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IQ plus® 510 Installation Manual

1. EDP PRN PRNDEST BAUD H BTS Pl TERMIN H EOLDLY BAUD H BIS TERMIN H EOLDLY EDP 9600 8NONE CR LF 0 8NONE CR LF 0 G TEVEN CR number 7EVEN CR number 300 7ODD 70DD 600 1 HANDSHK ADDRESS H Bus H STREAM L HANDSHK H BUS H STREAM Ss Ca Ca Ca Figure 3 8 Serial Menu SERIAL Menu Parameter Choices Description Level 2 submenus EDP BAUD Configure the EDP port See Level 3 submenu parameter descriptions BITS TERMIN EOLDLY HANDSHK ADDRESS BUS STREAM PRINT BAUD Configure the printer port See Level 3 submenu parameter descriptions BITS TERMIN EOLDLY HANDSHK BUS STREAM PRNDEST EDP Print destination Selects the port for data transmission when the PRINT key is pressed or the PRN KPRINT EDP command is sent BOTH Table 3 5 Serial Menu Parameters Configuration 21 SERIAL Menu Parameter Choices Description Level 3 Submenus EDP Port BAUD 9600 Baud rate Selects the transmission speed for the EDP port 19200 300 600 1200 2400 4800 BITS 8NONE Selects number of data bits and parity of data transmitted from the EDP port 7EVEN 7ODD TERMIN CR LF Termination character Selects termination character for data sent from the EDP port CR EOLDLY 0 End of line delay Sets the delay period
2. Command Description Response Format CONSNUM Set consecutive number 0 9 999 999 SD Set date MMDDYY DDMMYY YYMMDD enter using DATEFMT specified ST Set time hhmm enter using 24 hour format SX Start EDP streaming OK or EX Stop EDP streaming OK or DX Start streaming raw A D counts OK or RS Reset system XG Transmit gross weight in displayed units nnnnnn UU XN Transmit net weight in displayed units where nnnnnn is the weight value UU is the units XT Transmit tare weight in displayed units XG2 Transmit gross weight in non displayed units XN2 Transmit net weight in non displayed units XT2 Transmit tare weight in non displayed units XE Query system error conditions nnnnn See Section 7 1 2 on page 42 for detailed information about the XE command response format Table 5 11 Normal Mode EDP Commands 36 IQ plus 510 Installation Manual 5 2 Saving and Transferring Data Connecting a personal computer to the IQ plus 510 EDP port allows you to save indicator configuration data to the PC or to download configuration data from the PC to an indicator The following sections describe the procedures for these save and transfer operations 5 2 1 Saving Indicator Data to a Personal Computer Configuration data can be saved to a personal computer connected to the EDP port The PC must be running a communications program such as PROCOMMPLUS See Section 2 3 2 on page 5 for information about serial
3. annunciator lights to indicate the scale is zeroed Acquire Tare 1 Place container on scale and wait for the standstill annunciator h 4 2 Press the TARE key to acquire the tare weight of the container 3 Display shifts to net weight and shows the word Net on the secondary display Remove Stored Tare Value 1 Remove all weight from the scale and wait for the standstill annunciator h 2 Press the TARE key or in OIML mode the ZERO key Display shifts to gross weight and shows the word Gross on the secondary display Print Ticket 1 Wait for the standstill annunciator h 2 Press the PRINT key to send data to the serial port 2 0 This section describes procedures for connecting load cells digital inputs and serial communications cables to the IQ plus 510 indicator Instructions for field installation of the analog output option and replacement of the CPU board are included along with assembly drawings and parts lists for the service technician ZN Caution Use a wrist strap to ground yourself and protect components from electrostatic discharge ESD when working inside the indicator enclosure This unit uses double pole neutral fusing which could create an electric shock hazard Procedures requiring work inside the indicator must be performed by qualified service personnel only The supply cord serves as the power disconnect for the IQ plus 510 The power outlet supplying the
4. P2 OMO oo O I mi O BROWN WIRE BLUE WIRE TO LINE FILTER Figure 2 1 IQ plus 510 CPU and Power Supply Board Version 2 4 IQ plus 510 Installation Manual 2 3 2 Serial Communications To attach serial communications cables remove connector J4 or J12 from the board Connector J4 provides connections for the EDP Electronic Data Processing port printer port and 20 mA current loop transmit signals connector J12 provides RS 485 signals Table 2 2 shows the pin assignments for connectors J12 and J4 Once cables are attached reconnect J12 or J4 to the header on the board Use cable ties to secure serial cables to the inside of the enclosure The EDP port supports RS 232 or RS 485 communications the printer port provides active 20 mA output and full duplex RS 232 communications Both ports are configured using the SERIAL menu See Section 3 0 on page 12 for configuration information vu Connector J4 in Signal EDP TxD GND EDP RxD Printer TxD Printer RxD 20 mA TxD 20 mA TxD Reserved J 12 Reserved 5V GND RS485 A RS485 B 7 GND Table 2 2 J4 and J12 Pin Assignments O O OO N O Oo P OO Nje 233 Digital Inputs Digital inputs can be set to provide many indicator functions including all keypad functions Digital inputs are active on with low voltage 0 VDC inactive off at 5 VDC Use the DIG IN menu to configure the digital inputs
5. 4 and center of zero PO The IQ plus 510 keypad and normal mode key functions are shown in Figure 1 2 p PRIMARY DISPLAY A io L L L LI N BERR RRR RRR t_ SECONDARY DISPLAY Figure 1 1 IQ plus 510 Front Panel Display Areas Set gross weight to zero Switch between gross and net weight display Acquire tare Send data to serial port Switch between primary and secondary units NORMAL MODE KEY FUNCTIONS Figure 1 2 Front Panel Key Functions in Normal Mode 13 Indicator Operations Basic IQ plus 510 operations are summarized below 1 3 1 Toggle Gross Net Mode Press the GROSS NET key to switch the display mode from gross to net or from net to gross If a tare value has been entered or acquired the net value is the gross weight minus the tare If no tare has been entered or acquired the display remains in gross mode Gross mode is indicated by the word Gross or Brutto in OIML mode on the secondary display net mode is indicated by the word Net 1 3 2 Toggle Units Press the UNITS key to switch between primary and secondary units The units identifier is shown to the right of the primary display Troy ounces and troy pounds are indicated by the word troy on the secondary display 133 Zero Scale 1 In gross mode remove all weight from the scale and wait for the standstill annunciator M 2 IQ plus 510 Installation Manual 2 Press the ZERO key The center of zero O
6. 4 4 1 Adjusting Final Calibration noaea 31 4 4 2 Zero Deadload A D Counts 0 iit ee 31 44 3 Calculating the Span Coefficient 0 0 tte 31 Copyright 2001 Rice Lake Weighing Systems All rights reserved Printed in the United States of America Specifications subject to change without notice Version 2 1 J anuary 2001 5 0 6 0 7 0 EDP Comma d sxu u uu y au Dua ona E OL Sr Th e EDP Command Set u u s A teens Used and tei e 1 eS 32 5 11 Key Press COMMONS A ented eae ne eed Roel ene adele 32 5 1 2 Reporting Commandss a nach ek dae eh cele Pla a a a own alba pede gap ku ka Sule ba 33 5 1 3 The RESETCONFIGURATION Command ccc cece eee eee eee a teen 33 5 1 4 Parameter Setting Commands 00 0 eae 33 5 1 5 Normal Mode Commands c5 0 cds eewe e se Pe a a oe Vee ow tee es 36 5 2 Saving and Transferring Data ttt eee 37 5 2 1 Saving Indicator Data to a Personal Computer 1 0 ccc tte ee 37 5 2 2 Downloading Configuration Data from PC to Indicator 0 0 eee cee 37 PrinttFFormatting EE L 6 1 Print Formatting Commands 0 ects 38 6 2 Customizing Print Formats soeia eanne a e E EE AE Epia n Ee A Wa 39 6 2 1 Using the EDP lt P Orbis c aus lasta qamya Se Ree AUP OE RS AAA 39 6 2 2 Using the Front Paneli comen a qaa au A A he tere es E EE 39 0 2 3 Using Revolutiefu r u a eiet a Si e a an a ha a haio A E aeo 40 APRENDA a dE J L EMO Mess eS ti t
7. 40 15369 Standoffs fem 6 32NC x 3 4 3 Figure 2 4 on page 9 41 64948 Display and CPU board assembly 115 VAC 1 Figure 2 5 on page 10 64949 Display and CPU board assembly 230 VAC 1 40698 VFD display 1 42 19644 3V cylindrical lithium battery Table 2 5 Replacement Parts Installation 7 Ref Number PN Description Quantity Figure 45 65981 Brass spacer 1 Figure 2 6 on page 11 46 15130 Internal lock washers 2 42104 7 position connectors for J 4 and J 12 2 Figure 2 1 on page 4 66269 6 position connectors for J 1 1 46420 10 position connector for J 7 1 45484 160 mA TR5 subminiature fuses 2 115 VAC F1 and F2 in Figure 2 1 on page 4 45107 80 mA TR5 subminiature fuses 2 230 VAC Additional parts included in parts kit AN ti For protection against risk of fire replace fuses only with same type and rating fuse auton See Section 7 11 on page 53 for complete fuse specifications Table 2 5 Replacement Parts Continued 115V 230V PLUG Figure 2 3 Backplate Assembly 8 IQ plus 510 Installation Manual POWER CORD N C Co TO BACKPLATE GROUND STUD Figure 2 4 Enclosure and Line Filter Assembly Installation 9 TO JUMPER JP4 Figure 2 5 Enclosure and CPU Board Assembly 10 IQ plus 510 Installation Manual F
8. 5 25 in 241 mm x 213 mm x 133 mm Flat Enclosure Weight Sloped Enclosure 7 4 lb 3 3 Kg Flat Enclosure 7 8 lb 3 5 Kg Rating M aterial NEMA 4X IP 66 stainless steel Certifications and Approvals NTEP CoC Number 98 081 Accuracy Class M H L Nmax 10 000 Measurement Canada Approval AM 5253 Accuracy Class lll Nmax 10 000 IT HD nmax 20 000 AES XI OIML R76 2 Test Certificate TC5678 Accuracy Class Ill Nmax 10 000 Q CE Appendix 53 IQ plus 510 Limited Warranty Rice Lake Weighing Systems RLWS warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer OEM will operate per written specifications as confirmed by the Distributor OEM and accepted by RLWS All systems and components are warranted against defects in materials and workmanship for two years RLWS warrants that the equipment sold hereunder will conform to the current written specifications authorized by RLWS RLWS warrants the equipment against faulty workmanship and defective materials If any equipment fails to conform to these warranties RLWS will at its option repair or replace such goods returned within the warranty period subject to the following conditions Upon discovery by Buyer of such nonconformity RLWS will be given prompt written notice with a detailed explanation of the alleged deficiencies Individual electronic components returned to RLWS for warranty purposes must be
9. 7 Battery Replacement The lithium battery on the CPU board maintains the real time clock and protects data stored in the system RAM when the indicator is not connected to AC power System RAM data includes all keyboard locks This information is lost if the battery loses power and the indicator is disconnected from AC power To prevent loss of data do the following Periodically check the battery voltage and replace when the voltage drops below 3 1 VDC The battery should last a minimum of one year Therefore in critical applications replace the battery every twelve months e Use the Revolution configuration utility or EDP commands see Section 5 2 on page 37 to store a copy of the indicator configuration on a PC before attempting battery replacement If any data is lost the indicator configuration can be restored from the PC 28 Replacement Parts Table 2 5 lists replacement parts for the IQ plus 510 including all parts referenced in Figures 2 3 through 2 6 es PN Description Quantity Figure 1 41397 Enclosure sloped front 1 Figure 2 6 on page 11 41401 Enclosure flat front 1 2 41398 Enclosure backplate 1 Figure 2 3 on page 8 3 14626 Kep nuts 8 32NC hex 13 Figure 2 6 on page 11 4 30375 Nylon seal rings for cable grips 4 Figure 2 3 on page 8 5 14621 Kep nuts 6 32NC hex 4 flat enclosure 6 sloped Figure 2 5 on page 10 6 15626 Cable
10. A D Raw Counts 443 Calculating the Span Coefficient The span coefficient value displayed by the WSPAN parameter can be calculated using the following formula 21000 mV_signal_input zero_coefficient where mV_signal_input is the change in the signal input when the test weight is applied and the zero_coefficient is the WZERO value Actual values typically vary from the calculated value Calibration 31 5 0 EDP Commands The IQ plus 510 indicator can be controlled by a personal computer or remote keyboard connected to the indicator EDP port Control is provided by a set of EDP commands that can simulate front panel key press functions display and change setup parameters and perform reporting functions The EDP port provides the capability to print configuration data or to save that data to an attached personal computer This section describes the EDP command set and procedures for saving and transferring data using the EDP port NOTE The full duplex RS 232 printer port provided with Version 2 0 and later hardware can also be used to process EDP commands 51 The EDP Command Set The EDP command set can be divided into five groups key press commands reporting commands the RESETCONFIGURATION special function command parameter setting commands and transmit weight data commands When the indicator processes an EDP command it responds with the message OK The OK response verifies that the command was received and has
11. ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex 128 80 160 A0 192 CO a 224 EO 129 81 161 A1 193 C1 B 225 El 130 82 6 162 A2 194 C2 T 226 E2 131 83 163 A3 195 C3 T 227 E3 132 84 164 A4 196 C4 gt 228 E4 133 85 165 A5 197 C5 O 229 E5 134 86 166 A6 198 C6 u 230 E6 135 87 167 A7 199 C7 T 231 E7 136 88 168 A8 200 C8 b 232 E8 137 89 169 A9 201 C9 e 233 E9 138 8A a 170 AA 202 CA Q 234 EA i 139 8B 1 2 171 AB 203 CB 235 EB i 140 8C 1 4 172 AC 204 CC 00 236 EC 1 141 8D 173 AD 205 CD 237 ED A 142 8E 174 AE 206 CE e 238 EE 143 8F gt 175 AF 207 CF n 239 EF 144 90 176 BO 208 DO 240 FO 145 91 177 B1 209 D1 241 F1 146 92 178 B2 210 D2 gt 242 F2 147 93 179 B3 211 D3 lt 243 F3 148 94 180 B4 212 D4 244 F4 149 95 181 B5 213 D5 J 245 F5 150 96 182 B6 214 D6 246 F6 151 97 183 B7 215 D7 247 F7 y 152 98 184 B8 216 D8 248 F8 153 99 185 B9 217 D9 249 F9 154 9A 186 BA 218 DA 250 FA 155 9B 187 BB 219 DB 251 FB 156 9C 188 BC 220 DC 252 FC 157 9D 189 BD 221 DD 2 253 FD Pts 158 9E 190 BE 222 DE 254 FE f 159 9F 191 BF 223 DF 255 FF 46 IQ plus 510 Installation Manual Table 7 5 ASCII Character Chart Part 2 7 6 Digital Filtering Standard digital filtering uses mathematical averaging to eliminate the variant digital readings that the A D converter sends periodically because of external vi
12. Display and edit span calibration LRLIB Press Enter to remove offset from zero and span calibrations A D count value L pt gt 1 PT gt 2 PT gt 3 PT gt 4 PT gt 5 test weig Display and edit Same as PT gt 1 ht value Display and edit linearization point ALIB A D count value Figure 3 7 Calibration Menu Parameter CALIBR Menu Choices Description Level 2 submenus WZERO Press ENTER to display and edit the zero calibration A D count value WVAL Press ENTER to display and edit the test weight value WSPAN Press ENTER to display and edit the span calibration A D count value WLIN PT gt 1 Press ENTER to display and edit test weight and calibration values for up to five linearization points ie Perform linear calibration only after WZERO and WSPAN have been set REZERO Press Enter to remove an offset value from the zero and span calibrations Use this parameter only after WZERO and WSPAN have been set See Section 4 1 on page 28 for more information about using this parameter Table 3 4 Calibration Menu Parameters 20 IQ plus 510 Installation M anual 3 2 4 Serial Menu See Section 7 4 on page 44 for information about IQ plus 510 serial data formats CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT DIG IN ALGOUT VERS
13. Like Revolution EDP command configuration sends commands to the indicator EDP port unlike Revolution EDP commands can be sent using any external device capable of sending ASCII characters over a serial connection EDP commands duplicate the functions available using the indicator front panel and provide some functions not otherwise available EDP commands can be used to simulate pressing front panel keys to configure the indicator or to dump lists of parameter settings See Section 5 0 on page 32 for more information about using the EDP command set 3 1 3 Front Panel Configuration The IQ plus 510 indicator can be configured using a series of menus accessed through the indicator front panel when the indicator is in setup mode Table 3 1 summarizes the functions of each of the main menus Menu Menu Function CONFIG Configuration Configure grads zero tracking zero range motion band overload A D sample rate tare function power up mode analog and digital filtering parameters FORMAT Format Set format of primary and secondary units decimal format and display rate CALIBR Calibration Calibrate indicator See Section 4 0 on page 28 for calibration procedures SERIAL Serial Configure EDP and printer serial ports PROGRM Program Set date and time formats keyboard locks regulatory mode and consecutive number values PFORMT Print Format Set print format used for header gross net and EDP format tickets See
14. O to calibrate zero The indicator displays CAL while calibration is in progress When complete the A D count for the zero calibration is displayed Press O again to save the zero calibration value and go to the next prompt WVAL IQ plus 510 Installation Manual 4 With WVAL displayed place test weights on the scale and press O to show the test weight value Use the procedure shown in Figure 4 2 to enter the actual test weight then press O to save the value and go to span calibration WSPAN With WSPAN displayed press O to calibrate span The indicator displays CAL while calibration is in progress When complete the A D count for the span calibration is displayed Press again to save the span calibration value and go to the next prompt WLIN Five point linearization using the WLIN parameter provides increased scale accuracy by calibrating the indicator at up to five additional points between the zero and span calibrations Linearization is optional if you choose not to perform linearization skip the WLIN parameter if linearization values have previously been entered these values are reset to zero during calibration To perform linearization follow the procedure below With WLIN displayed Press V to go to the first linearization point PT gt 1 Place test weights on the scale and press or ENTER Use the procedure shown in Figure 4 2 to enter the actual test weight value then press ENTER to ca
15. Power up mode In GO mode the indicator goes into operation immediately after a brief DELAY power up display test In DELAY mode the indicator performs a power up display test then enters a 30 second warm up period If no motion is detected during the warm up period the indicator becomes operational when the warm up period ends if motion is detected the delay timer is reset and the warm up period repeated TAREFN BOTH Enables or disables push button and keyed tares Possible values are NOTARE PBTARE BOTH Both push button and keyed tares are enabled KEYED NOTARE No tare allowed gross mode only PBTARE Push button tares enabled KEYED Keyed tare enabled Table 3 2 Configuration Menu Parameters Continued 3 2 2 Format Menu CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT DIG IN ALGOUT VERS PRIMAR SECNDR DECFMT DSPRATE DECPNT H DSPDV H UNITS DECPNT H DSPDIV H unms H mutt DOT 250ms COMMA 500MS KG G 1D 888888 8 5D 2D 888888 1D 5D 8888880 2D 8888888 8888880 Z number 1500MS 2SEC 2500MS 8888800 8 888888 8888800 Figure 3 6 Format Menu Configuration 17 FORMAT Menu Parameter Choices Description Level 2 submenus PRIMAR DECPNT Specifies the decimal position display divisions
16. Section 6 0 for more information DIG IN Digital Input Assign digital input functions ALGOUT Analog Output Configure analog output module Used only if analog output option is installed VERSION Version Display installed software version number Table 3 1 IQ plus 510 Menu Summary Move UP ENTER Value Move RIGHT Increment Value Next Move DOWN Move LEFT Decrement Value Previous SETUP MODE KEY FUNCTIONS Figure 3 2 Front Panel Key Functions in Setup Mode Four front panel keys are used as directional keys to navigate through the menus in setup mode see Figure 3 2 The UNITS lt j and PRINT D keys scroll left and right horizontally on the same menu level ZERO A and GROSS NET V move up and down vertically to different menu levels The TARE key O serves as an Enter key for selecting parameter values within the menus A label under each of these keys identifies the direction provided by the key when navigating through the setup menus 1st Level b 1st Level Parameter Parameter 2 Level P 24 Level Parameter Parameter w Default value When moving through values below the first menu level press Z to return to the level above Press or YY to move to the next parameter on the level above Figure 3 3 Setup Mode Menu Navigation Configuration 13 To select a parameter press lt or gt to scroll left or right until the desired menu group appears on the d
17. THE BUYER AGREES TO LOOK ONLY TO THE SELLER FOR WARRANTY CLAIMS NO TERMS CONDITIONS UNDERSTANDING OR AGREEMENTS PURPORTING TO MODIFY THE TERMS OF THIS WARRANTY SHALL HAVE ANY LEGAL EFFECT UNLESS MADE IN WRITING AND SIGNED BY A CORPORATE OFFICER OF RLWS AND THE BUYER 2001 Rice Lake Weighing Systems Inc Rice Lake WI USA All Rights Reserved RICE LAKE WEIGHING SYSTEMS 230 WEST COLEMAN STREET RICE LAKE WISCONSIN 54868 USA 54 IQ plus 510 Installation Manual
18. Table 7 6 Conversion Factors Continued 7 8 The following calibration procedure requires a Analog Output Calibration multimeter to measure voltage or current output from the analog output module If the option is not already installed see Section 2 4 on page 5 Primary Unit x Multiplier Secondary Unit troy ounces 480 grains 31 10348 grams 0 031103 kilograms 1 09714 ounces 0 068571 pounds 0 083333 troy pounds troy pounds 5760 grains 373 2417 grams 0 373242 kilograms 13 16571 ounces 0 822857 pounds 12 troy ounces Table 7 6 Conversion Factors Continued NOTE The analog output must be calibrated after the indicator itself has been configured Section 3 0 and calibrated Section 4 0 CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT DIGIN ALGOUT VERS source _oFrser_ erract J mn max zo _twsan GROSS 0 FULLSC 000000 10000 71 15171 NET Figure 7 5 Analog Output Menu 1 Enter setup mode and go to the ALGOUT 3 Adjust zero calibration Scroll to the menu see Figure 7 5 TWZERO parameter Press V to view zero Set OFFSET to 0 for 0 10 V output value then check voltage or current reading 20 for 4 20 mA output on multimeter Press and hold A or V to adjust the zero value up or down Set MIN to lowest weight value to be 4 Adi libration Scroll h tracked
19. affixed to the back of the indicator this is the only mode in which the IQ plus 510 can operate Setup mode Most of the procedures described in this manual require the indicator to be in setup mode including configuration and calibration To enter setup mode remove the large fillister head screw from the enclosure backplate Insert a screwdriver or a similar tool into the access hole and press the setup switch once The indicator display changes to show the word CONFIG Test mode Test mode provides a number of diagnostic functions for the IQ plus 510 indicator Like setup mode test mode is entered using the setup switch See Section 7 9 on page 50 for more information about entering and using test mode 12 Front Panel Keypad The IQ plus 510 display is divided into three areas The primary display consists of seven large Introduction 1 14 segment digits used to display weight data A two digit units annunciator shows the units associated with the displayed value Ib pounds kg kilograms oz ounces T short tons t metric tons LT long tons g grams GN grains When the units configured are troy pounds or troy ounces the word troy is shown in the secondary display area in addition to the Ib or oz annunciator The units can also be set to NONE no units information displayed The 16 digit secondary display is used to display the weighing mode Gross Brutto or Net and status indicators including standstill
20. allow a new tare to be acquired even if a tare is already present In CANADA mode the previous tare must be cleared before a new tare can be acquired NONE NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specified ZRANGE In OIML mode the scale must be in gross mode before it can be zeroed pressing the ZERO key in net mode clears the tare e OIML mode replaces the Gross annunciator with Brutto The value specified for this parameter affects the function of the front panel TARE and ZERO keys See Section 7 3 on page 43 fora complete description of TARE and ZERO key functions for each of the regulatory modes Level 3 submenus DATEFMT MMDDYY Specifies the format used to display or print the date DDMMYY YYMMDD DATESEP SLASH Specifies the date separator character DASH SEMI DATESET MMDDYY Specifies the current date Use the numeric editing procedure shown in Figure 3 4 on page 14 DDMMYY to enter the date in the format specified on the DATEFMT parameter MMDDYY DDMMYY or YYMMDD YYMMDD TIMEFMT 12HOUR Specifies the format used to display or print the time 24HOUR TIMESEP COLON Specifies the time separator character COMMA TIMESET hhmm Specifies the current time Use the numeric editing procedure shown in Figure 3 4 on page 14 to enter the time in the format specified on the TIMEFMT parameter 12 or 24 hour Table 3 6 Program Menu Parameters Continued 2
21. by the analog output just span calibration Scroll to the i TWSPAN parameter Press V to view span Set MAX to highest weight value to be value then check voltage or current reading tracked by the analog output on multimeter Press A or V to adjust the span 2 Connect multimeter to connector J1 on the value up or down analog output board 5 Final zero calibration Return to the For voltage output connect voltmeter TWZERO parameter and verify that the zero leads to pins 3 and 4 calibration has not drifted Press A or V to For current output connect ammeter re adjust the zero value as required leads to pins 1 and 2 6 Return to normal mode Analog output Appendix function can be verified using test weights 49 79 Test Mode In addition to normal and setup modes test mode provides a number of diagnostic functions for the IQ plus 510 including Display raw A D count Display digital input states e Reset configuration parameters to default values e Clear non volatile battery backed storage Set analog output state to zero or full scale Print configuration To enter test mode press and hold the setup switch until the front panel display shows the word TEST After about three seconds the test mode display automatically shifts to the first test menu function A DTST Figure 7 6 shows the Test Menu structure Figure 7 7 shows the front panel key functions in test mode Note that because the Test Me
