style 9313 controller installation & operating instructions
Contents
1. incidental or indirect damages including but not limited to any loss of profits from any cause whatsoever No person has authority to change this warranty A Premier Farnell Company A ISO 9001 REGISTERED COMPANY Premier Farnell Corporation 2000 All rights reserved No portion of this can be reproduced without the express written consent of Premier Farnell Corporation2. cut any connections Doing so will void any warranty and prevent product returns Note The Valve and Auxiliary wires are plugged prior to shipment These plugs must be removed before connections can be made If a lead is not being utilized the plug should be left in place to prevent moisture damage CONTROLLER LEADS Each Controller has three 3 Connectors extending from the back of the unit Power Connection lead The Controller Power connection utilizes a 2 prong Weather Pack connector A mating Weather Pack connector is re quired customer supplied see appendix for purchasing information Proper wire gauge is required to assure a quality connection 12 gauge wire is recommended Heavier gauge wire is required for runs over 10 Note when using larger than 12 gauge wire be sure to use a 12 gauge connector and splice after the connector so as to not void any warranty The splice should be made close to the Controller 121568 For best connections all grounds should be made to either the frame or to a similar solid surface A faulty ground will lead to unit malfunction Added loads on any power wire should be avoided Direct runs are recommended for all connections 12 Volt systems require a minimum of 11 5 volts at the valve under full load 28 amps 24 Volt systems require a minimum of 22 volts at the valve under full load 14 amps Typical current draw for a 2 3 valve is 2 4 amps in a 12 volt system 1 2 amps for 24 vol
3. AKRON BRASS COMPANY STYLE 9313 CONTROLLER INSTALLATION amp OPERATING INSTRUCTIONS The Style 9313 Controller from Akron is designed to provide reliable and accurate valve control with valve position indication through 10 LED Light Emitting Diodes indicators identifying the degree of Open Close Features of the Akron Style 9313 Controller include Protected against EMI Electro Magnetic Interference both incoming and outgoing Programmable Auto Open not preset Works with both 12 and 24 Volt systems Retrofits to existing apparatus 4 square face Meets all aspects of NFPA 1901 Carries Akron s 5 year warranty against manufacturing defects Standard Components Controller Wiring Harness for connection to the valve 10 length standard Note the Controller is designed for use only with Akron Brass Electric Valves Do not use with any other manufacture of valve Doing so will void any warranty INSTALLATION INSTRUCTIONS Select the mounting location for the Controller The Controller can be mounted from the outside with 4 Screws and Delrin Nuts included Torque requirement is 6 8 Ib in for the nuts The unit requires 2 2 clearance behind the panel Dimensions for a panel cutout are shown in figure 1 Warning The Controller is a sealed unit Disassembly of the unit will void any warranty There are no user serviceable parts in the Controller If service is required the unit should be returned to the factory Also do not
4. EN button until the GREEN LED is lighted If the green LED is BLINKING Auto Open is DISABLED If the green LED is SOLID Auto Open is ENABLED Use the CLOSE button to change the setting SPECIFICATIONS Electrical Inputs Power 9 32VDC 300mAmax no load Valve Control 12 or 24VoltsDC Communication Modbus Serial Connection Environmental Temperature 40C to 80C Operating 40C to 85C Storage Minimum Operations Voltage 11 5 VoltsDC Maximum Operations Voltage 32 VoltsDC Display Type LED TROUBLESHOOTING Red or Green LED s do not illuminate but the Valve will open and close Too much voltage drop or not enough current for the unit to sense the end of travel Red and Green LED s illuminate prematurely before the Valve is fully open or closed 1 Short in the Motor or Controller 2 Gear system is jammed 3 Seat or Valve Ball is damaged The yellow LED illuminates but the Valve does not move while the Motor continues to run Worm Gear is disengaged Valve Actuator moves at Loose screws the end of the open or closed function No Power to the Controller Bad wiring Open breaker or blown fuse Power not connected CONTROLLER INSTALLATION DIAGRAM eo Truck engine must be running Check the voltage to the Controller 12 Volt systems require 11 5 volts 28 amps 24 Volt systems require 22 volts 14 amps Check all wiring from the power source to the Contro
5. OPEN Button is pressed and vice versa Valve OPEN CLOSE LED s switch immediately Sector Gear is in the wrong position Cable wiring is reversed Wiring Mechanical Binding Check all connectors are fully engaged Check the voltage through the Wiring Harness should be at least 11 5 volts for 12 volt systems and 22 volts for 24 volt systems Check the signal from the Controller Remove the Motor from the Actuator and operate the Motor to be sure the Motor Shaft turns freely Check the Worm Gear Operate the Valve using the Manual Override Remove the Motor and check the Planet Gears Check the Groove Pin is fully engaging the Worm Gear and Shaft Check if the Worm Gear and Sector Gear are engaged Remove the Motor and check for engagement of the Motor Shaft and Planet Gears Reposition the Sector Gear Replace the Cable Check wiring as explained in Problem 1 2 Remove the Motor and check the Shaft turns freely from Red to Green and vice versa Also operate the Valve manually via the Override to check for binding APPENDIX Mating Weather Pack Connectors for Power Cable A Mating Weather Pack connector must be used to connect to the power source DO NOT CUT THE CONNECTOR on the power wire of the controller Doing so will void the warranty Part number 9300 0058 is a packet of 5 mating Weather Pack connections Wiring Harnesses Part Number Description 7 21 290 10 lo
