OPERATING INSTRUCTIONS
Contents
1. DEE WHY NSW 2099 Canada Lessard Agencies i Ph 1 416 766 2764 E 61 2 9971 1788 Europe Valera Ltd UK e Ph 0845 270 4321 Facsimile 61 2 9971 1336 Zi re nes t E mail sales roband com au en info valera co uk Fiji Hotel Equipment Website www roband com au Ph 679 672 0666 Hong Kong Chung Wah Ph 852 2334 5411 For additional Agents in other New Zealand Roband New Zealand Countries please email Roband Ph 649 274 1354 Head office Papua New Guinea Brian Bell Ph 675 325 5411 Saudi Arabia ASAI Jared Establishment Ph 996 2 6451 451 Singapore Jelco Private Ltd Ph 65 5611 988 Copyright 2000 Roband Australia Pty Ltd All rights reserved No part of this work may be reproduced or copied in any form or by any means electronic or mechanical including photocopying or posting to a website without the written permission of the publisher The material contained within this document is intended entirely for instructional purposes Page 2 CONTENTS INTRODUCTION GENERAL PRECAUTIONS PACKAGING COMPLIANCE Geet 5 INSTALLATION OPERATION Dry Operation Wet Operation HEAT LAMPS USE OUTSIDE DESIGN PARAMETERS GENERAL SAFETY SAFETY GLASS CLEANING CARE amp MAINTENANCE TROUBLESHOOTING SPECIFICATIONS CIRCUIT DIAGRAM APPENDIX A Warranty INTRODUCTION Congratulations on your purchase of this quality Robando product With proper care and management your new purchase will give you years of trouble2. water Any damage to the unit through the use of harsh or improper cleaning agents is entirely the fault of the user TROUBLESHOOTING If the Food Bar does not function check the following points before calling for service v The appliance is plugged in correctly and the power switched on v The power point is not faulty v The energy regulator is not in the OFF position v The energy regulator knob is not loose or broken rendering the switch inoperable Y Check Appendix A on page 14 of this manual on RCD S SPECIFICATIONS Nominal Dimensions E14 Power Source 230Volts AC Power Ratin 2300 Watts Width Depth mm 408 Height E15 230Volts AC 2300 Watts 408 E16 230Volts AC 2300 Watts 408 E22 230Volts AC 1900 Watts 615 E23 230Volts AC 2300 Watts 1030 615 675 E24 230Volts AC 3200 Watts 1355 615 675 E25 230Volts AC 3450 Watts 1680 615 675 E26 230Volts AC 3450 Watts 2005 615 675 C22 230Volts AC 1900 Watts 700 615 750 C23 230Volts AC 2300 Watts 1030 615 750 C24 230Volts AC 3200 Watts 1355 615 750 C25 230Volts AC 3450 Watts 1680 615 750 C26 230Volts AC 3450 Watts 2005 615 750 522 230Volts AC 1900 Watts 700 615 750 S23 230Volt
3. ACESS UDI SOal4 8U0 GC IW AGES Justa MODS LEQQDH Aquiessy Apog sanas 3 ELCESS L ALG 0SC C 2 NONdRDSIA IIWAN livd ON WII x lt O lt a a TT Q O a gt lt LU Model S23 wu dol LT6 ISS WHI SPIS HY ZE6LS WHI spis H1 ge lss lguusssy 1000 1 llou L600SA Alquiassy 1000 121104 SSOOSA IPI 100g Jaljog ZLEOSW AO Weien A008 L L 00DH Alquiassy dub OSLOSA 4242049 pejbuy HI LPESSs 612010 p lBuv HY OPEZSS Alquiassy upg 2231d 2UO amp 8 0SW VS I j lduuo gt jaubY 04109 PILOSA Jbg SSoJ gt Buc pibpub s LE LISS SSpS SPIS JSUUDUO SSpS amp 060SW SSDIS Spls 201055 SSDID JUGIY SUODIIS 00Sd ssp gt dol FOLODD SSD 2 OH 601059 dol FLSOSS lquiassy J0 29 94 SPRESS Alquiassy Apog 690288 NOI1dl3SS3d 338W N L d APPENDIX A Residual Current Devices RCD s Also known as Earth Leakage Protection systems an RCD is a protective device that automatically disconnects the active conductors of a circuit when an earth leakage current reaches a predetermined value Although RCD s are mandatory in domestic installations and in the final sub circuits of residential type areas the Australian Standards quote that the requirement of an
4. RCD does not apply to a socket outlet for the connection of fixed electric cooking appliances such as ranges ovens or hotplates In installations that are neither Domestic nor Residential type AS NZS 3000 2 5 3 3 states that RCD s are needed only in situations where equipment may represent an increased risk of electric shock to the user AS NZS3000 2 5 2 gives the following warnings that should have been taken into consideration when an RCD circuit was installed To avoid unwanted tripping due to leakage currents and transient disturbances care should be taken to ensure that the sum of the leakage currents of electrical equipment on the load side of an RCD is less than 1 3 of its rated residual current To Avoid excessive leakage current causing unwanted tripping where socket outlets are protected by one RCD having a rated residual current not greater than 30mA consideration should be given to the number of socket outlets protected and the nature of electrical equipment likely to be connected to the socket outlets Tubular elements such as those used in this unit reaching temperatures greater than 110 C are subject to moisture absorption and therefore earth leakage current generation Should the installation and use of this unit trip an RCD the unit will need to be run on a circuit without an RCD as mentioned above for approximately 30 60 minutes after which time the elements should have dried out and the appliance should
