Owners Manual - Conag Equipment
Contents
1. 7 Drive Swing Guard 25745 8 f30 km hr Arrows Inside Box Lid 6 Pedestal Drive Guard 25995 4 Keep Clear Pt No 67388 Issue 1210 13 Transpo rt Raise the drill into the transport position and hold at the full extent of the rams for a few seconds to allow cylinders to rephase equalise 2 Important To avoid machine damage due to drill lowering during transport always close the hydraulic valve CAUTION on the drawbar Move the handle to a position at 90 to the hydraulic line as shown in Fig 1 This applies to the drawbar and disc opener hydraulic valves where fitted Fig 1 Locate jack stand in transport position if fitted Refer Fig 2 Ensure lighting and oversize warning requirements meet recommendations published by the local Land Transport Authority or equivalent 5 Maximum towing speed 30 km hr For countries other than New Zeaand greater speed CAUTION restrictions may apply please refer to your local transport authority Ensure towing vehicle requirements are adequate for the towed vehicle e g mass brakes Refer to recommendations published by the local Land Transport Authority or equivalent Braking when towing can cause the load to jackknife Use extra care when towing in adverse conditions such as mud inclines and sharp bends Lower towing speeds are recommmended on farm roads tracks and where one wheel is on or over a road verge 6 Attach safety chains to trac2. Owners Manual Renovator Classic ORIGINAL INSTRUCTIONS Q x Q 5 Q Australian Branch 4B Silverton Close Laverton North 3026 Melbourne Australia Hilton Highway Washdyke Timaru New Zealand Head Office P O Box 2018 Pt No 67388 Telephone 03 9314 9666 Facsimile 03 9314 6810 Telephone 03 688 2029 Facsimile 03 688 2821 Issue 1210 Renovator Classic Contents Page Introduction 2 Acquisition amp Warranty 2 Disclaimer 2 Description of Machine Working 3 Specification Dimensions amp Capacities 5 SAFETY General Safety Symbols on Machine 6 Operator 7 Be Prepared for Emergencies 7 Appropriate 8 Transport This Machine Safelv 8 Handle Agricultural Chemicals Safely 9 Avoid High Pressure Fluids 9 Safe Work Practices 9 Practise Safe Maintenance 10 SAFETY Machine Specific Hazard Points 11 Safety Decals amp Safety Guards 13 Transport 14 Operation 15 Sowing Chart 2 17 Basic Calibration Procedure Ge
3. ITEM 48147 W BSP Quick Release Coupling 7 43280 3 4 UNO to 3 8 BPSM Nipple 11 12 14 47254 1 0 UNF X 5 0 HT Bolt 47552 0 Nyloc Nut NOTE Items 1 to 13 may be ordered as a kit Part number 60076K Pt No 67388 Issue 1210 67 Renovator Classic Optional Wiring amp Lighting Note both lights viewed from lens side Marker Light Fitting Outline Viewed 74 from lens side 7 7 S N Solder Passage of wires em RH Light Fitting Outline P N 43435 through light fittings back plates and lamp mounting Ki bracket Divider ee I Marker Light Fitting Outline Viewed from lens Cable Entry from LH Light side gt Cable Entry from Connector N Plug through 6A Grommet and Y new hole eme 1 R Fixing holes for markerlight to RH light fitting Passage of wires through light fittings back plates and lamp mounting bracket Divider x EE tear Fixing holes for e LH light fitting LH Light Fitting Outline solder markerlight to D Z U II ga A Divider Cable Entrv From 5 mm Ensure outer casing of cable protrudes past cable clampby at least 5 mm Lighting supply cable End Details P N 22960 Terminals viewed from direction of cable entry Slide rubber sleeve along ca
4. 10 asaos Med BotNoshow Ta em Me Not shown o gt o LL LLL 26856866 Baffle Extension Kit Stainless tems 13t0 17 Jupe 15 45410666 Mext6 Stainless Steel Bolt Not show 16 4613758 Me Stainless Steel Nyloc Not shown o x LLL Pt No 67388 Issue 1210 71 72 C proof CEproof International Limited Hilliard House Lester Way DUNCAN AG Wallingford Oxfordshire OX10 9TA UNITED KINGDOM EC DECLARATION OF CONFORMITY Description of Machine Agricultural Seed Drill Machine Make Model Duncan Mk3 Renovator amp Classic Renovator Type 19R amp 23R Disc Opener Serial Numbers Mk3 Renovator CPAC to CPDC 000001 100000 CQAC to CQDC 000001 100000 C319DO 000001 100000 C323DO 000001 100000 Classic Renovator CFAC to CFDC 00001 10000 C RCDO 00001 10000 Name of Manufacturer CLOUGH AGRICULTURE LTD Address 100 Hilton Highway Washdyke Timaru 7910 New Zealand We hereby declare that the product described above complies with the relevant provisions of the appropriate EC Directives and Harmonised Standards of the European Union listed below and accordingly carries CE marking Machinery Directive 98 37 EC The following Standards are applicable EN 294 1992 e BS 1841 1 1996 ISO 730 1 1994 e BS EN 982 1996 BS 5499 1 2002 EN ISO 12100 2 2003 Date of Declaration 1 December 2008 Date of Issue 18 Novembe
5. Renovator Classic Mainframe and Drawbar ITEM PART No DESCRIPTION 26512 Mainframe Referpage48 Tines amp Boots 26550 Assembly 4800315 Hose Support Drawbar Axle 45285 Roll Pin 010 7 26570 entre Hitch Welded Assembly 26580 Towing Eye Assembly 267 Support Stay 26578 Support Stay 43830 EEafety Chain Assembly 45066 20 70 Grade 8 8 Bolt 45141 M20 Nyloc Nut 47244 8 UNF Bolt x 6 5 47548 718 UNF Nut 458181 M8 x 12 S H Grub Screw 45075 20 150 Grade 8 8 Bolt 45042 M16x60 Grade 8 8 Bolt 45140 M16 Nut 45033 12 120 Grade 8 8 Bolt 45139 12 Nut Refer page 70 Stand Kit Optional 43007 Grease Nipple 22262 levis Pin Tabbed 4800s M10x20S Screw Grade 8 8 Z P 45152 MIOLightFlat Washer 45166 M10 Spring Washer QTY N LA ss 9 O 1 1 1 1 1 1 1 2 2 2 2 1 2 4 6 T 8 9 1 4 5 T 8 2 Pt No 67388 Issue 1210 41 Renovator Classic Mainframe and Drawbar 40 41 43 42 43 Renovator Classic Mainframe and Drawbar ITEM PARTNo DESCRIPTION QTY 41 47254 1 UNF x 5 HT 42 47251 Bolt 1 UNF x 3 5 HT 44 45 47 43496 8 4 UNO to 3 8 BSPT Elbow
6. 0 D D D gt c T 3 43362 Fine Seed Wheel Brush Optional Extra 1 1 1 1 1 2 13 mr lt 62 Renovator Classic Optional Hectaremeter Kit ITEM 7 43457 Plastic Container mn LU ARMEN d 0 UO U areameter 44400 distance per puli im mm H2 implement width in metres TOTAL TRIP SPEED OOO DNIOFF Gg Pt No 67388 Issue 1210 63 Optional Disc Opener Renovator Class 1 e EN NG LI QD 527 gt B K 4 D 4 F 4 QE L N N x N IL d N N V f N 2 e lt V TIS AN J S gt pt f KX Q Ws X Gs XS SAN 9 IN ND Z jw DS LNU A gt II 2 AS NDA 4 S Ze o G 7 lt SN 2 e 2 2 E NUES SS Ox Ema Ke LISS PA ES S lt Q Sd 64 Renovator Classic Optional Disc Opener PART No QTY 24 12 2 6 4 PiotPiAsy 21 2 2 8 418 Mt NylocNut_ 1 08 9 640 MountingBracket 0 10 24 10 10 10 10 10 10 19 19 19 19 19 19 19 19 114 19 1 32 47254 Bolti UNF x 5 HT 2 4 65 Renovator Classic Optional Disc Opener 66 Renovator Classic Optional Disc Opener
7. 26 4502 RBx95MoelPopRwet 8 30 38 22446 Rear Agitator Drive Assembly Refer Page 62 Pt No 67388 Issue 1210 Renovator Classic Agitator Drives ITEM PART No DESCRIPTION QTY 1 22446 Agitator Drive Rear Housing complete with internals 1 2 22414 Rear Housing only 1 3 22445 Agitator Drive Front Housing complete with internals 1 4 22415 Front Housing only 1 5 22418 3 8 Pitch x 20mm Bore 21 Sprocket 2 6 22422 3 8 Pitch x 20mm Bore 15T Sprocket 2 7 22417 3 8 Pitch x 33 Link BS Chain 2 8 43396 3 8 Pitch Joiner Link 2 9 44968 M8 x 60 Class 8 8 Zinc Plated Bolt 2 10 44965 M8 x 45 Class 8 8 Zinc Plated Bolt 2 11 45137 8 Nylock Nut 4 12 22425 Agitator Shaft Extension 2 19 22426 Seed Shaft Extension 2 14 43428 Nylon Bush 6 15 22416 Agitator Drive Spacer 2 16 22419 Box Shaft Connecting Sleeve 2 17 22420 Agitator Shaft Joining Collar 2 18 4518055 M8 x 10 Stainless Steel Socket Head Grub Screw 4 19 4495655 M6 x 40 Bolt S Steel 4 20 4513655 6 Nyloc Nut S Steel 4 21 4515055 M6 Light Flat Washer 4 15 9 4 5 12 17 18 60 Renovator Classic Agitator Shaft Assembly PART No 7 47600 M30 ISO Fine Zinc Plated Hex Lock Nut o N N N N lt Drive End Centre Bearing Plain End Pt No 67388 Issue 1210 61 JJ D lt Q E O Q o E
