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MODULAR BATTERY CHARGER USER MANUAL
Contents
1. 9 3 Networking the Compack Controller 10 Compack Controllers Default Networking Data 10 Controller Access Via Ethernet LAN 10 Kelt En E 10 lll le 11 More Detailed a aa a asar rrsarrsssasss asassaa 11 Controller Access Via Stand alone PC 13 FRO CANS TING EE 13 PPM Lea 14 More Detailed BE 14 HON OS aia uu uuu u as aa uuu 18 How To Enable Pop ups in the browser Internet Explorer 18 How To Change Default Log In Passwords Compack GUI 19 How To Change the Compack Controller s Device Name 21 How To Check the Status of your LAN Network Card NIC 22 4 Configuring amp Monitoring the Power System 24 Configuration via Web Browsetr 25 Configuration via PowerSuite Application 25 PA lO E 26 MEDI 26 Monitoring via Network Management Systen 29 ENEE Eeer 29 Mel 29 More Detailed Controller SNMP Config
2. cccescsccsssssccscersscssssrsecsserssssrseecsssesaecessesaeceseesaecaseesascasensaseasensaneasensas 19 93 Open Current Range Available cccscecssesssscssssesssscssssssssseessseessseesaseesassesaseesaseecesateesaseesaseesasersasersatenss 19 Ee le 19 VONE MACAU ON EE 19 ZE Ee LG NON EE NE EET 19 EE lee 19 9 8 Output Ripple Voltage RMS cc cecsssssssssssssssssssssecsessessessesessessesseseeseeseeseesausessesseseesersassesseseeseesensansansas 19 99 Ambient Temperature lll l nn nrnna 20 ZAK Tir el E 20 I TO u uo EE Y Sum S S T uu s eee 20 FVT NNN 20 NG NNN Ne 20 9 14 FO EP E 20 MN 20 EE WE 20 9 17 Alarm Relay Contacts AAA 20 jJ Ve 21 le TT 21 920 Applicable Mandis u u u u u uuu uuu a aaa ee 21 tee ien ME 22 11 Maintenance amp Disposal l I n nrnnnnnnnnnrn nen nnnnrnnrnrnnnnnnnnnnnenn 23 111 EGNE 23 EG ee EE NE NE sss 23 0 oslo GRE EEE EEE 24 Appendix B Compack Controllers User s Guide 29 ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 4 QMPCONTROL AA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 1 Receiving and Storage 1 1 Receiving All possible precautions are taken to protect the equipment against damage or losses during shipment however before accepting delivery check all items against the packing list or Bill of Lading If there are shortages or evidence of physical damage notify Ampcontrol immediately Notif
3. SNMP tab i qasanan d OXA up Product Management 4etg Windows Internet Explore mamaaa FVN nr free aa lt R ace he n en jov Kar hup J172 16 5 25 man rame h v Trap Community Strings fields A password for each of the IP addresses m D Be Be Bur Product management 4etg QB ap trer tee f Power Explorer System Vokage Levels J System Configuration Ai Battery Test Resuks GC Event Leg JNetmodk Config E Active Alarm Groups Login out OG A ELTEK VALPS Webpower Windows Interr et Explorer amp PowerSystem E http 172 16 5 75 administration froot him Mains c Rectifiers eMail TCP IP SNMP de coa SNMP T Co nfi ti Lo Battery rap Configuration 66 3 BatteryBod VMS Trap Receiver IP Address Se nd Off Traps 2 spiste Trap Receiver Address 1 7 F Community staga pubie check box onfigurat Ki Trap Receiver Address 2 Community String 2 public Sends a TRAP when an NMS Trap Receiver be mene 5 fi fe utpu IP Address fields Te Geier te Up to 10 NMS IP addresses that will receive Trap Receiver Address 3 Community stings public Trap Receiver Address 4 Community String 4 public Trap Receiver Address 5 Community String 5 public Trap Receiver Address 6 Community Strang 6 public alarm is reset the alarm messages Trap Receiver Address 7 Community S
4. 0 50 C continuous Battery life will be shortened at temperatures above 40 C 9 10 Humidity Operating 20 to 90 RH non condensing Storage 10 to 95 RH non condensing 9 11 Protection The unit is protected against surges in primary voltage and short circuits The output circuits are protected with circuit breakers 9 12 Power Conversion Switched mode power rectifier with active power factor correction 9 13 Battery Types Virtually Sealed Lead Acid valve regulated accumulators 9 14 Factory Settings Nominal Voltage Rated Output Current 9 15 Menu Controls F1 F2 F3 F4 and F5 control the screen display alarm buzzer and settings 9 16 Metering All control functions are monitored and voltage and current are metered on the LCD display 9 17 Alarm Relay Contacts Four relay outputs N O or N C Rated at 7 A 6 27 VDC 6 240 VAC ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 20 AMPCONTROL AA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 9 18 Ventilation The rectifier units are cooled by natural convection CAUTION Ensure that any vents in the enclosure are not blocked or covered over Ensure that A the enclosure is positioned such that the airflow into and out of the enclosure is not 9 19 Enclosure Can be supplied mounted on a standard Pan for installation in an existing enclosures or supplied in a mild steel or stainless steel enclosure
5. in the Web browser in the middle of the page anq entering lt admin gt as user name and lt admin gt as password case sensitive Compack Controller s IP address Browser s address line L d OwebPower Ea BY wi c Page v iO Toos v W ELTEK VALERE alwayson In order to maintain WebPower s access security do not le your PC unattended when logged in to WebPower anc I Jen browser sessions after u ENTER Enter link Log in dialog box i g s Password 00000 ttp 169 254 52 133 mainframe him Example of Compack controller s configuration pages Note that the Web browser must have the Pop ups function enabled as the configuration web pages employs Java script navigation Read chapter How To Enable Pop ups in the browser Internet Explorer page 18 User s Guide Compack Controller 350011 013 1v0 2009 03 19 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 XY JJ 3 Change the passwords by Clicking on the System Configuration button on the Power Explorer toolbar Clicking on the Password tab in the dialog box Selecting the Access Level for the account s password you want to change e g the status account Clicking in the Password fields and typing the current password case sensitive and twice the password you want to chan
6. 9 20 Applicable Standards The following standards are referenced for the manufacture of the battery charger AS NZS 3000 2007 Electrical Installations Known as the Australian New Zealand Wiring Rules AS NZS 3350 2 29 1996 Safety of Household and Similar Electrical Appliances Particular Requirements Battery Chargers ASNZS 3100 2009 Approval and Test Specification General Requirements for Electrical Equipment AS 4044 1992 battery chargers for stationary Batteries Other referenced standards are as follows EMI Conduction amp Radiation EN55022 Harmonic Current EN61000 3 2 3 EMS Noise Immunity EN6100 4 2 3 4 5 6 8 Electrical Safety IEC 60950 1 UL 60950 1 CSA 22 2 EMC ETSI EN 300 386 V1 3 2 EN 61000 6 1 immunity light industry EN 61000 6 2 immunity industry EN 61000 6 3 emission light industry EN 61000 6 4 emission industry Environment ETSI EN 300 019 2 1 Class 1 2 ETSI EN 300 019 2 2 Class 2 3 ETSI EN 300 019 2 3 Class 3 2 ETSI EN 300 132 2 RoHS Compliant ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 21 QMPCONTROL ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 10 Trouble Shooting If problems are experienced with the battery charger without indication of an alarm turn the charger off and check the incoming supply and load battery circuits Make sure the mains supply has sinusoidal shape and there is not a high frequency emit
7. program or contact Eltek Valere s Service Dep User s Guide Compack Controller 350011 013 1v0 2009 03 9 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 XY e 3 Networking the Compack Controller This chapter describes how to access the Compack controller from a computer so that you can configure and operate the Compack based DC power supply system After accessing the controller you can read chapter Configuring amp Monitoring the Power System page 24 For more detailed description of configuration options and other advanced networking services implemented by the controller refer to the WebPower Online Help file that you can download with the controller s firmware For acronym descriptions refer to chapter Glossary page 38 rear cover page You can access the Compack controller using a standard computer which is either connected to an existing LAN or directly connected to the controller Vor Ais ij Qa N Ethernet Local Area Network LAN Nj Ethernet cable Straight through crossover cable Figure7 Controller s access via LAN and via a stand alone computer Compack Controller s Default Networking Data Each Compack controller is shipped with a unique Eltek Valere MAC address Media Access Control stored inside the controller and marked on the controller s label Compack controllers have by default the
8. w e ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 To use PowerSuite to configure the power system via an Ethernet LAN connection just connect the controller to the LAN Using the Eltek Valere Network Utility program identify the controller and make a note of its IP address Start PowerSuite in your LAN connected computer click on the Connect button and in the Site Manager dialog box create a new Network site with the controller s IP address The Configuration via PowerSuite Application procedure involves following steps as described in more detail in the next chapter 1 2 3 4 5 Start the Eltek Valere Network Utility program Connect the Compack controller to the LAN Identify the controller in the Eltek Valere Network Utility program Start the PowerSuite application in your computer connected to the LAN In PowerSuite s Site Manager create a new Network site for the controller For more detailed description of configuration options and other advanced networking services implemented by the controller click any time on the PowerSuite s Help buttons to browse and search through PowerSuite Online Help Also refer to the WebPower Online Help file that you can download with the controller s firmware For acronym descriptions refer to chapter Glossary page 38 rear cover page More Detailed Carry out the following steps to use PowerSuite via an Ethernet L
9. CRN 8745 NTN Ampconirol VIG Manual Part No 143136 Designed and Manufactured in Australia by Ampcontrol CSM Pty Limited ao N AMPCONTROL QMPCONTROL AIA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 Ampcontrol CSM Contact details 7 Billbrooke Close Cameron Park NSW 2285 P 61 2 4903 4800 F 61 2 4903 4888 EMAIL electronicsorders ampcontrolgroup com WEB www ampcontrolgroup com Safety and other Warnings WARNING EE This safety alert symbol identifies important safety messages in this manual and indicates a potential risk of injury or even death to the personnel When you see this symbol be alert your safety is involved carefully read the message that follows and inform other operators CAUTION This safety alert symbol identifies important information to be read in order to ensure the correct sequence of work and to avoid damage or even destruction of the equipment and reduce any potential risk of injury or death to the personnel Supplementary information not directly affecting safety or damage to equipment Carefully read the message that follows and inform other relevant personnel Information concerning possible impact on the environment and actions required for prevention and proper response ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual Page 1 QMPCONTROL AIA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 Copyright Notice
10. m F1 will move to Values Screen 2 a F2 has no function in this screen F3 will mute the alarms m F4 will move to Setup Screen 3 F5 will move to Under Voltage Select Screen 4 A Major Alarm will be actuated if the charger detects Battery Voltage Major High Battery voltage Major Low Battery Quality Major Alarm Battery Voltage Bank Major High Battery Voltage Bank Major Low Battery Current Major High Battery Current Major Low Battery Circuit Breaker Off Mains Fail Low Rectifier Error A Minor Alarm will be actuated if the charger detects Battery Voltage Minor High Battery voltage Minor Low Battery Quality Minor Alarm Battery Voltage Bank Minor High Battery Voltage Bank Minor Low Battery Current Minor High Battery Current Minor Low Load CB Off A Temperature Alarm will be actuated if the charger detects an over temperature condition by means of the temperature probe ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 15 QMPCONTROL AA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 6 Settings and Calibration 6 1 Changing Settings All settings are made in the factor prior to shipping Most of these settings are made to suit the customer specifications at the time of placing the purchase However there are some functions that the user may vary to suit the application The monitoring and control unit within the battery charger is fitted with an
11. s RJ 45 socket on its top and the other end to the computer s NIC The controller automatically generates an IP address e g lt 0 0 0 1 gt and the Eltek Valere Network Utility displays the controller as a connected LAN device may take up to 1 minute to display Notice that the displayed IP address may differ from above if a Static IP address has been previously enabled and stored in the controller Check that the displayed MAC address corresponds to the MAC address label on the controller Your Compack Controllers MAC Address Controllers 00 0A 19 C0 00 91 firmware revision Eltek Valere Netw ork Utility LAN Devices g Feb 3 2009 OS 2 0 Configuration Web In Update Software GE ae DHPC generated IP Address 0 0 0 1 3 Find the NIC s IP address and subnet mask used by the computer by Opening the computer s Network Connections window Selecting the actual network card NIC and Making a note of the IP address and Subnet mask displayed in the Details panel on the left side of the window E g IP address lt 169 254 52 132 gt Subnet mask lt 255 255 0 0 gt Read chapter How To Check the Status of your LAN Network Card NIC page 22 Notice that you can also get this information by opening a DOS window and running the command IPCONFIG User s Guide Compack Controller 350011 013 1v0 2009 03 15 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt
12. ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 lt r 16 4 Change the controller s IP address to the same range as the computer s by Selecting the controller in the Eltek Valere Network Utility window Clicking on the Configuration button to open the IPSetup Configuration window Changing the IP address from e g lt 0 0 0 1 gt to e g lt 169 254 52 133 gt Changing the Network Mask from e g lt 0 0 0 0 gt to e g lt 255 255 0 0 gt and clicking on the Enable Static IP button Now the controller s and the computer s IP addresses and Subnet masks are in the same range and both devices can talk to each other Computer s lt 169 254 52 132 gt lt 255 255 0 0 gt Controller s lt 169 254 52 133 gt lt 255 255 0 0 gt Your Compack Controllers MAC Address 00 0A 19 C0 00 91 Controller s firmware revision Eltek Valer Network Utility IP Network Mask Web Interface Update Software Gateway DNS Example of Compack Configuration button le data j Enable Static IP Auto IP Update Enable Static IP button WARNING Never enter Network Mask Subnet masks lt 0 0 0 0 gt or lt 255 255 255 255 gt as they are not valid masks and in the worst case may render the controller or LAN device inaccessible Access the controller s configuration pages in your Web browser by opening your Web browser e
