AS20150-180 Serial No
Contents
1. 1 z 4 efl v i pot i 3 iu I WG FI kabar aan LAS Ses gt So e oe 4 1 7S 1 ea ar MT i rov L i H lt gt 7 Aj et thew a i p ERT any PLIES AUN Fi 0 gt EL x gt FEY f POR REFERENCE 742325 ONLY a ii ERAN a ire m Hydrostatic Test Pressure 250 psi 17 2 bar Working Pressure sss meme nemen eher reete 20 100 psi 1 38 6 89 bar Standard Electrical aa A ENET 120V 60Hz Optional Electrical Rating Timers 24V 50Hz 24V 60Hz 120V 50Hz 100V 60Hz 100V 50Hz 230V 50Hz Optional Electrical Rating 962 Controller sss 230V 50 60Hz Electrical Cord when furnished with standard rating 6ft 3 wire with plug Electrical Connecti n NA EOE e DA NUR EOE A as Terminal Strip Electrical Plumbing Connection 1 1 2 in NPT inlet outllet top and bottom of tank 1 2 in NPT brine in NPT drain Pans RNUR Compounded for cold water service Valve tite ed A BE a AIR AP a a OB dE EL de DR ELE DIR Brass au EET 3 sizes available A B C Ref2. ANK 6d Hin py erdt ati NO ALY HERO Sayre clim IH 6 tajug 6 ee sabeng apan uN3A3Hd 55 0 84 Gabi ja ARIO IEF OUDAO GAA MAHOS 3 panama et B31VAMOHYVH TYNCLLdO 3 d 383904838 NI GEINfOW ARE 3A1 A108 OU uns v IBVE YIYO 30N7INHO3H3d rasunupy ang Juana D weng 404 00 RAD AD 4g o1 Teng yom d Ry ka H3N31JOS S OLVMWOIV 081 64 LOSI T HORS 52218 WHOM 17 PPRA HA PRAE IRA Pdr Rao aem 4 kup sodina 1004 WONG SGSN Page 25 20150 180 TROUBLE SHOOTING GUIDE AS 16100 to AS24300 SOFTENERS PROBLEM REFPAGE FAILURE TO DRAW BRINE MINERAL TO SERVICE INSUFFICIENT SERVICE FLOW RATE HARD WATER TO SERVICE OVERFLOWING BRINE TANK UNIT WILL NOT REGENERATE AUTOMATICALLY LEAK TO DRAN SALT IN SERVICE LINE AS20150 180 Page 26 1 Failure to Draw Brine A BRINE THROTTLE STOP VALVE CLOSED gt open the brine shut off valve fully gt readjust for correct brine draw down rate B LOW WATER PRESSURE gt water pressure should be at least 205 kPa 30psi C BLOCKED STRAINER ABOVE NOZZLE remove plug No 3 Page 16 D BLOCKED NOZZLE gt remove the nozzle plug and clean the nozzle and throat gt use caution to prevent cross threading when they are reinstalled E AIR LEAKS IN BRINE LINE salt deposits or corrosion usually are evident at joints which will leak air gt cl
3. Frequency of Regeneration L REMOTE BYPASS IN PLUMBING gt check for bypass in other areas of building gt shut off inlet outlet and bypass of the softener gt check for flow of water at a soft water faucet AS20150 180 Page 29 9 Overflowing Brine Tank A DIRT FROM ROCK SALT OR OTHER FOREIGN MATERIAL IS LODGED IN THE BRINE VALVE SEAT Empty brine tank and clean E flush valve refill brine tank with a clean bagged course refined processed type of salt B ENSURE THE FLOAT IS NOT BINDING ON THE BRINE WELL gt remove float to inspect C FAULTY BRINE VALVE SEAL gt replace brine valve seal D LOOSE OR CRACKED FITTINGS IN BRINE VALVE gt tighten or replace 6 Unit will not Regenerate automaticall A IS THERE POWER TO THE UNIT B IS THE POWER CORD PLUGGED IN C IS THERE A REMOTE SWITCH IN THE LINE ISOLATED gt check these possibilities and correct if necessary D IS THE TIMER MOTOR RUNNING ES if the timer motor is running the small driven gear on the timer motor will be turning If not replace the timer motor E REGENERATION DRIVE GEAR NOT ENGAGED check gear behind push button on timer for proper alignment and time of day lever is down and fully engaged F VALVE MOTOR MICRO SWITCH NOT OPENING OR CLOSING ES adjust micro switch stack G VALVE MOTOR MICRO SWITCH BURNED OUT gt replace micro switch H TIMER MOTOR SWITCH NOT OPENING OR CLOSING gt adjust micro switch TIMER MOTO
4. STACK SCHEW __ LL paris CAM fe DRIVE SHAFT 7 CAM 1 eurn n SCREW A SHAKEPROOF WASHER AS20150 180 Page 22 BRINE TANK SETUP Allow Least 25mm Float Rod Travel BRINE WELL bom OVERFLOW SHORT LENGTH RISER BRINE DRAW Ses Tabie 4 AYAN des 1 22 SALT TABLE 3 Should be at Brine Valve Laval 4 At alt times 9 No 4 GRAVEL FIG 7 BRINE TANK WET SALT SYSTEM BRINE WELL Ec OVERFLOW SALT TABLE 3 ur Must be above Liquid Level At all times FULL LENGTH RISER DO NOT CUT FEITE TETIK BRINE DRAW AFTAFA TATA n See Table 4 VAS SG xd BRINE AREA 4 GRAVEL T d ERSTES FiG 6 BRINE TANK DRY SALT SYSTEM AS20150 180 Page 23 BRINE VALVE ASSEMBLY LLTO t Lal req rid anor 14 r Unne Lae 5 TATA voces IYAN Mez O Ic reuuneotr E HT7 0 07 roa BI FU J OG uid 16 A Od 36 o OH 54 A Ll H 07T 5 e Sco gt gee doer 4 0 ii Hiro AIF il DIU PART NUMBERS H7070 01 Body H7070 02 PL Plug 3 4 H7070 03 Seat Washer H7070 04 Check Ball H7070 05 Ball Cage H7070 06 O ring Cover Seal H7070 07 Body Cover H7070 08 36 Float Rod and Seat Cone 36 H7070 08 54 Float Rod and Seat Cone 54 AS20150 180 MPO 20 0 I
