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IQ plus® 710 Installation Manual

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2. Command Function KSEC Go to secondary units pseudo key KPRINT Press the PRINT key KNEWID Press the ID key KSETPOINT Press the SETPOINT key KTIMEDATE Press the TIME DATE key KTIME Display time pseudo key KDATE Display date pseudo key KESCAPE Press the ESCAPE key KALPHA Press the ALPHA ENTRY key KDISPACCUM Press the ACCUM key KDISPTARE Press the DISPLAY TARE key KCLR Press the CLEAR key KCLRCN Reset consecutive number pseudo key KLEFTARROW In setup mode move left in the menu in weighing mode press the UNITS key KRIGHTARROW In setup mode move right in the menu in weighing mode press the PRINT key KUPARROW In setup mode move up in the menu in weighing mode press the ZERO key KDOWNARROW In setup mode move down in the menu in weighing mode press the GROSS NET key KEXIT In setup mode exits to normal mode KO Press number 0 zero K1 Press number 1 K2 Press number 2 K3 Press number 3 K4 Press number 4 K5 Press number 5 K6 Press number 6 K7 Press number 7 K8 Press number 8 K9 Press number 9 KDOT Press the decimal point KENTER Press the ENTER key KF1 Play MACRO1 KF2 Play MACRO2 KF3 Play MACRO3 KF4 Play MACRO4 Command Function KZERO Press the ZERO key KGROSSNET Press the GROSS NET key KGROSS Go to gross mode pseudo key KNET Go to net mode pseudo key KTARE Press the TAR
3. 2 1 Unpacking and ant tn ree nea a a Su 4 2 2 r sEnclosure Disassembly tercer rt Er bu ath heb 4 2 3 onrieclioris uro eerte ee p D ab I al acutae 4 2 3 1 COIS sitive Rien Sec ava on PUN sale a 5 2 3 2 Senal Communications niei dL de eura 6 2 33 Digital l O a ritenere d e nee cod EE n h akaqa een ce 6 2 3 4 Analog FERRO ERR e bte Hp x da ERR 6 2 4 Analog Output Module Installation 6 2 5 Enclosure Reassermbly oen Sole abet i ea tee ei p up 7 2 6 Board RemoVval eret teer rp ere Pie ot seated Ee ek tube Waqaq 7 22 Battery Replacement oorpore iate ue eid ote P cr o eee 7 2 8 iR placemienbParts iicet aed edi e 8 M MR ou VAPORE EEG RAA Dasa ANC ERA QUE QN DR 13 34 Configuration Methods tiri Reiten eret AM ated Gace dane es 13 3 1 1 Revolution Configuration nri te nei PER EE Ede ce pa 13 3 1 2 EDP Command Configuration eerte im ther t Pe HP edet 13 3 13 Front Panel Configuration R qt D DO eR IRI HERD aeternas 14 3 2
4. 67 10 7 Analog Output 69 10 8 Test MOdG oor ie RUM ere Ee aere eri epe Perito 69 10 9 Software Upgrade Instructions 71 10 10 Software Revision History tene eere b i e eed ex e Pere Eb e e e 71 10 11 Specifications sci rr ter fete pe o i pe rp ep e Ue Le EP Ped Te peg 72 IQ plus 710 Limited Warranty 2 U tie in U U U Gs cus U UU ORI xj cx Vp RS ink duNS AS 73 IQ plus 710 Installation Manual About This Manual This manual is intended for use by service technicians responsible for installing and servicing IQ plus 710 digital weight indicators This manual applies to indicators using Version 1 4 of the IQ plus 710 software See Section 10 10 on page 71 for a summary of software changes included in this release Configuration and calibration of the indicator can be accomplished using the indicator front panel keys the EDP command set or the Revolution configuration utility See Section 3 1 on page 13 for information about configuration methods 1 0 The IQ plus 710 is a single channel digital weight indicator housed NEMA 4X IP66 rated stainless steel enclosure The indicator front panel consists of a 29 button keypad with a large seven digit 14 segment vacuum fluorescent display two character dot matrix annunciator field
5. s Choices indicate the number of A D conversions per update that are averaged to obtain the 64 displayed reading A higher number gives a more accurate display by minimizing the effect 128 of a few noisy readings but slows down the settling rate of the indicator 256 4RT 8RT 16RT 32RT 64RT 128RT 256RT 1 2 DFSENS 80UT Digital filter cutout sensitivity Specifies the number of consecutive readings that must fall 160UT outside the filter threshold DFTHRH parameter before digital filtering is suspended 320UT 640UT 1280UT 20UT 400 Table 3 2 Configuration Menu Parameters Configuration 17 CONFIG Menu Parameter Choices Description DFTHRH NONE Digital filter cutout threshold Specifies the filter threshold in display divisions When a 2DD specified number of consecutive scale readings DFSENS parameter fall outside of this 5DD threshold digital filtering is suspended If NONE is selected the filter is always enabled 10DD 20DD 50DD 100DD 200DD 250DD PWRUPMD GO Power up mode In GO mode the indicator goes into operation immediately after a brief DELAY power up display test In DELAY mode the indicator performs a power up display test then enters a 30 second warm up period If no motion is detected during the warm up period the indicator becomes operational when the warm up period ends if motion is detected the delay timer is reset and the warm up period repeated TAREFN BOTH En
6. 2 Press the ZERO key Display shifts to gross weight and shows the word Gross on the secondary display 1 3 6 Print Ticket 1 Wait for the standstill annunciator h 2 Press the PRINT key to send data to the serial port 137 Display or Change Time and Date To display the date press the TIME DATE key once press TIME DATE a second time to display the time To set the date press the TIME DATE key once Use the numeric keypad to enter the date then press the ENTER key The date must be entered in the date format configured for the indicator MMDDYY or DDMMYY To set the time press the TIME DATE key twice Use the numeric keypad to enter the time in 24 hour format then press the ENTER key 138 Display or Change Setpoint Value To display a setpoint value press the SETPOINT key a number of times equal to the setpoint number For example to display the value of setpoint 4 press the SETPOINT key four times To change the setpoint value display the current value then use the numeric keypad to enter the new value and press the ENTER key NOTE Some indicator configurations may not allow setpoint values to be changed through the front panel or may require a password to display or change the setpoint value 130 Turn Setpoint On or Off To turn a setpoint off at the front panel press the SETPOINT key a number of times equal to the setpoint number With the correct setpoint displayed press CLEAR to turn the setpo
7. Humidity 0 95 relative humidity Altitude 2000 m 6500 ft maximum Enclosure Enclosure Dimensions without tilt stand Sloped Enclosure 9 5 in x 8 38 in x 4 95 in 241 mm x 213 mm x 126 mm 9 5 in x 8 38 in x 5 25 in 241 mm x 213 mm x 133 mm Flat Enclosure Weight Sloped Enclosure 7 4 lb 3 3 Kg Flat Enclosure 7 8 lb 3 5 Kg Rating Material NEMA 4X IP 66 stainless steel Certifications and Approvals NTEP CoC Number 98 081 Accuracy Class 10 000 Measurement Canada Approval AM 5253 Accuracy Class ll Nmax 10 000 Ill HDnmax 20 000 IQ plus 710 Limited Warranty Rice Lake Weighing Systems RLWS warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer OEM will operate per written specifications as confirmed by the Distributor OEM and accepted by RLWS systems and components are warranted against defects in materials and workmanship for two years RLWS warrants that the equipment sold hereunder will conform to the current written specifications authorized by RLWS RLWS warrants the equipment against faulty workmanship and defective materials If any equipment fails to conform to these warranties RLWS will at its option repair or replace such goods returned within the warranty period subject to the following conditions Upon discovery by Buyer of such nonconformity RLWS will be given prompt written notice with a detailed expl
8. CRLIB Display and edit linearization point A D count value Figure 3 6 Calibration Menu CALIBR Menu Parameter Choices Level 2 submenus Description WZERO Display and edit the zero calibration A D count value WVAL Display and edit the test weight value WSPAN Display and edit the span calibration A D count value WLIN gt 1 Display and edit test weight and calibration values for up to five linearization points PT gt 5 REZERO Press Enter to remove an offset value from the zero and span calibrations Table 3 4 Calibration Menu Parameters Configuration 21 3 2 4 Serial Menu See Section 10 3 on page 64 for information about IQ plus 710 serial data formats CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT SETPNTS DIG IN ALGOUT VERS GE EDP PRINT PRNDEST BAUD BITS jH TERM H EOLDLY H BAUD H BITS H TERMIN H EOLDLY H m o 79 8 0 CR number 70DD 8 D CR LF 0 BOTH 7EVEN lt CR number 70DD HANDSHK ADDRESS AB RIO STREAM H PORT HANDSHK STREAM H PORT C x number 0 6 OFF OFF 4 MAIN OFF OFF D RS232 ON ON AUX ON ON 20MA
9. DELAY and WAITSS setpoint types Level 4 submenus VALUE number GROSSSP NETSP RELSP setpoint types Specifies the target weight value DELAY TIMER and CONCUR Setpoint types Specifies in 0 1 second intervals a time value in the range 0 65535 PSHTARE OFF GROSSSP NETSP RELSP PAUSE DELAY and WAITSS setpoint types Specify ON ON to perform an acquire tare operation when the setpoint is satisfied PSHPRNT OFF GROSSSP NETSP RELSP PAUSE DELAY and WAITSS setpoint types Specify ON ON to perform a print operation when the setpoint is satisfied specify WAITSS to WAITSS wait for standstill after setpoint is satisfied before printing PSHACCM OFF GROSSSP NETSP RELSP PAUSE DELAY and WAITSS setpoint types Specify ON ON to update the accumulator and perform a print operation when the setpoint is ONQUIET satisfied Specify ONQUIET to update the accumulator without printing TRIP HIGHER GROSSSP NETSP and RELSP setpoint types Specifies whether the setpoint is LOWER tripped when the weight is higher or lower than the setpoint value within a band INBAND established around the value or outside of that band OUTBAND In a batch sequence with TRIP HIGHER the associated digital output is active until the setpoint value is reached or exceeded with TRIP LOWER the output is active until the weight goes below the setpoint value Table 3 7 Setpoint Menu Parameters Configuration 29 SETPNTS Menu
10. Parameter Choices Description BANDVAL number GROSSSP NETSP and RELSP setpoint types with TRIP INBAND or OUTBAND Specifies a weight equal to half the band width The band established around the setpoint value is VALUE BANDVAL HYSTER number GROSSSP NETSP and RELSP setpoint types Specifies a band around the setpoint value that must be exceeded before the setpoint once off can trip on again ALARM OFF GROSSSP NETSP and RELSP setpoint types Specify ON to display the word ON ALARM on the primary display while the setpoint is active batch setpoints or while the setpoint is not tripped continuous setpoints PREACT OFF GROSSSP NETSP and RELSP setpoint types Allows the digital output associated ON with a setpoint to shut off before the setpoint is satisfied to allow for material in LEARN suspension The ON value adjusts the setpoint value up or down depending on the TRIP parameter value from the setpoint value The LEARN value can be used to automatically adjust the preact value after each batch LEARN compares the actual weight at standstill to the target setpoint value then adjusts the preact by half of the difference after each batch PREVAL number GROSSSP NETSP and RELSP setpoint types Specifies the preact value for setpoints with PREACT set to ON or LEARN Depending on the TRIP value specified for the setpoint the setpoint trip value is adjusted up or down by the preact value BATCH OFF GROSSSP NETSP and RELSP setpo
11. Prompts are recalled for display during macro execution using the NAME n EDP parameter or the NAME parameter under the macro submenu The macro shown below is started when the operator presses the 1 macro key MACRO 1 MACRO1 K01 PAUSREL MOTION MACRO1 KO1 NAME 1 MACRO1 K02 KTARE MACRO1 K03 PAUSREL COMPAR1 1 03 2 1 04 MACRO1 K05 PAUSREL COZ 1 05 1 first macro step displays the prompt ADD BOX on the secondary display and waits for scale motion caused by the operator placing the box on the scale When scale motion stops the pause is released and the macro continues 2 The macro performs a tare operation taring the box weight and placing the indicator in net mode 3 The secondary display prompts the operator to ADD MATERIAL The prompt is held on the display until setpoint 1 changes state COMPARI When the setpoint trips the pause is released 4 The macro performs a print operation using the NFMT ticket format 5 The secondary display prompts the operator to REMOVE BOX The prompt is held on the display until the gross weight on the scale goes to zero Macro Programming 57 9 2 2 Example 2 The following example uses a combination of macros and batch routines to control a filling operation The operation includes filling a container with two ingredients pausing the batch for a mixing operation then adding a third ingredient Wit
12. TRWIN Setpoint print format string Truck weigh in print format string TRWOUT EDPFMT Truck weigh out print format string EDP demand print format string HDRFMT Ticket header format string See Section 6 0 on page 45 for detailed information Table 5 9 PFORMT EDP Commands Command Description DON nn Set digital output nn on DOFF nn Set digital output nn off DOFF 0 Set all digital outputs off For commands ending with nn nn is the digital output 01 8 being set on or off Table 5 10 DIG OUT EDP Commands EDP Commands 41 Command Description Values DIGIN1 Digital input function OFF ZERO NT GRS TARE UNITS PRINT ACCUM SETPNT DIGIN2 TIMDATE ESC ALPHAMD CLEAR DSPTAR IDKEY KF1 KF4 DIGIN3 KEYO KEY9 KEYDP ENTER BATRUN BATSTRT BATPAUS DIGIN4 KBDLOC HOLD CLRCN DIGIN5 DIGIN6 DIGIN7 DIGIN8 Table 5 11 DIG IN EDP Commands Command Description Values SOURCE1 Analog output source GROSS NET OFFSET Zero offset 0 20 ERRACT Error action FULLSC HOLD ZEROSC MIN Minimum value tracked 0 9 999 800 MAX Maximum value tracked 0 9 999 800 ZERO1 Zero calibration 0 16 383 SPAN1 Span calibration 0 16 383 Table 5 12 ALGOUT EDP Commands 5 15 Normal Mode Commands The normal mode commands see Table 5 13 transmit data to the EDP port on demand These commands are valid only in normal o
13. lt EOL gt ASCII 03 transmitting indicator where EOL CR or CR lt LF gt decimal set by TERMIN parameter on the SERIAL menu Figure 10 3 RS 485 Respond Data Format Example To send the KPRINT command from an ASCII terminal to an indicator at address 65 decimal on the RS 485 network use the format shown in Figure 10 2 The keyboard equivalent for the start of text STX character is CONTROL B see Table 10 3 on page 65 The indicator address 65 is represented by an upper case A The carriage return CR character is generated by pressing the ENTER key Therefore to send the KPRINT command to the indicator at address 65 enter the following at the terminal CONTROL B A K P R I N T ENTER The indicator responds with the format shown in Figure 10 3 lt STX gt SCALE 1 EOL GROSS 1699 LB lt EOL gt 08 20 1998 10 05 AM lt EOL gt lt ETX gt lt CR gt If continuous transmission is configured for the EDP port STREAM parameter on the SERIAL menu the IQ plus 710 sends data using the data format shown in Figure 10 4 lt 5 gt lt ADDRESS gt STREAM DATA gt lt ETX gt lt CR gt ASCII 02 Response commands from ASCII 13 decimal indicator decimal STX POL lt wwwwwww gt L L K G N S lt EOL gt Address ofthe NOTE This is the Consolidated ASCII 03 transmitting indicator Controls continuous data format decimal
14. 1 TARE100 Truck Mode Selections 7 1 Using the Truck Modes All the truck in out modes let you quickly search the memory for a specific ID number To do this key in the ID number and press the DISPLAY TARE key If the number is in memory it remains on the display Otherwise the indicator displays NO ID Press ENTER to toggle between the ID number and tare weight To delete the displayed ID number press CLEAR twice To scroll through all the stored ID numbers key in any number and press DISPLAY TARE Each time you press DISPLAY TARE the next number appears on the display To print all the stored ID numbers and their associated tare weights press PRINT when an ID number is on the screen Truck Modes 49 7 11 Modes 1 and 2 In modes 1 and 2 the indicator erases truck ID numbers and tare weights from memory after the transaction 1 The truck moves onto the scale for weigh in 2 If keyed tares are enabled Mode 1 key in the desired tare weight and press TARE 3 Key in an ID number up to 7 digits and press ID This information remains in memory until the weigh out ticket is printed 4 The indicator prints the weigh in ticket TRWIN format shown below ID NO 304812 GROSS 15000 LB INBOUND 08 04 1998 10 24 AM 5 The loaded truck moves onto the scale for weigh out 6 Key in the ID number from the weigh in ticket and press PRINT The indicator prints a weigh out ticket TRWOUT format and automatically clears
15. 119 9 69 3 1 8 10 Figure 2 2 IQ plus 710 Enclosure Backplate MG 2 6 Board Removal If you must remove the IQ plus 710 CPU board use the following procedure 1 Disconnect power to the indicator Loosen cord grips and remove backplate as described in Section 2 2 on page 4 2 Unplug connectors J1 load cell cable J4 and J12 serial communications J7 and J8 digital I O J6 keypad ribbon cable and JP4 setup switch If an analog output board is installed disconnect the analog output cable See Figure 2 1 on page 5 for connector locations 3 Remove the standoff and three nuts from the corners of the CPU board 4 Cut the cable tie that holds the line filter load wires to the enclosure 5 Lift the board off of its spacers just far enough to access the setscrews that secure the line filter load wires at connector P2 Use a small screwdriver to loosen the setscrews and disconnect power to the board 6 Remove the CPU board from the enclosure To replace the CPU board reverse the above procedure Be sure to reinstall cable ties to secure all cables inside the indicator enclosure 2 77 Battery Replacement The 3 0V lithium battery on the power supply display board maintains the real time clock and protects data stored in the system RAM when the indicator is not connected to AC power System RAM data includes time and date print formats truck ID storage and setpoint confi