13. Access the controller s configuration pages in your Web browser by opening your Web browser e g Internet Explorer and entering the controller s IP address in the browser s address line E g lt 172 16 5 75 gt entering http before the address is not necessary 2 Log in with the lt admin gt account by clicking on the Enter link in the Web browser in the middle of the page and entering lt admin gt as user name and lt admin gt as password case sensitive Refer also to the log in procedure in chapter How To Change Default Log In Passwords Compack GUI page 19 Note that the Web browser must have the Pop ups function enabled as the configuration web pages employs Java script navigation Read chapter How To Enable Pop ups in the browser Internet Explorer page 18 30 User s Guide Compack Controller 350011 013 1v0 2009 03 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 4 S 3 Configure the Compack controller s SNMP agent by Clicking on the Network Config button on the Power Explorer toolbar Clicking on the SNMP tab in the dialog box Entering the SNMP agent s data in appropriate fields as described below Then clicking on the Save button to activate the SNMP data Compack controller s Network Config button IP address Power Explorer toolbar
14. Dynamic Host Configuration Protocol DHCP enabled Thus the controller can automatically obtain necessary access data to operate in an existing Local Area Network LAN based on the Ethernet communication technique and the TCP IP protocol suite Note that the controller is shipped without a fixed IP address I Pv4 Controller Access Via Ethernet LAN If you have access to a Local Area Network LAN based on the Ethernet communication technique and the TCP IP protocol suite you can simply connect the Compack controller to the LAN and get Web browser access to the controller from your networked computer Compack configuration Via Web browser Compacks controller Figure 8 Controller s access from a computer connected a LAN Requirements e Computer correctly configured and connected to the LAN e Standard Ethernet cable straight through cable to connect the controller to the LAN e Eltek Valere Network Utility program that you can download with the controller s firmware from www eltekvalere com Contact your LAN administrator if your computer has difficulties accessing the network 10 User s Guide Compack Controller 350011 013 1v0 2009 03 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 w Ss In Short To get access to the Compack controller via your LAN networked computer just connect the controller
15. For acronym descriptions refer to chapter Glossary page 38 rear cover page Follow these general steps to configure the Network Management System 1 Compile the Eltek Valere s device specific MIB files into the NMS database Any suitable SNMP based NMS with MIB compiler may be used Read also chapter About Eltek Valere s SNMP MIB Files page 33 2 Add the Compack object to the Management Map The figure below is an example of the Compack controller object added to the Management Map 3 Ping the Compack controller to ensure connectivity 4 Define and configure the TRAP event handling as required Eltek Valere s unique Enterprise ID is lt 12148 gt Eltek Valere MIB tree root File Edit Operations Tools Bookmarks Help Enterprise ID is lt 12148 gt Created after compiling e g Eltek_Root MIB RW Eltek Valere MIB tree branches Shown as collapsed branches Created after compiling several Branch MIB files e g i batte EltekDistributedPowerPlantV2_branch9 MIB ELTEK_GENERIC Gra dod internet private enterprises eltek eltekPlant batte H O ELTEK DISTRIBUTED PLANT MIB iso org dod internet private enterprises eltek eltekL batte Le ELTEK DISTRIBUTED _PLANTV4 MIB iso org dod internet private enterprises ektek elte batte Address 172 16 5 75 MIB Tree amp ELTEK TOMMON MIB Iso org dod i ate enterprises eltek H E controls
16. S or High Speed Internet Disabled Buetooth Personal Area Network Local Area Connection 3 LAN or High Speed Internet Connected Broadcom Netxtreme 57xx Gigabit Controler t Wireless Network Connection 2 LAN or High Speed Internet Not connected Deltr diost 1490 tob nds WLAN Mini kort Local Area Connection 3 Properties x General Advanced Connect using M Broadcom NetXtreme 57xx Gigaba Cont Owner System System System System K Bj i a v Eco Protocol TCP IP Properties General Alternate Configuration You can get IP settings assigned automatically if your network supports this This connecton uses the following items v Chent for Microsoft Networks E File and Printer Sharing for Migf sof Networks v QoS Packet Scheduler w VF Internet Protocol TCP P appropriate IP settings Obtain an IP address automatically Use the following IP address Descnpson Transmission Control Protocol Internet Protocol The default wid area network protocol that provides communication across SRR EES DS SS Obtain ONS server address automaticaly O Use the following DNS server addresses E Show icon in notficatbon area when connected Notify me when thes connacbon has limited or no connectivity Details pane showing IP address etc capability Otherwise you need to ask your network adminsstrator for the If this pane is not displayed click on the Folders button on the toolbar to di
17. YJDAYHJ A39311V9 KIEV w 4 j ssn Lava V lddy JOULNOIdWV TOWN 8745 R1 Date ABCM Modular Battery Charger 06 2011 CRN Issue SIN EV 017117 LL RE 300 w l Paine d e F OV01T OV01 O Zavol t avol G 32018 NOLLNAIMLSIA 0Y07 J 1 YSDYVHI AXJl1Y g XD0N8 NOLNAINLSIG V ry d Ad JOVI IOA JOVI 10A ud LIVE J V q ujo3 dnoj161oJ1u0 Jduup s2Iu0J13 888 069 20 4 0087 E067 CH d S8ZZ WSN MUVd NOYSWYI 35013 3X003971118 L Lat DLC 000 SE NEV OLTALd WSI I04LNOJdJWY SJIN0313313 I04LNOJdJWY CT J11vg CN Sa T1O8LNODdWY WO JDACIJddD u 3jjum solid ayy 4noyyim Ajuod puy n oi pabjnaip 51U9 U9J FUP JO g Oum JO Jod ut p npoijd jJ aq jou ysnw a 10284 Jay of jaa qns si 4 108LNOIdUV 30 AlUId0 amp d JHL SNIVW3Y ONIMYHO SIH1 UIL J48 AIVdOdJIW Vi 31v2S LON OG DOLL SV ww NI SNOISN3WIC 20 JINVYIIOL ONY 1v743N39 JINVAIIOL SVINN 1V33N3D J808d dwW4l 4ITTOHLNO YIVdWO 14 L wo ON CH er Z IN O ON O J E wo ON O TO NO y ZHI a es Yo LHI r User Manual y_Charge Page 26 ABCMB005_Rev1_ABCM_ Switch Mode Batter gt QMPCONTROL A ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual Page 27 gt QMPCONTROL A ABCM Modular Battery
18. controllers control units connected to the Eltek Valere s CAN bus must have a unique address or ID number Software Assignment Rectifiers The control system s main controller assigns automatically the rectifiers addresses software assignment When the rectifiers are hot plugged in the system the first time the system s main controller dynamically assigns the rectifiers with the next available ID number software assignment and automatically increases the number of communicating rectifiers on the CAN bus Also the controller registers the rectifiers ID numbers or CAN bus address 01 02 together with their serial numbers When a previously installed rectifier is again hot plugged in the system it retains its previous ID and serial number unless reassigned during a Reset Rectifier command WARNING To replace installed rectifiers with new ones remove the installed rectifiers and wait for the controller to notify communication error with the extracted rectifiers Push the new rectifiers firmly inwards one module at a time allowing a 2s delay to plug them in the system Start with the position with lowest ID number Lock their handles When a new main system controller is inserted in an existing system the controller will recalculate the number of connected rectifiers reassigning them with the same ID numbers as they already have in memory Hardware Assignment Control Units All Compack controllers are
19. the controller s RJ 45 socket on its top and the other end to one of the LAN s available RJ 45 sockets See Figure 8 page 10 The controller automatically obtains an IP address from the LAN server as the controller s DHCP protocol is enabled from factory 26 User s Guide Compack Controller 350011 013 1v0 2009 03 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 XY JJ 3 I dentify the controller in the Eltek Valere Network Utility program by looking for your Compack controller s MAC address on the list of connected LAN devices All controllers are shipped with a label specifying its unique MAC address Check that the displayed MAC address corresponds to the MAC address label on the controller Notice that it can take up to 1 minute before the connected controller is displayed in the utility program Your Compack Controller s MAC Address Controller s Device Name and 00 0A 19 C0 00 91 firmware revision amp Eltek Valere Netwerk Utility LAN Devices Device Mame 5672 512 ELTEK Webpower M R TPE sm 402410 003 Revi 72 16 7199 5670 ELTEK Vebpower_N2R 402410 003 Rew 1 0RC1 0c1 8 2008 05 30 72 16 7 111 ComPack Er deift danseband CamPack 405002 005 Rev 0 9 Fab 132009 08 20 ComPack Ole Martens ComPack 405002 005 Rev 0 00d Feb 13 2009 652 0 MCF5208 WealfPower 402413 003 Rev4 3d Fab 32009 08 20 MEF5208 MID Web
20. the sides open position Handle raised in open position ob i Al 3 Pull the module loose from the system r connector Do not pull from the handle 4 Lock the handle by Mounted de pushing the handle downwards locked position Figure 5 Compack controller s locking mechanism User s Guide Compack Controller 350011 013 1v0 2009 03 7 ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual gt lt a AMPCONTROL ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 w JH Technical Specifications Controllers Specifications Input Voltage Tolerances 17 75 VDC Shutdown lt 15 VDC Nominal 20 to 60 C 4 to 140 F Reduced accuracy 40 to 75 C gt 550 000 hours Telcordia SR 332 Issue I method lll a Lambiene i 70 x 30 x 110mm 2 7 x 1 2 x HxWxD 4 33 i 240g 0 53 Ibs Dimensions Relay Outputs Form C dry contact NO C NC 60V 1A breaking capacity Configurable Inputs 1 5 mm Digital open closed Analogue 0 75V Temperature External NTC Remote Monitoring and Control x PC running PowerSuite Through a Windows based communication program installed on a remote computer the system can be monitored and controlled via Ethernet network UDP Tunnelling PC running a WEB Browser Detailed web pages for monitoring configuration diagnostics and log access NMS OSS Platform via SNMP MIB file suppli
21. this site Would you like to allow pop ups from 172 16 5 221 Compack controller s IP address Example 18 User s Guide Compack Controller 350011 013 1v0 2009 03 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 4 S How To Change Default Log In Passwords Compack GUI To view the Compack controller s configuration pages GUI in your Web browser you have to log in using one of the following default factory set accounts User Name Password Note status status Read only access rights control control Service access rights admin admin Administration access rights Case sensitive passwords For security reasons it is advisable to log in with the admin account case sensitive and change the default passwords with the passwords of your choice For acronym descriptions refer to chapter Glossary page 38 rear cover page Carry out the following steps to change the passwords in the Compack controller s configuration pages in your Web browser 1 Access the controller s configuration pages in your Web browser by opening your Web browser e g Internet Explorer and entering the controller s IP address in the browser s address line E g lt 169 254 52 133 gt entering http before the address is not necessary 2 Log in with the lt admin gt account by clicking on the Enter link
22. to the LAN which will automatically assign an IP address to the controller Using the Eltek Valere Network Utility program identify the controller access it via your Web browser and change the controller s LAN device name to facilitate later identification The Controller Access Via Ethernet LAN procedure involves following steps as described in more detail in the next chapter Start the Eltek Valere Network Utility program Connect the Compack controller to the LAN Identify the controller in the Eltek Valere Network Utility program Access the controller s configuration pages in your Web browser Log in with the lt admin gt account Change the controller s Device Name ne bg For acronym descriptions refer to chapter Glossary page 38 rear cover page Read also chapter Compack Controller s Default Networking Data page 10 More Detailed Carry out the following steps to access the Compack controller via the Ethernet LAN 1 Start the Eltek Valere Network Utility program by opening the file EVIPSetup exe which will display already connected LAN devices The Compack controller will be displayed after connection to the LAN Eltek Valere Network Utility LAN Dances Cavite Mamme ELTEK Webpower MER TPE sim 402410 003 Revd 2 ELTEK Weboower MOR 402410 003 Revi DFC T Oe 82008 052 0 Er dat et danseband ComPackh 405002 009 Rev 0 9 Feb 132003 05 20 Ole Marans ComPack 40500
23. 0 2009 03 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 wq S Description Network Interface Controller A network card network adapter network interface controller network interface card or LAN adapter is a computer hardware component designed to allow computers to communicate over a computer network It is both an OSI layer 1 physical layer and layer 2 data link layer device as it provides physical access to a networking medium and provides a low level addressing system through the use of MAC addresses It allows users to connect to each other either by using cables or wirelessly Network Management Station An SNMP Manager application which interfaces with the SNMP Agent and provides communication capabilities through standard SNMP messaging commands SET GET The NMS also serves to collect SNMP TRAP events A Network Management System NMS is a combination of hardware and software used to monitor and administer a network RS232 serial protocol used by Eltek Valere s controllers for communication with computers modems WebPower adapters and other equipment A window that suddenly appears pops up when you select an option with a mouse or press a special function key Usually the pop up window contains a menu of commands and stays on the screen only until you select one of the commands It then disappears A special kind of pop up w