5. brine system If however on reference to Table 4 you find that wet salt must be used then wet salt brine rise pipe short black pipe piece supplied must be fitted to the brine valve AS20150 180 Page 6 AS20150 180 Page7 COMMISSIONING Step 1 Step 2 Step 3 Step 4 NOTE Step 5 AS20150 180 Remove valve cover by partly unscrewing the three cover securing screws and lifting the cover forward Remove the clear plastic window in the cover by removing two screws and loosening the other two screws and sliding the window out Replace the cover on the valve Connect the power lead to the power point and turn on the electric power Depress the red knob Fig 7 and rotate anti clockwise to backwash position release red knob Note that the timer face design can vary between valve models from that illustrated and that the regeneration positions are indicated pictorially with Backwash being Flow show in a Upward direction and the other regeneration positions shown with their corresponding flow path Wait for valve drive to index to backwash position if not already in this position that is the spindle is fully extended Ensure that the brine throttle stop valve is fully closed Just partly open inlet isolating valve Allow unit to fill slowly water will issue to drain continue to run until the unit automatically indexes to brine rinse position which may take up to 15 minutes This allows all the air to be
6. Thisis only a guide for initial setting and should be altered to suit each individual installation in accordance with load conditions do the calculations in determining frequency of regeneration it will help you in understanding the softener Step 8 Set time of day pull timer knob and set arrow to the time of day time of your watch note time of day may be as 12 hour or 24 hour clock release make sure that the knob has re engaged gear ie knob right in Step 9 After the softener has done the first regeneration and the regeneration sequence and time of day has been set turn off the electric power and remove the valve cover then replace the clear plastic window in the cover and then replace the valve cover on to the valve and reconnect the electric power This unit is now on line Step 10 Do final check for leaks etc Ensure instruction book is kept with relevant personnel AS20150 180 Page 9 HARDNESS TEST Water to be tested should be taken from a tap after the water softener Measure 10ml of water into plastic bottle supplied approximately 1 3 full Add one Yes No tablet to sample water replace cap and shake until tablet has completely dissolved NOTE do not handle Yes No tablet with fingers The final colour to be obtained for soft water is green Note The shade of green may vary If the colour turns red the water is above 20 mg l hardness therefore another regeneration is recommended Rinse plast
7. 6 ATIN A 4 WET SALT SHORT RISER X o tc o z FLOAT DISTANCE 2 4 gt tc a Float Setting To adjust float Hold float rod in full up position and slide float to correct position for setting using rubber grommets to hold float in correct position H7070 09 H7070 10 H7070 12 H7070 13 H7070 14 H7070 15 H7070 16 H7070 17 H7070 18 H7070 19 SS Cover Screw SS Lock Washer Float Grommet 3 1 2 Bell Float PP Float Rode Guide Guide Screw not shown Upper Seat retainer Refill Chamber Lower Seat Chamber O ring Refill Chamber Seat Page 24 AINSI LE na Xue0 RO POS NYAI 0 091 QzSv tv eim 3A TA 1081403 081 93135 sa 31305 H3lV AA SZL 0SL 0CSV umu Ti 20 maur ate P Led Sama 5 08773 0 MORO Y 052 061 DEN RI GST ET 73 TIOA OPE LINNA 201 ORI TO 3NVL NO H3 LdVQV INL 135 ONIN OHABANY 7 P ze Mul au L quon UNTIE ng m vun eg OD y S 1971110 M H3710MLINOS MOT HSYADIOYS ETIKA STITT TG ATENE Ai SIIRA JUTNI 7 NOELV TTIVISNES DIA NRA papel 91 A ddng O AIUD Jul OF mo IRA 4 hg Pung HU ODF EAR O 3ATIVA IOH3108 verso Aimo aon vue THOS
