulse Test 09 Dip Switch Test 10 Stacker Open Test Test Status Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test 11 Optical anti stringing desi Waiting for Test 12 Flash Test Undefine Undefine Undefine Undefine Undefine Undefine Spesdi j i defina 9 Message Undefine Issue Idle Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting
26. 2 107 4 21 L 33 1 30 41 5 1 63 1510 59 12 40 49 Unit mm inch www ictgroup com tw PEDEM 2 9 Part Number A422000 R 102 4 02 81 2 3 20 153 3 6 04 117 5 4 63 106 3 4 18 www ictgroup com tw fl i JO D 7 9 0 31 50 8 2 0 78 3 07 84 8 3 34 414 30 5 1 20 Figure 17 12 5 0 5 39 1 54 Unit mm inch ABA 2 Software download and test 2 1 Download Firmware 2 1 1 PC BA XBA USB Download Tool V1 0 E Step 1 Select Firmware File File Open Download Status Set Dip Switch Figure 18 Step 2 zno onse emam Select Firmware File 8 Press Open ProductTestTool V1 1 9446 AR 050000 0401 71 FE bin 9 Am 5 m wem EE T Figure 19 XBA USB Download Tool 1 0 Step 3 Ele BA Version After opening screen will display Connect USB rm the file size and Checksum Download File Size 206 KB i 11111111 11111111 Figure 20 www ictgroup com tw 15 PEDEM 2
27. 29850 R Belt Roller T20 Type O J11140 R Bearings 740ZZ D7Xd4X2 5 A4198000 R Bill Stacking Structure Pedestal 25 C2397000 R Right Scissors Unit c C2398000 R Left Scissors Unit 9 3RMB MOT21000 Stacker Motor A 3RMB MOT20000 Bill Sending Motor Set Right 3RMB MOT22000 Bill Sending Motor Set Left A42020 R Stacker Board 55399 Cash Box Sensor Board A42000 R Block structure Rails R 2 14 18 42010 Block structure Rails L 20 17 28 16 Figure 95 F12020 R Spur Gears M0 7X12T D type B15160 R Belt Axle Type D 30 B15140 R Belt Axle Type D 25T B15150 R Belt Axle 207 A42050 R Leler Mount A42040 R Press Roller G11170 Spring E50460 R Belt 140MXL 4 8W Table 5 A42250 R Plastic E3 E Type Ring 3mm www ictgroup com tw ABA Bill Box Module 200P 96 9116I4 9 CL 0 6 E 2 08 614 V8 019 GEATA A 4 098018 54 11441 Jequinu ed 3 23 ajpurds 2000 79 X Op 194015 119 sg Buudg 2004 Jo Buds jeuolsuay 1000 leg UOJAN pl L01X0 X 0 pieog passald jo Buudg jeuoisuay p1eog 8 suaj peuonisod 4000 16102 dol xog xog jig Jo ejnpojy eseg uonejjeddy g ojqel L 67 www ictgroup com tw Part number Appellation A42110 R A4214A R Bottom Base
28. CREDIT_RELAY N O Nn l I 4 5 3 m BLK 15 2 N R D x M col 5 www ictgroup com tw PEE Figure 10 Interface Used Voltage Mode Usage Pulse 24V AC Normal Extension Wire WEL RV702 AMP 172332 1 Ave ON PIN 2 YELLOW INHIBIT PIN 4 BLUE CREDIT RELAY N O PIN 5 PURPLE CREDIT RELAY PIN 5 GREEN INHIBIT 7 172340 1 DIS RED BACK VIEW Figure 11 Interface Used Voltage Usage ICT Protocol CCNet Power 8 Data Comm RS232 A0 WEL RXBA18 PIN 1 YELLOW INHIBIT 1 PURPLE CREDIT RELAY COM PIN 2 GREEN INHIBIT 2 BLUE CREDIT RELAY N O PIN 5 RED 12V DC INPUT 3 RED 12V DC INPUT PIN 7 BLUE CREDIT RELAY N O 4 VELLOW INHIBIT PIN 8 PURPI CREDIT RELAY COM 172340 1 PIN 9 ORANG BACK VIE AMP 172340 1 kn 2 DC 12 24V WEL RXBA18 X vlt bel l Ka NI H mS PIN 10 YELLOW T PIN 25 RED PIN 3 e PIN 26 WHITE PIN 5 5 PIN 27 BLACK ICT PROTOCOL WEL RXBA18 ka BLK 15X2 www