24. 2 009 Rev 0 004 Feb 13 2009 0520 WebPowen402413 003 Revd Jd Feb 32008 0520 HA JO WebPowar 02412 003 Revd 3d Feb 3008 0520 kjen ge om ack Erlings ComPack 405 MAST ComPack408002 009 Rew Di K ch vi HA JOS ComPack 405002 005 Rav Da Fab Configuration Web Interface Update Sofware z j Ax Example of connected LAN devices 2 Connect the Compack controller to the LAN plugging one end of a standard Ethernet cable straight through Ethernet cable to the controller s RJ 45 socket on its top and the other end to one of the LAN s available RJ 45 sockets See Figure 8 page 10 The controller automatically obtains an IP address from the LAN server as the controller s DHCP protocol is enabled from factory User s Guide Compack Controller 350011 013 1v0 2009 03 11 ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 XY JH 3 12 I dentify the controller in the Eltek Valere Network Utility program by looking for your Compack controller s MAC address on the list of connected LAN devices All controllers are shipped with a label specifying its unique MAC address Check that the displayed MAC address corresponds to the MAC address label on the controller Note that it can take up to 1 minute before the connected controller is displayed in the utility program Your Compack Controll
25. 5 The Earth Alarm will be actuated if the charger detects an Earth fault ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual Page 13 AMPCONTROL AA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 5 2 4 Screen 4 Under Voltage Select Screen Display INDER VOLTS SELECT Under Voltage H2 u WAL ALM The top line identifies the feature selected Under Volts Select The next line down displays the setting for the Under Voltage Alarm Function Buttons F1 will move to Values Screen 2 F2 has no function in this screen F3 will decrease the trip setting by 1 volt for each press of the button F4 will increase the trip setting by 1 volt for each press of the button F5 will move to Alarms Screen 5 The range of settings for actuation of the Under Voltage U V alarm is limited to For the 24 V chargers 23 V through to 26 V For the 48 V chargers 46 V through to 52 V ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 14 QMPCONTROL AIA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 5 2 5 Screen 5 Alarms Screen Display Major Alarm Minor Alarm Under Voltage to Temperature E VAL MUT EZF UZ The top line signals a Major Alarm or No Major Alarm The next line down signals a Minor Alarm or No Minor Alarm The bottom line signals a Temperature Alarm Function Buttons
26. AN connection 1 Start the Eltek Valere Network Utility program by opening the file EVIPSetup exe which will display already connected LAN devices The Compack controller will be displayed after connection to the LAN Eltek Valere Network Utility LAN Devices MAC IP 00 03 F4 01 62 B7 17216 7241 00 03 F4 03 B2 D08 172 16 7 199 00 0A 19 01 68 BD 172 16 7 111 00 0A 19 01 68 BE 172 16 7 160 00 0A 19 00 00 00 172 16 7135 00 04 19 00 00 05 172 16 7 1 00 04 19 00 00 4F 172 16 7202 00 04 19 00 00 95 17216 7203 00 04 19 00 00 863 17216 7222 D0 0A 19 00 04 04 172 16 7 137 Web Inkilacse Example of connected LAN devices Device SB72 512 S670 CamPack ComPack MCF5208 MUF5208 ComPack CamPack CamPack ComPack Update Software Device Name ELTEK Webpower M R TPE sm 402410 003 Rev 2 ELTEK Wabpawer N R 402410 003 evt DCH Dei 8 2008 05 20 Er det at dansaband ComPack 405002 009 Rew 0 9 Feb 132009 05 20 Ole Martens ComPack 405002 009 Rev 0 000 Feb 13 2009 0520 WabPaower 402413 003 Revd 3d Feb 3 3009 08 20 HAJO WebPowen402413 003 Rev 3d Feb 3 2009 0520 ComPack 405002 009 Rev Da Feb 62009 0520 Erlings ComPack 405002 009 Rev 00d Jan 30 2009 052 0 ComPack 405002 009 Rev 0 9 Feb 13 2009 0520 HA JOS ComPack 405002 009 Rev 0 9 Feb 12 2009 05 20 2 Connect the Compack controller to the LAN plugging one end of a standard Ethernet cable straight through Ethernet cable to
27. ASH SDRAM amp EEPROM 24 48 60VDC Input suppl ESSEN e Power supply Internal Power supply with regulated supply voltages for internal use Inputs signals measurements for configurable digital inputs 3 W Output signals control Nr eme for Alarm relays 3 Inputs and Outputs I O Alarm Connections customer CAN port for communication with rectifiers on the CAN bus 10 100 Ethernet Port For 10Mb s and 100Mb s network connections Figure2 Block diagram of the Compack controller showing the module s main functions User s Guide Compack Controller 3soo11 013 1v0 2009 03 5 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 w JF Location of Terminals Ethernet Port and LEDs You can easily connect the Compack controller to an Ethernet networked computer plugging a standard Ethernet cable to the RJ 45 socket on top of the controller and to any available Ethernet socket on the network For acronym descriptions refer to chapter Glossary page 38 rear cover page ae The Compack controller can also be G Alarm Relay Outputs connected directly to a computer using a k ee standard Ethernet cable straight through or Sem a crossover cable as the controller s port implements HP Auto MDI MDI X detection and cor
28. Charger Issue R1 Date 06 2011 CRN 8745 ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual Page 28 ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 Appendix B Compack Controllers User s Guide ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual Page 29 gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 lt w ELTEK VALERE alwayson User s Guide Compack Controllers Monitoring and Control Units Micropack DC Power Supply Systems 350011 013 ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual P gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 w Information in this document is subject to change without notice and does not represent a commitment on the part of Eltek Valere No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying and recording for any purpose without the explicit written permission of Eltek Valere Copyright Eltek Valere 2009 NS EN ISO 14001 Certified NS EN ISO 9001 Certified W ELTEK VALERE always on Certificate No Certificate No 11276 2007 AE NOR NA 4072 2007 AQ NOR NA The equipment described in this manual must only be operated by Eltek Valere personnel or by persons who have attended a suitable Eltek Valere training course The equipment represents an energy hazard and failure t
29. EIN 2 Ed OU DEOIN uu u NN 2 2 1 Receiving and Ree 5 SN ele Se 5 1 2 Storage after Delivery 0 cesssccscesssccsssrssecseeessesesesseceseesaeseseeseseeseeceseeseesaseesaecaseesaecaseesaesansasensarsasensansasensan 5 1 2 1 Storage and Care of EE 5 ENN 6 ENN 7 EE UO EEE EEE ss 8 3 1 Mechanical Inetallston E 8 32 PN 9 Jo RN 9 4 RCIA ANE SGU WON E 10 DV 11 SN ee el EE 11 5 1 1 Melde SCM ON EEE EE EEE 11 5 1 2 n AOI EE EEE u u s 11 5 NN 12 5 2 1 Screen 1 Welcome Page n ceaniiadeanuaitiaceanadndeainnhncendaddeant 12 5 2 2 SIE 13 5 2 3 Se S UU EE NE 13 5 2 4 Screen 4 Under Voltage Geert 14 5 2 5 TN NNN E 15 O nese 00 ibn ER NN 16 Ga TRIG ii EN EE 16 o2 OG 1101 is EEE ee ee asas 16 SSC EE 16 6 3 1 Ee 16 6 3 2 Nominal Voltage of Battery Chamer 16 6 3 3 Rated Current of Battery Charger ccccssssssssssssssssssssssscsessesscsessessceessesecseseesesersasseseesassesersasnees 16 6 3 4 Battery Charging Current Limit cccccsssscssssssssssssssssssssesessssesesessecseseesaeseseesaceeseesaseesersasensensasenss 16 SD NE EEE REE EEE s 17 Z lee 17 7 2 Types of Alarm Indicated on the LCD Dieplay 17 7 2 1 EE L ET ER EE 17 1 2 2 MN 17 T3 MTT vred 18 ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 3 AMPCONTROL A A ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 FN 19 gt GE e SEE ETE 19 ID A EE 19 92 Output Voltage Range Available
30. Ethernet port to permit limited user interface Refer to the Compack Controllers User s Guide in Appendix B for more information CAUTION This unit was set up in the Ampcontrol factory to meet specifications agreed to A between Ampcontrol and the purchaser Itis therefore advisable to contact Ampcontrol CSM to discuss any proposed changes to the As Sold unit prior to implementing the changes settings that are designed into the system build set in the factory and may not be changed after the unit has left the factory are the system voltage 24V or 48V and the rated current of the battery charger 6 2 Calibration All calibrations are set during factory testing and may not be adjusted in the field 6 3 Battery 6 3 1 Battery Type This charger is intended for Lead Acid type batteries 6 3 2 Nominal Voltage of Battery Charger This parameter is factory set and represents the type of charger 24 V or 48 V 6 3 3 Rated Current of Battery Charger This parameter is factory set and is determined by the size of the charger 6 3 4 Battery Charging Current Limit The maximum charging current is factory set in consultation with the customer The battery supply voltage and load current are displayed and monitored on screen 1 of the display panel ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 16 QMPCONTROL AIA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 7 Alarms The alarms li
31. No part of this publication may be reproduced transmitted or transcribed into any language by any means without the express written permission of Ampcontrol CSM Pty Ltd 7 Billbrooke Close Cameron Park NSW 2285 Australia Disclaimer Ampcontrol CSM Pty Ltd will make no warranties as to the contents of this documentation and specifically disclaims any implied warranties or fitness for any particular purpose Ampcontrol further reserves the right to alter the specification of the system and or manual without obligation to notify any person or organisation of these changes Before You Begin We would like to take a moment to thank you for purchasing the ABCM Single Phase Battery Charger WARNING To ensure the correct and safe operation of this equipment the user is to become completely familiar with the safety requirements and correct operating procedures detailed in this user manual If this document is being read via a computer the hyper links may be used Press control and click on the blue highlighted text to go to that topic ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 2 AMPCONTROL A AIA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 Table of Contents Ampcontrol CSM Contact details EE 1 Sl 6 KG L T 0 E 1 Copyright Notice cccceccssscssscssssssssssssssecsssesecsccessccesseevacsesacsesacsesacsesacsesacsesassesacsesassesacsesassesaseesavecsavaseesaseesasensasensasen 2
32. Power402413 003 Revd 3d Feb 32009 0520 172 16 7 202 ComPack AmPack 405002 009 Rev Do Fab 6 2009 0520 172 16 7203 ComPack mings ComPackis05002 009 Rev 00d Jan 30 2009 032 0 172 16 7222 ComPack omPack 405002 009 Rev 0 9 Feb 13 2009 0520 172 16 7 137 ComPack HA JOS GomPack 405002 009 Rev 0 9 Feb 122009 05 20 DO 04 19 000 00 91 172 16 95 79 ComPack Micropack System EV Engine Room Oslo Compack 405002 009 Rev 0 g F Web Intedace Update Software Example of Compack controller s data DHPC obtained IP Address 172 16 5 75 Make a note of the controller s IP address and Device Name Start the PowerSuite application in your computer by The computer has to be connected to the same LAN as the controller Selecting from the Start menu in MS Windows Start gt All Programs gt Eltek Valere gt PowerSuite OR Clicking on the PowerSuite icon on your computer s desktop ef PowerSuite 3 0 User s Guide Compack Controller 3soo11 013 1v0 2009 03 27 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt a AMPCONTROL ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 w JJ 5 Create and save a new Network Site for the controller by Carrying out the following Click on the Connect button on the PowerSuite toolbar Click on the Network tree option on the Site Manager dialog box Click on the Add Site icon green Edit the Descrip
33. Site Name es it SE SS 172 16 5 75 Stored sites in PowerSuite Castel Office X port Control unit port 4002 lt gt Detect USB virtual COM port number Password Find COM Port Note The Find COMPont option will only work when correctly connected toa Smartpack Connect button Close Example of PowerSuite s Site Manager dialog box Help button The set of communication parameters will be saved with the name you entered in the Description field e g Micropack System EV Engine Room Oslo Next time you want to connect with this site Compack controller click on the Connect button on the toolbar select the Site Name in the Site Manager tree and click on the dialog box s Connect button 28 User s Guide Compack Controller 350011 013 1v0 2009 03 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 w e Monitoring via Network Management System You can remote monitor the Compack based DC power supply system from a computer connected to an Ethernet LAN which has installed a Network Management System NMS The NMS hardware and software must be previously installed in the LAN network CR L G e LET j ME gt Z Server A a Compack Q Kat controller fi Ethernet Local Area Network NI Network Management System Figure 13 Power system remote monitoring via NMS mo
34. Trap Repeat Rate field Enter how often number of minutes 0 10 the TRAP message will be resent to the receiver while the event or alarm remains in active condition Enter O not to resend Send Off Traps check box Check the box to enable sending a TRAP message when an event or alarm is reset to normal condition Uncheck the box to disable this function Community Strings or passwords can be max 19 characters long Valid characters are A Z a z 0 9 and special characters amp Do not use any other characters User s Guide Compack Controller 350011 013 1v0 2009 03 31 ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 XY JH Authentication and Warmstart Trap Receiver IP field Enter NMS IP address TRAP host or manager that will receive start up TRAP messages Heartbeat Trap Repeat Rate field Enter how often number of minutes 0 10 the heartbeat control TRAP message will be resent to the receiver Enter 0 to disable sending heartbeat messages Read Community String field Enter a password for the SNMP agent s Read access level Default password is public case sensitive Network devices issuing the SNMP GET command must be configured with this password Write Community String field Enter a password for the SNMP agent s Write access level Default password is publ