8. 43393 3 8 BSP S S Ball Valve 43147 W BSP Quick Release Coupling 51 43280 Q 4 UNO to 3 8 BSPM Nipple Note Drawbar hydraulic parts 41 51 can be purchased as a kit part number 26720K gt A D D o O Pt 67388 Issue 1210 43 Renovator Classic Wheel Rocker System DA y Pisa me aw D ew T o T o T o li una B c c B c c c c c c c D c 44 JJ D lt Q O O Q o 2 O z gt D d JJ 1 o lt 3 QTV ITEM PARTNo DESCRIPTION 62013 LH Wheel Rocker Welded Assy 62014 RH Wheel Rocker Welded Assy 26585 Rocker Pivot Assy ADR M16 1 5P x45 Hub Stud ADR M16 1 5P Wheel Nut ADR M27 1 5P Castle Nut 7 ADR 62mm Hub Cap ADR Hub ADR Stub Axle Welded to Wheel Rockers 45706 43421 80209 J2 Inner Bearing 10282 30206 J2 Outer Bearing 45303 8 5 Diameter x 40 Long Cotter Pin Rrash Shield part of item 10 43838 2 ADR Hub and Stub Assembly Complete Items 4 14 43833 Wheel 10 80 12 26592 Rocker Shaft Plug Not Shown 62008 Wheel Scraper Assy 62029 Wheel Scraper Assy 45437 12 50 45139 12 Nyloc Nut 45153 12 Light Flat Washer 45042 M46 x 60Grade 8 8 Bolt 45140 M16 Nut 48120 8
9. Front coulter bearings are sealed and do not require lubrication Check discs for any lateral movement wobble on a regular basis Replace bearings if there is any noticeable wobble There is one grease nipple on each disc opener frame pivot and disc assembly casting Frame pivots should be greased monthly while disc castings should be greased daily to provide lubrication and to flush out any dirt 8 Length of Seed Fertiliser Tubes These tubes can stretch over a period of time and require checking at approximately six monthly intervals Shorten if necessary to avoid bends which will restrict the flow of seed fertiliser 9 Framework The framework structure should be inspected annually for defects i e cracks in members or welded connections The framework should be cleaned prior to the inspection Fig 27 Pt No 67388 Issue 1210 31 Maintenance amp Care Continued 10 Bottom Flaps Fig 28 The required seed rate is controlled by both the metering wheels and the bottom flaps The seed flows from the seed box into the metering wheel housings Inside the metering wheel housing 1 the seed is caught between the metering wheel 2 and the bottom flap 3 The metered amount of seed is transported by the metering wheel to the edge of the bottom flap where it drops off into the seed guide tube which leads to the coulter Varying grain sizes require the matching of the flap clearance to the different grain sizes This match
10. Guard Sensor Mount Bracket Sensor Magnet and Clamp M6 x 16 Z P Set Screw M6 Z P Spring Washer M6 H D Z P Flat Washer M8 x 10 Socket Head Grubscrew M8 x 12 Socket Head Grubscrew Set Screw M8 x 20 Class 4 6 Zinc Plated 8 Nyloc Nut M10 x 20 Class 4 6 Z P Set Screw M10 Light Flat Washer M10 Nyloc Nut M16 Bellevilles Disc Washer M16 Nyloc Nut NO OQ SS S E S D D D h2 N gt a mE I 2 3 lt 57 Renovator Classic Dual Seedbox Assembly O A CU 21 W y 27 Lid Hinge Detail Cmn 2538 V 5 M N L 5 s m sss 25 33 36 25 36 Gearbox not illustrated for clarity Renovator Classic Dual Seedbox Assembly ITEM PART No DESCRIPTION 26642 Combi Box Only No Lid 26646 Combi Box with Lid 2 3 257875 Box Lid Only Refer page 62 Seeder Assembly 25812 Box Shaft 20mm 22530 Flap Shaft 18mm 10143 Front Box Quadrant Plate 10158 14442 22487 22490 22491 25708 25709 22568 Location Tab Calibration Tray Rear Box Reverse Quadrant Plate Rubber Body Plug Latch Rod Assembly NO Co Hinge Assembly Hinge Pin Front Flap Handle Assembly Rear Flap Handle Assembly 9 009 10 28 M 249 EXE 12 249 EE 257080 25709 15 22508 16 4765 M x4OBotS Stel JB 24 2799 mgPinSpingCip O o Te
11. If there is no sign of air in the system and the cylinders still creep raise the machine off the depth stop and measure the movement of each cylinder rod c If both cylinders move at the same rate it is likely to be the control valve lock out valve that is leaking d If the slave continues moving after the master cylinder has hit the depth stop it is likely to be the piston in the master cylinder that is bypassing e If the slave cylinder extends while the master cylinder retracts it is likely to the the piston in the master cylinder that is bypassing f If the master cylinder does not move but the slave does it is likely to be the piston in the slave cylinder that is bypassing g If the piston is bypassing it is likely to be contamination in the phasing valve The cylinder will have to be dismantled cleaned and fitted with a new poppet valve 34 Commisioning PTE Phasing Cylinders continued 3 Fault Finding continued 2 Cylinders moving at different rates a Check that there is no air in the system Raise and lower the machine all cylinders should move at the same time any lag indicates that there is air in the system Re bleed the system if necessary b Ensure that the cylinders have been connected correctly The cylinders should be connected in series so that the bore sizes go down in 1 4 increments The Rod end port of the master cylinder 3 5 bore is connected to the piston end port of the slave cylinder 3 2
12. Never drive near the edge of a gully or steep embankment it might cave in Slow down for hillsides rough ground and sharp turns SAFETY General Continued Handle Agricultural Chemicals Safely All farm chemicals should be stored used handled and disposed of safely and in accordance with the supplier s WARNING manufacturer s recommendations Read the product label before using noting any warnings or special cautions including any protective clothing or equipment that may be required ie respirtor Do not eat or smoke while handling sprays fertilisers coated seeds etc Afterwards always wash your hands and face before you eat drink smoke or use the toilet Store sprays fertilisers coated seeds etc out of reach of children and pets and away from food and animal feeds Any symptoms of illness during or after using chemicals should be treated according to the supplier s manufacturer s recommendations If severe call a physician or get the patient to hospital immediately Keep the container and or label for reference Avoid High Pressure Fluids Avoid any contact with fluids leaking under pressure because WARNING the fluids can penetrate the skin surface Any fluid which penetrates the skin will need to be removed immediately by a medical expert Seek specialist advice on this type of injury Relieve the pressure before disconnecting any hydraulic or other lines Make all repairs and tighten all fitt
13. SAFETY Machine Specific Continued Hazard Points on the Renovator Classic Continued Pedestal Chain Guards To prevent hands etc getting caught in drive chains guards are provided to cover sprockets chain and chain tensioners mounted about the drive pedestal RHS These guards must be fitted while using the machine Warning Access to pinch points is still possible from underneath the guard For guard locations on machine refer Page 13 Calibrating Be particularly careful when calibrating the seeding rate At this time the calibration trays have been removed and are no longer covering the rotating seeder units See Pinch Points Moving Parts Page 11 for hazardous areas Transport The two wheels located at the sides of the machine are for the purpose of controlling sowing depth These are also used to support the machine weight during transport while linked to the tractor Important Refer to safety cautions in the Transport section page 14 of the manual Ensure that all linkage pins and security clips are fitted correctly Maintenance Refer Page 28 for reference to the Maintenance and Care section of the manual Lubrication Refer Page 29 for reference to the Maintenance and Care section of the manual 12 Pinch Points Moving Parts Inside Box Lid SAFETY Machine Specific Continued 3 Slippery When Wet Item Decal Guard 2 Pinch Point Moving Parts