16. 3 KIND GROSSSP VALUE 300 TRIP HIGHER BATCH ON 55 3 DIGOUT 3 BATCHNG MANUAL PROMPT 1 INGRED 1 PROMPT 2 INGRED 2 PROMPT 3 INGRED 3 PROMPT 4 LOAD PRODUCT A PROMPT 5 LOAD PRODUCT B PROMPT 6 LOAD PRODUCT C 60 IQ plus 710 Installation Manual Next three macros are programmed to allow reassignment of the setpoint values for each of the three products Each macro uses the SETPOINT key to change the setpoint value the SETPOINT key is pressed once to call up setpoint 1 press SETPOINT again to call up setpoint 2 Each time the SETPOINT key is pressed the value of the next setpoint is shown The three macros listed below reset the setpoint values for PRODUCT A PRODUCT B and PRODUCT C MACRO sets the values of setpoints 1 3 to the initial values listed above NOTES When the front panel SETPOINT key is pressed the indicator normally waits before showing the setpoint value To accommodate this delay a timer is inserted before each setpoint value entry Pause release parameters PAUSREL NAME TIMEOUT are entered on separate EDP commands but are treated as a single keystroke MACRO 1 MACRO1 KO1 PAUSREL TIMER MACRO1 KO1 NAME 4 1 01 0 100 MACRO1 K02 KSETPOINT MACRO1 K03 PAUSREL TIMER MACRO1 K03 NAME 1 MACRO1 K03 TIMEOUT 35 MACRO1 K04 K1 MACRO1 K05 KO 1 06 0 1 07 MACRO1 K08 KSETPOINT MACRO1 KO9 PAUSREL TIMER MACRO1 KO
17. 4 Analog Output If the optional analog output module is installed attach the output cable to connector J1 on the analog output board Table 2 4 lists the analog output pin assignments Use the ALGOUT menu to configure and calibrate the analog output module when cabling is complete See Section 2 4 for information about installing the analog output module Pin Signal 1 Current Out 2 Current Out 3 Voltage Out 4 Voltage Out Table 2 4 Analog Output Module Pin Assignments 2 4 Analog Output Module Installation To install or replace the analog output module follow the steps listed in Section 2 2 on page 4 for opening the IQ plus 710 enclosure Mount the analog output module on its standoffs in the location shown in Figure 2 1 on page 5 and plug the module input into connector J5 on the IQ plus 710 board Connect the output cable to the analog output module as shown in Table 2 4 then reassemble the enclosure Section 2 5 See Section 10 7 on page 69 for analog output calibration procedures 2 5 Enclosure Reassembly Once cabling is complete position the backplate over the enclosure and reinstall the backplate screws Use the torque pattern shown in Figure 2 2 to prevent distorting the backplate gasket Torque screws to 10 in Ib 1 13 N m 1 9 7 13 4 e Fillister head screws Setup switch access screw O 15 9112 Torque backplate screws to 10 in Ib 1 13 N m a6
18. IN ACCEPTING THIS WARRANTY THE BUYER WAIVES ANY AND ALL OTHER CLAIMS TO WARRANTY SHOULD THE SELLER BE OTHER THAN RLWS THE BUYER AGREES TO LOOK ONLY TO THE SELLER FOR WARRANTY CLAIMS NO TERMS CONDITIONS UNDERSTANDING OR AGREEMENTS PURPORTING TO MODIFY THE TERMS OF THIS WARRANTY SHALL HAVE ANY LEGAL EFFECT UNLESS MADE IN WRITING AND SIGNED BY A CORPORATE OFFICER OF RLWS AND THE BUYER 2000 Rice Lake Weighing Systems Inc Rice Lake WI USA AII Rights Reserved RICE LAKE WEIGHING SYSTEMS 230 WEST COLEMAN STREET RICE LAKE WISCONSIN 54868 USA Appendix 73
19. Menu Structures and Parameter Descriptions 15 3 2 1 Configuration Menu aee eO Mant e pre qe e aaa iwa aka as 16 3 2 2 Format Merigas eerte died co nete e c de re re cid rr e RR e 19 32 3 ar won 21 3 2 4 Serial Menu tcs cete hern D alni ee De e Da ege cr e p Pee o de epe R 22 32 DA a 24 3 2 6 Print cir ren ippr eene DEDI rope ege 26 3 27 Setpolnts Mens creo roti t Re 27 3 2 8 Digital Input neto Perge Ere ane Mane hah er ee eom hera nter sss 31 3 2 9 Analog Output Meriu recorrer Ea RD NEP IRIURE 32 3 2 10 Version Merl eie ont rae pa op m Y er i n ee Ee RT eR Oe p gp OR EVE OR He ER 32 2 5 33 4 1 FrontPanelCallbratioh dosed late 33 4 2 EDP Commanid CaliDratiOr ccce editt edenda eren eee a a a a era bye 34 4 33 Revolitioh Calibrators a nA Lec 35 44 More About alibratio ni may aa may h Mend al eae 36 4 4 1 Zero Deadload A D Counts etc n rrr rt E T Pep EO ER pena a nias 36 4 4 2 Calculating the Span Coefficien
20. a PC running the Revolution configuration utility Use the following procedure to calibrate the indicator 1 2 o Deiliga ta Zax Zum Wale Sn Sas SISO00 Bpa Select Calibrate Indicator from the Revolution main menu On the Indicator Calibration display select the indicator model IQ 710 and communications port then click OK Revolution uploads calibration data from the indicator then presents the information in a display like that shown in Figure 4 2 Simsa Zer cabnairen F eri FF Span calcidstion F Fines cuim alie irme Figure 4 2 Revolution Calibration Display Enter the Value of Test Weight to be used for span calibration then click OK The Zero Calibration dialog box prompts you to remove all weight from the scale Clear the scale and click OK to begin zero calibration NOTE If your test weights require hooks or chains place the hooks or chains on the scale for zero calibration When zero calibration is complete the Span Calibration dialog box prompts you to place test weights on the scale for span calibration Place tests weights on the scale then click OK When span calibration is complete the Rezero dialog box prompts you to remove weights from the scale Remove the weights then click OK When calibration is complete the New Settings fields of the Indi
21. and a sixteen character dot matrix prompt field Features include Drives up to eight 350Q or sixteen 700Q load cells Introduction Supports 4 and 6 wire load cell connections Eight configurable digital inputs Fight digital outputs Electronic data processing EDP port for full duplex RS 232 or RS 485 communications at up to 19200 bps Printer port for output only RS 232 and 20 mA current loop communications at up to 19200 bps Optional analog output module provides 0 10 VDC or 4 20 mA tracking of gross or net weight values e Optional Remote Interface for communication with PLC and SLC controllers using the Allen Bradley Remote I O9 networks e Available in 115 VAC and 230 VAC versions The IQ plus 710 is NTEP certified for Classes HI and HI L at 10 000 divisions See Section 10 11 on page 72 for detailed specifications 1 Allen Bradley PLC and SLC are trademarks of Allen Bradley Company Inc a Rockwell International company Some procedures described in this manual require work inside the indicator enclosure These procedures are to be performed by qualified service personnel only Warning Authorized distributors and their employees can view or download this manual from the Rice Lake Weighing Systems distributor site at www rlws com The Operator Card included with this manual provides basic operating instructions for users of the IQ plus 710 Please leave th
22. digital outputs on and display digital input states Reset configuration parameters to default values Clear non volatile battery backed storage Clear EEPROM Transmit test character U from serial port Display characters received by serial port Set analog output state to zero or full scale Set A D offset and gain calibration leads to pins 1 and 2 3 Adjust zero calibration Scroll to the TWZERO parameter Check voltage or current reading on multimeter Press and hold A or V to adjust the zero value up or down 4 Adjust span calibration Scroll to the TWSPAN parameter Check voltage or current reading on multimeter Press and hold A or V to adjust the span value up or down 5 Final zero calibration Return to the TWZERO parameter and verify that the zero calibration has not drifted Press and hold A or V to re adjust the zero value as required To enter test mode press and hold the setup switch until the front panel display shows the word TEST In test mode the front panel keys are mapped to the test mode functions as shown in Figure 10 6 and Table 10 6 on page 70 A D calibration functions ADOFFS ZX Caution and ADGAIN must be used only by qualified service personnel and only after replacing A D converter components Improper A D calibration may render the indicator unusable The CLEAR EEPROM function erases both A D and load cell calibration data The A D converter and the scale
23. is used to ensure that the operation performed in setpoint 4 is completed within 10 seconds The START and END parameters identify the setpoints monitored by the timer If the timer expires before setpoint 5 starts digital output 4 is turned on as an alarm to signal a process fault SETPOINT 6 KIND TIMER VALUE 100 START 4 END 5 ACCESS ON DIGOUT 4 Setpoint 7 is a continuous setpoint used to maintain the material level in the container When the container weight falls below 300 LB VALUE HYSTERESIS digital output 2 is turned on and the container refilled to 1000 LB SETPOINT 7 KIND GROSSSP VALUE 300 TRIP HIGHER 700 BATCH ON ACCESS ON DIGOUT 2 The ACCESS parameter should be set ON when creating and testing batch routines Once the batching routine is complete and ready for production ACCESS can be set to OFF to prevent changes to the configured setpoint value or to HIDE to prevent changing or viewing the value Setpoints 53 8 2 2 Example 2 The following example uses seven setpoints to control a two speed fill operation where both fast and slow feeds are on simultaneously Digital inputs 1 and 2 are assigned to batch start and batch run functions BATRUN must be on low before the BATSTRT input starts the batch 1 DIGIN2 BATRUN BATCHNG MANUAL Setpoint 1 ensures that the scale is empty 0 2 LB SETPOINT 1 KIND GROSSSP VALUE 0 TRIP INBAND BANDVAL 2 BATCH ON Set
24. must be recalibrated after using this function Appendix 69 F1 F2 0 FS Di O4 XMT U ECHO R DI O8 A D TEST A D OFFSET CLEAR EEPROM Figure 10 6 Front Panel Key Functions in Test Mode TEST Menu Function Description DI O1 DI O8 Set digital output x high and display status of digital input x Press and hold DI Ox key see Figure 10 6 to show status of DIGINx DIx HI or DIx LO AOUT 0 Set analog output to zero Press and hold the F1 key to set analog output to its zero value AOUT FS Set analog output to full scale Press and hold the F2 key to set analog output to its full scale value XMT U Transmit 0 Press and hold the 1 key to send ASCII U characters decimal 85 from the serial port ECHO R Echo received characters Press and hold the 2 key to view characters received at serial port NOTE IQ plus 710 display shows lower case characters as blanks A D TEST Display A D test Press and hold the 7 key to display raw count from A D converter CLEAR NVRAM Clear non volatile storage Press and hold the setup switch then press the ENTER key to clear values stored in battery backed SRAM including truck mode data time and date DEFAULT CLEAR EEPROM Default parameters Press and hold the setup switch then press the 0 key to reset configuration and calibration parameters to factory default values Load cells must be recalibrated be
25. of the best features of analog and digital filtering The RATTLETRAP algorithm evaluates the frequency of a repeating vibration then derives a composite displayed weight equal to the actual weight on the scale less the vibration induced flaws It is particularly effective for eliminating vibration effects or mechanical interference from nearby machinery RT selections eliminate much more mechanical vibration than standard digital filtering but usually also increase settling time over standard digital filtering 10 5 1 DFSENS and DFTHRH Parameters The digital filter can be used by itself to eliminate vibration effects but heavy filtering also increases settling time The DFSENS digital filter sensitivity and DFTHRH digital filter threshold parameters can be used to temporarily override filter averaging and improve settling time DFSENS specifies the number of consecutive scale readings that must fall outside the filter threshold DFTHRH before digital filtering is suspended DFTHRH sets a threshold value in display divisions When a specified number of consecutive scale readings DFSENS fall outside of this threshold digital filtering is suspended Set DFTHRH to NONE to turn off the filter override 10 5 2 Setting the Digital Filter Parameters Fine tuning the digital filter parameters greatly improves indicator performance in heavy vibration environments Use the following procedure to determine vibration effects on the
26. outlet Ensure power to the indicator is disconnected then place the indicator face down on an antistatic work mat Remove the screws that hold the backplate to the enclosure body then lift the backplate away from the enclosure and set it aside 23 Cable Connections The IQ plus 710 provides five cord grips for cabling into the indicator one for the power cord four to accommodate load cell communications digital I O and analog output cables Three of the four free cord grips come with a plug installed to prevent moisture from entering the enclosure Depending on your application remove the plug from any cord grip that will be used and install cables as required SIG SENSE SHIELD w D 5 5 9 i 4 E 1 2 4 6777 LOAD CELL CONNECTOR Prn RxD Prn TxD EDP RxD Is 9 GND EDP TxD GND J 6 KEYPAD CONNECTOR css cag DIGITAL INPUT
27. plus 710 front panel keys and the key functions assigned in normal mode The IQ plus 710 display is divided into three areas see Figure 1 2 The primary display consists of seven large 14 segment digits used to display weight data e A two digit annunciator shows the units associated with the displayed value Ibzpounds kg kilograms oz ounces T short tons t metric tons LT long tons g grams GN grains When the units configured are troy pounds or troy ounces the word troy is shown in the secondary display area in addition to the Ib or oz annunciator The units can also be set to NONE no units information displayed The two digit annunciator also displays whether the indicator is in numeric entry NE or alpha entry AE mode for some operations The 16 digit secondary display is used to display the weighing mode Gross Brutto or Net and status indicators including standstill 44 and center of zero POS The symbols shown over the keys in Figure 1 1 representing up down enter left right describe the key functions assigned in setup mode In setup mode the keys are used to navigate through menus select digits within numeric values and increment decrement values See Section 3 1 3 on page 14 for information about using the front panel keys in setup mode p PRIMARY DISPLAY 2 L SECONDARY DISPLAY t 2 DIGIT ANNUNCIATOR for UNITS alpha entry AE numeric entry NE Figure
28. presses and can be used to provide single key automated operation of a number of processes including operator identification prompts setpoint editing and batch control 9 1 Using the Macro Submenu Macros can be programmed using the front panel EDP commands or the Revolution configuration utility Figure 9 1 shows the structure of the MACRO submenu under the PROGRM menu Table 9 1 on page 56 describes each of the MACRO submenu parameters 1 MACRO2 MACRO3 MACRO4 EDIT 5 C same as MACRO1 D OFF STEP30 Use 4 gt to scroll left N and right through macro steps STEP1 STEP2 sq STEP3 SM same as 5 1 Press F3 to insert a step before the current step Press F4 to delete the current macro step Press CLEAR to clear the current macro step J ke NAME TIMEOUT 0 NAME60 PAUSREL MAJ ORKY MOTION 1 COMPAR8 Figure 9 1 Macro Submenu under PROGRM Menu Macro Programming 55 PROGRM Menu Parameter Choices Description Level 2 MACRO submenu MACRO1 EDIT Configure macros MACRO2 STRTBAT MACRO3 MACRO4 Level 3 MACRO submenu EDIT macro sequence Create or display a macro sequence STRTBAT OFF Specifies whether a batch sequence is automatically started when the macro ON sequence ends STRTBAT ON is functionally equivalent to the BATSTRT digit
29. scale and optimize the digital filtering configuration 1 In setup mode set the digital filter DIGFLTR parameter to 1 Set DFTHRH to NONE Return indicator to normal mode 2 Remove all weight from the scale then watch the indicator display to determine the magnitude of vibration effects on the scale Record the weight below which all but a few readings fall This value is used to calculate the DFTHRH parameter value in Step 4 For example if heavy capacity scale produces vibration related readings of up to 50 Ib with occasional spikes to 75 Ib record 50 Ib as the threshold weight value 3 Place the indicator in setup mode and set the DIGFLTR parameter to eliminate the vibration effects on the scale Leave DFTHRH set to NONE Find the lowest effective value for the DIGFLTR parameter 4 Calculate the DFTHRH parameter value by converting the weight value recorded in Step 2 to display divisions threshold weight value DSPDIV In the example in Step 2 with a threshold weight value of 50 Ib and a display division value of 5D 50 5D 10 DFTHRH should be set to 1ODD for this example 5 Finally set the DFSENS parameter high enough to ignore transient peaks Longer transients typically caused by lower vibration frequencies will cause more consecutive out of band readings so DFSENS should be set higher to counter low frequency transients Reconfigure as necessary to find the lowest effective value for the DFSEN
30. the information from memory If the tare weight is a keyed tare the word KEYED is printed after RECALLED on the tare line 71 22 Modes 3 4 5 and 6 In modes 3 6 the indicator stores the tare weights and ID numbers in memory until you manually erase them 1 The truck moves onto the scale for weigh in 2 Ifkeyed tares are enabled Modes 3 5 key in the desired tare weight then press TARE 3 Key in an ID number up to 7 digits and press I D This information remains in memory until manually deleted 4 The indicator prints the weigh in ticket TRWIN format Truck leaves 5 The loaded truck moves back onto the scale for weigh out 6 Key in the ID number and press PRINT The indicator prints the weigh out ticket TRWOUT format If value swapping is enabled modes 3 and 4 the lower weight is always printed as the tare weight ID NO 304812 GROSS 100000 LB TARE 15000 LB RECALLED NET 85000 LB 08 04 1998 10 55 AM 713 Single Transaction Tare Weights and IDs Version 1 44 supports temporary tare weights for indicators configured to use stored IDs TARE100 modes 3 6 This function allows one time weighing of trucks without adding the truck ID and tare weight to the indicator database To use this function enter a truck ID containing a decimal point then press I D Tare weights and Truck IDs entered using decimal truck IDs are erased from the indicator database when the transaction is complete 50 IQ p
