wCARMAN Lite Operators Manual
Contents
1. 11 STER 3 COM 11 SIEPA ISMOGATION EMD Asd E 12 13 4 1 PLACE WHOCA anaran anaana annaua nananana nan 13 PICS BLOCA OM e E E te teat 14 STEP 1 14 STEP 14 STEP 3 Count and 8 06 8 5 15 15 4 2 PA ESE otter one CeCe tr 16 Sl Te E 17 STEP 2 Count and Place Parts 17 STEPS Coniim QUANT 17 4 3 CHANGE PLACE QUANTITY 0 cscccceccecsccccecccecscceccsecsecsctseceseecutansarencates 18 STEP A No to Confirm 18 Enter New ndonaceeed 18 VERIFY INTRODUCTION 19 5 1 NE 19 STEPA2. Confirm Quantity Cancel Press the Enter key to confirm the place quantity lf the quantity you have to Place in the location does not match the quantity displayed on the screen you must change the Place quantity Refer to Section 4 3 The Place process is now complete lf the location is too small for the quantity of stock you have to place you will need to allocate another location This information is available from your host system wCARMANLite OPERATORS MANUAL 4 3 Change Place Quantity STEP A No to Confirm Quantity To change the Place quantity Tab to the No key then press Enter l _ in er STEP B Enter New Quantity Type in the correct quantity and press Enter Quantity Return to the next step in your Place process Doc ID Lite OM 2 doc Page 18 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved wCARMANLite OPERATORS MANUAL 5 VERIFY INTRODUCTION Verify is Kardex VCA s terminology for the stocktake process In addition to the mechanisms in place to maxmise your stock accuracy such as pick to zero confirmation wWCARMAN Lite provides Verify By List Verify By List is used to Verify the location quantities of multiple locations in the carousel The details of the each Verify operation are reported in the populated List file If the list is retained after use it can be used in an on goin
3. or if you select this option from the Tools Menu this screen will appear If the shelf number displayed on this screen is different to the one seen at the carousel access level you should change it so that it displays the current shelf number seen at the carousel access level This function can be used at any time if the carousel count is not correct Set Current Shelf Type curent shelf then press Enter Doc ID wCARMAN Lite OM 2 doc Page 4 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved wCARMANLite OPERATORS MANUAL NOTE YOU CAN NOT ESCAPE FROM THIS SCREEN YOU MUST PRESS THE ENTER KEY ON THE CORRECT SHELF NUMBER TO PROCEED You can change the current shelf by over writing the incorrect shelf number with the correct one or selecting the correct shelf number from the pull down menu When the correct shelf number is seen press Enter To access the pull down menu and see all the available shelves press F4 Use the up T and down J arrow keys to highlight the correct shelf then press Enter WARNING IF CURRENT SHELF IS DIFFERENT TO THE ACTUAL SHELF AT THE CAROUSEL ACCESS LEVEL THE CAROUSEL WILL NOT ROTATE TO THE CORRECT LOCATION 2 3 Getting around the Main Menu The Main Menu is used to select the functions you wish to use in WCARMAN Lite The Status Bar at the bottom of the form provides information about how each function can be initiated and also shows the current user name To navigate the Main Menu
4. can also be generated for different modes of operation i 11 Photocell Eyes The access door area s are fitted with up to three photocell eyes The photocell beam must be uninterrupted for the Carousel to operate The photocells are positioned to detect if any trays or parts are outside the bounds of the carrier If the photocell beam is interrupted the carousel will stop The problem must be fixed before the carousel can continue wCARMAN Lite Fault Message Carousel Movement Interuppted Carrier Front Obstructed The fornt of the carrier has been obstructed Please check that all bins are position correctly on their shelf Light Grid The carousel access is fitted with a fail safe light grid This device is a self checking personnel safety device and will stop the carousel immediately if the light grid is obstructed The light grid will provide hand protection for the operator wCARMAN Lite Fault Message Carousel Movement Interuppted Door Way Obstructed The carousel door way has been obstructed Please check that nothing is in the way of door way wCARMANLite OPERATORS MANUAL iii _ Access Door Switches Biparting door if fitted The carousel access doors are fitted with safety switches which will stop the carousel from operating if the doors are moved beyond the normal operating position The doors must be returned to the normal position for the carousel to operate wCARMAN Lite