14. oil is discoloured For refilling the oil remove the 1 2 BSP plug on the top face of the gearbox Castrol Oil Agri Trans Plus or equivalent should be used The total filling capacity is 1 25 litres DO NOT OVERFILL Oil Specification to meet the requirements of SAE 10W 30 API GL 4 Massey Ferguson M1143 John Deere J20C J20D Case MS 1207 Ford New Holland M2C 134D M2C 86 A B C 30 3 Drive Chains All drive chains 1 Fig 25 should first be checked after every 20 hours of operation and thereafter weekly or after 75Ha of operation as follows The metering wheels of the seed drill are driven via roller chains from the drive wheel Cleaning of the roller chains is recommended after long periods of operation Remove the chain wash in kerosene and then dip them in heated grease or oil or spray them with a suitable commercial roller chain lubricant 4 Wheel Rocker Pivots Wheel rocker pivots 4 per machine must be greased regularly weekly or after every 75Ha to provide lubrication and flush out any dirt Refer Fig 26 1 5 Depth Adjustment Collar Grease the depth adjustment collar 1 regularly to ensure it does not seize up Also check for dirt buildup around the ram shaft seals to ensure seal damage does not occur Refer Fig 27 Fig 25 6 Tyre Pressure Refer to Dimensions amp Capacities Page 5 Check the tyre pressures regularly to ensure correct pressure is maintained Weekly checks are recommended 7 Disc Openers
15. out of the ground before backing up 8 After prolonged storage check to see that all drive mechanisms and hydraulic equipment are functioning correctly Check that the seed tubes are not perished or blocked Sowing Speed Typical travel speeds when sowing range from 6 12 km hr in good conditions In stoney and uneven ground conditions a lower speed is recommended to minimise rapid part deterioration Sowing too fast can result in 1 Poor contour following and uneven sowing depth 2 Impact damage to a Ground engaging components b Bearings housings amp axles c Fasteners amp structural components 3 More extreme conditions will result in greater vibration and uneven seed flow at low seeding rates Sowing Depth Control The sowing depth is dependent on 1 The wheel height in relation to the chassis 2 pressure 3 Ground condition i e hard or soft The wheel height in relation to the chassis is controlled using the threaded depth adjustment collar 1 Refer Fig 4 Caution Do not over extend the thread depth adjustment um collar Additional collars may be required 15 Pt No 67388 Issue 1210 Level Drill Use the drawbar turnbuckle or ram to tilt the drill so it is sitting level An adjustment may be required after a short period of use because the paint wears off the discs and the discs sharpen which in turn improves the penetration abilities Transport Position When in the transport position the hydra
16. represented below are for arable conditions worked ground and are calculated to indicate an average situation If there is any doubt as to the accuracy of these figures for the conditions it is advisable to run checks on the calibration figures listed Refer Page 22 Wheel Slip Deviations Check and record which tyres are fitted to your drill to ensure use of the correct Hand Crank Turn and Constant figures Turns Turns Machine for 1 40 for 1 10 Size Spacing mm Width m Hectare Hectare Weigh the seed collected during the test in kilograms Caution Scales must be accurate to 2 grams as any error will be multiplied by either 10 or 40 giving inaccurate calibration results Calculate the seed rate by multiplying the kgs previously collected x 40 1 40th ha method refer Table 6 or x 10 1 10th ha method refer Table 7 depending on the requirement If the resultant calculation does not produce the desired seed rate use the enclosed seed rate calculator disc to determine the correct gearbox setting Refer Use of Seed Rate Calculator Page 21 Suggestion To be on the safe side and until confidence has been gained with the method of calibration it is advisable to conduct a second test at the newly determined gearbox setting Where a coated seed is used it is advisable to check the calibration after 1 hectare as dressings can tend to create a coating on the seed metering wheels thus changing the the flowing properties of th
17. seeder and tee boot units and drops into the prepared seed bed Pt No 67388 Issue 1210 Dimensions amp Capacities Effective Sowing Width OVERALL LENGTH refer specification table excluding optional rear tow hitch HEIGHT refer specification table Pt No 67388 Issue 1210 ATTENTION On the machine important safety information is indicated by these symbols These highlight general safety aspects in regard to the machine rather than specific hazards Do not ride or allow passengers on the machine Under no circumstances are passengers to be permitted on the machine while it is in operation or being transported Any footboards and or footsteps are provided solely for the purpose of preparing the machine for use Keep clothing and body extremities well clear of pinch points while the machine is operating seeding or calibrating Keep well clear of moving parts at all times These signs typically occur wherever trapping points exist These include drive chains sprockets shafts wheels discs pivot points etc Guards are provided with Pinch Points the machine for safety reasons where practical without Moving Parts compromising machine performance Ensure these are a a
18. 5 bore Pt No 67388 Issue 1210 35 Renovator Classic Maintenance Notes 36 Parts Lis Renovator Classic DUNCAN AG HL mh tm work P Head Office Australian Branch P O Box 2018 4B Silverton Close Hilton Highway Washdyke Laverton North 3026 Timaru New Zealand Melbourne Australia Telephone 03 688 2029 Telephone 03 9314 9666 Facsimile 03 688 2821 Facsimile 03 9314 6810 37 Pt No 67388 Issue 1210 IC Complete Assembly Renovator Class ex zc LC QAL f 4 oc 4 y e 009040 000400777 obo Ca y PEN m Y B in 38 Renovator Classic Complete Assembly 19 56 Jockey Wheel and Transfer Drive System Referpages63 _ Hectaremeter Kit Optional Not shown 0 Referpage62 _ Mechanism 2 3 7 1 12 14 1 22 2 2294 LH Pedestal W Assy Dual Ji sl 2662 prvePedesaIWiMey a6 269 Calibration Tray Bracket 8 NO mlalajaja O Pt No 67388 Issue 1210 Renovator Classic Mainframe and Drawbar 4 das c 808 8 LA 40
19. 5kg ha C In this example the correct setting is 50 D Fig 13 4 To be on the safe side the new gearbox setting can be checked by another calibration test Pt No 67388 Issue 1210 21 Basic Calibration Procedure Continued Calibration Deviations Deviations Between the Calibration Test and the Actual Seed Rate The most frequent cause for changes between the calibration test and the seed rate lies in the flowing properties of seed during sowing These changes in properties generally result from reactions of the dressing agents to temperature humidity or abrasion These changes will become even more obvious when the bottom flaps are incorrectly set If the setting of these flaps leaves too large a gap an uncontrollable additional flow of seed can occur during seeding especially when assisted by the drill bouncing a condition not simulated while conducting the calibration tests For this reason the basic setting of the bottom flaps should be checked at regular intervals Residues from the seed dressing on the bottom flaps and metering wheels can also influence the flowing properties of the seed and thus the seed rate In such cases a balance will occur only after a period of time and it is recommended to repeat the calibration test to confirm the seed rate after 2 3 seedbox fillings nominallv when the seed box is half empty Only then will a balance occur and the seed rate will stabilise Wheel Slip Deviations It is always pos
20. General Continued Appropriate Dress Wear close fitting clothing and avoid rings or other forms of WARNING jewellery which could become caught in the machinery People with long hair must have it securely fixed and confined close to the head Refer to local safety standards for protective clothing and recommended safety equipment Transport This Machine Safely Ensure that all linkage pins and security clips are fitted correctly With trailing machines tow with the drawbar only as this is the only safe towing point on the machine WARNING Always check that bystanders especially children are well clear front and rear before starting and moving the tractor and the machine Plan safe routes of travel and be aware of power lines and other roadside hazards Take particular care when towing implements on hillsides Do not ride or allow passengers on the machine This machine is not designed to carry passengers and no riders are permitted Road transport On public roads speed of 30km h must not be exceeded Do not operate during the hours of darkness unless standard lights are fitted and clearly visible This also applies when visibility is limited e g in foggy conditions See the guidelines in the Vehicle Dimensions and Mass Hule issued by the Land amp Transport Safety Authority Avoid tip overs Avoid holes ditches and obstructions which may cause the machine to tip over especially on hillsides
