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JLX-LITE USER GUIDE - Audio Visual Sales
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1. 11 42 3 Maximum Uniformly Distributed Load VILL 11 5 TECHNICAL DATA AND SPECIFICATIONS 12 5 1 Mechanical Specifications 12 5 2 Ele tical SpecilioalieS LLULLA 12 6 INSPECTION amp MAINTENANCE 13 M6C0868 1850 uuu 13 C6CC8 WO SUING A 13 6 Malan i 9X X 9 9 9 C pa 14 6 4 Annual Equipment Inspection Maintenance Log 15 oko 16 6 6 Service Contact Details a 16 APPENDIX A GENERAL ASSEMBLY 18 Jands Pty Ltd SAFETY PRECAUTIONS The following information is for your Personal Safety Please read carefully DO NOT attempt to lift more than the rated capacity of the lighting bar DO NOT ALLOW the entry of liquids into the lighting bar DO NOT use substitute parts DO NOT operate the machine while under the influence of drugs or alcohol DO NOT operate the machine while excessively tired or while other noisy work is occurring on the stage or in the auditorium Ensure that the Isolator is OFF before undertaking any works Be aware that the Control Isolator DOES NOT isolate the unit electrica
2. OR FOR OTHER FAX 61 0 2 9582 0999 PURPOSE WITHOUT PRIOR WRITTEN www jands com au PERMISSION ABN 45 001 187 837 009855 slddrw Issued for SAMPLE STANDARD MANUFACTURED PRODUCT ile LIGHTING BAR Date ale 1 10 1 GENERAL ARRANGMENT 5C Sheet of Job Drawing Rev 1 009855 A 1
3. 150kg A WARNING DO NOT EXCEED THE LOAD RATING Jands Pty Ltd 4 22 Definitions of Load 4 2 1 Rated Capacity The rated capacity of a JLX LITE lighting bar is also called its working load limit This is the maximum overall load that the lighting bar is permitted to carry It can be made up of point loads and distributed loads 422 Maximum Point Load This is the maximum individual load that can be applied to a JLX LITE An example would be a single light attached to the underhung Pipe Refer to Figure 4 1 Figure 4 1 Maximum Point Load 4 223 Maximum Uniformly Distributed Load UDL This is the maximum load that can be supported across a span of 1 metre of underhung JLX LITE Pipe Refer to Figure 4 2 y 1 metre Figure 4 2 Maximum Uniform Distributed Load UDL Jands Pty Ltd 5 TECHNICAL DATA AND SPECIFICATIONS 5 1 Mechanical Specifications PARAMETER Rated Capacity Working Load Limit Maximum Point Load Distributed Load Length Depth Height Net Weight Degree of Protection Classification Series No VALUE Varies Refer to section 4 1 50kg 50kg m 20M4 2000mm Duct 2000mm Bar 30M6 3000mm Duct 3000mm Bar 146mm 207mm 20M4 9kg 30M6 12kg IP2X AS3000 2007 JLX LITE Table 5 1 Mechanical Specifications 5 2 Electrical Specifications PARAMETER Number of Circuits Rated Voltage Un Rated Current In Rated Frequency Conditional Short Circuit Current l
4. JANDS Un wired Lighting Bar JLX LITE USER GUIDE 21 February 2011 Jands Pty Ltd USG 00000 JLXLITE V1 0 This page is intentionally left blank SG 00000 JLXLITE V1 0 Jands Pty Ltd DOCUMENT CONTROL Revision Version Date Author Checked Approved Description Graeme Hill Andrew 1 0 First Release 21 2 2011 David Hancock Mathieson Jands Pty Ltd COMPLIANCE This product conforms for use in Australia New Zealand to the requirements of the following standards Standards AS NZS3000 2007 Electrical wiring rules DISCLAIMER Information contained in this manual is subject to change without notice and does not represent a commitment on the part of the vendor JANDS Pty Ltd shall not be liable for any loss or damage whatsoever arising from the use of information or any error contained in this manual It is recommended that all service and repairs on this product be carried out by JANDS Pty Ltd or its authorised service agents JANDS JLX LITE lighting bars must only be used for the purpose they were intended by the manufacturer and in conjunction with this operating manual JANDS Pty Ltd cannot accept any liability whatsoever for any loss or damage caused by service maintenance or repair by unauthorised personnel or by use other than that intended by the manufacturer Manufactured in Australia by JANDS PTY LTD ABN 45 001 187 837 Head Office 40 Kent Road Mascot NSW 2020 Sydne
