INSTALLATION & OPERATING INSTRUCTIONS IMPINGER® LOW
Contents
1. Gas 9 rir fare IEEE IE CAR sara wesume e w _ owe Electrical Supply for Australia Single Phase 240VAC 50Hz 20 Amp one neutral amp one earth ground Three Phase 240 415 VAC 20 Amp three active one neutral amp one earth ground AGA Australian Gas Association n Australia use a 10 Amp General Purpose Outlet Reference Model Key All ovens require separate service and dedicated neutral GAS PRESSURE CONVERSION CHART mee Millimeters of NOTE For proper operation the gas valve requires a nominal Water Column Water Column inlet pressure of 7 inches H2O column for natural gas and 11 inches of H2O column for L P gas A minimum inlet pressure of 1 0 inch of H20 above the manifold setting NAT manifold 3 5 H20 L P manifold 10 H20 must be maintained with no pressure drop from the no load to full load condition The maximum inlet pressure must be maintained at or below 2 PSIG 14 5 inches H2O column Refer to the chart on the left for pressure conversions 4 Low Profile 1600 Series Operations Manual Dom amp Int l MODEL NUMBER KEY COUNTRY LANGUAGE CODE NOT USED France French B A 2 Germany German C 3 ltaly Italian D O 4 Spain Spanish E Q 5 United Kingdom English F 6 Luxembourg French B 7 Portugal Portuguese H 8 Denmark Danish J 9 Belgium Dutch French K 10 Netherlands Dutch L 11 Ireland English F 12 Greece Greek2. A INTRODUCTION START UP AND SHUTDOWN For the operator the panel has power up run and program menu modes To start the oven turn the power switch ON To shut down the oven turn the power switch OFF FRONT PANEL LAYOUT The front panel contains four 4 momentary pushbuttons TEMP TIME UP and DOWN There is a 2 line x 16 character VFD display PROGRAM MODE The program mode allows the operator to change the setpoint s of the oven temperature and the conveyor speed To enter the PROGRAM MODE Depress and hold the TEMP and TIME pushbuttons together for 5 seconds The Run Mode display will clear and the word SETPOINT will appear If no changes are made within 5 seconds the display will revert back to the previous settings There are two types of setpoints TEMP and TIME Press the TEMP or TIME key to choose the desired setpoint to change and then press the UP or DOWN keys to the desired setting After 5 seconds these settings will remain in memory TEMPERATURE SETPOINTS For Low Profile Advantage ovens there are two setpoints LEFT OVEN and RIGHT OVEN Press the TEMP button once to set the left oven temperature and press the TEMP button again to set the right oven temperature Pressing the TEMP pushbutton the display will show the current setting Pressing the UP or DOWN pushbuttons will raise or lower the setpoint In Fahrenheit F mode the temperature is adjusted in 5 degree increments When in Centigrade C mode the tem
3. control box standoffs that must be mounted to the left and right side of the control box as shown above You are now ready for services to be connected This should be done by licensed electricians and plumbers See Specifications on page 4 and Code References on Page 8 13 The gas piping manifold kit should be installed as shown to the left Low Profile 1600 Series Operations Manual Dom amp Int l DO NOT ATTEMPT TO OPERATE THE OVEN until connection of utility service and installation has been fully inspected START UP CHECKOUT by an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative This service is required by Lincoln Foodservice Products LLC to insure the oven s is are properly installed and in proper working order The warranty becomes effective upon verification of proper installation The warranty shall not apply if the oven s are started up and operated prior to the START UP CHECKOUT being performed by an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative A WARNING Scaggs atatum This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug F THE SUPPLY CORD APPEARS TO BE DAMAGED DO NOT ATTEMPT TO WA H N N G a OPERATE UNIT CONTACT A SERVICE AGENT O
4. GENERAL INFORMATION SEA DUM ED PREMO uu ura cue dU CU Gd 7 UNLOADING AND UNCRATINGQ J 8 CODE REFERENCE u ana Se b na 8 EXTERIOR DIMENSIONS 1600 SERIES uuu l u u Fus u H naa 10 EXTERIOR DIMENSIONS 1600 000 A 11 ASSEMBLY INSTRUC TIONS uu k i Dosage Deo uyu utro dude guai ix n OSE k ME 12 14 FINGER COLUMNATING PLATE IDENTIFICATION 13 IMPINGER CONCEPTS Sos 15 INFORMATION ON USE OF OVEDNuz u u uu su asss S R 15 PROGRAMMING DIGITAL ADVANTAGE 1600 000 A CONTROL 16 DIAGNOSTIC MESSAGES DIGITAL ADVANATGE 1600 000 A CONTROL PANEL 17 CONVEYOR INFORMATION DIGITAL ADVANTAGE 1600 000 17 FUNCTIONS THERMAL CUT OUT SWITCH 17 OVEN OPERATIONS Start Up and Shut Down kk
5. M 13 Austria German C 14 Finland Finnish N 15 Norway Norwegian P 16 Sweden owedish R EXAMPLE 1633 B00 EA 1633 0 0 E A L A Advantage Style E EC Marked Units 00 Special Unit Designation 02 All Stainless Unit B Language NOTE Date of manufacture is stamped on the rating plate of each oven at the end of the serial 1633 Main Model Number number Example XXX 01 96 SPACING The right and left side of the oven must have a minimum 3 inch 75mm clearance from all surfaces The oven rear WITH COOLING DUCTS ATTACHED requires no clearance The front of the oven requires a minimum 36 inch 914 4mm clearance from all surfaces An 18 inch 457mm clearance on both sides of the oven may be required for service accessibility In case other cooking equipment is located on both sides of oven a minimum 24 inch 609mm clearance is required for that equipment NOTE Do not install ovens in any area with an ambient temperature in excess of 95 F 35 C Doing so will cause damage to the unit s A C AUTI O N Oven s must be operated on approved bases only Low Profile 1600 Series Operations Manual Dom amp Int l 5 VENTILATION A VENT IS REQUIRED Local codes prevail These are the authority having jurisdiction as stated by the NATIONAL FIRE PROTECTION ASSOCIATION INC in NFPA 96 latest edition In addition to be in compliance with the NFPA 54 Section 10 3 5 2 this unit must be insta
