0.07.B.0032 A10 Installation Manual-10Jul2012-NG
Contents
1. Dope ET IRB Tx IRB RECEIVER LOOP DETECTOR Figure 25 CP201 Trigger Connections Page 43 INFRARED BEAM CIRCUITRY REMOTE CONTROL CIRCUITRY FREE EXT CIRCUITRY FOR SWITCHING PILLAR LIGHT N 0 HOLIDAY LOCKOUT SWITCH N C RETURN SPRING Om De pPOPT FR A10 Cable Routing Figure 26 A10 Cable Routing Page 44 10 A a 5 200 INVERTER PILLAR COURTESY LIGHT POTENTIAL FREE MAX 400W N 220 24 ce SINGLE PHA AP optional Be pc converter 201 mud 3 CONTROLLER 2000000000 o 000000000 Figure 2 ntercon Li A 10 Cable Interconnection 7 0 2 5 45 LED Indicator Lights The controller is fitted with diagnostic LED s Light Emitting Diodes that assist with the set up and mainte nance ofthe gate Table 1 provides a description and purpose ofthe indicator LED s See Figure 23 and 25 for location COLOUR REMARKS Signal present No signal N A Safeties clear Safeties obstructed N A Signal present No signal N A Signal present No signal N A System ready to operate System locked N A SET Signal present No signal N A SENE Gate fully open Gate fully closed 1 Flash sec Pillar light on permanently normal 2 Flashes2. 43 48mm gt le 16mm Dia round bar recommended Figure 10 Rack Axle Clearance Side Clearance 5mm Lower cover is approximately 5mm wider than chassis each side Allow additional 20mm each side of lower cover if theft resistant bracket is to be fitted Figure 11 Side Clearance Page 19 Operator Installation Foundation Plate Installation option 1 Bolted down to existing concrete block The LH concrete anchor 7 may need to be broken offin order to clear incoming conduits Make sure the M10 bolts 8 which securethe gearboxare in place Refer to the Fig 10 to ensure correct positioning Mark through the foundation plate holes to indicate where to drill holes forthe M10 rawlbolts 9 i Use extra washers as required to ensure the foundation plate is level Drilltheholes greasethe bolts and boltdown the plate securely Figure 12 Foundation Plate Installation Existing Concrete Block Page 20 Foundation Plate Installation option 2 Set in concrete Figure 13 Foundation Plate Anchors The anchors mustfirstbe bentdown as shown in Figure 13 Use self locking or crimping pliers to bend the anchor tips 12 to the horizontal plane Make sure the M10 bolts which secure the gearbox in place Refer to Figure 14 to ensure correct positioning and set the foundation plate in concrete to the level indicated
3. Duty Cycle 30 minute endurance 6596 Ambient Temperature Range 20 C to 50 C Anti crushing sensing Electronic Motor Thermal Protection Electronic Maximum Gate length 20m IP Rating 44 Optional Battery Back up Yes Shipping Mass of Unit 15 5kg Maximum Gate Mass DC CONVERTER S Input Voltage Standard speed 1000kg Sprint speed 600kg PECIFICATIONS 12V DC Current Draw Rated Thrust 30A Rated Output Voltage 310V DC Battery Charger 1 Maximum Duty Cycle 20 Thermal Protection Electronic Enclosure Dimensions IP65 External Plastic Enclosure 310mm X 240mm X 110mm Battery Size Std 12V 7AH External 40AH optional Open and Close Cycles 7 12 7AH battery 40 70 40AH battery Shipping Mass 10kg Inc 7AH Battery Page 8 10 ENDURANCE 10 HEAVY WEIGHT 220 240V 10 50Hz 1 Phase 220 240V AC 1096 50Hz 1 Phase 6A 6A 220 240V AC 3 Phase 220 240V AC 3 Phase 20 Tooth Mod 4 17 Tooth Mod 4 Standard speed 40kgF Sprint speed 30kgF 47kgF Standard speed 30kgF Sprint speed 22 5kgF 35kgF 16m min Up to 30m min 13 6m min High Efficiency Fan 3000 RPM High Efficiency Fan 3000 RPM 90 90 95 20 C to 50 C 95 20 C to 50 C Electronic Electronic Electronic
4. Allow 400mm slack cable to protrude from conduits 13 13 B Set in concrete ut to this level 20mm conduits Figure 14 Set Foundation Plate in Concrete Page 21 Important Information Lubrication The internal wormshaft wormwheel gearset of the A10 is lubricated by means of an oil bath QATTENTION In order to prevent possible leakage during shipping the unit is shipped with no oil inside the gearbox A bottle contain ing 80 ml of EP 80W90 oil is included with the product and this MUST be introduced BEFORE operating the product It is more convenient to insert the oil before bolting the unit down as shown in Figure 15 The 10 does not require routine oil changes However in the event of the unit losing oil due to stripping down or mechanical damage the correct replacement oil is EP 80W90 to API GL 5 i e Castrol EPX or equivalent If the gearbox is bolted down in the horizontal position during filling the correct level is reached when oil begins to spill from the filler hole Figure 15 Filling The Gearbox With Lubricant Step 1 Remove dipstick from gearbox Step 2 Cut the tip off the nozzle which will allow for the oil to pass through the nozzle unscrew the oil bottle cap remove the seal from beneath the oil bottle cap replace the oil bottle