29. Stacker Test E 08 Pulse Test F 09 Dip Switch Test Program CheckSUM L 10 Stacker Open Test ve 11 Optical anti stringing desi Waiting fo 61 61r Undefine Waiting for Test 8888 soot 12 Flash Test Waiting Hed Sp EN Standard CheckSUM I Undefine Waiting for Test ene kone Undefine Waiting for Test EB E gt 81 ODE Undefine Waiting for Test Eon M gt 2 Moto Ps Speed Undefine Waiting for Test 05 ned 43 S 81 81 Waiting for Test 88 2 asa sa Undefine Waiting for Test 1 Undefine Waiting for Test ok 1888 858 13888 Message Issue Testing 8 Mask LED Testing in Progress Figure 36 Step 10 Stacker Test Automatically perform stacking for one time it will be listed as NG if error happens 27 www ictgroup com tw 2 Step 11 Pulse Test Please check if the pulse the correct and press OK or NG in the pop up window p Pr Yw USB Connected Serial number 94s Test information Save Date LED6 Blue gt 12 902 gt 96 1 21 Choose UART Connect USB Error pass LED7 gt 14 gt 80 BASS Test Items Test Status 8 boren iv 01 Test Test01 gt 12 E 0210 Test Test02 38 gt 08 Motor Test Test03 38 F 04 Calibration Test Test04 33 Gross F 05 Bill Test
30. Test the unit by inserting notes www ictgroup com tw 50 9 5 6 Motor with Strange Sound Figure 80 Motor with Strange Sound Make sure belts pulleys and wheels are in position Is the problem solved NO Replace Drive YES Motor Assembly Test the unit by inserting notes 51 www ictgroup com tw 2 5 7 No Diagnostic LED Status Figure 81 Diagnostic LED Status Can power be applied to the unit Refer to 5 2 Failed to Power Up Replace CPU Board Is the problem solved Replace LED or Sensor Board Test the unit by inserting notes www ictgroup com tw 52 5 8 Bill Acceptor Error Code Figure 82 Flash Diagnostic LED ONE Red Bill Jammed See 5 8 1 Disabled From The System TWO Red See 5 8 2 THREE Red General Sensor Error See 5 8 3 THREE TWO Hook Sensor Error See 5 8 4 THREE FOUR Fish Sensor Error See 5 8 5 Astringing attempt has been FOUR Red detected See 5 8 6 FIVE Red Stacker Open See 5 8 7 SIX Red Stacker Error See 5 8 8 SEVEN Red Motor Error See 5 8 9 53 www ictgroup com tw 5 8 1 One Flash Figure 83 One Flash Bill Jammed Clean the bill path Is the problem solved Check hook sensor Is the problem solved Replace Sensor or LED Board Test the unit by inserting notes www ic
31. art number Appellation Quantitv 19 M4189000 R Lower base Module SS399Gxx LED Board A42070 R Roller D Type Z51310 R Lower Base Water Proof Rubber 18 F11250 R Type Gear MO 7xT10xW2 F10880 R Type Gear M0 7x T25xW2 17 F10940 R Type Gear M0 7x T15xW2 2 41960 Optical Shutter A41910 R Lower Base Waterproof cover 2 41940 Lower Base Gear Cover Plate Right E 531240 M3x4 Type Screw Black Zinc Plated A41950 R Lower Base Gear Cover Plate Left det d A35390 R Plastic Axle Bush B15130 R Front Roller Axle 10020 E3 E Type Ring 830750 3 8 Self tapping Screw Black Zinc 21 Plated TP2 251300 Lower Base Water Proof Rubber 7 A41900 R Lower Base Cover