6. NOT be directed onto the oven front or at side of cooking area or rear of oven Performance will be evaluated during Start up Checkout by conducting a smoke candle test The hood must capture all smoke from the oven This is required to assure proper performance of the oven and to eliminate additional service calls that occur when ambient temperatures are too high In all cases the ambient temperature around the oven must be less than 95 F 35 C when the oven is operating In certain localities other chemical or gaseous methods of detecting adequate capture will be the requirement to meet the local code authority The drawing shown below is a typical installation and is intended to be a guideline lt is not a rigid specification Hood dimensions and the positioning of the hood over the oven will vary with hood manufacturers NOTE Lincoln can provide oven spec sheets that show the dimensions of the oven KW or BTU ratings and other information that will be useful to both the ventilation hood supplier and the HVAC contractor CANOPY VENTILATION RECOMMENDATIONS Hood shown as dimensional for island mount size reductions may be possible for wall mount units TLF anag M e 18 24 457 mm 609 mm CAPTURE AREA TU Se CAPTURE VELOCITY VELOCITY 559 mm a BAENA RESER R EE E G G AFF max AACE FINISHED Fi 6 Low Prof
7. SURFACE POWER ON DISCONNECT POWER CLOCK TIME SWITCH TIMER TRANSFORMER TEMPERATURE HEAT DANGEROUS VOLTAGE CONVEYOR FAN EQUIPOTENTIALITY GROUND PROTECTIVE EARTH GROUND BURNER EN EARTH GROUND 05 o LI READY TIMER INDICATOR E C E Jj CHANGE FUSES RESET C POWER OFF 22 Low Profile 1600 Series Operations Manual Dom amp Int l HIGH TEMPERATURE HEAT APPENDIX A LABEL DEFINITIONS CONT D 50 cm A AMPS SERVICE ACCESSIBILITY PROVIDE MIN REAR AND Soom SIDE CLEARANCE V vous ORIFICE MAIN KW sKILOWATTS HR ORIFICE LOW FIRE Q TYPE OF GAS MODEL SERIES1600 TO MOVE BELT DIRECTION MOVE vw SWITCH 41 TO NEXT POSITION ALARM BURNER FLAME OUT LT LEFT Low Profile 1600 Series Operations Manual Dom amp Int l 23 LIMITED WARRANTY FOR COMMERCIAL PRODUCTS LIMITED WARRANTY Lincoln Foodservice Products LLC Lincoln warrants this product to be free from defects in material and workmanship for a period of one 1 year from the date of purchase During the warranty period Lincoln shall at Lincoln s option repair or replace parts determined by Lincoln to be defective in material or workmanship and with respect to services shall re perform any defective portion of said services The foregoing shall be the sole obligation of Lincoln under this Limited Warranty with respect to the equipment products and services With respect to
8. appliance must not be supplied through an external switching device such as a timer or connected to a circuit that is regularly switched on and off by the utility Low Profile 1600 Series Operations Manual Dom amp Int l 17 OVEN START UP FOR 1600 SERIES OVENS 1 Push switches for the oven and conveyor to ON Light indicates heat sources are operating If light or lights do not illuminate turn switch off wait 5 minutes and turn switch to ON NOTE Models 1646 and 1647 have a Burner alarm and a Burner Reset Switch for each burner The Push Button Switches are located on the outside rear of each burner compartment If the alarm sounds or oven does not light push the Reset Switch 2 To set belt speed slowly adjust knob to achieve desired belt speed Allow 4 seconds for display to respond 3 After preheat 20 to 30 minutes adjust left or right oven temperatures to desired settings Allow 10 minutes after adjustment for the oven to respond OVEN SHUTDOWN 1 Push switches for conveyor and oven to the OFF position The fan will continue to operate for approximately 20 minutes DO NOT WORKAROUND CONVEYOR BELT WITH LONG HAIR A CAUTION Loose CLOTHING oR DANGLING JEWELRY GETTING CAUGHT IN THE BELT COULD RESULT IN DISMEMBERMENT OR FATAL INJURY OPERATOR MAINTENANCE WARNING DANGER DISCONNECT POWER SUPPLY BEFORE SERVICING OR CLEANING THIS OVEN SAFEGUARD POWER SO IT CAN BE ACCIDENTALLY RESTORED FAI
9. as they pass through the oven because air is the medium that heats the food product Vlt e gm T Dg DRE DT t I RIT ACA A Ce ek ri e Kia a i Tu aT P E k II ne e uc rf pq SERE ee an E alata al POON QURE TNL KEYAN EYAN QU QR OE ETE Pare ERA BARA rare ree T IPTE NL ER AUN a op yim rrr ri pii INFORMATION ON USE OF OVEN As explained in Concepts the Impinger Conveyor Oven functions by directing high velocity streams of heated air directly upon the food products Because air is the heat source it is effective even on sensitive foods Compared to conventional ovens and even convection ovens the cook time of products in the Impinger Conveyor Ovens can be as much as two 2 to four 4 times faster Several factors may affect the cooking time of any special product such as 1 oven temperature setting 2 conveyor speed 3 position of columnating plates in the oven and 4 adjustments of the two baffles on the conveyor openings We encourage you to experiment with the oven by trying different temperature settings and belt speeds Also try to control the cooking of the product by rearranging the optional columnating plates Low Profile 1600 Series Operations Manual Dom amp Int l 15 PROGRAMMING DIGITAL ADVANTAGE 1600 000 A SERIES TOUCH PAD TPL Left Oven Temperature TPR Right Oven Temperature HEAT Will turn on and off to indicate when heat mode is cycling 5