31. 0 8 Parameter checksum error 0000 0000 0000 1000 16 Load cell calibration 0000 0000 0001 0000 checksum error 32 A D calibration checksum 0000 0000 0010 0000 error 64 Internal RAM data error 0000 0000 0100 0000 128 External RAM data error 0000 0000 1000 0000 256 A D reference error 0000 0001 0000 0000 512 NV register checksum error 0000 0010 0000 0000 1024 Printer format checksum 0000 0100 0000 0000 error 2048 not assigned 0000 1000 0000 0000 4096 Accumulator overflow error 0001 0000 0000 0000 8192 not assigned 0010 0000 0000 0000 16384 A D underrange 0100 0000 0000 0000 32768 Gross gt overload limit 1000 0000 0000 0000 Table 10 2 Error Codes Returned on XE Command 10 2 Status Messages Two EDP commands P and ZZ can be used to provide status about the indicator The P EDP command returns whatever is currently shown in the indicator s primary display area The ZZ EDP command returns whatever is currently shown in both the primary and secondary displays Depending on the type of device used to receive data from the indicator the standstill and center of zero symbols may be shown as spaces or as special characters The ZZ command returns information in the following format uu 5555555555555555 where e PPPPPPP is the information shown on the primary display uu is the 2 digit units annunciator e 5555555555555555 is the contents of the secondary display If th
32. 1 2 IQ plus 710 Front Panel Display Areas IQ plus 710 Installation Manual 13 Indicator Operations Basic IQ plus 710 operations are summarized below 1 3 1 Toggle Gross Net Mode Press the GROSS NET key to switch the display mode from gross to net or from net to gross If a tare value has been entered or acquired the net value is the gross weight minus the tare If no tare has been entered or acquired the display remains in gross mode Gross mode is indicated by the word Gross or Brutto on the secondary display net mode is indicated by the word Net 1 3 2 Toggle Units Press the UNITS key to switch between primary and secondary units The units identifier is shown to the right of the primary display Troy ounces and troy pounds are indicated by the word troy on the secondary display 13 3 Zero Scale 1 In gross mode remove all weight from the scale and wait for the standstill annunciator ad 2 Press the ZERO key The center of zero annunciator lights to indicate the scale is zeroed 1 3 4 Acquire Tare 1 Place container on scale and wait for the standstill annunciator 44 2 Press the TARE key to acquire the tare weight of the container 3 Display shifts to net weight and shows the word Net on the secondary display To display the current tare value press the DISPLAY TARE key 13 5 Remove Stored Tare Value 1 Remove all weight from the scale and wait for the standstill annunciator 4
33. 2 IQ plus 710 Installation Manual 8 2 Batching Examples 8 2 1 Example 1 The following example uses seven setpoints to dispense material from a container in 100 LB batches and to automatically refill the container when its weight drops below 300 LB Digital inputs 1 and 2 are assigned to batch start and batch run functions BATRUN must be on low before the BATSTRT input starts the batch DIGIN1 BATSTRT DIGIN2 BATRUN BATCHNG MANUAL Setpoint 1 ensures that the container has enough material to start the batch If the container weight is 300 LB or higher setpoint 1 is tripped SETPOINT 1 KIND GROSSSP VALUE 300 TRIP HIGHER 55 Setpoint 2 waits for standstill then performs a tare to put the indicator into net mode SETPOINT 2 KIND WAITSS PSHTARE ON ACCESS ON Setpoint 3 is used as a reference relative setpoint for setpoint 4 and is tripped with a weight of 0 2 LB SETPOINT 3 KIND NETSP VALUE 0 TRIP HIGHER BATCH OFF ACCESS ON Setpoint 4 is used to dispense material from the container When the container weight falls to 100 LB less than its weight at the relative setpoint setpoint 3 digital output 1 is set off SETPOINT 4 KIND RELSP VALUE 100 TRIP LOW 55 DIGOUT 1 RELNUM 3 Setpoint 5 is a short 2 second delay used to provide an end point for a timer setpoint setpoint 6 SETPOINT 5 KIND DELAY VALUE 2 ACCESS ON Setpoint 6
34. 30 IQ plus 710 Installation M anual Table 3 7 Setpoint Menu Parameters 3 2 8 Digital Input Menu DSPTAR CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT SETPNTS DIGIN ALGOUT VERS Lf DIGINI DIGIN2 DIGN3 DIGIN8 Same as DIGIN1 KEY7 2 KEY8 KEY9 KEYDP KEYO ENTER KBDLOC HOLD BATRUN BATSTRT BATPAUS CLRCN Figure 3 14 Digital Input Menu DIG IN Menu Parameter Choices Description Level 2 submenus DIGIN1 OFF DIGIN2 ZERO DIGIN3 DIGIN4 DIGIN5 DIGIN6 DIGIN7 DIGIN8 TARE UNITS PRINT ESC ALPHAMD CLEAR DSPTAR IDKEY KF1 KF4 NT GRS ACCUM SETPNT TIMDATE KEYO KEY9 KEYDP ENTER BATRUN BATSTRT BATPAUS KBDLOC HOLD CLRCN Specifies the function activated by digital inputs 1 8 ZERO NT GRS net gross mode toggle TARE UNITS and PRINT provide the same functions as the five major front panel keys ACCUM SETPNT TIMDATE ESC ALPHAMD CLEAR DSPTAR and IDKEY provide the same functions as the front panel keys KF1 KF4 are equivalent to pressing the macro keys F1 F4 ae and KEYDP decimal point are simulate pressing keys on the numeric eypad ENTER simulates pressing the front panel ENTER key BATRUN allows a batch routine to be started and run With BATRUN on low the BATSTRT input starts the batch if BATRUN is off high BAT
35. 4 ounces 0 002205 pounds 0 001000 kilograms 0 032151 troy ounces 0 002679 troy pounds Table 10 5 Conversion Factors 68 IQ plus 710 Installation Manual Table 10 5 Conversion Factors Continued 10 7 Analog Output Calibration The following calibration procedure requires a multimeter to measure voltage or current output from the analog output module If the option is not already installed see Section 2 4 on page 6 NOTE The analog output must be calibrated after the indicator itself has been configured Section 3 0 and calibrated Section 4 0 CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT SETPNTS DIG IN ALGOUT VERS FULLSC SOURCE OFFSET ERRACT max 000000 number TWZERO 10000 number Figure 10 5 Analog Output Menu 1 Enter setup mode and go to the ALGOUT menu see Figure 10 5 e Set OFFSET to 0 for 0 10 V output 20 for 4 20 mA output e Set MIN to lowest weight value to be tracked by the analog output e Set MAX to highest weight value to be tracked by the analog output 2 Connect multimeter to connector J1 on the analog output board e For voltage output connect voltmeter leads to pins 3 and 4 e For current output connect ammeter 10 8 Test Mode In addition to normal and setup modes test mode provides a number of diagnostic functions for the IQ plus 710 including Display raw A D count Set
36. 45 160 mA TR5 subminiature fuses 2 230 VAC Additional parts included in parts kit ZXCaution To protect against the risk of fire replace fuses only with same type and rating fuse See Section 10 11 on page 72 for complete fuse specifications Table 2 5 Replacement Parts Continued Figure 2 3 Backplate Assembly 115V 230V PLUG Installation P i POWER CORD CABLE TIE TO BACKPLATE GROUND STUD TO CPU BOARD P2 Figure 2 4 Enclosure and Line Filter Assembly 10 IQ plus 710 Installation M anual JUMPER J P4 Figure 2 5 Enclosure and CPU Board Assembly 11 Installation Figure 2 7 Tilt Stand Assembly 12 IQ plus 710 Installation Manual 3 0 To configure the IQ plus 710 indicator the indicator must be placed in setup mode The setup switch is accessed by removing the large fillister head screw on the enclosure backplate Switch position is changed by inserting a screwdriver into the access hole and pressing the switch Configuration When the indicator is placed in setup mode the word CONFIG is shown on the display The CONFIG menu is the first of ten main menus used to configure the indicator Detailed descriptions of these menus are given in Section 3 2 When configuration is complete return to the CONFIG menu and press the A ZERO key to exit setup mode then replace the
37. 50 or 60 Hz Normal Mode Rejection 90 dB minimum 50 or 60 Hz Input Overload 12 V continuous static discharge protected Signal excitation and sense lines protected by capacitor bypass Optional fully isolated voltage or current output 14 bit resolution Voltage output 0 10 VDC Load resistance 1kQ minimum Current output 4 20 mA External loop resistance 500Q maximum RFI Protection Analog Output Digital Specifications Microcomputer Hitachi H8 3002 main processor 9 8304 MHz 8 inputs TTL or switch closure active low Digital Inputs 72 IQ plus 710 Installation Manual Digital Outputs 8 outputs open collector with TTL pullup 250 mA sink 40V withstand Software selectable 1 256 enhanced Rattletrap hybrid digital filtering Digital Filter Serial Communications EDP Port Full duplex RS 232 or RS 485 Printer Port RS 232 or active 20 mA current loop Both Ports 19 200 9600 4800 2400 1200 600 300 bps 7 or 8 data bits even odd or no parity two stop bits on transmit one stop bit on receive Operator Interface Display Vacuum fluorescent display 7 digit 14 segment primary weight display Two 5x7 dot matrix digits for units alpha numeric entry mode designators 16 digit dot matrix display for additional symbols user prompts Keyboard 29 key membrane panel Environmental Operating Temperature 10 to 40 C legal 10 to 50 C industrial Storage Temperature 25 to 70
38. 75 mV V 30000 40000 3 05 mV V 2 2875 mV V Multiplying this value by the excitation voltage 10 V gives the full scale signal input value 2 2875 mV V 10 V 22 875 mV Perform Calibration To complete the span coefficient calculation begin calibrating the indicator as described in Section 4 1 on page 33 The zero coefficient value in the span coefficient equation is the A D count displayed after performing the WZERO calibration step Record this value then use the equation to calculate the span coefficient Using the full scale signal input value determined in the example above and assuming that the value displayed after performing zero calibration was 140385 the span coefficient is calculated as follows Span coefficient 21000 22 875 mV 140385 480375 140385 620760 The span coefficient value entered will be 620760 Continue calibration Enter the full scale weight value on the WVAL parameter 30000 in this example then perform span calibration WSPAN parameter With no test weights applied to the scale the A D count displayed after performing the WSPAN calibration will be the same as the zero calibration value Use the front panel keys to change the displayed value to the calculated value 620760 Save the value then exit calibration 5 0 EDP Commands The IQ plus 710 indicator can be controlled by a personal computer or remote keyboard connected to the indicator EDP port Control is provid
39. 8C 1 4 172 AC 204 CC 236 i 141 8D i 173 AD 205 CD 237 142 8E 174 AE 206 CE 238 143 8F 175 AF 207 CF N 239 EF 144 90 176 BO 208 DO 240 0 145 91 177 B1 209 D1 241 F1 146 92 178 B2 210 D2 gt 242 F2 147 93 179 B3 211 D3 lt 243 F3 148 94 180 B4 212 D4 244 F4 149 95 181 B5 213 D5 J 245 F5 a 150 96 182 6 214 D6 z 246 F6 151 97 183 B7 215 D7 247 F7 152 98 184 B8 216 D8 i 248 F8 153 99 185 B9 217 D9 249 F9 154 9A 186 BA 218 DA 250 FA 155 9B 187 BB 219 DB 251 FB 156 9C 188 BC 220 DC 252 FC Y 157 9D 189 BD 221 DD 2 253 FD Pts 158 9E 190 BE 222 DE 254 FE f 159 9F 191 BF 223 DF 255 FF 66 IQ plus 710 Installation M anual Table 10 4 ASCII Character Chart Part 2 10 5 Digital Filtering Standard digital filtering uses mathematical averaging to eliminate the variant digital readings that the A D converter sends periodically because of external vibration Digital filtering does not affect the indicator measurement rate but does affect the settling time The selections from 1 to 256 reflect the number of readings averaged per update period When a reading is encountered that is outside a predetermined band the averaging is overridden and the display jumps directly to the new value RATTLETRAP digital filtering DIGFLTR values followed by the letters RT uses a vibration dampening algorithm to provide a combination
40. 9 NAME 2 MACRO1 K09 TIMEOUT 35 MACRO1 K10 K2 1 11 0 1 12 0 MACRO1 K13 KENTER MACRO1 K14 KSETPOINT MACRO1 K15 PAUSREL TIMER MACRO1 K15 NAME 3 MACRO1 K15 TIMEOUT 35 MACRO1 K16 K3 1 17 0 1 18 0 MACRO1 K19 KENTER MACRO 2 MACRO2 K01 PAUSREL TIMER MACRO2 K01 NAME 5 MACRO2 K01 TIMEOUT 100 MACRO2 K02 KSETPOINT MACRO2 K03 PAUSREL TIMER MACRO2 K03 NAME 1 MACRO2 K03 TIMEOUT 35 MACRO2 K04 K1 MACRO2 K05 K5 MACRO2 K06 K0 MACRO2 K07 KENTER MACRO2 K08 KSETPOINT MACRO2 K09 PAUSREL TIMER MACRO2 K09 NAME 2 MACRO2 K09 TIMEOUT 35 MACRO2 K10 K2 MACRO2 K11 K5 MACRO2 K12 K0 MACRO2 K13 KENTER MACRO2 K14 KSETPOINT MACRO2 K15 PAUSREL TIMER MACRO2 K15 NAME 3 MACRO2 K15 TIMEOUT 35 MACRO2 K16 K2 MACRO2 K17 K8 MACRO2 K18 K0 MACRO2 K19 KENTER MACRO 3 MACRO3 K01 PAUSREL TIMER 01 6 MACRO3 K01 TIMEOUT 100 MACRO3 K02 KSETPOINT MACRO3 K03 PAUSREL TIMER MACRO3 K03 NAME 1 MACRO3 K03 TIMEOUT 35 MACRO3 K04 K1 MACRO3 K05 K1 MACRO3 K06 K0 MACRO3 K07 KENTER MACRO3 K08 KSETPOINT MACRO3 KO9 PAUSREL TIMER MACRO3 KO9 NAME 2 09 0 35 MACRO3 K10 K2 MACRO3 K11 K1 MACRO3 K12 K0 MACRO3 K13 KENTER MACRO3 K14 KSETPOINT MACRO3 K15 PAUSREL TIMER MACRO3 K15 NAME 3 MACRO3 K15 TIMEOUT 35 MACRO3 K16 K2 MACRO3 K17 K9 MACRO3 K18 K0 MACRO3 K19 KENTER Macro Programming 61 10 0 Appendix 10 1 Error Messages The IQ plus 710 indicato
41. ALGOUT VERS lt s G DATE TIME cousrue H TARE100 ACCUM DATEFMT 4 DATESEP amermt C 5 MMDDYY 0 number OFF 12HOUR COLON 24HOUR COMMA crcpwo FA SPPWD FA KYBDLK d AUXLK H L ZERONLY ALPHAKB 0 0 OFF OFF OFF OFF OFF number number ON ON ON ON ON prompts MACROI MACRO2 MACRO3 MACRO4 REGULAT PROMPTI EDIT J 4 STRTBAT C PROMPT60 same as MACRO1 Edit macro D Figure 3 8 Program Menu PROGRM Menu Parameter Choices Description Level 2 submenus DATE DATEFMT Allows selection of date format and date separator character See Level 3 submenu parameter DATESEP descriptions Use the TIME DATE key or the SD EDP command to set the date See Section 5 0 on page 37 for information about using the EDP commands TIME TIMEFMT Allows selection of time format and separator character See Level 3 submenu parameter TIMESEP descriptions Use the TIME DATE key or the ST EDP command to set the time See Section 5 0 on page 37 for information about using the EDP commands Table 3 6 Program Menu Parameters 24 IQ plus 710 Installation Manual PROGRM Menu Parameter Choices Description CONSTUP 0 Specifies th
42. DDRESS EDP port RS 485 address 0 01 255 EDP AB RIO EDP port Remote I O stream OFF ON EDP STREAM EDP port streaming OFF ON PRN BAUD Printer port baud rate 300 600 1200 2400 4800 9600 19200 PRN BITS Printer port data bits parity 8NONE 7EVEN 7ODD PRN TERMIN Printer port termination character CR LF CR PRN EOLDLY Printer port end of line delay 0 255 0 1 second intervals PRN HANDSHK Printer port handshaking OFF ON PRN STREAM Printer port streaming OFF ON PRNDEST Print destination EDP PRN BOTH Table 5 6 SERIAL EDP Commands EDP Commands 39 Command Description Values SD Set date MMDDYY or DDMMYY enter using DATEFMT specified ST Set time hhmm enter using 24 hour format DATEFMT Date format MMDDYY DDMMYY DATESEP Date separator SLASH DASH SEMI TIMEFMT Time format 12HOUR 24HOUR TIMESEP Time separator COLON COMMA CONSTUP Consecutive number start up value 0 999 999 TARE100 Truck in out mode OFF MODE1 MODE2 MODE3 MODE4 MODES MODE6 ACCUM Accumulator OFF ON CFGPWD Configuration password 0 1 9999999 SPPWD Setpoint password 0 1 9999999 KYBDLK Keyboard lock disable keypad OFF ON LOCKON Lock indicator front panel in Same function as KYBDLK command operating mode LOCKOFF Unlock indicator front panel in operating mode AUXLK Disable auxiliary keyboard OFF ON MACONLY Disable all except macro keys OFF ON ZERONLY Disable all ke
43. E key KUNITS Press the UNITS key KPRIM Go to primary units pseudo key Table 5 1 EDP Key Press Commands Table 5 1 EDP Key Press Commands Continued EDP Commands 37 5 1 2 Reporting Commands Reporting commands see Table 5 2 send specific information to the EDP port These commands can be used in both setup mode and normal mode Command Function DUMPALL List all parameter values VERSION Write IQ plus 710 software version P Write current displayed weight with units identifier See Section 10 2 on page 63 for more information 5 Write one frame of stream format Table 5 2 EDP Reporting Commands 5 1 4 Parameter Setting Commands Parameter setting commands allow you to display or change the current value for a particular configuration parameter Tables 5 3 through 5 12 Current configuration parameter settings can be displayed in either setup mode or normal mode using the following syntax command lt ENTER gt Most parameter values can be changed in setup mode only setpoint parameters listed in Table 5 8 on page 41 can be changed when in normal weighing mode 5 13 The RESETCONFIGURATION Command The RESETCONFIGURATION command can be used to restore all configuration parameters to their default values Before issuing this command the indicator must be placed in test mode press and hold setup switch for approximately three seconds This command is equivalent to using the DEFAULT fun
44. Figure 10 4 RS 485 Continuous Data Format 10 4 ASCII Character Chart Use the decimal values for ASCII characters listed in Tables 10 3 and 10 4 when specifying print format strings on the IQ plus 710 menu The actual character printed depends on the character mapping used by the output device The IQ plus 710 can send or receive any ASCII character value decimal 0 255 Due to limitations of the indicator display some characters cannot be shown Control ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex w gt S ala 1 m TIQ 09 m CIA z lt n o a AI a nln lt x gt N lt N lt gt Table 10 3 ASCII Character Chart Part 1 Appendix 65 ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex 128 80 160 0 192 CO 224 0 ii 129 81 i 161 Al 193 C1 p 225 El 130 82 6 162 A2 194 C2 r 226 E2 a 131 83 163 A3 195 C3 x 227 E3 132 84 164 A4 196 C4 x 228 E4 133 85 N 165 A5 197 C5 229 5 134 86 I 166 A6 198 C6 u 230 E6 135 87 167 7 199 C7 231 7 136 88 4 168 A8 200 C8 o 232 E8 137 89 169 A9 201 C9 233 9 138 8 170 202 Q 234 EA i 139 8B 1 2 171 AB 203 CB 235 EB i 140
45. Figure 3 7 Serial Menu SERIAL Menu Parameter Choices Description Level 2 subme nus EDP BAUD BITS TERMIN EOLDLY HANDSHK ADDRESS AB RIO STREAM PORT Configure the EDP port See Level 3 submenu parameter descriptions PRINT BAUD BITS TERMIN EOLDLY HANDSHK STREAM PORT Configure the printer port See Level 3 submenu parameter descriptions PRNDEST EDP PRN BOTH Print destination Selects the port for data transmission when the PRINT key is pressed or the KPRINT EDP command is sent Table 3 5 Serial Menu Parameters 22 IQ plus 710 Installation Manual SERIAL Menu Parameter Choices Description Level 3 Submenus EDP Port BAUD 9600 Baud rate Selects the transmission speed for the EDP port 19200 300 600 1200 2400 4800 BITS 8NONE Selects number of data bits and parity of data transmitted from the EDP port 70 TERMIN CR LF Termination character Selects termination character for data sent from the EDP port CR EOLDLY 0 End of line delay Sets the delay period in 0 1 second intervals from when a formatted line is number terminated to the beginning of the next formatted serial output Value specified must be in the range 0 255 in tenths of a second 10 1 second HANDSHK OFF Specifies whether XON XOFF flow control characters are used ON ADDRESS 0 Specifies the decimal indicator address for RS 485 co