8. COMMERCIAL WATER SOFTENERS INSTALLATION amp OPERATING INSTRUCTIONS Model AS20150 180 Serial No Manufacturer and i FILTRATION amp WATER TREATMENT PRODUCTS as Water for commercial industrial and residential application Quality Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au AS20150 180 Page 1 INSTALLATION Check the equipment upon arrival for damage or shortages and report same to our Office or Agent before commencing installation Locate the unit and brine tank on a firm level foundation preferably concrete with sufficient space for operation and maintenance Level with shims if necessary paying particular attention to the brine tank being placed on a flat clean surface Position the tanks in their correct position before loading the Media Make due allowance for space for maintenance purposes and for the brine tank salt replenishment FIG 4 INSTALLATION SINGLE TANK SOFTENER INSTALLATION Pipework Layout suggestive only Unit Only supplied Pipe Valves Solenoids Water Meter supplied by others Flow Controller supplied separate must be fitted before Connecting Drain Line All pipework connections to be flanged or barrel union for ease of removal and maintenance USE PIPEWORK SIZES SHOWN IN PERFORMANCE DATA TABLE 1 Inlet Isolating Valve Manual Outlet Isolating Valve Manual B
9. Cycle Cam Figure 8 T mer Raar Wiews Page 13 Typical Water Conditioning Cycle Backwash 14 min 3 pins outward Brine Rinse 40 5 min 15 pins inward Fast Rinse 11 min 2 pins outward Pins Dutwore L Pins inware Variation Water Conditioning Cycle Backwash 14 min 3 pins outward Brine Rinse 85 5 min 30 pins inward Fast Rinse 11 min 2 pins outward Rotation 1 Pin lMirins Cu wcrc Pins Inward Manual Initiation of Regeneration Push in Red Knob and turn COUNTER CLOCKWISE to START position Release Unit will go through a complete regeneration as programmed AS20150 180 Valve Positions 3 Fast Rinse position M 4 Service position Page 14 ELECTRICAL DIAGRAMS Wiring Diagram 440 Six Day or Seven Day Timer EFE ON oF ans OPTONA T Cw 1 TERR DIRF ARA LURING 7 VNDE VALVE SLUMUL 77777 77 7 7 amp Wiring Diagram 450 Impulse Timer OPEL T DON PHRADCM CURING Soc Be ocu 2 b 2 Go Pe SERALE i y rU anann NETAS MAE n 2 T OW OPTIONAL Li III Dein S3GFY WANT 3 ui SRRA 19 SIH 9 WIE NEUTRALS A
10. LAC 1 Figure 13 20150 180 Page 15 FLOW SCHEMATIC 1 Service Position 2 Backwash YG warr E sora water E Scit Wala v Backwash Waer Backwash Ac _ 1 1 1 _ i RN 1 Js 1 1 MES Float 1 Climuk Valve Mireral Tank Brie Tank inaral Tank Rese Tang 3 Brine and Slow Rinse Fast Rinse and Refill Hard Water IB sara waer EJ riae 7 Rinse Water Irie Inlet Conrral Backwzsli 1 Canto Mineral Tank Heng Tan Mineral ank Brine uk AS20150 180 Page 16 Injector Flow Rate Chart A Injector B Injector C Injector Draw Rinse Draw Rinse Draw Rinse PSI Kg cm Gpm Lpm Gpm Lpm Gpm Lpm Gpm Lpm Gpm Lpm Gpm Lpm 20 1 4 0 7 2 6 8 3 0 8 3 0 1 2 4 5 8 3 0 2 2 8 3 2 1 1 1 4 1 1 0 3 8 1 2 4 5 1 6 6 0 1 2 4 5 2 8 10 6 60 4 2 1 3 4 9 1 2 4 5 1 3 4 9 1 7 6 4 1 5 5 7 3 3 12 5 80 5 6 1 4 5 3 1 4 5 3 1 5 5 7 2 0 7 6 1 7 6 4 3 8 14 4 100 7 0 1 4 5 3 1 5 5 7 1 5 5 7 2 2 8 3 1 8 6 8 1 4 15 5 Pressure Drop vs Flow SERVICE Cv 12 9 SERVICE Cv 6 1 SERVICE Cv 9 6 PSI Kg cm Gpm Lpm Gpm Lpm Gpm Lp
11. R SWITCH BURNED OUT gt replace micro switch AS20150 180 Page 30 CONTROL VALVE BINDING AND WILL NOT COMPLETE CYCLE sand and hot water back up will damage piston seals and may cause piston to bind if sand is present water should be pre filtered gt prevent hot water back up with a check valve on the heater inlet Note check local plumbing codes first if check valve is required T Leak to Drain A B CHECK PLUNGER POSITIONING AND SEALS ES refer Illustration for plunger positions CHECK DRAIN SHUT OFF O RING gt located at end of piston 8 Salt in Service Line AS20150 180 PARTIALLY PLUGGED INJECTOR gt clean nozzle and throat of injector LOW PRESSURE gt maintain a minimum pressure of 205 kPa 30psi DRAIN LINE OR FLOW CONTROL RESTRICTED remove restriction BRINE LINE RESTRICTED OR CRIMPED remove restriction free brine line EXCESSIVE AMOUNT OF BRINE IN BRINE TANK ES adjust brine float according to Table 4 gt consult your local agent or our office regarding any such change INSUFFICIENT RINSE TIME increase fast rinse time Page 31
