OPERATORS MANUAL & WARRANTY FORM
Contents
1. KANGA FARM EQUIPMENT OPERATORS MANUAL amp WARRANTY FORM Gavhall Pty Ltd trading as KANGA FARM EQUIPMENT would like to thank you for choosing one of our implements Kanga Farm Equipment has manufactured three point linkage implements to handle the harsh Australian Conditions since 1982 All new Kanga Farm Equipment Implements are backed with a 12 month comprehensive warranty against faulty workmanship and or materials under normal working conditions and service as outline in this manual Your warranty maybe considered void if any damaged to the implement is caused by operator abuse neglect or if any unauthorised modifications have been made Kanga Farm Equipment and its Distributors Dealers are not responsible for any transportation cost incurred in the repair or replacement of parts in either a successful or non successful warranty claim All implements must be returned to the manufacture for warranty assessment This warranty does not exclude any conditions implied by the Trade Practises Act 1974 or any other relevant legislation The information contained in this manual was current at the time of printing and has been compiled especially to assist you with the Implement that you have purchased It is of the utmost importance that you read this manual and understand the context completely before attempting to operate the implement Please be aware that in an effort to bring you better products we are always implementing2. 7 9 11 Tine O Pallet Fork o 500kg o 1000kg O Bale Equip O Spike O Silage Fork o Adj Bale Feed Out Fork O Ripper OH Range 3 Tine M Range 3 Tine o H Range Single Tine OM Range Single Tine o Mini Single Tine o Stick Rake a 1500mm a 2400mm a 3000mm n Harrows H 2400mm ri 3000mm o 3600mm o 4000mm Harrow Rake O Other Please Specify Serial Number Month of Manufactured 0 Jan oFeb oMar o Apr a May oJun oJul o Aug Sept a Oct GNov o Dec Year of Manufacture Date of Purchased __ __ ____ Intended areas of use H Paddocks Only 0 Close to Sheds amp Buildings 0 Near Roads 0 Contracting please specify o Other please specify I have been fully instructed in the operation of this unit in the actual working conditions that I intended to operate and I am satisfied that I can use it safely I acknowledge that I have been fully instructed in the care maintenance lubrication and that Kanga Implements have been designed for agricultural use in area away from people animals roads and property I understand that there are Federal and State Laws as well as OH amp S Standards that dictate how I can operate should I wish to operate along roads or in any populated areas and that 1t 1s my responsibility to know and adhere to those laws I have received a copy of the operating manual and the dealer has instructed me to read the manual in full before commencing any operations Owner s Signature Date FINAL ASSEMBLY Checked all hardware to en
3. able to direct you on where you can received appropriate training No operator however experienced in farm machinery operation they maybe should attempt to use any piece of machinery that they have not been competently trained to use e Never lift a load greater than the rated capacity of the implement e Never walk or walk under a raised implement loaded or unloaded e Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid oil under pressure can easily penetrate the skin and will cause serious injury or death e Make sure that all operating and service personnel know that if hydraulic fluid oil penetrates the skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene serious injury or death will result CONTACT A PHYSICAN IMMEDIATEL Y IF FLUID ENTERS SKIN OR EYES DO NOT DELAY e Know your controls and how to stop quickly in an emergency e Operators must be instructed in and be capable of the safe operation of the equipment and all controls Do not allow anyone to operate this equipment without proper instruction e Do not allow children or untrained persons to operate equipment e Check that all hardware is tight and properly installed e Always wear relatively tight fitted clothing to avoid entanglement in moving parts Wear heavy duty rough soled boots and protective equipment
4. and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator The operator is responsible for the safe operation of this implement The Operator must be properly trained Operators should be familiar with the implement and tractor and all safety practices before starting operation Read the safety rules and safety decal information on pages 58 59 amp 60 Keep all people and animals away from the implement during start up operating and when stopping Keep all persons away from the operator control area when performing adjustments service or maintenance Never place any part of the body underneath the implement or between moveable parts even when engine has been turned off Hydraulic systems can creep i e slowly lower They can fail or movement of the control levers can cause the implement to drop or rotate unexpectedly causing severe injury or death Follow Operator s Manual instructions for working on your implement or have servicing carried out by a qualified dealer Keep all persons away from operators control area while performing adjustments service or maintenance Service work does not require going underneath this implement Read Operators Manual for service instructions or have work carried out by a qualified dealer e No passengers on this equipment e When operating along roads pathways or highly populated areas always place sig
