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INSTALLATION MANUAL ST0509 Steam Shower

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Contents

1. wi i Ozone 03 Pat Y Speaker Top Light Tray Lights Requires supplied extension lead Electric Connections Main Control Box a e a m ht ap i le 2 i CE i 7 T0 fo C E IMPORTANT PLEASE ENSURE TOU ALIGN THE ARROWS CAREFULLY AS PER IMAGE IMPROPER CONECTION WILL DAMAGE THE PINS WHICH ARE NOT COVERED UNDER WARRANTY Radio Aerial aN Phono AUX CD MP3 Thermostatic Probe Ai RJT Phone Connection www stallionproducts com au 1300 765 885 sales stallionproducts com au Connection For Tray amp Column Lights Using the supplied extension lead connect the end with the single connection to your tray lights Next bring the extension lead up the back of the shower and connect one of the plugs to the wire coming from the electric box representing the symbol as shown on the image essentially bridging the two sets of lights together Now with the remaining connection Just leave this as this is not required to be used on this particular model We suggest that you use electrical tape to tape the end up to protect it from getting damp www stallionproducts com au 1300 765 885 sales stallionproducts com au Steam Generator Connections i gt Steam Water outlet In Steam bath Generator Warming www stallionproducts com au The steam generator has 3 connections Steam Outlet Connect the white insulated hose to the white steam
2. pod within your shower Make sure these are fitted in the correct position as they are only attached for transportation reasons only Water Inlet Connect a braided hose from the shower valve s centre feed to this opening Drain Connect the grey rubber hose from the steam generators drain opening to the nozzle on the shower waste as shown in the below image IMPORTANTI In order for your water to waste from the steam unit you must ensure the spigot has been drilled open All new showers should have this pre done however if not simply run an 4mm drill place down the spigot which will open it up 1300 765 885 sales stallionproducts com au Silicone Seal where shown in red on the inside of the shower www stallionproducts com au TESTING FOR WATER LEAKS LEAVING SHOWER 24 HOURS AFTER BUILD ALLOWING SEALENT TO CURE With all connections tight the waste and hoses checked jets fully sealed your shower still around 18 inches from its designated final resting point and the silicone fully cured hence leaving for 24 hours minimum Switch on the overhead shower NOT the massage jets remember these will fire water out at you and are not suitable for checking leaks as they would normally only operate when a person is in front of them Just use COLD water setting as hot will make cabin misty and condensate thus the inspection becomes very difficult Now on the OUTSIDE of the shower inspect each joint factory seal hose clip and jet by
3. the possibility of either the transformer or computer control being burnt out Please note earth is required and found on chassis of shower tray A further earth is required from Steam Generator unit Each earth must ground through power supply line Requirements TT TWO PEOPLE Scissors Stanley Blade Silicone Gun Spirit Level Tape Measure Philips Screwdriver Electric Drill www stallionproducts com au 1300 765 885 sales stallionproducts com au Whilst the next steps show you how to assemble your shower we want to make sure you have a correct build to ensure you get a trouble free shower Therefore our advice is to follow the instructions and perform a dry run to ensure you are confident with the build and you understand fully how the unit is assembled When we use the word DRY RUN this means you do not silicone anything just simply construct the shower align drill and screw everything together Once you are happy with the build take the unit apart and carry out the final fix What s In The Boxes Tray Box 1x Tray 1x Roof 2x Curved Rails Glass Room 2x Door seals 2x Glass doors 2x fixed glass Column 1x Complete Column Backwalls 1x Left Panel Backwaill 1x Right Panel Backwall In addition to above you will have all the required internal accessories to complete the shower www stallionproducts com au 1300 765 885 sales stallionproducts com au Stallion Products Screw Pack O em e