5. for wWCARMAN 32 to operate correctly wCARMAN Lite Fault Message Carousel Movement Interuppted Doc ID Lite OM 2 doc Page 28 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved If you have a problem with your Carousel or with wCARMAN Lite that you cannot solve please contact your supervisor In most cases problems can be easily addressed by your own IT people However if there is a problem that you cannot solve please contact our Customer Service team Customer Service Wodonga Office Australia Phone 61 02 6056 5173 Fax 61 02 6056 2422 Email Software kvca com au
6. name in the Name box then Tab to the Password box and type your password then press Enter The password and user names are not case sensitive so it makes no difference if you use capital letters or not E wCARMAN 32 Login Enter your user name and password to start using wOARMAN 32 Name ADMIN OK Password Cancel Doc ID wCARMAN Lite OM 2 doc Page 3 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved wCARMANLite OPERATORS MANUAL If you type the incorrect user name or the incorrect password the following error will appear wCARMAN 32 Tour login attempt has failed Please try again or contact your supervisor for assistance To clear this error press Enter and you will return to the Login screen As the error box states try to Login again and if you do not get it right after a few attempts then contact your supervisor for assistance If the Carousel PC has not been able to communicate with the machine Programmable Logic Controller PLC the following error will appear WCARMAH Lite PLC x Demo Mode To clear this error press Enter and the Main Menu will be displayed You will need to Logout of wWCARMAN Lite and Login again If this message is repeated please contact your supervisor for assistance NOTE IF WCARMAN LITE IS USED IN DEMO MODE THE CAROUSEL WILL NOT ROTATE 2 2 Set Current Shelf NOTE THIS FUNCTION IS NOT AVAILABLE IN DEMO MODE Each time you Login
7. DING BACKUP AND RESTORATION PROCEDURES 1 LOADING INSTRUCTIONS Your vertical Carousel operates on the counter balance principle This means that both front and back carriers should be reasonably in balance throughout the entire cycle When initially loading your carousel you should load opposite carriers and thus maintain a reasonable balance For example in a 20 carrier carousel you should load in the following order 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 IMPORTANT The balanced allocation of locations within the carousel must be facilitated by the host system This principle of operation must be implemented in the host system to ensure that carousel loading remains reasonably balanced The maximum out of balance tolerance is 20 You will know if your carousel is out of balance by the following symptoms 1 The out of balance indicator will show an overload condition The pointer will be in one of the red zones most of the time or is moving dramatically from one side of the indicator to the other ii Motor noise indicates extra load at certain stages of the cycle iii The unit starts and runs roughly and trips the electronic drive If any of these symptoms are noted it is recommended that you adjust the load to ensure better balance CONSISTENTLY RUNNING YOUR CAROUSEL OUT OF BALANCE WILL CAUSE DAMAGE WARNING THE CAPACITY OF EACH CARRIER IN YOUR CAROUSEL IS 100 250 500 750KG INC