5. or change directions suddenly on slopes working up and down is preferred Use extreme care and reduce ground speed on slopes and rough terrain Stop implement then tractor immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operations Always block implement when inspecting Before commencing any adjustment maintenance or cleaning Always switch off the tractor engine remove key and wait until all moving parts have come to a complete stop then ensure the machine is on the ground or on a robust secure support Before dismounting tractor or performing any service or maintenance lower the 3 point linkage and any other raised components 1 e loader bucket to the ground Operate valve levers to release any hydraulic pressure stop engine set parking brake remove key and unfasten seat belt Never place any part of the body underneath the implement or between moveable parts even when engine has been turned off Hydraulic systems can creep i e slowly lower They may fail or movement of the control levers can cause the implement to drop or rotate unexpectedly causing severe injury or death Follow Operator s Manual instructions for working on your implement or have servicing carried out by a qualified dealer During routine checks and or repairs ensure that no one can switch on the tractor or Implement accidentally Keep the key to the tractor in your pocket For your own
6. ANGA implement Read it carefully It provides information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to the unknown and varying operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were current at the time of printing but in an effort to bring you better products we are always implementing continuous improvements that may vary your implement slightly in detail We reserve the right to redesign and change the machine as may be necessary without notice Some illustrations in this manual show the Digger with Safety Shields removed to provide a better view The Slasher should never be operated with any safety shielding removed Throughout this manual references are made to right and left direction These are determined by standing behind the equipment facing the direction of forward travel Blade rotation is as if viewed from the top DI lt KANGA FARM EQUIPMENT PALLET FORKS 500kg 1000kg 3 Point Linkage 3 Point Linkage Type Frame Reinforcing Fork Width Fork Material Max Capacity Load Rating Approximate Weight 3 Point Linkage 3 Point Linkage Type Frame Reinforcing Fork Width F
7. EMENT e When connecting the tractor to the implement never stand in between the tractor and the implement and always find somewhere level or flat e Always adjust the tractor lower linkage arms anti sway devices to prevent implement from swing from side to side during transport and operation Failure to do so may result in serious injury or damage Damage like bent and twisted implement towers are NOT covered by warranty e Before dismounting tractor or performing any service or maintenance lower the 3 point linkage and any other raised components i e loader bucket to the ground Operate valve levers to release any hydraulic pressure stop engine set parking brake remove key and unfasten seat belt e During routine checks and or repairs ensure that no one can switch on the tractor or Implement accidentally Keep the key to the tractor in your pocket Remove tractor draw bar to eliminate interference with the implement Attach the implement with the hitch pins supplied to the lower link arms of the tractor and secure with lynch pins Attach tractor top link to implement top clevis with top hitch pin and secure with lynch pin Top Link Pin not supplied Do not operate on steep slopes If in doubt set rear axles wider for moderate slopes Do not stop start or change directions suddenly on slopes working up and down is preferred Use extreme care and reduce ground speed on slopes and rough terrain Watch for hidden hazards on the terrain dur
