“Do It Right” User's Guide
Contents
1. Loctite 480 A high impact high shear strength toughened Instant adhesive Metal most rubbers plastics etc Loctite TAK PAK KIT An Instant Adhesive used with spray mist Accelerator Loctite 7452 Components on PC boards metal plastic rubber etc Loctite 324 An Impact Resistant Structural Adhesive for gaps up to 0 5mm Used with Loctite Activator 7075 Metal timber glass Loctite 330 Multibond A Structural Adhesive for gaps up to 0 5mm Used with Loctite Activator 7387 Loctite 3801 A five minute general purpose two part clear epoxy Metal plastic timber glass etc Metal timber ceramic concrete fibreglass etc Loctite 3805 A high strength two part Steel and Aluminium Epoxy Filler suitable for gap filling Metal timber ceramic concrete Note Polyeofin plastics require substrates to be primed with Loctite 770 Primer prior to bonding Refer to TDS 33 34 BONDING NA j 1 Cut the starting end of the cord stock with a clean razor blade Ensure the cut is clean and square Do not touch the clean cut end 2 Measure cord stock to appropriate length For precise measurement use Loctite O Ring Tool or the ruler provided in the Loctite O Ring Making Kit 3 Cut the measured end of the cord stock with a clean razor blade Ensure the cut is clean and square to optimize bond area 4 Apply one drop of Loctite 406 Instant Adhesive and mate the two2. Detergents Developer photographic Dextrin Diacetone Alcohol Diammonium Phosphate Diamylamine Diatomaceaus Earth Slurry Diazo Acetate Dibutyl Phthalate Dichlorophenol Dichloro Ethyl Ether Dicyandamide Dielectric Fluid Diester Lubricants Diethyl Ether Dry Diethyl Sulfate Diethylamine Diethylene Glycol Diglycolic Acid Dimethyl Formamide e c0c0606000000000000000000nREBe M o Co omm Mon 06 00000000000000000000 Dimethyl Sulfoxide Dioxane Dry Dioxidene Dipentene Pinene Diphenyl Distilled Water Industrial Dowtherm Drying Oil Dust Flue Dry Dye Liquors Emery Slurry Emulsified Oils Enamel Frit Slip Esters General Ethyl Acetate Ethyl Alcohol Ethyl Amine Ethyl Bromide Ethyl Cellosolve Ethyl Cellosolve Slurry Ethyl Formate Ethyl Silicate Ethylene Diamine Ethylene Dibromide Ethylene Dichloride Ethylene Glycol Ethylenediamine Tetramine Fatty Acids Fatty Acids Amine Fatty Alcohol Ferric Floc Ferric Chloride Ferric Nitrate Ferric Sulfate Ferrocence Oil Sol Ferrous Chloride Ferrous Oxalate Ferrous Sulfate10 Ferrous Sulfate Sat Fertilizer Sol Flotation Concentrates Fluoride Salts Fluorine Gaseous or Liquid Fluorolube Fluosilic Acid Flux Soldering Fly Ash Dry Foam Latex Mix Foamite Formaldehyde cold Formaldehyde hot Formic Acid Dil cold Formic Acid Dil hot Formic Acid cold Formic Acid hot Freon Fuel Oil Fuming Nitric Re
3. Note Clean both flanges with Loctite ODC Free Cleaner amp Degreaser Apply a continuous bead of Loctite Instant Gasket or Loctite Maxx high performance silicones to sealing surface Circle all bolt holes Use proper bead diameter to seal flange width and depth Minimize excessive material squeeze in e eo 24 hours Remove old gasketing material and other heavy contaminants with Loctite Chisel Paint Assemble within 10 minutes by pressing together Tighten as required Clean up any excess or squeeze out Cure times will vary with temperature humidity and gap Typical full cure time is LOCTITE MAXX SERIES SILICONES QUICK SELECTOR Flange Type Flexible Flexible Japanese Vehicle Flexible Temperature 60 to 260 C 60 to 200 C 60 to 200 C 60 to 316 C Gap Fill mm 6mm 6mm 3mm 6mm Sensor Safe Yes Yes Yes Yes Cure Tack Free 10 50 min 5 min 10 min 20 60 min Full Cure 24 72 hrs 24 hrs 24 hrs 24 96 hrs Oil Resistance Excellent Excellent Excellent Excellent Instant Seal No Yes No No Note Ensure that assebly time is within product skin overtime Continuous service Intermittent temperature higher than established range Seals instantly at zero gap STRENGTHEN KEYED ASSEMBLIES 4 Apply Loctite 222 here mE Loctite 660 Coating here Dab Loctite 660 Quick Metal here ASSEMBLY 1 Clean all parts with Loctite ODC Free Cleaner amp Degre
4. GASKETING QUICK SELECTOR Use Product Gap Fill Temp Range General Loctite 518 Gasket Eliminator 0 25mm 55 C to 150 C General Loctite 515 Gasket Eliminator 0 25mm 55 C to 150 C High Temperature Loctite 510 Gasket Eliminator 0 25mm 55 C to 200 C Note Ensure that assembly time is within product fixturing time 15 GASKET DRESSING Loctite 7649 and Loctite 518 Loctite 243 a D Loctite 243 E d cs Loctite 7649 on flange surface only 1 Remove old gasketing material and other heavy contaminants with Loctite Chisel Gasket Remover Use mechanical removal technique if required Note Avoid grinding a v Loctite 243 N 1 2 Clean both flanges with Loctite ODC Free Cleaner amp Degreaser 3 Spray Loctite 7649 Primer on both flange faces and both sides of the precut gasket Allow 30 seconds to dry 4 Smear Loctite Gasket Eliminator Flange Sealant to both sides of precut gasket with a clean applicator 5 Place coated gasket on flange surface and assemble parts immediately Note e f cover bolts screw into blind holes as above apply Loctite 243 Threadlocker into hole and on threads Tighten as required e f itis a threaded through bolt assembly apply Loctite 243 Threadlocker or Loctite 248 Threadlocker to bolt threads 6 Tighten bolt as required 16 FLANGE SEALING PRODUCT Loctite 510 Loctite 515 Loctite 518 Flange Type Rigid Rigid Rigid Alloy Temperature 55 to 2
5. 243 Threadlocker NONE Housing Mount Slip Fit Maximum Strength Loctite 680 Retaining Compound NONE High Strength Loctite 660 Quick Metal Retaining Compound NONE Medium Strength Loctite 641 Retaining Compound Loctite 7649 Low Strength Loctite 243 Threadlocker Loctite 7649 Note e Softer metals aluminum bronze etc provide lower shear strengths than ferrous components Excessive gap reduces shear strengths e Ideal surface finish 50 to 80 rms Refer to Technical Data Sheets for more information DISASSEMBLY THREADLOCKING THREAD SEALING amp RETAINING LOW AND MEDIUM STRENGTH PRODUCTS Disassemble with hand tools HIGH STRENGTH PRODUCTS Apply localized heat 260 C or higher to assembly for 5 minutes Disassemble with hand tools while hot lt P thy mes GASKETING Disassemble flange using hand tools Note For anaerobic gaskets clean with Loctite Chisel Paint Stripper 31 32 BONDING Within the broad range of Loctite adhesives you will always find the solution to your bonding challenge It is however extremely important to have at least a basic knowledge of adhesive methodology in order to bond two substrates together successfully The three major causes of bonding failures are attributed to e Poor evaluation of the bonding assembly e inadequate substrate preparation e Improper adhesive selection e Unsuitable joint design BONDING ASSEMBLY Bonding assembly has a di
6. 50 ml bottle 45076 250 ml bottle 30937 THREAD SEALANTS LOCTITE 569 HYDRAULIC PNEUMATIC SEALANT 50 ml bottle 56950 250 ml tube 56970 LOCTITE 542 HYDRAULIC PNEUMATIC SEALANT 10 ml tube 25344 50 ml tube 54294 LOCTITE 567 MASTER PIPE SEALANT 50 ml tube 56747A 250 ml tube 56741 LOCTITE 577 UNIVERSAL PIPE SEALANT 50 ml tube 19259 250 ml tube 34112 LOCTITE 55 PIPE SEALANT CORD 150m 31899 RETAINING COMPOUNDS LOCTITE 609 MEDIUM HIGH STRENGTH 10 ml bottle 30013 GENERAL PURPOSE 50 ml bottle 30015 250 ml bottle 30014 LOCTITE 620 HIGH STRENGTH HIGH 50 ml bottle 62050 TEMPERATURE 250 ml bottle 62070 LOCTITE 660 QUICK METAL HIGH STRENGTH 6 ml tube 66010 PRESS FIT REPAIR 50 ml tube 66040 LOCTITE 680 HIGH STRENGTH HIGH VISCOSITY 50 ml bottle 68050 250 ml bottle 68070 LOCTITE 641 MEDIUM STRENGTH BEARING 10ml bottle 21314 MOUNT 50ml bottle 45079 250ml bottle 45081 CATEGORY GASKETING LOCTITE 510 GASKET ELIMINATOR HIGH TEMPERATURE LOCTITE 515 MASTER ELIMINATOR LOCTITE 518 FLANGE SEALANT LOCTITE 5900 INSTANT GASKET aerosol ORDERING SIZE 50 ml tube 250 ml tube 6 ml tube 50 ml tube 300 ml cartridge 6 ml tube 25 ml syringe 50 ml tube 300 ml cartridge 190ml LOCTITE 5900 HEAVY BODIED BLACK SILICONE 390g cartridge LOCTITE 5910 BLACK MAXX RTV SILICONE GASKET MAKER LOCTITE 587 BLUE MAXX RTV SILICONE GASKET MAKER LOCTITE 5920 COPPER MAXX RTV SILICONE GASKET MAKER LOCTITE 5699 GREY MAXX RTV SILICONE GASKET MAKER ADHESIV