21. N Taux 2 29 a ag E jw 4s 9 el 50 Renovator Classic Box Shaft Chain Tensioners PART No 5 m N N sN N lt 7 45462 M16 x 60 Bolt Pt No 67388 Issue 1210 51 Renovator Classic Transfer Drive Chain Tensioners ITEM PARTNo DESCRIPTION 1 22535 Nylon Roler Arm Assembly RH 60 Extension 3 22528 Spring RH 4 412 MIGHexNut 5 45468 M16x55 Bolt Dual Box LA gt gt lt Renovator Classic Jockey Drive Chain Tensioners ITEM 23376 hain Tensioner Anchor x 4519 MIGHalfNut 45462 M16 x 60 Bolt Pt No 67388 Issue 1210 53 Renovator Classic Seed Box Drive Shafts ITEM PART No DESCRIPTION QTY 1 22537 oprocket 25T x 1 2 Pitch 1 2 22294 Key Sprocket 6 x 6 x 25 1 3 25758 Shaft Box Drive 1 4 43385 Y Bearing 2 5 43387 Housing Bearing Press Steel 2 Flanges 1 Housing 2 6 454115 Set Screw M8 x 20 Zinc Plate 4 45137 Nut 8 Nylock 4 8 45181 Grubscrew M8 x 12 Socket Head 2 9 45151 M8 Light Flat Washer 8 54 Renovator Classic Gearbox ITEM 22042 label Rear Box Speed Indicator yellow writing on black background 44992s Set Screw M8 x 20 Grade 8 8 Zinc Plate 44998 getScrew M8 x 25 Grade 8 8 Zinc Plate 45157
22. Washer Flat M8 Heavy Duty Zinc Plate O 45137 Nut M8 Nyloc 25762 Final Assembly Includes items 1 to 13 26359 Waar 1 2 P Change Sprocket not illustrated 22294 Sprocket Key not illustrated 17 45180 Grub Screw M8 x 10 Socket Head not illustrated 11 12 14 O on c 2 Pt No 67388 Issue 1210 55 Renovator Classic Jockey Wheel Drive 56 D Renovator Classic Jockey Wheel Dr ITEM PART No DESCRIPTION 25742 38T 1 2 P 25mm Bore Sprocket 26352 13T 21T 1 2 P Crank Sprocket 25724 13T 1 2 P 20mm Bore Sprocket 22294 6 x 6 x 25 Sprocket Key 26569 Drive Pedestal Shaft Transfer 26568 25744 43036 17127 Jockey Wheel Axle Bearing 43386 Bearing 30359 3 Bolt Bearing Housing PF52 2 Flanges 1 Housing 25726 25725 25739 Jockey Axle Inner Spacer 25727 Jockey Axle Outer Spacer Loctite in place when fitted 25729 25735 25746 26567 43403 43404 454015 45164 45156 45180 45181 454115 45137 454175 45152 45138 47625 45140 V Hexagonal Drive Shaft Jockey Wheel and Axle Assembly Drive Pedestal Transfer Shaft Bearing N Jockey Drive Axle Spacer where fitted Jockey Arm Pivot Spacer Jockey Arm Pivot Outer Spacer Loctite in place when fitted Jockey Wheel Arm 18 19 20 Jockey Drive Swing
23. arbox Setting Lever 18 Setting Seeder Shutter Slides 18 Bottom Flap 5 18 Seed Calibration 19 Hand Crank Turns for Seed Rate Calculation 20 Use of Seed Rate Calculator 21 Calibration Deviations 22 Sowing of Fine Geede lu 23 Sowing Small 24 SOWING Peas 24 Optional Hectaremeter Settings 25 Calibration 5 27 Maintenance Care 28 Lubrication Instructions 29 Maintenance Schedule 30 Storage 32 0 33 Maintenance Notes 36 Parts List Base 37 Optional 63 71 Pt No 67388 Issue 1210 Introduction Acquisition amp Warranty On delivery of your new Duncan Renovator Classic please check that the machine is not damaged In cases of shipping damage please ask your dealer to arrange for the appropriate claim to be lodged immediately Assemble any parts supplied loose and inspect your machine with the aid of this manual to familiarise yourself with its features If you have any queries ask your dealer straight away The machine is covered by our 12 month warranty on faulty part
24. assic These guidelines were current at the time of publication but may be superseded by later circumstances They do not necessarily cover every possible hazard and must be read in conjunction with the SAFETY General section Page 4 8 Hazard Points on the Renovator Classic The lists below are not all inclusive and serve only to highlight the more obvious areas of risk WARNING The decals attached to the machine are a general reminder that there are hazardous areas on the machine rather than specifically highlighting all possible hazards For decal locations on machine refer Page 11 No Ride Passengers are not permitted anywhere on the machine Pinch Points Moving Parts Hazardous areas include e Drive chains e Sprockets between the drive wheel the transfer shaft and the gearbox RH side e Sprockets between the gearbox and the box shafts RH side e Agitator drive units LH side e Agitator shaft inside the boxes e Seeder units box shaft and shaft connectors e Wheel legs and main frame assemblies e Between discs and other sub assembly parts where fitted e Press wheel assemblies where fitted Slippery When Wet Hazardous areas include e Footboards and footstep e All smooth surfaces on the frame structure Keep Clear Hazardous areas include e Between the tractor and Renovator Classic e Immediately adjacent to the Renovator Classic side Pt No 67388 Issue 1210 11 WARNING CAUTION
25. assic Tine and Boot Assembly ITEM C PARTNo DESCRIPTION 1 21413 LH Coil Tine 21414 RH Tine 26848 Inverted Tee Clamp 25615 RH Inverted Tee Clamp 26849 Inverted Tee Point 25608 Fertilizer Tube Standard dual box 25613 Fertilizer Tube Angle dual box 7 45000 10 65 Bolt Class 8 8 45000 10 30 Bolt Class 8 8 45188 M10 Nyloc Nut 10 21691 rine Clamp Casting 1 45466 16 80 4 6 Zinc Plated Bolt 12 2160 5 x 75 RHS Clamp Plate 13 45413 M8 x 35 Bolt dual box 14 45137 M8 Nut dual box 15 43691 Feed Hose 38mm 16 43500 ray Clip 47 49mm fitted to top of hose not shown QTY G os gt a _ I I 121 0 0 01 091 01011010 G CO CO CO CO O s Pt No 67388 Issue 1210 49 Renovator Classic Drive Chains Dual Box ITEM e 25m 2 BS Chain 47 Links GeaboxioBohal 2 perSmedezPx mmBoe s 22 9 29 ____ m ___ m 5 Head Gub Sew 4m 14 Referpage54 Front Chain Tensioner Box Shaft 15 Referpage52 hain Tensioner Transfer Drive 16 Referpage54 Rear Chain Tensioner Box Shaft 17 Referpage53 chain Tensioner Jockey Wheel Drive ERE BI
26. ble before starting to wire up Seven Pole Plug terminals P N 43437 68 Renovator Classic Optional Wiring amp Lighting 4 25913 pompeelampKtisRun 2 ompeelampKti9Run O 3 242 Lamp BracketAssemby LH a 242 Bracket AssemoyR Ji s 4335 Combination RearLamp O 2 _ 6 4 5 Metam _ E _ 7 43438 5 Core Trailer 15 Run x 9 3m 19 Run x 10 0m a 8 4343 Wire Appliance White immxim TT 9 434 Wire Appliance Brown mmx im TE 10 4 6 4 ul ee bien TK el 4599 jom Me x30 Class 46ZinoPted a 18 45098 EetScrewM6x2 4 14 45860 eewNoi2x3M PanPZZmcPiedSefTappng 4 Lus bitten 16 2IWFestoon15x4amm 4 LH Side RH Side 8 09 9 15 0 16 16 10 15 nd 1 67388 Issue 1210 69 Renovator Classic Optional Extras 70 Renovator Classic Optional Extras x ES parow Transpor Kt tems 2103 _ 2 2600 Harrow Transport Support Assembly JI 4 Ta 1949 pBmttekngpn LL ekSunKt em4t7 4 909 ekSupotBrdet _ s 76 fwi2x130mm Grade 8 8 Bolt Notshown 2 mem M2 Notshown LLL _ ze arme Extension Kt tems 8101 Lues 26855 ox Baffle Extension Seeder Cente 1 2405 pBexefeExenin 102
27. close any shutter slides not required for the fine seed sowing When seed is to be sown again using the normal metering wheel press the pin from the normal metering wheel side opposite direction to before using the tool back into the hole of the fine seed wheel thus reconnecting the drive between the two Fig 17 Pt No 67388 Issue 1210 23 CAUTION Small Seeds Calibration with Disconnected Agitator Shaft The fine seed metering wheel used in Duncan Drills is especially well suited for sowing small seeds such as rape Due to the intensive action caused by the agitator the seeds can adhere to each other or be damaged causing irregular sowing germination Therefore it is recommended that when sowing small seeds especially oil seeds and thin shelled seeds the drive to the agitator is disconnected To do this remove the lynch pin 1 Fig 18 Deviations between the calibrated and actual seed rate can occur when residual dressing agent sticks to the bottom flaps and thus slows the flow of seed Before beginning the actual calibration test fill the calibration trays by turning the crank handle at a high speed around the 90 setting on the gearbox scale This will cause an immediate buildup of the dresssing agent on the flaps Return the contents of the calibration trays to the seed box and proceed with the actual calibration Due to the residue buildup on the flaps your calibration will now reflect accurately the re