NUE 9 5 30660 M3 8 Screw with washer m E i 251320 O ring P3 A41970 R Waterproof cover light guide Figure 94 www ictgroup com tw 65 66 A Stack Module Part number Appellation Quantity 531430 M3x20 Round Head Screw with washer 531700 M3x30 Round Head Screw with washer 0 69 3 Z50530 R Anti skid Rubber 11 S10020 Type Ring 830750 23 8 Self tapping Screw Black Zinc Plated TP2 E 530660 M3x8 Screw with washer A20740 R Belt Roller T30 Type D F10880 R O Type Gear M0 7x T25xW2 26 21 A
32. d to Power Up Make sure the input voltage is 12V DC Make sure the harness connection is correct Can power be applied to unit 15 there any pin or harnesses missing YES Replace CPU Board Replace Power Line Test the unit by inserting notes www ictgroup com tw 47 PEDEM 2 5 3 Failed to Communicate Figure 77 Failed to Communicate Is the connection to PC correct Can power be applied to unit Is unit programmable Reload the program Replace CPU Board Replace CPU Board Is the problem solved Test the unit by inserting notes www ictgroup com tw 48 22 ABA 5 4 Low Acceptance Figure 78 Low Clean the bill path Make sure the program is the latest version Is the problem solved Is the problem solved Replace LED Board Is the problem solved YES Test the unit by inserting notes NO Please contact ICT for technical support 49 www ictgroup com tw DEN 2 5 5 Wrong Credit Output Flgure 79 Wrong Credit Output Is credit multiplier used by the host NO Verify credit output independently Check DIP Switch for proper setting Check firmware for the denominations Is the problem solved NO Replace Dip Switch YES Is the problem solved Replace CPU Board
33. e Inhibit Low High Active High Low 41 www ictgroup com tw PEDEM 2 MDB Interface Figure 68 5 12VDC Loch s l MAISTER RXD TXD gt 1 4 Bill Acceptor Customer Side WENT 5 12VDC MASTER TXD RXD FT lt ES TEE Hi gt TR ON OFF Bill Customer Side ccTalk Interface Figure 69 ccTalk DATA FD RXD Bill Customer Side www ictgroup com tw 42 ICT Interface Figure 70 TXD TXD 1K i RXD gt gt Bill i Customer Side RXD L_ D ON Lo TR OFF Bill Acceptor x Customer Side GPT Parallel Interface Figure 71 H 1 ke 12V Serial to Parallel VEND1 4 TXD Converter INHIBIT Bill Acceptor H 1 gt Customer Side GPT System 3 www ictgroup com tw PEDEM 2 JPSTD Interface Figure 72
34. ictgroup com tw 10 GPT Parallel Mode ABA Figure 12 Usage Normal Power amp Data Comm MOLEX 51004 7P PIN 1 BLUE PIN 2 YELLO PIN 3 WHITE PIN 4 ORANGE CH4 PIN 5 RED INHIBIT PIN 7 GREEN SRBG AA203L1 03 1 2464 24AWG 6C CABLE MOLEX 51004 7P X 15 0 248 6 3 s 13 123 ph MOLEX 15 0 248 6 3 F Interface 2464 24AWG 4C CABLE 149 1818184 PIN 1 BROWN PIN 2 BLUE PIN 9 BLUE 24VAC Neutral 24VAC HOT 24VAC HOT PIN 2 BLUE PIN 9 BLUE Used Voltage PIN 3 WHITE PIN 4 RED PIN 6 PURPLE PIN 10 amp 18 BLACK PIN 14 BLUE PIN 16 BROWN PIN 23 BLUE INHIBIT MDB RXD MDB TXD 24VAC Neutral 24VAC_HOT Figure 13 JPSTD 12 24V DC Power amp Data Comm JST XLR 08V PIN 1 RED PIN 5 GREEN PIN 6 BLUE JST XLR 08V BACK VIE WEL RXBA20 2464 22AWG 5C CABLE PIN 4 YELLOW PIN 8 ORANGE Ocvaxe Ta 5 Vax 12 24V DC INPUT JPSTD SYNC PIN 6 YELLOW PIN 7 GREEN PIN 9 BLUE PIN 23 RED PIN 28 ORANGE 11 St M 6 ff