8. Fault Message Carousel Movement Interuppted iv Access Panel Switches All access panels are fitted with fail safe safety switches that prevent operation of the carousel when any panel is removed wCARMAN Lite Fault Message Carousel Movement Interuppted Emergency Stop Pushbuttons One E STOP pushbutton is fitted on each side of the access doors When operated the carousel will stop immediately and power will be isolated from the output circuit including the inverter When operated these buttons will latch and must be unlatched to be reset Twisting the pushbuttons in a clockwise direction will unlatch them wCARMAN Lite Fault Message Carousel Movement Interuppted Doc ID Lite OM 2 doc Page 27 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved wCARMANLite OPERATORS MANUAL vi User Stop If any button on the keyboard is pressed while the carousel is moving the movement will be stopped wCARMAN Lite Fault Message Carousel Movement Interuppted vii Inverter Fault If the inverter trips the carousel will stop immediately The RESET pushbutton must be pressed to restart the inverter wCARMAN Lite Fault Message Carousel Movement Interuppted viii Manual Mode Fault If the carousel mode is selected to MANual while wWOARMAN 32 is in use the following message will be displayed The carousel mode must be selected to AUTO
9. INDOWS SHUTDOWN PROCEDURE NOTED BELOW After you have shut down wCARMAN Lite Press Ctrl amp Esc to open the Windows Start Menu then press u Make sure Shut down is selected and then press Enter to shut down Windows and the carousel PC Shut Down Windows i Doc ID Lite OM 2 doc Page 6 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved wCARMANLite OPERATORS MANUAL 3 PICK INTRODUCTION wCARMAN Lite uses location information to Pick parts from the carousel Two Pick methods are available 3 1 10 Pick By Location Section 3 1 Parts are picked from the carousel by entering the location name where the part is stored This location information is obtained from the host system Pick By List Section 3 2 Parts are Picked by location based on the contents of an electronic list sent from the host system This is the normal method of picking parts from the carousel It is possible to Pick multiple lists and parts will be picked in location order Pick Location Screen Item Part Number Box Small Quantity Box Large Quantity Box Shelf Box Bin Box Location Box Notification Box Pick Command Button Reset Command Button Exit Command Button Colour Doc ID wCARMAN Lite OM 2 doc Copyright 2001 2005 Kardex VCA Pty Ltd Description Location Name is entered in this field Required Pick quantity is entered in this field Shows the current quantity to Pick Displays r
10. KARDE X VCA wCARMAN Lite OPERATORS MANUAL First Issue May 2001 TABLE OF CONTENTS LOADING INSTRUCTIONS 1 EIN 3 2 1 LOGGING IN TO WCARMAN LITE ccecececcececccecececucecuccacaueeeensuecececeees 3 2 2 SET CURRENT SHELF cere aes ote cee 4 2 3 GETTING AROUND THE 5 2 4 LOGOUT AND CLOSE WCARMAN 6 PICK INTRODUCTION Q 2 0 ccccccceccnccccncsccecencecencecenceneseeneecenesnesesnensenens 7 3 1 PICK VIEOGATION SCREEN 7 FICK BYV OG 8 STEP 1 Enter Location Name ccccccccecececcececececececececacceaeeeaeces 8 STEP 2 Enmler Quanity 2x ssssccciccetecee etic eet chats 8 STEPS Countand PICK Pants A 9 SIEPA CONT Quantity vcxrutictnhnccesanteatedtacrass a N 9 STEP 5 IS MOCAOM aa 9 3 2 PICK GS hah hn 10 STEPI 2SelECHILISIS 22535 11 STEP 2 Count and Pick Parts
11. LUDING ANY INTERMEDIATE SHELVES ITEMS STORED IN THE CARRIER MUST LIE WITHIN THE BOUNDS OF THE CARRIER THEY MUST NOT PROTRUDE OVER THE FRONT LIP OR EXCEED THE HEIGHT OF THE CARRIER SIDE FAILURE TO OBSERVE THESE CONDITIONS COULD DAMAGE YOUR CAROUSEL AND IS NOT COVERED UNDER KARDEX VCA WARRANTY wCARMANLite OPERATORS MANUAL Doc ID Lite OM 2 doc Page 2 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved wCARMANLite OPERATORS MANUAL 2 GETTING STARTED The Carousel can be turned ON or OFF using the Isolator Switch located on the right hand side of the machine and above the manual control panel After the carousel has been switched ON the PC can then be started WCARMAN Lite automatically runs when Windows is started however it can be run from the following shortcuts C Windows Desktop For Easy Desktop Access C Windows Start Menu For Easy Start Menu Access The Welcome screen is the first window seen in WCARMAN Lite It has two functions one is to LOGIN to wWCARMAN Lite and the other is to CLOSE wCARMAN Lite E wCARMAN Lite Options Help WGARMAW Lite Welcome Welcome to wlARMAN Lite To login to the carousel please press the Enter key Fress enter to start this option 2 1 Logging in to wCARMAN Lite When wCARMAN Lite is first started the Login button is highlighted press Enter on the keyboard to Login or alternatively press Alt amp L Type your user