28. directions Each piston is fitted with 2 poppet valves which open at the end of the stroke to allow oil to bypass the piston The bypass of oil at the end of the stroke allows for initial bleeding of the system and re phasing in operation b The valve in the piston is a precision device CLEANLINESS IS OF THE UTMOST IMPORTANCE Contamination in the oil will accelerate deterioration of the valve seat Cylinders will creep once the integrity of the seating is lost 2 Bleeding the System a Initial bleeding after connection to the tractor Purge all air from the system by fully stroking rams in both directions Allow the oil to flow through the cylinders with the tractor at an idle for a minimum of 2 minutes at each end of the stroke b Re phasing after initial bleeding After initial bleeding the cylinders will only require occasional re phasing during operation This is done by extending the rams for about 30 seconds or until all cylinders have reached the end of their stroke 3 Fault Finding 1 Cylinders creeping during operation There are two primary causes of this i Air in the hydraulic system ii By passing of the poppet valve a Check that there is no air in the system Raise and lower the machine All cylinders should move instantaneously any lag indicates that there is air in the system Other signs of air in the system are hoses vibrating squealing or the control handle shuddering Re bleed the system if necessary b
29. e doing any electrical maintenance Refer to safety sections for more safety information General Cautionary Maintenance Advice 1 CAUTION Electric Welding With the electronic equipment in modern tractors it is advisable to completely disconnect the implement from the tractor or at the very least disconnect the alternator before attempting any welding Hydraulics Ensure hydraulic couplings male amp female are clean before connecting Dirty couplings will result in hydraulic oil contamination and hydraulic cylinder seal damage and bore scores This in turn will result in oil leakage past the piston seals No filter is fitted to the hydraulic system If hydraulic fittings and oil supply are not going to be kept clean it is recommended that a filter be fitted to prevent hydraulic cylinder damage Water Blasting Water blasting steam cleaning or other pressurised cleaning processes can force dirt etc into undesirable places that may cause damage or rapid part wear to items such as bearings seals chains bushes etc Caution must be exercised Box set lifting eye profile these profiles are are provided for easy removal of the dual boxes from the side frames Do not use when boxes are loaded nor to lift machine 28 Maintenance amp Care Lubrication Instructions Precautions with Grease Greases should not be mixed as the structure may be weakened by the mixes of different types of thickener which may cause softe
30. e particular seed Table 3 Page 17 Agitator Shaft Check the Seed Chart Hints Table 3 whether to connect or disconnect the shaft by removing the lynch pins 1 during seeding Fig 11 For the test half fill the box with seed If this is not possible make sure the seed is evenly distributed within the box 6 For setting method refer to Basic Calibration Procedures Page 18 Note For seeds which are not covered in the Sowing Chart Page 17 use the figures for a seed of comparable size and shape 7 Place the crank handle over the hexagonal drive dog on the transfer shaft and turn anti clockwise until the seed flows consistently from the seeders Fig 12 To ensure complete filling of the seed unit continue turning the crank until the calibration tray is approximately half full then empty into the seedbox The drill is now ready for calibration 8 Turn the crank handle anti clockwise the required number of revolutions as detailed in Table 5 Note The Calibration is usually done for 1 40th hectare For very small seed rates or when using inaccurate scales i e unable to measure to the nearest gram the calculation based on 1 10th hectare should be used Scales must be accurate to 2 grams as any error will be multiplied by either 10 or 40 giving inaccurate calibration results Pt No 67388 Issue 1210 19 Basic Calibration Procedure Continued 10 11 Hand Crank Turns for Seed Rate Calibration The tables
31. e seed which in turn alters the seed rate For 1 40 Hectare 250m Calibration Seed Rate Actual Seed Collected kg x 40 Table 6 For 1 49 Hectare 1000m Calibration Seed Rate Actual Seed Collected kg x 10 Table 7 20 Basic Calibration Procedure Continued Use of Seed Rate Calculator Determining the gear box scale setting using the calculator Usually the first calibration test yields a different seed rate However with the value determined from the first test it is possible to determine the correct gearbox setting with the aid of the enclosed disc calculator Fig 13 The disc calculator consists of 3 scales An outer white scale 1 for all seed rates above 30 kg ha and an inner scale 2 for all seed rates below 30 kg ha On the middle coloured scale 3 are all the gearbox setting numbers to a maximum value of 100 C A Quantit semg e Wei 420130 140 150 K A eo ip dh A S elt WV 60 N 2 v di au 5 ul nul 20 e I SP H inf amp amp NN CS tng M e 0 Fig 13 Setting Example Desired Seed Rate 125kg ha 1 From the calibration procedure at a gearbox lever setting of 70 a seed rate of 175 kg ha is obtained 2 Turn the inner disc until the measured seed rate of 175kg ha A is in line with the related actual gearbox setting of 70 B Fig 13 3 Read off from the disc rule the necessary gearbox setting for the required seed rate of 12
32. e speed setting from high to low remove the wing nut 1 and chain cover 2 Fig 14 Release the tension on the chain 1 by forcing back the chain tensioner 2 and hold in place with the crank handle Refer Figure 15 Remove the chain from the 21 tooth output sprocket to the 13 tooth sprocket then remove the chain from the 13 tooth gearbox sprocket to the 21 tooth Check the chain is correctly aligned then release the chain tensioner Ensure the tension roller is correctly aligned with the chain Replace guard and calibrate as required To Determine the Gearbox Setting after a Speed Change For determining the correct gearbox setting after the speed change conduct the first test at 50 With the weight of seed collected find your correct setting with the aid of the disc calculator refer Page 19 Fig 13 Sowing of Fine Seeds For sowing fine seeds the Renovator Classic Drill is equipped as standard with a combined normal and fine seed Elite metering wheel 1 During grain sowing and other larger varieties of seed both the normal and fine seed metering wheels are coupled and both rotate In order to convert the seed drill to sow fine seed insert the crank handle and rotate clockwise until the holes 2 of the fine seed wheel are visible Fig 16 Using the tool supplied 1 disengage the the pin inside the hole so that the normal metering wheel rotates freely on the metering shaft Fig 17 At this time it would be advisable to