35. age 38 rear cover page Carry out the following steps to give a Device name to the controller using the Compack controller s configuration pages in your Web browser 1 Access the controller s configuration pages in your Web browser by opening your Web browser e g Internet Explorer and entering the controller s IP address in the browser s address line E g lt 169 254 52 133 gt entering http before the address is not necessary 2 Log in with the lt admin gt account by clicking on the Enter link in the Web browser in the middle of the page and entering lt admin gt as user name and lt admin gt as password case sensitive unless you have previously changed it Note that the Web browser must have the Pop ups function enabled as the configuration web pages employs Java script navigation Read chapter How To Enable Pop ups in the browser Internet Explorer page 18 3 Change the controller s Device Name by Clicking on Network Config button in the Power Explorer s toolbar Clicking on the TCP IP tab Clicking in the Device Name field and entering the Device Name that describes your power system e g Micropack System EV Engine Room Oslo Then clicking on the Save button to active the controller s new device name Network Config button Power Explorer toolbar ie d Bicropack DEMO Power Explorer 1 System Voltage Levels 3B System C
36. amed from two of the most important protocols in it the Transmission Control Protocol TCP and the Internet Protocol IP which were the first two networking protocols defined in this standard Tunnelling The term tunnelling protocol is used to describe when one network protocol called the payload protocol Protocol is encapsulated within a different delivery protocol The User Datagram Protocol UDP is one of the core members of the Internet Protocol Suite the set of network protocols used for the Internet With UDP computer applications can send messages sometimes known as datagrams to other hosts on an Internet Protocol IP network without requiring prior communications to set up special transmission channels or data paths UDP is sometimes called the Universal Datagram Protocol Universal Serial Bus is a serial bus standard to interface devices to a host computer USB was designed to allow many peripherals to be connected using a single standardized interface socket and to improve plug and play capabilities by allowing hot swapping that is by allowing devices to be connected and disconnected without rebooting the computer or turning off the device Other convenient features include providing power to low consumption devices without the need for an external power supply and allowing many devices to be used without requiring manufacturer specific individual device drivers to be installed A virtual private network VPN is a computer
37. ate 06 2011 CRN 8745 5 Operation 5 1 Screen Colours 5 1 1 Normal Screen The normal screen colour is black text on a steady full green background as shown in Figure 5 1 1 a The screen illustrations used in the following instructions show the text on a white background as shown in Figure 5 1 1 b PITRE AECH BATTERY CHARGER VER 1 2 Figure 5 1 1 a Figure 5 1 1 b 5 1 2 Alarm Situation An Alarm Warning status is indicated by the screen colour flashing alternately between green and red This is accompanied by an audible alarm while the situation exists EARTH ALARM ALTIVATION Enable Earth Alarm EARTH ALARM ACTIVATION Enable Earth Ile Sat Alarm WAL SET RST ALM WAL SET fol ALM This symbol is referred to as a radiating light in this manual Each alarm indicator is displayed as a black dot when the alarm is off and is a radiating light when the alarm is activated ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 11 AMPCONTROL AA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 5 2 List of Display Screens The user interface guide is stated as below Seen Welcome Page ew seso Seen Under Voltage Select sens m 5 2 1 Screen 1 Welcome Page Screen Display APA TET HEL BRITER LHARIGER VER 1 2 The top of the screen displays the Ampcontrol logo The first line of text describes the model battery charg
38. bus is a serial protocol utilized for communication between Eltek Valere s rectifiers controllers and other control units The protocol is used in DC power systems that use the Smartpack controller the Compack controller and in Aeon systems The CAN bus standard was originally designed to allow microcontrollers and devices to communicate with each other without a host computer The CAN specification defines the Data Link Layer while ISO 11898 defines the Physical Layer The CAN bus is a 2 wire interface running over either a Shielded Twisted Pair STP Un shielded Twisted Pair UTP or Ribbon cable Each node uses a Male 9 pin D connector Crossover cable An Ethernet crossover cable is a type of Ethernet cable used to connect computing devices together directly where they would normally be connected via a network switch hub or router such as directly connecting two personal computers via their network adapters The 10BASE T and LOOBASE TX Ethernet standards use one wire pair for transmission in each direction The Tx line from each device connects to the tip conductor and the Tx line is connected to the ring This requires that the transmit pair of each device be connected to the receive pair of the device on the other end When a terminal device is connected to a switch or hub this crossover is done internally in the switch or hub A standard straight through cable is used for this purpose where each pin of the connector on one end is conne
39. cted to the corresponding pin on the other connector Dynamic Host Configuration Protocol DHCP is a network application protocol used by devices DHCP clients to obtain configuration information for operation in an Internet Protocol network This protocol reduces system administration workload allowing devices to be added to the network with little or no manual intervention Eltek Valere Simple Windows based utility program EVIPSetup exe that needs no software installation It is used to SS display the Smartpack and Compack controller s network parameters when connected to an Ethernet Network Utility LAN Also it enables changing the controller s IP address configuring the controller via a standard Web Prog ram browser and upgrading the controller s firmware Ethernet Local Area Network technology Ethernet provides data transfer using a baseband single channel communication technique Ethernet uses carrier sense multiple access collision detection CSMA CD that prevents network failures when two devices attempt to access the network at the same time A 10 100 Ethernet port supports LOBASE T and 100BASE TX EVIPS etup exe See Eltek Valere Network Utility Program FTP Server Trivial File Transfer Protocol Server TFTP A host to provide services according to TFTP a TCP IP standard protocol for file transfer with minimal capability and overhead depending on UDP for ts datagram delivery service Pronounced GOO ee Acronym for graphica
40. ctions for tightness including the interconnection of the cables between printed circuit boards It is important to note that during shipment the positive terminal s of the included batteries have been insulated and disconnected from the battery terminal s for safety reasons reconnect these terminals with care The batteries are delivered filled charged and ready for connection No operation such as filling commissioning or other type is required They need only be connected as required by the particular application If the batteries were delivered separately from the cabinet install them in the cabinet starting from the lowest level first to ensure stability 3 3 Commissioning Open all circuit breakers CB1 Fb1 Fb2 F1 F2 F3 and F4 Turn on DC power supply battery circuit breaker Fb1 The PLC controller should now power up The LCD will display Screen 1 Next close the AC input power circuit breaker CB1 This will activate the rectifier system and start to charge the battery in FLOAT mode At this stage there should still be a fault alarm from the LCD display Turn on the load circuit breakers F1 through F8 as required The alarm should no longer be displayed on the display panel The charger will now start supplying the loads and charging the battery bank s The Values screen display Screen 2 indicates the output DC voltage load current and an earth fault alarm if enabled and valid At this stage the char
41. d in more detail in the next chapter 1 UE i Start the Eltek Valere Network Utility program Connect the computer to the Compack controller and check its MAC address Find the NIC s IP address and subnet mask used by the computer Change the controller s IP address to the same range as the computer s Access the controller s configuration pages in your Web browser Log in with the lt admin gt account Change the controller s Device Name For acronym descriptions refer to chapter Glossary page 38 rear cover page Read also chapter Compack Controller s Default Networking Data page 10 More Detailed Carry out the following steps to access the Compack controller via a stand alone computer 1 14 Start the Eltek Valere Network Utility program by opening the file EVIPSetup exe which will not display any LAN devices as the computer has now nothing connected to the NIC Notice that if the computer has installed wireless Ethernet Network Interface Cards they should not be active otherwise the Eltek Valere Network Utility may display LAN devices accessed wireless User s Guide Compack Controller 3soo11 013 1v0 2009 03 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 w 2 Connect the computer to the Compack controller and check its MAC address plugging one end of the Ethernet cable to the controller
42. ded WebPower with firmware version 4 0 Branch EltekDistributedPowerPlantV3_branch9 MIB Smartpack controller with embedded WebPower with firmware version 4 1 and 4 2 Branch EltekDistributedPowerPlantV4_branch9 MIB Smartpack controller with embedded WebPower with firmware version 4 3 and Compack controller with firmware version 1 0 First Installation EltekDistributedPowerPlantV3 MIB Complete Root and Branch file for Smartpack controller with embedded WebPower with firmware version 4 1 and 4 2 First Installation EltekDistributedPowerPlantV4 MIB Complete Root and Branch file for Smartpack controller with embedded WebPower with firmware version 4 3 and Compack controller with firmware version 1 0 4 You can visit www eltekvalere com to download Eltek Valere s device specific MIB files or contact Eltek Valere s Service Dep User s Guide Compack Controller 350011 013 1v0 2009 03 33 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 wq JH Example NMS Configuration After completing the controller s SNMP configuration see chapter More Detailed Controller SNMP Configuration page 30 you have to configure your NMS to complete the Monitoring via Network Management System procedure Refer to your NMS manuals for accurate instructions about how to configure the NMS e g HP Open View Sun NetManager etc
43. ed for Network Management System NMS monitoring through Ethernet on SNMP v2c Software upgrades Network setup Via Ethernet port with EV Network Utilities application DHCP assigned IP address is default enabled E mail All TRAPs can also be sent as emails to two user specific email addresses Control Features Control System O O O O O O O O QO O O O O O O O O O O O O O O O Output Voltage Measurement Load Current Calculation Energy Calculation Load Battery Disconnect Real Time Clock with Battery Backup Stored Site Text ID and Messages Position long lat for auto placement Generator start stop control setup Test of Relay Outputs Alarm grouping of events for relay outputs Boolean AND of alarm groups Battery Current Measurement Battery Temperature Measurement Battery Testing acc to discharge table or set time limit Setup of Battery Data Table Battery Capacity Indication Battery Boost Charging Auto Ah discharge or voltage threshold Interval or Manual Temperature Compensated Charging Charge Current Limitation Battery Low Voltage Disconnect Temperature dependent optional Mains independent optional Rectifier 00000000 Available information about each rectifier e g serial number version internal temperature Individual Rectifier Current Measurement Individual Rectifier Input Voltage Efficiency Management Emergency Voltage Startup delay Detailed internal alarms summary 8 Us
44. ents and network devices that receive TRAPs and poll devices issue GETs and SETs as servers User s Guide Compack Controller 350011 013 1v0 2009 03 29 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 w Ss The Monitoring via Network Management System procedure involves following steps as described in more detail in the next chapter Compack controller SNMP configuration Refer to chapter More Detailed on page 30 1 TRAP receiver IP addresses Network Managers that receive alarm messages 2 TRAP Community Strings 3 TRAP Repeat Rates 4 Read and Write Community Strings NMS configuration Refer to the NMS manuals for accurate instructions 1 Compile the Eltek Valere s device specific MIB files into the NMS database Read chapter About Eltek Valere s SNMP MIB Files page 33 2 Add the Compack object to the Management Map See an example of the Compack controller object added to the Management Map in chapter Example NMS Configuration page 34 3 Ping the Compack controller to ensure connectivity 4 Define and configure the TRAP event handling as required For acronym descriptions refer to chapter Glossary page 38 rear cover page More Detailed Controller SNMP Configuration Carry out the following steps to configure the Compack controller s SNMP agent 1
45. er Voltage trip points are provisioned via the front panel interface and are controlled internally by the PLC refer to Section 5 of this manual for navigation and controller use information pwr CO 04TRS 250V 7A4 50 80Hz Major Alarm Earth Fault Under Voltage The standard supply will comprise four relays Contact Ampcontrol if extra are required ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 18 QMPCONTROL AIA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 8 Part Numbers ABCMB005 143136 ABC Switch Mode Battery Charger User Manual Please contact customer service for any further information 9 Specifications 9 1 Supply Volts 85 290 VAC 50 60 Hz Power Factor gt 0 98 at 50 load or more 92 Output Voltage Range Available 24 VDC and 48 VDC 93 Open Current Range Available 10 Amps and 30 Amps Output Current Limit gt 100 9 4 Static Voltage Regulation 0 5 from 10 to 100 load 9 5 Voltage Indication Regulation 0 5 from 10 to 100 load 9 6 Current Indication Tolerance 10 1A 9 7 Efficiency Efficiency Up to 90 9 8 Output Ripple Voltage RMS lt 1 full load with battery if its capacity is gt 40 of 10h x charger rated current ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 19 QMPCONTROL AIA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 9 9 Ambient Temperature
