Models - Hayward
Contents
1. rust or continual overheating SERVICE AND REPAIRS Consult your local authorized Hayward dealer or service center No pumps or motors may be returned directly to the factory without the express written authorization of Hayward Pool Products Canada Inc www haywardcanada com2. ISS5600HC 07 HAYWARD Hi Performance SELF PRIMING PUMPS INSTALLATION AND OPERATING INSTRUCTIONS Matrix Your Hayward Matrix pump has been quality built and engineered to give you many years of efficient dependable service The non conductive corrosion proof motor housing provides protection from the elements and insulates the electrical motor parts from outside contact The advanced design reduces operation and maintenance to simple common sense procedures GENERAL TIPS ON PUMP INSTALLATION For best pump performance locate the system below the pool water line and as close to the pool as possible If you own an above ground pool please see Note NSPI 4 Article V for safe and proper installation of the equipment package Make sure suction joints are tight Suction pipe should be as large or larger than discharge pipe Damp non ventilated locations should be avoided Motors require free circulation of air to aid in cooling Insure that the electrical supply available agrees with the motor s voltage phase and cycle and that wire size is adequate for the HP KW rating and distance from the power source Motor must always be properly grounded If cord connected use only a properly grounded outlet Electrical circuits should be protected by proper size ground fault circuit interrupter GFCI All electrical wiring should be performed by qualified personnel and must conform to local codes and regulations MAINTENANCE C
3. ell ventilated room MANUFACTURED EXCLUSIVELY BY HAYWARD 2880 PLYMOUTH DRIVE OAKVILLE ONTARIO L6H 5R4 905 829 2880 Hayward Pool Products Canada Inc Licensee www haywardcanada com Part No Description No Required SPX5500DL SPX5500H Strainer Cover O Ring Matrix Motor Hsg Timer End Cover 2 sp Timer End Cover Union Connector Assembly Base Noise Reduction Insert www haywardcanada com Selecting Pump s Discharge Position 4 Steps Your Hayward Power Flo Matrix pump can be easily positioned for horizontal or vertical water discharge Note This procedure can be performed while pump is mounted to base Step 1 Step 2 Remove ALL plumbing attached to pump Remove strainer housing e Disengage and lift off strainer cover e Remove strainer basket e Lift up on strainer C clip and remove Slide strainer housing forward and remove Step 3 Press positioning button located on pump housing and rotate discharge port to desired position NOTE Discharge port will only rotate 1 4 turn Assemble the pump by following the above directions in the reverse manner Step 4 ELECTRONIC TIMER MODULE INSTRUCTIONS Your integrated timer module is designed to be programmed to your filtration need with four 4 possible settings TO SET TIMER SINGLE SPEED MOTOR SETTINGS 1 Move switch OFF to PROGRAM back to OFF resulting single Setting 1 Pump runs 24 hours Contin
4. gal switch stuck in open position Binding of motor shaft PUMP WON T PRIME Make sure pump strainer housing is filled with water and that cover O Ring is clean and properly seated Make sure strainer cover is locked firmly in position Make sure all suction and discharge valves are open and unobstructed and that pool water level is above all suction openings If pump develops a vacuum check for blocked suction line or strainer or air leak in suction piping If pump does not develop a vacuum and pump has sufficient priming water Tighten all bolts and fittings Check voltage to make sure pump is up to speed Open pump and check for clogging and obstruction Remove and replace shaft seal LOW FLOW Generally Check for Clogged or restricted strainer or suction line undersized pool piping Plugged or restricted discharge line of filter high discharge gauge reading Air leak in suction bubbles issuing from return fittings Pump operating underspeed low voltage Plugged or restricted impeller F NOISY PUMP Check for 1 Air leak in suction causing rumbling in pump 2 Cavitation due to restricted or undersized suction line and unrestricted discharge lines Correct suction condition or throttle discharge lines if practical Vibration due to improper mounting etc Foreign matter in pump housing Motor bearings made unserviceable by wear
5. lean strainer basket regularly Do not strike basket to clean Inspect strainer cover gasket regularly and replace as necessary Hayward pumps have self lubricating motor bearings and shaft seals No lubrication is necessary Keep motor housing clean Insure air vents are free from obstructions debris etc STARTING AND PRIMING INSTRUCTIONS Fill strainer housing completely with water Never operate the pump without water Water acts as a coolant and lubricant for the mechanical shaft seal Open all suction and discharge lines and valves as well as air bleed if available on filter The air that is to be displaced from the suction line must have some place to go Turn on power and allow a reasonable time for priming Priming time depends on suction lift and length of suction piping If pump will not start or will not prime see TROUBLE SHOOTING GUIDE on back page Note NSPI 4 Article V standard for above ground and on ground pools advises that components such as the filtration system pumps and heater be positioned so as to prevent their being used as a means of access to the pool by young children 4 Occasionally shaft seals must be replaced due to wear or damage See instructions STORAGE WINTERIZING Pump and motor must be protected from freezing Shut off all electric power Disconnect cord electrical connections and plumbing connections Drain thoroughly and clean out any debris Store pump and motor in a dry w