6. ller A minimum of 12 gauge wire should be used For lengths over 10 heavier gauge wire is required Check all connections and grounds for loose connections Remove the Motor from the Gear Housing and measure the amps needed to operate the Motor The Motor should require approximately 1 5 amps on 12 Volt systems 75 amps for 24 volt systems Operate the Manual Override on the Actuator If difficulty is found check under the housing cover for damaged parts causing the Valve not to operate properly Check the Valve waterway for any obstruction or damage to the Ball or Seats Remove the Gear Housing Cover and check for damaged parts Check the Groove Pin in the Worm Gear for proper engagement While some motion is normal from torque excessive movement may be caused by loosened screws Before tightening the screws remove them and apply Permabond LM 113 or Loctite 222 and retighten Check all power connections wires fuses or breakers Be sure a separate power wire is connected to any Controller used as an Auxiliary Valve Actuator does not work Motor does not drive No signal from the Controller to the Actuator Motor Defective Actuator Motor Worm Gear system jammed Planet Gear system jammed Motor Runs but Valve does not operate Grove Pin is missing from the Shaft Gear Sector is not engaging the Worm Gear Motor Shaft is disengaged from the Planet gears Valve closes when the
7. ng standard length 7 21 3811 15 long 9303 0016 20 long 9303 0012 30 long utilizes Potting Shells and 10 gauge wire 9303 0013 38 long utilizes Potting Shells and 10 gauge wire 9303 0014 50 long utilizes Potting Shells and 8 gauge wire 9300 0052 10 long standard length 9300 0056 9313 0001 Controller Only 50 long z 9313 0002 Controller w 10 Wiring Harness 9313 0003 Controller w 10 Auxiliary Cable PHONE 330 264 5678 or 800 228 1161 FAX 330 264 2944 or 800 531 7335 www akronbrass com REVISED 4 09 WARRANTY AND DISCLAIMER We warrant Akron Brass products for a period of five 5 years after purchase against defects in materials or workmanship Akron Brass will repair or replace product which fails to satisfy this warranty Repair or replacement shall be at the discretion of Akron Brass Products must be promptly returned to Akron Brass for warranty service AKRON BRASS COMPANY We will not be responsible for wear and tear any improper installation use maintenance or storage negligence of the owner or user repair or modification after delivery damage failure to follow our instructions or recommendations or anything else beyond our control WE MAKE NO WARRANTIES EXPRESS OR IMPLIED OTHER THAN THOSE INCLUDED IN THIS WARRANTY STATEMENT AND WE DISCLAIM ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE Further we will not be responsible for any consequential
8. t It will be slightly higher for larger sized valves When the mechanical stops are reached full open or full closed current draw can reach 28 amps in a 12 Volt system and 14 Amps in a 24 Volt system Note The truck should always be running before operating the Controller Electric Valve Connection lead Use an Akron Wiring Harness to connect the Controller to the Valve Motor The standard length is 10 All Wiring Harnesses have Deutsch connectors See the appendix for a complete list of Wiring Harnesses Auxiliary Connection lead The Controller Auxiliary connection is a 3 prong Weather Pack connector To connect a Master to an Auxiliary an Auxiliary Cable is required Standard length is 10 See the appendix for a list of Auxiliary Cables NOTE When utilizing an Auxiliary a separate power lead is required for the Auxiliary AUTO OPEN FEATURE Auto Open allows a pump operator to open a fully closed valve by momentarily pressing the OPEN button The Auto Open feature is factory set in the DISABLED position The Auto Open option can be changed to on or off in the Setup Mode If Auto Open is disabled the valve only operates as long as an OPEN or a CLOSE button is being pressed INITIAL SETUP The Controller must be calibrated when used for the first time with a new valve or with a different valve When used for the first time the LED Bar Graph Display will flash indicating calibration is needed Calibra
9. tion can be done easily by accessing the Setup Mode shown below Note When a Controller is used as an Auxiliary the Setup Mode is not accessible Calibration and setup are only necessary for a Master Controller SETUP MODE Press and hold both the OPEN and CLOSE buttons for 15 seconds The display will flash once The Controller is now in the SETUP MODE Both buttons can be released The middle YELLOW LED should be the only LED illuminated The OPEN button can be used to move through the setup options The CLOSE button will activate a selected function FUNCTIONS when the LED is lighted Valve Calibration Middle Yellow LED Auto Open Feature Green LED Exit Setup Mode Red LED VALVE CALIBRATION With the middle Yellow LED lighted press the CLOSE button The valve will cycle to fully closed fully open and back to the fully closed position The Valve is now calibrated to the Controller and ready for operation TO EXIT CALIBRATION MODE Press and release open button if the green LED is blinking Auto open is disabled If the green LED is not blinking Auto open is enabled If you wish to change the auto open setting use the close button to change option Press amp release the green button again until only the red LED is lighted Press the close button All LED s will flash once before the controller returns to normal operation AUTO OPEN Option While in the SETUP MODE press and hold the OP
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