46. er The next line down describes the load voltage 24 or 48 and the software version number The bottom line describes the machine status OK Charger is ready to operate Function Buttons F3 will move to Values Screen 2 ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 12 AMPCONTROL A A ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 5 2 2 Screen 2 Values Screen Display LOAD VALUES oltage 12 3 urrent 123 4A Earth Fault Active ALM E F UA ABT The top line describes the Screen Title The next line down describes the load voltage The next line down describes the load current The bottom line describes the earth fault alarm status Function Buttons F1 will move to Alarms Screen 5 F2 will move to Setup Screen 3 m F3 will move to Under voltage Screen 4 z F4 has no function in this screen F5 will abort the action and return to Welcome Screen 1 5 2 3 Screen 3 Setup Screen Display EARTH ALARM ACTIVATION Enable Earth ni7 VAL SET KST ALM The top two lines describe the feature being setup The next two lines down describe the status radiating light symbol appears if the feature is enabled Function Buttons m F1 will move to Values Screen 2 F2 will SET enable the earth alarm F3 has no function in this screen F4 will RESET disable the earth alarm F5 will move to Alarms Screen
47. er s Guide Compack Controller Data Logging v Event log Up to 10 000 events stored Data log 7 user selectable analogue or calculated time stamped values can be logged with configurable interval normal and critical interval up to 10 000 times Energy log 52 times back energy Wh kWh stored on hourly daily and weekly basis Rectifier or Solar Charger supplied and Load consumed Battery temperature log Battery life time indication based on recorded temperature in 10 temperature ranges with multiplying factor for reduced lifetime Battery test log Last 10 battery test results with test type test duration min average discharge current A discharged capacity Ah test result quality and detailed discharge curves with minute by minute current and voltage Alarms Events available Alarms can be set up with monitoring of minor and major levels Hysteresis and time delay is user configurable All average and peak levels on analogue values are auto logged Power amp Control System AC Mains Low 2 level AC Phase Voltage x3 2 level Digital Inputs programmable descriptions Events trigger by inputs Service mode block relays Generator running Lower charge current limit Battery test Boost inhibit Emergency low voltage Clear manual reset alarms O O OO Load o Load Disconnect o Voltage or Timer from mains failure based o Mains independent optional o Load Fuse o Load Current Battery Bat
48. ers MAC Address Controller s 00 0A 19 C0 00 91 firmware revision amp Eltek Valere Network Utility LAN Devices MAC Device Device Name 1 00 03 F4 01 62 87 72 5 ELTEK Webpower N2R TPE sim 4024141003 Rev0 2 00 03 F4 03 82 D8 7 199 SB7 ELTEK Webpower_N2R 402410 003 Rep 1 0RC1 0ct 8 2008 OS 2 0 00 0A 19 01 68 BD 72 16 7 c Er det et danseband ComPack 405002 bio Rev 0 g Feb 132009 OS 2 0 00 0A 19 01 68 BE 172 16 7 160 Ce Ole Mortens ComPack 405002 009 Rev 0 00d Feb 13 2009 OS 2 0 00 0A 19 C0 00 00 172 16 7 135 vICF5208 WebPower 402413 003 Rev4 3d Feb 32009 OS 2 0 00 0A 19 C0 00 05 172 16 7 1 MCF5208 HAJO WebPower 402413 003 Rev4 3d Feb 32009 0S 2 0 1 00 0A 19 C0 00 8F 172 16 7 202 Ci I ComPack 405002 009 Rev 0 q Feb 6 2809 0S 2 0 1 00 0A 19 C0 00 95 17216 2203 Co Erlings ComPack 405002 009 Rev 0 0d Jan 30 2009 OS2 0 00 0A 19 C0 00 83 172 16 7222 ComPack ComPack 405002 009 Rev 0 9 Feb 13 4009 OS 2 0 00 0A 19 C0 04 04 172 16 7 137 ComPack HAJOs ComPack 405002 009 Rev 0 9 Feb 12 2009 OS 2 0 172 16 5 221 ComPack pack 405002 009 Rev 0 q Feb Configuration Web Inter amp ce Update Software Example of Compack controller s data DHPC obtained IP Address 172 16 5 221 Access the controller s configuration pages in your Web browser by marking the controller blue marking line in the above example and clicking on the Web Interface button or by opening
49. escriptions refer to chapter Glossary page 38 rear cover page System Diagram Micropack Power System In the Micropack PS system shown in Figure 1 the Compack controller monitors and controls the whole system Via the Ethernet port the controller facilitates system configuration using a Web browser locally or remotely via Internet Alarm Outputs NC C NO amp Digital Inputs gt Configuration via Micropack S y S t em nd _ SN compe N AC Fuses Ctrl Unit external 230V sy Z Telecom and Industrial equipment lu a se Figure 1 Example of a typical Micropack PS system used as a DC power supply for telecom and industrial equipment The system is fed from an external AC mains supply and consists of rectifiers a control unit and DC distribution unit with LVBD contactor all mounted on a DIN rail External battery bank can be connected 4 User s Guide Compack Controller 3soo11 013 1v0 2009 03 ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 w e 2 The Compack Controller The Compack controller is a DIN rail mounted monitoring and control unit used in the Eltek Valere s Micropack DC power systems The controller is also used in larger Eltek Valere s Compack based power systems It monitors and controls the whole system and implements several
50. etwork is a computer network covering a small physical area like a home office or small group of buildings such as a school or an airport Current LANs are most likely to be based on Ethernet technology Low Voltage Battery Disconnect contactor System internal latching contactor that disconnects the battery bank from the load when a certain voltage limit is reached or other battery critical events occur Media Access Control Address MAC Address Every Ethernet network card has a unique 48 bit serial number called a MAC address which is stored in ROM carried on the card Every computer on an Ethernet network must have a card with a unique MAC address Normally it is safe to assume that no two network cards will share the same address because card vendors purchase blocks of addresses from the Institute of Electrical and Electronics Engineers IEEE and assign a unique address to each card at the time of manufacture MIB Management Information Base a database of objects that can be monitored by a network management system SNMP uses standardized MIB formats that allows any SNMP tools to monitor any device defined by a MIB Mini Hub A common connection point for devices in a network Hubs are commonly used to connect segments of a LAN A hub contains multiple ports When a packet arrives at one port it is copied to the other ports so that all segments of the LAN can see all packets 38 User s Guide Compack Controller 350011 013 1v
51. f Compack Micropack System EV Engine Room Oslo controller s data TIPS If later you connect your computer s NIC while DHCP is enabled to a LAN the network server will automatically assign a new IP address to your NIC so that your computer may access the LAN It may take up 1 or 2 minutes but you can select the command Repair this connection in the computer s Network Connections window and Windows will right away automatically assign the new IP address Read chapter How To Check the Status of your LAN Network Card NIC page 22 User s Guide Compack Controller 350011 013 1v0 2009 03 17 ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 w Ss How Tos This chapter describes the steps required to perform certain useful tasks such as e How To Enable Pop ups in the browser Internet Explorer e How To Change Default Log In Passwords Compack GUI e How To Change the Compack Controller s Device Name e How To Check the Status of your LAN Network Card NIC How To Enable Pop ups in the browser Internet Explorer You must allow the Web browser to show pop ups from the Compack controller s configuration web pages as the pages navigation buttons etc employ J ava script based navigation Internet Explorer and other Web browsers usually have the Pop Up Blocker feature enabled thus stopping a
52. factory configured with CAN bus ID number lz not changeable Each Smartpack controller and CAN node must be configured with a unique CAN bus ID number using DIP switches on the side of the unit hardware assignment P Control Area Network Serial protocol utilised for communication between Eltek Valere s rectifiers and controllers User s Guide Compack Controller 350011 013 1v0 2009 03 35 ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 XY Ss 36 User s Guide Compack Controller 350011 013 1v0 2009 03 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 XY Ss User s Guide Compack Controller 350011 013 1v0 2009 03 37 ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 wq 6 Glossary Term Description Browser Short for Web browser a software application used to locate and display Web pages The two most popular browsers are Microsoft Internet Explorer and Firefox Both of these are graphical browsers meaning that they can display graphics as well as text In addition most modern browsers can present multimedia information including sound and video though they require plug ins for some formats CAN Bus Controller Area Network CAN or CAN
53. g Internet Explorer and entering the controller s new static IP address in the browser s address line E g lt 169 254 52 133 gt entering http before the address is not necessary Log in with the lt admin gt account by clicking on the Enter link in the Web browser in the middle of the page and entering lt admin gt as user name and lt admin gt as password case sensitive Note that the Web browser must have the Pop ups function enabled as the configuration web pages employs Java script navigation Read chapter How To Enable Pop ups in the browser Internet Explorer page 18 For security reasons it is advisable to change the default passwords with your own passwords Read chapter How To Change Default Log In Passwords page 19 User s Guide Compack Controller 350011 013 1v0 2009 03 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 w Ss 7 Change the controller s Device Name by Clicking on Network Config button in the Power Explorer s toolbar Clicking on the TCP IP tab Then clicking in the Device Name field and entering the Device Name that describes your power system e g Micropack System EV Engine Room Oslo Read chapter How To Change the Compack Controller s Device Name page 21 Changed Compack Controller s Device Name Example o
54. ge to Then clicking on the Save button to activate the new password System Configuration button Power Explorer toolbar We Be BMcropack DEMO a E am Page GD Too Power Explorer System Voltage Levels J System Configuration df Battery Test Rests D Event Log LD Hetek Config ta Active Aas Ge 6 Log Ind ot corey Pi Pawan Logged in with Access d PowerSystem D ET TEER Level Admin re Rectifier i Load 9 Battery BatteryBoost r rg BatteryTes Cone ats Password tab Bat Bank 1 Outputs SR ControlSyster Site M p h s brt str xplorer Model Micror Access Level Install Date 2 02 Serial Number radio buttons as Geen status account Responsible selected Date Time yyyy mm dd hh mm 2009 02 17 11 Message 1 D Message Passwords fields b Server Soft Soe 5 Refresh Done Example of Compack controllers configuration pages 20 User s Guide Compack Controller 3soo11 013 1v0 2009 03 ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 lt How To Change the Compack Controller s Device Name In order to facilitate identification of the Compack based power system when connected a LAN it is advisable to log in with the admin account and give the Compack controller a Device name of your choice For acronym descriptions refer to chapter Glossary p
55. ger should begin to top up the batteries ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 9 QMPCONTROL AA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 4 Technical Description The charger and battery assembly comprises a battery charger with a Compack controller a monitoring PLC interface circuits and batteries as illustrated below Network MicroPack Charger Battery Bank Display Both input and output circuits of the battery charger are protected by circuit breakers The charger is protected against sudden overloads at the output Circuit breakers or fuses depending on the application will clear short circuits The battery is charged in the constant voltage mode with current limit In the boost charge mode the charging current limit does not change but the voltage will rise to the boost level The constant voltage boost voltage and current limit can be set to produce optimum charging times whilst protecting battery life The graphical display has a number of viewable screens or pages displaying voltage and current measurements and any minor or major faults Minor faults indicate an abnormal situation and major faults indicates an alarm situation The alarm levels for minor and major faults can be adjusted as required using the Compack controller ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 10 AMPCONTROL AA ABCM Modular Battery Charger Issue R1 D
56. he power supply is ON or OFF 6 User s Guide Compack Controller 3soo11 013 1v0 2009 03 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual AMPCONTROL ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 Mounting and Removing the Controller Get acquantied with the satety precautions on page 2 before installing or handling the equipment AN CAUTION Do not hand carry the controller by the handle Open the handle before plugging the controller into the system Device Mount blind panels in unused module locations hazard Electric shock The Compack controller incorporates a handle that serves to lock the module into position in the Micropack PS System Mounting the Compack controller 1 Open the handle by Handle in locked position Compack Controller inserting a screwdriver into the hole to release the spring mechanism Raise the handle carefully until it reaches the stop knobs on the d sides open position Flat 3 Plug the module fully into the system connector mounted on the Battery Distribution Base or the Bulk Feed Output Base MATE 4 Lock the handle by pushing the handle downwards locked position so that the module is securely locked System Connector l Internal Removing the Compack controller 1 Open the handle by inserting a screwdriver into the hole to release the spring mechanism 2 Raise the handle carefully until it reaches the stop knobs on
57. ic case sensitive Network devices issuing the SNMP SET command must be configured with this password About Community Strings You can regard SNMP agents network devices that send TRAPs as clients and network devices that receive TRAPs and poll devices issue GETs and SETs as servers The Community String is like a password that the server device issues to the client device during a remote query e g a GET or SET command Both the server and client devices have to use the same password Most network devices implement different levels of SNMP access e g Read Write etc each with its password or community string Community Strings or passwords can be max 19 characters long Valid characters are A Z a z 0 9 and special characters lt amp Do not use any other characters 32 User s Guide Compack Controller 350011 013 1v0 2009 03 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 w e The About Eltek Valere s SNMP MIB Files Eltek Valere s device specific MIB files Management Information Base contain device description data which is used by other SNMP requester devices in the Network Management System NMS For acronym descriptions refer to chapter Glossary page 38 rear cover page The MIB files are in the plain text DOS End of Line format and confo