10. conveyor crumb pans and chain guard cover BELT 1 4 CONVEYOR ASSEMBLY REINSTALL CONVEYOR IN OVEN Slide conveyor through the oven chamber until the locking belt on drive end of the conveyor is approximately 2 3 50 8 76 2 mm into the oven chamber Install drive chain by placing it over the driving sprocket and placing it over the conveyor sprocket Lift conveyor just enough to allow you to pull the conveyor to you until the locking bar is outside of the oven cavity at the same time push the conveyor downward so that the bar locks on the outside of the oven wall OVEN 22222222 Set tension on the conveyor belt The belt should be able to be lifted enough to allow it to be 6 mm from the top of the conveyor opening on the oven DO NOT OVER TIGHTEN THE BELT A CAUTION BELT MAY BE HOT HOW TO OBTAIN SERVICE If the oven fails to operate check the circuit breaker to be sure it is turned on on a gas oven check the manual gas valve to insure it is in the ON position and check the fuses on the back of the oven to be sure that they are good before you call the Authorized Service Agency The name and phone number of the Authorized Service Agency should be located on the oven or contact the factory at 260 432 9511 for the name of the nearest Authorized Service Agency Low Profile 1600 Series Operations Manual Dom amp Int l 21 APPENDIX A LABEL DEFINITIONS CAUTION HOT
11. equipment materials parts and accessories manufactured by others Lincoln s sole obligation shall be to use reasonable efforts to obtain the full benefit of the manufacturer s warranties Lincoln shall have no liability whether in contract tort negligence or otherwise with respect to non Lincoln manufactured products WHO IS COVERED This Limited Warranty is available only to the original purchaser of the product and is not transferable EXCLUSIONS FROM COVERAGE Repair or replacement of parts required because of misuse improper care or storage negligence alteration accident use of incompatible supplies or lack of specified maintenance shall be excluded Normal maintenance items including but not limited to light bulbs fuses gaskets O rings interior and exterior finishes lubrication conveyor belt motor bushes broken glass etc adjustments and calibrations for temperatures speed and air flows Failures caused by improper or erratic voltages e Improper or unauthorized repair e Changes in adjustment and calibration after ninety 90 days from equipment installation date e his Limited Warranty will not apply to any parts subject to damage beyond the control of Lincoln or to equipment which has been subject to alteration misuse or improper installation accidents damage in shipment fire floods power changes other hazards or acts of God that are beyond the control of Lincoln This Limited Warranty does not apply an
12. message will appear Be sure to check the gas vlave and gas hose for proper connections BELT JAM This occurs when the conveyor motor fails CONVEYOR The conveyor for Digital Advantage Low Profile ovens has a different drive cog than the Full Featured Low Profile ovens The drive cog on the conveyor for the Digital Advantage Low profile oven has a 15 tooth cog where all other Low Profile ovens have a 10 tooth cog CAUTION On installations where a Digital Advantage Low Profile oven is stacked with a Full Featured Low Profile oven THE CONVEYORS CANNOT BE INTERCHANGED INTERCHANGING CONVEYORS WILL AFFECT COOKING TIMES The conveyor for the Digital Advantage Low Profile ovens will have a label to identify proper use ADVANTAGE OVENS ONLY REVERSING SWITCH The Digital Advantage Low Profile oven has a belt direction reversing switch on the back of the oven FUNCTIONS THERMAL CUT OUT SWITCH The Impinger Low Profile unit includes a safety thermal cut out switch for your protection This safety related device is designed to insure that the Impinger Low Profile unit will not overheat and damage the unit In the unlikely event that the Impinger Low Profile unit would exceed the specified operating temperature range the safety thermal cut out switch will activate thus blocking power to the Impinger Low Profile unit and causing it to turn off In order to avoid a hazard due to inadvertent resetting of the thermal cutout this CAUTION
13. on page 19 NOTE Be sure to clean and inspect the ventilation hood in accordance with the ventilation hood manufacturer s specifications gy eve REMOVAL AND DISASSEMBLY FOR CLEANING Open door and remove upper fingers Note any particular placement of fingers that you may have such as fully closed half closed or fully open columnating plates Remove conveyor and then remove bottom fingers For finger disassembly see page 13 Reassemble fingers in reverse order with the step of the columnating plate facing downward so it fits under the lip of the finger housing 5 Reinstall fingers in oven Be sure that they are fully seated over the plenum flanges and the holes are pointing toward the conveyor P o IS Low Profile 1600 Series Operations Manual Dom amp Int l 19 CONVEYOR DISASSEMBLY FOR CLEANING Remove chain guard cover and conveyor crumb pans OTT Locate connecting links on the conveyor belt turn belt to place the links on the top left end of the conveyor approximately 8 203 mm from the shaft Loosen jam nuts and unscrew the tension adjustment screws Push the idler shaft against the conveyor support bars REASSEMBLY Put conveyor belt back on by setting the rolled belt to the left of the conveyor and thread approximately 2 3 of the belt over the bottom slider bed Put the loose end of the belt around the idler shaft and back on the conveyor The bel
