E1 1" Bolted Plastic Pumps With Metallic Center
Contents
1. E1A AV KIT E1A PV KIT Part Description Qty Part Description Qty P98 104A U Cup Seal 2 P50 119 Spacer Pilot Shaft 2 P98 103 Sleeve Bearing 2 P24 106 Ring Pilot Valve 5 P98 103A Sleeve O ring 2 P24 107 O ring Pilot Valve 6 P98 105 Air Diverter 1 P24 108 Stop Nut 2 P98 106 Valve Insert 1 P50 403 Bushing O ring 2 P98 111 Gasket Valve 1 E101B Shaft Retainer 2 P98 110 Gasket End Ca 2 P24 208 Cap Screw 4 MAINTENANCE KIT Rubber MAINTENANCE KIT Teflon E1 CMK MS RMB E1 CMK MS TMB Part Description Qty Part Description Qty P50 119 Spacer Pilot Shaft 2 P50 119 Spacer Pilot Shaft 2 P24 106 Ring Pilot Valve 5 P24 106 Ring Pilot Valve 5 P24 107 O ring Pilot Valve 6 P24 107 O ring Pilot Valve 6 P24 108 Stop Nut 2 P24 108 Stop Nut 2 P50 403 Bushing O ring 2 P50 403 Bushing O ring 2 P50 107 Shaft 1 P50 108 Shaft 1 P50 112 Pilot Shaft 1 P50 112 Pilot Shaft 1 P98 104 Spool 1 P98 104 Spool 1 E101B Shaft Retainer 2 E101B Shaft Retainer 2 P24 108 Stop Nut 2 P24 108 Stop Nut 2 P98 103 Sleeve Bearing 2 P98 103 Sleeve Bearing 2 P98 103A Sleeve O ring 2 P98 103A Sleeve O ring 2 P98 111 Gasket Valve 1 P98 111 Gasket Valve 1 P98 110 Gasket End Cap 2 P98 110 Gasket End Cap 2 VTM 4 Muffler 1 VTM 4 Muffler 1 P24 208 Cap Screw 4 P24 208 Cap Screw 4 Versa Matic E1PA 1 Bolted Plastic OM ATEX INFORMATION Products 1 Elima Matic and Ultra Matic Pumps 2 Elima Matic Cast Iron P2. Versa Matic E1PA 1 Bolted Plastic OM AIR VALVE ASSEMBLY Item Description Qty Aluminum 1 Valve Body 1 P50 102A 2 Valve Spool 1 P98 104 3 Valve Spool U cup 2 P098 104A 4 End Cap 2 P98 300 5 End Cap Gasket 2 P98 110 6 Bearing Sleeve 2 P98 103 6A Bearing Sleeve O ring 2 P98 103A 7 Air Diverter 1 P98 105 8 Valve Insert 1 P98 106 9 Valve Gasket 1 P98 111 10 Valve Cap Screw 12 P24 208 Description AIR END ASSEMBLY Aluminum 11 Center Section 1 P50 101SC 18 Pilot Shaft 1 P50 112 19 Pilot Shaft Spacer 5 P24 106 20 Pilot Shaft O Ring 6 P24 107 21 Nut 2 P24 108 22 Shaft Retainer 2 E101B 25 Shaft Retainer Screw 4 P24 208 33 Muffler 1 VTM 4 Grounding Strap 1 E518 Poly Conductive model only DIAPHRAGM ASSEMBLY Item Description Qty TPE Rugged Teflon Bonded Teflon 2 Piece 34 Main Shaft O Ring 2 P 50 403 P50 403 P50 403 35 Main Shaft 1 P50 107 P50 108 P50 108 37 _ Inner Diaphragm Plate 2 V181C V181Tl V181Tl 38 Outer Diaphragm Plate 2 PE113 KE113 PV181TO KV181TO PV181TO KV181TO V183BN 1 V183N 1 40 Diaphragm 2 V183ND 1 V183TPEXL 1 V183TX V183TF 1 V183TPEFG 1 V183VT 41 Back up_Diaphra gm 2 N A N A V183TB WET END ASSEMBLY Item Description Qty Polypropylene Kynar Poly Conductive 44 Water Chamber 2 PE104 KE104 PE104 ATEX 45 Water Chamber Bolt 16 SV187A SV187A SV187A 47
3. Water Chamber Washer 16 SV189C SV189C SV189C 48 _ Water Chamber Nut 16 SV185B SV185B SV185B 50 Valve Seat 4 PE108 KE108 PE108 ATEX 51 Valve Seat O Ring 4 V90BN V9OND V90VT V190TES 52 Valve Ball 4 V191BN V191N V191ND V191TF V191TPEFG V191TPEXL V191VT Port O ption 1 Center port 53 Manvfold Discharge 2 PV186 KV186 N A Elbow 54 Manifold Inlet Elbow 2 PV187 KV187 N A 55 Manifold Tee 2 PV188 KV188 N A 56 _ Manifold Tee O Rin g 4 V188BN V188ND V188VT V188XL N A 57 _ Manifold Tee Bolt 8 SV189B SV189B N A 58 _ Manifold Tee Clam p 8 SV189 SV189 N A 59 Manifold Tee Nut 8 SV162C SV162C N A 63 Inlet Manifold Bolt 4 E120A E120A N A 64 Manifold Washer 8 SV189C SV189C N A 66 _ _ Dischar ge Manifold Bolt 4 E120B E120B N A Port O ption 2 Side port 60 Dischar ge Manifold 1 PE120 KE120 PE120 ATEX 61__ Inlet Manifold 1 PE120F KE120F PE120F ATEX 63 _ Inlet Manifold Bolt 8 E120A E120A E120A 64 Manifold Washer 8 SV189C SV189C SV189C 65 __ Dischar ge Manifold Bolt 8 E120B E120B E120B Versa Matic E1PA 1 Bolted Plastic OM EXPLODED VIEWS Exploded View shows Rugged Diaphragm and Three Piece Manifold for Plastic Pump Optional One Piece Manifold with Side Inlet Discharge Ye 9 Versa Matic E1PA 1 Bolted Plastic OM REPAIR amp MAINTENANCE KITS AIR VALVE KIT PILOT VALVE KIT