4. walking from one side and going around to the back and then to the other side finishing at the front If you have a small leak normally caused through insufficient sealer or air bubble on assembly dry the area thoroughly and reseal on the OUTSIDE Please remember where you see the water this may not be exactly where the leak is as it could have run around to a low point Never seal your inner fittings accessories inside unless you feel it necessary and make sure it is thin and neat remember you will see this for the life of the shower Again leave to cure and check If all good now check shower functions i e jets for back massage foot massage if you have one and finally hand show er check your joints to these functions at the rear again Never use the shower until all checks have been made and the installer is 100 happy in the knowledge no leaks are present All good Now push your shower FROM THE BASE NEVER GLASS OR FRAME into its final rest ing position Now you can shower in the knowledge that you have no leaks a job done well and long product life Happy showering 1300 765 885 sales stallionproducts com au Button 1 Light Bulb Press 1x For Top Light Press 2x For Column Light Press 3x For All Lights Press 4x To Switch Off Lights Button 2 Steam On Off Button 3 Fan On Off Button 4 Telephone Answer telephone 0 Q Button 5 Radio On Button 6 03 Ozone cle
5. INSTALLATION MANUAL STO509 Steam Shower STALLION PRODUCTS AUSTRALIA d ts j A j bb 4 y Fo i f F iy l l va es a 1 l A Wd ir i ATTENTION INSTALLERS e These Instructions Must Be r T 1300 765 885 Left With The Customer K h sales stallionproducts com au m t Sa u www stallionproducts com au Contents Introduction 3 Electrical Requirements 5 What s In The Boxes 6 screw Pack Contents I Plumbing Requirements 8 Starting The Installation 9 Electric Box Connections 21 Steam Generator Connections 23 Sealing and Water Testing 24 MK117U Control Panel Instructions 25 Help Book Information 26 Parts list 21 www stallionproducts com au 1300 765 885 sales stallionproducts com au Thank You Thank you for your recent purchase of a Stallion Products Shower Please read this booklet with great care to ensure you get the best out of your build and have a shower that will last for many years to come Like everything in order to obtain a first class product that will serve you well for many years the effort and correctness put into the assembly will reflect in the quality of your finish WE USE A BADGE RATING TO RATE DIFFICULTY OF ASSEMBLY IT IS BASED ON CLIENT FEEDBACK O Very easy OG Easy OO Moderate O00000 Harder than average OOgdeg O Professional skills required This shower is rated OOO www stallionproducts com au 1300 765 885 STAL
6. LION WVA sales stallionproducts com au ASSEMBLY AND SIMPLE PLUMBING THIS PRODUCT BUILD IS RATED SUITABLE FOR DIY PURPOSES PROVIDING THE CUSTOMER IS OF ABOVE AVERAGE SKILLS AND FEELS CONFIDENT IN THEIR ABILTY ONLY YOU THE CUSTOMER WILL KNOW THIS SO BEFORE ANY ATTEMPT IS MADE TO ASSEMBLY READ THROUGH THE FOLLOWING PAG ES IN DETAIL THEN DECIDE IF YOU HAVE ANY DOUBT USE THE SERVICES OF A PROFESSIONAL IN PICKING SUCH ALLOW THEM TO DECIDE IF THEY ARE CAPABLE OF BUILD BY FIRST SHOWING THESE INSTRUCTIONS TO THEM ALWAYS GET THREE QUOTES REMEMBER THE BEST IS NOT ALWAYS THE CHEAPEST REMEMBER PLUMBERS PLUMB 90 OF THIS JOB IS NOT PLUMBING DUE TO THE NATURE OF THIS PRODUCT WE HIGHLY ADVISE THE PURCHASE AND FITTING OF A WATER SOFTENER ELECTRICAL CONNECTION TO HOUSE MAINS WHEN YOUR ITEM IS ASSEMBLED ALWAYS USE THE SERVICES OF A FULLY QUALIFIED ELECTRICAL COMPANY TO COMPLETE CONNECTION FROM SHOWER TO HOUSE SUPPLY LAWS DEMAND IN MANY CASES YOU DO THIS AND YOUR WARRANTY IS VOID REGARDS ELECTRICAL ITEMS IF THIS IS NOT UNDERTAKEN YOURS AND OTHERS SAFETY IS PARAMOUNT NEVER ATTEMPT THIS YOURSELF REMEMBER These showers are designed to be free standing and movable from their location should you have need to replace anything ALWAYS USE Flexible braided water inlet pipes at least a metre long not central heating plastic type from house supply to the shower and again flexible waste pipe to join to your house waste NEVE