5. Electronic 20m 17m 44 44 Yes Yes 15 7kg 15 6kg Standard speed 1000kg Sprint speed 600kg 1 Refer to RATED THRUST values 2 At rated thrust and 25 C maximum ambient temperature unit in full shade 2 000kg 3 Upgradable on request 4 Dependent on site environmental conditions Page 9 Duty Cycle Curves Calculating the duty cycle The duty cycle is the ratio of the actual operating time to the total time opening plus closing plus pause times The formula for calculating itis the following To Tc Duty cycle To4 Tc 4 Tp Ti x 100 where To opening time Tc closing time Tp pause time Ti interval between a complete cycle and the next A10 BASIC Duty Cycle Curves 4m 500kg gate 20kg pull force Air temperature 25 Unit in full shade 100 HAN 90 O 80 c3 Open HSClose 9 70 mea HSOpen STD Close Q STD STD Close 60 50 40 nn 20 30 40 50 60 70 80 90 Time Minutes Figure 2 Duty Cycle Curves Page 10 A10 ENDURANCE Duty Cycle Curve All speed combinations 4m 500kg gate 20kg pull force Air temperature 25 C Unit in full shade 100 o 90 2 80 70 20 30 40 50 60 70 80 90 Time Minutes Figure 3 Duty Cycle Curves Examples of
6. Always keep people and objects away from the gate and its area oftravel NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS and do not allow children or pets near the gate area Secure alleasily accessed gate opener controls in orderto preventunauthorized use ofthe gate Do not in any way modify the components of the automated system Do not install the equipment in an explosive atmosphere the presence of inflammable gas or fumes is a serious dangerto safety Before attempting any work on the system cut electrical powerand disconnectthe batteries The mains powersupply ofthe automated system mustbe fitted with an all pole switch with contactopening distance of 3mm or greater Use of a 5A thermal breaker with all pole circuitbreak is recommended Make sure that an earth leakage circuit breaker with a threshold of 30mA is fitted upstream ofthe system Never short circuit the battery and do not try to recharge the batteries with power supply units other than that 24 supplied with the product or by Centurion Systems Pty Ltd Make sure that the earthing system is correctly constructed and that all metal parts of the system are suitably earthed Safety devices must be fitted to the installation to guard against mechanical movement risks such as crushing dragging and shearing Itis recommended that at least one warning indicator light be fitted to every system Always fit the warning signs visibly
7. 2 Any trigger will cause a gate which is closed orclosing to open orre open Ifnotalready active the Autoclose will automatically be turned on when Condominium Mode is selected Itis only the Autoclose signal which can close a gate in Condominium Mode If a trigger impulse is given while the gate is open the Autoclose time is resetto its presetvalue PIRAC MODE FEATURE 4 3 An acronym for Passive Infra Red Autoclose this mode operates similarly to Condominium mode but instead of waiting for the autoclose timerto close the gate itwill close as soon as anobjectthathas passed through the gate clears the infrared beam Ifthe beam is notbroken the gate will getto its fully open position and close after the preset Autoclose time This feature will only operate if infrared safety beams or if an inductive loopis fitted IRB terminal REVERSING MODE FEATURE 4 4 This mode is similar to standard mode but instead of stopping a gate when itis in motion a trigger will cause the gate to reverse its direction oftravel Itis thus impossible to leave a gate stationary in a partly open position The only two normally stable states are fully open or fully closed If the Autoclose is ON then the gate will always tend towards being closed PLC MODE FEATURE 4 5 This mode provides separate open close and stop inputs and is suitable for sites where a PLC Programmable Logic Controller or PC is used to control access Momentarily connecting FRX to COM