14. oven is to be operated only on the type of gas and or electricity as shown on the specification plate The power burner will not operate and gas will not flow through the burner without electrical power This manual should be retained for future reference The electrical wiring diagram is located under the control box covers 2 Low Profile 1600 Series Operations Manual Dom amp Int l PURCHASER S RESPONSIBILITY It is the responsibility of the purchaser 1 Tosee that the gas and electric services for the oven are installed on site in accordance with the manufacturers specification 2 unload uncrate and install the oven in its proper location in accordance with this installation operation manual 3 To see that the gas and electric services are connected properly by a qualified installer of your choice For installation in the State of Massachusetts Installation of this oven must be performed by a licensed plumber or gas fitter All such connections must be in accordance with applicable code requirements Refer to Page 8 for specific code references 4 Toarrange for inspection and operation check out by an Authorized Service Technician as described below Do not attempt to operate the oven until connection of utility service has been fully inspected by an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative This service is required by Lincoln Foodservice Products LLC in order to a
15. 77dba OPERATING TEMPERATURE RANGE 300 600 F 149 316 C SIDE VIEW TRIPLE 10 Low Profile 1600 Series Operations Manual Dom amp Int l EXTERIOR DIMENSIONS 1600 000 A Vs REF r MET 2225 68 AEF mm TOP VIEW GAS 79 2022 sve 40 1016 mm prer IZ Ka 1650 awn 183 we FRONT VIEW DOUBLE 1538 mm 8 2235 mm 68 HEF 1727 mm TOP VIEW ELECTRIC p ace Siri RAS 79 2022 mm 2 AQ 1016 mm m rad PA mm MP 143 mm FRONT VIEW TRIPLE SPECIFICATIONS BODY Stainless Steel POWER Gas and or Electric DB LEVEL s 77dba OPERATING TEMPERATURE RANGE 300 600 F 149 316 C Low Profile 1600 Series Operations Manual Dom amp Int l 11 ASSEMBLY INSTRUCTIONS Bolt Holes To Rear Oven stand has a small notch see figure above to locate front of stand Notch should be located under oven door when oven is placed on stand Using a carpenter s level level all four 4 sides of the stand Also bolt holes should be located at rear of stand NOTE The oven top is packed with the oven stand Remove top from stand before assembly 1 Remove the oven from the dolly and set it on the stand Be sure that the oven sets squarely on the stand and is fully seated If you purchased a multiple oven place the second and third ovens on top of the first Be su
16. INSTALLATION amp OPERATING INSTRUCTIONS for IMPINGER LOW PROFILE CONVEYOR OVENS MODEL SERIES 1600 amp 1600 000 A TO BE SERVICED ONLY BY AUTHORIZED PERSONS Lincoln 7 7 CERTIFIED SERVICE AND PARTS P N 2810081 REV 8 9 07 IMPORTANT WARNING AND SAFETY INFORMATION FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OT THIS OR ANY OTHER APPLIANCE DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT Obtain from your local gas provider and post in a prominent location instructions to be followed in the event gas odors are detected It is required that the oven be placed under a ventilation hood to provide for adequate air supply and ventilation Minimum clearances must be maintained from all walls and combustible materials See spacing instructions for additional information Keep the oven free and clear of combustible material Adequate clearance for air openings to the combustion control chamber on both sides of the oven is required Do not obstruct the ventilation holes in the control panels as these provide the combustion air for the burner and cooling air for the controls The
17. LURE TO DO SO COULD RESULT IN DISMEMBERMENT ELECTROCUTION OR FATAL INJURY THERE IS MORE THAN ONE POWER SUPPLY CONNECTION POINT WHEN OVENS ARE STACKED SO MAKE SURE THAT ALL SWITCHES ARE IN OFF POSITION BEFORE CLEANING OR MAINTENANCE To maintain maximum efficiency of the oven it is necessary to keep it clean and all louvers on the oven must be cleaned regularly Oven use and type of product will actually determine the frequency of cleaning The conveyor drive chain should be checked during the weekly cleaning cycle to see if it has become loose Loose chain operation will DAMAGE the conveyor drive motor If the oven fails to operate check the circuit breaker to be sure it is turned on Also check the fuses on the control panel to be sure that they are good before you call the Authorized Service Agency The name and phone number of the Authorized Service Agency should be located at the bottom of the data plate 18 Low Profile 1600 Series Operations Manual Dom amp Int l PREVENTIVE MAINTENANCE Although this oven has been designed to be as trouble free as possible periodic preventive maintenance is essential to maintain peak performance It is necessary to keep the motors fans and electronic controls free of dirt dust and debris to insure proper cooling Overheating is detrimental to the life of all components mentioned The periodic intervals for preventive cleaning may vary greatly depending on the environment in which the oven