12. a 3 pin 10amp 240v 50Hz GPO preferably earth leakage protected Total power draw 13 watts maximum i Fit external backwash flow controller using cap screws provided p Minimum operating pressure 205 kPa 30psi maximum operating pressure 690 kPa 100psi If supply pressure is above 690 kPa fit pressure reducing valve This must be a non fluctuating supply Water hammer and excess pressure will void factory warranty Page 4 DETERMINING FREQUENCY OF REGENERATION After locating and installing the brine tank in the required position it is necessary to know whether a wet or dry salt system is to be used This is done by calculation as follows NOTE Less salt is required to regenerate a partially exhausted bed per gram of hardness removed than that required for a more exhausted bed For economy sake regenerate before full exhaustion Calculate time between regenerations thus C N HxQ Where C maximum capacity of unit as grams of CaCO Refer Table 2 H hardness of water a mg l or ppm Q amount of water passed through the unit in kilolitres per day N maximum time between regenerations in days The calculated value of N should be taken down to the nearest whole number This is the maximum number of days which can be achieved between regenerations The amount of salt needed per regeneration is calculated thus Total hardness removed Exchange Capacity Required NxHxQ A Where A the tot
13. al hardness removed as grams of CaCO The salt dosage for the exchange capacity required is found in Table 2 AS20150 180 Page 5 EXAMPLE Softener AS16100 Litres of resin 150 from Table 1 Hardness of water 110 mg l Flow 3 5kl hr for 24 hours day Q 3 5 x 24 z84 kl day H 110 mg l or ppm C 10500 grams Frequency of regeneration N HxQ 10500 110 x 84 1 13 day Always go down to the nearest whole number 1 day Exchange Capacity A NxHxQ 1 110 x 84 9240 grams The minimum medium and maximum capacities of a single unit from Table 2 are 5250 7900 and 10500 respectively The calculated capacity falls closer to the higher and so the higher value must be used The Higher nearest Capacity must be used at all times Salt dosage required for 10500 g is 36 kg from Table 2 Now looking at Table 4 we find that both wet and dry salt can be used However if your calculated salt dosage allows you the choice of either dry or wet salt always choose dry salt In the case of the example the salt dosage is 36 kg so the float setting is 350 mm refer Brine Tank Set up for float setting details and the draw down rate should be adjusted to 17mm per minute Install the brine valve as shown in the illustration for Brine System setup The initial salt load as shown in Table 3 should be loaded into the brine tank IMPORTANT NOTE The water softener as supplied has the brine riser pipe assembled to suit dry salt
14. ct Jav cf Weck Skipper Wheel Skaper FOR MANUAL amp RENERERA ION TIN 7 Day Time Time imer Knob Figure 7 ambar Skipper Whaai Skipper amp Zay Timer Time Amaw Timer Knob Figure AS20150 180 Note Timers may vary from that illustrated in that th Skipper Wheel may show the actual days of the illustrations showing the water flow path with the st clockwise from the service position Regeneration Cycle Time Instructions Pin Time Chart Backwash or Brine Rinse Fast Rinse No of No of Pins Out Time Pins In Time 1 8 min 2 1 5 min 11 min 3 4 5 min 3 14 min 4 7 5 min 4 17 min 5 10 5 5 20 min 6 13 5 min 6 23 min 7 16 5 min 7 26 min 8 19 5 min 8 29 min 9 22 5 min 9 32 min 10 25 5 min 10 35 min 11 28 5 min 11 38 min 12 31 5 min 12 41 min 13 34 5 min 13 44 min 14 37 5 min 14 47 min 15 40 5 min 15 50 min 16 43 5 min Each additional pin either pulled out or pushed in equals 3 minutes Set Backwash Timing Pull pins as shown for desired backwash time Reference Pin Time Chart Set Brine Rinse Timing Depress pins as shown for desired brine rinse time minimum of two pins down Reference Pin Time Chart Set Fast Rinse Timing Pull pins as shown for desired fast rinse time Reference Pin Time Chart Adjus ablc Cycle 1 o Switch Survica Svilut Bolla Reneneraian