7. R fix with rigid pipes never fix the unit to the wall DURING BUILD LIKE ALL SHOWERS CORRECT SEALING IS IMPERATIVE ALWAYS FIT EASY TO GET TO TAP VALVES ON BOTH HOT AND COLD WATER THE SAME AS A DISHWASHER OR WASHING MACHINE THIS PRODUCT SHOULD BE ISOLATED WHEN NOT IN USE www stallionproducts com au 1300 765 885 sales stallionproducts com au YOU WILL NEED TOTAL ELECTRICAL REQUIREMENTS Voltage Rating 220 240AC Frequency Rating 50HZ Power Rating 3 0KW Other than steam generator Internal Circuit Voltage is 12V Internal Current Rating 0 17A Your electrical contractor should understand ALL legal requirements of connection before undertaking any work or installation UNDER NO CIRCUMSTANCES UNDERTAKE THIS YOURSELF Note for electrician This product comes with 13 amp plug s fitted with an RCD unit We leave it this way for you to connect this your own way due to continued additions to current regulations As at October 2010 we offered two methods 1 Connect within current laws and IP directives using plug and RCD provided with steam version or supply one for non steam version 2 Preferred Wire into isolated fused feed connecting directly to the house consumer service box Remove the fitted plug and ensure the Consumer unit has capabilities to replace RCD feature if RCD is removed Always use protection against electrical surge Your shower should be treated the same as a home computer A surge protector should eradicate
8. TEN IT CAN CAUSE THE CONNECTION TO POP AFTER A FEW WEEKS OF USE Please note if a shower pump is used via gravity system we recommend a separate cold feed bypassing pump direct to generator to avoid damage to the generator Further to this as you would with a washing machine or dishwasher it is highly recommended that accessible water valve taps are installed to turn off the shower when not In use This will avoid any possible flooding due to a burst pipe or connection failure in the future www stallionproducts com au 1300 765 885 sales stallionproducts com au TO START Make sure you have a clear space remember when finished and in place you need access to check your build and able to pull the shower out for servicing or should you have the need to replace anything Take the shower tray and remove all the protective wrapping and fit the waste If you purchased the fitting kit it is possible this may have already been fitted in the tray hole yet please note this is only for transportation reasons therefore you will still need to ensure the correct sealing and alignment is carried out In the side of the waste supplied in the optional fitting kit you will notice a spigot not seen on an ordinary waste In most cases this is blanked yet should you have a steam version you need to gently drill this out as this item is for the steam generator drainage and will be connected in the instructions later Now please level the tray by firstly placing th
9. aner activation button down www stallionproducts com au 1300 765 885 MK117 Control Panel Instructions Button 7 Down Arrow Channel select down manual search Button 8 TUN Switch Between manual amp auto radio searching Button 9 Up Arrow Channel select up manual search up Button 10 Alarm Activate Alarm Button 11 M Set Steam Time amp Temperature When Radio is active this button will active the arrows to become volume buttons Button 12 Lock The control panel will automatically lock when not in use for a short time hold this button down for 3 seconds until a beep is heard and this will unlock and reactivate the control panel for use PLEASE NOTE when in lock mode the display will have 2 flashing lines on the display and the only button that will work is the alarm sales stallionproducts com au Need Help If you run into trouble and need assistance please phone us at Stallion Products on 1300 765 885 or email us at sales stallionproducts com au YS IALLIUN PRODUCTS ALIN TRA IA D www stallionproducts com au 1300 765 885 sales stallionproducts com au Parts List Internal Items Monsoon Shower head Ozone Module for Steam Showers SP040 Massage jet 2 open ends SP040A Massage jet 1 open 1 closed SP236 Complete riser bar SP112 warranty SP120 warranty Shower holder for riser bar Water Inlet bottom part of riser bar SP097 Chrome r