12. MSEC 20 StOCk earen 20 STEPS 20 4 Confirm 20 SELECTING EISTS ssc ee eee aa 21 SIEPA Seler LSI S septation 21 SEP 2 COM Un Cos a a a 21 STEP 3 5 21 MANUAL CAROUSEL 5 23 7 1 WIV ET Ox SHELF aaneren a ieee icine aceasta iat 23 7 2 a ie ae pce cae eects 24 SHORTCUT KEY Sucre ee 25 TROUBLE SHOOTING FAULT MESSAGES 26 Valid for WCARMAN Lite Release 1 3 00 20040330 IMPORTANT NOTICE THE PC SUPPLIED WITH YOUR CAROUSEL IS AN INTEGRAL PART OF THE CAROUSEL CONTROL SYSTEM IF THE PC SOFTWARE IS CONFIGURED BY KARDEX VCA ITS OPERATION WILL BE CONFIRMED WITH THE CUSTOMER ON COMPLETION OF THE COMMISSIONING PROCESS THE WARRANTY WILL BE VOID IF THE CUSTOMER OR THEIR REPRESENTATIVE CHANGES MODIFIES OR MAKES ANY ADDITIONS TO THE HARDWARE AND OR SOFTWARE OF THE CAROUSEL CONTROL SYSTEM WITHOUT THE WRITTEN PERMISSION OF KARDEX VCA THE CUSTOMER IS RESPONSIBLE FOR THE MAINTENANCE OF ALL DATA FILES INCLU
13. entered Will clear the form Will close the window Displays the number of Place items left to process Green Page 16 of 28 All Rights Reserved Place By List STEP 1 STEP 2 STEP 3 oa asore42009 Select List s Select the List or Lists you wish to use for the Place operation Refer to Section 6 Selecting Lists The first location part number and required quantity will be presented on the Place form The carousel will then rotate to the shown part location Quantity EACH Part Number m Description WIDGET 2029 List Identifier B014243 Quantity Shelf Bin Location 01A 01 D Location Quantity 0 Notification Confirm Quantity No Cancel Press the Enter key tc Remaining 2 Count and Place Parts As the carousel rotates to the required shelf a lamp will come on indicating which bin to Place to The required location in the bin is shown in large red text on the screen When the carousel has finished rotating count the parts as you Place them from the bin Confirm Quantity Confirm the Place quantity by pressing Enter or press a remote confirmation button on the carousel bench The quantity to confirm is shown in large blue text on the screen Quantity Shelf Bin m Location 01 D Location Quantity Notification
14. equired shelf Displays required bin Displays required location Displays current message Will execute Pick after required quantity has been entered Will clear the form Will close the window Blue Page 7 of 28 All Rights Reserved wCARMANLite OPERATORS MANUAL Pick By Location STEP 1 Enter Location Name Type in the location name to Pick from then press Enter STEP 2 Enter Quantity Type in the quantity that you want to Pick then press Enter Doc ID WOARMAN Lite OM 2 doc Page 8 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved wCARMANLite OPERATORS MANUAL STEP 3 Count and Pick Parts As the carousel rotates to the required shelf a lamp will come on indicating which bin to Pick from The required location in the bin is shown in large red text on the screen When the carousel has finished rotating count the parts as you Pick them from the bin STEP 4 Confirm Quantity Confirm the Pick quantity by pressing Enter or press a remote confirmation button on the carousel bench The quantity to confirm is shown in large blue text on the screen The Pick process is now complete lf there is insufficient stock for you to Pick you will need to find the next location where stock is held This information is available from your host system If the Pick empties a location proceed to STEP 5 STEP 5 Is Location Empty Confirm the location is empty by pressing Enter
15. ess Alt amp C to Continue or press Tab and move the cursor to the Continue button and then press Enter Return to Process wCARMANLite OPERATORS MANUAL For Pick Place or Verify by List operations return to STEP 2 in the relevant process you are using as listed below Process Section Pick by List 3 2 Place by List 4 2 Verify by List 5 1 When all lists have been completed the following message will be displayed wCARMAN Lite i Press Enter to Clear the Message Doc ID wCARMAN Lite OM 2 doc Page 22 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved wCARMANLite OPERATORS MANUAL 7 MANUAL CAROUSEL OPERATIONS 7 1 Move To Shelf The Move To Shelf function