4. 0 J 10 el S 0 04 0 ea ID N Meters Feet 0 5 10 15 20 25 30 35 40 Capcity in U S Gallons Per Minute 0 20 40 60 80 100 120 140 Capcity in Liters Per Minute E1 1 Bolted Plastic Pump Standard Center Ports 1 ANSI 150 DIN 25 Fluid Suction Connection 1 ANSI 150 DIN 25 Fluid Discharge Connection 3 8 Female NPT Air Inlet Connection Q P50 1015C O O O 9 Versa Matic E1PA 1 Bolted Plastic OM Air Exhaust Connection Opposite Side 7 85 199 5 inches mm E1 1 Bolted Plastic Pump Optional Side Ports 1 ANSI 150 DIN Fluid Discharge Connection 1 ANSI 150 DIN Fluid Inlet Connection 3 8 NPT Air Inlet Connection 1 2 NPT Air Exhaust Connection Opposite Side inches mm SAFETY WARNINGS Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the rec ommendations stated in this manual could result in death serious bodily injury and or property damage including damage to the pump and or voiding the factory warranty Correct pump selection is crucial to the pump operation Please assure pressure tempe
5. AIR INLET PIPING DISCHARGE PIPING Discharge Pressure Shut Off Valve Gauge Flexible Connection iI p Union or Pipe Flange Connection Shut Off Valve z Lubricator CZ P Flexible Connection Filter CE Regulator Suction Pressure auge Flexible amp T Connection Fluid _ Discharge U Union or Pipe Flange Connection SUCTION PIPING Suction pipe size should be at least the same diameter as the inlet connection size even larger if highly viscous fluid is to be pumped If suction hose is used it must be of a non collapsible reinforced type Discharge piping should be of at least the same diameter as the discharge connection It is critical Recommended Piping Connections pins Miguna Miotk aurton 1 2 1 2 1 2 1 1 2 1 1 1 2 1 2 1 1 2 2 1 2 2 3 3 4 3 E1 Bolted Plastic Pump Torque Settings Manifold Bolts Water Chamber Bolts Diaphragm Plates Rubber Diaphragm Plates Teflon Air Valve Cap Screws 165 in Ibs 18 6 N m 160 in Ibs 18 1 N m 10 ft Ibs 13 6 N m s 10 ft lbs 13 6 N m 30 in Ibs 3 4 N m especially on the suction side of the pump that all fittings and connections are air tight or pumping efficiency will be reduced and priming will be difficult Make ce
6. rature and chemical compatibility before installation Please consult Versa Matic Pump Engineering Specifications Chemical Compatibility Chart or your distributor if in doubt about any application Operating Limitations for Various Elastomers Neoprene 0 F 18 C to 200 F 93 C Buna N 10 F 12 C to180 F 82 C Nordel 60 F 51 C to 280 F 138 C Viton 40 F 40 C to 350 F 176 C Teflon 40 F 4 C to 220 F 105 C Polyurethane 10 F 12 C to 170 F 77 C XL TPE 20 F 29 C to 300 F 149 C FDA Hytrel 20 F 29 C to 220 F 104 C Operating Limitations for Plastic Pumps Kynar PVDF 10 F 12 C to 225 F 107 C Polypropylene 32 F 0 C to 175 F 79 C Maximum temperature limits are based upon mechanical stress only Certain chemicals and environment conditions significantly reduce maximum safe temperature limits Before pump operation inspect all gasketed fasteners for looseness caused by gasket creep Re torque all loose fasteners to prevent leakage Follow recommended torques stated in this manual Failure of the sealing components creates the possibility of jetting or forceful discharge of pumped material at a potentially harmful velocity Be certain that approved eye protection and protective clothing are always worn during installation service mainte nance or when in the vicinity of the pump Failure to follow these recommendations may result in
7. rtain the air supply line and connections and compressor are capable of supplying the required pressure and volume of air to operate the pump at the desired flow rate The quality of the compressed air source should be considered Air that is contaminated with moisture and dirt may result in erratic pump performance and increased maintenance cost as well as frequent process down time when the pump fails to operate properly Pump Operation The pump is powered by compressed air Compressed air is directed to the pump air chamber by the main air valve The compressed air is separated from the fluid by a membrane called a diaphragm The diaphragm in turn applies pressure on the fluid and forces it out of the pump discharge While this is occurring the opposite air chamber is de pressurized and exhausted to atmosphere and fluid is drawn into the pump suction The cycle again repeats thus creating a constant reciprocating action which maintains flow through the pump The flow is always in through the bottom suction connection and out through the top discharge connection Since the air pressure acts directly on the diaphragms the pressure applied to the fluid roughly approximates the air supply pressure supplied to the main air valve Elastomer Suffix Codes Suffix Code Material A Acetal BN Buna N Nitrile N Neoprene ND Nordel EPDM TF Teflon FG Hytrel XL XL Santoprene VT Viton TX Bonded Teflon