22. grips PG9 4 Figure 2 3 on page 8 7 15627 Locknuts PCN9 4 8 15650 Cable tie mounts 8 Figure 2 4 on page 9 10 19538 Cable grip plugs 3 Figure 2 3 on page 8 11 44676 Sealing washer for setup switch access screw 1 12 42640 Setup switch access screw 1 4 x 28NF x 1 4 1 13 41965 Power cord assembly 115VAC 1 45254 Power cord assembly 230VAC 1 15 16892 Ground Earth Label 1 Figure 2 4 on page 9 16 45402 Bezel sloped front 1 Figure 2 6 on page 11 41399 Bezel flat front 1 17 41385 Switch panel membrane 1 Figure 2 6 on page 11 18 41400 Backplate gasket 1 Figure 2 3 on page 8 19 45043 Ground wire 4 in w No 8 eye connector 1 Figure 2 4 on page 9 21 46027 Setup switch mounting bracket 1 Figure 2 5 on page 10 24 44844 Setup switch assembly 1 25 30342 Wing knobs for tilt stand 2 Figure 2 7 on page 11 26 29635 Tilt stand 1 27 15144 Nylon washers for tilt stand 1 4 x 1 x 1 16 2 28 45891 Line filter assembly 1 Figure 2 4 on page 9 29 14862 Screws 8 32NC x 3 8 4 Figure 2 6 on page 11 30 16903 Model serial number label 1 31 46252 Bezel gasket sloped front 1 Figure 2 6 on page 11 45076 Bezel gasket flat front 1 36 45401 CPU board mounting tab sloped front models 1 Figure 2 5 on page 10 37 15134 Lock washers No 8 4 Figure 2 4 on page 9 38 48027 Nylon spacers for board mounting 3 Figure 2 5 on page 10 39 45042 Sealing washers 4 Figure 2 6 on page 11
23. indicator must be installed near the unit and be easily accessible Installation 2 1 Unpacking and Assembly Immediately after unpacking visually inspect the IQ plus 510 to ensure all components are included and undamaged The shipping carton should contain the indicator with attached tilt stand this manual and a parts kit If any parts were damaged in shipment notify Rice Lake Weighing Systems and the shipper immediately The parts kit contains the items listed below Capacity and identification labels Two 8 32NC x 7 16 fillister head screws PN 30623 These screws occupy the holes above and on either side of the setup screw on the indicator backplate see Figure 2 2 on page 6 Ten 8 32NC x 3 8 machine screws PN 14862 for the indicator backplate see 29 in Figure 2 6 on page 11 Twelve bonded sealing washers PN 45042 for backplate screws included in the parts kit Four cord grip reducing glands PN 15664 Four rubber bumpers feet for the tilt stand PN 42149 6 position screw terminal PN 66269 for connector J1 two 7 position screw terminals PN 42104 for connectors J4 and J12 one 10 position screw terminal PN 46420 for connector J7 One kep nut PN 14676 for grounding load cell cable shield against the backplate 2 2 Enclosure Disassembly The indicator enclosure must be opened to connect cables for load cells communications digital inputs and analog output i
24. packaged to prevent electrostatic discharge ESD damage in shipment Packaging requirements are listed in a publication Protecting Your Components From Static Damage in Shipment available from RLWS Equipment Return Department Examination of such equipment by RLWS confirms that the nonconformity actually exists and was not caused by accident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of all alleged non conformities Such equipment has not been modified altered or changed by any person other than RLWS or its duly authorized repair agents RLWS will have a reasonable time to repair or replace the defective equipment Buyer is responsible for shipping charges both ways Inno event will RLWS be responsible for travel time or on location repairs including assembly or disassembly of equipment nor will RLWS be liable for the cost of any repairs made by others THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NEITHER RLWS NOR DISTRIBUTOR WILL IN ANY EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RLWS AND BUYER AGREE THAT RLWS S SOLE AND EXCLUSIVE LIABILITY HEREUNDER IS LIMITED TO REPAIR OR REPLACEMENT OF SUCH GOODS IN ACCEPTING THIS WARRANTY THE BUYER WAIVES ANY AND ALL OTHER CLAIMS TO WARRANTY SHOULD THE SELLER BE OTHER THAN RLWS
25. the time See Section 5 0 on page 32 for information about using the EDP commands CONSNUM 0 Consecutive numbering Allows sequential numbering for print operations The consecutive number number value is incremented following each print operation that includes lt CN gt in the ticket format When the consecutive number is reset it is reset to the value specified on the CONSTUP parameter CONSTUP 0 Specifies the consecutive number start up value used when the consecutive number is reset number by sending the KCLRCN EDP command ora CLRCN digital input Value specified must be in the range 0 9 999 999 UID 0 Specifies the unit identification number Value specified must be in the range 0 9 999 999 number Table 3 6 Program Menu Parameters Configuration 23 PROGRM Menu Parameter Choices Description KYBDLK OFF Keyboard lock Specify ON to disable the keypad in normal mode ON ZERONLY OFF Zero key only Specify ON to disable all front panel keys except ZERO in normal mode ON REGULAT NTEP Regulatory mode Specifies the regulatory agency having jurisdiction over the scale site NONE OIML NTEP and CANADA modes allow a tare to be acquired at any weight greater than CANADA zero NONE allows tares to be acquired at any weight value OIML NTEP and CANADA modes allow a tare to be cleared only if the gross weight is at no load NONE allows tares to be cleared at any weight value NTEP and OIML modes
26. 4 IQ plus 510 Installation Manual 3 2 6 Print Format Menu See Section 6 0 on page 38 for information about custom print formatting CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT DIG IN ALGOUT VERS Decrement ASCII value of active character lt active cha Press O to insert a space before the active character Scroll left in format string 4 GFMT NFMT Display first 7 characters of format b EDPFMT HDRFMT Same as GFMT Display and edit SCII value Figure 3 10 Print Format Menu racter and gt Increment ASCII value of active character Configuration 25 3 2 7 Digital Input Menu CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT DIG IN ALGOUT VERS L neni H penz 4 neng DIGIN8 OFF ZERO NT GRS TARE UNITS PRINT DSPTAR KBDLOC Same as DIGIN1 D CLRTAR Figure 3 11 Digital Input Menu DIG IN Menu Parameter Choices Description Level 2 submenus DIGIN1 DIGIN2 DIGIN3 DIGIN4 DIGIN5 DIGIN6 DIGIN7 DIGIN8 OFF ZERO NT GRS TARE UNITS PRINT DSPTAR KBDLOC HOLD CLRCN GROSS NET PRIM SEC CLRTAR Specifies the function activated by digital inputs 1 8 ZERO NT GRS net gross mode toggle TARE UNITS and PRINT provide the same functions as the front panel keys DSPTAR dis
27. GE 1 9 Selects the range within which the scale can be zeroed The 1 9 selection is 1 9 100 around the calibrated zero point for a total range of 3 8 Indicator must be at standstill to zero the scale Use 1 9 for legal for trade applications MOTBAND 1D Sets the level in display divisions at which scale motion is detected If motion is not 2D detected for 1 second or more the standstill symbol lights Some operations including 3D print tare and zero require the scale to be at standstill Maximum legal value for this 5D parameter varies depending on local regulations ae If this parameter is set to OFF the standstill annunciator will not light operations normally OFF requiring standstill zero tare print are performed regardless of scale motion If OFF is selected ZTRKBND must also be set to OFF OVRLOAD FS 2 Determines the point at which the display blanks and an out of range error message is FS 1D displayed Maximum legal value varies depending on local regulations FS 9D FS SMPRAT 30HZ Sample rate Selects measurement rate in samples per second of the analog to digital 3 75HZ converter Lower sample rate values provide greater signal noise immunity 7 5HZ 15HZ DIGFLT1 4 Selects the digital filtering rate used to reduce the effects of mechanical vibration from the DIGFLT2 8 immediate area of the scale ES Choices indicate the number of A D conversions per update that are averaged to obtain the 64 displayed reading A hi
28. IQ plus 510 Digital Weight Indicator Version 2 1 Installation Manual AG SOFTWARE NG PASS RICE LAKE WEIGHING lat S00 a Industrial Solutions on a Global S REGISTERED 64880 Contents About This Manual nod 1 0 2 0 4 0 NEVE CIC TON ii a RN ama iski acercas qa suhu a 1 1 Operating Modes is s ll paqakuy A suu eet Pa bea ees 1 1 2 Front Panel Keypad sir s uapa l bien wae elk a eee RR a ie hte dd eek Sa Bene 1 1 3 Indicator Operations ua a dyes a aqha a ea alah aa adhd na aie S oma alata 2 13 1 Toggle Gross Net Mode coins eae ee eee de bee PO ne Soha He GRRE pes ba 2 KIZ TOGO MIS sox ee cacti rat is o a A hates age to A Beales eg 2 13 3 NN AN 2 3 4 ACQUIRE Tarer a su E E RN 2 1 3 5 Remove Stored Tare Value ttt tes 2 1 36 Print TIGK etic ers a A q sauna saa EA aa lee ee esha eee gh 2 Installation ASS aaa u DORE a AOS 2 1 Unpacking and Assembly ananunua ae eR ae nd beeen weed Fa ete ae ee 3 2 2 Enclosure Disassembly uu siti de ise a Oe tee elses aa ke doe 3 2 3 Cable Connections nar nite teehee eae eat Danka w adi eee Oa hed ale k es a 3 2 3 1 Load Celes oe seek athe C4 ea Pee a Bee AT ON 4 2 32 Senali ComMuUNIGALIONS rca ee NY Ried Shoe eats REY Raia EA eae eg 5 21323 Digital IN PUES 4 l weeds aed uay aerate ala p Lod hp bass DD Pa tao basa q sta Gali de Pala s 5 ZE Analog Qutout y A kus Sta ee ute ta E lh Nt le a 5 2 4 Analog Output Module Installation
29. IQ plus 510 on the RS 485 network that indicator responds For example with demand outputs or in response to a KPRINT command the responding indicator uses the format shown in Figure 7 3 lt STX gt lt ADDRESS gt lt DEMAND DATA gt lt ETX gt lt CR gt ASCII 02 Response commands from ASCII 13 decimal indicator decimal lt first line gt lt EOL gt L _ lt additional lines gt lt EOL gt Address ofthe lt last line gt lt EOL gt ASCII 03 transmitting indicator where EOL lt CR gt or lt CR gt lt LF gt decimal set by TERMIN parameter on the SERIAL menu Figure 7 3 RS 485 Respond Data Format Example To send the KPRINT command from an ASCII terminal to an indicator at address 65 decimal on the RS 485 network use the format shown in Figure 7 2 The keyboard equivalent for the start of text STX character is CONTROL B see Table 7 4 on page 45 The indicator address 65 is represented by an upper case A e The carriage return CR character is generated by pressing the ENTER key Therefore to send the KPRINT command to the indicator at address 65 enter the following at the terminal CONTROL B A K P R I N T ENTER The indicator responds with the format shown in Figure 7 3 lt STX gt A SCALE 1 lt EOL gt GROSS 1699 LB lt EOL gt 08 20 1998 10 05 AM lt EOL gt lt ETX gt lt CR gt If continuous transmission is configured for the EDP port S
30. K3 Press number 3 K4 Press number 4 K5 Press number 5 K6 Press number 6 K7 Press number 7 K8 Press number 8 K9 Press number 9 KDOT Press the decimal point KENTER Press the ENTER key KEXIT Exit setup mode KCLRTAR Clear tare from system pseudo key KCLRCN Reset consecutive number pseudo key KCLRNV Clear non volatile RAM KLOCK Lock specified front panel key For example to lock the UNITS key enter KLOCK KUNITS KUNLOCK Unlock specified front panel key For example to unlock the PRINT key enter KUNLOCK KPRINT Table 5 1 EDP Key Press Commands 5 1 2 Reporting Commands Reporting commands see Table 5 2 send specific information to the EDP port These commands can be used in both setup mode and normal mode Command Function DUMPALL List all parameter values VERSION Write IQ plus 510 software version P Write current displayed weight with units identifier See Section 7 2 on page 42 for more information ZZ Write current weight and annunciator status See Section 7 2 on page 42 for more information S Write one frame of stream format Table 5 2 EDP Reporting Commands 5 1 3 The RESETCONFIGURATION Command The RESETCONFIGURATION command can be used in setup mode to restore all configuration parameters to their default values This command is equivalent to using the DEFLT function on the TEST menu See Section 7 9 on page 50 for more information about test mode and us
31. P Rattletrap filtering OFF ON DFSENS Digital filter cutout sensitivity 20UT 40UT 80T 160UT 320UT 640UT 1280UT DFTHRH Digital filter cutout threshold NONE 2DD 5DD 10DD 20DD 50DD 100DD 200DD 250DD ALGFLTR Analog filter OFF 2HZ 8HZ PWRUPMD Power up mode GO DELAY TAREFN Tare function BOTH NOTARE PBTARE KEYED Table 5 3 CONFIG EDP Commands EDP Commands 33 Command Description Values PRI DECPNT Primary units decimal position 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 8888888 8888880 8888800 PRI DSPDIV Primary units display divisions 1D 2D 5D PRI UNITS Primary units LB KG G OZ TN T GN TROYOZ TROYLB LT NONE SEC DECPNT Secondary units decimal position 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 8888888 8888880 8888800 SEC DSPDIV Secondary units display divisions 1D 2D 5D SEC UNITS LB KG G OZ TN T GN TROYOZ TROYLB LT NONE SEC MULT Secondary units multiplier 0 00000 99999 99 DSPRATE Display rate 250MS 500MS 750MS 1SEC 1500MS 2SEC 2500MS 3SEC 4SEC 6SEC 8SEC Table 5 4 FORMAT EDP Commands Command Description Values WZERO Zero calibration WVAL Test weight value test weight value WSPAN Span calibration WLIN F1 WLIN F5 Actual raw count value for linearization points 1 5 WLIN V1 WLIN V5 Test weight value for linearization points 1 5 test_weight_value REZERO Rezero LC CD Set deadlo