33. e vicinity of the machine Owners are advised to keep up to date on safety issues and to communicate these to all users of the machine Contact the Occupational Safety and Health Service OSH for further information about general safety aspects If you have safety concerns specifically related to this machine contact your dealer immediately Operator Safety Read this manual carefully before operating new equipment Learn how to use this machine safely Be thoroughly familiar with the controls and the proper use of the equipment before using it WARNING Take careful note of all safety instructions both in this manual and on the machine itself Failure to comply with instructions could result in personal injury and or damage to the machine Replace missing or damaged safety signs on the machine and ensure that these remain clearly visible It is the owner s responsibility to ensure that anyone who operates adjusts lubricates maintains cleans or uses the machine in any way has had suitable instruction and is familiar with the information in this manual particularly with regard to safety aspects Operators and other users of the machine should be aware of potential hazards and operating limitations Be Prepared for Emergencies Keep a first aid kit and fire extinguisher handy WARNING Keep emergency numbers for doctors ambulance hospital and fire department near your telephone Pt No 67388 Issue 1210 SAFETY
34. en handling components with cutting edges such as any ground cutting components e Beware of hazards created by springs under tension or compression when dismantling or maintaining the machine e It is recommended that you clean the machine with a water blaster or similar apparatus before commencing maintenance ELE Make Sure the Machine is Well Supported NS EN When machinery is fitted with hydraulics do not rely on the hydraulics to support the machine During maintenance or while making adjustments under the machine always lock the hydraulics and support the machine securely Place blocks or other stable eo supports under elevated parts before working on these Electrical Maintenance Disconnect the electrical supply from the tractor before doing any electrical maintenance Welding CAUTION With electronic equipment in modern tractors it is advisable to disconnect the machine from the tractor or at least disconnect the alternator and battery before attempting any welding Use Only Genuine Spare Parts CAUTION Unauthorised modifications or non genuine spare parts may be hazardous and impair the safe operation and working life of the machine Excess lubricants must be disposed of safely so as not to become a hazard 10 Pinch Points Moving Parts Slippery When Wet KEEP CLEAR SAFETY Machine Specific This section of the manual gives specific guidelines for the safe operation of the Renovator Cl
35. equential loss arising out of misinterpretation or failure to follow recommended procedures Nor will it be liable for any damage caused by or arising out of modification or misuse of its product The owner has a responsibility to protect himself and others by observing all safety information and by ensuring all operators are well acquainted with the safety information trained in the correct use of the machine and applying safe work practices Description of Machine The Duncan Renovator Classic is a Coil Tine Tee boot drill The box is mounted on a robust frame accommodating large diameter tyres for the arable situation The ground engaging components are controlled by a hydraulic ram and rocker arm system giving ample control on ground pressure good transport clearance and contour following ability Sowing depth is controlled by adjusting the hydraulic ram as required The quality European type peg roller seeder system handles all seeds from turnip and rape through to peas and maize The seeders are driven from the groundwheels via a jockey wheel system and variable speed gearbox For transport the drive is easily disconnected by raising the drill to its transport height DUNCAN AG r T j Tal Pt CC FVG i 411 Working Principle The gearbox pegged seed rollers and seeder flaps are set to give the desired seed rate The coil tyne and tee boot create the seed bed Seed flows down the flexible tubes between
36. ing is done by raising or lowering the bottom flaps by using the flap adjusting lever on the LH end of the seed box If larger foreign particles e g stones get between the metering wheel and the bottom flap the bottom flap can give way downwards A strong return spring 4 brings the bottom flap immediately back into the working position The metering system should be checked every 1 2 year or before any sowing period with an empty seed box and empty metering housings Use the following procedure Put the bottom flap setting levers 1 located on the LH end of the seed boxes in position 1 for the front box and position 1 for the rear box Refer Fig 29 By turning the metering wheel shaft by hand check the flaps are all set to a gap of 0 1 to 0 5mm refer Fig 28 To adjust individual flaps use the spring tensioning screw 5 Fig 28 Note Maintenance Schedule page 30 Where the frequency is given in terms of use eg weekly or area covered eg 75 Ha perform the maintenance task based on whichever occurs first Fig 29 Preparing the Machine for Storage Locate on a dry level surface The machine should be stored wherever possible so the rams are not supporting any weight The drive chains should be lubricated with suitable roller chain lubricant before prolonged periods of storage For longer term storage remove seed fertiliser tubes from the boot assembly and allow to hang without deformation Check tube length
37. ings before re connection to pressurised fluid Keep your hands and body away from any pinholes or high pressure jets Search for leaks with a piece of cardboard instead of using your hand directly Safe Work Practices All farm machinery is potentially dangerous and should be WARNING treated with caution and respect Before starting the machine ensure that all controls are placed in neutral and that bystanders are well clear Check that the guards have been securely fitted and that any adjustments have been made correctly Where possible disconnect or isolate the drive mechanism to the implement Lower the machine onto the ground when not in use Pt No 67388 Issue 1210 SAFETY General Continued Practise Safe Maintenance Keep the machine in safe working condition Routine maintenance and regular servicing will help reduce risks and prolong the life of the machine WARNING General Maintenance Accidents occur most frequently during servicing and repair The following general rules must be followed when maintaining or working with machinery e operating and maintenance manuals must be read before and referred to while using or servicing any piece ofequipment e Turn off all machinery power sources and isolate the machine before making adjustments doing lubrication repairs or any other maintenance on the machine e Ensure that the machine hydraulics are disconnected from the power source e Wear gloves wh
38. lwavs fitted during operation Alwavs exercise extreme caution in the vicinitv of sharp edges and points Where possible guards are provided with the machine for safetv reasons where practical without compromising Shar machine performance Ensure these are alwavs fitted during operation Points Slippery When Footboards footsteps drawbars and other machine Wet surfaces may be slippery when wet Apply extra caution in wet conditions and in the early morning when surfaces are wet Keep Clear It is dangerous to in this area when the machine is operating N B Throughout this manual important safety information is indicated by these symbols in the margin A prohibition should observed under all circumstances INO RIDE A warning indicates a Een that could cause warnincdeath or injury if the warning is ignored A caution indicates a Poza that may cause caurioNdamage to property if the caution is ignored SAFETY General This section of the manual offers general guidelines for the safe operation of machinery It does not replace local safety regulations These guidelines were current at the time of publication but may be superseded by later regulations Clough Agriculture has made every effort to highlight all risks to personnel or property Owners and operators have a responsibility to exercise care and safe work practices at all times in th