35. oc Undefine Waiting for Test AODE Undefine Waiting for Test Motor Plus Speed Undefine Waiting for Test 81 8 Undefine Waiting for Test 3 Undefine Waiting for Test Motor Minus Speed qofine Waiting for Test 61 61 r undefine Waiting for Test Message Issue Testing st Please insert any Banknote for Accept Testing 55 SELER EE 28 8 de de e de e e e de de de dei SSES Program CheckSUM Qus v CO 4 CO 22222 5 8 N 00000 8 o on ____ See 8883238 e wir dr de dr sr de S 35 www ictgroup com tw 26 Step 9 Mask LED Test Please check if the LED flashed the correct color and press OK or NG in the pop up window Gr GIE UsBCoweded Serial number 9999999355 a Test information Save Date LED6 Blue 12 96 Choose UART Connect LED7 Blue 115200 E 8 1 gt i Test Items Test Status 6 gt 50 Serie 6 O1 Fram Test 15 AH 1 zz 16 LR IG F 0210 Test 217 gt 85 08 Motor Test 258420 levice Version 5 15 gt 89 E ES 2 ill Te 3 T030000 18 AEN gt 64 F 06 Mask Led Test 2 58 MI 65 uc F 07
36. r Test 03 Motor Test It will appear if error happens KBE Prodactiestiool 2 USB Connected Serial number 000000453 cov Ehoose LIART 115200 E 8 1 z Test Items System Version IG 01 Fram Test eessen F 0210 Test F 08 Motor Test Ee F 04 Calibration Test F 05 Bill Test 06 Mask Led Test Judge Version 07 Stacker Test f 09 Dip Switch Test F 10 Stacker Open Test Program CheckSUM AODE F 12 Flash Test Standard CheckSUM Undefine oc Undefine AODE Undefine Undefine Undefine Undefine Undefine Undefine Test Status Test01 OK Test 103 Waiting for Waiting for Test Waiting for Test Waiting for Test Waiting for Test iv 11 Optical anti stringing desi Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Message Issue Testing 23 Test information Save Date Figure 32 www ictgroup com tw Step 6 Calibration Test Please insert XBA series calibration card EBA Proinctlestiopi AZ USB Connected Serial number x COM1 Che E zs Test Items System Version as iv 01 Fram Test GIE iv 0210 Test iv 03 Motor Test F 04 Calibration Test 05 Bill Test iv 06 Mask Led Test 07 Stacker Test 0401 pm 08 Pulse Test iv 09 Dip Switch
37. st information SweDae com z C c USE LED6 Blue 38 8 gt 12 gt 96 noose Lormect 750 C LED Blue RM M 115200 6 5 1 LED8 Blue 215 115200 E 8 1 v Test Items System Version Test Status LED9 Blue 88 gt 16 F 01 Fram Test Test01 OK ED Gres ceso iv 0210 Test 02 Green iv 03 Motor Test Test03 OK eh Device Version LEDS Green frascos Iv 05 Bill Test 12244214015 255 iv 06 Mask Led Test Test06 OK Za 2828 Ett hen SS mm 22 ze genererer gosumsmssus 5292588585 Judge Version F 07 Stacker Test Test07 OK Evaon fwar iv 08 Pulse Test Test08 OK 09 Dip Switch Test 09 F 10 Stacker Open Test Test10 OK Program CheckSUM AODE mmmmmmmm 25490808 88833838 55555553555 EEN 8 11 Optical anti stringing desi Test1 1 iv 12 Flash Test Test 3 OK Standard CheckSUMT Undefine Waiting for Test 5 8 8 x D soot Undefine AODE Undefine Motor Plus Speed Undefine 81 81 Undefine Undefine Kee 61 61 Undefine Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Waiting for Test Message 31 KK EECH LVN de 52