8. Heavy Weight 40kgF standard speed Starting Force 47kgF 30kgF sprint speed 30kgF standard speed Running rated Force 35kgF 22 5kgF sprint speed 1000kg standard speed Maximum gate mass 2000kg 600kg sprint speed Page 17 Cabling Requirements Mains isolator switch To dwelling LEGEND 220 240V AC mains cable via mains 5 Infrared beams or safety edge if isolator switch 3 LNE 1 5mm t required 3 core 0 5mm Intercom cable n1 6 core to mul stranded house Intercom cable n2 2 core 0 5mm Radio receiver cable 3 core 0 5mm m listanged to gate staton multistranded i 220 240V AC mains cable for lights 3 core LNE 0 5mm provided load Pedestrian key switch if required 2 does notexceed 400W core 0 5mm multistranded nl number of cores required by intercom n2 number of cores required by intercom Screened cable is always recommended to provide better protection against lightning earth one end of screening Figure 9 Cabling Requirements Page 18 Operator Installation Foundation Plate Installation Rack Axle Clearance Use steel rack 28mm Minimum Remember to insert mtg bolts before fixing foundation plate Foundation plate
9. how to read the duty cycle curves Referring to Figure 2 an A10 Basic opening and closing at standard STD speed can run ata duty cycle of 6596 for 30 minutes a duty cycle of 50 for 45 minutes and a duty cycle of 45 for an unlimited time The same A10 Basic opening at high speed HS and closing at standard STD speed can run ata duty cycle of 78 for 30 minutes a duty cycle of 65 for 45 minutes and a duty cycle of 60 for an unlimited time The same A10 Basic opening AND closing at high speed HS can run ata duty cycle of 9096 for 30 minutes a duty cycle of 8396 for 45 minutes and a duty cycle of 8096 foran unlimited time Page 11 Product Identification The actual components supplied may vary depending on the model purchased HN 17 W Bu OO OW W HOLZ High Efficiency Fan 3 Phase Motor Inverter Module Gate Mounted Origin Marker Inverter Fuse F1 5A F B Origin Sensor Logic Controller Fuse F2 50mA S B Origin Marker Bracket Courtesy Light Fuse F3 3A F B Encoder Sensor Manual Release Handle Lower Cover Lock Cover Foundation Plate Logic Controller Not fitted to BASIC model SCO YOR 9 Figure 4 Product Identification Page 12 Required Tools amp Equipment Electric Ars Drilling D Machine Spanners 17mm 13mm Screw Drivers 3 5mm Flat G Clamp x2 Steel Bits 8 5mm 5 0mm 4 0
10. 8 CENTSYS Company Profile Centurion Systems Pty Ltd South Africa has been manufacturing automatic gate systems since 1986 and is committed to providing reliable cost effective solutions in the field of gate and access automation We offer a diverse range of products including gate motors GSM based products garage door motors remote controls keypads traffic barriers proximity access control and intercom systems Our products are developed by an in house team of talented engineers that are constantly researching new and innovative technologies to improve our existing products and expand our product range Our production facility in ohannesburg is I50 9001 quality assurance certified and all our products are manufactured to the highest level of quality with a 100 test to specification Through a team of dedicated technicians and sales personnel together with a fully fledged in house training facility we are committed to providing unmatched service to our customers and support for our products A worldwide network of distributors and installers ensure that our products remain The Automatic Choice in access automation Further information is available on our website www centsys com au Centurion Systems Pty Ltd reserves the right to make changes to the products described in this document without notice and without obligation of Centurion Systems Pty Ltd to notify any persons of any such revisio
11. TATUS light will flash five times and then L1 and L2 will illuminate en Remove the SET link and disconnect PED and FRX from COM Briefly depress the RESET button STATUS light will flash five times The card is now programmed to defaultsettings as shown in Table 2 see page 47 Gate end points are notaffected Fault Finder s Guide All the known causes of problems are listed according to the step number in the gate limits setup instructions PROBLEM SET light is not on L2 is not on STATUS light did not flash five times POSSIBLE CAUSES amp SOLUTIONS OF PROBLEM Check that the SET jumper is correctly fitted Fit and remove the SET jumper a few times to ensure good contact Momentarily press the RESET button The STATUS light will flash 5 times then L2 will illuminate Momentarily press the RESET button Gate starts to close when it should be opening Has gate direction been correctly determined See step 8 in the electrical setup Has inverted rack option been selected Menu item 16 1 If in doubt resetcontrollerto factory defaults see above Gate hits closed end stop but does not re open Is the magnetic sensor switch functioning correctly Ensure the gate magnet passes as close as possible to the sensor see Fig 21 C Page 28 Has inverted rack option been selected Menu item 16 If in doubt resetcontrollerto factory defaults see above Page 39 Recei