5. an The installation of the lighting bar should be carried out and tested to AS NZS 3000 2007 When testing as an earthed appliance the socket outlet may be required to have a load connected for the correct operation of the testing device 6 3 Jands Pty Ltd Installation Record This installation record should be filled out and signed by the person installing the lighting bar s Where more than one person has installed the lighting bar s the foreman supervisor or similar person responsible for the works should fill out and sign this record Installation Record Type Jands JLX LITE Serial No s Number of Lighting bars Installed by Company Installation Date Installers Name Signed Dated Jands Pty Ltd 6 4 Annual Equipment Inspection Maintenance Log Annual Equipment Inspection Maintenance Log Type Jands JLX LITE Number of Lighting bars Serial Number s Inspection Date Inspected Maintained by name Action Pass Fail Sign Inspect the chassis for evidence of impact damage or physical abuse Inspect electrical outlets for evidence of wear and damage Inspect mains cable and plugs for evidence of wear and damage Inspect all screws nuts bolts for correct tightness and physical integrity Inspect the visible portions of the central extrusion for distortion or cracks Inspect attachment clamps brackets and standoffs for distortion or damage Permit Number Perform safety tests t
6. cc Internal cable cross section Output only VALUE 20M4 30M6 230V 10A 50Hz 0 58kA 2 5mm Table 5 2 Electrical Specifications Jands Pty Ltd 6 INSPECTION amp MAINTENANCE The inspection and maintenance logs on the following pages should be copied Ensure that the Serial Number is recorded on these logs for each Lighting bar before copying Inspection and maintenance should be carried out and logged at the intervals indicated These records should be kept with this User Guide for future reference It is the owners responsibility to ensure that inspection and maintenance is carried out by an appropriately qualified person 6 1 Mechanical Testing Installations where the LX LI I C is installed over persons requires regular inspections Appropriately qualified persons must carry out such inspections These regular inspections should include but not be limited to tagging and inspection of shackles clevises clips clamps split pins and mousing wires and visual inspections of wire ropes chains and other lifting gear Attention is drawn to the fact that certain items of lifting rigging and machinery systems have mandatory requirements for inspection and testing A WARNING DO NOT ALLOW the entry of liquids into the Lighting bar DO NOT EXCEED the load limits as detailed in Section 4 6 2 Electrical Testing The Jands JLX LITE is supplied as a wiring enclosure for installation by a licensed electrici
7. est amp tag to AS3760 Jands Pty Ltd 6 5 Fault Finding FAULT SYMPTOM POSSIBLE CAUSE Fixture lamp not working Faulty lamp Faulty fixture cable Faulty Socket plug No power at socket Circuit breaker tripped Incorrectly patched multicore Dimmer level at zero Faulty multicore 6 6 Service Contact Details NOTE REMEDY Replace lamp Replace fixture cable Repair by Licensed Electrician Reset circuit breaker Check patching Alter dimmer level Repair by Licensed Electrician Contact your authorised JANDS Distributor for repairs or servicing In Australia refer all repairs to an authorised JANDS service agent or return the faulty unit in suitable packaging to JANDS Pty Ltd Service Department Building C 40 Kent Rd MASCOT NSW 2020 P 61 2 9582 0909 F 61 2 9582 0999 Jands Pty Ltd USG 00000 JLXLITE V1 0 This page is intentionally left blank Jands Pty Ltd APPENDIX GENERAL ASSEMBLY DIAGRAM Jands Pty Ltd USG 00000 JLXLITE V1 0 ITEM DESCRIPTION 2 22 7 6 AC 02F SOCKET 10A 240V 9 6 COMPLIANCE LABEL 15 8 B3POPRIVET 16 17 PLAIN WASHER Pw M6 18 ji Revisions JANDS PTY LTD THIS DRAWING IS 40 KENT ROAD MASCOT THE PROPERTY OF JANDS PTY LTD AND NSW 2020 AUSTRALIA MUST NOT BE DISCLOSED LOANED TEL 61 0 2 9582 0909 COPIED OR USED FOR MANUFACTURING 4 TENDERING
8. has earthing points to the housing The ELV compartment is provided with knock out provision for DMX amp Ethernet The JLX LITE is designed to be wired and installed by a licensed electrician to conform to AS3000 2007 1 3 Mounting Options Surface mounted to ceiling Suspended from threaded rods Use of standard Unistrut or equivalent hardware Multiple mounting fixing centres of 300 450 and 600 mm centres Adhesive numbers are provided to allow sequential numbering of circuits Jands Pty Ltd USG 00000 JLXLITE V1 0 2 DIMENSIONS amp LAYOUT 2 1 Dimensions amp Features 147 7 lt 2000 JND JLXL20M4 Figure 2 1 Side and End Elevation WINDOW FOR CIRCUIT NUMBERS 230V 10A OUTLETS REMOVE ENDCAPS AND USE PIPE ALIGNMENT BUNG SNS 2 Figure 2 2 Component identification Jands Pty Ltd 3 MECHANICAL ASSEMBLY 3 1 Initial Inspection The Jands JLX LITE Lighting bar should be inspected prior to installation Any dents cracks or damage should be noted and Jands Pty Ltd should be notified immediately if the lighting bar appears to have suffered damage in transit DO NOT INSTALL OR OPERATE IF DAMAGED 3 2 Unpacking the JLX LITE The Jands JLX LITE as shipped requires some assembly before use The following instructions demonstrate the correct method of assembly A CAUTION Failure to assemble the JLX LITE correctly may result in its load bearing capacit