8. serious injury or death Never allow the piping system to be supported by the pump manifolds or valve housing The manifolds and valve housing are not designed to support any structural weight and failure of the pump may result Take action to prevent static sparking Fire or explosion can result especially when handling flammable liquids The pump piping valves containers or other miscellaneous equipment must be grounded Noise levels can exceed 85 dBA Take precautions to prevent personal injury due to excessive pump noise Do not exceed pump maximum operating pressure found on label and or operating manual Before doing any maintenance or repair on this pump be certain all pressure is completely vented for the pump suction discharge piping and all other openings In the event of a diaphragm rupture pumped material may enter the air end of the pump and be discharged into the atmosphere If pumping a product that is hazardous or toxic the air exhaust must be piped to an appropriate area for safe disposition Versa Matic E1PA 1 Bolted Plastic OM INSTALLATION OPERATION AND MAINTENANCE Installation The pump should be mounted in a vertical position In permanent installations the pump should be attached to plant piping using a flexible coupling on both the intake and discharge connections to reduce vibration to the pump and piping To further reduce vibration a Surge suppressor next to the pump may be used
9. umps with Stainless Steel Air Ends 12G 113 G EEx c T4 T5 Il M2 EEx c I T4 T5 Group Il category 2 and 3 gas explosive atmos phere constructional safety ignition protection Group I category M2 constructional safety Temperature rating T4 for fluids up to 130 C ignition protection Temperature rating T4 for and T5 for fluid up to 95 C Temperatures are fluids up to 130 C and T5 for fluid up to 95 C not to exceed the ATEX ratings Temperatures are not to exceed the ATEX ratings This includes the various sizes elastomers and threading options See Model Sheet for Details Constructed after 2003 CAUTION USE CARE WHEN PUMPING HOT FLUIDS Versa Matic Pump Company 6017 Enterprise Drive Export PA 15632 8969 724 327 7867 724 327 4300 fax www versamatic com Local Authorized Distributer Versa Matic E1PA 1 Bolted Plastic OM Teflon is a registered trademarks of DuPont Versa Dome Versa Matic Versa Tuff and Versa Rugged VR are registered tradenames and trademarks of IDEX Corporation ym VERSA MATIC PUMP COMPANY A Unit of IDEX Corporation 6017 Enterprise Drive Export PA 15632 8969 724 327 7867 Fax 724 327 4300 www versamatic com IDEX CORPORATION 2005 IDEX Corporation VME1PAOM 0106
10. z 3 Ss 32 i E1 1 Bolted Plastic Pumps With Metallic Center Sections Operating Instructions Member of lt Hydraulic E1 Polypropylene E1 Kynar SPECIFICATIONS AND PERFORMANCE Versa Matic Model E1 Bolted 1 Pump Flow Rate Adjustable to 0 35 gpm 132 lpm Port Size Inlet 1 0 ANSI DIN Flanged Discharge 1 0 ANSI DIN Flanged Air Inlet 0 375 NPT Air Exhaust 0 50 NPT Suction Lift Rubber 2 2 64 s454 22 15 4 57 m Dry re ee 25 7 62 m Wet doit RA u ee tase 10 3 05 m Dry Sede a eee es 20 6 10 m Wet Max Particle Size Dia 0 125 3 mm dB A Reading a i eae 67 1 dB A Shipping Weights Polypropylene 24 Ibs 10 90 kg Kynar SIE 25 Ibs 11 34 kg Caution do not exceed 100 psig 6 9 bar liquid or air supply pressure Displacement Per Stroke Avg 0 10 Gal 0 38 L 110 75 4 240 iooLf AIR CONSUMPTION IN SCFM 70 220 10 AIR PRESSURE IN PSI 65 90 H a 80 i 15 SCFM M3 HR 55411804 2 H N20 585 504 1604 70 a m 1 T 457 1401 Seok li A 305 40 10 N X 40 68 35 7 850 t h H gt 30100 E aL Te D 7 2 R is 5 20 60 30 K N Du 15 40 J 20 Re s i 1 0 Te ee ee we Q 5 2
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