7. Alk Gold Cyanide lron Acid Lead Fluoro Nickel Bright Platinum Silver Cyanide Tin Acid Tin Alk Barrel Zinc Acid Zinc Alk Cyanide Polyacrylonitrile Slurry e 060606060600 0 m060000000nn0o6 0o000000000000 Polypentek Polysulfide Liquor Polyvinyl Acetate Slurry Polyvinyl Chloride Porcelain Frit Potash Potassium Acetate Potassium Alum Sulfate Potassium Bromide Potassium Carbonate Potassium Chlorate Potassium Chloride Sol Potassium Chromate Potassium Cyanide Sol Potassium Dichromate Potassium Ferricyanide Potassium Hydroxide Potassium lodide Potassium Nitrate Potassium Perchlorate Potassium Permanganate Potassium Persulfate Potassium Phosphate Potassium Silicate Potassium Sulfate Potassium Xanthate Press Board Waste Propionic Acid Propyl Alcohol Propyl Bromide Propylene Glycol Pumice Pyranol Pyridine Pyrogallic Acid Pyrogen Free Water Pyrole Pyromellitic Acid Quebracho Tannin Rag Stock Bleached Rare Earth Salts Rayon Acid Water Rayon Spin Bath Rayon Spin Bath spent Resorcinol River Water Road Oil Roccal Rosin Wood Rosin in Alcohol Rosin Size Rubber Latex Safrol Salt Alkaline Salt Electrolytic Salt Refrg Sand Air Blown Slurry Sand Air Phosphatic Sea Coal Sea Water Selenium Chloride Sequestrene Sewage Shellac Shower Water Silica Gel Silica Ground Silicone Tetrachloride Silicone Fluids ecc0c0606000000000000000m0000000000 0000
8. CHARACTERISTICS ADVANTAGES OF ANAEROBIC THREAD SEALING e Anaerobic thread sealants flow into and completely fill all voids eliminating leak paths Anaerobic thread sealants seal and threadlock simultaneously e Thread sealants work on all size and types of fittings see quick selector e Thread sealant strength is selectable Medium or Low depending on requirements e Thread sealants can be disassembled with normal tools Loctite 55 Pipe Sealing Cord is a non curing impregnated nylon cord IMPORTANT NOTE Do not use anaerobic sealants on plastic pipe or plastic fittings For plastic fittings use Loctite 55 Pipe Sealing Cord The viscosity of the Sealants must be compatible to the thread pitch 13 14 POROSITY SEALING EXISTING WELD POROSITIES AND CASTINGS Loctite 290 B eld bea T Weld bead Tank wall 7 A Weld porosity NR 1 IMPORTANT TAKE PROPER SAFETY PRECAUTIONS IF WORKING WITH FLAMMABLE LIQUID TANKS AVOID USE WITH COMPRESSIBLE GASSES Wire brush repair area to remove paint rust etc Clean repair area with Loctite ODC Free Cleaner amp Degreaser Apply localized heat to bring repair area to approximately 120 C Allow repair area to cool to approximately 85 C Brush or spray sealant on repair area Note Steel Use Loctite 290 Threadlocker at 85 C e Aluminum Stainless Steel Use Loctite 290 Threadlocker at 50 C Note Not recommended for blowholes e Or cB o9 NS
9. Dry Nitrosyl Chloride Norite Carbon Nuchar Oakite Compound Oil Creosote Oil Emulsified Oil Fuel Oil Lubricating Oil Soluble Oleic Acid hot Oleic Acid cold Ore Fines Flotation Ore Pulp Organic Dyes Oxalic Acid cold Ozone wet eeeccccconmm jiummer joooccccccccoccPc0 FLUID COMPATIBILITY CHART Paint Linseed Base Paint Water Base Paint Remover Sol Type Paint Vehicles Palmitic Acid Paper Board Mill Waste Paper Coating Slurry Paper Pulp Paper Pulp with Amun Paper Pulp with Dye Paper Pulp bleached Paper Pulp bleached washed Paper Pulp Chlorinated Paper Groundwood Paper Rag Paper Stocks fine Paradichlorobenezene Paraffin Molten Paraffin Oil Paraformaldehyde Pectin Solution Acid Pentachlorethane Pentaerythritol Sol Perchlorethylene Dry Perchloric Acid Perchlorometh Mercaptan Permanganic Acid Persulfuric Acid Petroleum Ether Petroleum Jelly Phenol Formaldehyde Resins Phenol Sutfonic Acid Phenolic Glue Phloroglucinol Phosphate Ester Phosphatic Sand Phosphoric Acid 85 hot Phosphoric Acid 85 cold Phosphoric Acid 50 hot Phosphoric Acid 50 cold Phosphoric Acid 10 cold Phosphoric Acid 10 hot Phosphorous Molten Phosphotungstic Acid Photographic Sol Phthalic Acid Phytate Phytate Salts Pickling Acid Sulfuric Picric Acid Solutions Pine Oil Finish Plating Sol as follows Brass Cyanide Bronze Cyanide Chromium amp Cadmium Cyanide Cobalt Acid Copper Acid Copper
10. Maximum porosity sealed 0 1mm 7 Allow to cure for 30 minutes High Pressure above 150 psi 1 hour 8 Clean with Loctite ODC Free Cleaner amp Degreaser to remove excess sealant Do not grind 9 Paint as required Note Casting repair uses same procedure SEALING NEW WELDS PREVENTATIVE MAINTENANCE 1 Remove all slag and scale while hot 2 Apply sealant when weld is 85 C and falling 3 Follow information above FORM IN PLACE GASKETING Continuous bead Circle bolt holes Flat flange Raised flange 1 Remove old gasketing material and other heavy contaminants with Loctite Chisel Paint Stripper Use mechanical removal technique if required Note Avoid grinding 2 Clean both flanges with Loctite ODC Free Cleaner amp Degreaser 3 Where required spray Loctite 7649 Primer or Loctite 7471 Primer on only one surface Allow 1 2 minutes to dry 4 Apply a continuous bead of Loctite Gasket Eliminator Flange Sealant to the other surface Note Circle all bolt holes with sealant if appropriate 5 Mate Parts Assemble and tighten as required Note Immediate assembly not required however avoid delays over 45 minutes 6 Allow to cure a No pressure immediate service b Low pressure up to 500 psi 30 to 45 minutes 6 High pressure 500 to 2500 psi 4 hours d Extreme high pressure 2500 to 5000 psi 24 hours Note Ambient conditions can influence these times LOCTITE
11. Silver Cyanide Silver lodide Aqu Silver Nitrate Size Emulsion Skelly Solve E L Slate to 400 Mesh Soap Lye Soap Solutions Stearates Soap Stone Air Blown Soda Pulp Sodium Acetate Sodium Acid Fluoride Sodium Aluminate Sodium Arsenate Sodium Benzene Sulfonate Sodium Bichromate Sodium Bisulfite Sodium Bromide Sodium Carbonate Sodium Chlorate Sodium Chlorite Sodium Cyanide Sodium Ferricyanide Sodium Formate Sodium Glutamate Sodium Hydrogen Sulfate Sodium Hydrosulfite Sodium Hydrosulfide Sodium Hydrochloride Sodium Hydroxide Sodium Hydro 20 cold Sodium Hydro 20 hot Sodium Hydro 50 cold Sodium Hydro 50 hot Sodium Hydro 70 cold Sodium Hydro 70 hot Sodium Hypochlorite Sodium Lignosulfonate Sodium Metasilicate Sodium Molten Sodium Nitrate Sodium Nitrite Nitrate Sodium Perborate Sodium Peroxide Sodium Persulfate Sodium Phosphate Mono Sodium Phosphate Tri Sodium Potassium Chloride Sodium Salicylate Sodium Sesquicarbonate Sodium Silicate Sodium Silcofluoride Sodium Stannate Sodium Sulfate Sodium Sulfide Sodium Sulfite Sodium Sulfhydrate Sodium Thiocyanate Sodium Thiosulfate Sodium Tungstate Sodium Xanthate Solox Denat Ethanol Soluble Oil Solvent Naphthas Sorbic Acid Sour Gasoline Soybean Sludge Acid Spensol Solution Stannic Chloride Starch Starch Base e 0606060000000000000000000000m0000000m 8H 0m09000000000000000000000n00000 Steam Low Pressure Stearic