32. TREAM parameter on the SERIAL menu the IQ plus 510 sends data using the data format shown in Figure 7 4 lt STX gt lt ADDRESS gt lt STREAM DATA gt lt ETX gt lt CR gt ASCII 02 Response commands from ASCII 13 decimal indicator decimal lt STX gt lt POL gt lt wwwwwww gt o lt L K gt lt G N gt lt S gt lt EOL gt Address ofthe NOTE This is the Consolidated ASCII 03 transmitting indicator Controls continuous data format decimal Figure 7 4 RS 485 Continuous Data Format 7 5 ASCII Character Chart Use the decimal values for ASCII characters listed in Tables 7 4 and 7 5 when specifying print format strings on the IQ plus 510 PFORMT menu The actual character printed depends on the character mapping used by the output device The IQ plus 510 can send or receive any ASCII character value decimal 0 255 Due to limitations of the indicator display some characters cannot be shown Control ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex w gt s g o ajo mi m o TIO gt 09 TIA gt z lt CS x aoe yo n O Q BR U Hja HDi wn lt C o x xz Ke NIK N lt ee aaas gt V Table 7 4 ASCII Character Chart Part 1 Appendix 45
33. Table 2 3 shows the pin assignments for connector J7 J7 Pin Signal GND DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 GND Table 2 3 J7 Pin Assignments Digital Inputs 2 3 4 Analog Output If the optional analog output module is installed attach the output cable to connector J1 on the analog output board Table 2 4 lists the analog output pin assignments Use the ALGOUT menu to configure and calibrate the analog output module when cabling is complete See Section 2 4 for information about installing the analog output module WO O NI O Oy O N gt o Pin Signal 1 Current Out 2 Current Out 3 Voltage Out 4 Voltage Out Table 2 4 Analog Output Module Pin Assignments 2 4 Analog Output Module Installation To install or replace the analog output module follow the steps listed in Section 2 2 on page 3 for opening the IQ plus 510 enclosure Mount the analog output module on its standoffs in the location shown in Figure 2 1 on page 4 and plug the module input into connector J5 on the IQ plus 510 board Connect output cable to the analog output module as shown in Table 2 4 then reassemble the enclosure Section 2 5 See Section 7 8 on page 49 for analog output calibration procedures Installation 5 25 Enclosure Reassembly Once cabling is complete position the backplate over the enclosure and reinstall the backplate screws Use t
34. The IQ plus 510 has no on off switch Aw arning Before opening the unit ensure the power cord is disconnected from the power outlet Ensure power to the indicator is disconnected then place the indicator face down on an antistatic work mat Remove the screws that hold the backplate to the enclosure body then lift the backplate away from the enclosure and set it aside NOTE With the backplate removed check the battery to ensure it has not been jarred loose from the battery holder B1 in shipping 23 Cable Connections The IQ plus 510 provides five cord grips for cabling into the indicator one for the power cord four to accommodate load cell communications digital inputs and analog output cables Three of the four free cord grips come with a plug installed to prevent moisture from entering the enclosure Depending on your application remove the plug from any cord grip that will be used and install cables as required Except for the power cord all cables routed through the cord grips should be grounded to the ground stud on the indicator backplate Installation 3 2 3 1 Load Cells To attach cable from a load cell or junction box route the cable through the cord grip and wrap the shield wire around the ground stud on the backplate Secure shield wire to the ground stud with the kep nut included in the parts kit Next remove connector J1 from the board The connector plugs into a header on the board see Figure 2 1 W
35. Value Weight on Scale NTEP zero or negative positive CANADA zero or negative positive OIML zero or negative positive NONE zero or negative positive Front Panel Key Function Tare in System TARE ZERO no no action ZERO yes CLEAR TARE no TARE yes TARE no no action ZERO yes CLEAR TARE no TARE yes no action no no action ZERO yes CLEAR TARE ZERO and CLEAR TARE no TARE ZERO yes TARE no action no TARE ZERO yes CLEAR TARE no TARE yes CLEAR TARE Table 7 3 TARE and ZERO Key Functions for REGULAT Parameter Settings Appendix 43 7 4 Data Formats 7 4 1 Continuous Output Serial Data Format If continuous transmission is configured for the EDP or printer port STREAM parameter on the SERIAL menu the IQ plus 510 sends data using the Consolidated Controls serial data format shown in Figure 7 1 lt STX gt lt POL gt lt wwwwwwWw gt lt UNIT gt lt G N gt lt S gt lt TERM gt ASCII 02 G Gross lt CR gt lt LF gt decimal N Net or lt CR gt Polarity w L pounds Status lt space gt Positive kilograms lt space gt valid lt gt Negative T tons T TN LT Invalid O ounces M Motion Weight 7 digits right justified dummy G grams O Over under range lt space gt GN TROYOZ TROYLB or NONE zeroes decimal point with no leading zeroes except for leading zero immediately preceding the de
36. acter chart on page 45 and are shown as blanks The IQ plus 510 can send or receive any ASCII character the character printed depends on the particular ASCII character set implemented for the receiving device CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT DIG IN ALGOUT VERS Press O to insert a space before the active character Scroll left in format string lt EPE EEEE E E E E E E eh i ean N E aya E Display and edit active character and ASCII value NFMT Same as GFMT D EDPFMT HDRFMT Display first 7 gt Scroll right in format string characters of format Figure 6 1 PFORMT Menu Showing Alphanumeric Character Entry Procedure Print Formatting 39 623 Using Revolution The Revolution configuration utility provides a print formatting grid with a tool bar The grid allows you to construct the print format without the formatting commands lt NL gt and lt SP gt required by the front panel or EDP command methods Using Revolution you can type text directly into the grid then select weight value fields from the tool bar and place them where you want them to appear on the printed ticket Figure 6 2 shows an example of the Revolution print formatting grid BADER wh ihiT TANE WEIGHT MET WE IGHT Figure 6 2 Revolution Print Format Grid 40 IQ plus 510 Installation M anual 70 Appendix 7 1 Error Messages The IQ plus 510 indica
37. ad coefficient value LC CW Set span coefficient value Table 5 5 CALIBR EDP Commands 34 IQ plus 510 Installation Manual Command Description Values EDP BAUD EDP port baud rate 300 600 1200 2400 4800 9600 19200 EDP BITS EDP port data bits parity 8NONE 7EVEN 70DD EDP TERMIN EDP port termination character CR LF CR EDP EOLDLY EDP port end of line delay 0 255 0 1 second intervals EDP HANDSHK EDP port handshaking OFF ON EDP ADDRESS EDP port RS 485 address 0 01 255 EDP BUS EDP port bus network enable OFF ON EDP STREAM EDP port streaming OFF ON PRN BAUD Printer port baud rate 300 600 1200 2400 4800 9600 19200 PRN BITS Printer port data bits parity 8NONE 7EVEN 7ODD PRN TERMIN Printer port termination character CR LF CR PRN EOLDLY Printer port end of line delay 0 255 0 1 second intervals PRN HANDSHK Printer port handshaking OFF ON PRN BUS Printer port bus network enable OFF ON PRN STREAM Printer port streaming OFF ON PRNDEST Print destination EDP PRN BOTH Table 5 6 SERIAL EDP Commands Command Description Values SD Set date MMDDYY DDMMYY YYMMDD enter using DATEFMT specified ST Set time hhmm enter using 24 hour format DATEFMT Date format MMDDYY DDMMYY YYMMDD DATESEP Date separator SLASH DASH SEMI TIMEFMT Time format 12HOUR 24HOUR TIMESEP Time separator COLON COMMA CONSNUM Conse
38. al This manual is intended for use by service technicians responsible for installing and servicing IQ plus 510 digital weight indicators This manual applies to indicators using Version 2 1 of the IQ plus 510 software See Section 7 10 on page 52 for a summary of software changes included in this release Configuration and calibration of the indicator can be accomplished using the indicator front panel keys the EDP command set or the Version 2 5 or later Revolution configuration utility See Section 3 1 on page 12 for information about configuration methods 1 0 The IQ plus 510 is a single channel digital weight indicator housed in a NEMA 4X IP66 rated stainless steel enclosure The indicator front panel consists of a five button keypad with a large seven digit 14 segment vacuum fluorescent display two character dot matrix annunciator field and a sixteen character dot matrix prompt field Features include Drives up to eight 350 or sixteen 700 load cells Introduction Supports 4 and 6 wire load cell connections Eight configurable digital inputs Electronic data processing EDP port for full duplex RS 232 or RS 485 communications at up to 19200 bps Printer port for full duplex RS 232 and output only 20 mA current loop communications at up to 19200 bps Optional analog output module provides 0 10 VDC or 4 20 mA tracking of gross or net weight values e Optional Remote IO Interface for commun
39. and units used for the primary units See DSPDIV Level 3 submenu parameter descriptions UNITS SECNDR DECPNT Specifies the decimal position display divisions units and conversion multiplier used for the DSPDIV secondary units See Level 3 submenu parameter descriptions UNITS MULT DECFMT DOT Specifies whether decimal numbers are displayed using a period DOT or comma as the COMMA decimal symbol DSPRATE 250MS Display rate Sets the update rate for displayed values Values are in milliseconds MS or 500MS seconds SEC 750MS 1SEC 1500MS 2SEC 2500MS 3SEC ASEC 6SEC 8SEC Level 3 submenus Primary Units PR IMAR Parameter DECPNT 8888888 Decimal point location Specifies the location of the decimal point or dummy zeroes in the 8888880 primary unit display Value should be consistent with local legal requirements 8888800 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 DSPDIV UNITS 1D Display divisions Selects the minimum division size for the primary units displayed weight LB Specifies primary units for displayed and printed weight Values are LB pound KG KG kilogram G gram OZ ounce TN short ton T metric ton GN grain TROYOZ troy G ounce TROYLB troy pound LT long ton TN NOTE 230 VAC indicators are configured with KG for both primary and secondary units TROYOZ TROYLB LT NONE 18 IQ plus 51 Table 3 3 Format Menu Param
40. ation is complete configuration data is downloaded to the indicator TT mas al ee Ema 3 E Semple a it El A ae e 6p Figure 3 1 Sample Revolution Configuration Display 12 IQ plus 510 Installation Manual Revolution supports both uploading and downloading of indicator configuration data This capability allows configuration data to be retrieved from one indicator edited then downloaded to another To use Revolution do the following 1 Install Revolution on an IBM compatible personal computer running Windows 3 11 or Windows 95 98 Minimum system requirements are 8MB of extended memory and at least SMB of available hard disk space 2 With both indicator and PC powered off connect the PC serial port to the RS 232 pins on the indicator EDP port 3 Power up the PC and the indicator Use the setup switch to place the indicator in setup mode 4 Start the Revolution program Figure 3 1 shows an example of one of the Revolution configuration displays Revolution provides online help for each of its configuration displays Parameter descriptions provided in this manual for front panel configuration can also be used when configuring the indicator using Revolution the interface is different but the parameters set are the same 3 1 2 EDP Command Configuration The EDP command set can be used to configure the IQ plus 510 indicator using either a personal computer terminal or remote keyboard
41. been executed If the command is unrecognized or cannot be executed the indicator responds with The following sections list the commands and command syntax used for each of these groups 5 1 1 Key Press Commands Key press EDP commands see Table 5 1 simulate pressing the keys on the front panel of the indicator These commands can be used in both setup and weighing mode Several of the commands serve as pseudo keys providing functions that are not represented by a key on the front panel For example to enter a 15 pound tare weight using EDP commands 1 Type K1 and press ENTER or RETURN 2 Type K5 and press ENTER 3 Type KTARE and press ENTER 32 IQ plus 510 Installation Manual Command Function KZERO In normal mode press the ZERO key KGROSSNET In weighing mode press the GROSS NET key KGROSS Go to gross mode pseudo key KNET Go to net mode pseudo key KTARE Press the TARE key KUNITS In weighing mode press the UNITS key KPRIM Go to primary units pseudo key KSEC Go to secondary units pseudo key KPRINT In weighing mode press the PRINT key KLEFTARROW In setup mode move left in the menu KRIGHTARROW In setup mode move right in the menu KUPARROW In setup mode move up in the menu KDOWNARROW In setup mode move down in the menu KO Press number 0 zero K1 Press number 1 K2 Press number 2
42. bration Digital filtering does not affect the indicator measurement rate but does affect the settling time The selections from 1 to 256 reflect the number of readings averaged per update period When a reading is encountered that is outside a predetermined band the averaging is overridden and the display jumps directly to the new value 7 6 1 DIGFLx Parameters The first two digital filtering parameters DIGFLT1 and DIGFLT2 are configurable filter stages that control the effect of a single A D reading on the displayed weight The value assigned to each parameter sets the number of readings received from the preceding filter stage before averaging The overall filtering effect can be expressed by multiplying the values assigned to the two filter stages DIGFLT1 x DIGFLT2 For example if the filters are configured as DIGFLT1 16 DIGFLT2 8 the overall filtering effect is 128 16 x 8 With this configuration each A D reading has a 1 in 128 effect on the displayed weight value Setting the filters to 1 effectively disables digital filtering 1 x 1 1 7 6 2 RATTLETRAP Filtering RATTLETRAP digital filtering RATTRAP parameter set ON uses a vibration dampening algorithm to provide a combination of the best features of analog and digital filtering The RATTLETRAP algorithm evaluates the frequency of a repeating vibration then derives a composite displayed weight equal to the actual weight on the scale less the vibration induce