8. General safe operating procedures can be found in the Operators Manual Advise customer to carry out a risk assessment and hazard identification of the property and alert the customer to the type of potential dangers they should be looking to avoid oO DANGERS Instruct customer on the potential dangers of operating the implement Outline the dangers associated with rotating blades the possibility of fast moving debris rotating PTO Shaft and ensure the customer knows that information about safe operating procedures and maintenance are in this Manual _ OWNERS OPERATORS MANUAL Check that the implement has a booklet supplied Emphasize the importance of reading the Manual Note manuals can be down loaded from www farmimplements com au Please tick the boxes above as each point has been carried out Dealership Name _ _ _ l lU J y yy y Salesperson s Name Pre delivered By ____________________ Salesperson s Signature Top copy manufacture Middle Copy dealer Last page purchaser st
9. at may cause injury or damage It is very important to always watch for foreign objects in the area you are operating and avoid any that could cause injury or damage 57 b When working in populated areas always place signs in the area to alert people or vehicles that may pass Operation must be stopped when anyone comes within 50 meters Keep all people and animals away from the implement during start up operating and when stopping Do not operate the implement or tractor while under the influence of drugs or alcohol Operate only in daylight or good artificial light Keep hands feet hair and clothing away from moving parts while engine is running Do not carry persons and make sure all loads are secured to the Implement during work or while in transit For transportation on public roads the operator must ensure that the tractor and implement complies with current State and Federal laws and must strictly adhere to all road traffic regulations in force in his her particular state Always operate equipment from the seat of the tractor with the seat belt securely fastened especially when operating controls or starting engine Place transmission in neutral engage break and ensure all other controls are disengaged before starting tractor engine Look down and to the rear and make sure area is clear and safe before operating in reverse Do not operate on steep slopes If in doubt set rear axles wider for moderate slopes Do not stop start
10. become acguainted with all the adjustments and operating procedures before attempting to operate Keep a record that the operator has read and understands the correct operating procedures as outline in this manual The implement you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products 1t will require routine cleaning upkeep and maintenance Lubricate the implement as specified Observe all safety information in this manual and safety decals on the implement Throughout this manual the term IMPORTANT is used to indicate that a failure to observe can cause damage to the equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol triangle with an exclamation mark to indicate the degree of risk to your personal safety This Safety Alert Symbol indicates a hazard and means ATTENTION BE CAREFUL YOUR SAFETY IS INVOLVED A D ANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your K
11. continuous improvements that may change the designs and specifications of the Implement In doing this Kanga Farm Equipment together with its Dealers and Distributors are under no obligation to implement these changes free of charge on any previously delivered Implement Kanga Other Products Manual docx 16 Cahill Street Dandenong Victoria Australia 3175 Tel 03 9706 5166 Fax 03 9706 5050 PROP GAVHALL PTY LTD ACN 006 050 657 ABN 59 918 752 500 AV N KANGA FARM EQUIPMENT TO THE DEALER Assembly and proper installation of this product is the responsibility of the KANGA FARM EQUIPMENT dealer The dealer must complete all items on the Warranty Registration amp Installation Form included in this manual before releasing the implement to the new owner Both dealer and customer must sign the registration which certifies that all Dealer Checklist items have been completed The dealer must return a copy of the Warranty Registration amp Installation Form to Kanga Farm Equipment Reminders about Warranty Registration that have not been returned will be sent out to demonstrate that reasonable attempts have been made to ensure dealers complete risk assessment and pre delivery obligations TO THE OWNER Read this manual before operating your KANGA FARM EQUIPMENT implement The information presented will prepare you to do a much better and safer job Keep this manual handy as a reference Ensure all operators read this manual carefully and