18. NADA The installation shall be made with gas connectors that comply with Canadian Code CSA 6 16 latest version and quick disconnects complying to Canadian Code CSA 6 9 latest version IN AUSTRALIA To be installed in accordance with AS 5601 2004 and 4563 2004 Gas Installation Code 2 Theinstallation of the restraint must limit the movement of the oven s without depending on the connector the quick disconnect device or its associated piping to limit the oven movement 3 If the restraint must be disconnected during maintenance or cleaning it must be reconnected after the oven has been returned to its originally installed position BACK OF DOUBLE OVEN icm ji WALL jl Bl STUD H WALL ji I OPERATIONS 1 Screw lifting eye B of cable assembly to hole A 2 Screw eye bolt C of cable assembly to stud in wall D or floor anchor E NOTE Installation point is the same for single double or triple stack oven s GENERAL INFORMATION The instructions that follow are intended as a guide for preparing for the installation of the Impinger amp Conveyor Ovens Series 1600 First and foremost each crate should be examined before signing the Bill of Lading to report any visible damage caused by the trucker in transit and to account for the proper number of crates Low Profile 1600 Series Operations Manual Dom amp Int l 7 UNLOADING When the oven arriv
19. NCOLN DOES NOT WARRANT ANY PRODUCTS OR SERVICES OF OTHERS REMEDIES The liability of Lincoln for breach of any warranty obligation hereunder is limited to i the repair or replacement of the equipment on which the liability is based or with respect to services re performance of the services or ii at Lincoln s option the refund of the amount paid for said equipment or services Any breach by Lincoln with respect to any item or unit of equipment or services shall be deemed a breach with respect to that item or unit or service only WARRANTY CLAIM PROCEDURE Customer shall be responsible to Immediately advise the Dealer or Lincoln s Authorized Service Agent of the equipment serial number and the nature of the problem Verify the problem is a factory responsibility Improper installation or misuse of equipment are not covered under this Limited Warranty Cooperate with the Service Agency so that warranty service may be completed during normal working hours e Travel Time not to exceed two hours and mileage not to exceed one hundred 100 miles GOVERNING LAW Limited Warranty shall be governed by the laws of the state of Delaware USA excluding their conflicts of law principles The United Nations Convention on Contracts for the International Sale of Goods is hereby excluded in its entirety from application to this Limited Warranty Lincoln Foodservice Products LLC 1111 North Hadley Road Fort Wayne Indiana 46804 USA www linc
20. R QUALIFIED ELECTRICIAN TO REPAIR IMPINGER CONVEYOR OVEN CONCEPTS The Impinger Conveyor Oven produced by Lincoln Foodservice Products LLC utilizes a revolutionary cooking concept called AIR IMPINGEMENT It provides exceptional baked food product quality in far less time than conventional devices on the market The AIR IMPINGEMENT system directs a high velocity stream of heated air at the food product being baked This blast effect penetrates the boundary layer of air encircling the product and heats the food more efficiently because the air concentrates heat on the product Greater heat transfer rates which result in products baking two to four times faster than conventional means are possible with AIR IMPINGEMENT The AIR IMPINGEMENT process develops the high velocity air stream with a specially designed fan that draws super heated air from a heat source either gas or electric This air is directed through a plenum chamber to patented JET FINGERS which have hundreds of focused jet ports that IMPINGE the heated air onto the product surface The heated air is recycled to the heat source after striking the product thus reducing energy consumption A variable speed conveyor system moves food products through the oven one after another to improve product flow during the cooking process The AIR IMPINGEMENT process is tolerant enough for sensitive food products and effects proper crisping and even browning of such products
21. ately B Remove front doors by lifting the doors from the hinge plates C Place oven front on a four wheel moving dolly and it will clear a 30 762 mm doorway NOTE Use care not to damage hinge plates on oven front CAUTION DO NOT LIFT BY EITHER OF THE CONTROL BOXES CODE REFERENCE WARNING This appliance must be properly grounded at time of installation Failure to ensure that this equipment is properly grounded can result in electrocution dismemberment INT L CE or fatal injury GAS CODE REFERENCE Safe and satisfactory operation of this oven depends to a great extent upon its proper installation and it should be installed as applicable in accordance with the National Fuel Gas Codes ANSI Z223 1 NFPA 54 latest version Manufacturers installation Instructions and local municipal building codes 1 The oven and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 75 psig 3 45kPa 2 The oven must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply system at test pressures equal to or less than 1 2 psig 3 45kPa IN MASSACHUSETTS The minimum length of a flexible gas supply hose is thirty six 36 inches IN CANADA The installation of these appliances is to be in accordance with CSA B149 1 latest version Natural Gas and P
