PowerLine™ Softener Owners Manual
Contents
1. salt appropriate for use with water treatment equipment DO NOT USE ROCK SALT OR SOLAR SALT Mix 29 6 mL of unscented household bleach in 15 1 liters of clean soft water This should make a 100 ppm solution Use 22 7 liters for commercial units Put the system into by pass Disconnect the brine line and put the 3 8 tube into the container holding the bleach mixture from the step above Note Do not add bleach to brine tank Salts containing red out additives will create hazardous fumes Put the system into service Put the unit into brine draw on one tank Draw the mixture until a strong bleach odor is detected smelled or tested in the drain line This procedure should produce approximately 20 ppm in the mixed solution Switch quickly to the other tank and repeat the procedure Advance the control disc to the service position and allow the unit to stand for 30 60 minutes The colder the water the longer the stand time should be Put unit into by pass Reconnect the brine line 3 8 tube to the brine tank and backwash each tank of the softener two times Put unit into service Rev 11 20 10 Page7 Product No 14197 Davey Repair or Replacement Guarantee In the unlikely event in Australia or New Zealand that this Davey product develops any malfunction within two year of the date of original purchase due to faulty materials or manufacture Davey will at our option repair or replace it for you free of charge subject to the co2. trade mark of Davey Water Products Pty Ltd Davey Water Products Pty Ltd 2011 Kinetico and the Kinetico logo are registered trademarks of Kinetico Incorporated Newbury Ohio 2011 P N 14197 2 supersedes P N 14197 1 Installation and operating instructions are included with the product when purchased new They may also be found on our website
3. E amp Kinetico water systems e WATER PRODUCTS Installation Instructions Softening Systems Block Salt Softeners Standard Softeners Commercial Softeners 2020CHF 2025s 2060s OD 2060s amp Check your local building and sanitation codes for installation compliance Installation must meet all state and local codes Check your water quality first This system is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system Parts Identification Included with these systems Owners Manual Inlet Outlet Adapters 2025s 2060s C Ada pter E clips Softener Assembly 2060s OD Installation Includes Instructions control module Q Inlet Outlet O rings main and remote tanks tank connectors connector bracket connector bracket pins located inside cabinet models 2020CHF Brine Valve Cabinet standard commercial amm LA P i pe 2 i kdd Drain Line Tubing Brine Line Tubing Brine Tank g gt Safety Read Review Chemical Care Eye Protection Read all steps guides and rules carefully before installing and using the Kinetico Softening System Close or remove PVC containers and other Wear protective eyewear while installing to flammable materials to prevent fire or prevent potential eye injury that could be caused explosions by splattering soldering materials or metal plastic shavings Provi
4. de proper ventilation when using PVC cleaner or glue Natural Reach Use a scorch pad to protect any surface that may be exposed to a torch flame or excessive heat When installing a plastic component install grounding straps BEFORE the lines are actually cut to ensure that the ground is never broken Use a ladder for all work overhead beyond your natural reach If working continuously at a height of six feet or more employ the appropriate safety devices Use only LEAD FREE solder Rev 11 20 10 Product No 14197 Procedure Unpack Equipment Test Water Quality i Locate and identify parts shown in parts section Confirm water quality to determine proper setup Total Hardness pH Ferrous Iron Ferric Iron Instructions Parts Pack Brine Line Cabinet Brine Tank Softener Assembly Drain Line Assemble Softener Position Softener Larger units require tank connection Position softener and brine S tank on a level surface Assemble Mach Head if applicable Fama meleci Galak tank make sure an expansion Lube O rings tank is used Environmental conditions Connect tanks 50 C Max protect from freezing Water conditions Temperature 1 50 C Pressure 1 8 5 Bar Connect Adapters for Connect Adapters for Classic Control Valve Systems Mach Control Valve Systems Lube O rings Insert adapters Install O rings Insert adapter bracket L
5. f Teflon tape to 2 nipple on control valve Locate 12 x tube elbow Hand tighten elbow then turn once with wrench Attach drain line from elbow to drain Make sure line is not kinked Drain lines must not travel more than 2 4 meters up from module head On lines traveling more than 10 meters increase diameter of the drain line eoeeeese fies Tossa e2ea 4 Install Brine Tank Overflo Install drain line on the barbed overflow fitting on the drum and connect it to a drain Make sure the drain is not higher than the barbed fitting FOLLOW PLUMBING CODES Start Up System Put by pass into service position Using 2 Philips screwdriver depress and turn actuator clockwise into backwash position Brine tank will begin to fill After 5 minutes turn actuator until alternate tank is in backwash Product No 14197 Add Salt Purge Air from Plumbing After the unit is fully pressurized open a faucet in the house to purge air from lines Add a clean grade of salt at this time DO NOT USE ROCK SALT OR SOLAR SALT Check all other house faucets and purge air by manually cycling unit from one tank to the other 149 Sanitize Softener Regenerate both tanks Using 2 Philips screwdriver turn actuator clockwise into brine position After regeneration time initiate regeneration on second tank Use a clean grade of