12. ctions There are no reasons why you should be underneath this implement Should you find an area that is in need of repair that would involve someone going under the implement then detach implement from the tractor and perform service work ASSEMBLY INSTRUCTIONS e Before dismounting tractor or performing any service or maintenance lower the 3 point linkage and any other raised components i e loader bucket to the ground Operate valve levers to release any hydraulic pressure stop engine set parking brake remove key and unfasten seat belt if fitted Never place any part of the body underneath the implement or between moveable parts Hydraulic systems can creep ice slowly lower They can fail or movement of the control levers can cause the implement to drop or rotate unexpectedly causing severe injury or death Follow Operator s Manual instructions for working on your implement or have work carried out by a qualified dealer e During routine checks and or repairs ensure that no one can switch on the tractor or Implement e Service work does not require going underneath this implement Read Operators Manual for instructions e Always wear relatively tight fitted clothing to avoid entanglement in moving parts Wear heavy duty rough soled boots and protective equipment for eyes hair hands hearing and head The Kanga Pallet Forks do not require assembly but the dealer should ensure the customer knows how to correctly secure t
13. for eyes hair hands hearing and head e Ensure implement is properly attached adjusted and in a good condition so that it can be operate safely e Tractors MUST be fitted with Roll Over Protection Structure ROBS or ROBS Cap It is also advisable that your tractor be fitted with a seatbelt where fitted it must be worn at all times Falling from your tractor can result in death from being run over or crushed If your tractor is fitted with a folding ROBS keep it in the locked up position at all times Inspect chains shackles deflectors and any wear parts for damage Replace if damaged Remove any debris that has accumulated on the implement tractor or engine to avoid fire hazard Ensure all safety decals are installed Replace if damaged A minimum 20 of tractor and equipment weight must be on the tractor s front wheels with implement in the transport position Without this weight tractor could tip over causing personal injury or death The weight maybe attained with a loader front wheel weights and ballast in the tires or front tractor weights When attaining the minimum 20 weight on the front wheels you must not exceed the ROPS max ballasted mass certificate Weight the tractor and implement Do not estimate e Watch for hidden hazards on the terrain during operation and avoid any hazards or object that could cause injury or damage e Inspect operating area remove where possible any stones branches or foreign objects th
14. he implement to their tractor Complete dealer checklist when assembly is complete 62 KANGA FARM EQUIPMENT Agricultural Machinery Product OHS Compliance Form We Gavhall Pty Ltd t as Kanga Farm Equipment Of 16 Cahill Street Dandenong Victoria Australia 3175 Telephone 03 9706 5166 Fax 03 9706 5050 Confirm that the following machine s Kanga 500kg Pallet Fork Kanga 1000kg Pallet Fork have had a hazard identification risk assessment and risk control procedure carried out on a representative model of the aforementioned product s in accordance with the Occupational Health and Safety requirements of all states and territories of Australia and where found necessary the appropriate risk control measures have been incorporated in the product specifications The Operators Manual contains the necessary Health and Safety information and safety warnings decals are applied to the product where necessary Product Description Pallet Fork Model Number s 500kg Product Code s 97000 1000kg Product Code s 97500 Name Ce Position Managing Director Date 01 10 2006 Details of the unit assessed for the purpose of compliance Model Serial Date of Inspection Location 500kg 1200906 23 09 2006 16 Cahill Street 1000kg 1210906 23 09 2006 16 Cahill Street 63 PRE DELIVERY CHECKLIST Dealers Responsibility Inspect implement thoroughly after assembly to be certain it is set up properly before delivering
15. ine has been turned off Hydraulic systems can creep i e slowly lower They can fail or movement of the control levers can cause the implement to drop or rotate unexpectedly causing severe injury or death Follow Operator s Manual instructions for working on your implement or have work carried out by a qualified dealer e During routine checks and or repairs ensure that no one can switch on the tractor or Implement accidentally Keep the key to the tractor in your pocket e Service work does not require going underneath this implement Read Operators Manual for service instructions or have servicing carried out by a qualified dealer e Always wear relatively tight fitted clothing to avoid entanglement in moving parts Wear heavy duty rough soled boots and protective equipment for eyes hair hands hearing and head Inspect implement for stress cracks caused from over loading Repair before continuing operations BLOCKING METHOD e Never place any part of the body underneath the implement or between moveable parts Hydraulic systems can creep i e slowly lower They can fail or movement of the control levers can cause the implement to drop or rotate unexpectedly causing severe injury or death Follow Operator s Manual instructions During routine checks and or repairs ensure that no one can switch on the tractor or Implement Service work does not require going underneath this implement Read Operators Manual for instru