12. Xe 6 iN LO Loctite 609 or Loctite 641 Shaft STANDARD 1 Clean shaft 0 D and component I D 2 Apply a bead of Loctite 609 or Loctite 641 Retaining Compound to circumference of shaft at leading edge of insertion or leading area of engagement Note Retaining compound will always be squeezed to the outside when applied to shaft e Do NOT use with Loctite Anti Seizes or similar product 3 Press as usual Wipe off excess Note Loctite 609 or Loctite 641 Retaining Compound is used due to low viscosity and wetting properties TANDEM MOUNT 1 Apply retaining compound to bore of inside component 2 Continue assembly as above Note Loctite 609 and Loctite 641 Retaining Compound are not recommended for radial gaps exceeding 0 1mm SHAFT MOUNTED ASSEMBLIES SHRINK FIT ASSEMBLY af aon Clean the shaft 0 D and component D with Loctite ODC Free Cleaner Cool the shaft to cause contraction or heat the component to cause expansion Brush a film of Loctite 641 Retaining Compound to the shaft or lower temperature part Install component and allow temperatures to reach ambient Wipe off excess Note Loctite 641 Retaining Compound will add lubricity for easier assembly while sealing and protecting the bond area from environmental exposure and filling gaps for a more complete contact area Loctite 641 Retaining Compound are not recommended for radial gaps exceeding 0 1mm 25 26 HOUSED COMPONEN
13. applications PURPOSE ARISING FROM SALE OR USE OF ANY PRODUCTS HEREIN HENKEL AUSTRALIA PTY LTD SPECIFICALLY DISCLAIMS ANY LIABILITY FOR 43 Henkel Your worldwide partner Henkel Australia Pty Ltd 135 141 Canterbury Road Kilsyth Victoria Australia 3137 Phone 1300 88 555 6 Fax 61 03 9761 4539 www loctite com au Henkel New Zealand Ltd 2 Allens Road East Tamaki PO Box 58 493 Greenmount 1730 Auckland New Zealand Phone 64 09 272 6710 Orders Fax 64 09 272 6711 www loctite co nz and designate trademarks of Henkel Corporation or its affiliates Henkel Australia 2013 All rights reserved ART404F IDH 1670852
14. condensing humidity e g fog dew on ice in rain or in heavy sea salt spray atmospheres Steel surface may be damp but not wet i e continuous visible film of water DO NOT APPLY LOCTITE 754 EXTEND RUST TREATMENT TO SURFACES IN DIRECT SUNLIGHT APPLICATION EQUIPMENT METHODS Loctite 754 Extend Rust Treatment may be applied by brush roller or spray Brush or roller is suitable for small areas Avoid sags and ridges and keep edges wet by coating about a square yard at a time Roll away from previously coated area and then roll back Do not pour unused material back into the original container NEVER add solvents to Loctite 754 Extend Rust Treatment Spray application is recommended for larger areas Airless spray equipment is faster and provides more effective conversion due to improved surface penetration Conventional air spray equipment g may be used but Loctite 754 Extend Rust Treatment may require 9 i eusen thinning up to 10 with water for proper spraying h j 35 36 CLEANING Loctite ODC Free Cleaner amp Degreaser is a non aqueous hydrocarbon based non CFC solvent designed for cleaning and degreasing of surfaces to be assembled with an aerobics or bonded with adhesives and sealants LOCTITE TYPICAL APPLICATIONS Used as a final pre assembly cleaning treatment to remove most greases oils lubrication fluids metal cuttings and fines LOCTITE CHISEL PAINT STRIPPER Loctite Chisel Paint Stripper
15. ends of the cord stock BONDING METAL LABEL 1 Clean surface 2 Spray Loctite 7387 Depend Activator onto main part Let dry for two minutes 3 Apply Loctite 330 Depend Adhesive onto back of label 4 Press label onto activated surface and hold for a few seconds 5 Handling strength reached in 5 minutes Full cure in 24 hours RUSTPROOFING OPTIMUM USE OF LOCTITE EXTEND RUST TREATMENT SURFACE PREPARATION OLD STEEL Loose or flaky rust must be removed Only conversion of firmly bonded rust will result in durable protection Oil grease old paint mill scale form oil fingerprints water soluble surfaces and chlorides must be removed to allow Loctite Extend 754 Rust Treatment to react with rust Ideal surfaces will show light rust as well as bare metal surfaces RUST CONVERSION TIME AND APPEARANCE Two coats of Loctite 754 Extend Rust Treatment are recommended The first coat should develop a purple black color within seconds The second coat should dry to a black color The second coat should be applied within 15 30 minutes of the first coat APPLICATION CONDITIONS Loctite 754 Extend Rust Treatment may be applied when surface and air are between 10 C and 32 C Reaction is slower at lower temperatures If temperature is too hot film may surface dry and bubble High humidity is beneficial it slows drying but assists rust conversion Loctite 754 Extend Rust Treatment should not be applied in conditions of
16. oxygen rich or strong oxidizers chlorine systems e For PVC or ABS pipe use Loctite 5331 pressure lt 500kpa only or Loctite 55 Pipe Sealing Cord Depending on conditions 10 THREADSEALING Loctite Sealant Loctite Sealant Loctite Sealant Loctite Sealant Coating May be used for new or damaged seat 1 Disassemble and if necessary spray all components with Loctite 7649 Primer or Loctite 7471 Primer Allow to dry 2 Apply a thin coating of Loctite 567 PST Thread Sealant to union face 3 Apply a band of Loctite 567 PST Thread Sealant to male threads 4 Assemble parts snugly COMPRESSION FITTINGS Loctite Sealant Loctite Sealant Loctite Sealant Tg 1 Slide fitting nut and ferrule back approximately 20mm from end of tubing 2 If required spray the entire assembly with Loctite 7649 Primer Allow to dry Note Primer is not required for active metals 3 Apply a thin coating of Loctite 567 PST Thread Sealant to tubing where ferrule will be located 4 Slide ferrule forward over Loctite 567 PST Thread Sealant coated tubing then apply a thin bead of Loctite 567 PST Thread Sealant coating to ferrule 5 Slide ferrule forward over Loctite 567 PST Thread Sealant coated tubing 6 Apply a small band of Loctite 567 PST Thread Sealant to male threads 7 Assemble and tighten normally Note Do not use on plastic fittings or tubing THREADSEALING FLARED SWAGED FITTINGS Loctite 567 PST9 Coatin
17. removes gasket sealants in 10 15 minutes Benefits Removes cured gasket sealants and traditional gaskets in 10 to 15 minutes with minimal scraping Usable on most types of surfaces is designed to aid removal of cured chemical gaskets by softening the gasket material on the flanges Once applied the product develops a foam like layer on the gasket preventing it from running off the desired location thus allowing it to work for the required duration Typical applications It is particularly suitable for removing gaskets from aluminum or other soft metal flanges where excessive scraping could easily lead to flange surface damage It may also be used to aid removal of adhesives baked on grease or oil built up carbon deposits dried oils paint varnish etc from metal flanges or surfaces CLEANING AND CLEANING YUK OFF ORANGE For fast effective hand cleaning without skin irritating petroleum solvents YUK OFF Orange hand Cleaner removes grease grime oil and ink and contains aloe as well as lanolin to keep hands from cracking and drying out It s even biodegradable LOCTITE INDUSTRIAL HAND WIPES Premoistened with a powerful cleaning formula Loctite Industrial Hand Wipes are used for removing tar grease wax ink lubricants and adhesives While effective on tough grime the fresh citrus scented cleaning formula is enhanced with natural oils and emollients The abrasive yet non scratching fabric aids in cleaning a