12. TE The STATUS ofthe Feature is not changed yet the feature has only been selected to be changed 22 Ifan incorrect Feature is selected press the reset button and restartfrom step 20 None ofthe Feature settings will have been altered atthis stage Changing the STATUS or COUNT value ofaFeature 23 set the STATUS value of the Autoclose Mode of Operation Collision Sensitivity Positive Close Mode Pre flashing Sprint Mode or Inverted Rack Features Page 33 Press and hold the TEST button while monitoring the STATUS light The STATUS light will flash the same as for selecting a Feature See Step 21 Release the TEST button when the number of flashes is the same as the STATUS value required Example 1 continued To setthe MODE OF OPERATION to CONDOMINIUM After selecting the Feature again press and hold the TEST button while monitoring the STATUS light The STATUS lightwill flash once and pause then flash twice and pause Atthis moment release the TEST button to give a STATUS value of 2 The Mode ofOperation has been changed to Condominium E NOTE Only after setting the STATUS would the Mode of Operation be changed to Condominium L2 will come back on indicating thatthe STATUS has been updated 24 To set the COUNT value of the Autoclose timer Pedestrian Autoclose timer Courtesy light timer Autoclose override timer Pre flashing time Collision counter orthe motorcutouttimerF ea
13. andy soil if installing foundations as the soil condition may require a largerfoundation Neverfitthe operatoron the outside ofthe gate wherethe public has access to it Page 14 Endstops A FIT ENDSTOPS 1 CAPABLE OF STOPPING THE GATE MOVING AT RATED SPEED MAKE H2hTO ENSURE GATE WILL NOT J UMP OVER ENDSTOP Figure 6 Gate Endstops QWARNING Due to the high speed at which the A10 operator can move a gate it is extremely important to install endstops capable of stopping the gate moving atthe rated speed Referto Specifications as detailed on Page 8 forthe operating speed Page 15 Anti Lift Brackets Figure 7 Anti Lift Brackets Guide rollers 2 must ensure that the gate is held vertically Fit suitable anti lift brackets 5 The gap 3 should be lt 5mm to ensure the gate cannot be lifted off the motor pinion For improved safety fit additional support post 4 to prevent gate from falling over if guide rollers 2 fail Page 16 Starting 6 Running Forces Figure 8 Starting and Running Forces The Centurion Systems Pty Ltd warranty will be void if the pull force 6 and or gate mass exceeds the operator specification see table below i
14. cap onto the bottle and attach the extension tube to the nozzle Step 3 Fill the gearbox with the oil provided AATTENTION PLEASE ensure that you ONLY USE THE FOLLOWING OIL A ATTENTION as qualified by CENTSYS Castrol SAF XO 75w 90 Synthetic Final Drive Lubricant CENTSYS re order code OIL80MLOXO H Page 22 Operator Installation Gearbox Mounting Down Details Adjust jacking screws to give 4 6 mm chassis foundation plate clearance Tan A 4mm allen key with a Ball End is is a lh Check operator is level J acking Screw EN 4 6mm y M10 Spring Washer spreader as shown p Tighten nuts FT 6mm Thick Load Spreader progressively i e left hand then right hand then left hand Assemble nut spring M10 Nut washer and load Double check that jacking bolts are tight Figure 16 Gearbox Mounting Down Details Page 23 oining Mounting Rack A simple way of ensuring correct pitch spacing when joining steel rack is to clamp a small off cut 14 between the two pieces Check that weld 5 does not foul with meshing surfaces Attach steel rack to gate using 25x25x5mm angle brackets 16 For best