9. lly ALWAYS disconnect the lighting bar from the electrical supply before undertaking any electrical works DO NOT connect this device to an electrical source that is not specifically designed for the purpose Installation of the lighting bar should only be undertaken by qualified and trained persons Wiring of the lighting bar should only be undertaken by licensed electrical contractors in accordance with relevant state or territory regulations Jands Pty Ltd 1 INTRODUCTION The Jands JLX LITE is an un wired lighting bar system designed to be wired on site by a licensed electrician The Jands JLX LITE is suitable for fixed applications only The Jands JLX LITE is designed for indoor use ONLY and is not protected against the ingress of moisture 11 Features The JLX LITE assembly consists of Base mounting plate includes 230V 10A outlets which includes provisions for cable ties Sheet metal cowling dress cover removable for installation and service access Aluminium 48 4mm OD pipe set length industry standard 1 22 Lighting Modules 2m Lighting Bar 4 x 230V 10A outlets 2 x ELV knock out blanks JND JLXL20M4 3m Lighting Bar 6 x 230V 10A outlets 3 x ELV knock out blanks JND JLXL30M6 The duct is segregated into 2 wiring compartments Low Voltage LV and Extra Low Voltage ELV The LV compartment is fitted with single phase surface mounted unswitched 230V 10A socket outlets Each socket outlet
10. the task Static fixed installations only Do not hoist e Indoor use only e Replace side dress panels It is the responsibility of a licensed electrician for earthing this product The cover should be earthed using the screws provided with serrated washers IL is the responsibility of the installer to ensure that the supporting structure is capable of supporting both the mass of JLX LITE product in addition to its rated load It is the responsibility of the installer to ensure that the quantity and type of fasteners used suitable and adequate for securing the JLX LITE onto the supporting structure such that it will safely support both the mass of JLX LITE product in addition to its rated load The JLX Lite has been designed for horizontal installation only i e where the light mounting pipe is located directly underneath the base plate The JLX Lite is not rated as a lifting bar under AS49971 o Jands Pty Ltd 4 WORKING LOAD LIMITS 41 Rated Capacity The working load limit of each of the JLX LITE modules is outlined in the following sections The rated capacity in each case is dependent on the number and location of the overhead pickups and underhung supporting clamps Be sure to check the suitability of the supporting structure that is intended for the JLX LITE against the rated capacity of the lighting bar JLX LITE Max Single Point Load Max UDL WLL 2m lighting bar 50kg 50kg m 100kg 3m lighting bar 50kg 50kg m
11. y Australia Postal Address Locked Bag 15 Mascot NSW 1460 Sydney Australia P 61 2 9582 0909 e F 61 2 9582 0999 W www jands com au e E info jands com au JANDS PTY LTD 2011 All rights reserved o _ _ Jands Pty Ltd TABLE OF CONTENTS 3 SAFETY PRECAUTIONS s 5 1 INTRODUCTITION 6 6 22 m suasana 6 t3 Mounino ODIONS 6 2 DIMENSIONS 7 21 Dimensions amp Featlures a a a 7 3 MECHANICAL ASSEMBLY J J 8 0017 IANA N DECO uu u 8 32 Unpacking the JLX LITE 8 0 05 9 4 WORKING LOAD LIMII 10 RE e E R eee 10 42 CTO OLO Ie aa tee eee ee een E 11 4 2 1 Rated Capacity 11
12. y being compromised creating a risk of injury or death Figure 3 1 Exploded View WARNING JLX Lite installation is the responsibility of the installer as it is out of Jands control The following guidelines are essential to a safe system Sn H Jands Pty Ltd 3 3 Installing the JLX LITE The Jands JLX LITE base plates feature an array of mounting holes to provide the installer with a number of possibilities for mounting It has diameter 5mm holes for screwing the base plate into an overhead supporting member and diameter 12mm holes for attachment to threaded rod droppers LEGEND 1 Cable Entry Holes 2 Mounting Holes 5mm 3 Thread Rod Holes 12mm 4 ELV knock out blank 5 10A Circuits 6 Side Dress Panel JLX LITE is supplied unwired All wiring to be completed by a licensed electrician and must comply with the electrical safety requirements of the relevant Australian Standards ALL earthing points must be tested e Carefully unpack JLX LITE assembly Remove all protective wrapping prior to use e Remove side dress panels e f threaded rod droppers are to be used as a mounting method a minimum of 3 rods evenly spaced must be used Preferably more than 3 rods should be used e Run power cables into the lighting compartment and connect each circuit lf using the ELV compartment remove knock out blank and fit industry standard fittings e Mount base plate using suitable hardware intended for
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