18. 00 55 to 150 55 to 150 Gap Fill mm up to 0 25mm up to 0 25mm up to 0 25mm Cure Speed 24 hrs Slow 24 hrs Medium Fast Optional Primer 7649 7471 7649 7471 7649 Viscosity c P High High High Thixotropic Oil Resistance Excellent Excellent Excellent WHEN TO USE PRIMERS Primers are used when the surfaces to be sealed are not active enough to cause curing to take place or when the cure is required to be accelerated The table below shows common materials and when to use primer Select the correct primer from the table ACTIVE SURFACES INACTIVE SURFACES PRIMER NOT REQUIRED PRIMER REQUIRED Brass Copper Aluminium Black Oxide Bronze Iron Stainless Steel Anodised Magnesium Passivated Surfaces Zinc Titanium Nickel Galvanised Primers are used when temperature is low and quick turnaround time is required CHARCTERISTICS ADVANTAGES OF GASKETING e Form in place gasketing resists compression set e Form in place gasketing fills all voids eliminating gaps e Form in place gasketing provides a universal fit and is always in stock Form in place gasketing provides on site applications and saves you time Form in place gasketing is easy to clean up IMPORTANT NOTE Do not use anaerobic flange sealants on most thermoplastics ABS PVC etc Softening and or stress cracking may occur 17 18 FORM IN PLACE SILICONES STAMPED OR SHEET METAL FLANGES i Stripper wo m
19. 7 Red THREADLOCKING Size of Thread up to M36 up to M36 up to M36 up to M20 Strength Low Medium High Medium Breakaway Prevail 6 4 26 5 33 33 10 29 Torque N m on MIO Temperature Range C 55 to 150 55 to 180 55 to 180 55 to 150 Cure Speed Slow Med Medium Medium Medium Primer 7471 7649 7649 7649 Colour Purple Blue Red Green Viscosity c P 1 200 2 250 500 20 Thixotropic Liquid Thixotropic Liquid Liquid Liquid WHEN TO USE PRIMERS Primers are used when the surfaces to be threadlocked and sealed are not active enough to cause curing to take place or when the cure is required to be accelerated The table below shows common materials and when to use primer Select the correct primer from the above Brass Copper Aluminium Black Oxide Bronze Iron Stainless Steel Anodised Magnesium Passivated Surfaces Zinc Titanium Nickel Galvanised Primers are used when temperature is low and quick turnaround time is required as well as when there is a gap situation 0 2mm CHARCTERISTICS ADVANTAGES OF ANAEROBIC THREADLOCKERS Flat washer can still be used with threadlockers Threadlockers lubricate threads for proper assembly torque tension ratio Threadlockers work on all size and types of fasteners Threadlocker strength is selectable High Medium Low depending on requirements Threadlockers improve breakaway and prevailing torque Threadlockers lock an
20. Acid Steep Water Sterilization Steam Stillage Distillers Stoddard Solvent Styrene Styrene Butadiene Latex Sulfamic Acid Sulfan Sulfuric Anhydride Sulfathiazole Sulfite Liquor Sulfite Stock Sulfonated Oils Sulfones Sulfonic Acids Sulfonyl Chloride Sulfur Slurry Sulfur Solution in Carbon Disulfide Sulphuric Acid 0 7 Sulphuric Acid 7 40 Sulphuric Acid 40 75 Sulphuric Acid 75 95 Sulphuric Acid 95 100 Sulphurous Acid Sulfuryl Chloride Surfactants Synthetic Latex Taconite Fines Talc Slurry Tankage Slurry Tannic Acid cold Tamin Tar amp Tar Oil Tartaric Acid Television Chemicals Tergitol Terpineol Tetraethyl Lead Tetrahydrofuran Tetranitromethane Textile Dyeing Textile Finishing Oil Textile Printing Oil Thiocyanic Acid Thioglycollic Acid Thionyl Chloride Thiophosphoryl Chloride Thiourea Thorium Nitrate Thymol Tin Tetrachlorida Tinning Sol DuPont Titania Paper Coating Titanium Oxide Slurry Titanium Oxy Sulfate Titanium Sulfate Titanium Tetrachloride Toluol Toluene p Toluene Sulfonic Acid Transil Oil Trichloracetic Acid Trichlorethane 1 1 1 Trichlorethylene Trichlorethylene Dry Tricresyl Phosphate Triethanolamine Triethylene Glycol Trioxane Ceoeceecececece ecoeeeeeeeeseeeeeseeeeeeceeoee eeoeeee nH 0 Tungstic Acid Turpentine UCON Lube Udylite Bath Nickel Undecylenic Acid Unichrome Sol Alk Uranium Salts Uranyl Nitrate Uranyl Sulfate Urea Ammonia Liquor Vacuum to 100 Micr
21. D KEYWAY page 21 for procedure DISASSEMBLY 1 Tap component and key with hammer 2 If necessary apply localized heat 230 C for five minutes 3 Pull while hot Note Loctite 660 Quick Metal Retaining Compound is not a metal rebuild product STRENGTHEN KEYED ASSEMBLIES aoPfFon gt Loctite 660 Coated keyway Clean all parts with Loctite ODC Free Cleaner amp Degreaser If necessary apply onto all parts with Loctite 7471 Primer Allow to dry Apply a coating of Loctite 660 Quick Metal Retaining Compound into keyway Assemble as required Allow a 30 to 60 minute cure time when using a primer Note Loctite 660 Quick Metal Retaining Compound is NOT recommended for lateral gaps exceeding 0 25mm Loctite 660 Quick Metal Retaining Compound is not a metal rebuild product 21 22 SHAFT MOUNTED ASSEMBLIES Bearing Loctite 680 or Loctite 660 Sleeve Loctite 680 or Loctite 660 Shaft Determine a minimum radial gap between shaft and bearing Select and trim appropriate sleeve to allow component slip fit Roughen sleeve 0 D with emery cloth Clean all parts with Loctite ODC Free Cleaner amp Degreaser Apply a coating of Loctite 680 or Loctite 660 Quick Metal Retaining Compound around the shaft Install sleeve Apply a coating of Loctite 660 Quick Metal Retaining Compound to sleeve O D Install component as required onto sleeved shaft Allow a 30 to 60 minute cure time when using
22. ES LOCTITE 330 MULTIBOND NO MIX Also see LOCTITE Activator 7387 LOCTITE 401 PRISM ULTRA FAST INSTANT ADHESIVE LOCTITE 406 PRISM HIGH PERFORMANCE INSTANT ADHESIVE LOCTITE 454 PRISM SURFACE INSENSITIVE INSTANT ADHESIVE GEL LOCTITE 480 PRISM TOUGHENED INSTANT ADHESIVE LOCTITE 3805 STEEL amp ALUMINIUM FILLER EPOXY 50g tube 95g tube 300ml cartridge 85g tube 95g tube 300ml cartridge 300 ml cartridge 25ml bottle 100ml bottle 500ml bottle 25ml bottle 100ml bottle 500ml bottle 3 gm tube 20 gm tube 200g tube 25ml bottle 500g bottle 56g tube ITEM NO 45077 45082 51517 51531A 33530 51817 51827 25583A 51845 40479 20166 39306 34848 34888 34249 34238 18581A 33064 40124 25 33531 33532 40633 25 33533 33534 45404 A045416 45474 16819 25 16887 24180 41 ORDERING En I 42 CATEGORY SIZE ITEM NO PRIMERS LOCTITE 7471 PRIMER T Acetone 133g 22477 3 78L Can 24062A LOCTITE 7649 PRIMER N Acetone 100ml 22410A 133ml Aerosol 21348 3 78L Can 24063A LOCTITE 770 PRISM PRIMER Heptane 100ml bottle 29520A 946ml 24377A LOCTITE 7387 330 ACTIVATOR 100ml 24058A 946ml 24059A LOCTITE 7452 TAK PAK ACCELERATOR 20g aerosol 21520 946ml 24064A LUBRICANTS LOCTITE C5 A COPPER ANTI SEIZE 453g brush top 51007 aerosol 40z 51144 LOCTITE 771 NICKEL ANTI SEIZE 500g 39163 LOCTITE SILVER GRADE ANTI SEIZE 200g aerosol 76756 250g tube 76741 500g brush top 76769 236ml brush top 76732 5kg
23. LOCTITE Do It Right User s Guide The WHEN WHERE amp HOW to Use Loctite Maintenance Products i LIE 9 _ o n n Excellence is our Passion TABLE OF CONTENTS UU The primary function of this User s Guide is to help you the maintenance professional with the proper selection and use of Loctite products A wide variety of preventative maintenance as well as repair techniques are explained in step by step detail Consider this a supplemental service manual for every piece of equipment in your plant Our goal is to make it easier for you to use our products to your benefit for faster repair times reduced downtime and extended equipment life Additional information on these products as well as others is available by contacting your local Henkel adhesives and sealants representative at the telephone number listed on the back cover of this guide Always refer to Technical Data Sheet prior to product selection TABLE OF CONTENTS Page INTRODUCTION Introduction to Anaerobic Adhesives and Sealants 4 Why Use a Primer 4 THREADLOCKING Through Holes Bolts and Nuts 5 Blind Holes Hex Head Screws etc 5 Blind Holes Studs etc 6 Adjustment Screws 6 Pre assembled Fasteners 7 Threadlocker Quick Selector 7 THREAD SEALING Standard Fittings Pipes Hydraulic or Air 9 Pipe Unions 10 Compression Fittings 10 Flared Swaged Fittings 11 Hose Ends Air amp Hydrauli