5. function normally If you are unable to locate a circuit without an RCD please contact your supplier or if you prefer you can contact Roband and send the unit to one of our offices where we can run the appliance on a suitable circuit free of charge a return freight charge may apply Page 18 ROBAND 0 Warranty Every care is taken to ensure that no defective equipment leaves our factory and all goods manufactured by us are guaranteed against faulty workmanship and materials for a period of 12 months from the date of purchase Glass and lamps are not included in this warranty Generally all goods claimed under this warranty must be returned to the factory or an authorised service agent freight prepaid for inspection Any part deemed to be defective will be replaced however no claims will be entertained for parts damaged in transport misused or modified in any way without our approval For appliances that are not considered to be portable e g food bars rotisseries large hotplates and some bain maries on site warranty service will be provided in capital city metropolitan areas only In all other locations the customer is responsible for all travelling time service call costs and payment for this will be required prior to the commencement of the repair The labour costs to actually repair the fault will be met by this company This company reserves the right to reject a claim for warranty if it is not completely satisfied with the
6. operation the most important factor is the volume of water placed in the tank The tank should be filled with fresh clean water to a level where it just touches the bottom of the element If the water level is too high performance will be compromised Once the water has been placed in the tank place all the pans in the food bar and switch on the heat lamps Turn the energy regulator to high and pre heat the food bar bringing the water up to a temperature of approximately 65 70 C As a guide this will take approximately 20 to 30 minutes When the water has reached this temperature the food may be placed in the pans and the energy regulator can be returned to a lower operating value As with dry operation around 2 to 2 should suffice but experience will dictate the best position for the particular food being displayed The food bar should not be operated wet without the heat lamps operating The heat generated from the lamps prevents steam from condensing inside the food bar If the food bar is fitted with rear sliding glass doors it is recommended that they be not fully closed during operation This ensures that the steam can escape from inside the food bar When the food bar is shut down these doors should be left open to allow the moisture to evaporate Page 7 Note These units are not humidity cabinets and are not suited to holding Chickens at serving temperature and maintaining humidity for extended periods For Further in
7. ROBANDI MANUFACTURED BY ROBAND AUSTRALIA PTY LTD OPERATING INSTRUCTIONS HOT FOOD BAR Models E 14 E15 E16 E22 E23 E24 E25 amp E26 Version 5 Units C22 C23 C24 C25 amp C26 22 23 24 25 amp S26 Version 4 Units These instructions cover the models of Robande Hot Food Bars listed above Although there are slight variances between models the installation operation care and maintenance procedure is the same for all ROBAND L Roband Australia is a wholly Australian owned company and has been manufacturing quality commercial catering equipment for the food service industry for more than 50 years Roband products are engineered and manufactured to the highest standards to provide functionality reliability and durability and our quality products are exported world wide Included in the comprehensive Robande range are Toasters Fryers Milkshake Mixers Rotisseries Food Display Cabinets and much more Roband Australia also acts as the Australian agents for Vitamix Blenders NOAW Meat Slicers RYNO Stainless Benching Robalec Soup Rice warmers and Dito Food Processors In addition to a vast range of appliances Roband Australia has its own line of commercial cookware and cutlery under the Robinox brand name For a complete set of brochures please contact your nearest authorised dealer or contact Roband directly at our head office Roband Australia Pty Ltd International Agents 11 Inman Road
8. astic from the appliance Clean off any glue residue left over from the protective plastic or tape Place the food bar on a firm level surface in the required position As a precaution it is recommended that all non metal bench top surfaces be protected from heat with some form of insulation A piece of masonite sheet metal laminate or similar material would be sufficient for this task You will notice that gaps exist between some glass edges and the surfaces of other glass pieces or other metal surfaces These gaps exist to allow for assembly in construction but they also serve as steam vents in the case of a steam build up and as such these gaps are deliberately left unsealed If it is preferred that these gaps be sealed Roband recommends the use of a silicon sealant such as Silastic Before connecting the Food Bar to the power supply ensure that the energy regulator is in the OFF position For models E14 E15 E16 E22 E23 C22 C23 S22 amp S23 Plug the food bar into a standard single phase 10 Amp power point For models E24 E25 E26 C24 C25 C26 S24 S25 amp S26 plug the food bar into a standard single phase 15 Amp power point National Standards exist outlining the positioning spacing and ventilation requirements when installing new appliances These Standards should be consulted and new equipment should be installed accordingly In any situation where specifications allow a distance of less than 100mm we would st