58. indow is a pull down menu which appears just below the item you selected as if you had pulled it down PowerSuite PC application used to configure and operate Micropack Minipack Flatpack2 and Powerpack DC power supply systems The program is to be run on computers using the MS Windows operating systems Short for Registered J ack 45 an eight wire connector used commonly to connect computers onto local area networks LAN especially Ethernets RJ 45 connectors look similar to the ubiquitous RJ 11 connectors used for connecting telephone equipment but they are somewhat wider SNMP Simple Network Management Protocol a set of protocols for managing complex networks The first versions of SNMP were developed in the early 80s SNMP works by sending messages called protocol data units PDUs to different parts of a network SNMP compliant devices called agents store data about themselves in Management Information Bases MIBs and return this data to the SNMP requesters SNMP Agent An SNMP compliant device that stores data about itself in Management Information Bases MIBs and return this data to the SNMP requesters TCP IP Transmission Control Protocol Internet Protocol A protocol suite used by more than 15 million users with a UNIX association and widely used to link computers of different kinds The Internet Protocol Suite commonly known as TCP IP is the set of communications protocols used for the Internet and other similar networks It is n
59. ing the crates and packages as described in Section 1 3 the battery charger must be transported using appropriate lifting equipment to the intended installation area The battery charger may be supplied with or without the batteries and enclosure s depending on the client purchase order but these mechanical installation instructions should still serve as a general guide WARNING The lower cabinet is attached to a special base frame which is fitted with slots intended to accept the tines of a fork lift truck This is the only safe way to lift and transport the assembly When the cabinet is correctly positioned such that the incoming and outgoing cables are not impeded in any way and adequate personnel and maintenance clearance is available around the cabinet including any statutory allowance for when the doors are open the cabinet must be bolted to the ground WARNING The lower cabinet must be firmly secured to the ground or its support structure and STOP the upper cabinet must be firmly attached to the lower cabinet using appropriate fasteners This is essential to maintain the structural integrity of the assembled cabinets ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 8 QMPCONTROL AI ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 3 2 Electrical Installation After the termination of incoming cables including earth and the outgoing cables to the appropriate terminals check all cable conne
60. is manual must not be treated as general waste By ensuring that this product is disposed of correctly you will be helping to prevent potentially negative consequences for the environment and human health which could otherwise be caused by incorrect waste handling of this product ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual Page 23 QMPCONTROL AA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 Appendix A Drawings ABCM SKETCH Charger Assembly Enclosure Pictorial Sketch 41199E002 Customer Wiring Diagram The drawings appear in the following pages in the same order in which they are listed in the table above If this document is being read via a computer the hyper links may be used Press control and click on the drawing number to go to that drawing ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual Page 24 AA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 Vented To Slots in plinth for forklift tynes c lt Lem ab gt Oo z G O o K om 5 gt O W wen DD Oo Ww A Ss w lt kv lt O Ww D RR u Lem AQ u 8 ce et Vize oO CO iz Lem ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual Page 25 ao AMPCONTROL w JF 5 A ws L JO PPNS 003661 7 d38WNN 133HS NOISIAIU UIGKHNN DNIMVYO 31725 32 S 03A08ddy 3190 AVHDVIG ONIMIM HINOLSN Y N
61. isplay the new device name 00 0A 19 C0 00 83 2 16 7222 Co ck Pack 405002 009 v 0 9 Feb 13 2009 0S 2 0 1 00 0A 19 C0 04 04 172 16 7 137 ComPack HAJOs ComPack 405002 009 Rev 0 9 Feb 12 2009 0S 2 0 172 16 5 221 Micropack System EV Engine Room Oslo Compack 405002 009 Rev 0 q F Configuration Web Interface Update Software Changed Compack Controller s Device Name IST Opa Micropack System EV Engine Room Oslo em Controller Access Via Stand alone PC If a Local Area Network LAN is not available you can also access the Compack controller directly from a stand alone computer For acronym descriptions refer to chapter Glossary page 38 rear cover page Compack configuration Via Web browser Q Ethernet cable Compack DE Standard straight controller through cable OR crossover cable Figure 9 Controller s access from a stand alone PC using a standard Ethernet cable straight through or crossover cable Requirements e Computer equipped with a standard Ethernet Network Interface Card NIC with RJ 45 socket Wireless NICs may not be used to access the controller e The NIC s necessary network components have to be correctly installed specially the Internet Protocol TCP IP Also the DHCP function must be enabled e Ethernet cable to connect the controller to the LAN straight through or crossover cable as the controller s port implements HP Auto MDI MDI X detection and correction Ne
62. l user interface A program interface that takes advantage of the computer s graphics capabilities to make the program easier to use Well designed graphical user interfaces can free the user from learning complex command languages On the other hand many users find that they work more effectively with a command driven interface especially if they already know the command language A common connection point for devices in a network Hubs are commonly used to connect segments of a LAN A hub contains multiple ports When a packet arrives at one port it is copied to the other ports so that all segments of the LAN can see all packets Short for Input Output The term I O is used to describe any program operation or device that transfers data to or from a computer and to or from a peripheral device Every transfer is an output from one device and an input into another IP Address The Internet Protocol Address IP version 4 addresses IPv4 uses 32 bit 4 byte addresses which limits the address space to 4 294 967 296 possible unique addresses However Pv4 reserves some addresses for special purposes such as private networks 18 million addresses or multicast addresses 270 million addresses IPv4 addresses are usually represented in dot decimal notation four numbers each ranging from 0 to 255 separated by dots e g 208 77 188 166 Each part represents 8 bits of the address and is therefore called an octet Local Area Network A local area n
63. network in which some of the links between nodes are carried by open connections or virtual circuits in some larger network e g the Internet as opposed to running across a single private network The link layer protocols of the virtual network are said to be tunnelled through the larger network One common application is secure communications through the public Internet but a VPN need not have explicit security features such as authentication or content encryption VPNs for example can be used to separate the traffic of different user communities over an underlying network with strong security features Wide Area Network is a computer network that covers a broad area i e any network whose communications links cross metropolitan regional or national boundaries 1 Less formally a WAN is a network that uses routers and public communications links 1 Contrast with personal area networks PANs local area networks LANs campus area networks CANs or metropolitan area networks MANs are usually limited to a room building campus or specific metropolitan area e g a city respectively The largest and most well known example of a WAN is the Internet WebPower A common name for the firmware installed in Eltek Valere s controllers Compack and Smartpack web option and in the external WebPower adapter module The firmware provides a communication protocol translator a physical layer conversion and Web server software WebPower tran
64. network protocols for local and remote system configuration via Web browser and existing network management system NMS Using the UDP tunnelling protocol the powerful PowerSuite application may also be used for system configuration from a local or remote Internet connected personal computer See also chapter Technical Specifications on page 8 For acronym descriptions refer to chapter Glossary page 38 rear cover page Key Features v LEDs for local visual alarming Major Minor Power ON v Ethernet for or remote local monitoring and control via Web browser y SNMP protocol with TRAP SET and GET on Ethernet Email of TRAP alarms v 3 programmable relay outputs for traditional remote monitoring v 3 programmable multipurpose inputs temperature digital inputs or analog signals v Comprehensive logging y Automatic battery monitoring and test v Battery lifetime indication v Battery used and remaining capacity Ah or monitoring v User defined alarm grouping Boolean logic for grouped alarms y Uploading and downloading of configuration files with PowerSuite Windows application or Web browser Block Diagram The main processor is the heart of the yr np E system The main program and dynamic Compack Controller data are stored in Flash memory easily upgraded via the Ethernet port N The ADC processor executes measurements and analogue to digital _ conversions ADC Processor FL
65. nitoring N Via NMS For acronym descriptions refer to chapter Glossary page 38 rear cover page Requirements e Computer correctly configured connected to the LAN and with access to the NMS e Standard Ethernet cable straight through cable to connect the controller to the LAN e Eltek Valere s specific SNMP MIB files Management Information Base Contact your IT Department if your computer has difficulties while installing the MIB files or accessing the SNMP agent Simple Network Management Protocol In Short The Compack controller implements an SNMP agent which interfaces with the Network Management System NMS enabling remote monitoring via the standard SNMP messaging commands SET GET and TRAP The SNMP agent is compatible with all major NMS on Ethernet such as HP Open View Sun NetManager etc The SNMP agent responds to SNMP s GET and SET commands and forwards TRAPs to designated recipients when critical conditions occur to the DC power system as configured in the Compack controller The GET commands provide the NMS with remote monitoring status e g Battery status etc of the power system The SET commands enable the NMS to remote control the power system e g changing the output voltage The TRAP commands are unsolicited alarm messages that the power system sends to the NMS when critical situations occur You can regard SNMP agents network devices that send TRAPs as cli
66. nnoying pop up ads and pop up windows while surfing the Internet For acronym descriptions refer to chapter Glossary page 38 rear cover page This chapter explains how to configure the Pop up Blocker to allow pop ups from the Compack controller s configuration web pages e g IP address lt 172 16 5 221 gt using Internet Explorer Carry out the following steps if the browser s Information bar displays that the Pop up Blocker has blocked the page after clicking on one the buttons on the Power Explorer tool bar 1 Click on the Information bar 2 Select command Always Allow Pop ups from This Site from the drop down menu 3 Click Yes in the Allow pop ups from this site dialog box Compack controllers IP address ZC Micropack DEMO Windows internet Explorer Fle Edit View Favorites Tools Help w d Micropack DEMO fil Pop up blocked To see this pop up or additional options ek Information Bar jv http 172 16 5 221 mainframe htm e Pop up blocked Power Explorer Tool Bar Configuration buttons Temporariy Alow Pop ups _ Fy System Oltage Levels VTA oie E m Results amp Event a Settings X ELTEK VALERE More information Battery Voltage 53 47 VDC Rectifier Current Battery Temp C Rectifier Temp Battery Current 0 0 A oad Power Explorer PowerSystem r Mains a Rectifiers 8 Load Battery Allow pop ups from
67. o Change Default Log In Passwords Compack GUI page 19 For more detailed description of configuration options and other advanced networking services implemented by the controller browse and search through the WebPower Online Help file that you can download with the controller s firmware Configuration via PowerSuite Application You can configure and monitor the Compack based DC power supply system from a computer connected to a LAN or directly connected to the controller using the powerful PowerSuite application You need to install the PowerSuite application in the computer Compack configuration i e yA Via PowerSuite Compacks controller Mie Ethernet Local Area Network UDP Tunnelling Figure 12 Power system configuration via PowerSuite application For acronym descriptions refer to chapter Glossary page 38 rear cover page The PowerSuite application is originally developed for USB serial connection between the computer and the controller using the pComm protocol When the controller is not equipped with an USB serial port as IS the case with the Compack controller you can still use the PowerSuite application via an Ethernet LAN using the UDP tunnelling protocol PowerSuite s pComm protocol is then embedded in the LAN s IP protocol User s Guide Compack Controller 350011 013 1v0 2009 03 25 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual P AMPCONTROL