46. IQ plus 710 Digital Weight Indicator Version 1 4 Installation Manual gt RICE LAKE WEIGHING SYSTEMS THE AMERICAS Industrial Solutions ona Global Scale REGISTERED 45391 Contents About This Manual uy y uy U a u u Q u GSSs 1 0 2 0 3 0 4 0 Ieri sie 11 Operating Modes u etie b e pe bee ge d elena b Peer ERR Yn Turpe 1 1 2 lt agenda pe ri eap ce ER Ce e e p dun 2 L3 Indicator Operations ete ceret me e te e m e pee i t e eee peus 3 1 3 1 Toggle Gross Net n nn nennen nnne nnns nennen en nennen 3 1 3 2 Toggle Unite cepe nct anderen po qe nid drei cn a sve on 3 12 32 276 05 LEE 3 E34 Acquire p Aa pore phi pr pe pee da 3 1 3 5 Remove Stored Tare Value l enne nnne ener enne enne en nens 3 1 3 6 Print Tickeen iot e ri ene fer ce en o an Dr He eren 3 13 7 Display or Change Time and 3 1 3 8 Display or Change enne nnne nnne 3 1 3 9 T m Setpoint On or Off cca ecc eeepc tiene eL Dec ip rte ere ce Le 3 1 3 10 Display or Clear Accumulator nnne nnne 3
47. LB LT NONE Table 5 4 FORMAT EDP Commands 38 IQ plus 710 Installation Manual Command Description Values SEC DECPNT Secondary units decimal position 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 8888888 8888880 8888800 1D 2D 5D SEC DSPDIV Secondary units display divisions SEC UNITS Secondary units LB KG G OZ TN T GN TROYOZ TROYLB LT NONE 0 00000 99999 99 SEC MULT Secondary units multiplier DECFMT Decimal format DOT COMMA DSPRATE Display rate 250MS 500MS 750MS 1500MS 2SEC 2500MS 3SEC 4SEC 6SEC 8SEC Table 5 4 FORMAT EDP Commands Continued Command Description Values WZERO Zero Calibration WVAL Test weight value test_weight_value WSPAN Span calibration WLIN F1 WLIN F5 Actual raw count value for linearization points 1 5 WLIN V1 WLIN V5 WLIN C1 WLIN C5 Test weight value for linearization points 1 5 Calibrate linearization points 1 5 test weight value REZERO Rezero LC CD Set deadload coefficient value LC CW Set span coefficient value Table 5 5 CALIBR EDP Commands Command Description Values EDP BAUD EDP port baud rate 300 600 1200 2400 4800 9600 19200 EDP BITS EDP port data bits parity 8NONE 7EVEN 7ODD EDP TERMIN EDP port termination character CR LF CR EDP EOLDLY EDP port end of line delay 0 255 0 1 second intervals EDP HANDSHK EDP port handshaking OFF ON EDP A
48. RIAL PROGRM PFORMT SETPNTS DIG IN ALGOUT VERS err nemt mwn tawour H spemt H HoReMT Same as GFMT p Scroll left in format string 4 aP UM b Scroll right in format string Press ENTER or O to inserta Press CLEAR to delete space before the active character the active character V Display and edit i Decrement ASCII value active character and gt Increment ASCII value of active character ASCII value of active character Enter numeric ASCII character value 2 CJ Press ENTER or O to save value Figure 3 9 Print Format Menu 26 IQ plus 710 Installation Manual 32 7 Setpoints Menu See Section 8 0 on page 51 for more information about configuring and using setpoints CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT SETPNTS DIG IN ALGOUT VERS setpt2 sETeT3 H setpta HH sETPTS FA SETPT6 SETPT7 J stTPT8 C Same as SETPT1 p BATCHNG spNAMES J NAME1 16 OFF AUTO MANUAL setpoint name W GRosssP NETSP D RELSP C PAUSE D gt DELAY 2 gt TIMER Go to A D C Goto B D Goto C D Figure 3 10 Setpoints Menu A G
49. ROSSSP NETSP and RELSP Setpoints value Cesumne PsipRNT _ TRIP CeanbvaL Hyster ALARM PSHACCM number OFF OFF HIGHER number number ON ON LOWER ON WAITSS INBAND ONQUIET OUTBAND pun eina aii niens e preact 4 BATCH access NAME Cuisour Creinum m OFF number OFF OFF NONE NONE ON ON ON RELSP setpoints only LEARN HIDE Figure 3 11 Submenu for GROSSSP NETSP and RELSP Setpoints Configuration 27 Pols Spee Se DELAY setpoints only PAUSE DELAY and WAITSS Setpoints OFF or or or ON on J oN J on J wamss HIDE jJ DELAY and WAITS setpoints only Figure 3 12 Submenu for PAUSE DELAY and WAITSS Setpoints TIMER and CONCUR Setpoints VALUE START D gt END 2 access ncour 0 255 18 or NONE ON 1 8 HIDE Figure 3 13 Submenu for TIMER and CONCUR Setpoints SETPNTS Menu Parameter Choices Description Level 2 submenus SETPTI SETPT8 OFF Specifies the setpoint kind m GROSSSP NETSP and RELSP setpoint kinds can be us
50. S parameter 10 6 Conversion Factors for Secondary Units The IQ plus 710 has the capability to mathematically convert a weight into many different types of units and instantly display those results with a press of the UNITS key Secondary units can be specified on the FORMAT menu using the SECNDR parameter or by using EDP commands configure secondary units using the front panel menus use the Table 10 5 to find the conversion multiplier for the MULT parameter For example if the primary unit is pounds and the secondary unit is short tons set the MULT parameter to 0 000500 To configure secondary units using EDP commands use the Table 10 5 to find the conversion multiplier for the SEC MULT command For example if the primary unit is pounds and the secondary unit is short tons send the EDP command SEC MULT 0 0005 CR to set the multiplier for the secondary units Appendix 67 NOTE Ensure that the secondary decimal point position is set appropriately for the scale capacity in the secondary units If the converted value requires more digits than are available the indicator will display an overflow message OVERFL For example if the primary units are short tons secondary units are pounds and the secondary decimal point is set to 8888 888 the indicator will overflow if 5 tons or more are applied to the scale With 5 tons applied and a conversion factor of 2000 the secondary units display needs five di
51. STRT cancels the batch BATSTRT starts or ends a batch routine depending on the state of the BATRUN input BATPAUS pauses a batch routine KBDLOC locks the keyboard indicator front panel HOLD holds the current display Releasing this input clears the running average filter CLRCN resets the consecutive number to the value specified on the CONSTUP parameter PROGRM menu Configuration Table 3 8 Digital Input Menu Parameters 31 3 2 9 Analog Output Menu The ALGOUT menu is used only if the analog output option is installed If the analog output option is installed configure all other indicator functions and calibrate the indicator before configuring the analog output See Section 10 7 on page 69 for analog output calibration procedures CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT SETPNTS DIG IN ALGOUT VERS GROSS SOURCE OFFSET ERRACT MIN 0 AX J twzero 10000 number FULLSC 000000 number HOLD ZEROSC Figure 3 15 Analog Output Menu Parameter ALG OUT Menu Choices Description Level 2 submenus SOURCE1 GROSS Specifies the source tracked by the analog output NET OFFSET 0 Zero offset Selects whether the analog output supplies voltage 0 10 V or current 4 20 mA 20 output Select 0 for 0 10 V output select 20 for 4 20 mA output ERRACT FULLSC Error a
52. ables or disables push button and keyed tares Possible values are 21 BOTH Both push button and keyed tares are enabled KEYED NOTARE No tare allowed gross mode only PBTARE Push button tares enabled KEYED Keyed tare enabled Table 3 2 Configuration Menu Parameters Continued 18 IQ plus 710 Installation Manual 3 2 2 Format Menu CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT SETPNTS DIG IN ALGOUT VERS PRIMAR SECNDR DECFMT 4 DSPRATE DECPNT H DsPDV H UNITS DECPNT H DsPDIV H UNITS H MUT DOT 250MS COMMA 500MS 8888888 qu LB 888888 8 750MS 8888880 KG 8888888 eee number 2D lt 5D 8888800 8888880 8 888888 2SEC 2500MS 8888800 GN TROYOZ LT Figure 3 5 Format Menu FORMAT Menu Parameter Choices Description Level 2 submenus PRIMAR DECPNT DSPDIV UNITS Specifies the decimal position display divisions and units used for the primary units See Level 3 submenu parameter descriptions SECNDR DECPNT DSPDIV UNITS MULT Specifies the decimal position display divisions units and conversion multiplier used for the secondary units See Level 3 submenu parameter descriptions DECFMT DOT COMMA Specifies whether decimal numbers are
53. al input Level 4 MACRO submenu STEP1 KEY Select macro step STEP30 NAME TIMEOUT Level 5 MACRO submenu KEY KEYPAD Specifies whether the keystroke simulated by the macro is an actual keypad key a PSEUDO pseudo key or a pause release PAUSREL NAME NONE Specifies the text if any shown on the secondary display during macro execution 1 NAME60 NAME1 through NAME60 are specified on the PROMPTS parameter TIMEOUT number If TIMER is specified for the PAUSREL parameter specify a timer value in the range 0 65535 in 0 1 second intervals For example specify TIMER 150 to insert a 15 second pause Level 6 MACRO submenu KEYPAD Select front panel key simulated by this macro step PSEUDO The PSEUDO parameter allows simulation of a pseudo key for the macro step Pseudo keys are keypad functions not represented by an actual front panel key For example the PRIM pseudo key displays the primary units configured for the indicator but there is no actual primary units key on the front panel The PRIM and SEC pseudo keys are used to explicitly request primary or secondary units display the UNITS front panel key toggles between primary and secondary units depending on which is displayed at the time the key is pressed Table 9 1 MACRO Submenu Parameters PROGRM Menu 56 IQ plus 710 Installation M anual PROGRM Menu Parameter Choices Description PAUSREL MAJ ORKY The PAUSEREL parameter
54. alarm status Bits are assigned as shown at right Carriage Return N A CR Table 5 14 BATSTATUS Command Structure EDP Commands 43 Translating ASCII Status Data ASCII Value Bit 3 Bit 2 Bit 1 Bit 0 Use the table at right to evaluate the ASCII character 9 0 0 0 0 output for bytes 3 12 and determine which of the A 0 0 0 1 low order bits are set on B 0 0 1 0 For example if the Digital Output Status returned in C 0 0 1 1 bytes 8 11 is the table at right can be used with the bit assignments described above to D 0 1 0 0 determine that digital outputs 4 7 and 8 are active 0 1 0 1 A byte 8 indicates that DIGOUT 4 bit 0 is on F 0 1 1 0 C byte 9 indicates that DIGOUTs 7 and 8 bits 1 G 0 1 1 1 and 0 are on H 1 0 0 0 indicates that bytes 10 and 11 are not used 1 0 0 1 1 0 1 0 K 1 0 1 1 L 1 1 0 0 M 1 1 0 1 N 1 1 1 0 0 1 1 1 1 Table 5 15 ASCII Translation Table for BATSTATUS Data 5 2 Saving and Transferring Data Connecting a personal computer to the IQ plus 710 EDP port allows you to save indicator configuration data to the PC or to download configuration data from the PC to an indicator The following sections describe the procedures for these save and transfer operations 5 2 1 Saving and Printing Indicator Data Configuration data can be saved to a personal computer connected to the EDP port The PC must be running a co
55. anation of the alleged deficiencies Individual electronic components returned to RLWS for warranty purposes must be packaged to prevent electrostatic discharge ESD damage in shipment Packaging requirements are listed in a publication Protecting Your Components From Static Damage in Shipment available from RLWS Equipment Return Department Examination of such equipment by RLWS confirms that the nonconformity actually exists and was not caused by accident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of all alleged non conformities Such equipment has not been modified altered or changed by any person other than RLWS or its duly authorized repair agents RLWS will have a reasonable time to repair or replace the defective equipment Buyer is responsible for shipping charges both ways no event will RLWS be responsible for travel time or on location repairs including assembly or disassembly of equipment nor will RLWS be liable for the cost of any repairs made by others THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NEITHER RLWS NOR DISTRIBUTOR WILL IN ANY EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RLWS AND BUYER AGREE THAT RLWS S SOLE AND EXCLUSIVE LIABILITY HEREUNDER IS LIMITED TO REPAIR OR REPLACEMENT OF SUCH GOODS
56. arts MACRO 3 MACRO 3 MACRO3 STRTBAT ON MACRO3 K01 PAUSREL COZ 01 MACRO3 K02 KZERO 11 12 MACRO 3 displays the prompt REMOVE BUCKET on the secondary display and waits until the gross weight on the scale goes to zero When the scale reaches center of zero the pause is released and the macro zeroes the scale KZERO command and restarts the batch at Setpoint 7 Setpoint 7 checks that the gross weight on the scale is zero then activates digital output 6 Digital output 6 is wired to DIGIN4 as a KF1 press MACRO key F1 input and starts MACRO 1 again Macro Programming 59 923 Example 3 The following example describes how a series of macros can be programmed to provide single key reprogramming of setpoint values Table 9 2 shows the values of three setpoints used to fill different proportions of ingredients for three products Setpoint Values PRODUCT A PRODUCT B PRODUCT C INGRED 1 100 150 110 INGRED 2 200 250 210 INGRED 3 300 280 290 Table 9 2 Setpoint Values for Three Ingredient Products With the indicator in setup mode the following EDP commands are sent to program three gross setpoints to their initial values and assign setpoint names used by the macros SETPOINT 1 KIND GROSSSP VALUE 100 TRIP HIGHER BATCH ON 55 NAME 1 DIGOUT 1 SETPOINT 2 KIND GROSSSP VALUE 200 TRIP HIGHER BATCH ON 55 NAME 2 DIGOUT 2 SETPOINT
57. ation Manual Four front panel keys are used as directional keys to navigate through the menus in setup mode see Figure 3 2 The UNITS lt j and PRINT gt keys scroll left and right horizontally on the same menu level ZERO A and GROSS NET V move up and down vertically to different menu levels The TARE key O serves as an Enter key for selecting parameter values within the menus A label over each of these keys identifies the direction provided by the key when navigating through the setup menus 1st Level P 1st Level Parameter Parameter V 2 Level P 2 Level Parameter Parameter y gt gt gt gt When moving through values below the first menu level press ZA to return to the level above Press or V7 to move to the next parameter on the level above Figure 3 3 Setup Mode Menu Navigation To select a parameter press lt or gt to scroll left or right until the desired menu group appears on the display then press V to move down to the submenu or parameter you want When moving through the menu parameters the default or previously selected value appears first on the display To change a parameter value scroll left or right to view the values for that parameter When the desired value appears on the display press to select the value and move back up one level To edit numerical values use the numeric keypad on the indicator front panel 3 2 Menu Structure
58. can be used to restart the batch program at the current step BATSTATUS The BATSTATUS command is used to check the current status of various setpoint and batching conditions BATSTATUS returns 14 bytes of status data as described in Table 5 14 BATSTATUS is principally used to provide status information to a controlling batch program when using the Remote I O Interface option Status information returned in bytes 3 12 is coded as ASCII characters hex 40 through hex 4F only the low order bits of these characters are significant Table 5 14 shows the low order bit assignments for bytes 3 12 Use Table 5 15 on page 44 to interpret the status of the low order bits for a given ASCII character Batch Status Data Byte Values Batch Status 0 S stopped R running P paused Current Batch Step Low Order Bit for Bytes 3 12 ASCII Values Continuous Setpoint Status 00000 Low order bits of bytes 3 4 are set on to indicate continuous setpoints for which conditions are being met Bits are assigned to setpoint numbers as at right Digital Output Status 0000 Low order bits of bytes 8 9 are set on to indicate active digital outputs Bits DIGOUT 5 DIGOUT6 DIGOUT 7 DIGOUT 8 are assigned to digital outputs as E shown at right Digital Input Alam Status DIGIN 1 DIGIN 2 DIGIN 3 0 Low order bits of byte 12 are set on to indicate active digital inputs and setpoint
59. cator Calibration display are filled in Click Exit to save the new values and return to the Revolution main menu to restore the previous calibration values click Restore Settings Calibration 35 44 More About Calibration The following topics provide additional information that may be useful when calibrating the indicator with no attached scale Section 4 4 1 or when calibrating a heavy capacity scale without test weights Section 4 4 2 4 4 1 Zero Deadload A D Counts Table 4 1 lists the ideal A D counts that result from input signals of 0 45 mV with zero deadload Actual values will typically be higher than the values shown in Table 4 1 but the ideal values can be used when calibrating the indicator with no attached scale Input Signal mV Raw A D Count 0 105 000 1 126 000 2 147 000 3 168 000 4 189 000 5 210 000 6 231 000 7 252 000 8 273 000 9 294 000 10 315 000 15 420 000 20 525 000 30 735 000 45 1050 000 Table 4 1 Ideal A D Raw Counts 44 2 Calculating the Span Coefficient In applications where absolute accuracy is not required or where the use of test weights is not practical and not required the IQ plus 710 can be calibrated using a calculated span coefficient The span coefficient is determined using the following formula Span coefficient 21000 mV signal input zero coefficient To use the formula you will need to determine the fu
60. cket Formats nac reb gd ui entend i dd beer e or dg ires 46 6 3 Customizing Print Formats edet etre dian aet ei o E te there 47 6 3 1 UsingitheiEDPAPOrU coo eit en ease nd edet 47 6 3 2 Using the Front Panel centre deed dive Dae erede Tee Re re e c reife 47 6 3 3 Using ReVolutioni sea oe e n ert Cr nan dees Ern rr mE HE RO PRISES 47 Truck E M paqaq 49 71 Usingthe Truck Modes nee eee e t Dor ace e de ae i e ee i beers 49 7 11 Modes land 2 a aaa i rd re epe re Pe re e ee deve iiai ce 50 7 1 2 Modes 3 4 5 ANG 6 5 4 Qu SQ ASA de ci M biden FER e erre 50 7 1 3 Single Transaction Tare Weights and IDS 50 Setpoints i 51 8 1 Batch and Continuous 0 51 8 2 Batching EXAMples ec eere e rene HL ap dp ER 53 8 2 T Example eR Ne butt quod es en adhe heaven alginic 53 822 2 EE 54 Macro Programming idea D Exc UE Oa Pa RU DERE a DD 9 1 dsingtheMacro Su brmienls 2nd Er eia ete i MERI aysaq 55 9 2 Macro Programming Examples