6. peller Loosen four 4 motor through bolts from the back of motor and remove pump housing shroud from the front of the motor Remove the ceramic stationary portion of the old seal by pressing the white ceramic seat out of the pump housing recess If assembly is tight tap lightly from the motor side Clean and lubricate the impeller stem and the pump housing recess with a dilute solution of non granulated liquid type soap Do not use petroleum or silicone lubricants as these cancontribute to seal leakage 10 Press the new rotating portion of the seal assembly onto the impeller stem with the polished black graphite surface facing away from the impeller 11 Carefully press the stationary ceramic portion of the seal into the recess of the pump shroud with the polished flat surface facing out 12 Carefully insert the motor shaft through the pump housing and align with white ceramic stationary seal assembly in place and secure the motor to pump housing with four 4 motor through bolts removed in step 7 Be sure motor base and pump discharge port are positioned properly Alternately tighten the motor through bolts until the pump housing is secure Make certain motor shaft turns freely before proceeding 13 Screw the impeller clockwise with the rotating portion of seal in place onto the motor shaft Hand tighten the impeller in place 14 Clean replace if necessary the O ring and replace on pump housing Assemble the
7. pump cover to the pump shroud with the four 4 screws removed in step 3 Tighten screws alternately and evenly 15 Re assemble strainer by sliding strainer housing onto pump cover Install strainer C clip by pushing clip down onto grooved pump cover coupling Insert basket and fasten strainer cover 16 Reconnect pump to the piping or hoses provided Open all valves and make sure that the pump strainer housing is full of water before restarting the pump www haywardcanada com ELECTRICAL GUIDE 60 CYCLE MOTORS SINGLE PHASE MOTOR HP KW VOLTS Circuit Breaker RATING AMPS RECOMMENDED WIRE SIZE 0 50 0 15m 75 115 20 No 12 20 No 12 TROUBLE SHOOTING GUIDE MOTOR WON T START Check for improper or loose connections open switches or relays blown circuit breakers or fuses Manually check rotation of motor shaft for free movement and lack of obstruction MOTOR CUTS OUT Check for Wiring loose connections etc Low voltage at motor frequently caused by undersized wiring Binding and overload Amperage reading NOTE Your Hayward pump motor is equipped with Automatic Thermal Overload Protection The motor will automatically shut off under normal conditions before heat damage build up due to an improper operating condition can occur The motor will auto restart when safe heat level is reached MOTOR HUMS BUT DOES NOT START Check for Centrifu
8. uous single tone tone indicates Setting 1 Repeat until number of tones heard Setting 2 Pump runs 18 hours off 6 hours 2 tones equals setting desired ie 3 rapid tones is Setting 3 Setting 3 Pump runs 12 hours off 12 hours 3 tones 2 Move switch from OFF to RUN to begin selected program setting Setting 4 Pump runs 6 hours off 18 hours 4 tones TWO SPEED MOTOR SETTINGS Setting 1 Pump runs 24 hours on Hi Speed single tone Setting 2 Pump runs 18 hours on Hi 6 hours on Low 2 tones Setting 3 Pump runs 12 hours on Hi 12 hours on Low 3 tones Setting 4 Pump runs 6 hours on Hi 18 hours on Low 4 tones TO OVERIDE TIMER SETTINGS Move switch from RUN to OFF and back to RUN within 3 seconds The pump will run for 1 hour and then return to the previous programmed setting If a power failure occurs the timer automatically returns to the programmed setting SHAFT SEAL CHANGE INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS PLEASE READ AND FOLLOW ALL INSTRUCTIONS When servicing electrical equipment basic safety precautions should always be observed including the following Failure to follow instructions may result in injury A WARNING To reduce the risk of injury do not permit children to use this product Disconnect all electrical power service to pump before beginning shaft seal replacement Only qualified personnel should attempt rotary seal replacement Contact your local a
9. uthorized Hayward Dealer or service center if you have any questions The National Electrical Code requires either a three 3 foot maximum twist lock cord set with a GFCI protected receptacle or hard wire conduit connection for swimming pool pump installation Do not use extension cords SAVE THESE INSTRUCTIONS Exercise extreme care in handling both the rotating and the stationary sections of the two part replacement seal Foreign matter or improper handling will easily scratch the graphite and ceramic sealing surfaces 1 Shut off water flow to pump by closing appropriate valves or by plugging both the skimmer outlet port and return port to pool Disconnect piping or hoses from the motor pump assembly Remove the strainer by disengaging and removing the strainer cover Remove the basket Lift up on strainer C clip and remove Finally slide strainer housing forward and remove Unscrew eight 8 screws and remove pump cover exposing the impeller Remove the canopy or the shaft cover plate from the end of motor opposite the impeller Hold the motor shaft securely by either inserting a screwdriver in slot at end of shaft or by using an open end wrench to engage the flat surfaces provided near end of motor shaft Rotate the impeller in a counterclockwise direction and remove it from the motor shaft Note how the steel spring section of the old seal is positioned on impeller hub and remove it by pulling from the im
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