24. Note Ensure that assembly time is within product fixturing time HOUSED COMPONENTS e m oa SEALING RETAINING METALLIC SEAL X0 609 Bead Clean the housing D and seal O D with Loctite ODC Free Cleaner amp Degreaser Spray both the housing and seal with Loctite 7649 Primer Apply a bead of Loctite 609 Retaining Compound to the leading edge of metallic seal O D Install as usual Wipe off excess Allow to cure for 30 minutes Note e Loctite 609 Retaining Compound is normally used with worn seal housings to prevent leakage or slippage 29 RETAINING COMPOUNDS Application Loctite Product Loctite Primer if required Shaft Mount Press fit Medium Strength Loctite 609 Retaining Compound NONE Loctite 641 Retaining Compound NONE Shaft Mount Shrink fit Medium Strength Loctite 641 Retaining Compound NONE Shaft Mount Slip Fit Small Gap 0 05mm radial max Loctite 609 Retaining Compound Loctite 7649 7471 Larger Gap 0 25mm radial max Loctite 660 Quick Metal Retaining Compound Loctite 7471 Maximum Strength Loctite 680 Retaining Compound Loctite 7471 0 1mm radial max Maximum Temperature 204 C Loctite 620 Retaining Compound Loctite 7649 7471 0 2mm radial max Medium Strength Loctite 641 Retaining Compound Loctite 7649 Housing Mount Press Fit Maximum Strength Loctite 609 Retaining Compound NONE Medium Strength Loctite 641 Retaining Compound NONE Low Strength Loctite
25. TS SLIP FIT Loctite 609 or Loctite 641 y eo Loctite 609 or Loctite 641 Housing ORIGINAL 1 Select component to fit shaft 2 Machine to reduce component O D or increase housing D to permit approximate 0 05mm to 0 1mm diametral slip fit Clean all parts with Loctite ODC Free Cleaner amp Degreaser If required spray with Loctite 7649 Primer or Loctite 7471 Primer Apply Loctite 609 or Loctite 641 Retaining Compound to component 0 D Install component Do not rotate Wipe off excess Allow five minutes to cure prior to service CO N o Or d e WORN Procedures identical to original slip fit and additionally 1 Determine the maximum radial gap 2 If the maximum gap exceeds 0 1mm Loctite 7649 Primer must be used 3 Take steps to maintain concentricity on large gaps Large gaps require longer cure times 30 60 minutes Loctite 660 Quick Metal Retaining Compound IS NOT recommended for radial gaps exceeding 0 25mm e See procedure for BADLY WORN HOUSING page 27 HOUSED COMPONENTS REPAIRING BADLY WORN HOUSING 4 Loctite Fixmaster Superior Metal 4 Housing ASSEMBLY dMovoonuocomromcrao l i PO Roughen housing D with emery cloth or abrasive media Clean the housing D with Loctite ODC Free Cleaner amp Degreaser Clean the component 0 D and apply a release agent Prepare mix Loctite Fixmaster Superior Metal Apply a coating of Loctite Fixmaster Superior Meta
26. Thinner Lactic Acid Lapping Compound Latex Natural Latex Synthetic Latex Synthetic Raw Laundry Wash Water Laundry Bleach Laundry Blue Laundry Soda Lead Arsenate Lead Oxide Lead Sulfate Lignin Extract Lime Slaked Lime Sulfur Mix Liquid lon Exchange Lithium Chloride LOX Liquid 02 Ludox eeeeoc emriereeeocoecccc c090 Lye Machine Coating Color Magnesite Slurry Magnesite Magnesium Bisulfite Magneslum Carbonate Magnesium Chloride Magnesium Hydroxide Magnesium Sulfate Maleic Acid Maleic Anhydride Manganese Chloride Manganese Sulfate Melamine Resin Menthol Mercaptans Mercuric Chloride Mercuric Nitrate Mercury Mercury Dry Methane Methyl Alcohol Methyl Acetate Methyl Bromide Methyl Carbitol Methyl Cellosolve Methyl Chloride Methyl Ethyl Ketone Methyl Isobutyl Ketone Methyl Lactate Methyl Orange Methylamine Methylene Chloride Mineral Spirits Mixed Acid Nitric Sulfuric Monochloracetic Acid Morpholine Mud Nalco Sol Naphtha Naphthalene Naval Stores Solvent Nematocide Neoprene Emulsion Neoprene Latex Nickel Acetate Nickel Ammonium Sulfate Nickel Chloride Nickel Cyanide Nickel Fluoborate Nickel Ore Fines Nickel Plating Bright Nickel Sulfate Nicotinic Acid Nitrate Sol Nitration Acid s Nitric Acid Nitric Acid1 0 Nitric Acid 20 Nitric Acid Anhydrous Nitric Acid Fuming Nitro Aryl Sulfonic Acid Nitrobenezene Dry Nitrocellulose Nitrofurane Nitroguanidine Nitroparaffins
27. a primer oP oO mo c sc oN amp Note Loctite 660 Quick Metal Retaining Compound is NOT recommended for radial gaps exceeding 0 25mm Loctite 660 Quick Metal Retaining Compound is not a metal rebuild product SHAFT MOUNTED ASSEMBLIES Bearing Loctite 680 Shaft ORIGINAL 1 Machine shaft to 0 05mm radial slip fit with 50 80 rms finish second cut 2 Clean all parts with Loctite ODC Free Cleaner amp Degreaser 3 Spray all parts I D and O D with Loctite 7649 Primer Do NOT use primer for heavy duty applications 4 Apply a coating of 680 Quick Metal Retaining Compound around shaft and engagement area 5 Assemble parts with rotating motion 6 Wipe off excess 7 Allow a 2 hours cure time prior to service Follow directions above and additionally WORN SHAFT 1 Determine radial gap 2 If radial gap exceeds 0 2mm Loctite 7649 Primer must be used 3 Take steps to maintain concentricity with large gaps Larger gaps require longer cure times 30 60 minutes e Loctite 660 Quick Metal Retaining Compound are NOT recommended for radial gaps exceeding 0 2mm e See procedure for BADLY WORN SHAFT page 22 Note Loctite 660 Quick Metal Retaining Compound is very fast fixturing 30 seconds or less with Loctite 7649 Primer MAXIMUM TEMPERATURE 230 C continuous 1 Same as above except use Loctite 620 Retaining Compound with Loctite 7471 Primer 23 24 SHAFT MOUNTED ASSEMBLIES Bearing
28. aser 2 If necessary apply onto all parts I D and O D Loctite 7649 Primer or Loctite 7471 Primer Apply Loctite 660 Quick Metal Retaining Compound coating into keyway and on key Apply Loctite 660 Quick Metal Retaining Compound onto shaft opposite keyway or evenly spaced around shaft Assemble parts Wipe off excess Apply Loctite 222 Threadlocker to set screw Tighten set screw Allow 30 minutes prior to service Note e Loctite 660 Quick Metal Retaining Compound is NOT recommended for gaps exceeding 0 25mm on shaft or keyway e See REPAIRING BADLY WALLOWED KEYWAY page 21 for procedure Ao e Nom DISASSEMBLY 1 Tap component and key with hammer 2 Pull as usual Note Loctite 660 Quick Metal Retaining Compound is not a metal rebuild product 19 20 STRENGTHEN KEYED ASSEMBLIES 4 Apply Loctite 222 here Loctite 660 Coating here ASSEMBLY 1 Clean all parts with Loctite ODC Free Cleaner amp Degreaser 2 Apply a coating of Loctite 660 Quick Metal Retaining Compound coating around shaft into keyway and on key 3 Assemble parts Wipe off excess 4 Apply a dab of Loctite 222 Threadlocker to screw 5 Tighten set screw 6 Allow 30 minutes prior to service Note e f gap exceeds 0 12mm use Loctite 7471 Primer on appropriate area shaft or keyway Loctite 660 Quick Metal Retaining Compound are NOT recommended for gaps exceeding 0 25mm on shaft or keyway See REPAIRING BADLY WALLOWE