43. bration test weights Click Yes or No to continue The Zero Calibration dialog box prompts you to remove all weight from the scale Clear the scale and click OK to begin zero calibration If your test weights require hooks or chains place the hooks or chains on the scale for zero calibration When zero calibration is complete the Span Calibration dialog box prompts you to place test weights on the scale for span calibration Place test weights on the scale then click OK When span calibration is complete a dialog box asks whether you wish to perform linear calibration Click Yes to perform linear calibration for up to five linearization points or click No to continue calibration with step 11 On the Linear Calibration display select the point 1 5 to calibrate then click Calibrate Place test weights on scale then click OK When prompted enter the test weight value then press Enter Repeat for additional linearization points then click Exit to return to the Indicator Calibration display If hooks or chains were used to hang test weights the Rezero dialog box prompts you to remove weights from the scale Remove the weights then click OK If hooks or chains were not used in the calibration procedure Revolution goes directly to step 12 Calibration is complete When calibration is complete the New Settings fields of the Indicator Calibration display are filled in Click Exit to save the new values and return to the Revo
44. cale With 5 tons applied and a conversion factor of 2000 the secondary units display needs five digits to the left of the decimal point to display the 10000 lb secondary units value 48 IQ plus 510 Installation M anual Primary Unit x Multiplier Secondary Unit grains 0 064799 grams 0 002286 ounces 0 000143 pounds 0 000065 kilograms 0 002083 troy ounces 0 000174 troy pounds ounces 437 500 grains 28 3495 grams 0 06250 pounds 0 02835 kilograms 0 911458 troy ounces 0 075955 troy pounds pounds 7000 00 grains 453 592 grams 16 0000 ounces 0 453592 kilograms 14 58333 troy ounces 1 215278 troy pounds 0 000500 short tons 0 000446 long tons 0 000453 metric tons grams 15 4324 grains 0 035274 ounces 0 002205 pounds 0 001000 kilograms 0 032151 troy ounces 0 002679 troy pounds kilograms 15432 4 grains 35 2740 ounces 1000 00 grams 2 20462 pounds 32 15075 troy ounces 2 679229 troy pounds 0 001102 short tons 0 000984 long tons 0 001000 metric tons short tons 2000 00 pounds 907 185 kilograms 0 892857 long tons 0 907185 metric tons Table 7 6 Conversion Factors Primary Unit x Multiplier Secondary Unit metric tons 2204 62 pounds 1000 00 kilograms 1 10231 short tons 0 984207 long tons long tons 2240 00 pounds 1016 05 kilograms 1 12000 short tons 1 01605 metric tons
45. cimal point Leading zeroes transmitted as spaces Figure 7 1 Continuous Output Serial Data Format 7 4 2 Demand Output Serial Data Format When demand mode is configured for the EDP or printer port in the setup menus PRNDEST on the SERIAL menu the IQ plus 510 uses a data string formatted for a basic ticket printout The particular ticket format printed depends on the indicator configuration You can use the EDP port or keypad to fully customize the ticket to work with a wide variety of printers scoreboard displays and other remote equipment See Section 6 0 on page 38 for more information on custom print formats 7 4 3 RS 485 Data Formats The IQ plus 510 has a built in RS 485 software protocol which is enabled when you assign a non zero address to the indicator Valid RS 485 addresses must be in the range 1 255 the address is specified on the ADDRESS parameter on the SERIAL menu All remote commands are initiated using the data format shown in Figure 7 2 lt STX gt lt ADDRESS gt lt COMMAND gt lt CR gt ASCII 02 decimal EDP serial command ASCII 13 decimal NOTE Host must send lt CR gt not lt CR gt lt LF gt Failure to use lt CR gt renders all indicators unable to respond to serial commands Address of the receiving indicator Figure 7 2 RS 485 Send Data Format 44 IQ plus 510 Installation Manual If the initiating device address matches the port address of an
46. communications wiring and EDP port pin assignments When configuring the indicator ensure that the values set for the BAUD and BITS parameters on the SERIAL menu match the baud rate bits and parity settings configured for the serial port on the PC To save all configuration data send the DUMPALL EDP command to the indicator The IQ plus 510 responds by sending all configuration parameters to the PC as ASCII formatted text 5 2 2 Downloading Configuration Data from PC to Indicator Configuration data saved on a PC or floppy disk can be downloaded from the PC to an indicator This procedure is useful when a number of indicators with similar configurations are set up or when an indicator is replaced To download configuration data connect the PC to the EDP port as described in Section 5 2 1 Place the indicator in setup mode and use the PC communications software to send the saved configuration data to the indicator When transfer is complete calibrate the indicator as described in Section 4 0 on page 28 NOTE Calibration settings are included in the configuration data downloaded to the indicator For non legal for trade applications if the receiving indicator is a direct replacement for another IQ plus 510 and the attached scale is not changed recalibration is not required EDP Commands 37 60 Print Formatting The IQ plus 510 provides three print formats GFMT NFMT and EDPFMT that determine the format of the print
47. cutive numbering 0 9 999 999 CONSTUP Consecutive number start up value 0 9 999 999 UID Unit identifier 0 9 999 999 KYBDLK Keyboard lock disable keypad OFF ON ZERONLY Disable all keys except ZERO OFF ON REGULAT Regulatory compliance NONE OIML NTEP CANADA Table 5 7 PROGRM EDP Commands Command Description Values GFMT Gross demand print format string See Section 6 0 on page 38 for detailed information NFMT Net demand print format string EDPFMT EDP demand print format string HDRFMT Header format string Table 5 8 PFORMT EDP Commands EDP Commands 35 Command Description Values DIGIN1 Digital input function OFF ZERO NT GRS TARE UNITS PRINT DSPTAR KBDLOC DIGIN2 HOLD CLRCN GROSS NET PRIM SEC CLRTAR DIGIN3 DIGIN4 DIGIN5 DIGIN6 DIGIN7 DIGIN8 Table 5 9 DIG IN EDP Commands Command Description Values SOURCE1 Analog output source GROSS NET OFFSET Zero offset 0 20 ERRACT Error action FULLSC HOLD ZEROSC MIN Minimum value tracked 0 9 999 999 MAX Maximum value tracked 0 9 999 999 ZERO1 Zero calibration 0 16 383 SPAN1 Span calibration 0 16 383 Table 5 10 ALGOUT EDP Commands 5 1 5 Normal Mode Commands The normal mode commands see Table 5 11 transmit data to the EDP port on demand The SX command is valid only in normal operating mode all other commands are valid in either setup or normal mode
48. d flaws It is particularly effective for eliminating vibration effects or mechanical interference from nearby machinery Using RATTLETRAP filtering can eliminate much more mechanical vibration than standard digital filtering but will usually increase settling time over standard digital filtering 7 6 3 DFSENS and DFTHRH Parameters The digital filter can be used by itself to eliminate vibration effects but heavy filtering also increases settling time The DFSENS digital filter sensitivity and DFTHRH digital filter threshold parameters can be used to temporarily override filter averaging and improve settling time DFSENS specifies the number of consecutive scale readings that must fall outside the filter threshold DFTHRH before digital filtering is suspended DFTHRH sets a threshold value in display divisions When a specified number of consecutive scale readings DFSENS fall outside of this threshold digital filtering is suspended Set DFTHRH to NONE to turn off the filter override 7 6 4 Setting the Digital Filter Parameters Fine tuning the digital filter parameters greatly improves indicator performance in heavy vibration environments Use the following procedure to determine vibration effects on the scale and optimize the digital filtering configuration 1 In setup mode set the digital filter parameters DIGFLT1 and DIGFLT2 to 1 Set DFTHRH to NONE Return indicator to normal mode 2 Remove all weight from
49. ed output when the PRINT key is pressed or when a KPRINT EDP command is received Each print format can be customized to include up to 300 characters of information A fourth format HDRFMT allows specification of up to 300 characters of ticket header information for use on the GFMT NFMT and EDPFMT tickets The contents of the HDRFMT format can be inserted into any other ticket format using the lt AE gt formatting command 6 1 Print Formatting Commands Table 6 1 lists commands you can use to format the gross and net print formats Commands included in the format strings must be enclosed between lt and gt delimiters Any characters outside of the delimiters are printed as text on the ticket Text characters can include any ASCII character that can be printed by the output device Command Description lt G gt Gross weight in displayed units lt G2 gt Gross weight in non displayed units lt N gt Net weight in displayed units lt N2 gt Net weight in non displayed units lt T gt Tare weight in displayed units lt T2 gt Tare weight in non displayed units lt AE gt Ticket header HDRFMT lt TI gt Time lt DA gt Date lt TD gt Time and date lt ID gt ID number lt CN gt Consecutive number lt NLnn gt New line nn number of termination lt CR LF gt or lt CR gt characters lt SPnn gt Space nn number of spaces lt SU gt Toggle wei
50. eters 0 Installation Manual FORMAT Menu Parameter Choices Description Secondary Units SECNDR Para meter DECPNT DSPDIV 888888 8 8888888 8888880 8888800 8 888888 88 88888 888 8888 8888 888 88888 88 Decimal point location Determines the location of the decimal point or dummy zeros in the display Display divisions Selects the value of minimum division size of the displayed weight TROYOZ TROYLB LT NONE LB 0 453592 Enter other choices via keyboard Specifies primary units for displayed and printed weight Values are LB pound KG xkilogram G gram OZ ounce TN short ton T metric ton GN grain TROYOZ troy ounce TROYLB troy pound LT long ton Multiplier Specifies the conversion factor by which the primary units are multiplied to obtain the secondary units The default is 0 453592 which is the conversion factor for changing pounds to kilograms See Section 7 7 on page 48 for a list of multipliers To toggle between primary and secondary units press the UNITS key Table 3 3 Format Menu Parameters Continued Configuration 19 3 2 3 Calibration Menu See Section 4 0 on page 28 for calibration procedures CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT DIG IN ALGOUT VERS WZERO WVAL WSPAN WLIN REZERO CALIB Display and e zero calibration A D count val ue Display and edit CRD dit test weight value
51. formats are shown in Table 6 2 Format Default Format String GFMT GROSS lt G gt lt NL gt NFMT GROSS lt G gt lt NL gt TARE lt SP gt lt T gt lt NL gt NET lt SP2 gt lt N gt lt NL gt EDPFMT GROSS lt G gt lt NL gt HDRFMT COMPANY NAME lt NL gt STREET ADDRESS lt NL gt CITY ST ZIP lt NL2 gt NOTE In OIML and CANADA modes the letters PT preset tare are automatically inserted after the printed tare weight Table 6 2 Default Print Formats NOTES The lt G2 gt lt N2 gt and lt T2 gt commands listed in Table 6 1 print the gross net and tare weights in non displayed units that is in the units not currently displayed on the indicator ID numbers included in the print format string lt ID gt command must be set using the either the UID parameter on the PROGRM menu or the UID EDP command 62 Customizing Print Formats The following sections describe procedures for customizing the IQ plus 510 print formats using the EDP port the front panel PFORMT menu and the Revolution configuration utility 6 2 1 Using the EDP Port With a personal computer terminal or remote keyboard attached to the IQ plus 510 EDP port you can use the EDP command set to customize the print format strings To view the current setting of a format string type the name of the string HDRFMT GFMT NFMT or EDPFMT and press ENTER For example to check the current configuration of the GFMT forma
52. gher number gives a more accurate display by minimizing the effect 128 ofa few noisy readings but slows down the settling rate of the indicator 256 1 2 RATTRAP OFF Enables RATTLETRAP digital filtering RATTLETRAP is most effective at filtering repeating ON vibrations caused by mechanical noise from nearby machines but may increase settling times over standard digital filter selections DFSENS 80UT Digital filter cutout sensitivity Specifies the number of consecutive readings that must fall 160UT outside the filter threshold DFTHRH parameter before digital filtering is suspended 320UT 640UT 1280UT 20UT 40UT DFTHRH 5DD Digital filter cutout threshold Specifies the filter threshold in display divisions When a 10DD specified number of consecutive scale readings DFSENS parameter fall outside of this 20DD threshold digital filtering is suspended If NONE is selected the filter is always enabled 50DD 100DD 200DD 250DD NONE 2DD Table 3 2 Configuration Menu Parameters Continued 16 IQ plus 510 Installation Manual CONFIG Menu Parameter Choices Description ALGFLTR 8HZ Analog filter Selects the range used for filtering mechanical and electrical noise 8 Hz value OFF has a medium filtering effect 2 Hz has the greatest effect Normally the minimum filter value 2HZ that allows a stable display should be selected If digital filtering is also used select either 2 Hz or 8 Hz for this parameter PWRUPMD GO