15. e gate in the CLOSED position mount the origin marker 8 minimum of 500mm from the origin sensor 19 See Fig 21 isometric view A or plan view B Manually slide gate OPEN until origin marker 8 is in line with the origin sensor 9 Ensure distance between face of marker 18 and front face of sensor is between 13 and 20mm See Fig 21 view C Adjust distance by sliding the origin marker i8 along the slotted mounting holes until the specified distance is achieved Page 29 Electrical Set up A WARNING 1 Always check that the circuit breaker in the electrical panel is in the OFF position and that all high voltage circuits more than 42 4V are completely isolated from the mains supply before doing any work Ensure that all low voltage systems Less than 42 4V are suitably protected from damage by disconnecting all sources of power such as chargers and batteries before doing any work All electrical work must be carried out according to the requirements of all applicable local electrical codes It is recommended that a licensed electrical contractor perform such work Connect all wiring 1 Ensure all interconnecting cables are securely in place See diagrams on page 44 6 45 2 Ensure single phase mains power is connected to the inverter See diagram on page 45 Programming the gate limits 3 Disengage the manual release lever move the gate to the middle of travel and re engage the manual release
16. here could compromise the service life operation of the productan orbe a source of danger 10 Centurion Systems Pty Ltd does not accept any liability caused by improper use of the product orfor use other than that for which the automated system was intended 11 Ensure that the customer is in possession of the User Guide and also complete the installation details inthe back ofthe User Guide Installation Details Page 49 Notes Page 50 Notes Page 51 CENTSYS 0 07 B 0032 A10 Installation Manual 10 ul2012 Www centsys com au
17. lever 4 Flip outthe controllerPCB as shown on page 31 Getinto programming mode 5 Fitthe SET link jumperto the SET pins shown in Figure 23 6 Press and release the RESET button The STATUS light will flash five times The SET and L2 lights will now be on Yourare now in programming mode See Fault Finder s Guide step 6 y 8 NB In case of the rack being underneath the pinion first select inverted rack option See Menu Item 16 on page 50 7 Press and hold the TEST pushbutton Figure 23 down for one flash of L1 and then release L2 will go off and L1 will now be flashing once persecond 8 Determine right or lefthand opening as viewed from the release handle side of the motor Again press and hold the TEST button but this time monitor the STATUS light Release the TEST button after ONE flash if gate opens to the right or TWO Flashes if gate opens to the left 9 The gate will begin to slowly open If the gate starts to close see FaultFinders Guide page 39 step 9 Page 30 Flip Out Controller Mounting y Controller enclosure raised Controller enclosure propped Figure 22 Controller Mounting Page 31 10 11 12 13 14 15 16 The gate will Slowly open until it hits the open end stop then slowly close until it hits the closed end
18. ltis OFF o Model Lightcomes on only while gates are in motion o 2 Light flashes at 1Hz for the pre flash time and then flashes synchronism with the STATUS LED whilethe gates are in motion o Mode3 Lightcomes on forthe pre flash time and while the gates are in motion Collision Sensitivity FEATURE 7 1to 7 3 THE FACTORY DEFAULTIS 7 1 If the gate is obstructed the internal collision circuitry will activate When the gate is opening and itis obstructed the gate will stop During closing however an obstruc tion will cause the gate to immediately stop and reverse direction There is a counter FEATURE 12 COUNT that monitors the number of collisions If the collision count is reached before the gate reaches the fully closed position all trigger signals are inhibited for a 1 minute period The STATUS LED flashing four times indicates this condition After the one minute period triggers will again become active with the exception of Autoclose The fault indication will continue to flash indefinitely after the 1 minute period but will clear after the 1 minute period if a valid trigger is given The collision counter resets to zero after the 1 minute delay or if the processor is reset e g By removing all powerfrom the controller Positive Close Mode FEATURE 9 STATUS Setting Positive Close Mode to ON FEATURE 9 1 default is OFF FEATURE 9 2 will allow the gate to drive up against the closed end stop without causing