29. bic adhesives and sealants are resins that convert from liquid to a tough structural solid in the absence of air and the presence of metal The primary functions of anaerobic resins are Threadlocking Thread Sealing Gasketing Retaining LA KEF D ZL Each one of these functions is based upon control of five major variables strength viscosity adhesion flexibility and temperature resistance These five parameters give anaerobics users considerable latitude in adjusting properties for optimum performance in specific application areas Another variable that should be considered is the substrate in which the adhesive will be applied For certain substrates or other special requirements the use of a primer is recommended WHY USE A PRIMER 1 Primers activate inactive surfaces 2 Primers speed up cure times for faster return to service 3 Primers speed curing time through larger gaps and deep threads limits apply 4 Primers substantially reduce cure times on cold parts refer product TDS Primers act as cleaning agents Active surfaces primer optional brass copper bronze iron soft steel Inactive surfaces primer required aluminum stainless steel magnesium zinc black oxide cadmium titanium nickel others Refer to relevant product Technical Data Sheet Not here 1 2 THREADLOCKING THROUGH HOLES BOLTS AND NUTS LIQUID AND SEMISOLIDS Apply here 72 Clea
30. c 11 Thread Sealant Quick Selector 12 POROSITY SEALING FORM IN PLACE GASKETING GASKET DRESSING FORM IN PLACE SILICONES STRENGTHEN KEYED ASSEMBLIES SHAFT MOUNTED ASSEMBLIES HOUSED COMPONENTS DISASSEMBLY BONDING RUSTPROOFING CLEANING FLUID COMPATIBILITY CHART ORDERING TROUBLESHOOTING CONTENTS Existing Weld Porosities and Castings Sealing New Welds Preventative Maintenance Sealing Cast Rigid Flanges Gasketing Quick Selector Sealed Flanges Stamped or Sheet Metal Flanges Silicone Quick Selector Standard Duty Heavy Duty Repairing Badly Wallowed Keyway Repairing Badly Worn Shaft Slip Fit Light Heavy Duty Press Fit Shrink Fit Slip Fit Repairing Badly Worn Housing Component Centering Sealing Retaining Metallic Seal Retaining Compound Quick Selector Threadlocking Thread Sealing amp Retaining Introduction to Bonding Adhesives Bonding Assembly Surface Preparation Adhesive Quick Selector 0 Ring Making Bonding Metal Label Optimum Use General Purpose Parts Cleaning Hand Cleaning Product Listing Order info INTRODUCTION INTRODUCTION TO ANAEROBIC ADHESIVES AND SEALANTS Anaerobic adhesives and sealants were developed by Loctite in 1953 and since then have significantly evolved to the most technically advanced range of industrial maintenance products available today Products that increase equipment reliability reduce costs and improve quality throughout industry Anaero
31. d Fuming Sulfuric Fuming Oleum Furfural Gallic Acid Gallium Sulfate Gasoline Acid Wash Gasoline Alk Wash Gasoline Aviation Gasoline Copper Chloride Gasoline Ethyl Gasoline Motor Gasoline Sour Gasoline White Gluconic Acid Glue Animal Gelatin Glue Plywood Glutamic Acid Glycerine Lye Brine Glycerol Glycine Glycine Hydrochloride Glycol Amine Glycolic Acid Glyoxal Gold Chloride e mmmo e 06 06060600000000000000000000 Gold Cyanide Granodine Grape Pomace Graphite Grease Lubricating Green Soap Grinding Lubricant Grit Steel Gritty Water Groundwood Stock GRS Latex Gum Paste Gum Turpentine Gypsum Halane Sol Halogen Tin Plating Halowax Harvel Trans Oil Heptane Hexachlorobenzene Hexadiene Hexamethylene Tetramine Hexane Hydrazine Hydrazine Hydrate Hydrobromic Acid Hydrochloric Acid Hydrocyanic Acid Hydroflouric Acid Hydrogen Peroxide dil Hydrogen Peroxide con Hydroponic Sol Hydroquinone Hydroxyacetic Acid Hypo Hypochlorous Acid Ink Ink in Solvent Printing lodine in Alcohol lodine Potassium lodide lodine Solutions lon Exchange Service lon Exclusion Glycol Irish Moss Slurry lron Ore Taconite Iron Oxide Isobutyl Alcohol Isobutyraldehyde Isooctane Isopropyl Alcohol Isocyanate Resin Isopropyl Acetate Isopropyl Ether Ttaconic Acid Jet Fuels Jeweler s Rouge Jig Table Slurry Kaolin China Clay Kelp Slurry Kerosene Kerosene Chlorinated Ketone Lacquer
32. d seal preventing corrosion and leakage High strength threadlockers can be disassembled with heat see page 31 All anaerobic threadlockers have high chemical resistance IMPORTANT NOTE Do not use anaerobic threadlockers on most thermoplastics ABS PVC etc Softening and or stress cracking may occur The viscosity of the Threadlocker must be compatible to the thread pitch THREADSEALING STANDARD FITTINGS PIPES HYDRAULIC OR AIR Loctite Sealant Loctite Sealant 3 Clean parts of contamination If required spray Loctite 7649 Primer or Loctite 7471 Primer onto threaded parts male and female Allow to dry Note Primer is not required for active metals Apply a band of Loctite PST Thread Sealant to male threads starting one to two threads from end of pipe Assemble parts snugly Do not overtighten If initial pressure exceeds 1000 psi wait 30 minutes before pressurizing Note For general purpose thread sealing use Loctite 565 PST Thread Sealant or Loctite 561 PST Pipe Sealant e For fine filtration systems requiring zero contamination use Loctite 569 or Loctite 542 Thread Sealant for hydraulic pneumatic fittings For easier disassembly or large diameter fittings use Loctite 567 Thread Sealant e If sealing chemicals or strong acids bases refer to Fluid Compatibility Chart e If sealing potable water systems use Loctite 577 Pipe Sealant or Loctite 55 Pipe Sealing Cord Do not use on
33. e Ammonium Oxalate Ammonium Persulfate Ammonium Phosphate Ammonium Picrate Ammonium Sulfate Ammonium Sulfate Scrubber Ammonium Sulfide Ammonium Thiocyanate Amy Acetate Amyl Amine Amyl Chloride Aniline Aniline Dyes Anodizing Bath Antichlor Solution Antimony Acid Salts Antimony Oxide Antioxidant Gasoline Aqua Regia Argon Armeen Arochlor ecemococc cc o 000000000000000000mnm000000000mm00000000000000000000000000000000 09 0900 Aromatic Gasoline Aromatic Solvents Arsenic Acid Asbestos Slurry Ash Slurry Asphalt Emulsions Asphalt Molten Bagasse Fibers Barium Acetate Barium Carbonate Barium Chloride Barium Hydroxide Barium Sulfate Battery Acid Battery Diffuser Juice Bauxite See Alumina Bentonite Benzaldehyde Benzene Benzene Hexachloride Benzene in Hydrochloric Acid Benzoic Acid Benzotriazole Beryllium Sulfate Bicarbonate Liquor Bilge Lines Bleach Liquor Bleached Pulps Borax Liquors Boric Acid Brake Fluids Brine Chlorinated Brine Cold Bromine Solution Butadiene Butyl Acetate Butyl Alcohol Butyl Amine Butyl Cellosolve Butyl Chloride Butyl Ether Dry Butyl Lactate Butyral Resin Butyraldehyde Butyric Acid Cadmium Chloride Cadmium Plating Bath Cadmium Sulfate Calcium Acetate Calcium Bisulfate Calcium Carbonate Calcium Chlorate Calcium Chloride Calcium Chloride Brine Calcium Citrate Calcium Ferrocyanide Calcium Formate Calcium Hydroxide Calcium Lactat
34. e Calcium Nitrate Calcium Phosphate Calcium Silicate Calcium Sulfamate Calcium Sulfate Calcium Sulfite Camphor Carbitol Carbolic Acid phenol Carbon Bisulfide Carbon Black Carbon Tetrachloride Carbonic Acid Carbowax Leeeeoeocococoeo occ 06060000000000006000 0 000906 erjeee jeeecccc0c00000000000000 Carboxymethyl Cellulose Carnauba Wax Casein Casein Water Paint Celite Cellosolve Cellulose Pulp Cellulose Xanthate Cement Dry Air Blown Cement Grout Cement Slurry Ceramic Enamel Ceric Oxide Chalk Chemical Pulp Chestnut Tanning China Clay Chloral Alcoholate Chloramine Chlorinated Hydrocarbons Chlorinated Paperstock Chlorinated Solvents Chlorinated Sulphuric Acids Chlorinated Wax Chlorine Dioxide Chlorine Liquid Chlorine Dry Chloroacetic Acid Chlorobenzene Dry Chloroform Dry Chloroformate Methyl Chlorosulfonic Acid Chrome Acid Cleaning Chrome Liquor Chrome Plating Bath Chromic Acid 10 Chromic Acid 50 cold Chromic Acid 50 hot Chromium Acetate Chromium Chloride Chromium Sulfate Classifier Clay Coal Slurry Coal Tar Cobalt Chloride Copper Ammonium Formate Copper Chloride Copper Cyanide Copper Liquor Copper Naphthenate Copper Plating Acid Process Copper Plating Alk Process Copper Sulfate Core Oil Corundum Creosote Creosote Cresylic Acid Cyanide Solution Cyanuric Chloride Cyclohexane Cylinder Oils De lonized Water De lonized Water Low Conductivity