53. ght data format formatted unformatted Gross net and tare weights are 9 digits in length including sign 10 digits with decimal point followed by a space and a two digit units identifier Total field length with units identifier is 12 or 13 characters ID and consecutive number CN fields are 1 7 characters in length as required Table 6 1 Print Format Commands 38 IQ plus 510 Installation Manual If there is no tare in the system the GFMT print format is used if there is a tare in the system NFMT is used If PRNDEST is set to BOTH SERIAL menu the GFMT or NEMT print format is sent to the printer port the EDPFMT print format to the EDP port You can use the indicator front panel PFORMT menu EDP commands or the Revolution configuration utility to customize the print formats Command Description Ticket header AE inserts information specified for the HDRFMT header format If nn is not specified 1 is assumed Value must be in the range 1 99 After receiving an SU command the indicator sends unformatted data until the next SU command is received Unformatted data omits decimal points leading and trailing characters Table 6 1 Print Format Commands Continued The default print formats use only the new line lt NL gt lt NL2 gt and gross net and tare weight commands in displayed units lt G gt lt N gt and lt T gt The default IQ plus 510 print
54. he torque pattern shown in Figure 2 2 to prevent distorting the backplate gasket Torque screws to 10 in lb 1 13 N m 1 9 7 13 4 e e Fillister head screws O Setup switch access screw 9 158 ea 12 Torque backplate screws to 10 in lb 1 13 N m 6 lle el O e 3 14 8 10 Figure 2 2 IQ plus 510 Enclosure Backplate NIC 2 6 Board Removal If you must remove the IQ plus 510 CPU board use the following procedure 1 Disconnect power to the indicator Loosen cord grips and remove backplate as described in Section 2 2 on page 3 2 Unplug connectors J1 load cell cable J4 and J12 serial communications J7 digital inputs J6 keypad ribbon cable and JP4 setup switch If an analog output board is installed disconnect the analog output cable See Figure 2 1 on page 4 for connector locations 3 Remove the standoff and three nuts from the corners of the CPU board 4 Cut the cable tie that holds the line filter load wires to the enclosure 5 Lift the board off of its spacers just far enough to access the setscrews that secure the line filter load wires at connector P2 Use a small screwdriver to loosen the setscrews and disconnect power to the board 6 Remove the CPU board from the enclosure To replace the CPU board reverse the above procedure Be sure to reinstall cable ties to secure all cables inside the indicator enclosure 6 IQ plus 510 Installation Manual 2
55. hts then send the REZERO EDP command The indicator displays CAL while the zero and span calibrations are adjusted Send the KUPARROW or KEXIT EDP command to exit setup mode Calibration 29 43 Revolution Calibration To calibrate the indicator using Revolution the indicator EDP port must be connected to a PC running the Revolution configuration utility Use the following procedure to calibrate the indicator 1 Place the indicator in setup mode display reads CONFIG and remove all weight from the scale platform 2 Select Calibrate Indicator from the Revolution main menu 3 On the Indicator Calibration display select the indicator model IQ 510 and communications port then click OK 4 Revolution uploads calibration data from the indicator then presents the information in a display like that shown in Figure 4 3 Indicator Weight Calibration Current Settings New Settings Zero 104861 Value 5000 Zero Value Span 525000 Span Calibration Status Zero calibration finished Test weight applied Span calculation finished Load removed from scale Rezero calibration finished Value of Test Weight _Linear Calibration Figure 4 3 Revolution Calibration Display 30 IQ plus 510 Installation Manual 10 11 12 Enter the Value of Test Weight to be used for span calibration then click START A dialog box asks whether hooks or chains are used to hang cali
56. ication with PLC and SLC controllers using the Allen Bradley Remote I O networks Optional interface for Profibus DP network communications e Available in 115 VAC and 230 VAC versions 1 Allen Bradley PLC and SLC are trademarks of Allen Bradley Company Inc a Rockwell International company 2 Profibus is a registered trademark of Profibus International Some procedures described in this manual require work inside the indicator enclosure These procedures are to be performed by qualified service personnel only A Warning Authorized distributors and their employees can view or download this manual from the Rice Lake Weighing Systems distributor site at www rlws com The Operator Card included with this manual provides basic operating instructions for users of the IQ plus 510 Please leave the Operator Card with the indicator when installation and configuration are complete The IQ plus 510 is NTEP certified for Classes III and HI L at 10 000 divisions See Section 7 11 on page 53 for more information about NTEP and OIML certifications and Measurement Canada approval 1 1 Operating Modes The IQ plus 510 has three modes of operation Normal mode Normal mode is the weighing mode of the indicator The indicator shows gross and net weights as required using the secondary display to indicate scale status and the type of weight value displayed Once configuration is complete and a legal seal is
57. igure 2 6 Bezel Assembly Figure 2 7 Tilt Stand Assembly Installation 11 30 Configuration To configure the IQ plus 510 indicator the indicator must be placed in setup mode The setup switch is accessed by removing the large fillister head screw on the enclosure backplate Switch position is changed by inserting a screwdriver into the access hole and pressing the switch When the indicator is placed in setup mode the word CONFIG is shown on the display The CONFIG menu is the first of nine main menus used to configure the indicator Detailed descriptions of these menus are given in Section 3 2 When configuration is complete return to the CONFIG menu and press the A ZERO key to exit setup mode then replace the setup switch access screw 3 1 Configuration Methods The IQ plus 510 indicator can be configured by using the front panel keys to navigate through a series of configuration menus or by sending commands or configuration data to the EDP port Configuration using the menus is described in Section 3 1 3 Configuration using the EDP port can be accomplished using either the EDP command set described in Section 5 0 or the Revolution configuration utility 3 1 1 Revolution Configuration The Revolution configuration utility provides the preferred method for configuring the IQ plus 510 indicator Revolution runs on a personal computer to set configuration parameters for the indicator When Revolution configur
58. in 0 1 second intervals from when a formatted line is number terminated to the beginning of the next formatted serial output Value specified must be in the range 0 255 in tenths of a second 10 1 second HANDSHK OFF Specifies whether XON XOFF flow control characters are used ON ADDRESS 0 Specifies the decimal indicator address for RS 485 connections RS 232 communications is address disabled if an address other than zero is specified for this parameter RS 485 addresses must be in the range 01 255 BUS OFF Specifies whether the EDP port sends the data stream to a network bus Specify ON only if the ON Remote I O or Profibus option is installed STREAM OFF Specifies whether data is streamed from the EDP port ON Level 3 Submenus Printer Port BAUD 9600 Baud rate Selects the transmission speed for the printer port 19200 300 600 1200 2400 4800 BITS 8NONE Selects number of data bits and parity of data transmitted from the printer port TEVEN 70DD TERMIN CR LF Termination character Selects termination character for data sent from the printer port CR EOLDLY 0 End of line delay Sets the delay period in 0 1 second intervals from when a formatted line is number terminated to the beginning of the next formatted serial output Value specified must be in the range 0 255 in tenths of a second 10 1 second HANDSHK OFF Specifies whether XON XOFF flow control characters are used ON BUS OFF Specifies whether the p
59. ing the TEST menu NOTE All load cell calibration settings are lost when the RESETCONFIGURATION command is run 5 1 4 Parameter Setting Commands Parameter setting commands allow you to display or change the current value for a particular configuration parameter Tables 5 3 through 5 10 Current configuration parameter settings can be displayed in either setup mode or normal mode using the following syntax command lt ENTER gt Most parameter values can be changed in setup mode only Use the following command syntax when changing parameter values command value lt ENTER gt where value is either a number or a parameter value Use no spaces before or after the equal sign If you type an incorrect command the display reads For example to set the motion band parameter to 5 type the following MOTBAND 5D lt ENTER gt For parameters with selectable values enter the command and equal sign followed by a question mark command lt ENTER gt to see a list of those values The indicator must be in setup mode to use this function Command Description Values 1 9999999 GRADS Graduations ZTRKBND Zero track band OFF 0 5D 1D 3D ZRANGE Zero range 1 9 100 MOTBAND Motion band 1D 2D 3D 5D 10D 20D OFF FS 2 FS 1D FS 9D FS OVRLOAD Overload SMPRAT Sample rate 30HZ 3 75HZ 7 5HZ 15HZ DIGFLTR1 Digital filtering 1 2 4 8 16 32 64 128 256 DIGFLTR2 RATLTRA
60. ire the load cell cable from the load cell or junction box to connector J1 as shown in Table 2 1 If using 6 wire load cell cable with sense wires remove jumpers JP1 and JP2 before reinstalling connector J1 For 4 wire installation leave jumpers JP1 and JP2 on When connections are complete reinstall connector Jl on the board Use cable ties to secure the load cell cable to the inside of the enclosure J1Pin Function 1 SIG 2 SIG 3 SENSE 4 SENSE 5 EXC 6 EXC For 6 wire load cell connections remove jumpers J P1 and J P2 Table 2 1 JI Pin Assignments Prn RxD Pm TxD A D Converter EDP RxD GND EDP TxD SERIAL COMMUNICATIONS GND CUAL 10 RS485 B N 5 Cran RS485 A k Sal 5 oo GND O loo I 5V Bisel 3 geel 8 LOCATION OF INSTALLED ANALOG OUTPUT MODULE lt wu l E D i J12 Q Se ee S A a o El U17 SW1 u18 bl R Y 8 P4 lla la tata tata U16 EPROM ajajaja O J7 GND DIL DI2 DI3 DI4 DI5 DI6 DI7 DI8 GND 10 20 30 po 5 Q 370 80 90 100
61. isplay then press V to move down to the submenu or parameter you want When moving through the menu parameters the default or previously selected value appears first on the display To change a parameter value scroll left or right to view the values for that parameter When the desired value appears on the display press to select the value and move back up one level To edit numerical values use the navigation keys to select the digit and to increment or decrement the value see Figure 3 4 11 Ii gt om eae b gt lt aa ua lt En o En When editing numeric values press q or gt to change the digit selected Press or to increment or decrement the value of the selected digit Press O to save the value entered and return to the level above Figure 3 4 Editing Procedure for Numeric Values 3 2 Menu Structures and Parameter Descriptions The following sections provide graphic representations of the IQ plus 510 menu structures In the actual menu structure the values you choose under each parameter are arranged horizontally To save page space menu choices are shown in vertical columns Default values are shown in bold type at the top of each column Most menu diagrams are accompanied by one or more tables that describe all parameters and parameter values associated with that menu option Default parameter values are shown in bold type 14 IQ plus 510 Installati
62. lhe oe LAA LAR A a ate 41 7 1 1 Displayed Error Messages ves c canter ey eee A ees eA eed ene aed cee ER es 41 7 1 2 Using the XE EDP Command 0 anaana 42 72 Status MeSSageS i aiaa adda eam pee eee eo Ghee nod whl bees aha ae aaa 42 7 3 TARE and ZERO Key Functions berieme fates ta illo hayk ead edd 43 TA Data Formats ca foie had ea gta eee IA abba te ba Gee Dew dae ae ae eas 44 7 4 1 Continuous Output Serial Data Format 02 0 tees 44 7 4 2 Demand Output Serial Data Format ssaa saasaa 44 7 4 3 RS2485 Data FOnmats is aid da E dad a iaa 44 7 5 ASCl Character Cda ti Pasa Bee 45 7 6 Digital Filtering as ee i A A oe ee ee EA ge 47 7 6 1 DIGFEX Parameters sic ii series outa tise wa ae eae atte dead mapata ta e uk e ka tt a ka 47 7 6 2 RATTLETRAP FUSING sei yaa muwu A avid iad sl So paq RAR edn uA Ea a ted 47 7 6 3 DFSENS and DFTHRH Parameters 1 ect eee ee 47 76 4 Setting the Digital Filter Parameters noana anaua 47 7 7 Conversion Factors for Secondary Units oooococcococcc ee 48 1 8 Analog Output Calibration sii u uru ae i a ee ee whe ea eae SM 49 EI TestUM 0d y s yucsgaa asa A edie Gace she Wis Swa carr eee aes 50 7 10 Software Revision History ttt 52 JLS peca OS tt SSS aku SAAD ani Saath sd Pike La Aaa 53 IQ plus 510 Limited Warranty I I U U U U U U U eastads cnascuscenindnieusasuadaeeasdiinannias esnaninaans 54 IQ plus 510 Installation Manual About This Manu