allows the operator to rotate the carousel to a specific shelf number This function has no input into the database and is primarily used to test the carousel operation You can select a target shelf by simply over writing the current shelf number using the keyboard Move To Shelf Cancel Type current shelf then press Enter Or by selecting a target shelf number from the pull down menu then press Enter to begin carousel movement To access the pull down menu and see all the available shelves press F4 Use the up T and down J arrow keys to highlight the target shelf then press Enter to accept the highlighted shelf Hove To Shelf 41 D4 04D tase ot Type current shelf then p 5 You ca
16. g manner Verify By List can be used for perpetual stocktaking activities for locations with fast moving items or for a complete machine location Verify 5 1 Verify List fon 1 Remaining 3 ltem Description 1 Part Number Box Displays the location part number 2 Description Box Displays the part description 3 List Identifier Box Displays the Verify List transaction information 3 Large Quantity Box Shows the counted quantity 4 Locations Left Not Used 6 Locations Box Not Used 7 Shelf Box Displays current shelf 8 Bin Box Displays current bin 9 Location Box Displays current location 10 Notification Box Displays current message Colour Pink Doc ID Lite OM 2 doc Page 19 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved wCARMANLite OPERATORS MANUAL Verify By List STEP 1 Select List s Select the List or Lists you wish to use for the Verify operation Refer to Section 6 Selecting Lists The first location part number will be presented on the Verify form STEP 2 Count Stock When the carousel has finished rotating count the quantity in the location and press Enter STEP 3 Enter Quantity Type the quantity that you counted then press Enter Quantity STEP 4 Confirm Quantity Press Enter to confirm the counted quantity The Verify Process is now complete lf there are more locations to count the carousel will rotate to the next location and repeat the process fr
17. lecting Lists The first location part number and required quantity will be presented on the Pick form The carousel will then rotate to the shown part location Part Number Quantity any E EACH Description WIDGET 2029 List Identifier A012465 ABC elt Quantity Shelf Bin Location 1 01 Location Quantity 1 Notification Confirm Quantity No Cancel Press the Ente Remaining 2 STEP 2 Count and Pick Parts As the carousel rotates to the required shelf a lamp will come on indicating which bin to Pick from The required location in the bin is shown in large red text on the screen When the carousel has finished rotating count the parts as you Pick them from the bin STEP 3 Confirm Quantity Confirm the Pick quantity by pressing Enter or press a remote confirmation button on the carousel bench The quantity to confirm is Notification Confirm Quantity No Cancel Pre Ss the Enter key to co nfirm the picked Gu antity shown in large blue text on the screen The Pick process is now complete wCARMANLite OPERATORS MANUAL lf there is insufficient stock for you to Pick you will need to find the next location where stock is held This information is available from your host system If the Pick empties a location proceed to STEP 4 STEP 4 Is Location Empty Confirm the location is empty by pressing Enter or press a remote confirmation button on
18. n button on the carousel bench The quantity to confirm is shown in large blue text on the screen Gur arnt Shelf Es Location 01A 01 0 QO Location ime Confirm Quantity Mo Cancel Fress the Enter key to confirm the place quantity lf the quantity you have to Place in the location does not match the quantity displayed on the screen you must change the Place quantity Refer to Section 4 3 The Place process is now complete lf the location is too small for the quantity of stock you have to place you will need to allocate another location This information is available from your host system wCARMANLite OPERATORS MANUAL 4 2 Place List 10 11 12 13 14 Item Part Number Box Description Box Small Quantity Box Large Quantity Box Location Quantity List Identifier Box Shelf Box Bin Box Location Box Notification Box Place Command Button Reset Command Button Exit Command Button Remaining x Colour Doc ID wCARMAN Lite OM 2 doc Copyright 2001 2005 Kardex VCA Pty Ltd Description Displays part number Displays the part description Displays the total quantity to Place Shows the current quantity to Place Displays List Identifier for the Place transaction Displays the List this Place operation comes from Displays current shelf Displays current bin Displays current location Displays current message Will execute Place after required quantity has been