35. erials Product selection cure times gap fill etc use Product Selector Guide e Fluid Compatibility Chart Always refer to the latest MSDS and TDS available for each product LIMITATION OF WARRANTY The data contained herein are furnished for information CONSEQUENTIAL OR INCIDENTAL DAMAGES OF ANY KIND only and are believed to be reliable We cannot assume INCLUDING LOST PROFITS The discussion herein of responsibility for the results obtained by others over various processes or compositions is not to be whose methods we have no control It is the user s interpreted as representation that they are free responsibility to determine suitability for the user s from domination of patents owned by others or as a purpose of any license under any Henkel patents which may cover production methods mentioned herein and to adopt such such processes or compositions We recommend that precautions as may be advisable for the protection of each prospective user test the proposed application property and of persons against any hazards that may to determine its suitability for the purposes intended be involved in the handling and use thereof prior to incorporating any product or application in its In light of the foregoing HENKEL AUSTRALIA PTY manufacturing process using this data as a guide Some LTD SPECIFICALLY DISCLAIMS ALL WARRANTIES OF products may be covered by one or more United States MERCHANTABILITY OR FITNESS FOR A PARTICULAR or foreign patents or patent
36. g for new or damaged flare or seat KME Disassemble and if necessary apply to all components Loctite 7649 Primer or Loctite 7471 Primer Allow to dry Apply a thin coating of Loctite 567 PST Thread Sealant to fitting face Apply a band of Loctite 567 PST Thread Sealant to male threads Assemble parts snugly Loctite 567 PST HOSE ENDS AIR amp HYDRAULIC Loctite 569 If necessary spray adapter threads with Loctite 7649 Primer or Loctite 7471 Primer Allow to dry Apply a coating of Loctite 569 Thread Sealant to male hose stem threads upon installation or adding accessory device Tighten to require torque Insert barbed hose stem into hose D with slight twisting motion Install appropriate hose clamp Note Loctite 569 Thread Sealant may attack synthetic rubber tubing 11 THREADSEALING LOCTITE THREAD SEALANT QUICK SELECTOR Application Product Primer Instant Max Steam Temp Seal Pressure Pressure Range All Metal Fittings Loctite 567 Master Loctite 7649 500 psi 10 000 psi n a 55 C to Pipe Sealant Low 24hrs 205 C Medium Strength High Filtration Loctite 569 Hydraulic Loctite 7471 500 psi 10 000 psi n a 55 C to Zero Contamination Sealant Medium 10 min 24hrs 150 C Systems Strength All Metal Fittings Loctite 577 High Loctite 7649 500 psi 10 000 psi n a 55 C to Pressure Pipe Sealant 24hrs 150 C High Strength Note Ambient conditions and material configurations can affect cure t
37. imes Refer to relevant TDS FLUID COMPATIBILITY 1 Refer to Fluid Compatibility Chart see pages 38 39 2 Contact your local Industrial Distributor 3 Call Henkel Technical Information on 1300 88 555 6 THREADSEALING PRODUCT Loctite 569 Loctite542 Loctite 567 Loctite577 Loctite 55 Size of Thread up to 19mm up to 25mm up to 76mm up to76mm_ up to 100mm Strength Low Medium Low Medium Low Breakaway Prevail 2 8 1 1 15 9 1 7 N A 11 6 N A Torque N m on MIO Temperature Range C 55 to 150 55 to 150 55 to 205 55 to 150 55 to 149 Cure Speed Medium Medium Slow Medium Instant Optional Primer 7471 7649 7649 7649 N A Colour Format Brown Liquid Brown Liquid White Gel Yellow Gel White Cord Viscosity c P 400 2000 540 000 24 000 N A WHEN TO USE PRIMERS Primers are used when the surfaces to be threadlocked and sealed are not active enough to allow curing to take place or when the cure is required to be accelerated The table below shows common materials and when to use primer Select the correct primer from the table ACTIVE SURFACE INACTIVE SURFACE PRIMER NOT REQUIRED PRIMER REQUIRED Brass Copper Aluminium Black Oxide Bronze Iron Stainless Steel Anodised Magnesium Passivated Surfaces Zinc Titanium Nickel Galvanised Primers are used when temperature is low and quick turnaround time is required as well as when there is a gap situation 0 2mm
38. l to the I D of the housing Position the component in housing Maintain concentricity Pack Loctite Fixmaster Superior Metal into the gaps and voids Wipe off excess material Allow to cure 30 minutes Remove component Clean the release agent from component O D Clean and roughen the housing I D Assemble with Loctite 660 Quick Metal Retaining Compound as required Recommended for light duty service Note This procedure is for use when machining is not an option If you want a procedure for using Loctite Fixmaster Superior Metal and machining back to original tolerance then contact your local Henkel Adhesive and Sealants Specialist on 1300 88 555 6 27 28 HOUSED COMPONENTS COMPONENT CENTERING Shim EXCESSIVE EVEN WEAR 2M Om ge ga Nc Position the component in bore Select three equilateral mounting points Determine the radial gap at those points Select appropriate shim stock Cut three pieces approximately 3mm wide to fit bore depth Bond the shims to bore at mounting points using Loctite 480 Instant Adhesive Assemble per instructions on page 26 Shim EXCESSIVE UNEVEN WEAR OQ Qv s G3 NX c Position the component in bore Select three equilateral mounting points Determine the radial gap at those points Select and cut appropriate shim stock for each point Bond the shims to bore at mounting points using Loctite 480 Instant Adhesive Assemble per instructions on page 27
39. n all threads bolt and nut with Loctite ODC Free Cleaner amp Degreaser If required apply on all threads Loctite 7649 Primer or Loctite 7471 Primer Allow to dry Select the appropriate strength Loctite threadlocker Insert bolt into through hole assembly Apply several drops of liquid threadlocker onto bolt at tightened nut engagement area or when using the stick product completely fill the root of the threads at the area of engagement Assemble and tighten nut to required torque po oan Rte BLIND HOLES HEX HEAD SCREWS ETC Onto LIQUID ONLY threads 2 threads S SS Clean all threads bolt and hole with Loctite ODC Free Cleaner amp Degreaser If required spray bolt and hole with Loctite 7649 Primer or Loctite 7471 Primer Allow 30 seconds to dry Select the appropriate strength Loctite threadlocker Squirt several drops down the sides of the female threads Apply several drops onto bolt Assemble and tighten nut to required torque Note Using Loctite threadlockers can reduce stripping of threads in aluminum or magnesium housings caused by galvanic corrosion THREADLOCKING BLIND HOLES STUDS ETC LIQUID ONLY Onto threads Loctite 243 Into hole Loctite 263 1 Clean all threads bolt and hole with Loctite ODC Free Cleaner amp Degreaser 2 If required apply on all threads Loctite 7649 Primer or Loctite 7471 Primer Allow to dry 3 Apply several drops of Locti