19. mm Hacksaw Side Cutters 6mm Allen Key 4mm Allen Key Welding Machine Crimping Tool and Pin Lugs Self locking Pliers Masonry Bits 6mm 20mm For sites with rawlbolted foundation plates Measuring Tape Figure 5 Required Tools and Equipment Page 13 Site Considerations Install the gate operator only if 1 2 3 Itwillnotpose a hazard to the public There is sufficient clearance to a roadway and or public thoroughfares The installation will meet all municipal and or local authority requirements once completed The gate mass length and application is within the operator specifications Thegateis in good working order meaning e Thatitmoves freely e Doesnotmoveonits own ifleftin any position It can be installed to have sufficient clearance between moving parts when opening and closing to reduce the risk of personal injury and entrapment Pushbuttons or key switches when required can be positioned so thatthe gate is in line ofsightofthe operator General considerations forthe installation 1 Always recommend the fitment of additional safety equipment such as safety edges and safety beams for additional protection against entrapment or other mechanical risks Check thatno pipes or electrical cables are in the way ofthe intended installation Check that enough space is available for the gate operator with the gate in the required open position Check for loose s
20. ns or changes Additionally Centurion Systems Pty Ltd makes no representations or warranties with respect to this document No part of this document may be copied stored in a retrieval system or transmitted in any form or by any means electronic mechanical optical or photographic without the express prior written consent of Centurion Systems Pty Ltd Page 2 Important Safety Instructions The installer being either professional or DIY is the last person on the site that can ensure that the operatoris safely installed and thatthe whole system can be operated safely To ensure the safety of people itis important that you read all the following instructions Incorrect installation or incorrect use of the productcould cause serious harm to people WARNING FOR THE INSTALLER CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS before beginning to install the product This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety All installation repair and service work to this product mustbe done by a suitably qualified person Do notactivate your gate openerunless you can see itand can determine that its area oftravel is clear of people pets orotherobstructions NO ONE MAY CROSS THE PATH OF A MOVING GATE
21. re itstopped indefinitely The autoclose time is setin FEATURE 3 COUNT Itcan be setfrom 1 to 255 seconds It is possible for the user to temporarily turn off autoclose when the Mode of Operation is either STANDARD and REVERSING This is done by applying an impulse to the TRG inputatthe time of opening the gate fora period oftime longer than the AUTOCLOSE OVERRIDE TIME as setin FEATURE 8 COUNT To provide feedback that the override signal has operated the gate will stop opening after the override time The instantthe impulse is removed the gate will complete its opening cycle The Autoclose is now off and the gate will remain open indefinitely The next impulse received on TRG will initiate the closing cycle and the autoclose is automati cally re instated Modes of Operation FEATURE 4 STATUS Itis possible to select5 differentModes of Operation STANDARD CONDOMINIUM PIRAC REVERSING AND PLC FEATURE 4 1 to 4 5 Only one mode can be activated at any one time All the modes are triggered by the contact present between the TRG inputterminal and the COM terminal STANDARD MODE FEATURE 4 1 This is the factory default mode A trigger impulse will cause the gate to start moving either open or closed depending on its position Asecond impulse while the gate is still moving will stop the gate A third impulse will cause the gate to reverse its direction of travel i ethe action is START STOP REVERSE Page 35 CONDOMINIUM MODE FEATURE 4
22. results support rack every 300mm Assuming the rail is level the rack must also be mounted level with a 2 3mm clearance 2 USEFUL TIP Raisegearboxby an additional 3mm Putgearboxinto manual mode see page 41 Mesh rack and pinion fully and mount rack Slide gate backwards and forwards ensuring thatrack mesh is smooth and never tight Drop gearboxby 3mm to create 3mm tooth clearance Approximately 2 5 turns ofthe jacking screws 200 300mm Figure 17 Joining Rack Page 24 Figure 18 Mounting Rack Page 25 Chain Drive Installation Optional Remove all four captive nuts from gearbox as shown Assemble as shown Figure 19 Chain Drive Installation Page 26 Installing Chain Drive Systems Figure 20 Chain Drive Installation Weld rear anchor plate 2 onto gate such that centre line of tensioner pin 2 is in line with top of the shaft on the idler pulley 4 Allow at least 100mm between idler pulleys and anchor brackets Align fixed anchor bracket 3 as for 1 Ensure chain direction over sprocket is as shown see 5 Page 27 Origin Marker Mounting MOUNTING CONFIGURATION FOR STEEL RACK SECURE USING FASTENERS gt PROVIDED MOUNTING BRACKET PROVIDED TO STEEL RACK Figure 21 Origin Marker Mounting Page 28 With th