6. liable for any loss of profits or any consequential indirect or special loss damage or injury of any kind whatsoever arising directly or indirectly from Davey products This limitation does not apply to any liability of Davey for failure to comply with a consumer guarantee applicable to your Davey product under the Australian or New Zealand legislation and does not affect any rights or remedies that may be available to you under the Australian or New Zealand Consumer Legislation In Australia you are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure Should your Davey product require repair or service after the guarantee period contact your nearest Davey Dealer or phone the Davey Customer Service Centre on the number listed below For a complete list of Davey Dealers visit our website davey com au or call AUSTRALIA NEW ZEALAND DEPEND ON Customer Service Centre Customer Service Centre 6 Lakeview Drive 7 Rockridge Avenue DAVEY Scoresby Australia 3179 Penrose Auckland 1061 Ph 1300 367 866 Ph 0800 654 333 Fax 1300 369 119 Fax 09 527 7654 Website davey com au Website daveynz co nz WATER PRODUCTS Davey Water Products Pty Ltd Member of the GUD Group ABN 18 066 327 517 Davey is a registered
7. nditions below Should you experience any difficulties with your Davey product we suggest in the first instance that you contact the Davey Dealer from which you purchased the Davey product Alternatively you can phone our Customer Service line on 1300 367 866 in Australia or 0800 654 333 in New Zealand or send a written letter to Davey at the address listed below On receipt of your claim Davey will seek to resolve your difficulties or if the product is faulty or defective advise you on how to have your Davey product repaired obtain a replacement or a refund Your Davey Two Year Guarantee naturally does not cover normal wear or tear replacement of product consumables i e mechanical seals bearings or capacitors loss or damage resulting from misuse or negligent handling improper use for which the product was not designed or advertised failure to properly follow the provided installation and operating instructions failure to carry out maintenance corrosive or abrasive water or other liquid lightning or high voltage spikes or unauthorized persons attempting repairs Where applicable your Davey product must only be connected to the voltage shown on the nameplate Your Davey Two Year Guarantee does not cover freight or any other costs incurred in making a claim Please retain your receipt as proof of purchase you MUST provide evidence of the date of original purchase when claiming under the Davey Two Year Guarantee Davey shall not be
8. t setting M Adjuster Tube setting M Meter Disc and Brine Valve Chart Select disc based on inlet compensated hardness Meter Disc Number Denotes Compensated Hardness in mg L Model Salt Setting adjuster Float 2 3 4 5 6 7 8 2020c HF 0 22 Kg 68 86 120 154 188 222 2957 0 34 Kg 114mm 86 120 171 222 257 308 342 2025s 0 45 Kg 184mm 137 205 0 6 Kg 191mm 188 274 359 428 1 5 Taa 1 22 Kg 1 63 Kg 1 81 Kg 2 00 Kg 2060s OD 1 22 Kg 1 81 Kg 2 00 Kg Rev 11 2010 Page 5 Product No 14197 Connect Brine Tank Apply 2 3 wraps of Teflon tape to nipple on control valve Locate tube elbow Hand tighten elbow then turn once with wrench Attach tube from elbow to brine valve hand tighten tube side nuts Make sure tubing is not kinked y UN OQ TA 6 4 m Taoa eee d kS Confirm Drain Air Gap Waste connections or drain outlets shall be designed and constructed to provide for connection to the sanitary waste system through an air gap of 2 pipe diameters or 25 mm whichever is larger Flush System Flush both the inlet and outlet lines by opening the by pass valve and allowing water to rinse out any debris in the lines Flush lines for 10 minutes Rev 11 20 10 Page6 Install Drain Line Apply 2 3 wraps o
9. ube O rings Insert adapter pin Insert adapters Insert E clips Rev 11 2010 Page 3 Product No 14197 Install By pass Connect Softener Connect softener to main plumbing via by pass Use of an external 3 valve by pass or equivalent is recommended Do not solder brass adapters while they are inserted in the control module Take care during the installation process to assure that solder and flux do not come in contact with media tanks control module E clips related plastic components 8 ea Meter Disc set number of gallons between regenerations based on your system size and inlet water quality see step 10 Remove cap screws Remove cap and actuator Remove existing use Make sure pawls and meter disc springs are back before inserting new meter disc Insert new meter disc Gently turn disc clockwise until Tighten cap screws pawls fall in place actuator and cap Rev 11 20 10 Page 4 Product No 14197 9 Set Brine Valve Float Cup Setting all units Remove the brine valve assembly and rest it on a flat surface Remove rubber band Height is measured from the base of the brine valve assembly to the top of the float cup see drawing at right Float Cup Setting Adjuster Tube Setting standard and commercial units Cut and remove tabs on both sides of the tube Remaining number or letter imprinted on the tab determines the correct setting The drawing at right shows an adjuster tube a
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