19. n then watch the carousels progress on the Move Carousel screen which shows the current location and the target location Doc ID wCARMAN Lite OM 2 doc Page 23 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved 7 2 Set Shelf The Set Shelf function is used to update the wCARMAN 32 shelf position with the actual carousel shelf position This function can be used at any time and may be required periodically if the carousel count gets out of sync with WOEARMAN 32 The Set Shelf function is presented on system start up and must be acknowledged by the operator For a full description of Set Shelf please refer to Section 2 2 8 SHORTCUT KEYS F4 Alt amp C Alt amp Alt amp F Enter Esc Tab Shift amp Tab Main Menu navigation up T and arrow keys right arrow key left lt arrow key Enter View pull down menu Cancel Info Find Confirm operation Go back a step Move forward to command buttons Move backward to command buttons Navigate Main Menu Expand a menu Collapse a menu Select item 9 TROUBLE SHOOTING FAULT MESSAGES The Carousel is fitted with various safety devices which operate regardless of the mode in which the carousel is being used The devices are in place to provide personal protection to the users and protection for the inventory stored in the Carousel A fault message is generated whenever one of the safety devices is activated Fault messages
20. om STEP 2 Doc ID Lite OM 2 doc Page 20 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved 6 SELECTING LISTS STEP 1 Select All Select List s Press Tab to move the cursor into the Lists Available box then use the up and down J arrow keys to highlight the List you require and oress Enter The List you have selected will move into the Lists Selected box Repeat this process until you have selected all the Lists you are going to process Lits Available Lists Selected List Selection Lists Selected 1 Source HOST Lines Selected 2 4255 2 Lists Available 2 Lines Available 4 4264 2 Select All Back Next gt Continue Exit Fress the Enter key to select a list To remove a List from the List Selected box Tab to the List Selected box and use the up and down J arrow keys to highlight the List you want to remove then press Enter to select all available Lists press Alt amp S or Tab to the Select All button and press Enter Remove All to remove all selected Lists press Alt amp L or Tab to the Clear button and oress Enter The List Selection screen above shows available HOST Lists To view INTERRUPTED Lists Tab to the Source box highlighting HOST and press the down J arrow key to highlight INTERRUPTED then press Enter STEP 2 STEP 3 Continue Once you have selected the Lists you are going to process pr
21. or press a remote confirmation button on the carousel bench there is stock left Tab to the No button and press Enter wCARMAN Lite will remember if the location is free This information is used in reports and also to speed up the Place process Doc ID Lite OM 2 doc Page 9 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved wCARMANLite 3 2 Pick List 10 11 12 19 14 OPERATORS MANUAL Item Part Number Box Description Box Small Quantity Box Large Quantity Box Location Quantity List Identifier Box Shelf Box Bin Box Location Box Notification Box Pick Command Button Reset Command Button Exit Command Button Remaining x Colour Doc ID wCARMAN Lite OM 2 doc Copyright 2001 2005 Kardex VCA Pty Ltd Description Displays part number Displays the part description Displays the total quantity to Pick Shows the current quantity to Pick Displays the quantity in the Location Displays List Identifier for this Pick transaction Displays current shelf Displays current bin Displays current location Displays current message Will execute Pick after required quantity has been entered Will clear the form Will close the window Displays the number of Pick items left to process Blue Page 10 of 28 All Rights Reserved Pick By List STEP 1 Select List s Select the List or Lists you wish to use for the Pick operation Refer to Section 6 Se