61. ction Specifies how the analog output responds to system error conditions HOLD Possible values are zene FULLSC Set to full value 10 V or 20 mA HOLD Hold current value ZEROSC Set to zero value 0 V or 4 mA MIN 000000 Specifies the minimum weight value tracked by the analog output Specify a value in the range number 0 9999800 MAX 010000 Specifies the maximum weight value tracked by the analog output Specify a value in the range number 0 9999800 TWZERO Tweak zero Adjust the analog output zero calibration Use a multimeter to monitor the analog output value Press and hold A or V to adjust the output TWSPAN Tweak span Adjust the analog output span calibration Use multimeter to monitor the analog output value Press and hold A or V to adjust the output 3 2 10 Version Menu The VERS menu is used to check the software version installed in the indicator There are no parameters associated with the Version menu when selected the indicator displays the installed software version number Table 3 9 Analog Output Menu Parameters CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT SETPNTS DIG IN ALGOUT VERS Software version Figure 3 16 Version Menu 32 IQ plus 710 Installation Manual 4 0 Calibration The IQ plus 710 can be calibrated using the front panel EDP commands or the Revolution configuration utility Each method consists of the following steps Zero cal
62. ction in TEST mode See Section 10 8 on page 69 for more information about test mode NOTE All load cell calibration settings are lost when the RESETCONFIGURATION command is run Use the following command syntax when changing parameter values command value lt ENTER gt where value is either a number or a parameter value Use no spaces before or after the equal sign If you type an incorrect command the display reads For example to set the motion band parameter to 5 type the following MOTBAND 5D lt ENTER gt Command Description Values GRADS Graduations 1 100000 ZTRKBND Zero track band OFF 0 5D 1D 3D ZRANGE Zero range 1 9 100 MOTBAND Motion band 1D 2D 3D 5D 10D 20D OFF OVRLOAD Overload FS 2 FS 1D FS 9D FS DIGFLTR Digital filtering 1 2 4 8 16 32 64 128 256 1RT 2RT 8RT 16RT 32RT 64RT 128RT 256RT DFSENS Digital filter cutout sensitivity 2007 4OUT 80T 160UT 320UT 64007 1280UT DFTHRH Digital filter cutout threshold NONE 2DD 5DD 10DD 20DD 50DD 100DD 200DD 250DD PWRUPMD Power up mode GO DELAY TAREFN Tare function BOTH NOTARE PBTARE KEYED Table 5 3 CONFIG EDP Commands Command Description Values PRI DECPNT Primary units decimal position 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 8888888 8888880 8888800 PRI DSPDIV Primary units display divisions 1D 2D 5D PRI UNITS Primary units LB KG G OZ TN T GN TROYOZ TROY
63. displayed using a period DOT or comma as the decimal symbol DSPRATE 250MS 500MS 750MS ISEC 1500MS 2SEC 2500MS 3SEC 45 65 85 Display rate Sets the update rate for displayed values Values are in milliseconds MS seconds SEC Level 3 submenus Table 3 3 Format Menu Parameters Configuration 19 FORMAT Menu Parameter Choices Description Primary Units PR IMAR Parameter DECPNT DSPDIV 8888888 8888880 8888800 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 Decimal point location Specifies the location of the decimal point or dummy zeroes in the primary unit display Value should be consistent with local legal requirements Display divisions Selects the minimum division size for the primary units displayed weight UNITS Secondary Units TROYOZ TROYLB LT NONE Specifies primary units for displayed and printed weight Values are LB pound KG kilogram G gram OZ ounce TN short ton T metric ton GN grain TROYOZ troy ounce TROYLB troy pound LT long ton NOTE Indicators sold outside North America are configured with KG for both primary and secondary units SECNDR Parameter DECPNT 888888 8 8888888 8888880 8888800 8 888888 88 88888 888 8888 8888 888 88888 88 Decimal point location Determines the location of the decimal point or dummy zeros in the display DSPDIV 5D 1D 2D Display divisions Se
64. e If the input channel weight reading matches the setpoint value the indicator sets the corresponding digital output on Batch setpoints are active one at a time in an ordered sequence The IQ plus 710 can use batch setpoints to control up to eight separate batch processing steps A digital output associated with a batch setpoint is on until the setpoint condition is met then latched for the remainder of the batch sequence To use batch setpoints you must activate the BATCHNG parameter on the SETPNTS menu This parameter defines whether a batch sequence is automatic or manual AUTO sequences repeat continuously while MANUAL sequences require a BATSTRT digital input or STRTBAT macro command before restarting As shown in Table 8 1 on page 52 GROSSSP NETSP and RELSP setpoint kinds can be configured as either batch or continuous setpoints The BATCH parameter must also be set on for each batch setpoint If the setpoint is defined but the BATCH parameter is off the setpoint operates as a continuous setpoint even during batch sequences Setpoints 51 Kind Description Batch Continuous OFF Setpoint turned off ignored GROSSSP Gross setpoint Trips when the current gross weight matches this value Y Net setpoint Trips when the current net weight matches this value RELSP Negative relative setpoint Trips at a specific value below the referenced setpoint PAUSE Pauses the batch se
65. e Operator Card with the indicator when installation and configuration are complete 11 Operating Modes The IQ plus 710 has three modes of operation Normal weighing mode Normal mode is the production mode of the indicator The indicator displays gross net or tare weights as required using the secondary display to indicate scale status and the type of weight value displayed Once configuration is complete and a legal seal is affixed to the back of the indicator this is the only mode in which the IQ plus 710 can operate Setup mode Most of the procedures described in this manual require the indicator to be in setup mode including configuration and calibration To enter setup mode remove the large fillister head screw from the enclosure backplate Insert a screwdriver or a similar tool into the access hole and press the setup switch once The indicator display changes to show the word CONFIG Test mode Test mode provides a number of diagnostic functions for the IQ plus 710 indicator Like setup mode test mode is entered using the setup switch See Section 10 8 on page 69 for more information about entering and using test mode Introduction 1 p LD SET TIME Sid POINT DATE c ALPHA ENTRY 0 MACRO F1 F2 F3 F4 M w x Y DISPLAY TARE CLEAR N WENER a a ig Figure 1 1 IQ plus 710 Front Panel 1 2 Front Panel Display Figure 1 1 shows the IQ
66. e indicator displays CAL while calibration is in progress When complete the A D count for the zero calibration is displayed Press again to save the zero calibration value and go to the next prompt WVAL With WVAL displayed place test weights on the scale and press O to show the test weight value Use the numeric keypad to enter the actual test weight then press ENTER to save the value and go to span calibration WSPAN With WSPAN displayed press to calibrate span The indicator displays CAL while calibration is in progress When complete the A D count for the span calibration is displayed Press again to save the span calibration value and go to the next prompt WLIN Five point linearization using the WLIN parameter provides increased scale accuracy by calibrating the indicator at up to five additional points between the zero and span calibrations Calibration 33 42 Linearization is optional if you choose not to perform linearization skip the WLIN parameter if linearization values have previously been entered use the numeric keypad to set each point to zero and press ENTER To perform linearization follow the procedure below With WLIN displayed Press V to go to the first linearization point PT gt 1 Place test weights on the scale and press or ENTER Use the numeric keypad to enter the actual test weight value then press ENTER to calibrate The indicator displays CAL while calibrat
67. e indicator is in an underrange or overload condition the weight value is replaced with amp amp amp amp amp amp overload or underrange Appendix 63 10 3 Data Formats 10 3 1 Continuous Output Serial Data Format If continuous transmission is configured for the EDP or printer port STREAM parameter on the SERIAL menu the IQ plus 710 sends data using the Consolidated Controls serial data format shown in Figure 10 1 STX POL wwwwwww UNIT G N S TERM ASCII 02 G Gross CR lt LF gt decimal N Net or CR Polarity L pounds Status space Positive kilograms lt space gt valid lt gt Negative shorttons TN 1 Invalid G grams M Motion 1 ight igi ight justifi space OZ GN Over under range Weight 7 digits right justified dummy T LT TROYOZ zeroes decimal point with no leading zeroes except for leading zero immediately preceding the decimal point Leading zeroes transmitted as spaces TROYLB NONE Figure 10 1 Continuous Output Serial Data Format 10 3 2 Demand Output Serial Data Format When demand mode is configured for the EDP or printer port in the setup menus PRNDEST on the SERIAL menu the IQ plus 710 uses a data string formatted for a basic ticket printout The particular ticket format printed depends on the indicator configuration You can use the EDP port or ke
68. e initial consecutive number value used when the indicator is reset Value specified number must be in the range 0 9 999 999 TARE100 OFF Specifies the truck mode used If selected the indicator switches from normal mode to the MODE1 selected truck mode See Section 7 0 on page 49 for more information about using the truck MODE2 modes MODES MODE1 Auto clear ID keyed tares value swapping MODE4 MODE2 Auto clear ID no keyed tares value swapping MODE5 i MODE6 MODE3 Stored ID keyed tares value swapping MODE4 Stored ID no keyed tares value swapping MODES Stored ID keyed tares no value swapping MODEE Stored ID no keyed tares no value swapping ACCUM OFF Accumulator Specifies whether the accumulator is enabled ON CFGPWD 0 Configuration password Specify a non zero value to restrict access to all configuration 1 9999999 menus SPPWD 0 Setpoint password Specify a non zero value to restrict access to the setpoint menu 1 9999999 KYBDLK OFF Keyboard lock Specify ON to disable the keypad in normal mode ON AUXLK OFF Auxiliary keypad lock Specify ON to disable all keys except ZERO GROSS NET TARE ON UNITS and PRINT in normal mode MACONLY OFF Macro keys only Specify ON to disable all except the four macro keys F1 F4 in normal mode ON ZERONLY OFF Zero key only Specify ON to disable all front panel keys except ZERO in normal mode ON ALPHAKB OFF Alpha keyboard Specify ON to enable alpha entry for the indicator keypad If OFF is sp
69. e macro performs a tare operation taring the bucket weight and placing the indicator in net mode 3 The STRTBAT ON macro statement starts the batch once the tare operation is complete 4 The batch starts adding Ingredient A until the bucket net weight reaches 5 LB see SETPOINT 1 configuration above When setpoint 1 trips DIGOUT 1 goes off and Ingredient A stops filling 5 Setpoint 2 adds Ingredient B until the bucket net weight reaches 10 LB see SETPOINT 2 configuration above When setpoint 2 trips DIGOUT 2 goes off and Ingredient B stops filling 6 Setpoint 3 is a pause setpoint used to activate digital output 3 Digital output 3 is wired to DIGIN2 as KF2 press MACRO key F2 input and starts MACRO 2 MACRO 2 MACRO2 STRTBAT ON MACRO2 K01 PAUSREL MOTION MACRO2 K01 NAME 2 7 10 MACRO 2 displays the prompt MIX PAINT on the secondary display and waits for scale motion caused by the operator mixing the paint When scale motion stops the pause is released and the macro restarts the batch sequence at Setpoint 4 Setpoint 4 adds Ingredient C until the bucket net weight reaches 15 LB see SETPOINT 4 configuration When setpoint 4 trips DIGOUT 4 goes off and Ingredient C stops filling Setpoint 5 waits for standstill then prints ticket using the SPFMT ticket format Setpoint 6 is a pause setpoint used to activate digital output 5 Digital output 5 is wired to DIGIN3 as a KF3 press MACRO key F3 input and st
70. ecified ON the ALPHA ENTRY key is disabled PROMPTS Specify prompts for use in macros Prompts referenced by the NAME parameter under the PROMPT60 MACRO submenu prompts appear in the secondary display area during macro execution MACRO1 STRTBAT Specify MACROs 1 4 The STRBAT parameter can be set on to start a batch sequence on MACRO2 EDIT completion of the macro the EDIT parameter contains up to 30 macro steps including MACRO3 simulated keystrokes and pause release conditions See Section 9 0 on page 55 for more MACRO4 information about configuring macros REGULAT NTEP Regulatory mode Specifies the regulatory agency having jurisdiction over the scale site NONE NONE allows entry of a zero tare enabling use of net mode by batch routines CANADA OIML and CANADA modes require the scale load to be at zero before clearing a tare OIML Level 3 submenus mode replaces the Gross annunciator with B rutto DATEFMT MMDDYY DDMMYY Specifies the format used to display or print the date DATESEP TIMEFMT SLASH DASH SEMI 12HOUR 24HOUR Specifies the date separator character Specifies the format used to display or print the time TIMESEP COLON COMMA Specifies the time separator character Table 3 6 Program Menu Parameters Continued Configuration 25 3 2 6 Print Format Menu See Section 6 0 on page 45 for information about custom print formatting CONFIG FORMAT CALIBR SE
71. ecutive number lt gt Ticket header HDRFMT Y Y Y Table 6 1 Print Format Commands Print Formatting 45 Ticket Format GFMT NFMT Command Description EDPFMT TRWIN TRWOUT SPFMT lt NLnn gt New line nn number of termination lt CR LF gt or CR characters SPnn Space nn number of spaces lt SU gt Toggle weight data format formatted unformatted NOTES Gross net and tare weights SV1 setpoint weight are 9 digits in length including sign 10 digits with decimal point followed by a space and a two digit units identifier Total field length with units identifier is 12 or 13 characters TR1 TR2 and TR3 truck ticket weight data includes keywords INBOUND KEYED RECALLED as necessary ID and consecutive number CN fields are 1 7 characters in length as required Ticket header AE inserts information specified for the HDRFMT header format If nn is not specified 1 is assumed Value must be in the range 1 99 After receiving an SU command the indicator sends unformatted data until the next SU command is received Unformatted data omits decimal points leading and trailing characters Table 6 1 Print Format Commands Continued NOTE The lt G2 gt lt N2 gt and lt T2 gt commands listed in Table 6 1 print the gross net and tare weights in non displayed units that is in the units not currently d
72. ed as either batch or RELSP continuous setpoints PAUSE PAUSE DELAY and WAITSS setpoint kinds can only be used in batch sequences DELAY T 1 WAITSS TIMER and CONCUR setpoint kinds can only be used as continuous setpoints TIMER See Table 8 1 on page 52 for more information about setpoint kinds CONCUR BATCHNG OFF Batching enable Set to AUTO or MANUAL to allow a batch sequence to run AUTO MANUAL requires a BATSTRT digital input or STRTBAT macro configuration before MANUAL the batch sequence can run AUTO allows batch sequences to repeat continuously SPNAMES NAME1 NAME16 Allows specification of up to 16 setpoint names Names can be assigned to GROSSSP NETSP RELSP DELAY and WAITSS setpoints Table 3 7 Setpoint Menu Parameters 28 IQ plus 710 Installation Manual SETPNTS Menu Parameter Choices Description Level 3 submenus GROSSSP VALUE Configure GROSSSP NETSP and RELSP setpoints See Level 4 parameter NETSP PSHTARE descriptions RELSP PSHPRNT TRIP BANDVAL HYSTER ALARM PSHACCM PREACT PREVAL BATCH ACCESS NAME DIGOUT RELNUM PAUSE PSHTARE Configure PAUSE DELAY and WAITSS setpoints See Level 4 parameter DELAY PSHPRNT descriptions WAITSS PSHACCM ACCESS DIGOUT NAME VALUE TIMER VALUE Configure TIMER and CONCUR setpoints See Level 4 parameter descriptions CONCUR START END ACCESS DIGOUT NAME1 NAME16 name Specify up to 16 setpoint names Names can be assigned to GROSSSP NETSP RELSP
73. ed by a set of EDP commands that can simulate front panel key press functions display and change setup parameters and perform reporting functions The EDP port provides the capability to print configuration data or to save that data to an attached personal computer This section describes the EDP command set and procedures for saving and transferring data using the EDP port 5 1 EDP Command Set The EDP command set can be divided into five groups key press commands reporting commands the RESETCONFIGURATION special function command parameter setting commands and transmit weight data commands When the indicator processes an EDP command it responds with the message OK The OK response verifies that the command was received and has been executed If the command is unrecognized or cannot be executed the indicator responds with The following sections list the commands and command syntax used for each of these groups 5 1 1 Key Press Commands Key press EDP commands see Table 5 1 simulate pressing the keys on the front panel of the indicator These commands can be used in both setup and weighing mode Several of the commands serve as pseudo keys providing functions that are not represented by a key on the front panel For example to enter a 15 pound tare weight using EDP commands 1 and press ENTER or RETURN 2 Type K5 and press ENTER 3 Type KTARE and press ENTER
74. ep 5 Locate the EPROM see Figure 2 1 on page 5 Carefully remove old EPROM from socket Use a wrist strap to ground yourself and protect components from electrostatic 6 Remove new EPROM from packaging and place on top of empty socket Ensure EPROM is correctly oriented notch toward center of CPU board and all pins are aligned with socket Press down firmly to seat new EPROM in the socket 7 For units using the Rev 1 CPU board with cable interface board reinstall board using screws removed in Step 4 8 Position backplate over the enclosure and reinstall the backplate screws Use the torque pattern shown in Figure 2 2 on page 7 to prevent distorting the backplate gasket Torque backplate screws to 10 in lb 1 13 N m 9 Ensure no excess cable is left inside the enclosure and tighten cord grips 10 Reconnect power to the indicator 11 Remove the setup switch access screw on the indicator backplate then set the indicator upright 12 Press and hold the setup switch until the front panel display shows the word TEST Two test mode procedures must be performed before using the new EPROM e Clear non volatile RAM CLR NV e Restore defaults DEFLT 13 Press the ENTER key and the setup switch at the same time to clear non volatile RAM See Figure 10 6 on page 70 for test mode keypad functions 14 Press the 0 zero key and the setup switch at the same time to restore defaults The indicator automatically ret