63. librate The indicator displays CAL while calibration is in progress When complete the A D count for the linear calibration is displayed Press ENTER again to save the calibration value and go to the next prompt PT gt 2 NNF L I L I LI LI LI LI When editing numeric values press lt or p to change the digit selected Press A or to increment or decrement the value of the selected digit Press to save the value entered and return to the level above Figure 4 2 Editing Procedure for Numeric Values 4 2 EDP Command Calibration To calibrate the indicator using EDP commands the indicator EDP port must be connected to a terminal or personal computer See Section 2 3 2 on page 5 for EDP port pin assignments see Section 5 0 on page 32 for more information about using EDP commands Once the indicator is connected to the sending device do the following I Place the indicator in setup mode display reads CONFIG and remove all weight from the scale platform If your test weights require hooks or chains place the hooks or chains on the scale for zero calibration Send the WZERO EDP command to calibrate zero The indicator displays CAL while calibration is in progress Place test weights on the scale and use the WVAL command to enter the test weight value in the following format WVAL nnnnnn lt CR gt Send the WSPAN EDP command to calibrate span The indicator displays CAL while calibration is in p
64. lution main menu to restore the previous calibration values including linear calibration values click Restore Settings 44 More About Calibration The following topics provide additional information about compensating for environmental factors Section 4 4 1 and diagnostic information for determining expected zero and span coefficients 4 4 1 Adjusting Final Calibration Calibration may be affected by environmental factors including wind vibration and angular loading For example if the scale is calibrated with 1000 lb a strain test may determine that at 2000 lb the calibration is 3 lb high In this case final calibration can be adjusted by tweaking WVAL to 998 5 Ib This adjustment provides a linear correction of 1 5 Ib per 1000 Ib To adjust the final calibration return to the WVAL prompt and press to show the test weight value Press A or V to adjust calibration up or down Press to save the value then press A to return to the CALIBR menu 4 4 2 Zero Deadload A D Counts Table 4 1 lists the ideal A D counts that result from input signals of 0 45 mV with zero deadload Actual values will typically be higher than the values shown in Table 4 1 Input Signal mV Raw A D Count 0 105 000 1 126 000 2 147 000 3 168 000 4 189 000 5 210 000 6 231 000 7 252 000 8 273 000 9 294 000 10 315 000 15 420 000 20 525 000 30 735 000 45 1 050 000 Table 4 1 Ideal
65. mand now represents only the error conditions present if any ECHO R echo received characters and XMT U transmit u characters functions have been removed from the TEST menu 7 11 Specifications Power Line Voltages 115 or 230 VAC Frequency 50 or 60 Hz Power Consumption 100 mA 115 VAC 11 5 W 50 mA 230 VAC 11 5 W Fusing 115 VAC 2x160 mA TR5 subminiature fuses Wickmann Time Lag 19374 Series UL Listed CSA Certified and Approved 230 VAC 2x80 mA TR5 subminiature fuses Wickmann Time Lag 19372 Series UL Recognized Semko and VDE Approved Analog Specifications Full Scale Input Signal Up to 45 mV Excitation Voltage 10 0 5 VDC 8 x 3509 or 16 x 7009 load cells Differential amplifier with 4 and 6 wire sensing Analog Signal Input Range 0 6 mV V 4 5 mV V Analog Signal Sensitivity 0 3 uV graduation minimum 1 5 uV grad recommended 3 75 30Hz software configurable 200 MQ typical 0 3 uV p p with digital filter at 4 1 000 000 counts approximate 100 000 dd Sense Amplifier A D Sample Rate Input Impedance Noise ref to input Internal Resolution Display Resolution Input Sensitivity 50 nV per internal count System Linearity Within 0 01 of full scale Zero Stability 150 nV C maximum Span Stability 3 5 ppm C maximum Calibration Method Software constants stored in EEPROM Common Mode Voltage 0 15 to 0 95 V referred to earth Common Mode Rejection 130 dB minimum 50 or 60 Hz Inp
66. nd hold Enter key to send configuration data to the serial port This function is equivalent to using the DUMPALL EDP command Table 7 7 Test Menu Functions Appendix 51 7 10 Software Revision History The following list summarizes the principal software changes made for Version 2 1 New SMPRAT parameter on the CONFIG menu provides selectable A D conversion rate ranging from 3 75 30 Hz New YYMMDD value on the DATEFMT parameter PROGRM menu e A D gain ADGAIN and A D offset ADOFS functions removed from TEST menu The following list summarizes the principal software changes made for Version 2 0 Analog and Digital Filtering Configurable analog filter added with available settings of OFF 2HZ 8HZ Digital filtering changed from one to two filters DIGFLT1 and DIGFLT2 New RATTRAP parameter enables RATTLETRAP algorithm for both digital filters Serial Communications and Printing PORT parameters removed from the SERIAL menu EDP port AB RIO parameter name changed to BUS BUS parameter added to printer port Printer port now supports duplex RS 232 communications can be used to send and receive EDP commands e Streamed weight information now uses the following units designators lb L Kg K 0z O gram G ton metric ton and long ton T grain troy ounce troy pound and none space Print command latches for three seconds A print command issued while the scale is in mo
67. nu functions are all on a single menu level the GROSS NET y key has no function Press the ZERO A key to exit test mode Table 7 7 on page 51 summarizes the test menu functions TEST a A DTST D I1 mr D 14 D I5 D I8 Ha lt a ST eh AOUT 0 AOUTFS DEFLT CLR NV PRTCFG Figure 7 6 Test Menu Move RIGHT Move LEFT TEST MODE KEY FUNCTIONS Figure 7 7 Front Panel Key Functions in Test Mode 50 IQ plus 510 Installation Manual TEST Menu Function Description A DTST Display A D test Press and hold Enter key to display raw count from A D converter D l 1 D I 8 Display digital inputs 1 8 Press and hold Enter key to show status of DIGINx DIx HI or DIx LO AOUT 0 Set analog output to zero Press and hold Enter key to set analog output to its zero value AOUTFS Set analog output to full scale Press and hold Enter key to set analog output to its full scale value DEFLT Default parameters Press and hold the setup switch then press the Enter key to reset configuration and calibration parameters to factory default values Load cells must be recalibrated before using the indicator see Section 4 0 on page 28 CLR NV Clear non volatile storage Press and hold the setup switch then press the Enter key to clear values stored in battery backed SRAM PRTCFG Print configuration Press a
68. on Manual 3 2 1 Configuration Menu CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT DIGIN ALGOUT VERS GRADS ZTRKBND nl ZRANGE MOTBAND OVRLOAD L sMPRAT f DIGFLT1 10000 OFF FS 2 30HZ number 0 5D FS 1D 3 75HZ 1D FS 9D 7 5HZ Lf perra H RATrRAP H pesens DFTHRH H ALGFLTR J Pwaupup HH TAREFN J OFF 8HZ GO BOTH ON OFF DELAY NOTARE 2HZ PBTARE KEYED Figure 3 5 Configuration Menu CONFIG Menu Parameter Choices Description Level 2 submenus GRADS 10000 number Specifies the number of full scale graduations The value entered must be in the range 1 9 999 999 and should be consistent with legal requirements and environmental limits on system resolution To calculate GRADS use the formula GRADS Capacity Display Divisions Display divisions for primary and secondary units are specified on the FORMAT menu Table 3 2 Configuration Menu Parameters Configuration 15 CONFIG Menu Parameter Choices Description ZTRKBND OFF Automatically zeroes the scale when within the range specified as long as the input is 0 5D within the ZRANGE and scale is at standstill Selections are display divisions Maximum 1D legal value varies depending on local regulations 3D ZRAN
69. plays the current tare value KBDLOC locks the keyboard indicator front panel while the digital input is held low HOLD holds the current display Releasing this input clears the running average filter CLRCN resets the consecutive number to the value specified on the CONSTUP parameter PROGRM menu Seg NET PRIM and SEC select gross net primary units or secondary units display modes CLRTAR clears the current tare Table 3 7 Digital Input Menu Parameters 26 IQ plus 510 Installation Manual 3 2 8 Analog Output Menu The ALGOUT menu is used only if the analog output option is installed If the analog output option is installed configure all other indicator functions and calibrate the indicator before configuring the analog output See Section 7 8 on page 49 for analog output calibration procedures CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT DIGIN ALGOUT VERS SOURCE OFFSET ERRACT MIN AX TWZERO TWSPAN GROSS 0 FULLSC 000000 10000 15171 71 HOLD ZEROSC number number Figure 3 12 Analog Output Menu ALG OUT Menu Parameter Choices Description Level 2 submenus SOURCE1 GROSS Specifies the source tracked by the analog output NET OFFSET 0 Zero offset Selects whether the analog output supplies voltage 0 10 V or current 4 20 mA 20 output Select 0 for 0 10 V out
70. put select 20 for 4 20 mA output ERRACT FULLSC Error action Specifies how the analog output responds to system error conditions HOLD Possible values are hos FULLSC Set to full value 10 V or 20 mA HOLD Hold current value ZEROSC Set to zero value 0 V or 4 mA MIN 000000 Specifies the minimum weight value tracked by the analog output Specify a value in the range number 0 9999999 MAX 010000 Specifies the maximum weight value tracked by the analog output Specify a value in the range number 0 9999999 TWZERO 71 Tweak zero Adjust the analog output zero calibration Use a multimeter to monitor the analog number output value Press and hold A or V to adjust the output TWSPAN 15171 Tweak span Adjust the analog output span calibration Use a multimeter to monitor the analog number output value Press and hold A or V to adjust the output Table 3 8 Analog Output Menu Parameters 3 2 9 Version Menu The VERS menu is used to check the software version installed in the indicator There are no parameters associated with the Version menu when selected the indicator displays the installed software version number CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT DIG IN ALGOUT VERS Software version Figure 3 13 Version Menu Configuration 27 4 0 Calibration The IQ plus 510 can be calibrated using the front panel EDP commands or the Revolution configuration utility Each method con
71. r error 0000 1000 0000 0000 4096 not assigned 0001 0000 0000 0000 8192 A D underrange 0010 0000 0000 0000 16384 Power failure 0100 0000 0000 0000 32768 Gross gt overload limit 1000 0000 0000 0000 Table 7 2 Error Codes Returned on XE Command 42 IQ plus 510 Installation M anual 7 2 Status Messages Two EDP commands P and ZZ can be used to provide status about the indicator The P EDP command returns whatever is currently shown in the indicator s primary display area The ZZ EDP command returns whatever is currently shown in both the primary and secondary displays Depending on the type of device used to receive data from the indicator the standstill and center of zero symbols may be shown as spaces or as special characters The ZZ command returns information in the following format PPPPPPP uu Ssssssssssssssss where e PPPPPPP is the information shown on the primary display e uu is the 2 digit units annunciator ssssssssssssssss is the contents of the secondary display If the indicator is in an underrange or overload condition the weight value is replaced with amp amp amp amp amp amp overload or underrange 7 3 TARE and ZERO Key Functions The function of the front panel TARE and ZERO keys depends on the value specified for the REGULAT parameter on the PROGRM menu Table 7 3 describes the function of these keys for each of the regulatory modes REGULAT Parameter
72. rinter port sends the data stream to a network bus Specify ON only if the ON Remote I O or Profibus option is installed STREAM OFF Specifies whether data is streamed from the printer port ON Table 3 5 Serial Menu Parameters Continued 22 IQ plus 510 Installation Manual 3 2 5 Program Menu CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT DIG IN ALGOUT VERS DATE TIME DATEFMT DATES EP DATESET tmermt TM ESEP TIM ESET C MMDDYY SLASH 12HOUR COLON q hhmm DDMMYY DASH 24HOUR COMMA YYMMDD SEMI CONSNUM HH CONSTUP H UID HH KYBDLK H zeronty L REGULAT 0 0 0 OFF OFF number number number ON ON Figure 3 9 Program Menu NTEP CANADA NONE OIML PROGRM Menu Parameter Choices Description Level 2 submenus DATE DATEFMT Allows selection of date format and date separator character See Level 3 submenu parameter DATESEP descriptions DATESET Use the DATESET parameter or the SD EDP command to set the date See Section 5 0 on page 32 for information about using the EDP commands TIME TIMEFMT Allows selection of time format and separator character See Level 3 submenu parameter TIMESEP descriptions TIMESET i Use the TIMESET parameter or the ST EDP command to set
