RP3000 SAFETY & OPERATORS MANUAL &
Contents
1. 300037 300038 300039 300040 300041 300042 300043 300044 300045 300046 300047 300048 300049 300050 300051 300052 300053 300054 Main body shell Bowl upper Bucket Bucket seal Bowl upper screws x 12 Castor 50mm Castor screw M10x20 Wheel 200 mm Wheel retaining screw Wheel retaining washer Axle 585mm Castor 75mm Castor screw M6x20 Grab handle Grab handle screw Back panel Valve assembly Valve retain screw Connector 4 way Filter no5 Filter bracket Filter wing nut M8 Electrical box complete Gland with support PG21 Power lead incl plug 10A Gland M 20 x3 Switch 16A Timer board Power supply S S Relay Knob for potentiometer Dial for knob PCB spacer Connector 4 way Motor power clamping Motor hose clamp Motor FLOTEC Motor mounting screw Motor mounting brackets Muffler rubber mounting Suction x 38mm Elbow 80mm x2 Muffler 80mm Muffler material Hose clamp 70mm Bucket arms Bucket arms screw M8 Lifting spacer Lifting screw Bucket catch Bucket catch screw Handle 1 Button Q pulse Potentiometer 45 K Page 8 of 92. Page 5 of 9 PROBLEM SOLVING PROBLEM Machine will not start run CAUSE REMEDY EXPLANATION No power is present at Check the power is Using another tool i cable n present with another confirms power is i tool present One of the motors have burnt out and the over load is tripping Have a Oualified person replace the motor Replacing the motor eliminates the problem Machine is not sucking at all The bucket is not on Make sure the bucket is correctly positioned on the main bowl and firmly against the seal If the bucket is not against the seal firmly air can come in and reduce the air flow and or suction Check the seal by eye If the seals are not The seal is missing at and feel around the seal correctly fitted or the bucket area for leaks and replace or re fit missing the air flow and or suction will be greatly reduced The filters are blocked Run the machine with the inlet mostly block off Do not completely block off allow some air in Run for at least 2mins The reverse pulse works much more efficiently at this level of suction thus cleaning the filters The reverse pulse system not working Have Qualified persons check the machine system and rectify the Restores the reverse pulse to its original performance and then it The RP 3000 seems to have lost suction over a period of time on the job correctly problem by replacing can effect
3. RP2000 8 3000 SAFETY 8 OPERATORS MANUAL 8 PARTS LISTING NOTE DESIGN PATENTS DESIGNED amp BUILT APPLY TO SOME PARTS OF THIS MACHINE IN AUSTRALIA Ph 07 3217 9877 RP2000 amp 3000 MANUAL amp PARTS LISTING TABLE OF CONTENTS Contents TABLE OF CONTEN VS cir A sama 1 SAFETY INSTRUCTIONS muusus 2 FIETERIGLEANING 646464 3 OPERATING INSTRUCTIONS oscura inn 4 ELECTRICAL ARETES k uts 5 PROBLEM SOLVING soso AAA 6 WIRING DIAGRAM serrat AAA A A A 7 PARTS l a n e rad AAA 8 PARTS LISTING 9 PARTS LISTING voor AA MMK Mm AINA 10 NOTE DESIGN PATENTS MAY APPLY TO SOME PARTS OF THIS MACHINE P 07 3217 9877 www AllPreparationEquipment com au Page 1 of 9 SAFETY INSTRUCTIONS 1 Read and understand the instructions on the machine and in this manual Different models may have different parts and controls 2 Equipment should only be operated by trained personnel in good physical condition and mental health not fatigued 3 This equipment is intended for commercial use 4 For the operators safety and the safety of others always keep all guards and shrouds in place 5 This machine is intended for use with concrete dust 6 Do not lend or rent machine without the operating instructions for the machine 7 Wear clothing suitable for the job and for the work place including safety shoes hard hat hearing protection non fogging vented safety goggles and dust mask suitable for dust 8 Keep body part
4. e the RP 3000 when constant tripping occurs VOIDS THE WARRANTY The overload is there to protect you and the machine from harm DO NOT alter or adjust the over load in any way If it is faulty only replace with original part that is identical to the faulty one Never operate machine in the rain or if heavy moisture is present Never bypass over current devices in this machine Never connect or disconnect power cables with voltage present or while under load Disconnect all power connections and observe lock out tag out procedures before attempting to carry out any maintenance or repair on any equipment Avoid any contact with any rotating parts or driven parts Never use equipment that has not been tested and tagged including cords Before connecting the machine to power check the condition of all power leads and cables on or used in conjunction with the machine DO NOT USETHE MACHINE if any faults cuts wear marks bare wires out of plugs or sockets etc Get qualified persons to repair and re tag it as required by regulations in your country Connect machine to suitable power outlet Only use heavy duty power lead suitable for high current use preferably 2 5 mm cable no longer than 20 meters If no power is available within the specified distance have a qualified person install a suitable power outlet closer to your work Alternatively use 4 mm cable for up to 40 meters P 07 3217 9877 www AllPreparationEquipment com au