15. d DO NOT DISCARD it may be needed at commissioning Adjust the brine valve float height based on the calculations Replace the brine valve in the brine well and connect brine tube this tube is supplied long and can be cut to the desired length Leave sufficient length to remove brine valve from brine well without disconnecting from the tube Now add the gravel No 4 to the brine tank Ensure no gravel enters brine well Models AS20150 require 40kg Refer Table 1 Add salt to the tank Refer Table 3 for correct quantity Replace lid Plumb the unit refer to Fig 4 amp 5 noting the following a Check arrow markings on the valve for correct inlet outlet plumbing b Use only pipe size recommended in Table 2 c Fit pipe unions or flanges to inlet outlet and drain line for ease of access for maintenance or cleaning d Install inlet and outlet isolating valves and a Manual Bypass Valve e Install optional solenoid and or water meter if required Ref Fig 4 amp 5 f Connecting pipe work and valves MUST be supported to prevent loading on the valve and pipe work Before connecting pipe work flush all lines close inlet outlet and bypass valve g The line must discharge into an open pipe at least 80mm diameter no more than 7 5 metres from the unit An air gap of 100mm should be allowed for inspection and to conform to sanitary codes h Power supply is required not more than 0 5 metres from the unit and should be
16. e riser pipe Unpack the valve remove the cap screws and separate the adaptor Store gasket safely Check that the tank O ring seal is in place Using a little silicone O ring lubricant lubricate the inside surface of the Riser pipe O Ring seal Refer Valve Assembly The softener will not produce soft water if the rubber Riser Pipe O Ring is not in position correctly or is damaged Fit the adaptor to the tank carefully to allow the riser pipe to locate centrally Screw down firmly by hand Do not over tighten Place the gasket on the tank adaptor fit the valve body with cap screws provided Tighten cap screws evenly Refer valve assembly Screw the brine throttle gate valve assembly provided into the 180 Valve brine port located between the inlet and the outlet fittings Page 3 Step 11 Step 12 Step 13 Step 14 Step 16 AS20150 180 Remove the brine valve from the brine well of the brine tank Ensure brine tank is free from foreign matter and set brine valve as follows Determine if wet salt or dry salt is required using the formula shown in Determining Frequency of Regeneration If sufficient information is not available to do the calculations shown in Determining Frequency of Regeneration contact our office The brine valve is supplied factory fitted with a dry salt riser a wet salt riser is also supplied short black screwed riser pipe Store the riser tube not use
17. ean the joints and use pipe tape on threads to ensure tight seals clean union seats and tighten the bonnet on the bine shut off valve F WORN VALVE PISTON SEALS replace plunger assembly G RESTRICTION IN BRINE VALVE OR BRINE LINE remove restriction H RESTRICTION IN BACKWASH FLOW CONTROLLER clean flow controller gt remove any deposits from flow control rubber s BRINE WELL FILLS TOO FAST SHUTS OFF BRINE VALVE PREMATURELY gt make sure refill ball check is in base of brine valve J SEDIMENT BUILD UP IN BOTTOM OF BRINE TANK clean brine tank K PISTON OUT OF TIME gt readjust piston and readjust motor cam L VALVE MICRO SWITCH NOT OPENING OR CLOSING gt adjust micro switch AS20150 180 Page 27 P Mineral to Service A B RUBBER O MISALIGNED OR MISSING AT TOP OF DISTRIBUTOR PIPE gt remove valve head and replace rubber O ring UNIT INSTALLED BACKWARD check arrow markings on top of valve head for correct inlet outlet plumbing BACKWASH FLOW RATE EXCESSIVE gt check flow controller RISER PIPE OR BOTTOM STRAINER BROKEN remove media and replace riser tube assembly 3 Insufficient Service Flow Rate A AS20150 180 Units equipped with optional service isolation valve VALVE NOT OPENING the valve must open fully when in service gt dirt rust scale etc may prevent the valve from opening gt disassemble and clean UNIT MAY BE FOULED WITH SUSPENDED SOLIDS gt bac