40. nd replaces the need for messy and ineffective rags and soap Typical applications for this product include maintenace industrial plumbing manufacturing transportation painting marine agriculture and recreation 37 38 FLUID COMPATIBILITY CHART metal threaded fittings sealed w LIQUIDS SOLUTIONS amp SUSPENSIONS LEGEND 243 263 m Not Recommended O 1076 same as e gt 10 same ast lt 5 same as e lt 5 same as 1 Use Loctite 567 565 569 545 577 542 565 t Use Loctite 277 271 554 270 277 554 Abrasive Coolant Acetaldehyde Acetate Solvents Acetimide Acetic Acid Acetic Acid Acetic Acid glacial Acetic Anhydride Acetone Acetyl Chloride Acetylene Liquid Phase Acid Clay Acrylic Acid Acrylonitrile Activated Alumina Activated Carbon Activated Silica Alcohol Allyl Alcohol Amyl Alcohol Benzyl Alcohol Butyl Alcohol Ethyl Alcohol Furfuryl Alcohol Hexyl Alcohol lsopropyl Alcohol Methyl Alcohol Propyl Alum Ammonium Alum Chrome Alum Potassium Alum Sodium Alumina Aluminum Acetate Aluminum Bicarbonate Aluminum Bifluoride Aluminum Chloride Aluminum Sulfate Ammonia Anhydrous Ammonia Solutions Ammonium Bisulfite Ammonium Borate Ammonium Bromide Ammonium Carbonate Ammonium Chloride Ammonium Chromate Ammonium Fluoride Ammonium Fluorosilicate Ammonium Formate Ammonium Hydroxide Ammonium Hyposulfite Ammonium lodide Ammonium Molybdate Ammonium Nitrat
41. on Vacuum below 100 Micr Vacuum Oil Vanadium Pentoxide Slurry Varnish Varsol Naphtha Solv Versene 8 Vinyl Acetate Dry or Chloride Monomer Vinyl Chloride Latex Emul Vinyl Resin Slurry Viscose Vortex Hydroclone Water Acid Below pH7 Water pH7 to 8 Water Alkaline Over pH8 Water Mine Water Water River Water Sandy Water White low pH Water White high pH Wax Wax Chlorinated Wax Emulsions Weed Killer Dibromide Weisberg Sulfate Plating Wood ground pulp Wort Lines X Ray Developing Bath Xylene Zelan Zeolite Water Zinc Acetate Zinc Bromide Zinc Chloride Zinc Cyanide Alk Zinc Fines Slurry Zinc Flux Paste Zinc Galvanizing Zinc Hydrosulfite Zinc Oxide in Water Zinc Oxide in Oil Zinc Sulfate Zincolate Zirconyl Nitrate Zirconyl Sulfate GASES Acetylene Acid amp Alkali Vapours Air Amine Ammonia Butane Butadiene Gas Liquid Butylene Gas Liquid By Product Gas Dry Carbon Dioxide Carbon Disulfide Carbon Monoxide Chloride Dry Chlorine Dry Chlorine Wet Coke oven Gas cold Coke oven Gas hot Cyanogen Chloride Cyanogen Gas Ethane Ether see Diethyl Ether Ethylene Ethylene Oxide Freon 11 12 21 22 Furnace Gas hot Furnace Gas cold Gas drip oil Gas flue Gas manufacturing Gas natural Helium Hydrogen Gas cold Hydrogen Chloride Hydrogen Cyanide Hydrogen Sulfide wet amp dry Isobutane Methane Methyl Chloride Natural gas dry Nitrogen gas Nitro
42. pail 76731 CLEANERS LOCTITE YUK OFF ORANGE pumice formula 400ml bottle 31908 lotion 4L pump bottle 31909 15L pump 31910 LOCTITE ODC FREE CLEANER amp DEGREASER 473ml pump spray 20162 LOCTITE INDUSTRIAL HANDWIPES 75 pack 34943 130 pack 34944 GENERAL MAINTENANCE LOCTITE 754 EXTEND RUST TREATMENT 946ml bottle 75430 3 78L bottle 75448 LOCTITE O RING SPLICING KIT Inch Kit 10361 LOCTITE O RING SPLICING KIT Metric Kit 16224 LOCTITE FIXMASTER METAL MAGIC STEEL 113g 98853 STICK TROUBLESHOOTING What type of failure is occurring Has the application worked before Was proper and adequate adhesive sealant used Was proper and adequate primer activator used Do service conditions exceed the capability of the adhesive sealant 8 operating temperature c fluid compatibility b excessive pressure too soon d impact on environment 5 Were parts adequately cleaned prior to applying adhesive Note If adhesive failure is cured residue on one or both parts If one part is bare check that part for contamination 6 Were proper assembly techniques utilized Was adhesive sealant allowed adequate cure time prior to service 8 Do assembly part conditions exceed capability of the adhesive sealant 8 excessive gaps c improper joint design b component materials d inadequate clamping fixturing 9 If additional assistance is required please call our HENKEL TECHNICAL INFORMATION LINE 1300 88 555 6 Pon Note Reference Mat
43. rect impact in the adhesive performance Choose a combination of types of joints or joint stress distribution that maximizes bonding strength Below are different types of joints and stress distribution TYPES OF JOINTS BUTT OVERLAP SINGLE STRAP DOUBLE STRAP FAIR GOOD BETTER BEST TYPES OF JOINT STRESS DISTRIBUTION amp dI db CLEAVAGE PEEL TENSILE SHEAR COMPRESSIVE FAIR GOOD BETTER BEST JOINT WIDTH VS OVERLAP A wider bond line Width will be stronger than a lengthier one Overlap m MY OVERLAP WIDTH SURFACE PREPARATION Abrasive Methods BONDING e Sanding Rubbing with abrasive paper or cloth for small area superficial wear down Blasting with abrasive material for large areas deep wear down Chemical Methods Cleaning process that uses solvents to dissolve contaminants Chemical examples Solvent Wipe Rubbing with solvent soaked wipe Vapour Degreasing Solvent in vapour form Ultrasonic Cleaning Solvent dip method with high frequency sound waves that vibrate the dirt away LOCTITE ADHESIVE QUICK SELECTOR Loctite 401 A general purpose Instant Adhesive Metal plastic rubber cork wood paper leather etc Loctite 406 A low viscosity Instant Adhesive ideal for difficult to bond surfaces Plastic rubber metal etc Loctite 454 A no run no drip Gel Instant Adhesive suitable for bonding porous materials Metal plastic rubber cork wood paper leather etc
44. te 263 Threadlocker down the sides of the female threads Note Use Loctite 277 Threadlocker if stud is over 25mm diameter Apply several drops of Loctite 263 Threadlocker onto stud threads Install studs Position cover head etc Apply drops of Loctite 243 Threadlocker onto exposed threads Assemble and tighten nut to required torque 9o m Ot Uv E Se ES 2 Apply several drops of Loctite 290 Threadlocker at screw and body juncture 3 Avoid touching bottle tip to metal Note f readjustment is difficult apply heat to screw with soldering iron 230 C The viscosity of the Threadlocker must be compatible to the thread pitch Plunger THREADLOCKING LIQUID ONLY Loctite 290 here Not here 71 Clean bolts and nuts with Loctite ODC Free Cleaner amp Degreaser Assemble components Tighten nuts Apply several drops of Loctite 290 Threadlocker at the nut and bolt juncture Avoid touching bottle tip to metal Note For preventive maintenance on existing equipment RETIGHTEN nuts to required torque and apply Loctite 290 Threadlocker at the nut and bolt juncture Or Qs IO oc LOCTITE THREADLOCKER QUICK SELECTOR Use Strength Product Colour Small Screws Low Loctite 222 Purple Nuts amp Bolts Medium Loctite 243 Blue Loctite 248 Pre assembled Medium Loctite 290 Green Nuts amp Bolts High Loctite 263 Red Loctite 268 Studs up to 25mm High Loctite 263 Red Studs over 25mm High Loctite 27
45. us Oxide Oil Solvent Vapor Oxygen Ozone Producer Gas 50 PSI Propane Propylene Steam Sulfur Dioxide Sulfur Dioxide dry Sulfur Trioxide Gas Sulfuric Acid Vapor NOTE 1 The above information does not constitute a recommendation of sealant use It is intended only as a guide for consideration by the purchaser with the expectation of favorable confirming test results It is impossible to test sealant reaction with the multitude of chemicals in existence therefore compatibility has been estimated based on a wide variety of customer experience 2 With the stringent action of such chemicals as Freon strong cold acids and caustics thorough evaluation is suggested Sealing of hot corrosive chemicals is not recommended 3 Contact Loctite Corporation for use with chemicals not covered by this information Listing s may be Brand Name s or Trademarks for chemicals of Corporations other than Loctite Loctite product numbers in red are worldwide or application specific products ecco 09 e880 eo emmeeee e000 0090009 39 ORDERING CATEGORY SIZE ITEM NO THREADLOCKERS LOCTITE 222 LOW STRENGTH SUPER 10 ml bottle 22220 SCREW LOCK 50 ml bottle 22250 250 ml bottle 45083 LOCTITE 243 MEDIUM STRENGTH SUPER 10 ml bottle 44089 NUT LOCK 50 ml bottle 44092 250 ml bottle 44094 LOCTITE 263 HIGH STRENGTH SUPER 10 ml bottle 44279 STUD LOCK 50 ml bottle 44130 250 ml bottle 44131 LOCTITE 290 MEDIUM STRENGTH SUPER 10 ml bottle 29020A WICK IN
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