73. rogress Repeat for up to five linearization points To exit the linearization parameters press A to return to WLIN The rezero function is used to remove a calibration offset when hooks or chains are used to hang the test weights If no other apparatus was used to hang the test weights during calibration remove the test weights and press A to return to the CALIBR menu If hooks or chains were used during calibration remove these and the test weights from the scale With all weight removed press to rezero the scale This function adjusts the zero and span calibration values The indicator displays CAL while the zero and span calibrations are adjusted When complete the adjusted A D count for the zero calibration is displayed Press to save the value then press A to return to the CALIBR menu Press lt until the display reads CONFIG then press A to exit setup mode Up to five linearization points can be calibrated between the zero and span calibration values Use the following commands to set and calibrate a single linearization point WLIN V1 nnnnn lt CR gt WLIN C1 lt CR gt The WLIN V1 command sets the test weight value mnnnn for linearization point 1 The WLIN C1 command calibrates the point Repeat using the WLIN Vx and WLIN Cx commands as required for additional linearization points To remove an offset value clear all weight from the scale including hooks or chains used to hang test weig
74. se results with a press of the UNITS key Secondary units can be specified on the FORMAT menu using the SECNDR parameter or by using EDP commands To configure secondary units using the front panel menus use the Table 7 6 to find the conversion multiplier for the MULT parameter For example if the primary unit is pounds and the secondary unit is short tons set the MULT parameter to 0 000500 Enter the numeric value for the multiplier using the navigation keys to select each digit and to increment or decrement the value of the digit Press O ENTER to save the numeric value then use the lt or D gt buttons to move the decimal point as required Press O again to save the multiplier value To configure secondary units using EDP commands use the Table 7 6 to find the conversion multiplier for the SEC MULT command For example if the primary unit is pounds and the secondary unit is short tons send the EDP command SEC MULT 0 0005 lt CR gt to set the multiplier for the secondary units NOTE Ensure that the secondary decimal point position is set appropriately for the scale capacity in the secondary units If the converted value requires more digits than are available the indicator will display an overflow message OVERFL For example if the primary units are short tons secondary units are pounds and the secondary decimal point is set to 8888 888 the indicator will overflow if 5 tons or more are applied to the s
75. sists of the following steps Zero calibration Entering the test weight value Span calibration Optional five point linearization Optional rezero calibration for test weights using hooks or chains The following sections describe the calibration procedure for each of the calibration methods CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT DIG IN ALGOUT VERS zero calibration A D count value 4 1 EALIB Display and edit CALIB Display and edit Display and edit test weight value span calibration A D count value WZERO WVAL WSPAN WLIN REZERO CALIB Press Enter to remove offset from zero and span calibrations PT gt 1 D gt PT gt 2 gt PT gt 3 gt PT gt 4 gt PT gt 5 Same as PT gt 1 5 Display and edit test weight value CALIB Display and edit linearization point A D count value Figure 4 1 Calibration CALIBR Menu Front Panel Calibration To calibrate the indicator using the front panel do the following 1 28 Place the indicator in setup mode display reads CONFIG and remove all weight from the scale platform If your test weights require hooks or chains place the hooks or chains on the scale for zero calibration Press gt until the display reads CALIBR see Figure 4 1 Press V to go to zero calibration WZERO With WZERO displayed press
76. t type GFMT and press ENTER The indicator responds by sending the current configuration for the gross format GFMT lt G gt GROSS lt NL gt To change the format use the HDRFMT GFMT NFMT or EDPFMT EDP command followed by an equals sign and the modified print format string For example to add the name and address of a company to the gross format you could send the following EDP command GFMT MOE S DUMP lt NL gt 2356 EAST HIGHWAY ROAD lt NL gt SMALLTOWN lt NL2 gt lt G gt GROSS lt NL gt A ticket printed using this format might look like the following MOE S DUMP 2356 EAST HIGHWAY ROAD SMALLTOWN 1345 LB GROSS The ticket above could also be formatted by specifying the company address information in the HDRFMT ticket format then substituting the lt AE gt command for the address in the GFMT ticket format HDRFMT MOE S DUMP lt NL gt 2356 EAST HIGHWAY ROAD lt NL gt SMALLTOWN lt NL2 gt GFMT lt AE gt lt G gt GROSS lt NL gt 6 2 2 Using the Front Panel If you have no access to equipment for communication through the EDP port or are working at a site where such equipment cannot be used you can use the PFORMT menu see Figure 6 1 to customize the print formats Using the PFORMT menu you can edit the print format strings by changing the decimal values of the ASCII characters in the format string NOTE Lower case letters and some special characters cannot be displayed on the IQ plus 510 front panel see the ASCII char
77. tees 5 2 5 Encl osure Reassembly u ay u pa Ai ea on acne ee ek G a wR we ua ek 6 2 6 Board Removal v sa cca aie A Cite wages OC ed ee O oh a s Os a wh 6 2 7 Battery R eplacem ent u dyed peed ae a ete ee BY Sd a end 6 2 8 Replacement Parts vada she ss cua ee Pag re eA eae hea oa CS eka eu uU 7 Configura ON ara ran 1 2 3 1 Configuration Methods cto A a ld a lic 12 311 Revolution COURIER iria 12 3 1 2 EDP Command Configuration aasa aasa 12 3 13 Front Panel Configuration 0 0 knee eee 13 3 2 Menu Structures and Parameter Descriptions 2 0 0 cece 14 3 271 Configuration Meriya sum u aa as 15 3 2 2 Format M nu occ iia eet ae alasan a Res apa ee pe ea da ed eae ceed bee pa qu wha bee ee 17 3 2 3 Calibration M enuk einn saa tee eM eA eae it mama ee eta ee eA Eee mad 20 ZA SernalMENU SA iea e i QA C QA Tua Q ku Qa kisa l sqa A aai iS mpa a Acta A 21 3 2 5 Program MENU am as m u nam A A A aasan eps 23 3 2 6 Print iFormat Meng Cup a y u Tua q teeta 25 3 27 Digital Input Menu u uu sss eee ee Sadan dade Pe q Cu ku Rice dase EEA 26 3 2 8 Analog Output Menu ao u tenet eae 27 3 2 9 Version MenU us seed ee Gan ruras ua yuqa a ee LP ee Pen aulas eee a 27 Calla ad 2 4 1 Front Panel Calibrations ui A wa A W OQ AE ae 28 4 2 EDP Command Calibration 2 u eda aad ure A A ea Pau uwa ee aes 29 43 Revolution AID TALON apy any o oles e ea eat aoe ea ee 30 4 4 More About Calibration 0 cence nee n tne n tne n tenes 31
78. the scale then watch the indicator display to determine the magnitude of vibration effects on the scale Record the weight below which all but a few readings fall This value is used to calculate the DFTHRH parameter value in Step 4 For example if a heavy capacity scale produces vibration related readings of up to 50 lb with occasional spikes to 75 lb record 50 lb as the threshold weight value 3 Place the indicator in setup mode and set the DIGFLTx parameters to eliminate the vibration effects on the scale Leave DFTHRH set to NONE Find the lowest effective value for the DIGFLT x parameters 4 Calculate the DFTHRH parameter value by converting the weight value recorded in Step 2 to display divisions threshold_weight_value DSPDIV In the example in Step 2 with a threshold weight value of 50 lb and a display division value of 5D 50 5D 10 DFTHRH should be set to 10DD for this example 5 Finally set the DFSENS parameter high enough to ignore transient peaks Longer transients typically caused by lower vibration frequencies will cause more consecutive out of band readings so DFSENS should be set higher to counter low frequency transients Reconfigure as necessary to find the lowest effective value for the DFSENS parameter Appendix 47 7 7 Conversion Factors for Secondary Units The IQ plus 510 has the capability to mathematically convert a weight into many different types of units and instantly display tho
79. tion is now completed if the scale comes out of motion before the three seconds elapses e CONSNUM consecutive numbering and UID unit ID parameters added to PROGRM menu Zero and Tare Operations Except in OIML mode a tare is cleared by pressing the TARE rather than ZERO key NTEP CANADA and OIML modes all require the scale to be at no load before clearing a tare Scale can now be zeroed gross zero with a tare remaining in the system Exception In OIML mode the tare is cleared when the ZERO key is pressed Tare values restricted to six digits to avoid display overflow when tare weight is removed 52 IQ plus 510 Installation Manual Digital Inputs Digital input selections now include CLRTAR clear tare GROSS NET PRIM primary units and SEC secondary units pseudo key functions EDP Commands Except for those commands requiring numeric or text entry entering any valid EDP command while in setup mode followed by an equal sign and question mark lt cmd gt now lists possible values for the command e KCLRNV EDP command added for clearing nonvolatile RAM e KCLRTAR EDP command added for clearing tare values e KLOCK and KUNLOCK EDP commands added for locking and unlocking individual front panel keys Configuration changes made using the EDP commands now take effect only when the indicator leaves setup mode Error Messages and Test Menu The numeric value returned by the XE com
80. too large to be displayed Gross gt overload limit Gross value exceeds overload limit Check configuration anr A D underrange A D reading lt 4 mV Check scale for binding or damage Table 7 1 IQ plus 510 Error Messages Appendix 41 7 1 2 Using the XE EDP Command The XE EDP command can be used to remotely query the IQ plus 510 for the error conditions shown on the front panel The XE command returns a decimal number representing any existing error conditions If more than one error condition exists the number returned is the sum of the values representing the error conditions see Table 7 2 For example if the XE command returns the number 1040 this value represents the sum of an A D reference error 1024 and an A D calibration checksum error 16 Error Code Description Binary Value 0 No error 0000 0000 0000 0000 1 EEPROM physical error 0000 0000 0000 0001 2 Virgin EEPROM 0000 0000 0000 0010 4 Parameter checksum error 0000 0000 0000 0100 8 Load cell calibration 0000 0000 0000 1000 checksum error 16 A D calibration checksum 0000 0000 0001 0000 error 32 Print format checksum 0000 0000 0010 0000 error 64 Internal RAM data error 0000 0000 0100 0000 128 External RAM data error 0000 0000 1000 0000 256 NV register checksum error 0000 0001 0000 0000 512 A D physical error 0000 0010 0000 0000 1024 A D reference error 0000 0100 0000 0000 2048 Tare registe
81. tor provides a number of error messages When an error occurs the message is shown on the indicator display Error conditions can also be checked remotely by using the XE EDP command as described in Section 7 1 2 7 1 1 Displayed Error Messages The IQ plus 510 provides a number of front panel error messages to assist in problem diagnosis Table 7 1 lists these messages and their meanings Error Message Description Solution E EEROM EEPROM physical error Call RLWS Service E VIREE Virgin EEPROM Use TEST menu to perform DEFLT restore defaults procedure E PCKSM Parameter checksum error then recalibrate load cells E LCKSM Load cell calibration checksum error Recalibrate load cells E ACKSM A D calibration checksum error A D converter requires recalibration Call RLWS Service E FCKSM Print format checksum error Use TEST menu to perform DEFLT restore defaults procedure E IDATA Internal RAM data error Call RLWS Service E XDATA External RAM data error E A D A D physical error E REF A D reference error A D converter requires recalibration Call RLWS Service REG ERR Non volatile RAM NVRAM register Battery weak or not installed Replace battery then use TEST menu error to perform CLR NV clear non volatile storage procedure TAR ERR Tare register checksum error Acquire tare acquire zero or reset configuration PWRFAIL Power failure Input voltage too low OVERFL Overflow error Weight value
82. ut Overload 12 V continuous static discharge protected Signal excitation and sense lines protected by capacitor bypass Optional fully isolated voltage or current output 14 bit resolution Voltage output 0 10 VDC Load resistance 1kQ minimum Current output 4 20 mA External loop resistance 5002 maximum RFI Protection Analog Output Digital Specifications Microcomputer Hitachi H8 3002 main processor 9 8304 MHz Digital Inputs 8 inputs TTL or switch closure active low Digital Filter Software selectable 1 256 enhanced Rattletrap hybrid digital filtering Serial Communications EDP Port Full duplex RS 232 or RS 485 Printer Port Full duplex RS 232 or active 20 mA current loop output Both Ports 19 200 9600 4800 2400 1200 600 300 bps 7 or 8 data bits even odd or no parity two stop bits on transmit one stop bit on receive Operator Interface Display Vacuum fluorescent display 7 digit 14 segment primary weight display Two 5x7 dot matrix digits for units alpha numeric entry mode designators 16 digit dot matrix display for additional symbols user prompts Keyboard 5 key membrane panel Environmental Operating Temperature 10 to 40 C legal 10 to 50 C industrial Storage Temperature 25 to 70 C Humidity 0 95 relative humidity Enclosure Enclosure Dimensions without tilt stand Sloped Enclosure 9 5 in x 8 38 in x 4 95 in 241 mm x 213 mm x 126 mm 9 5 in x 8 38 in x

IQ plus® 510 Installation Manual

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IQ plus® 510 Installation Manual