18. embly 962 1034711 10 gpm BSPT 37 ZHDW4152 Marker Strip 11 20 1034712 15 gom NPT 38 650022 10 Terminal Block 1034713 15 gom BSPT 39 SCS 0064 Screw 4 40 x 5 8 Round Head 1034714 25 2 Required 1034715 25 gpm BSPT 40 SCS 0054 Screw 2 56 x 1 4 ph pnhd 1034700 Open NPT 2 Required 1034701 Open BSPT 41 1075767 Battery Clip 962 7 1006266 Cap Screw 5 16 18 x 3 4 42 1075721 Wire Harness 10 Cond 962 4 Required 43 1075768 Battery NiMH Battery 9V 8 1035159 Drain Shut off 44 1075764 Wire Harness Battery 9V 9 1010130 O ring 45 1070488 Keypad Membrane 962 10 1035069 Piston Assembly 46 1075766 Screw 8 32 x 1 4 ph flhd 11 1005222 Cotter Pin 4 Required 12 1010144 O ring 47 1077706 PWA Mounting Bracket 962 13 1010136 O ring 48 1070491 Realy SPDT 12VAC 962 14 1035022 Cap 49 1077915 Screw 4 40 x 1 4 ph pnhd stl 15 1034940 24VAC Drive Motor Assembly SEMS 1034961 ne Molor 4 Required 230VAC Drive Motor 1034362 Assembly 440 or 450 Timer Parts 16 1005580 Screw Hex Hd 8 32 x 3 4 17 1033889 Cam Assembly 50 1035047 Timer Mounting Bracket 18 1008332 Switch 3 Required 51 Timer Assembly Included with item 15 52 Screw 8 32 x 1 4 19 1005850 Screw Hex Hd 10 24 x 1 2 4 Required 6 Required 53 1035479 Wire Harness Assembly 20 1035156 Bracket Switch 54 1077751 Window 55 1035431 Timer Lock AS20150 180 Page 19 23 MPH FROAT VIEN PU aa a ded ESL dns om bce lt
19. er to Page Program Clock 6 or 7 day English language or international symbols inscription Microprocessor Demand system and Impulse Timers also available Backwash Gycle fassus IS RUN Adjustable Brine Rinse cio NN EE Adjustable AS20150 180 Page 20 Fast Rinse Gyele abe dec Ode anka Har leche ese Adjustable Total Regeneration TIME arancia iaioa e BIS MIRI PRIMI Adjustable External Backwash Controller required over 25 gpm Sized to media requirement External Brine Valve Required Must have positive shut off on refill and draw down Ambient Temperature 34 F 1 C to 120 F 49 C Valve to be drained if possiblity of freezing Riser Pipe Diameter Required 1 1 2 in schedule 40 PVC 42 16 mm O D x 3 81 MM wall AS20150 180 Page 21 Model 180 Valve Cam Position General Maintenance For correct operation the cam should be set to stop the position at the point of each function This is done at the factory and rotation checked at this time However resetting may be necessary from time to time should the unit fail to draw brine Setting is simple index piston to service position fully in switch off power loosen screw A adjust cam to position shown above Switch on power MICRO SWITCH
20. ic bottle after each test has been completed When used as above the tablets change the colour from green to red at a hardness of approximately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more accurate testing eg Hardness Tablets Directions Take 50ml sample of water in a screw capped bottle Add one 1 tablet to sample shake or crush to disintegrate Repeat until last trace of reddish tinge disappears The final colour is usually blue but with some water a greyish coloured end point is obtained Using 50ml sample Hardness ppm number of tablets x 40 20 LR BW Tablets Directions a 100ml sample of water in a screw capped bottle Add one 1 AS20150 180 tablet to sample shake or crush to disintegrate Repeat until last trace of reddish tinge disappears The final colour is usually blue but with some water a greyish coloured end point is obtained Using 100ml sample Hardness ppm number tablets x 2 1 Contact IBC Water if further details are required Page 10 PERFORMANCE DATA Table 1 MEDIA LOADING Model Underbed Gravel No 6 Brine Tank Gravel No 4 AS20150 40 150 40 Table 2 Timer Capacity Service Flow Resin Approx Control amp Rate epee Vol Shipping Re Model No Salt Dosage ume Weight i e Peak Inlet Peak flow not recommended for extended periods of time Brine Tank Poly moulded co