16. ing operation and avoid any hazards or object that could cause injury or damage e Pass diagonally through sharp dips and avoid sharp drops GENERAL OPERATING REMOVING IMPLEMENT FROM TRACTOR Use the tractors lower linkage arm control to lower the implement all the way to the ground Turn of tractor ignition and remove key Firmly apply park break remove seatbelt and dismount the tractor Block implement securely for storage with robust secure support remove lower linkage pins Slowly move tractor away from implement checking that implement will not fall from blocking DAILY PRE OPERATION CHECKLIST Operators Responsibility Review and follow safety rules outlined in this manual Check that implement is properly and securely attached to the tractor Check all hardware i e bolts nuts wood flooring etc are properly installed secured and in good condition Ensure tractor transmission is in neutral before starting engine Inspect area that you will be operating in and remove any object that may cause injury or damage LI LI HPI LI 61 MAINTENANCE Before dismounting tractor or performing any service or maintenance lower the 3 point linkage and any other raised components i e loader bucket to the ground Operate valve levers to release any hydraulic pressure stop engine set parking brake remove key and unfasten seat belt Never place any part of the body underneath the implement or between moveable parts even when eng
17. it to the customer The following checklist is a reminder of points to inspect Check off each item as it is found satisfactory either before or after corrections or services performed a Check all bolts and ensure that they are tight a Check all cotter pins and linkage pins and ensure they are properly installed and can be secured o Refer to lubrication instructions and lubricate implement o Explain the importance of lubrication to the customer and point out all the lubrication points on the implement a Check that any wear points i e points blades edges tines have been properly installed 0 Show customer how to make adjustments Describe the options available for the implement and explain there purpose and how they work a Ensure the stability of the tractor has not been compromised with the implement the customer has purchased Remember a minimum 20 of tractor and equipment gross weight must be on the tractor s front wheels with implement in the transport position If you are adding weight to the tractor to attain the 20 you must not exceed the ROPS max ballasted mass certificate Weight the tractor and implement Do not estimate O Give Operators Manual to the customer and recommend that customer become familiar with all sections especially the safety and safe operating procedures o Explain to the customer that when transporting the implement on roads or highways day or night safety devices should be used to provide adequa
18. ns in the area to alert people or vehicles that may be passing Operation must be stopped when anyone comes within 50 meters e Stop implement then tractor immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operations e Always wear relatively tight fitted clothing to avoid entanglement in moving parts Wear heavy duty rough soled boots and protective equipment for eyes hair hands hearing and head A minimum 20 of tractor and equipment weight must be on the tractor s front wheels with implement in transport position Without this weight tractor could tip over causing personal injury or death The weight maybe attained with a loader front wheel weights and ballast in the tires or front tractor weights When attaining the minimum 20 weight on the front wheels you must not exceed the ROPS max ballasted mass certificate Weight the tractor and implement Do not estimate Use the pallet fork to move pallets bulk bins creates and boxes Do not use for shifting loads such as poles or large logs or branches and do not use for digging rocks or lifting concrete slabs Never handle large heavy objects due to the dangers of rolling or up ending the tractor Always move slowly and carefully and avoid rough unstable terrain Raise and lower the pallet fork slowly and carefully and never lift the implement higher than necessary to clear the ground 60 ATTACHING TO THE IMPL