22. shelf Displays required bin Displays required location Displays current message Will execute Place operation after required quantity has been entered Page 13 of 28 All Rights Reserved wCARMANLite OPERATORS MANUAL ltem Description 9 Reset Command Button Will clear the form 10 Exit Command Button Will close the window Colour Green Place By Location STEP 1 Enter Location Name Type in the location name to Pick from then press Enter 1 STEP 2 Enter Quantity Type in the quantity that you want to Place then press Enter 209 __ Doc ID wCARMAN Lite OM 2 doc Page 14 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved The carousel will then rotate to the part location Part Number Quantity oa Jo101A0101 200 Quantity Shelf Bin Location 01A 01 0 0 Location Quantity 1 Notification l Confirm Quantity No Cancel Press the Enter key to confirm the place quantity STEP 3 Count and Place Parts As the carousel rotates to the required shelf a lamp will come on indicating which bin to Place to The required location in the bin is shown in large red text on the screen When the carousel has finished rotating count the parts as you Place them to the bin STEP 4 Confirm Quantity Confirm the Place quantity by pressing Enter or press a remote confirmatio
23. the Carousel bench lf there is stock left Tab to the No button and press Enter wCARMAN Lite will remember if the location is free This information is used in reports and also to speed up the Place process Doc ID Lite OM 2 doc Page 12 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved wCARMANLite OPERATORS MANUAL 4 PLACE INTRODUCTION wCARMAN Lite uses location information to Place parts in the carousel Two Place methods are available e Place By Location Section 4 1 Parts are placed in the carousel by entering the location name where the part is to be stored The location name can be entered via the keyboard or by scanning a barcoded label which has the location name coded on the label This location information is obtained from the host system This is the normal method of placing parts in to the carousel e Place By List Section 4 2 Parts are Placed by location based on the contents of an electronic list sent from the host system 4 1 Place Location WESEL DSN Item 1 Part Number Box 2 Small Quantity Box 3 Large Quantity Box 4 Shelf Box 5 Bin Box 6 Location Box 7 Notification Box 8 Place Command Button Doc ID wCARMAN Lite OM 2 doc Copyright 2001 2005 Kardex VCA Pty Ltd Description Location Name is entered in this field Required Place quantity is entered in this field Shows the current quantity to Place Displays required
24. use the up T and down J arrow keys to highlight a function then press the Enter key To expand a menu press the right arrow key and to collapse a menu press the left lt arrow key The function keys 1 F6 can be used to move quickly from one main heading to another It is also possible to select a function by pressing the alpha key that is the first letter of the word WGARMAW Lite PF Location fE Be Place F2 Location 5 5 Verify F3 Main Menu a Tools F4 E Reports Set Shelf The Main Menu can be navigated by using the up iE S Move To Shelf and down arrow keys at 5 System FS 1 User egf Add Change E eP Delete g Configuration a E Logout F6 Doc ID wCARMAN Lite OM 2 doc Page 5 of 28 Copyright 2001 2005 Kardex VCA Pty Ltd All Rights Reserved wCARMANLite OPERATORS MANUAL 2 4 LOGOUT and CLOSE wCARMAN Lite Select Logout F6 from the Main Menu and then press Enter At the confirm message press Enter wCARMAN Lite At the Welcome screen press Alt amp C for Close or Tab to Close button and press Enter Press Alt amp Y for Yes to confirm Or Tab to the Yes button then press Enter to confirm NOTE IT IS IMPORTANT TO SHUT DOWN THE CAROUSEL PC IN AN ORDERLY MANNER THIS MUST BE DONE BEFORE THE CAROUSEL ISOLATOR IS TURNED TO THE OFF POSITION AN ORDERLY SHUT DOWN IS DONE BY FOLLOWING THE W
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