68. o observe this could cause terminal injury and invalidate our warranty There are hazardous voltages inside the power system As the modules Incorporate large charged capacitors it is dangerous to work inside the system even if the mains supply is disconnected Products into which our components are incorporated have to comply with a number of requirements Installation is to be in accordance with the recommendations herein Please read the manual carefully before using the equipment 350011 013 Issue 1 0 2009 March Published 2009 03 31 Mfm 2 User s Guide Compack Controller 350011 013 1v0 2009 03 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 w JH Table of Contents 1 Introduction 4 PENE 4 System Diagram Micropack Power System 4 2 The Compack Controller 5 KF vr sk 5 BOK DAN 5 Location of Terminals Ethernet Port and LEDs 6 FEP VIVO ON S u 2 asua masasayaaumipayamiwanassayaaiawaanssuwawawaipayananapayuphumawnakumtuqaywanapapapumuqkaqaqtuss 6 Mounting and Removing the Controller 7 Technical Specifications Controllers 8 Firmware Upgrade of the Compack Controller
69. onfiguration Af Battery Test Pesks Evert Log D Netek Config fap Active Alarm Groups Log ind out J ELTEK VALERE TCP IP Setup Agent IP Address vice Name Save button Example of Compack controller s configuration pages Now the Eltek Valere Network Utility window will display the new device name User s Guide Compack Controller 350011 013 1v0 2009 03 21 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 lt r How To Check the Status of your LAN Network Card NIC This chapter describes how to check your NIC s IP address when the computer is running the MS Windows operating system You can always check the IP address subnet mask status etc of your personal computer s network card NIC by opening the Network Connections window and looking at the Detail pane on the left side of the window Notice that you can also get this information by opening a DOS window and running the command IPCONFIG For acronym descriptions refer to chapter Glossary page 38 rear cover page Carry out the following steps 1 Open the Network Connections window by Clicking on the Start button and Selecting the options Connect To and Show all Connections Show all Connection command Start button Example OR If this command is not displayed in the com
70. puter s Start menu Clicking on the Start button and Selecting the Control Panel Clicking on the Network Connections icon that opens the computer s Network Connections window 22 User s Guide Compack Controller 350011 013 1v0 2009 03 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual S AMPCONTROL w S ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 2 Find the NIC s IP address and subnet mask used by the computer by Selecting the actual network card NIC e g Local Area Connection 3 Making a note of the IP address and Subnet mask displayed in the Details panel on the left side of the window E g IP address lt 172 16 5 192 gt Subnet mask lt 255 255 252 0 gt Network Connection window Folders button 2 Q Psach E foes D SAS gt Address Network Connections Network Tasks Other Places Control Panel SY my Network Places E My Documents q My Computer Details Local Area Connection 3 LAN or High Speed Internet Connected Broadcom Netxtreme 57x lt Gigabit Controller IP Address 172 16 S 192 Subnet Mask 255 255 252 0 Assigned by DHCP Broadcom Netxtreme 57xx Gigabit CAntro Example User s Guide Compack Controller Name Type 122 Device Name LAN or High Speed Internet slu 1394 Connection 2 LAN ft Speed Internet Disabled 1394 Net Adapter kL Loca Area Connection
71. rection Data Transmission LED lamp yellow Network Active LED lamp green For Ethernet network addressing read also Alarm chapter Networking the Compack ER Controller page 10 Warning Za P amp yellow The Compack controller is configured from x Power factory with ID number 1 for CAN bus Fe communication Read chapter About Control Units page 35 Figure 3 Location of I O terminals Ethernet port and LED lamps The Compack controller s I O cables are connected to pluggable terminal blocks located on the controller s top These connections are used for monitoring and controlling the status of external equipment using configurable inputs and voltage free alarm relays contacts System Connections Plug s Internal Input Signal Pin Input 3 6 S Configurable Inputs Input 2 4 A Customer 3 Pluggable terminal block Input 1 2 Alarm Relay Outputs Customer Pluggable terminal block Output Signal Pin NC 9 Relay3 NO 8 C 7 6 Relay 2 K I Ethernet Port Customer NC 3 RJ 45 socket Relay1 NO 2 C 1 Note Signal contacts shown with de energized coil Alarm Figure4 Pluggable terminal block connections on a Compack controller LED indicators The Compack controller has the following LED indications e Alarm red indicates an alarm situation major alarm e Warning yellow indicates an abnormal situation minor alarm e Power green indicates that t
72. rm to the ASN1 coding syntax Eltek Valere s SNMP compliant devices are described in one or several MIB files which are required for configuration of the Network Management System NMS There are 3 types of Eltek Valere SNMP MIB files The First Time Installation Type MIB files Describe a complete MIB tree structure root and a branch for Eltek Valere SNMP devices Use this type of MIB file if your NMS MIB tree does NOT already contain an Eltek Valere SNMP MIB tree structure The Root Type MIB files Describe the Eltek Valere MIB tree base or root no branches for SNMP devices Use this type of MIB file if you want to use several Eltek Valere Branch MIB files simultaneously as branches in the NMS MIB tree The Branch Type MIB files Describe the Eltek Valere MIB tree branches for SNMP devices no root Use this type of MIB file if you already have the Eltek Valere MIB tree root compiled in the NMS MIB tree You can compile several Eltek Valere Branch MIB files in the NMS MIB tree thus describing different Eltek Valere s SNMP compliant devices equipment Following table is an overview of some of the Eltek Valere SNMP MIB files their MIB file type and the equipment they describe MIB File Type MIB File Name Described Eltek Valere Equipment Root Eltek_Root MIB Top file for all Eltek Valere Branch SNMP MIB files in the NMS Branch EltekDistributedPowerPlantV2 branch9 MIB Smartpack controller with embed
73. s e Via a standard Web browser The configuration Web pages are stored in the controller so you do not need to install any programs in the computer e Via PowerSuite application The powerful PowerSuite application must be installed in the computer e Via Network Management System NMS The NMS hardware and software must be installed in the network Compack configuration Go KA PowerSuite Ar Ethernet LAN AJ UDP Tunnelling y Compack monitoring Via NMS Ethernet LAN NJ Network Manager System Figure 10 Power system configuration via Web browser PowerSuite and NMS 24 User s Guide Compack Controller 3soo11 013 1v0 2009 03 ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 4 S Configuration via Web Browser You can configure and monitor the Compack based DC power supply system from a computer connected to a LAN or directly connected to the controller using a Standard Web browser to access the configuration pages stored in the Compack controller You do not need to install any programs in the computer a Compack configuration ee NV ia Web browser Compack controller Ethernet Local Area Network Ze LAN Figure 11 Power system configuration via Web browser For information about how to access the configuration pages stored in the Compack controller read chapter How T
74. s packaging is disposed of in a safe and environmentally responsible manner Where possible dispose of all waste products i e oils metals plastic and rubber products ALERT by using an approved recycling service centre ENVIRONMENTAL ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual Page 6 AMPCONTROL ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 2 Overview of Equipment The Ampcontrol ABCM Single Phase Battery Charger uses a switched mode rectifier unit that employs state of the art technology The battery charging function is monitored by a compact PLC that protects the system The following photo is an example of a typical Ampcontrol charger and battery unit The battery charger and PLC are housed in the upper cabinet and the batteries are secured in the lower cabinet Representative picture of typical battery charger assembly showing batteries charger and controller ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual Page 7 ao W AMPCONTROL A ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 The DC output is fully regulated short circuit protected and monitored against over voltage under voltage and earth fault A graphical display is the user interface to the charger and allows monitoring of all main voltages and currents as well as acting as a fault indicator LP F2 FS F4 F 3 Installation 3 1 Mechanical Installation After unpack
75. slates the controller s internal protocol into the HTTP protocol over TCP IP used to communicate in an Ethernet network LAN WAN VPN or even across the Internet The WebPower firmware provides a platform independent graphical user interface GUI employed to configure and operate Micropack Minipack Flatpack2 and Powerpack DC power supply systems using a standard Web browser In addition WebPower provides an SNMP Agent allowing Eltek Valere DC power systems to be interoperable with SNMP enterprise management solutions which are commonly in use within the Telecommunications industry User s Guide Compack Controller 350011 013 1v0 2009 03 39 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual W ELTEK VALERE alwayson www eltekvalere com Headquarters Eltek Valere Eltek Valere 1303 E Arapaho Rd Richardson TX 75081 USA Gr terudv 8 Pb 2340 Stremsg 3003 Drammen Norway Phone 1 469 330 9100 Fax 1 469 330 9101 Phone 47 32 20 32 00 Fax 47 32 20 32 10 gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 wq e ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual
76. specified in the MIB file A E 3 Sub branch 3 battery Name batteryBreakerstatus 7 i 5 Sub branch 5 batteryBreakerStatus OID 1 3 6 1 4 1 12148 9 3 5 TE eerie FER Selected MIB tree branch Name TEGER ee 1 ELTER DISTRIBUTED PLANTV4 MIB Access read only es sees Selected Object s Status Indexes normal 0 or alarm 1 Descr The state of the battery fusesfbreakers can be either iso org dod internet private enterprises eltek eltekDistributedPlant 4 battery batteryBreakerStatus 0 sd Start e ie E Chk E Citrix Progr Oscar Awa 13 Citrix Ie Example of NMS MIB tree shown in a MIB browser 34 User s Guide Compack Controller 3asoo11 013 1v0 2009 03 ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 w JH 5 Appendix About Control Units The Eltek Valere control system consists of control units or hardware devices connected to the system s CAN bus Several types of control units may be connected such as Compack controller Smartpack controller and other related CAN nodes CAN bus The Compack and Smartpack based DC power systems utilize the CAN bus a digital interface architecture that supports a dedicated communication channel between the control units and each of the rectifiers CAN bus Addressing All rectifiers and the Compack and Smartpack
77. splay it 350011 013 1v0 2009 03 Selected Network card NIC Local Area Connection 3 The Details pane shows the NIC s IP address etc Write click on the Local Area Connection 3 and select Properties to open the dialog box Click on the Internet Protocol TCP IP and on the Properties button to open the next dialog box The NIC s DHCP is enabled Obtain an IP address automatically 23 ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 w e 4 Configuring amp Monitoring the Power System This chapter describes the available methods to configure and monitor the Compack based DC power supply system from a computer For more detailed description of configuration options and other advanced networking services implemented by the controller refer to the WebPower Online Help file that you can download with the controller s firmware Before configuring and monitoring the power system the computer must be able to access the Compack controller which is described in chapter Networking the Compack Controller on page 10 For acronym descriptions refer to chapter Glossary page 38 rear cover page You can configure and monitor the Compack based DC power supply system from a computer connected to a LAN or directly connected to the controller using the following method
78. sted in this section are included as standard supply Other alarms may have been included at the customer s request Please check purchase order to confirm 7 1 Fault Notification A detected alarm will cause the alarm LCD on the facia to flash green and red alternately while sounding an audible alarm Also the relevant alarm relay s on the PLC de energises depending on the type of alarm To silence the alarm press any key on the keypad The display will continue to flash green and red alternately The alarm can be cleared when the problem causing the alarm is rectified If there is more than one condition causing an alarm all problems will need to be rectified 7 2 Types of Alarm Indicated on the LCD Display 7 2 1 Major Alarm Mains Fail No Battery Earth Fault Over Voltage Over Voltage Relay Low Voltage Warning Under Voltage Under Voltage Relay 7 2 2 Minor Alarm Over Voltage Under Voltage Earth Fault The Mains Fail alarm will clear and reset itself when the incoming AC supply is restored ABCMB005 Revi ABCM Switch Mode Battery Charger User Manual Page 17 gt QMPCONTROL mi ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 7 3 Alarm Output Relays Four output relays provide the following alarms Major Alarm Minor Alarm Earth Fault Under voltage Major and Minor Alarm relay trip levels are configured via the Eltek Ethernet Controller see Annex B on page 28 for details The Earth Fault and Und
79. talled inside the cabinet for smaller assemblies but could be shipped separately for the larger assemblies the storage instructions are similar In the case of assemblies with the battery already installed Ensure that the positive cable remains disconnected and insulated as shipped The batteries are delivered filled charged and ready for connection If the batteries are not to be installed immediately they are to kept in clean dry rooms as described in Section 1 2 previously CAUTION Open circuit batteries lose part of their capacity due to self discharge 2 per month at 20 C a float recharge is recommended at least every six months Float recharge consists of applying a voltage of 2 27 V cell for approximately 48 hours ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual Page 5 QMPCONTROL AIA ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 1 3 Unpacking of Equipment The method of packing used will depend on the size and quantity of the equipment The following cautions should be interpreted as appropriate CAUTION Take care when unpacking crates as the contents may have shifted during transport Make sure that cable drums are securely attached to their shipping pallets before attempting to move them The disposal of packaging materials replaced parts or components must comply with environmental restrictions without polluting the soil air or water Ensure that any timber and cardboard used a