22. d shall not cover any products or equipment manufactured or sold by Lincoln when such products or commercial equipment is installed or used in a residential or non commercial application Installations not within the applicable building or fire codes render this Limited Warranty and any responsibility or obligations associated therein null and void This includes any damage costs or legal actions resulting from the installation of any Lincoln commercial cooking equipment in a non commercial application or installation where the equipment is being used for applications other than those approved for by Lincoln LIMITATIONS OF LIABILITY The preceding paragraphs set forth the exclusive remedy for all claims based on failure of or defect in products or services sold hereunder whether the failure or defect arises before or during the warranty period and whether a claim however instituted is based on contract indemnity warranty tort including negligence strict liability implied by statute common law or otherwise and Lincoln its servants and agents shall not be liable for any claims for personal injuries incidental or consequential damages or loss howsoever caused Upon the expiration of the warranty period all such liability shall terminate THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL IMPLIED OR STATUTORY NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE SHALL APPLY LI
23. es it should consist of 1 Acrate containing oven body conveyor fingers crumb pans and pan stop Some models may have the conveyor packed separately 2 A package containing the stand and top It is recommended that you have a material handling device available to unload DO NOT LIFT EXCESSIVE WEIGHT IF THERE IS APPARENT DAMAGE UNITED STATES AND CANADA Arrangements should be made to file a claim against the carrier as Interstate Commerce Regulations require that the consignee initiate a claim ALL SHIPMENTS TO OTHER COUTRIES Freight terms will be developed and extended on an individual basis Proper and secure storage facilities should be arranged for the oven s If necessary protect it from outdoor or damp conditions at all times before installation UNCRATING When you have all the crates unloaded open the crates and remove the plastic covers Inspect at once for concealed damage If anything appears to be damaged contact the appropriate persons immediately to file a damage claim After completing this inspection finish unpacking the oven and all other components Be sure to remove the cardboard from the plenum shroud Move all components inside near the area where they will be assembled in the order in which they will be assembled THE OVEN WILL CLEAR THROUGH A 30 762 mm DOORWAY BY USING THE FOLLOWING PROCEDURE 1 Model 1600 Series A Remove conveyor see page 19 for instructions Some units may have conveyor packed separ
24. ile 1600 Series Operations Manual Dom amp Int l SMOKE CANDLE TEST VENTILATION SYSTEM VERIFICATION OVEN SET UP FOR THIS TEST 1 This test is to be done on the bottom oven of a multiple oven system or a single oven 2 The conveyor must be off 3 The oven temperature must be set and operating at 550 F 288 C TEST PROCEDURE Note Use Lincoln Smoke Candle 369361 in Australia an alternate method of coloring the air may be used 1 Wear heat resistant gloves to prevent burns to your hands 2 Putthe smoke candle in a cake pan approximately 8 inches 200 mm x 8 inches 200 mm x 2 inches 50 mm deep or equivalent 3 Open the optional access window in the oven door or insert candle through conveyor opening 4 Light the fuse of the smoke candle and immediately put the pan and candle into the center of the oven cavity on the conveyor belt Close the access window or door 5 Observe the smoke pattern coming out of the oven openings and the collection of this smoke by the ventilation system The ventilation system must capture all the smoke from the oven RESTRAINT REQUIREMENT GAS OVEN S ON CASTERS U S AND AUSTRALIA 1 The installation shall be made with a gas connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 latest version and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 42 latest version IN CA
25. is operating You must discuss the need for preventive maintenance with your Authorized Service Agent to establish a proper program If there are any questions that the service agency cannot answer please contact the Lincoln Foodservice Technical Service Department CLEANING INSTRUCTIONS OVEN MUST BE COOL DO NOT USE POWER CLEANING A CAUTION EQUIPMENT STEEL WOOL OR WIRE BRUSHES ON STAINLESS STEEL SURFACES DAILY 1 Clean exterior surfaces of the oven by wiping down with a mild detergent and clean water or a commercial stainless cleaner 2 Clean crumb pans and guards by washing with a mild detergent solution and rinsing with clean water 3 Clean the interior by sweeping up all loose particles then wash with a mild detergent solution and rinse with clean water 4 Clean the conveyor belt by wiping with a cleaning cloth or brushing with a soft wire brush Lincoln catalog 369217 NOTE DO NOT USE A CUASTIC AN ALKALINE BASE CLEANER ON INTERIOR OF THE OVEN THIS WILL RUIN THE ALUMINIZED FINISH OF THE OVEN INTERIOR On the exterior of oven deposits of baked on splatter oil grease or light discolorations may be removed with any of several commercial cleaners Consult with your local supplier C AUTION WHEN USING CLEANING SOLUTIONS BE SURE THEY MEET LOCAL AND NATIONAL HEALTH STANDARDS WEEKLY 1 Remove fingers disassemble and clean See instructions below 2 Remove conveyor disassemble and clean See instructions