75. er disconnect for the IQ plus 710 The power outlet supplying the indicator must be installed near the unit and be easily accessible Installation 21 Unpacking and Assembly Immediately after unpacking visually inspect the IQ plus 710 to ensure all components are included and undamaged The shipping carton should contain the indicator with attached tilt stand this manual and a parts kit If any parts were damaged in shipment notify Rice Lake Weighing Systems and the shipper immediately The parts kit contains the items listed below Capacity and identification labels Two 8 32NC x 7 16 fillister head screws PN 30623 These screws occupy the holes above and on either side of the setup screw on the indicator backplate see Figure 2 2 on page 7 e 8 32NC x 3 8 machine screws PN 14862 for the indicator backplate see 29 in Figure 2 6 on page 12 Twelve bonded sealing washers PN 45042 for backplate screws included in the parts kit Four cord grip reducing glands PN 15664 Four rubber bumpers feet for the tilt stand PN 42149 6cable ties PN 15631 4 IQ plus 710 Installation Manual 2 2 Enclosure Disassembly The indicator enclosure must be opened to connect cables for load cells communications digital inputs digital outputs and analog output The IQ plus 710 has no on off switch A Warning Before opening the unit ensure the power cord is disconnected from the power
76. f connect the PC serial port to the RS 232 pins on the indicator EDP port 3 Power up the PC and the indicator Use the setup switch to place the indicator in setup mode 4 Start the Revolution program Figure 3 1 shows an example of one of the Revolution configuration displays Revolution provides online help for each of its configuration displays Parameter descriptions provided in this manual for front panel configuration can also be used when configuring the indicator using Revolution the interface is different but the parameters set are the same 3 1 2 EDP Command Configuration The EDP command set can be used to configure the IQ plus 710 indicator using either a personal computer terminal or remote keyboard Like Revolution EDP command configuration sends commands to the indicator EDP port unlike Revolution EDP commands can be sent using any external device capable of sending ASCII characters over a serial connection EDP commands duplicate the functions available using the indicator front panel and provide some functions not otherwise available EDP commands can be used to simulate pressing front panel keys to configure the indicator or to dump lists of parameter settings See Section 5 0 on page 37 for more information about using the EDP command set Configuration 13 3 1 3 Front Panel Configuration The IQ plus 710 indicator can be configured using a series of menus accessed through the indicator front panel
77. fore using the indicator see Section 4 0 on page 33 Clear EEPROM Read Caution statement on page 69 before using this function Press and hold the setup switch then press the decimal_point key to clear EEPROM A D OFFSET A D offset calibration 0 5 mv V Read Caution statement on page 69 before using this function Press and hold the setup switch then press the 8 key to perform offset calibration A D GAIN A D gain calibration 4 5 mv V Read Caution statement on page 69 before using this function Press and hold the setup switch then press the 9 key to perform gain calibration EXIT Press the 3 key to exit test mode Table 10 6 Test Menu Functions 70 IQ plus 710 Installation Manual 10 9 Software Upgrade Instructions Use the following procedure to replace the IQ plus 710 EPROM 1 Disconnect indicator from power source 2 Place indicator face down on an antistatic work mat Remove screws that hold the backplate to the enclosure body Disconnect power before removing A Warning indicator backplate 3 Loosen all in use cord grips then lift the backplate away from the enclosure and set it aside discharge ESD when working inside N Caution the indicator enclosure 4 For units using the Rev 1 CPU board with cable interface board remove the four screws that secure the interface board to its mounting brackets The interface board must be moved to access the EPROM in the following st
78. gital outputs on or off See Table 5 10 on page 41 BATSTART BATRESET BATPAUSE BATSTATUS batching control commands See Section 5 1 6 on page 43 for detailed information about these commands Appendix 71 10 11 Specifications Power Line Voltages 115 or 230 VAC Frequency 50 or 60 Hz Power Consumption 100 mA 115 VAC 11 5 W 50 mA 230 VAC 11 5 W Fusing 115 VAC 2 x 160 mA TR5 subminiature fuses Wickmann Time Lag 19374 Series UL Listed CSA Certified and Approved 230 VAC 2 x 80 mA TR5 subminiature fuses Wickmann Time Lag 19372 Series UL Recognized Semko and VDE Approved Analog Specifications Full Scale Input Signal Up to 45 mV Excitation Voltage 10 50 5 VDC 8 x 350Q or 16 x 7000 load cells Differential amplifier with 4 and 6 wire sensing Analog Signal Input Range 0 6 mV V 4 5 mV V Analog Signal Sensitivity 0 3 uV graduation minimum 1 5 uV grad recommended 200 MQ typical 0 3 uV p p with digital filter at 4 1 000 000 counts approximate 100 000 dd 60 measurements sec nominal Sense Amplifier Input Impedance Noise ref to input Internal Resolution Display Resolution Measurement Rate Input Sensitivity 50 nV per internal count System Linearity Within 0 01 of full scale Zero Stability 150 nV C maximum Span Stability 3 5 ppm C maximum Calibration Method Software constants stored in EEPROM Common Mode Voltage 4 V referred to earth Common Mode Rejection 140 dB minimum
79. gits to the left of the decimal point to display the 10000 Ib secondary units value Primary Unit x Multiplier Secondary Unit kilograms 15432 4 grains 35 2740 ounces 1000 00 grams 2 20462 pounds 32 15075 troy ounces 2 679229 troy pounds 0 001102 short tons 0 000984 long tons 0 001000 metric tons short tons 2000 00 pounds 907 185 kilograms 0 892857 long tons 0 907185 metric tons metric tons 2204 62 pounds 1000 00 kilograms 1 10231 short tons 0 984207 long tons long tons 2240 00 pounds 1016 05 kilograms 1 12000 short tons 1 01605 metric tons troy ounces 480 grains 31 10348 grams 0 031103 kilograms 1 09714 ounces 0 068571 pounds 0 083333 troy pounds troy pounds 5760 grains 373 2417 grams 0 373242 kilograms 13 16571 ounces 0 822857 pounds 12 troy ounces Primary Unit x Multiplier Secondary Unit grains 0 064799 grams 0 002286 ounces 0 000143 pounds 0 000065 kilograms 0 002083 troy ounces 0 000174 troy pounds ounces 437 500 grains 28 3495 grams 0 06250 pounds 0 02835 kilograms 0 911458 troy ounces 0 075955 troy pounds pounds 7000 00 grains 453 592 grams 16 0000 ounces 0 453592 kilograms 14 58333 troy ounces 1 215278 troy pounds 0 000500 short tons 0 000446 long tons 0 000453 metric tons grams 15 4324 grains 0 03527
80. guration This information is lost if the battery loses power and the indicator is disconnected from AC power To prevent loss of data do the following Periodically check the battery voltage and replace when the voltage drops The battery should last a minimum of one year e Use the Revolution configuration utility or EDP commands see Section 5 2 on page 44 to store a copy of the indicator configuration on a PC before attempting battery replacement If any data is lost the indicator configuration can be restored from the PC Installation 7 2 8 Replacement Parts Table 2 5 lists replacement parts for the IQ plus 710 including all parts referenced in Figures 2 3 through 2 7 Ref Number PN r Quantity Figure 1 41397 Enclosure sloped front 1 Figure 2 6 on page 12 41401 Enclosure flat front 1 3 14626 nuts 8 32 13 caus 2 6 on page 12 4 Nylon seal rings for cable grips 4 5 14621 nuts 6 32NC hex 4 flat enclosure 6 sloped Figure 2 5 on page 11 6 Cable grips PG9 4 Figure 2 3 on page 9 7 15627 Locknuts PCN9 4 10 19538 Cable grip plugs 3 Figure 2 3 on page 9 12 42640 Setup switch access screw 1 4 x 28NF x 1 4 1 13 Power cord assembly 115VAC 1 45254 Power cord assembly 230VAC 1 15 Ground Earth label 1 Figure 2 4 on page 10 16 45402 Bezel sloped front B Figure 2 6 on page 12 17 41386 Switch panel 2 6 on page 12 19 45043 Ground
81. h the indicator in setup mode the following EDP commands are sent to program the setpoints and assign prompts used by the macros SETPOINT 1 KIND NETSP VALUE 5 TRIP HIGHER BATCH ON DIGOUT 1 SETPOINT 2 KIND NETSP VALUE 10 TRIP HIGHER BATCH ON DIGOUT 2 SETPOINT 3 KIND PAUSE DIGOUT 3 SETPOINT 4 KIND NETSP VALUE 15 TRIP HIGHER BATCH ON DIGOUT 4 SETPOINT 5 KIND WAITSS PSHPRINT ON DIGOUT NONE SETPOINT 6 KIND PAUSE DIGOUT 5 SETPOINT 7 KIND GROSSSP VALUE 0 TRIP HIGHER BATCH ON DIGOUT 6 BATCHNG MANUAL PROMPT 1 ADD BUCKET PROMPT 2 MIX PAINT PROMPT 3 REMOVE BUCKET 58 IQ plus 710 Installation Manual Digital input 1 is connected to a batching switch and configured as a BATRUN input The batching switch must be on to enable the STRTBAT batch start commands in the macros Digital inputs 2 4 are wired from digital outputs 3 5 and 6 When the setpoints associated with the digital outputs are tripped the output activates the digital input to start the next macro DIGIN1 BATRUN DIGIN2 KF2 DIGIN3 KF3 DIGIN4 KF1 The macros shown below begin when the operator presses the F1 macro key 1 MACRO 1 displays the prompt ADD BUCKET on the secondary display and waits for scale motion caused by the operator placing the bucket on the scale When scale motion stops the pause is released and the macro continues MACRO 1 MACRO1 STRTBAT ON MACRO1 K01 PAUSREL MOTION MACRO1 KO1 NAME 1 MACRO1 K02 KTARE 2 Th
82. ibration Entering the test weight value Span calibration Optional five point linearization Optional rezero calibration for test weights using hooks or chains The following sections describe the calibration procedure for each of the calibration methods CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT SETPNTS DIGIN ALGOUT VERS zero calibration A D count value 4 1 Display and edit Display edit Display and edit test weight value span calibration A D count value WZERO WVAL WSPAN WLIN REZERO LRLIB Press Enter to remove offset from zero and span calibrations L PT gt 1 PT gt 2 PT gt 3 PT gt 4 Pres Same as PT gt 1 5 Display and edit test weight value CALIB Display and edit linearization point A D count value Figure 4 1 Calibration CALIBR Menu Front Panel Calibration To calibrate the indicator using the front panel do the following 1 Place the indicator in setup mode display reads CONFIG and remove all weight from the scale platform If your test weights require hooks or chains place the hooks or chains on the scale for zero calibration Press gt until the display reads CALIBR see Figure 4 1 Press V to go to zero calibration WZERO With WZERO displayed press O to calibrate zero Th
83. ibration remove the test weights and press A to return to the CALIBR menu If hooks or chains were used during calibration remove these and the test weights from the scale With all weight removed press ENTER to rezero the scale This function adjusts the zero and span calibration values The indicator displays CAL while the zero and span calibrations are adjusted When complete the adjusted A D count for the zero calibration is displayed Press ENTER to save the value then press A to return to the CALIBR menu Press lt until the display reads CONFIG then press A to exit setup mode Up to five linearization points can be calibrated between the zero and span calibration values Use the following commands to set and calibrate a single linearization point WLIN V12nnnnn CR WLIN C1 lt CR gt The WLIN V1 command sets the test weight value nnnnn for linearization point 1 The WLIN C1 command calibrates the point Repeat using the WLIN Vx and WLIN Cx commands as required for additional linearization points To remove an offset value clear all weight from the scale including hooks or chains used to hang test weights then send the REZERO EDP command The indicator displays CAL while the zero and span calibrations are adjusted Send the KUPARROW or KEXIT EDP command to exit setup mode 4 3 Revolution Calibration To calibrate the indicator using Revolution the indicator EDP port must be connected to
84. icket format then substituting the lt AE gt command for the address in the GFMT ticket format HDRFMT MOE S DUMP lt NL gt 2356 EAST HIGHWAY ROAD lt NL gt SMALLTOWN lt NL2 gt GFMT lt AE gt lt G gt GROSS lt NL gt 6 3 2 Using the Front Panel If you have no access to equipment for communication through the EDP port or are working at a site where such equipment cannot be used you can use the menu see Figure 6 2 on page 48 to customize the print formats Using the menu you can edit the print format strings by changing the decimal values of the ASCII characters in the format string NOTE Lower case letters and some special characters cannot be displayed on the IQ plus 710 front panel see the ASCII character chart on page 65 and are shown as blanks The IQ plus 710 can send or receive any ASCII character the character printed depends on the particular ASCII character set implemented for the receiving device 6 3 3 Using Revolution The Revolution configuration utility provides a print formatting grid with a tool bar The grid allows you to construct the print format without the formatting commands lt NL gt and lt SP gt required by the front panel or EDP command methods Using Revolution you can type text directly into the grid then select weight value fields from the tool bar and place them where you want them to appear on the printed ticket Figure 6 1 shows an example of the Revolution pri
85. inserts a pause in the macro sequence that is released MOTION when the specified condition is met The value specified for this parameter COZ determines when the pause is released DIGIN1 DIGINS MAJ ORKY When any of the five major keys is pressed Q MOTION When scale reaches standstill COMPAR1 COMPAR8 COZ When scale reaches center of zero DIGIN1 DIGIN8 When DIGINx goes active AZTRACK When scale is within zero track band TIMER When timer expires timer value is specified on TIMEOUT parameter 1 COMPAR8 When the setpoint x 1 8 changes state Table 9 1 MACRO Submenu Parameters PROGRM Menu 92 Macro Programming Examples A Warning To prevent injury and equipment damage always test macros and batching routines thoroughly before connecting the indicator to a live system 92 1 Example 1 The following example uses a macro to provide operator prompts for a simple container filling procedure The single setpoint is used to check for a full container when tripped the setpoint releases the pause in step 3 of the macro With the indicator in setup mode the following EDP commands are sent to program the setpoint and assign prompts used by the macro SETPOINT 1 KIND NETSP VALUE 200 TRIP HIGHER BATCH OFF DIGOUT NONE BATCHNG OFF PROMPT 1 ADD BOX PROMPT 2 ADD MATERIAL PROMPT 3 REMOVE BOX NOTE Prompts are assigned using the PROMPT n EDP command or the PROMPTS parameter on the PROGRM menu
86. int off To re enable a setpoint on that has been turned off at the front panel press the SETPOINT key until the correct setpoint is displayed then press ENTER to turn the setpoint back on NOTE Some indicator configurations may not allow setpoints to be turned off through the front panel or may require a password to turn the setpoint on and off 1 3 10 Display or Clear Accumulator If the accumulator function is enabled the current net weight is added to the accumulator each time the indicator performs a print operation To display the current accumulator value press the ACCUM key To clear the accumulator press ACCUM to show the current value then press the CLEAR key twice to reset the accumulator Introduction 3 2 0 This section describes procedures for connecting load cells digital I O and serial communications cables to the IQ plus 710 indicator Instructions for field installation of the analog output option and replacement of the CPU board are included along with assembly drawings and parts lists for the service technician NCaution Use a wrist strap to ground yourself and protect components from electrostatic discharge ESD when working inside the indicator enclosure This unit uses double pole neutral fusing which could create an electric shock hazard Procedures requiring work inside the indicator must be performed by qualified service personnel only The supply cord serves as the pow
87. int types Specifies whether the setpoint is ON used as a batch ON or continuous OFF setpoint ACCESS OFF All setpoint types Specifies whether the SETPOINT key can be used to change the ON setpoint value in normal mode including macro simulations of pressing the HIDE SETPOINT key ON Value can be displayed and changed OFF Value can be displayed but not changed HIDE Value cannot be displayed or changed NAME NONE 1 16 GROSSSP NETSP RELSP DELAY and WAITSS setpoint types Specify the number of an assigned setpoint name DIGOUT NONE 1 8 All setpoint types Specifies a digital output associated with the setpoint For continuous setpoints the digital output is turned on when the condition is met for batch setpoints the digital output is on until the setpoint condition is met RELNUM 1 8 RELSP setpoints Specifies the number of the relative setpoint The target weight for this setpoint is the setpoint value of the relative setpoint minus the setpoint value of this setpoint START 1 8 TIMER and CONCUR setpoint types Specifies the starting setpoint number Do not specify the number of the TIMER or CONCUR setpoint itself The TIMER or CONCUR setpoint begins monitoring when the starting setpoint begins END 1 8 TIMER and CONCUR setpoint types Specifies the ending setpoint number Do not specify the number of the TIMER or CONCUR setpoint itself The TIMER or CONCUR Setpoint stops monitoring when the ending setpoint begins
88. ion is in progress When complete the A D count for the linear calibration 15 displayed Press ENTER again to save the calibration value and go to the next prompt PT gt 2 Repeat for up to five linearization points To exit the linearization parameters press A to return to WLIN EDP Command Calibration To calibrate the indicator using EDP commands the indicator EDP port must be connected to a terminal or personal computer See Section 2 3 2 on page 6 for EDP port pin assignments see Section 5 0 on page 37 for more information about using EDP commands Once the indicator is connected to the sending device do the following 1 34 Place the indicator in setup mode display reads CONFIG and remove all weight from the scale platform If your test weights require hooks or chains place the hooks or chains on the scale for zero calibration Send the WZERO EDP command to calibrate zero The indicator displays CAL while calibration is in progress Place test weights on the scale and use the WVAL command to enter the test weight value in the following format WVAL nnnnnn lt CR gt Send the WSPAN EDP command to calibrate span The indicator displays CAL while calibration is in progress IQ plus 710 Installation Manual The optional rezero function is used to remove a calibration offset when hooks or chains are used to hang the test weights If no other apparatus was used to hang the test weights during cal