21. kwash and check again SERVICE INLET OR OUTLET VALVE NOT FULLY OPENED ensure they are opened PISTON OUT OF POSITION gt reposition INSUFFICIENT WATER PRESSURE gt check Page 28 A Hard Water to Service A SALT is the brine tank out of salt gt check supply of salt in brine tank B SALT BRIDGING carefully break up build up of salt with stock C BRINE DRAW does the unit draw brine See 1 Failure to Draw Brine D BYPASS VALVE to ensure the bypass valve seat is fully closed close the bypass and outlet valves If water runs to service disassemble the bypass valve and inspect the seat repair if necessary E FLOAT SETTING make sure the float is properly adjusted refer Table 4 F BRINE THROTTLE STOP VALVE make sure the brine throttle stop valve is correctly adjusted for draw down rate refer Table 4 G ELECTRICAL POWER make sure the timer is powered continually incorrect time of day indicates there has been an interruption in the power H TIMER ERRATIC does not regenerate at proper time gt replace timer HOT AND COLD WATER HARDNESS when the hot water tests hard but less than the raw water and the cold water tests soft it is likely that the salt dosage is too small gt adjust brine valve or the regeneration freguency should be increased J SEDIMENT BUILD IN BRINE TANK clean and refill K IMPROPER SALT DOSAGE LOW SALTING UNITS gt increase salt dosage refer to
22. m 5 0 35 29 110 13 49 20 76 10 0 70 40 151 19 72 30 114 15 1 00 50 189 23 86 37 140 20 1 40 58 220 26 98 44 167 25 1 70 64 242 30 114 48 182 30 2 10 70 265 32 121 53 201 AS20150 180 Page 17 AS20150 180 Page 18 Parts List jd PART NO DESCRIPTION id PART NO DESCRIPTION 1 Valve body 21 1077710 Wire Guide Bushing 875 1034502 NPT 22 1035085 Drive Link Assembly 1034506 BSPT 23 1035041 Gasket Valve to Motor Plate 2 Injector Assembly 24 1077699 Nut Keps 6 32 Plated Steel 1034936 A Yellow 4 Required 1034931 B Orange 25 1078196 Screw Hex Hd 10 32 x 3 8 1034934 C Gold 8 Required 1034170 Blank undrilled 26 SCS 0070 Screw 6 32 x 3 8 Round Head 1034173 Injector Screen 4 Required 1010301 Injector o ring 2 Required 27 1005585 Screw Hex Hd 1 4 20 x 3 8 3 1003062 Injector Plug 1 2 In NPT 10 Required 4 1006285 Cap Screw 5 16 18 x 2 3 4 28 1077798 962 180 Turbine Meter Cable 5 Required 29 1035042 Gasket Valve to Adapter 5 1035018 Gasket Upper Cap 30 1034851 Adapter Kit Top Mount 6 Backwash Assembly 31 ORE 347 O ring 1034704 4 gpm NPT 32 ORE 225 O ring 1034705 4 gpm BSPT 33 1077721 Cover 1034706 5 gpm NPT 34 1034524 Side Mount Adapter iO UE BT Yum 962 Electronic Control Parts Sub Assy P N 1077719 1034709 6 gpm BSPT 35 1077713 Wire Harness Assembly 1034710 10 gpm NPT 36 1076297 PWA Ass
23. nit can go on line If so slowly open outlet isolating valve fully check that manual bypass valve is fully closed This unit is now on line Page 8 Step 6 Check for and report any leaks Go to nearest tap now on soft water open and allow to flow for a few minutes Using test kit to test for soft water refer to Hardness Testing in back of these instructions It may take several minutes for the soft water to pass to the tap If hard water persists refer to the Trouble Shooting in these instructions Check that the brine tank is full and that the float has shut off Step 7 In the calculations you have done determining regeneration frequency you found the value for N maximum time between regeneration in days To set the skipper wheel up as required pull all skipper wheel pins out Turn the dial to the correct day of the week note dials may be indicated as the actual day of week or as numbered days of the week on which you are setting the dial Now depress the pins for the desired day s for regeneration s required If no data is available to do the calculations at this stage then set regeneration for every second day Note When you are setting the regeneration frequency you should take into account the working days for instance if the installation will only work week days regeneration on Friday and Monday would be a needless waste of salt Always set in accordance with the duty conditions for maximum economy NOTE