19. ork Material Max Capacity Load Rating Approximate Weight SPECIFICATIONS 500ke Pallet Fork 21 g 1 i x a H 2 0E d 1000kc Pallet Fork Category 1 Double Clevis RHS Channel 1020mm 100 x 50 RHS 500 kg 5 times max capacity 80 kg Category 1 amp 2 Double Clevis RHS Flat 990mm 100 x 50 RHS 1000 kg 5 times max capacity 100 kg 56 SAFETY RULES Y ACCCIDENT PREVENTION A ATTENTION BE CAREFUL YOUR SAFETY IS INVOLVED A Safety 1s a primary concern 1n the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by a single careless act of an operator In addition to the design and configuration of eguipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator e Safety instructions are important Read all attachments and unit manuals follow all safety rules and safety decal information Failure to follow instructions can result in serious injury or death e f you do not understand any part of this manual and need assistance the Department of Agriculture Occupational Health Safety Offices any Agricultural School or college and your local dealer should be
20. safety and that of others and to avoid forfeiting your warranty use only original spare parts Do not modify alter or permit anyone else to modify alter the implement or any of its components Ensure implement is properly attached adjusted and in good operating condition Always use genuine Kanga replacement parts Firmly tighten all nuts bolts screws and shackles before operating If worn or damaged then replace immediately Block implements securely for storage Keep children and bystanders away from storage area Kanga Farm Equipment accepts no responsibility or liability for any losses injuries or damages that may result from failing to observe these safety rules and the safety decals on the implement 58 SAFETY RULES Y ACCCIDENT PREVENTION A ATTENTION BE CAREFUL YOUR SAFETY IS INVOLVED A Replace Immediately 1f Damaged FARM EOUIPMENT 5 Safety Decal K0002 6 Safety Decal K0003 7 Safety Decal K0004 A DANGER NO KEEP CLEAR Ke OF OPERATING PASSENGERS MACHINERY F 59 OPERATION Safety 1s a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by a single careless act of an operator In addition to the design and configuration of equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance
21. sure it is firmly tightened as outlined in the Operators Manual Customer has been instructed on how to make regular checks and tighten ALL hardware 1 e all nuts and bolts U LUBRICATION The implement has been lubricated and oil levels have been checked in all chain gearbox transmissions Customer has been instructed on how to check oil levels and lubricate implement oO _ GREASING amp MAINTENANCE Grease bearings universals and ensure PTO shaft has been Instruct customer how to re grease the implement Explain to the operator the requirements and repercussions of regular maintenance O CLUTCH ADJUSTMENT Check that clutch has been correctly fitted and nuts are tight Check the clutch has been adjusted for the customer s situation Instruct customer that an annual service is required IMPLEMENT DRIVESHAFT amp TRACTOR COMPATIBILITY Check implement and PTO compatibility ensuring the PTO will not foul on the tractor or implement during linkage operation If PTO was cut make sure that it was re greased and all spring activated locking pins on the PTO Shaft move freely IMPLEMEMNT amp TRACTOR COMPATIBILITY Check implement and Tractor compatibility Ensure that a minimum 20 of tractor and equipment weight is on the tractor s front wheels with implement in transport position O OPERATION PROCEDURES I Instruct the operator on correct procedures and techniques for the type of work they have indicated they intend to carry out
22. te warning to operators of other vehicles Also explain the operator must ensure that the tractor and implement complies with current State and Federal laws and must strictly adhere to all road traffic regulations in force in his her particular state a Check PTO series is correct and that the PTO is the correct length post hole diggers only H Check gearbox is properly serviced and seals are in good condition and not leaking post hole diggers only 44 IMPORTANT Gearbox was not filled with oil at the factory It must be serviced before implement is operated Failure to service will result in damage to the gearbox You will find a level plug on the side of your gearbox or a guide to the amount of oil required can be found on the same page as the gearbox parts guide Oo Ensure the customer has signed the WARRANTY REGISTRATION amp INSTALLATION FORM and a copy has been returned to Kanga Farm Equipment 16 Cahill Street Dandenong Victoria 3175 Name of person who carried out Pre delivery Signature Dealership Name Location carried out Date Top copy manufacture Middle Copy dealer Last page purchaser 91 Owners Name Type of Implement Purchased O Post Hole Digger o Mini Range o M Range HH Range pn XH Range 50hp o XH Range 75hp o Box Scrapper a 1200mm a 1500mm a 2400mm O Carryall 04 x3 n x36 n6 x3 67 O Cultivator O Eurotiller 5 7 9 11 Tine OS Tine 2 4m 2 8m 3 0m 3 2m o Chisel Plough 5
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