89. ions for primary and secondary units are specified on the FORMAT menu ZTRKBND OFF Automatically zeroes the scale when within the range specified as long as the input is 0 5D within the ZRANGE and scale is at standstill Selections are display divisions Maximum 1D legal value varies depending on local regulations 3D ZRANGE 1 9 Selects the range within which the scale can be zeroed The 1 9 selection is 1 9 100 around the calibrated zero point for a total range of 3 8 Indicator must be at standstill to zero the scale Use 1 9 for legal for trade applications MOTBAND 1D Sets the level in display divisions at which scale motion is detected If motion is not 2D detected for 1 second or more the standstill symbol lights Some operations including 3D print tare and zero require the scale to be at standstill Maximum legal value varies 5D depending on local regulations oe If this parameter is set to OFF the standstill annunciator will not light operations normally OFF requiring standstill zero tare print are performed regardless of scale motion If OFF is selected ZTRKBND must also be set to OFF OVRLOAD FS 2 Determines the point at which the display blanks and an out of range error message is FS 1D displayed Maximum legal value varies depending on local regulations FS 9D FS DIGFLTR 4 Selects the digital filtering rate used to reduce the effects of mechanical vibration from the 8 immediate area of the scale 1 4
90. isplayed on the indicator 6 2 Default Ticket Formats Table 6 2 shows the default print formats for the IQ plus 710 and lists the conditions under which each print format is used The HDRFMT format is used to specify header information that can be used by the other ticket formats The contents of the HDRFMT format can be inserted into any other ticket format using the AE formatting command Format Default Format String Used When GFMT GROSS lt G gt lt NL2 gt lt TD gt lt NL gt Normal mode no tare in system GROSS lt G gt lt NL gt TARE lt SP gt lt T gt lt NL gt NET lt SP2 gt lt N gt Normal mode tare in system lt NL2 gt lt ID gt lt NL gt EDPFMT GROSS lt G gt lt NL2 gt lt TD gt lt NL gt Normal mode PRNDEST BOTH SERIAL menu GFMT or NFMT print format is sent to printer port simultaneously TRWIN lt NL gt ID lt SP gt lt ID gt lt NL2 gt GROSS lt TR1 gt Truck mode TARE100 z OFF when truck ID is lt NL2 gt lt DA gt lt SP gt lt TI gt lt NL gt entered TRWOUT lt NL6 gt ID lt SP gt lt ID gt lt NL2 gt GROSS lt TR1 gt lt NL gt TARE lt SP gt lt TR2 gt Truck mode TARE100 OFF when PRINT lt NL gt NET lt SP2 gt lt TR3 gt lt NL2 gt lt DA gt lt SP gt lt TI gt lt NL gt key pressed SPFMT lt SV1 gt lt SP gt lt SV2 gt lt NL gt Setpoint push print operation PSHPRNT ON HDRFMT COMPANY NAME lt NL gt STREET ADDRESS NL N A CITY ST ZIP lt NL2 gt NOTE In OIML a
91. lects the value of minimum division size of the displayed weight UNITS KG G 0Z TN T GN TROYOZ TROYLB LT NONE LB Specifies primary units for displayed and printed weight Values are LB pound KG kilogram G gram OZ ounce TN short ton T metric ton GN grain TROYOZ troy ounce TROYLB troy pound LT long ton MULT 0 453592 Enter other choices via keyboard Multiplier Specifies the conversion factor by which the primary units are multiplied by to obtain the secondary units The default is 0 453592 which is the conversion factor for changing pounds to kilograms See Section 10 6 on page 67 for a list of multipliers To toggle between primary and secondary units press the UNITS key Table 3 3 Format Menu Parameters Continued 20 IQ plus 710 Installation Manual 3 2 3 Calibration Menu See Section 4 0 on page 33 for calibration procedures CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT SETPNTS DIGIN ALGOUT VERS WZERO WVAL WSPAN WLIN REZERO CALIB Display and edit CALIB Display and edit test weight value Display and edit zero calibration CALIB Press Enter to span calibration A D count value remove offset from zero and span calibrations A D count value PT gt 1 o PT gt 2 oC gt 3 oC gt 4 oC gt 5 Display and edit C Same as PT gt 1 test weight value
92. ll scale input signal value based on the rated full scale signal output of the load cells and perform a zero calibration These procedures are described in the following sections Calculate Full Scale Signal Input Value In the span coefficient equation mV signal input is the full scale signal input in mV of the load cells For a single load cell scale multiply the rated signal output 36 IQ plus 710 Installation Manual of the load cell listed on the manufacturer s cert or load cell label by the excitation voltage 10 V For scales with multiple load cells record the rated signal output of each cell then multiply the average of these values by the excitation voltage 10 V NOTE If the scale will be calibrated for a full scale value less than the capacity of the load cells multiply the full scale signal input value by the ratio of calibrated capacity over the sum of the load cell capacities For example to determine the full scale signal input value for a scale platform with the following Four 10 000 Ib load cells with full scale signal outputs rated at 3 0116 3 0043 2 9978 and 3 1863 mV V Full scale capacity to be calibrated at 30 000 Ib The averaged full scale output of the load cells is 3 05 mV V sum of the four values divided by four The sum of the load cell capacities is 40 000 Ib but because the scale will be calibrated to a full scale value of 30 000 Ib the full scale signal will be reached at 2 28
93. losure The EDP port supports RS 232 or RS 485 communications the printer port provides active 20 mA output and RS 232 transmission Both ports are configured using the SERIAL menu See Section 3 0 on page 13 for configuration information Connector Pin 4 Signal EDP TxD GND EDP RxD Printer TxD Printer RxD 20 mA TxD 20 mA TxD 20 mA RxD I 20 mA RxD 5V GND RS485 A RS485 B GND Table 2 2 J4 and J12 Pin Assignments 2 3 3 Digital 1 0 Digital inputs can be set to provide several indicator functions including all keypad functions The inputs are active on with low voltage 0 VDC and can be driven by TTL or 5V logic without additional hardware Use the DIG IN menu to configure the digital inputs 112 O OO O Oo OO N P N Digital outputs are typically used to drive relays that control other equipment Up to eight relays can be mounted inside the flat front enclosure up to four relays can be mounted inside the sloped front enclosure Use the SETPNTS menu to configure digital outputs Table 2 3 shows the pin assignments for connectors J7 and J8 6 IQ plus 710 Installation M anual Pin 7 Signal J 8 Signal 1 GND GND 2 DI1 DO1 3 DI2 DO2 4 DI3 DO3 5 DIA DO4 6 DI5 DO5 7 DI6 DO6 8 DI7 DO7 9 DI8 DO8 10 GND 5V Table 2 3 J7 and J8 Pin Assignments Digital I O 2 3
94. lus 710 Installation Manual 8 0 Setpoints The IQ plus 710 indicator provides eight programmable setpoints for control of both indicator and external equipment functions Setpoints are configured to trip based on specified conditions tripping the setpoint can be used to request indicator functions print tare accumulate or to change the state of a digital output controlling external equipment Figure 8 1 shows the general structure of the SETPNTS menu See Section 3 2 7 on page 27 for a detailed description of the SETPNTS menu The eight setpoint kinds are described in Table 8 1 on page 52 CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT SETPNTS DIGIN ALGOUT VERS 1 2 HH SETPT3 SETPT4 H sETPTS sETPT6 H setptz HH setets C Same as SETPT1 D BATCHNG SPNAMES OFF C NAMEl NAME16 OFF AUTO MANUAL C setpoint name p GRosssP NETSP lt PAUSE o DELAY 2 wanss lt TIMER CONCUR C TT P 4 D C e D Go to B Figure 8 1 SETPNTS Menu 8 1 Batch and Continuous Setpoints IQ plus 710 setpoints can be either continuous or batch setpoints Continuous setpoints are free running the indicator constantly checks the input channel for the setpoint value at each A D updat
95. mmunications program such as PROCOMMPLUS See Section 2 3 2 on page 6 for information about serial communications wiring and EDP port pin assignments When configuring the indicator ensure that the values set for the BAUD and BITS parameters on the SERIAL menu match the baud rate bits and parity settings configured for the serial port on the PC To save all configuration data send the DUMPALL EDP command to the indicator The IQ plus 710 responds by sending all configuration parameters to the PC as ASCII formatted text Configuration data can also be sent to the printer port To print configuration data place the indicator in setup mode then press the ID key 44 IQ plus 710 Installation Manual 5 2 2 Downloading Configuration Data from PC to Indicator Configuration data saved on a PC or floppy disk can be downloaded from the PC to an indicator This procedure is useful when a number of indicators with similar configurations are set up or when an indicator is replaced To download configuration data connect the PC to the EDP port as described in Section 5 2 1 Place the indicator in setup mode and use the PC communications software to send the saved configuration data to the indicator When transfer is complete calibrate the indicator as described in Section 4 0 on page 33 NOTES Calibration settings are included in the configuration data downloaded to the indicator If the receiving indicator is a direct replaceme
96. nd CANADA modes the letters PT preset tare are automatically inserted after the printed tare weight Table 6 2 Default Print Formats 46 IQ plus 710 Installation M anual 63 Customizing Print Formats The following sections describe procedures for customizing print formats using the EDP port the front panel PFORMT menu and the Revolution configuration utility 6 3 1 Using the EDP Port With a personal computer terminal or remote keyboard attached to the IQ plus 710 EDP port you can use the EDP command set to customize the print format strings To view the current setting of a format string type the name of the print format and press ENTER For example to check the current configuration of the GFMT format type GFMT and press ENTER The indicator responds by sending the current configuration for the gross format GFMT lt G gt GROSS lt NL gt To change the format use the GFMT or NFMT EDP command followed by an equals sign and the modified print format string For example to add the name and address of a company to the gross format you could send the following EDP command GFMT MOE S DUMP lt NL gt 2356 EAST HIGHWAY ROAD lt NL gt SMALLTOWN lt NL2 gt lt G gt GROSS lt NL gt A ticket printed using this format might look like the following MOE S DUMP 2356 EAST HIGHWAY ROAD SMALLTOWN 1345 LB GROSS The ticket above could also be formatted by specifying the company address information in the HDRFMT t
97. ng BROWN WIRE BLUE WIRE TO LINE FILTER Figure 2 1 IQ plus 710 CPU and Power Supply Board Rev 2 2 3 1 Load Cells To attach cable from a load cell or junction box remove connector J1 from the board The connector plugs into a header on the board see Figure 2 1 Wire the load cell cable from the load cell or junction box to connector J1 as shown in Table 2 1 If using 6 wire load cell cable with sense wires remove jumpers JP1 and JP2 before reinstalling connector J1 see Figure 2 1 For 4 wire installation leave jumpers JP1 and JP2 on When connections are complete reinstall connector J1 on the board and use two cable ties to secure the load cell cable to the inside of the enclosure J1 Pin Function 1 516 2 516 3 SENSE 4 SENSE 5 SHIELD 6 EXC 7 EXC For 6 wire load cell connections remove jumpers J P1 and J P2 Table 2 1 Pin Assignments Installation 5 2 3 2 Serial Communications To attach serial communications cables remove connector J4 or J12 from the board Connector J4 provides connections for the EDP Electronic Data Processing port printer port and 20 mA current loop transmit signals connector J12 provides RS 485 and 20 mA current loop receive signals Table 2 2 shows the pin assignments for connectors J12 and J4 Once cables are attached reconnect J12 or J4 to the header on the board Use cable ties to secure serial cables to the inside of the enc
98. nnections RS 232 communications is address disabled if an address other than zero is specified for this parameter RS 485 addresses must be in the range 01 255 AB RIO OFF Specifies whether the EDP uses the Allen Bradley Remote I O data stream Specify ON only if ON the Remote I O option is installed STREAM OFF Specifies whether data is streamed from the EDP port ON PORT MAIN Reserved for future use AUX Level 3 Submenus Printer Port BAUD 9600 Baud rate Selects the transmission speed for the printer port 19200 300 600 1200 2400 4800 BITS 8 Selects number of data bits and parity of data transmitted from the printer port 70DD TERMIN CR LF Termination character Selects termination character for data sent from the printer port CR EOLDLY 0 End of line delay Sets the delay period in 0 1 second intervals from when a formatted line is number terminated to the beginning of the next formatted serial output Value specified must be in the range 0 255 in tenths of a second 10 1 second HANDSHK OFF Specifies whether XON XOFF flow control characters are used ON STREAM OFF Specifies whether data is streamed from the printer port ON PORT RS232 Reserved for future use 20MA Table 3 5 Serial Menu Parameters Continued Configuration 23 3 2 5 Program Menu CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT SETPNTS DIG IN
99. nt formatting grid Pred maa Fama 3 SHOES WEIGHBMT YA TAARE SF ine Tare hi MET WEIGHT Bi WA Figure 6 1 Revolution Print Format Grid Print Formatting 47 CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT SETPNTS DIG IN ALGOUT VERS 48 GFMT FX NFMT FX TRWIN TRwoUT SPFMT HH EDPFMT 1 HDRFMT Same as GFMT 2 Press ENTER or to insert space before the active character Display and edit active character and ASCII value Decrement ASCII value of active character Scroll left in format string 4 jae an gt Scroll right in format string Press CLEAR to delete the active character gt Increment ASCII value of active character Figure 6 2 PFORMT Menu Showing Alphanumeric Character Entry Procedure IQ plus 710 Installation Manual 7 0 Truck Modes The truck in out modes are used to handle multiple truck ID numbers and tare weights Six truck modes combine stored ID keyed tare and value swapping features in various ways Value Mode Stored IDs Keyed Tares Swapping MODE1 NO YES YES MODE2 NO NO YES MODE3 YES YES YES MODE4 YES NO YES MODE5 YES YES NO MODE6 YES NO NO OFF Table 7 1 Truck Mode Features Stored IDs let you keep a database of truck IDs and tare weights in the indicator s memory The indicato
100. nt for another IQ plus 710 and the attached scale is not changed recalibration is not required When downloading configurations that include changed serial communications settings edit the data file to place the serial communications changes at the end of the file Communication between the PC and indicator will be lost once the indicator receives settings for baud rate BAUD parameter or data bits and parity BITS parameter that do not match those configured for the PC 6 0 Print Formatting The IQ plus 710 provides six print formats that determine the format of the printed output when the PRINT key is pressed or when a KPRINT EDP command is received Supported print formats are GFMT NFMT EDPFMT TRWIN TRWOUT and SPFMT A fourth format HDRFMT allows specification of up to 300 characters of ticket header information for use on GFMT NFMT and EDPFMT tickets The contents of the HDRFMT format can be inserted into any other ticket format using the lt AE gt formatting command The particular ticket format used for a given print operation depends on the indicator configuration see Table 6 2 on page 46 Each print format can be customized to include up to 300 characters of information such as company name and address on printed tickets You can use the indicator front panel PFORMT menu EDP commands or the Revolution configuration utility to customize the print formats 6 1 Print Formatting Commands Table 6 1 lists c
101. ommands you can use to format the IQ plus 710 print formats Commands included in the format strings must be enclosed between lt and gt delimiters Any characters outside of the delimiters are printed as text on the ticket Text characters can include any ASCII character that can be printed by the output device Ticket Format GFMT NFMT Command Description EDPFMT TRWIN TRWOUT SPFMT lt G gt Gross weight in displayed units lt 62 gt Gross weight non displayed units lt N gt Net weight in displayed units lt 2 gt Net weight non displayed units lt I gt Tare weight in displayed units lt 2 gt Tare weight in non displayed units lt gt Accumulated weight displayed units lt gt Number of accumulator event 5 digit counter lt gt Time of last accumulator event lt AD gt Date of last accumulator event lt TR1 gt Gross weight for current ticket in displayed units lt TR2 gt Tare weight for current ticket in displayed units lt TR3 gt Net weight for current ticket in displayed units lt 5 1 gt Setpoint value when tripped displayed units lt 5 2 gt Label for SV1 value lt BN gt Current setpoint number lt gt Current setpoint name TI Time lt gt Date lt TD gt Time and date D ID number lt CN gt Cons
102. perating mode Command Description Response Format CONSNUM Set consecutive number 0 999 999 SD Set date MMDDYY or DDMMYY enter using DATEFMT specified ST Set time hhmm enter using 24 hour format SX Start EDP streaming OK or EX Stop EDP streaming OK or DX Start streaming raw A D counts OK or RS Reset system XA Transmit accumulator value nnnnnn UU XG Transmit gross weight in displayed units where nnnnnn is the weight value UU is the units XN Transmit net weight in displayed units XT Transmit tare weight in displayed units XG2 Transmit gross weight in non displayed units XN2 Transmit net weight in non displayed units XT2 Transmit tare weight in non displayed units XE Query system error conditions nnnnn nnnnn See Section 10 1 on page 62 for detailed information about the XE command response format Table 5 13 Normal Mode EDP Commands 42 IQ plus 710 Installation M anual 5 1 6 Batching Control Commands The commands listed below provide batching control through the EDP port BATSTART If the BATRUN digital input is on or not assigned the BATSTART command can be used to start the batch program BATRESET Stops the program and resets the batch program to the first batch step BATPAUSE Stops the batch program at the current step All digital outputs set on by the current step are set off The BATSTRT DIGIN BATSTART EDP command or a macro configured with STRTBAT ON