39. ning and loss of grease from the bearings by running out Your new Duncan Renovator Classic Seed Drill will give long and efficient p service if given normal care and 4 maintained properly Lubrication Chart Components lubricant 1 Frequency __ 1 Wheel Bearings Castro LMX Grease 2 Wheel Leg Pivots Castrol LMX Grease Gearbox Castrol Oil Agri Trans Pius Leve 4 pDriveChans Suitable Roller Chain Lubricant See Maintenance Schedule 5 Disc Arm Castings Castrol LMX Grease 8 coping Castrol LMX Grease The lubrication frequencies are only a guide Actual frequency will be dependent on extent of use and ground conditions Pt No 67388 Issue 1210 29 Maintenance amp Care Lubrication Instructions Daily Weekly Pre Season Components or after 20Ha or after 75 500 Depth Adjustment Collar eeders Agitators Bottom Flaps Wheel Nuts Pivot Pin Fasteners Maintenance Schedule Refer also to Summary Chart above 1 Bolted Connections All bolted connections of the machine should be checked after the first 3 to 5 hours of operation and retightened if necessary and thereafter at regular intervals It is suggested that this is done every 500 hectares or annually whichever occurs first 2 Gearbox The oil level the gearbox can be seen in the gauge window Changing the gearbox is recommended once a year or sooner if the
40. omputronics 1100 Area Meter Setup for Mk4 Renovator HI distance zer pulse in am H2 implement width in metres The H1 value is the distance the machine travels in mm per pulse detected on the pedestal drive shaft TOTAL TRP PEED OOO RESET This is affected by jockey wheel diameter if there is wheel slip the gear ratio 13T on the jockey axle and 38T on the sensor mainshaft ei Fig 21 Ensure that the jockey wheel is inflated to the recommended pressure Page 5 The H2 value is calculated from the number of rows x row spacing in metres wen now It is advisable as with all things electronic to have a backup of your totals We suggest you record these on a daily basis in a notebook or diary Pt No 67388 Issue 1210 25 26 Renovator Classic Calibration Notes Pt No 67388 Issue 1210 27 Maintenance amp Care General Safety and Accident Prevention Advice 1 WARNING Make sure that if the tractor remains attached to the drill that the ignition key is removed During maintenance the drill should be supported in such a manner that if hydraulic failure was to occur the machine would still be adequately supported Wear gloves when handling components with cutting edges such as worn discs etc Disconnect the electrical supply from the tractor befor
41. quired seed rate It is advisable with small seeds to use the 1 10 hectare method for your calibration thus cutting down on weighing errors Note Remember to reconnect the agitator shaft as required for other seeds otherwise the consistency of seed rate will be affected Sowing Peas Peas having the size and shape as illustrated in Fig 19 e g White Field Peas can be sown without problems with all Clough Drills with this type of metering wheel The flap should be set to a gap of at least 3 on the flap setting lever Page 16 Fig 9 With these peas it should not be necessary to run the agitator shaft Peas having the size and shape as illustrated in Fig 20 e g Green or Garden Peas tend to bridge inside the seedbox and do not flow freely This multi faceted pea requires agitation for sowing Caution When resetting the metering wheels on the seeder shaft Care should be taken when tightening the grub screws on the fine seed wheel Page 23 Fig 16 item 3 Adjust the grubscrew until the movement of the metering wheel just stops then tighten no more than 1 8 of a turn Do not overtighten as this can result in breakages while operating and may render the warranty on these units void 24 Optional Hectaremeter Settings Setup FA RTM SC AN 4 Dr Refer to the operation instructions supplied with your hectaremeter ss kit for information and operation thereof Fig 21 Au F areameter 1700 C
42. r 2010 Pt No 67388 Issue 1210 P en P Neil Spencer Managing Director CEproof Directives Ltd Clough Agriculture Ltd Keeper of technical documentation in the European Union NZCE 089 CPI 08 rev3 21 11 2010 73
43. rass 2 27 13 73 27 41 111 97 161 93 213 44 246 59 305 11 358 66 397 42 457 22 77 62 116 89 156 06 192 65 230 78 272 172 316 2 355 73 53 86 Annual Grass 4 4 16 32 31 75 60 67 Pasture 13 92 27 59 54 42 Lucerne 3 17 17 97 Agitator Stopped 81 51 81 65 26 38 i E zizizizimjmim mimimimijzizizjzjziziziz zi 5 2 17 0 96 6 0 Agitator Stopped Kale 120 __ 1 _ Swedes 3 25 3 4 0 94 1 65 Agitator Stopped White Clover 110 T pe rsr jsej Red Clover 2 23 3 4 1 90 3 56 505 6 66 8 17 9 75 Agitator Stopped DAP Granules Full 1404 2142 25666 301 67 346 42 382 88 227 Super Phosphate Full 53 7 71 0 90 24 109 84 132 03 152 25 182 99 DAP Granules Full Bt e 132 81 146 77 Gear Ratio H High 21T on Transfer Shaft 13T on Gearbox Input Shaft L Low 13T on Transfer Shaft 21T on Gearbox Input Shaft Shutter Slide For Grain changing the Shutter Slide from 3 4 to Full gives 10 to 15 more flow Pasture Mix Test Mixture 72 Perennial Grass 8 White Clover 8 Cocksfoot 8 Concord 4 Red Clover Notes 1 Where a small seeds box is used multiply the above seed rates by 0 80 to account for the different gearing ratio 2 Seed rates shown are approximate only for the respective gearbox setting It i
44. s subject to normal use Record below the serial number of your machine and keep it in a secure place to help trace the machine and assist us when you order parts Model gt The Owner s Manual Your new Duncan Renovator Classic will give long and efficient service if given normal care and operated properly This owner s manual is provided so that you can become thoroughly familiar with the design of the machine and to furnish information on correct operation adjustment and maintenance Only persons well acquainted with these guidelines should be allowed to use the equipment A separate illustrated parts section has been provided so that if any parts are required your dealer will be able to supply them by reference to part numbers The manual is considered as part of your machine and must remain with the machine when it is sold Right and left hand references in this manual are determined by standing behind the machine and facing in the direction of travel This Document contains the Original Operating Instructions for this machine ified by the Manufacturer Product Development Manager Disclaimer Every effort has been made to ensure that the information in this manual was accurate and up to date at the time of going to press Clough Agriculture reserves the right to make subsequent changes to the machine where necessary without notification The Company will not be responsible for any damage or cons
45. s recommended that the calibration procedure is always used Refer to page 18 17 Bottom Flap The values shown were the optimum test settings decreasing the gap may cause seed damage too large a gap will give intermittent flow rates Flaps are spring loaded to cope with small variations in seed granule size Metering Wheel N Normal Metering Wheel F Fine Seed Metering Wheel TSW gm x Desired Plants m Sowing Rate Kg Ha Germination TSW Pt No 67388 Issue 1210 Basic Calibration Procedure Gearbox Setting Lever To set the seed rate at the gearbox slacken the star knob 1 by turning counter clockwise and push from below into the position indicated in the Sowing Chart Retighten the star knob firmly Fig 6 Important The settings shown in the Sowing Charts kg ha can only serve as reference values Deviations may occur caused by differences in the size shape density of the grain and by the dressing agent Therefore prior to any sowing always carry out calibration trials to accurately determine the actual seed rate Using the stepless variable speed gearbox the speed of the metering shaft and thus the seed rate is set steplessly The higher the figure indicated on the scale by the setting lever the greater the seed rate Fig 6 Selecting the Gear Ratio The Seed Drill is designed with a two speed high and low gear ratio arrangement where the moving of the chain from a 21 x 13 teeth ratio to a 13