10. e Note In some cases you may have more screws than needed this is done so you have spares www stallionproducts com au 1300 765 885 sales stallionproducts com au Pressure Requirements from your house supply We recommend a bar pressure between 2 5 and 3 4 BAR If you have a combi boiler system no problem should be experienced If you have a gravity feed older type installation hot water tank type usually less than 1 bar you will almost certainly need a pump We cannot advise on which type of pump is used location or design because all house plumbing layouts vary This is a job for your installer plumber The end delivery however must fall within the scope above Debit Requirements You will need the debit capabilities of at least 10 litres per minute Again an average combi boiler will supply this but please check if you have a gravity feed system Important Note Do not exceed 3 4 BAR pressure under any circumstances Warranty is void if so as damage will occur If you have a combi supply please use a pressure reducing valve if required to lower the BAR pressure to the shower Please Remember that this product is free standing and is designed to be pulled away from the wall The water supply and waste require flexible pipes If you purchased the fitting kit with this shower you will have the required fittings The water supply pipes need to be at least 1 metre in length and must be that of a flexi braided type DO NOT OVERTIGH
11. e tray in its final location and then using a spirit level adjust the tray feet accordingly Once you are happy with the levelling of the tray you can pull it out to begin the main construction www stallionproducts com au 1300 765 885 sales stallionproducts com au Step 1 Attach the left hand pan to the left back panel Once you are happy with the alignment run a bead of silicone up the edge and along the bottom of the panels and screw together using the ST20 Step 2 Now attach the large back panel to the column Once you are happy with the alignment run a bead of silicone up the edge and along the bottom of the panels and screw together using the ST20 please note if your column has a rubber seal at the bottom take the rubber off and apply silicone inside the rubber and replace www stallionproducts com au 1300 765 885 sales stallionproducts com au Step 3 Now attach the right back panel to the column Once you are happy with the alignment run a bead of silicone up the edge and along the bottom of the panels and screw together using the ST20 Step 4 Now attach the large back panel to the right side glass panel Once you are happy with the alignment run a bead of silicone up the edge and along the bottom of the panels and screw together using the ST20 www stallionproducts com au 1300 765 885 sales stallionproducts com au Step 5 Align the top and bottom door frame to the left and right
12. ectangular door han dles so fass sos fanim sas footage soss root massager etn nans sos fams www stallionproducts com au SP164 MK117 Control panel SP191 Blister pack SP152 Standard shower head Sp166 Approximately 4 meters of U Style seals SP057 90 Degree Chrome Water Inlet for foot massager SP037 Fan amp Speaker cover External Items srsoo wasenose SP301 White insulated pipe HOSE1MBB 1M braided hose w blue band HOSE1MBR 1M braided hose w red band Sa Vertastam enertor SP153 4 port 3 feed thermo Static valve 1300765885 Framework Right Backwall Glass door universal sales stallionproducts com au STALLION PRODUCTS AUSTRALIA o www stallionproducts com au 1300 765 885 sales stallionproducts com au
13. f the glass panels are pierced through the existing glass holes with a knife to provide an efficient smooth fitting and location of the accessories We recommend using g b a screwdriver on the smaller holes Shelf Fix the chrome floating shelf brackets to your glass back panel by using the provided screws Now attach the chrome tubed bars to your glass shelf as illustrated in the below image Next slide the shelf into your shelf brackets and secure by tightening the grub screw situated on the bottom of the bracket Hand Shower Attach the chrome riser bar to the glass wall ensuring the water inlet is inserted through the lower large hole and hand tightened from the rear side Now tighten the chrome shower holder ensuring that this will take the hand shower itself without falling please note over tightening i will prevent the holder from sliding up and down Thermostatic Probe Insert the chrome sleeve into the hole situated below the control panel and secure in place with the retaining nut i Insert the rubber grommet into the sleeve and push the probe through from the rear of the cabin ensuring the probe protrudes no more than 6mm Place a small amount of silicone behind to fully secure in to place Steam Pod i Insert the pod from the inside of the shower and at tach large white nut from the rear www stallionproducts com au 1300 765 885 sales stallionproducts com au Foot Massager Fix the