9. circumstances under which it occurred and any costs incurred for false claims or faults due to incorrect usage etc are the responsibility of the claimant Under no circumstances shall Roband Australia Pty Ltd or any subsidiary company or Agent be liable for loss of profit or damage to other equipment and property Generally authorised service agents are located in all areas which have authorised distribution dealers For the name of your nearest Australian authorised service agent please contact ROBAND AUSTRALIA PTY LTD Warranty Number 1800 268 848 Phone 02 9971 1788 Fax 02 9971 1336 All other countries please contact your selling agent Please complete the following details and keep this card in a safe place NAME ADDRESS MODEL No SERIAL No DATE PURCHASED NAME OF DEALER PLEASE RETAIN THIS SECTION FOR YOUR RECORDS DO NOT POST ROBAND AUSTRALIA PTY LTD ALSO AVAILABLE THROUGH YOUR ROBAND DISTRIBUTOR Tt Plus Pie amp Food Warmers High Performance Deep Fryers Vitamix Blenders Manufactured Imported in Australia by ROBAND AUSTRALIA PTY LTD Authorised Distributor Agent Page 20
10. e the lamp terminal blocks These appliances are therefore not suited for prolonged storage and display of cooked chickens M SAFETY MY GENERAL SAFETY This appliance contains no user serviceable parts Roband Australia one of our agents or a similarly qualified person s should carry out any and all repairs Any repair person s should be instructed to read the Safety warnings within this manual before commencing work on these units Steel cutting processes such as those used in the construction of this k appliance result in sharp edges Whilst any such edges are removed to the best of our ability it is always wise to take care when contacting any edge Particular care should be taken to avoid contact with any steel edge and warnings should be given in regards to the danger of such contact to any repair or maintenance person s prior to commencement of any servicing Do not remove any cover panels that may be on the appliance This unit can get very hot Ensure everyone is aware that the appliance is x operating and take care to avoid contact with hot surfaces The top of these units can reach temperatures that will burn skin these units should not be served over without providing additional insulation or guarding to protect staff and customers National Standards exist outlining the positioning spacing and ventilation requirements when installing new appliances These Standards should be consulted and new equipment sh
11. formation refer to the Use Outside Design Parameters section HEAT LAMPS The heat lamps in these appliances are specifically designed and manufactured for Roband food bars Each lamp is rated at 250W 230V The lamps are controlled by a simple rocker switch It is important that when the food bar is switched on the heat lamps be switched on at the same time The reason for this is that if the lamps are left off when the food bar is running the steam rises into the lamps and when the lamps are eventually switched on the water may have condensed on the lamp holder possibly resulting in an arc or short This arcing may damage the lamps or the wiring It is for this same reason that when the food bar is switched off the lamps should be left running for 10 15 mins to allow the steam to clear from the food bar so that the same arcing effect does not occur Replacing A Heat lamp All Models All lamps are wired in PARALLEL and each lamp is a 250W unit Two lamps used in one appliance would therefore total 500W of heat light from the lamp assembly Qualified Persons instructions 1 Turn the unit off and unplug it from the electrical source 2 Remove the four screws from the underside of the lamp assembly 3 Squeeze the lower sides of the Heatlamp together and pull one side down to allow it to snap away Note Model HQ1200 lamp assembly pictured Lamp Assemblies used in food bars do not have individual control bo
12. free service By reading these instructions carefully you can ensure that this appliance is used and maintained properly helping your new investment to perform well for you now and to continue performing in the many years to come GENERAL PRECAUTIONS This appliance must only be operated by qualified person s who are fully versed in the operating and safety instructions described in this manual Servicepersons should be instructed to familiarise themselves with any and all safety instructions described in this manual prior to commencement of any maintenance or service In the case of new personnel training is to be provided in advance These appliances should not be operated by persons including children with reduced physical sensory or mental capabilities or lack of experience or knowledge unless they have been given supervision or instruction concerning the safe use of the appliance by a person responsible for their safety These appliances are heating units and as with any commercial heating unit the surfaces on these units will get hot Always be careful when near an operating food bar and ensure that any risk to unwary customers or staff is minimised with additional signage if necessary Due to the obvious heat hazard Roband recommends that these units be kept out of reach of children The performance of this unit cannot be guaranteed for operational use outside its design parameters The appliance should be disconnected fr