46. s when replacing It is recommended that maintenance be carried out at the end of the season giving sufficient time to obtain spare parts and or carry out repairs if required 32 Renovator Classic Troubleshooting Problem Possible Cause Action Beier to Page Jockey wheel under inflated Check pressure Are the hectare meter settings correct Check settings Has the calibration procedure been A 18 22 followed correctly Over Sowing Is the shutter slide open too wide 18 22 Is the setting open too wide Check settings 18 22 Too larger gap between seeder unit amp bottom flap should be 0 3mm when on Check settings 32 setting 1 Quadrant Tri knob coming loose Check gap Has the calibration procedure been 18 22 followed correctly Is the correct gear ratio selected Check setting 18 23 Sowing at shallow depths Is there Check and adjust spring sufficient pressure on the jockey wheel The two bolts on the quadrant lever have come loose Transfers may not be aligned with each other Check and reset 53 Too much turning with drill in the ground Keep turning to minimum NEN Operating drill in the float position Do not operate in float Disc openers are keeping the drill from penetrating into the ground Lift discs out of the grouna 16 Pt No 67388 Issue 1210 33 Commisioning PTE Phasing Cylinders 1 General a PTE cvlinders will re phase in both
47. sible with rubber tyred drills in extreme ground conditions to get wheel slip Not normally a problem with cleated type tyres in good condition but more so in the arable situation with the less agressive tread patterns The result large differences between the calibration test and the actual sowing rate obviously less seed deposited than required The number of crank turns indicated below is correct in most circumstances other than those mentioned above To check number of crank turns for calibration Should you require to check this in a practical way proceed as follows For an area of 250m 1 40 Hectare the travel distance for your machine is shown below Place the crank handle over the hexagonal drive dog on the gearbox Move the machine forward over the measured distance counting the number of turns of the crank handle as you go Using this number of crank turns repeat the calibration Machine for 1 40 Sowing Size Distance m Hectare Width m 22 Hints for Sowing with Variable Speed Gearbox The gearbox allows for stepless changes in the speed of the metering shaft and thus the seed rates Due to the variations in seed type and application rates there are two speed ranges available By changing from High Speed to Low Speed the range of settings and control is dramatically increased Change to the Low Speed when the gearbox setting is down to 10 on the scale and the desired seed rate cannot be obtained To change th
48. tor Refer Fig 3 Safety chains must be crossed over underneath the m coupling and attached to the towing vehicle The Fig 3 attachment points must be as close as practical to the towing coupling and one each side The towbar on the towing vehicle must be rated for the towed mass Do not remove or replace the safety chains provided with any other than those specified in the parts manual Note The safety chains are provided with sufficient length to cater for all towing vehicles Safety chains must be shortened by cutting off excess length so that if the coupling fails the drawbar will not hit the ground 7 Ifthe machine is fitted with row markers or other vertical extensions check clearance under power lines en route 8 Important For greater disc opener ground clearance adjust the ram or turnbuckle on the disc opener unit so they are at maximum height and or extend the drawbar CAUTION ram or turnbuckle to level the machine chassis 14 Operation General Operation Guidelines 1 Use a sufficiently powerful tractor which is heavy enough to tow the drill safely 2 Operate the drill at a speed of 6 12 km hr 4 8 mph In stoney and uneven ground conditions a lower speed is more appropriate 3 Check that the drill is level during calibration and while seeding 4 Check tyre pressure before seeding Refer page 3 5 Double check seed rates before seeding 6 Raise the drill out of the ground when making any turns 7 Raise the drill
49. ulic cylinders are fully extended In this position the cylinders fully equalise by allowing oil to bypass the master cylinder piston It is recommended to raise the drill into the transport position when turning at headlands or regularly to counteract the effects of oil leakage past the piston and ensure cylinder rods are equally extended and minimise variations in sowing depth Coulter Penetration Depth To create the ideal seed bed the disc opener coulter should cut approximately 20mm below the inverted tee point In hard and dry conditions this may not be achievable and better machine sowing performance may be achieved without using the disc openers An indication of this will be the machine bouncing which will result in uneven sowing depth Coulters will give better penetration ability as they sharpen with use 16 Renovator Classic Sowing Chart High amp Low Ratio Row Spacing 147 5 Table 3 X wo Ss S 4 72 Test Seed 5 9 2 Seed Rate kg ha Thousand Seed e Gearbox Setting Position Wgt TSW gm Wheat 41 2 L 102 14 128 78 152 36 180 03 208 25 234 35 Oats 37 2 98 98 122 97 146 37 171 74 196 99 219 56 Barley 45 7 Ryecorn 25 8 White Peas 302 tla EE 118 96 148 03 178 5 207 32 240 85 270 94 117 66 144 97 176 33 205 4 236 51 266 22 Agitator Stopped Green Peas 240 Peren G
50. x 1 25 Pitch Grease Nipple x 90 degree Not Shown 1 1 1 1 1 2 2 2 5 LA 2 2 1 2 4 8 9 0 1 2 4 5 Pt No 67388 Issue 1210 45 Renovator Classic Wheel Rocker Hydraulics 6 Slave Master Cylinder Cylinder 46 me D lt Q rp O Q o o 0 z gt JJ O ti lt E d ITEM PART No DESCRIPTION 26702 be x 6 5 Master Rephasing Cylinder Includes pin 267080 25 x 6 5 Slave Rephasing Cylinder Includes pin 43848 Stroke Limiting Collar 7 8 where fitted 60866 Hydraulic Hose 2 70 26713 Hydraulic Hose 2 33m 26714 Hydraulic Hose 2 80m 7 26715 Hydraulic Hose 5 30m 43028 Flow Control 43394 Dowty Washer 43392 B BSPP Male Nipple 43393 8 BSP S S Ball Valve 60856 Hydraulic Valve Support Assy 43147 W BSP Quick Release Coupling 43617 Cover 43280 4 UNO to 3 8 BSP Nipple 4503 M42x 120 45139 12 Nyloc Nut 44957 6 50 45136 M6 Nyloc Nut 22262 levis Pin Assembly 4548s M10 x 25 Set Screw 45166 M10 Spring Washer 1 1 1 1 1 1 2 2 lt 1 2 4 5 8 9 0 1 2 2 Pt No 67388 Issue 1210 Renovator Classic Tine and Boot Assembly Left Hand Tine Shown 48 Renovator Cl
51. x 21 teeth ratio changes the output from high to low Fig 7 The selection and method for changing the ratio is detailed under Speed Setting Page 23 Setting Seeder Shutter Slides The varying flow properties of seeds require different shutter slide positions which may be found in the Sowing Chart for the individual type of seed This corresponds to one of the three settings in Fig 8 Fig 8 A Fig 8 B Fig 8 C Table 4 Bottom Flap Settings The various seed sizes require matching bottom flap clearances below the metering wheel The adjusting plate allows for 10 different settings The required position for the seed type may be found in the Sowing Chart The control levers are located on the LH end of the seedbox opposite end to the gearbox Number 1 corresponds to the minimum closed position and 10 the maximum gap Fig 9 18 Fig 6 Basic Calibration Procedure 1 Fig 12 Continued Seed Calibration The calibration test should be done to confirm the required seed rate and is done with the drill stationary and level Seed Calibration Procedures Remove the calibration tray from the storage brackets on the seedbox Place the calibration tray 1 on the support members below the seeders Fig 10 Position all the clear plastic seed diverters 2 to redirect the seed into the calibration tray Fig 10 Make sure all the shutters are open and set to the position indicated in the seed charts for th
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