14. hand glass panels www stallionproducts com au 1300 765885 sales stallionproducts com au Step 6 With the panels now aligned screw the top and bottom rails in to position as shown in the image above using ST35 screws Once everything is securely tightened locate the 4 holes from the inside of the rail and secure the remaining uprights in to position using ST14 screws www stallionproducts com au 1300 765 885 sales stallionproducts com au Step 7 Using the ST25 screws place the curved uprights over the front outer edge of the front fixed glass panels Once you are happy with the position and alignment of the uprights screw into position www stallionproducts com au 1300 765 885 sales stallionproducts com au Step 8 Next locate the front section into position with the side glass panels Once you are happy with the alignment run a bead of silicone up the edge and along the bottom of the panels and framework and screw into place using the ST250 screws as indicated in the www stallionproducts com au 1300 765 885 sales stallionproducts com au Step 9 Screw down the back walls to the rear of the shower tray using ST25 screws and SW9 washers then repeat this process when fixing the roof to the back panels www stallionproducts com au 1300 765885 sales stallionproducts com au Accessory Installation a inside all of ihe shoeevar Please Note Ensure all grey backing film on the rear o
15. ors and ensure the wheels are at their lowest position and hang on the inner curved rails with the wheels facing the outside of the glass Once all wheels are fitted and on the rails you can adjust the wheels by turning the plastic bolt clockwise in which in turn will pull the wheels towards the track ensuring a secure a tight fit Now grease the track to ensure a smooth and long lasting operation not supplied sales stallionproducts com au Monsoon Shower Foot Massager Hand Shower mo Body Jets Cold Water Inlet Hot Water Inlet Open Outlet For Steam Generator www stallionproducts com au Shower Valve Connect the hoses to the corresponding inlets on the back of the shower IF YOUR DIAL DOES NOT CORROSPOND TO THE APPROPRIATE DEVICE Turn on your water to the shower and note which output the water exits from then turn off the water and swap over the relevant hose Alternatively remove the outer chrome knob by removing the chrome cap and loosening the grub screw please ensure not to unscrew fully as this will drop within the chrome knob this is found on the opposite side to the chrome pillar Once you have succeeded in loosening this you can now slide your faceplate to correspond to the device 1300 765 885 sales stallionproducts com au Electric Box Connections Connect the cables below to the corresponding devices on the shower foe fae if eos i f 0s a ae Fan W i f i
16. provided white plastic foot mas re as Se a eb sage retaining knobs to your glass back amp amp panel along with your chrome water out G let as shown in the above image To hang the foot massager itself to the wall push the massager onto the retaining knobs ensuring the holes on the under side of the foot massager are aligned www stallionproducts com au Monsoon Head Attach the grey hose from your valve to the inner black tube using PTFE tape please note this only needs to be hand tight Over tightening will snap damage the inner black tube T E Ozone 03 Unscrew the chrome pepper pot end and drop the white box upside down into the rear hole as shown in the image Now from the inside of the shower re attach the chrome pepper pot end and tighten 1300 765 885 sales stallionproducts com au Handles Ensuring that the inner thread is protruding out from the handle far enough place the handle on the outside of the door and secure by tightening the inner chrome Knob to the protruding inner thread Door Seals Magnetic Seal Push the magnetic door seal on the handle side of the glass door ensuring this is tightly fitted Rear Door Seal Place the rear door seal on the opposite side to the magnetic strip ensuring the flap is facing the fixed glass panel www stallionproducts com au 1300 765 885 Wheels Fit the adjustable wheels to the top and bottom of the glass do

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