103. point 2 checks for the weight of a container gt 5 LB placed on the scale SETPOINT 2 KIND GROSSSP VALUE 5 TRIP HIGHER BATCH ON Setpoint 3 waits for standstill then tares the container weight placing the indicator in net mode SETPOINT 3 KIND WAITSS PSHTARE ON Setpoint 4 starts the fast fill operation When the net weight reaches 175 LB the setpoint trips and digital output 1 is set off SETPOINT 4 KIND NETSP VALUE 175 TRIP HIGHER BATCH ON DIGOUT 1 54 IQ plus 710 Installation Manual Setpoint 5 controls the slow fill operation When the net weight reaches 200 LB the slow fill is stopped see Setpoint 7 the indicator waits for standstill and performs a push print operation using the SPFMT ticket format SETPOINT 5 KIND NETSP VALUE 200 PSHPRINT WAITSS TRIP HIGHER DIGOUT 2 Setpoint 6 is a short 2 second delay used to provide an end point for a concur setpoint setpoint 7 SETPOINT 6 KIND DELAY VALUE 2 Setpoint 7 is a continuous setpoint used to allow the slow feed output to be on at the same time as the fast fill The slow fill output digital output 2 is turned on when setpoint 4 fast fill starts and remains on until setpoint 5 slow fill reaches 200 LB SETPOINT 7 KIND CONCUR VALUE 0 START 4 END 5 DIGOUT 2 9 0 Macro Programming Up to four macro sequences can be programmed for the IQ plus 710 indicator Each macro provides a simulation of up to 30 front panel key
104. quence indefinitely Operator must activate the BATSTRT Y digital input to continue processing DELAY Delays the batch sequence for a specified time The length of the delay in tenths of a second is specified the Value parameter WAITSS Wait for standstill Pauses the batch sequence until the scale is at standstill Tracks the progress of a batch sequence based a timer The timer value specified in tenths of a second the VALUE parameter determines the length of time allowed between start and end setpoints The indicator START and END parameters are used to specify the start and end setpoints If the END setpoint is not reached before the timer expires the digital output associated with this setpoint is activated CONCUR Allows a digital output to remain active over a specified portion of the batch sequence Two types of concur setpoints can be configured Type 1 The digital output associated with this setpoint becomes active when the START setpoint becomes the current batch step and remains active until the END setpoint becomes the current batch step Type 2 The digital output associated with this setpoint becomes active when the START setpoint becomes the current batch step and remains active until a timer expires The indicator START and END parameters specify the start and end setpoints The timer value is specified in tenths of a second on the VALUE parameter Table 8 1 Setpoint Kinds 5
105. r can automatically store up to 100 truck IDs and tares or it can clear the information after printing a weigh out ticket For example if the same truck seldom crosses the scale it may not be practical to save its ID number and tare weight However if that same truck crosses the scale many times each day it s much more convenient to store the information in the indicator memory and recall it when needed Stored IDs and tare weights are available in Modes 3 4 5 and 6 PROGRM TARE100 Keyed tares allow you to manually enter the tare weight using the numeric keypad and the TARE key Keyed tares are available in Modes 1 3 and 5 NOTE Some local regulations require the tare weight to be read from the scale If so don t use the keyed tares feature Value swapping ensures that the lowest of two weight values associated with a particular ID number is entered as the tare weight For example if a truck crosses the scale fully loaded at weigh in then unloads and crosses the scale empty at weigh out the indicator automatically assigns the lesser empty truck weight as the tare Value swapping is available in Modes 1 2 3 and 4 To select a truck in out mode press the setup switch to enter setup mode Use the navigation keys to go to the PROGRM menu then to the 100 submenu Figure 7 1 shows the structure of the TARE100 submenu OFF MODE 1 MODE 2 MODE 3 MODE 4 MODE 5 MODE 6 J Figure 7
106. r provides a number of error messages When an error occurs the message is shown on the indicator display Error conditions can also be checked remotely by using the XE EDP command as described in Section 10 1 2 10 11 Displayed Error Messages The IQ plus 710 provides a number of front panel error messages to assist in problem diagnosis Table 10 1 lists these messages and their meanings Error Message Description Solution E A D A D physical error Call Rice Lake Weighing Systems RLWS Service E EEROM EEPROM physical error E VIREE Virgin EEPROM Use TEST menu to perform DEFLT restore defaults procedure E PCKSM Parameter checksum error then recalibrate scale EFCKSM Printer format checksum error E LCKSM Load cell calibration checksum error Recalibrate scale E ACKSM AJD calibration checksum error A D converter requires recalibration Call RLWS Service E IDATA Internal RAM test error Call RLWS Service E XDATA External RAM test error E REF A D reference error A D converter requires recalibration Call RLWS Service OVERFL Overflow error Weight value too large to be displayed REG ERR Battery fault Battery weak or not installed Replace battery then use TEST menu to perform CLR NV clear non volatile storage procedure ACC ERR Accumulator overflow error Press ACCUM to display accumulator value then press CLEAR twice to clear the accumulator Gross gt overload limit Gross value exceed
107. s and Parameter Descriptions The following sections provide graphic representations of the IQ plus 710 menu structures In the actual menu structure the settings you choose under each parameter are arranged horizontally To save page space menu choices are shown in vertical columns The factory default setting appears at the top of each column Parameters shown surrounded by a dotted line box only appear under the special circumstances explained under each box Most menu diagrams are accompanied by one or more tables that describe all parameters and parameter values associated with that menu option Default parameter values are shown in bold type Configuration 15 3 2 1 Configuration Menu CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT SETPNTS DIG IN ALGOUT VERS AA GRADS ZTRKBND ZRANGE MOTBAND OVRLOAD 10000 1 9 DFTHRH PWRUPMD TAREFN GO 16 IQ plus 710 Installation Manual Figure 3 4 Configuration Menu NOTARE PBTARE KEYED CONFIG Menu Parameter Choices Description Level 2 submenus GRADS 10000 Specifies the number of full scale graduations The value entered must be in the range number 1 100000 and should be consistent with legal requirements and environmental limits on system resolution To calculate GRADS use the formula GRADS Capacity Display Divisions Display divis
108. s overload limit Check configuration ECC A D underrange A D reading 4 mV Check scale for binding or damage Table 10 1 IQ plus 710 Error Messages 10 L2 Using the XE EDP Command The XE EDP command can be used to remotely query the IQ plus 710 for the error conditions shown on the front panel The XE command returns two 5 digit numbers in the format where xxxxx contains a decimal representation of any existing error conditions as described in Table 10 2 If more than one error condition exists the number returned is the sum of the values representing the error conditions For example if the XE command returns the number 288 this value represents the sum of an A D reference error 256 and an A D calibration checksum error 32 The second number returned yyyyy uses the same bit assignments as shown in Table 10 2 on page 63 to indicate whether the test for the error condition was run For example the value yyyyy 50687 represents the decimal equivalent of the binary value 1100 0101 1111 1111 Using the bit assignments in Table 10 2 this indicates all tests were run except the accumulator overflow and NV register checksum tests 62 IQ plus 710 Installation Manual Error Code Description Binary Value 0 No error 0000 0000 0000 0000 1 physical error 0000 0000 0000 0001 2 EEPROM physical error 0000 0000 0000 0010 4 Virgin EEPROM 0000 0000 0000 010
109. setup switch access screw 3 1 Configuration Methods The IQ plus 710 indicator can be configured by using the front panel keys to navigate through a series of configuration menus or by sending commands or configuration data to the EDP port Configuration using the menus is described in Section 3 1 3 Configuration using the EDP port can be accomplished using either the EDP command set described in Section 5 0 or the Revolution configuration utility 3 1 1 Revolution Configuration The Revolution configuration utility provides the preferred method for configuring the IQ plus 710 indicator Revolution runs on a personal computer to set configuration parameters for the indicator When Revolution configuration is complete configuration data is downloaded to the indicator 3 ma tonite ae ijo esesn ran 3 Gr 3 sus e ijo i DOi ha Figure 3 1 Sample Revolution Configuration Display Revolution supports both uploading and downloading of Indicator configuration data This capability allows configuration data to be retrieved from one indicator edited then downloaded to another To use Revolution do the following 1 Install Revolution on an IBM compatible personal computer running Windows 3 11 or Windows 95 Minimum system requirements are 4MB of extended memory and at least 5MB of available hard disk space 2 With both indicator and PC powered of
110. sssssssseeseeeemeneenmen eene 57 9 2 1 Example hate 57 9 2 2 58 9 2 3 Example ee rae 60 5255 Sn EROR ODD x EE loea OR Sri GER aA PUE YU Ra UE cO uaa ea DR Ful FO IAE e 0 10 1 Error Messages secet E a sl 62 10 1 T Displayed Error Messages uy oe dee tee Da upaku at um n e de bre Pe Re d PEN 62 10 1 2 Using the XE EDP Command tie rm rh ehh pe te a Ph pn pe He d qe 62 102 Status Me5S 06S 15e chere Foe ERE PLUR IRA 63 1023 gt Data ood tte i P e are Pooh Dit rr epe er er Dd a al anne n E Rr a DE PS 64 10 3 1 Continuous Output Serial Data Format n enne nn 64 10 3 2 Demand Output Serial Data nennen enne nennen nnn nn 64 10 3 3 5 485 Data Formal vinina me emet cn rena re nre d ee T nci vaa e v eec 64 10 4 ASCII Character Chart icc epe P ei E Pede RC ERE b b reti 65 10 5 Digital Filtering ett tree e er e DR EEG P EP D EET 67 10 5 1 DFSENS and DFTHRH Parameters ener eene nennen nennen nnns 67 10 5 2 Setting the Digital Filter Parameters 0000 0 67 10 6 Conversion Factors for Secondary
111. t enne nennen nen nennen nennen nennen nn 36 Copyright 2000 Rice Lake Weighing Systems All rights reserved Printed in the United States of America Specifications subject to change without notice Version 1 4 March 2000 5 0 6 0 7 0 8 0 9 0 10 0 552 7 5l The EDP Command e EMT HR 37 SLI Key Press eee dre 37 5 1 2 Reporting Commands isanne Pee ie n ne perpe pog e E Pei rt 38 5 1 3 The RESETCONFIGURATION Command 1 200 nnne nennen 38 5 1 4 Parameter Setting Commands sss nnne nnn nnne innen enne enne nens 38 5 1 5 Normal Mode Commands sse enne a nenne enne 42 5 1 6 Batching Control Commands 2 nnne nnne nennen 43 5 2 Saving and Transferring ee een nennen nnne enne nn 44 5 2 1 Saving and Printing Indicator Data nennen entren nnne nne nnn 44 5 2 2 Downloading Configuration Data from 44 Print FOr ant ca eM ol 6 1 Print Formatting Commands ee eee eee nnne nnne nee nennen 45 6 2 Default Ti
112. urns to normal mode when done 15 Recalibrate and reconfigure the indicator 10 10 Software Revision History The following list summarizes the principal software changes made for Version 1 4 Enhanced Display Resolution Up to 100 000 grads can be specified on the GRADS parameter CONFIG menu and on the GRADS EDP command HDRFMT Ticket Header Print Format Added Contents of the HDRFMT format can be inserted into any other ticket format using the lt AE gt formatting command See Section 6 0 on page 45 for details Improved Digital Filtering Digital filter sensitivity DFSENS and threshold DFTHRH parameters on the CONFIG menu provide improved digital filtering capability for the IQ plus 710 These values can also be configured using the DFSENS and DFTHRH EDP commands See Section 10 5 on page 67 for detailed information about using these parameters Single Transaction Tare Weights and IDs Version 1 44 supports temporary tare weights for indicators configured to use stored IDs TARE100 modes 3 6 This function allows one time weighing of trucks without adding the truck ID and tare weight to the indicator database See Section 7 1 3 on page 50 for more information EDP Commands Several commands have been added to the Version 1 44 EDP command set LOCKON LOCKOFF commands to lock the keypad in normal mode These commands provide the same function as the KYBDLK command DON DOFF commands to set individual di
113. when the indicator is in setup mode Table 3 1 summarizes the functions of each of the main menus Menu Menu Function CONFIG Configuration Configure grads zero tracking zero range motion band overload tare function power up mode and digital filtering parameters FORMAT Format Set format of primary and secondary units decimal format and display rate CALIBR Calibration Calibrate indicator See Section 4 0 on page 33 for calibration procedures SERIAL Serial Configure EDP and printer serial ports PROGRM Program Set date and time formats truck mode passwords keyboard locks regulatory mode and initial consecutive number value enable accumulator define macro prompts and program macros PFORMT Print Format Set print format used for header gross net truck in out setpoint and EDP format tickets See Section 6 0 for more information SETPNTS Setpoints Configure setpoints batching mode and assign setpoint names DIG IN Digital Input Assign digital input functions ALGOUT Analog Output Configure analog output module Used only if analog output option is installed VERSION Version Display installed software version number Table 3 1 IQ plus 710 Menu Summary Move UP ENTER Value Move RIGHT x Increment Value Next Move DOWN Move LEFT Decrement Value Previous SETUP MODE 5 KEY FUNCTIONS Figure 3 2 Five Key Keypad Functions in Setup Mode 14 IQ plus 710 Install
114. wire 4 in No 8 ee connector 1 Figure 2 4 on page 10 24 44844 Setup switch 26 29635 Tilt stand 1 7 28 45891 Line filter assembly 1 Figure 2 4 on page 10 30 16903 Model serii TEES 1 45076 ss flat front 1 37 15134 Lock washers No 8 4 2 4 10 39 45042 Sealing washers 4 2 7 on page 12 41 44541 Display ani CPU board enm Rev 2 115 VAC 1 Figure 2 5 on page 11 Display and CPU board assembly Rev 2 230 VAC 1 40698 VFD display 1 42 19644 3V cylindrical lithium battery Table 2 5 Replacement Parts 8 IQ plus 710 Installation M anual Ref Number PN Description Quantity Figure 42104 7 position connectors for J 1 4 12 3 Figure 2 1 page 5 46420 10 position connectors for J 7 and 8 2 45484 160 mA TR5 subminiature fuses 2 115 VAC F1 and F2 in Figure 2 1 on page 5 45107 80 mA TR5 subminiature fuses 2 230 VAC The following parts apply only to units using the Rev 1 CPU board with cable interface board 9 14839 Machine screw 6 32NC x 1 4 4 Not shown 20 45312 Interface board assembly 1 24 45414 Serial cable interface board to CPU board 1 32 45388 Interface board mounting bracket top 1 33 45387 Interface board mounting bracket side 1 46444 315 mA 5 subminiature fuses 2 115 VAC 464
115. ypad to fully customize the ticket to work with a wide variety of printers scoreboard displays and other remote equipment See Section 6 0 on page 45 for more information on custom print formats 10 3 3 RS 485 Data Formats The IQ plus 710 has a built in RS 485 software protocol which is enabled when you assign a non zero address to the indicator Valid RS 485 addresses must be in the range 1 255 the address is specified on the ADDRESS parameter on the SERIAL menu All remote commands are initiated using the data format shown in Figure 10 2 lt STX gt ADDRESS COMMAND CR ASCII 02 decimal EDP serial command ASCII 13 decimal NOTE Host must send CR not CR lt LF gt Failure to use CR renders all indicators unable to respond to serial commands Address of the receiving indicator Figure 10 2 RS 485 Send Data Format 64 IQ plus 710 Installation Manual If the initiating device address matches the port address of an IQ plus 710 on the RS 485 network that indicator responds For example with demand outputs or in response to a KPRINT command the responding indicator uses the format shown in Figure 10 3 lt 5 gt ADDRESS DEMAND DATA ETX CR ASCII 02 Response commands from ASCII 13 decimal indicator decimal first line lt EOL gt additional lines lt EOL gt Address ofthe last line
116. ys except ZERO OFF ON ALPHAKB Enable ALPHA ENTRY key OFF ON REGULAT Regulatory compliance NONE OIML NTEP CANADA PROMPT 1 Macro prompt See Section 9 0 on page 55 for information about macro PROMPT 60 programming 1 01 Set MACROI keystroke MACRO1 K30 MACRO2 K01 Set MACRO2 keystroke MACRO2 K30 MACRO3 K01 Set MACRO3 keystroke MACRO3 K30 MACRO4 K01 Set MACRO4 keystroke MACRO4 K30 Table 5 7 PROGRM EDP Commands 40 IQ plus 710 Installation Manual Command Description Values SETPOINT Setpoint number 1 8 KIND Setpoint kind OFF GROSSSP NETSP RELSP PAUSE DELAY WAITSS TIMER CONCUR VALUE Setpoint value number PSHTARE Push tare OFF ON PSHPRINT Push print OFF ON WAITSS PSHACCM Push accumulate OFF ON ONQUIET TRIP Trip HIGHER LOWER INBAND OUTBAND BANDVAL Band value number HYSTER Hysteresis number ALARM Alarm OFF ON PREACT Preact OFF ON LEARN PREVAL Preact value number BATCH Batch step enable OFF ON NAME Setpoint name number NONE 1 16 ACCESS Setpoint access OFF ON HIDE DIGOUT Digital output NONE 1 8 RELNUM Relative setpoint numer 1 8 START Starting setpoint 1 8 END Ending setpoint 1 8 BATCHNG Batching mode OFF AUTO MANUAL SPNAME 1 Setpoint names name SPNAME 16 Table 5 8 SETPNTS EDP Commands Command Description Values GFMT Gross demand print format string Net demand print format string

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IQ plus® 710 Installation Manual