5. istance P 07 3217 9877 www AllPreparationEguipment com au Page 3 of 9 10 OPERATING INSTRUCTIONS Wear clothes suitable for the job and for the work place including safety shoes hard hat hearing protection non fogging vented safety goggles and dust respirator suitable for dust Be sure all equipment is tested and tagged prior to use on any job Connect hose to the dust extractor via a suitable 50mm dust hose If 38mm hose is more practical use the smaller hose after at least 2 meters of 50mm hose This is to reduce the speed of the air coming into the machine The RP 3000 needs some restriction in the hose for the reverse pulse to perform to its maximum ability If there is only a short length of 50mm hose there is not enough restriction and the reverse pulse will not perform effectively The RP 3000 work best with about 8 20 meters of 50mm of hose then you can use a length of 38 mm hose for about 5 meters at the grinder end This also is better for flexibility Ensure the on off switch is in the off position Connect machine to suitable power outlet Only use heavy duty power lead suitable for high current use preferably 2mm cable no longer than 20 meters If no power is available within the specified distance have a qualified person install a suitable power outlet closer to your work Alternatively use 4mm cable for up to 40 meters Keep machine clear of drainage pits and grates or any such hazard Failure
6. ively clean the the faulty part cartridges The RP 3000 needs Fit 50 mm hose onto the dust extractor for 8 20 The RP3000 needs restriction from the hoses to work efficiently when picking up a lot of meters and no less than 2 meters and then add restriction from the hoses to increase the dust 38 mm hose for 5 effectiveness of the meters See points 3 amp reverse pulse 4 on page 3 The RP 3000 has a cyclone built into the bowl system to reduce The dust bin is over full Empty the dust bin the load on the filter cartridges If the bin is full it can t work properly thus the filters block up P 07 3217 9877 www AllPreparationEquipment com au Page 6 0f 9 WIRING DIAGRAM Q o 2 9 e Q e TIMER BOARD e w RED ACTIVE EARTH NEUTRAL EARTH N M1 P 07 3217 9877 www AllPreparationEguipment com au Page 7 of 9 PARTS LISTING RP3000 RP2000 an P AP2000 12 27 24 33 53 54 NOTE DESIGN PATENTS APPLY TO SOME PARTS OF THIS MACHINE P 07 3217 9877 www AllPreparationEguipment com au PART NO DESCRIPTION 300001 300002 300003 300004 300005 300006 300007 300008 300009 300010 300011 300012 300013 300014 300015 300016 300017 300018 300019 300020 300021 300022 300023 300024 300025 300026 300027 300028 300029 300030 300031 300032 300033 300034 300035 300036
7. s or any loose clothing away from moving parts Failure to comply could result in bodily injury 9 Do not modify machine in any way Only use genuine RP 3000 parts and accessories 10 Repairs should be performed by qualified persons only 11 Never operate machine in rain or if heavy moisture is present 12 WARNING Breathable silica may be generated by use and maintenance of this machine Silica can cause severe and permanent lung damage cancer and or other serious diseases Do not breathe the dust Do not rely on your sight or smell to determine if dust is in the air Silica may be in the air without a visible dust cloud If air monitoring for silica is not provided by your employer at your work site you must wear appropriate respiratory protection when operating or maintaining this equipment Consult your employer for proper respiratory protection P 07 3217 9877 www AllPreparationEquipment com au Page 2 of 9 RP2000 amp 3000 MANUAL 8 PARTS LISTING 1 The Machine has a reverse pulse system that operates every 12 15 seconds 2 In normal operation it is rare the filters will need a clean but in some circumstances the filters may become blocked and the air flow will decrease 3 When this happens it is critical the filters are not removed but the following operation is carried out 4 If this fails to clean the cartridges your filter cleaning system may not be operating as well as it should Please refer to your supplier for ass
8. to comply could result in bodily injury and or could damage the machine or property Do not attempt to make any adjustments while the machine is in operation Any adjustments must only be performed when machine is stopped and power disconnected WARNING Breathable silica may be generated by use and maintenance of this machine Silica can cause severe and permanent lung damage cancer and or other serious diseases Do not breathe the dust Do not rely on your sight or smell to determine if dust is in the air Silica may be in the air without a visible dust cloud If air monitoring for silica is not provided by your employer at your work site you must wear appropriate respiratory protection when operating or maintaining this equipment Consult your employer for proper respiratory protection P 07 3217 9877 www AllPreparationEquipment com au Page 4 of 9 10 11 12 13 14 15 ELECTRICAL SAFETY All electrical maintenance and repairs are to be carried out by qualified persons only CAUTION Line terminals may be alive when main switch is in the off position Disconnect all power at source before performing any maintenance or repairs WARNING DO NOT operate the machine with any electrical panels open WARNING The controls on the RP 3000 have an overload switch and will trip when there is a fault and will not allow the machine to be switched on Overload will automatically reset when safe to do so Continuing to us
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