26. kaka AK kk A 18 5 CONO BUS 18 PREVENTIVE MAINTENANCE iiai uu uuu u s a elle kl 19 CLEANING INSTRUCTIONS R S A MA L Dan cadets N ke wl 19 FINGER REMOVAL amp DISASSEMBLY FOR CLEANINGQ 19 IMPINGER CONVEYOR DISASSEMBLY FOR CLEANINGQ 20 21 HOW TO OBTAINSERVICEuu uuu ullu ban qe n S ME karan cala ba CMM EUG 21 APPENDIX A LABEL DEFINITIONS layan kak iaa Rewa ak yda aba a kiya xa na aa dayen Dak Ua ls 22 23 WARRANTY E E 24 Low Profile 1600 Series Operations Manual Dom amp Int l 3 IMPINGER CONVEYOR OVENS MODEL SERIES 1600 UTILITY SPECIFICATIONS REQUIRED ELECTRIC Recommended Electrical Agency Model Energy Power Voltage Current Phase ees s buie s 1622 29kw 120 208 VAC 81 Amps E Wires A B D F 1623 29kw 120 240 VAC 70 Amps 3 6n We A B D F 1628 000 A 29 kW 380 220 VAC 44 Amps 3 son 5 ue ERE ELEM 1629 000 A 29kW 415 240 VAC 3 son EN UTILITY SPECIFICATIONS REQUIRED GAS Recommended A ne Electrical y w ET E rra EW
27. lled with a ventilation hood interlock that prevents the unit from operating when the ventilation hood is off For further ventilation information see below VENTILATION GUIDELINES A ventilation hood is required to remove heat and cooking odors For gas ovens a ventilation hood is also required to remove the products of combustion The hood and HVAC installation must meet local codes to gain approval by the authority having jurisdiction Requirements may vary throughout the country depending on the location by city county and state Obtain information from the authority having jurisdiction to determine the requirements for your installation Obtain information and review copies of codes or documents that will be used to inspect and approve your installation Your ventilation hood supplier and HVAC contractor should be contacted to provide guidance A properly engineered and installed ventilation hood and HVAC system will expedite approval and reduce oven maintenance costs Proper ventilation is the oven owner s responsibility The ventilation hood must operate in harmony with the building HVAC system It typically requires between 2500 and 6000 CFM exhaust The Efficiency of various hood designs makes it necessary to specify such a wide range of ventilator CFM Make up air must be supplied by either a hood design or the HVAC system This will vary with hoods from various manufacturers CAUTION Prevent airflow through the cooking tunnel Air must
28. ning will accept it Install assembled finger through door opening starting with lower left Install fingers in the oven by sliding it over the plenum flange and setting the front of the finger on the retaining bracket Be sure that the finger sets squarely over the plenum flanges and the holes point in the proper direction Top fingers point down bottom fingers point up Repeat until all eight 8 fingers are installed Low Profile 1600 Series Operations Manual Dom amp Int l 8 Install Conveyor Drive Sprocket on Conveyor Drive Shaft as shown NOTE Edge of Drive Sprocket should be flush with end of Drive Shaft 10 Install Chain Guard Cover by sliding guard onto retaining clips 9 Insert the conveyor through the opening in the right side Sprocket should be to the right side of the conveyor Slide conveyor through the oven chamber until the locking bar on driving end of the conveyor is approximately 2 3 50 8 76 2 mm into the oven chamber Install drive chain by placing it over the drive sprocket and placing it over the conveyor sprocket Lift conveyor just enough to allow you to pull the conveyor to you until the locking bar is outside of the oven cavity At the same time push the conveyor downward so that the bar locks on the outside of the oven wall 11 Slide the conveyor crumb pans into the rails on the under side of the conveyor 14 12 Electric Models 1622 1623 1628 and 1629 use
29. olnfp com 24 Low Profile 1600 Series Operations Manual Dom amp Int l This page intentionally left blank Low Profile 1600 Series Operations Manual Dom amp Int l 25 26 This page intentionally left blank Low Profile 1600 Series Operations Manual Dom amp Int l This page intentionally left blank Low Profile 1600 Series Operations Manual Dom amp Int l 27 Lincoln Lincoln Foodservice Products LLC 1111 North Hadley Road Fort Wayne Indiana 46804 United States of America Phone 800 374 3004 U S Fax 888 790 8193 Int l Fax 260 436 0735 Technical Support Hotline 800 678 9511 www lincolnfp com _ NA S LAN SERVICE AND PARTS
30. perature adjustment will be in 1 degree increments Pressing and holding the UP or DOWN keys will allow the settings to roll at a much faster rate When the desired temperature is indicated release all keys After 5 seconds the selected setpoints will be stored and remain in memory TIME SETPOINT There is one setpoint for the conveyor speed The speed can be set as follows 1 00 to 9 55 in 5 second increments 10 00 to 12 45 in 15 second increments 13 00 to 19 30 in 30 second increments 20 00 to 30 00 in 1 minute increments The accuracy specification is 3 JUMPING BETWEEN MENUS Pressing the TIME pushbutton while in the TEMP setting mode and vice versa will cause the menu selection to jump over to that mode 16 Low Profile 1600 Series Operations Manual Dom amp Int l DIAGNOSTIC MESSAGES The Digital Advantage Low Profile ovens have diagnostic messages within the control Upon the unexpected event that there is a failure in the oven operation the following messages will appear in the control OPEN PROBE This occurs when there is no temperature signal being sent to the controller from the baking chamber SHORTED PROBE This occurs when a constant temperature signal as opposed to the normal cyclical cavity temperature is being sent to the controller from the baking chamber CAUTION This message can also occur when there is no gas supply to the oven If the oven does not detect a temperature fluctuation in 5 minutes the error