80. te Software button Click the Browse button and select the firmware file s19 format in the computer The Reboot when complete check box must be checked marked 6 Click the Update button the utility will download and update the firmware to the Compack controller with the selected IP address Compack Controller s MAC Address 00 0A 19 C0 00 91 Update Software button nn 2 m Browse button Eltek Valere N twork Utility 0 ta y Selects the firmware file stored evices w in the computer 169 254 52 133 File Nome Jeck 030209 Verl g new stamup APPs19 g Reboot when complete Update 2009 E end omPat 94405002 00 A j Update button Downloads the firmware file to the Compack controller with IP address lt 169 254 52 133 gt Help ramming C OK A gr 6 2005 Oslo ComP Prog ompleted an 30 20090 90820 DRO 9 R Ext Controller s Device Name Example of Compack j aie data Controllers IP Address 169 254 52 133 Figure 6 The Eltek Valere Network Utility program While the firmware is downloaded to the Compack controller the utility program displays a progress bar Once the firmware has loaded the Compack controller must restart It will restart automatically because you left the Reboot when complete check box checked marked You can visit www eltekvalere com to download the Eltek Valere Network Utility
81. tery Voltage 4 level optional 8 level Battery Temperature 2 level Battery Used Capacity 2 level Ah or Battery Remaining Capacity 2 level Ah or Battery Fuse Symmetry Failure 2 level Only with BM Can Node Battery Quality after test 2 level Battery Current 4 level Battery Life Time 2 level from temperature log O O O O O O O O O Rectifier Rectifier Failure 2 level Rectifier Capacity 2 level Rectifier Current 2 level Rectifier Avg Temperature 2 level o Rectifier Current Share 2 level O O OO Specifications are subject to change without notice 242100 400 DS3 vA 350011 013 1v0 2009 03 ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 w Ss Firmware Upgrade of the Compack Controller You can use the Eltek Valere Network Utility program running on a PC to upgrade the Compack controller s firmware Use this utility program EVIPSetup exe to find your controller s firmware version or access the controller s configuration pages in a Web browser Do following 1 Connect a PC to the Compack Read chapter Networking the Compack Controller page 10 2 Start the program EVI PSetup exe on the computer On the Eltek Valere Network Utility program 3 Select the Compack controller that you want to update Check correct MAC address and IP address 4 Click the Upda
82. ting public mm I Trap Recerver Address 8 Community String amp T pule Authentication and deg Trap Receiver Address 9 Community String 9 pi Warm Start TE field Trap Repeat Rate field SER eo EE E NMS IP address to receive start up How often an active alarm is resent Tap mett Fer ba eee E Send OFF Traps a messages Authentication and Warmstart Trap Receiver P set 0 0 0 0 te disable 0000 Ee Heartbeat Trap Repeat Rate minutes Set to 0 to Zseble Te d H ea rtbeat ee fi e d How often a control message is sent MIB Read MIB Write Authentication Trap and Warmstart Trap community strings Read Community String field Read Community String pubie Write Community Sting public Write Community String field A password for SNMP GET commands 1 Sa A password for SNMP SET commands Example of Compack controller s configuration pages Save button NMS Trap Receiver IP Address fields Enter the NMS IP addresses of up to 10 TRAP hosts When critical situations occur in the power system the Compack controller s SNMP agent can unsolicited send alarm messages to up to 10 different NMS IP addresses TRAP hosts or managers Trap Community Strings fields Enter a password for each of the 10 TRAP receivers or hosts Default password is public case sensitive The password entered here for each TRAP receiver is also to be entered in the NMS TRAP Receiver List
83. ting source in the vicinity Turn the charger on again as per the installation instructions If further problems are experienced with the charger use the following table to assist with fault finding Fault Finding Chart Symptom Cause Remedy Battery Voltage Major High Faulty Compack controller or rectifier Replace Compack controller or rectifier Battery voltage Major Low Batteries are not receiving charge Restore power to the Compack rectifiers Battery Quality Major Alarm Battery Quality is low The Batteries need replacing with new ones ES EEE AE NE Check for wiring faults Batteries are incorrectly hi 9 sized for the charger Check Compack gn controller settings Battery Circuit Breaker Off Vigane peor ppo Or Check for wiring or battery faults Mains Fail Low Incoming AC supply has been turned off Restore AC supply e Bag mnm Battery Current Major High P eg I The Batteries will need replacing with new ones Battery Quality Minor Alarm Battery Quality is getting low Battery Current Minor High Charging current to the batteries is getting Check for wiring faults Batteries are incorrectly too high sized for the charger One of the load distribution circuit Sr Load CB Off breakers has been tripped or turned off Check for wiring faults Load too large Check internal and external connections DC Over Voltage Alarm Internal fault Replace faulty PCB boards send charger to Ampcontrol Check AC supply Check batter
84. tion field E g enter the controller s Device Name Micropack System EV Engine Room Oslo Edit the Control Unit IP Address field and enter the controller s IP address e g 172 16 5 75 Do not change the Port fields Click on the Connect button on the Site Manager dialog box Connect button PowerSuite s toolbar Site Manager dialog box A Eltek Valery PowerSuite 3 0 disconnected Fle Acces Tools Heb Z gt Connect acta Description field Add Site icon Green icon w y Mod PC port Create Shortcut icon PowerSuite icon Description Control Unit IP Address field 172 16 5 75 Control una IP address Control un port Port fields Do not change etect USB virtual COM port numbe Password Find COM Po gt Si Connect button Note The Find COMPort option will only work when correctly connected tos Smertpeck Network tree option Example of PowerSuite s Site Manager dialog box Help button PowerSuite will then connect to the Compack controller on the LAN with IP address 172 16 5 75 You can any time click on the dialog box s Help button for additional description Site Manager dialog box Giel EB Site Manager e erik EB Description field z Network Description Micropack System V En F CO Network i f Control unit IP address 172 165 75 Control Unit IP Address field _
85. twork components are software clients services and protocols that the NIC uses to communicate with servers in the network User s Guide Compack Controller 350011 013 1v0 2009 03 13 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 lt ff Contact your IT Department if your Computer has difficulties while installing or configuring the network card Also read chapter How To Check the Status of your LAN Network Card NIC page 22 In Short To get access to the Compack controller via a stand alone computer just connect the controller directly to the computer s NIC using a standard Ethernet straight through or crossover cable The controller and the computer will assign themselves a random IP address E g the controller may get lt 0 0 0 1 gt and the computer lt 169 254 52 132 gt For the computer to be able to access the controller both devices need to have different IP addresses but in the same range As the computer s NIC IP address is now e g lt 169 254 52 132 gt so reconfiguring the controller s IP address from e g lt 0 0 0 1 gt to e g lt 169 254 52 133 gt will enable them to talk to each other Then access the controller via your Web browser and change its LAN device name to facilitate later identification The Controller Access Via Stand alone PC procedure involves following steps as describe
86. uration 30 About Eltek Valere s SNMP MIB Files 33 Example NMS CEN 34 5 Appendix 35 PDO L CO Holi s 35 CANDU eea E 35 CAN bus ARTE Te ME 35 Software Assignment Rectifiers 00nnnnnnon0aannnnnnonennnnneosnrnnnnnnnnnsnnnnrnreensennnrennee 35 Hardware Assignment Control Une 35 6 Glossary 38 User s Guide Compack Controller 350011 013 1v0 2009 03 3 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 wq e 1 Introduction The Compack controller is a powerful and cost effective module developed for monitoring and controlling Eltek Valere s Micropack DC power supply systems which are DIN rail mounted and suitable in low power applications The controller is also used in larger Eltek Valere s Compack based power systems About this Guide The booklet describes the Compack controller s building blocks external connections and technical specifications The booklet also provides the users of Micropack DC power systems with the required information for connecting the system to a network Read also the generic documentation for your Micropack DC power system For detailed functionality description browse and search through the WebPower Online Help and PowerSuite Online Help files For acronym d
87. y Ampcontrol within 7 days maximum in case of shortages or discrepancies according to the packing list This action will help ensure a speedy resolution to any perceived problems Keep a record of all claims and correspondence Photographs are recommended Where practicable do not remove protective covers prior to installation unless there are indications of damage Boxes opened for inspection and inventory should be carefully repacked to ensure protection of the contents or else the parts should be packaged and stored in a safe place Examine all packing boxes wrappings and covers for items attached to them especially if the wrappings are to be discarded 1 2 Storage after Delivery When the equipment is not to be installed immediately proper storage is important to ensure protection of equipment and validity of warranty All equipment should be stored indoors protected from the elements in a cool dry area If storing on the ground ensure that the storage area is not an area where water will collect When applicable correct handling and fork lift procedures must be in place to ensure that any crates and pallets are moved safely 1 2 1 Storage and Care of Batteries In the users interest the storage period should be as short as possible The temperature has an impact on the self discharge rate hence it is important to store the batteries in a fully charged condition in a cool but frost free room The batteries will be shipped already ins
88. y distribution CB is ON Check external load Should not exceed maximum charging current Check charging circuit Blocked ventilation Improve Ventilation Over Temperature Alarm Check current of external loads and adjust External loads too high l accordingly Positive or Negative DC supply rail is Find and remove the connection to earth that is Earth Fault Alarm connected to earth producing the fault AC Supply Circuit Breaker is off Rectifier Fault Check for short circuits before energising DC Under Voltage Alarm Discharged battery ABCMB005_Rev1_ABCM_Switch_Mode_Battery_Charger_User_Manual Page 22 QMPCONTROL ABCM Modular Battery Charger Issue R1 Date 06 2011 CRN 8745 11 Maintenance amp Disposal 11 1 Equipment Maintenance The ABCM Battery Charger has no user serviceable parts All repairs must be CAUTION carried out by Ampcontrol personnel only If a fault develops return the faulty component to Ampcontrol for repair If the source of the fault is not known please contact Ampcontrol for assistance It is essential that no attempt be made to repair the charger or its components as any attempt to dismantle or repair them can seriously compromise the integrity of the unit and may result in its total failure The ABCM Battery Charger does not have any customer serviceable parts and is not provided with any user adjustments 11 2 Disposal of System Parts The electronic equipment discussed in th
89. your Web browser e g Internet Explorer and entering the controller s IP address in the browser s address line E g lt 172 16 5 221 gt entering http before the address is not necessary Log in with the lt admin gt account by clicking on the Enter link in the Web browser in the middle of the page and entering lt admin gt as user name and lt admin gt as password case sensitive Note that the Web browser must have the Pop ups function enabled as the configuration web pages employs Java script navigation Read chapter How To Enable Pop ups in the browser Internet Explorer page 18 For security reasons it is advisable to change the default passwords with your own passwords Read chapter How To Change Default Log In Passwords page 19 User s Guide Compack Controller 350011 013 1v0 2009 03 ABCMB005 Revt ABCM Switch Mode Battery Charger User Manual gt ABCM Modular Battery Charger AMPCONTROL Issue R1 Date 06 2011 CRN 8745 XY JH 6 Change the controller s Device Name by Clicking on Network Config button in the Power Explorer s toolbar Clicking on the TCP IP tab Then clicking in the Device Name field and entering the Device Name that describes your Micropack PS System e g Micropack System EV Engine Room Oslo Read chapter How To Change the Compack Controller s Device Name page 21 Now the Eltek Valere Network Utility window will d
90. ystem batti Eltek Valere MIB tree branch EHO dcSystem A Shown as expanded branch E gt battery 2 Created after compiling Branch MIB file batteryName Trap Receiver EltekDistributedPowerPlantV4_branch9 MIB batteryvoltage batteryCurrent Operations Tools H batteryTemp O SR S Selected Object batteryChargeCurrentLimitCtrl batte ch ib batteryChargeCurrentLimit alue trapOID iso org dod inte batteryTempCompEnable trapOID iso org dod ints Selected Ob j ect Name euer EE batteryBreakerStatus batteryBoostVoltConfig trapOID iso org dod ints D batteryHighMajorAlarmVoltageConfig trapOID iso org dod int amp batteryHighMinorAlarmVoltageConfig trapOlD is0 org dod int trapOID iso org dod inte trapOID iso org dod int trapOID iso org dod int trapOID iso org dod int lb batteryLowMajorAlarmVoltageConfig D batteryLowMinorAlarmVoltageConfig batteryStartManualTest batteryStartManualBoost trapi besen dd int Fees H ree trapolD iso org dod in atteryL YDStatus trapOlD iso org dod i ald ng Me MIB tree battery VDDisconnectVoltagg trapOID iso org dod ir snown In rowser battery YVDConnectVoltage kran OD len are dad i batteryBanksNumof8anks H O batteryBanks H O batteryCapacityData B A batteryMonitorUnits Selected Object s OID Object IDentifier lt 12148 9 3 5 gt 12148 Eltek Valere Enterprise ID hattervHiahMaior Temn farm 9 Branch 9 as
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