13. he use of a water jet or spray applicator Remove doors for cleaning Use only soapy water to clean the unit or glass cleaners on the glass panels many industrial chemical cleaners will damage plastics polycarbonates or stainless steel all of which are used in the construction of these appliances Such damage could severely affect the operation of the unit and may result in appliance failures Never apply soapy water with a spray applicator as direct spraying of the appliance can result in moisture ingress in the electrical controls Cleaning should be carried out daily for health and safety purposes and to prolong the life of the element and tank Do not use a metal scourer In some areas hard water may cause a residue to build up on the surface of the tank and element This should be removed to prevent any corrosion to the tank and or element failure Caution Although every care is taken during manufacture to remove all sharp edges care should be taken when cleaning to avoid injury Particular care should be taken when cleaning near the inside rim of the tank Caution Handle glass with care when cleaning Note Do not remove the silicone used in the corners and base of the tank This silicone covers and protects welds used in manufacture and if left uncovered may lead to rust spots Reminder Some cleaning agents can damage stainless steel usually through prolonged use For this reason we recommend cleaning with soapy
14. ill recommend that a well ventilated air gap of not less than 100mm be maintained If the appliance is near particularly heat sensitive materials common sense should be employed in determining sufficient spacing OPERATION The food bar tank element and heat lamps are controlled individually The tank element is controlled by an energy regulator located on the control panel The heat lamps are switched on with a toggle switch also located on the control panel The thermometer on the control panel has been designed to function as a guide for operation only It reflects the temperature beneath the pans The thermometer does not directly reflect the temperature of the food in the pans Dry Operation Place all the pans in the food bar and switch on the heat lamps Set the energy regulator to the desired position and allow the food bar to pre heat for approximately 15 minutes before placing any food in the pans An operating position of around 2 to Ze should suffice but experience will dictate the best position for the particular food being displayed Please note Care should be taken while operating dry not to leave the energy regulator on HIGH for extended periods The build up of excessive heat may damage the thermometer and cause excessive and hazardous external surface temperatures A hazard assessment and appropriate risk management practices should be conducted and implemented prior to operating these units dry Wet Operation For wet
15. om all power and allowed to cool before cleaning Roband will accept no liability if e Non authorised personnel have tampered with the appliance 4 The instructions in this manual have not been followed correctly Non original spare parts are used s The appliance is not cleaned correctly with the right product s There is any damage to the unit Page 4 PACKAGING All care is taken when packing and Roband ensures that every unit is functional and undamaged at the time of packaging The Package of this Hot Food Bar should include 1 One Hot Food Bar appropriate model includes Heat Lamps 2 Steam Pans If ordered with E series 3 This Manual 4 Glass Doors RD Models Only Any damage to the appliance as a result of freight must be reported to the Freight Company and to the agent responsible for the despatch of said unit within three 3 days of receipt No claims will be accepted or entertained after this period COMPLIANCE C Tick Robande products have been designed and manufactured to comply with any and all specifications set out by the Australian Communications Authority ACA in regards to Electromagnetic Compatibility As testament to such compliance these units bear the C Tick symbol For further information contact the Australian Communications Authority PO Box 13112 Law Courts Melbourne VIC 8010 INSTALLATION Remove all the packaging materials and tape as well as any protective pl