38. tgroup com tw 54 ABA 5 8 2 Two Flashes Figure 84 Two Flashes Disabled From The System Adjust Dip switch accordingly or Disable inhibit signal Is the problem solved YES Replace CPU Board Test the unit by inserting notes 55 www ictgroup com tw 5 8 3 Three Flashes Figure 85 Three Flashes Sensor Error Clean the bill path Is the problem solved NO Replace LED Board Is the problem solved Replace Sensor Board Is the problem solved Replace CPU Board Test the unit by inserting notes www ictgroup com tw 56 YES 9 5 8 4 Three Two Flashes Figure 86 Three Two Flashes Hook Sensor Error Clean the bill path Check hook sensor Is the hook in position YES Replace Hook Spring Is the problem solved YES Replace Sensor Board Test the unit by inserting notes 57 www ictgroup com tw 5 8 5 Three Four Flashes Figure 87 Three Four Flashes Fish Sensor Error Clean the bill path Is there anything blocking output sensor Replace output Sensor on Is the problem Sensor board solved Test the unit by inserting notes www ictgroup com tw 58 9 5 8 6 Four Flashes B Figure 88 Four Blinks Flashes stringing attempt has been detected Clean the bill path Power OFF Power ON Test the unit
39. www ictgroup com tw 3 Operation 3 1 Operation Flowchart Figure 66 YES 10 15V2 working voltage Auto check All check ok NO YES gt Input Sensor Trigger YES YES YES v Get pattern No No Bill Judge NO YES Laser Is Fish Stack Stacking OK www ictgroup com tw 40 YES NO Exception Mode lt YES Sleep Mode Reject Reject Exception Mode lt gt YES Sleep Mode No NO 3 2 Pulse Interface Figure 67 5VDC 12VDC e e 2010 2 T Credit Relay NO Credit O P i i HH 4 Credit Relay Bill i i Customer Side i 5VDC 12VDC 9 I I i ik Inhibit UP LI L i i lt q Inhibit JAW inhibit i i Hi gt TR ON i i Lo TR OFF i i TR Bill Acceptor i Customer Side BA Status DIP SW Setting Table 11 Control Signal Inhibit Inhibit LOW Low Active High High Enabl
40. zel Unit 3RMB SBX85000 200P Bill Box Module A41990 R XBA CPU Door 530660 55399 M3x8 Screw with washer CPU Board 530750 0 3 8 Self tapping Screw Black Zinc Plated TP2 540310 92 12 Screw Table 2 www ictgroup com tw 63 3 Upper Base Module dii DO 2 GE Hr Sp WS rh h Part number Appellation A4181000 R Upper Base Unit 611170 Spring A21280 R Ldler Cover A31460 R Press Roller A33700 R Leler Mount A41830 R Burglarproof A41840 R Upper Base Upper Cover A41860 R LED light guide prism A41820 R Upper Base Waterproof cover S30750 3 8 Self tapping Screw Black Zinc Plated TP2 520060 D 2 3X6 Self tapping Screw Black Zinc Plated TP2 251290 Upper Base Dust Eraser 251330 Prism Dust Eraser C23990 R Upper Base Baffle Board G11290 R Burglarproof Hook Drawspring A42060 R Leler Mount Z51370 R Upper Base Baffle Board Mylar Z51380 R Upper Base Waterproof Foam SS399Hxx Sensor Board Figure 93 64 www ictgroup com tw v 4 Lower Base Module P
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