31. re that they set on squarely and are fully seated NOTE When stacking ovens remove the cover mounting screws to provide a flush fit Install oven top with 8 32 screws provided Before installing the finger supports in the oven s be sure all of the packing materials are removed from the plenum shroud Install air return baffles 1 two top and two bottom as shown Install the finger supports by hooking the Rear Retaining Pin 2 and swinging the finger support into position 3 as shown to the right 12 4 Install duct cover top cap A and right and left baffles as shown Use 8 screws provided Low Profile 1600 Series Operations Manual Dom amp Int l 6 Assemble Fingers as shown to the right Insert columnating plate so the step goes under the lip of the finger housing and the plate lies flush with the housing side edge Install cover by sliding it on the small end of the finger housing IMPINGER FINGER COLUMNATING PLATES To install close off plates use close off plate as a template NOTE The customer MUST tell you what position to and drill three 3 mounting holes Use 29 drill Use place the assembled fingers in for their application three 3 screws supplied to mount close off plate There are two styles of finger housings Four 4 rights and four 4 lefts The plenum has openings which dictate which style is used Check each finger housing Style to determine which plenum ope
32. ropane Installation Code and or local codes IN AUSTRALIA To be installed in accordance with AS 5601 2004 and 4563 2004 Gas Installation Code 8 Low Profile 1600 Series Operations Manual Dom amp Int CODE REFERENCE CONTINUED ELECTRICAL CODE REFERENCE When installed this appliance must be electrically grounded and its installation must comply with the National Electric Code ANSI NFPA 70 latest edition the Manufacturers Installation Instructions and applicable local municipal building codes IN CANADA All electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code and or local codes ALL OTHER COUNTRIES Local gas and or electrical codes will prevail 1 2 3 Strain Relief is provided with each oven International Dealer Distributors provide applicable power cord plug for each customer All pole disconnection switch 3mm open contact distance To prevent electrical shock an equal potential bonding ground lug is provided in the back This allows the oven to be connected to an external bonding system If used as double or triple stack and each oven has its own disconnection switch all switches should be close together Low Profile 1600 Series Operations Manual Dom amp Int l 9 EXTERIOR DIMENSIONS 68 1727 mm TOP VIEW GAS 15 13 16 402 mm FRONT VIEW TRIPLE SPECIFICATIONS BODY Stainless Steel POWER Gas and or Electric DB LEVEL s
33. ssist the purchaser in proper start up of the oven on site Please note the specific details on the Warranty and make certain connections are made to proper utility services The warranty shall not apply if the oven s are started up and operated prior to the utilities and oven being inspected and check out made by an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative TABLE OF CONTENTS WARNING AND SAFETY INFORMATION 2 PURCHASER S RESPONSIBILITY un dd copo 55a ban e ed eban xur uyta oa nza wan k n d dane k n 3 UTILITY SPECIFICATIONS MODEL SERIES 1600 amp 1600 000 A GAS amp ELECTRIC 4 MODEL NUMBER KE Y uuu t dan vadis E ec cud ona Sus DU Kwa la bu dad xw kan 5 SPACING REQUIREMENTS U U 5 AMBIENT TEMPERATURE REQUIREMENTS 5 VENTILATION GUIDELINE w n u upam uuu uka ox de as nema 6 CANOPY VENTILATION RECOMMENDATIONS 6 SMOKE CANDLE l HONDE We Ka Di Dan 7 RESTRAINT REQUIREMENT gt uuu uu uu uuu uns SE ons 7
34. t must lay on top of the upper conveyor slider bed NOTE The belt should curl around the conveyor sprockets and lay flat on top of the sprockets If the belting does not curl around the sprockets and lay flat remove the belting and turn the belting over Reinstall Lift right end of conveyor and push in approximately 3 76 mm Remove drive chain Pull conveyor out the right end Place on table or work surface You can easily remove the connecting links by grasping them with a pair of pliers and slipping the eye of the connecting link over the wire of the other links Also notice the direction of the opening on the other links The belt will have to be reinstalled with the opening facing the same way Carefully pull out the belt rolling it up as you go After you have it removed it may be placed ina pan of detergent solution to soak Rinse with clean water NVEYOR BELT IN BELT CONVEYOR BELT INSTALLATION CONVEYOR DRIVE Cn QD CORRECT INCORRECT Low Profile 1600 Series Operations Manual Dom amp Int l HINDI umm 6 Pullall the slack belt through conveyor until both ends are on top of the conveyor on the left end Re connect conveyor belt by slipping the connecting links back in place Pull idler shaft toward the end of the conveyor and screw tension adjustment knobs back in DO NOT OVER TIGHTEN THE BELT Tighten the jam nuts against the adjustment plate 8 Reinstall
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