16. ould be installed accordingly In any situation where specifications allow a distance of less than 100mm we would still recommend that a well ventilated air gap of not less than 100mm be maintained on all sides If the appliance is near particularly heat sensitive materials common sense should be employed in determining sufficient distancing Always ensure the power cable is not in contact with hot parts of the appliance when in use Ensure that any damaged power cord is replaced before further use Keep this unit out of reach of children SAFETY GLASS The Toughened Safety Glass used in the Robande Food Bars is about five times stronger than normal glass In addition to this strength the toughened glass is able to handle high temperatures and it is designed to shatter into small relatively harmless pieces in the event of breakage These glass pieces can be collected carefully by hand without resulting in lacerations This type of glass has a rather unusual property as a direct result of its toughened nature When the glass takes an impact that does not immediately shatter the piece it stores that stress in the glass layers This stress storage is invisible and unmeasurable but it is there nonetheless The storing of a stress is only temporary If the glass suffers a sufficient impact and the stress is stored it will one day be released There is no way to measure when this release will occur it could be after a few min
17. s AC 2300 Watts 1030 615 750 524 230Volts AC 3200 Watts 1355 615 750 525 230Volts AC 3450 Watts 1680 615 750 526 230Volts AC 3450 Watts 2005 615 750 Constant Research amp Development may necessitate machine Page 14 changes at any time CIRCUIT DIAGRAM Models E14 E15 E16 E22 E23 E24 E25 8 E26 C22 C23 C24 C25 C26 522 23 24 25 amp S26 Heat Lamps Element E Note E22 C22 amp S22 Models have only one Heat Lamp This circuit diagram has been provided for reference and to assist qualified service and repair agents only Under no circumstances should person s not suitably qualified attempt repairs to any electrical equipment de lt O lt a a TT Q O l a gt lt LU SABOUPY lar Joduing 80024 ACUIOSSY 100g Jallog LEDOSA jguuassy 1000 Jaljog S800SA 3 D41 100g Jaljod Z LCOS Jog 550415 BUST DIDDuDIS le LISS Jodesy SRW apis 892285 SRI eps Z10059 BUODIIS SSO O SPIS ge LOSd poddns sso apis L9CESS ai elei UO SULA 104109 FO LOSA AH Dd SA do eas S R X 58 M S 2002W Lado do EGCESS eeo Al LUS dwp 2 012 POCOSA S505 JUGO Z 1005 POSH SSAI Ep JSAl3 Ra UOM ISUUDUS SSD O JUO H Y Fe LOSW JQUUDYD SSD O 44014 H 1 ZECOSW
18. utes or it could be years later When the stored stress is released the glass will spontaneously shatter This could occur at any time even when the appliance is off and nobody is near it On extremely rare occasions a glass door will explode This is a rare but entirely normal property of the glass and although pieces of shattered glass may travel several metres if they do contact bare skin they should not cause injury even if you are directly in front of the explosion It is important that any contaminated product be thrown away The alternative is to have glass that can be very dangerous when broken or worse could chip off and fall onto the food within without being noticed It is the opinion of Roband Australia that this glass is superior to both Clear Float and Ceramic glass with regards to function and safety CLEANING CARE amp MAINTENANCE When the food bar is being operated wet it must be stressed that clean fresh water should be used at all times The addition of a slice of lemon or lemon drops to the water daily will help to prolong the life of the element It is recommended that the water be allowed to cool before draining the tank The tank and element can then be wiped clean To clean the food bar wipe the unit down with warm soapy water using a k damp sponge or cloth Do not immerse the unit in water or allow the ingress of water into ventilation holes or controls Do not clean this unit with t
19. x or rating plates Remove the mounting screws on the end tabs of the halogen lamp and remove the affected lamp Refit the new lamps ensuring that all wires and screws are refitted Do not excessively overtighten the screws Snap the cover back in place and refit the four screws Ensure the glass covering the underside of the lamp is in good condition and is undamaged Tag and Test before returning to service Note When inserting a new lamp do not touch the glass with your fingers as this reduces its life and efficiency Use a clean dry cloth or something similar to hold the lamp USE OUTSIDE DESIGN PARAMETERS These units are not humidity cabinets and are not suited to holding Chickens at serving temperature and maintaining humidity for extended periods Use of the unit in this manner exceeds the design parameters and is likely to result in premature failure of components Such issues would not be covered by warranty Chickens kept in these appliances should be kept on a Roband Chicken Tray ECT22 and ECT23 and should be displayed for short periods only Chickens kept in these appliances for periods of more than a couple of hours will dry out and become less palatable Running these appliances on HI with water covering the elements will generate excess steam Whilst this steam may extend the longevity of any chickens or similar products displayed the excess steam will cause premature lamp failure and may damag
Download Pdf Manuals
Related Search