24. nstruction complete with lid Brine Valve Plastic construction Operation Pressure 205 609 kPa 30psi 100psi Note Minimum pressure may vary depending on salt dosage consult factory Temperature 5 48 degrees C Electrical 240v 50Hz 3w maximum WARNING A pressure reduction valve should be installed in areas of high water pressure above 690 kPa A water hammer arrester should be installed if water hammer prevails FAILURE TO OBSERVE WARNINGS WILL VOID WARRANTY AS20150 180 Page 11 Model AS20150 Brine aga Table 4 Brine Tank Size 600mm dia x 1200 high Float Setting mm Brine Draw Down Rate mm min Salt Dosage zd Salt System Wet Salt System AS20150 180 Page 12 Setting Timer Determine a regeneration schedule for the conditioner and adjust the automatic timer as follows Reference Figures 7 amp 8 1 Pull all the skipper pins out away from control 2 Rotate skipper wheel until day arrow points to day of week or number 1 3 Pushin skipper pin s for day s regeneration is required 4 Pull Timer Knob out away from the timer face and rotate until time arrow on timer knob points to correct time of day on face plate 5 Timer will automatically initiate regeneration on preset days at 2 30 A M To alter time simply reset timer knob at an earlier or later time which will change the time of regeneration by the same number of hours Time indicated at time arrow will no longer be corre
25. removed Depress the red knob again and rotate anti clockwise to the fast rinse position and release Verify that the spindle has moved to it s correct position as indicated in the following illustrations Open brine throttle stop valve approximately 1 1 2 turns fully open inlet isolating valve Allow brine tank to fill until brine float valve shuts off Generally it takes at least four hours to develop saturated brine however new resin is ina fully regenerated state so it is only necessary to allow a half hour brine soak Allow the red knob to return to the service position It is recommended to give the softener a full regeneration so as to remove any colour throw and to further condition the resin Depress the red knob and turn anti clockwise to the start position or the first arrow position just anticlockwise from the service position then release the red knob the unit will now go through each cycle Backwash brine rinse purge and back to service automatically the full cycle will take approximately 90 minutes depending on pin settings A small amount of media may pass to drain during the initial backwash this is considered normal When unit commences brine and rinse cycle adjust brine throttle stop valve to the correct draw down rate Ref Table 4 This draw down rate is checked by means of a tape measure from the top of the brine surface in the brine well and is the draw down rate in mm per minute Check with site supervisor that u
26. ypass Valve Manual optional Water Meter optional fit only where metering of supply is required Solenoid Valve optional fit only where raw water to service is not required during REGENERATION Valve must be 240V 50Hz operation normally open and equal to pipeline size connect to terminals 2 and 5 inside valve cover Refer Fig 12 m FIG 5 INSTALLATION MULTIPLE UNITS ee aL pue eo AS20150 180 Page 2 MEDIA INSTALLATION Step 1 Step 2 Step 3 Step 4 Remove the tank and riser tube assembly from the carton and make sure the softener tank is empty and clean Cover the riser pipe with a clean rag or plastic so that NO gravel or media enters the riser pipe and hold the pipe down firm on the tank bottom Pour in the underbed gravel No 6 Refer Table 1 40kg Level out the underbed gravel using a broom handle PVC pipe The underbed gravel should cover the bottom screen of the riser pipe by about 25mm CAUTION Do not raise the riser pipe If gravel is allowed to get under the Step 5 Step 6 Step 7 Step 8 NOTE Step 9 Step 10 AS20150 180 distributor empty and start again Load the resin The resin is shipped in 25L bags Refer Table 1 Fill the tank with water to 50mm from the top Clean top of tank neck amp threads of all traces of resin Remove the rag or plastic fitted in Step 2 taking care not to raise th
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