23. ride 1 Flash 1 second 3 seconds Default Positive Close Mode ON OFF Default Preflashing MODE 1 MODE 2 MODE 3 OFF Default Preflash Time Collision Counter Opening sprint mode select 1 Flash 1 second 1 Flash 1 count 2 seconds Default 4 collisions Default Standard speed Default Standard speed 30 Standard speed 60 Table 2 Controller Functions Menus and Submenus Page 47 Standard speed 90 FEATURE STATUS or COUNT FEATURE STATUS COUNT DESCRIPTION NUMBER VALUE VALUE DESCRIPTION Standard speed Default Closing sprint Standard speed 30 mode select Standard speed 60 Standard speed 90 Motor cutout time 1 Flash 1 second 60 seconds Default Rack below pinion Inverted Rack Rack above pinion Default Table 2 continued Controller Functions Menus and Submenus Installation Handover Once the installation has been successfully completed and tested it is impor tant for the installer to explain the operation and safety requirements of the system NEVER ASSUME THE USER KNOWS HOW TO SAFELY OPERATE AN AUTOMATED GATE Even if the user has used one before it does not mean he knows how to SAFELY operate it Make sure that the user fully understands the following safety requirements before finally handing over the site Ensure thatthe user fully understands e How
24. rienced installer who needs a checklist to get a standard installation up and running in the minimum of time Detailed installation features and functions are referred to later in this manual Mechanical Setup Action Gather required tools and equipment Page 13 Heed necessary site considerations Page 14 17 Check cabling requirements Page 18 Secure foundation plate Page 19 21 Introduce oil Page 22 Mount gearbox Page 23 Mount chain drive hardware Optional Page 26 Mount rack Page 24 Mount chain Optional Page 27 Mount origin marker Page 28 Test endstops Page 15 4 Ds 552 Track Electrical Setup Action Connect all wiring Get into programming mode Fit the SET link Briefly depress the reset button Set the gate limits Press and hold TEST release after one flash of L1 Press and hold TEST release after one or two flashes of STATUS one flash gate opens to the RIGHT two flashes gate opens to the LEFT Set additional features If required Exit programming mode Remove the SET link Perform installation hand over Page 5 Page 30 Page 30 Page 30 Page 48 General Description A10 is a heavy duty sliding gate operator designed to open and close sliding gates In cases where chain as opposed to toothed rack drive is required an optional chain drive kit is available The key to the A10 s outstanding torque and duty cycle lies in the 3 phase induc
25. sec Thermal shutdown operation 3 Flashes sec Origin failure 4 Flashes sec Collision detector operated 5 Flashes sec Microprocessor reset STATUS The number of flashes correspond to the During STATUS or COUNT value being set programme mode L1 Origin diagnostic During Changes state to indicate origin status normal Off when gate is on CLOSED side operation On when gate is on OPEN side L1 If LED2 also on The number of flashes corresponds with During system reset to the FEATURE number being selected programme mode factory default L2 DOSS diagnostic During Changes state to indicate DOSS pulses normal operation L2 System in programme During mode Programme If L1 also on mode system reset to factory default Table 1 LED Indicator Light Description amp Purpose Page 46 FEATURE Controller Functions STATUS or COUNT DESCRIPTION Gate Limit Settings STATUS VALUE COUNT VALUE DESCRIPTION See detailed instructions on page 30 Autoclose ON OFF Default Autoclose Time 1 Flash 1 second 15 seconds Default Mode of Operation STANDARD Default CONDOMINIUM PIRAC REVERSING PLC Pedestrian Auto close 1 Flash 1 second 5 seconds Default Courtesy Light 1 Flash 10 seconds 120 seconds Default Collision Sensitivity HIGH Default MEDIUM LOW Autoclose Over
26. stop The gate will then open at normal speed until the magnet passes the origin and then slowly open until it AN s T hits the open end stop oe See Fault Finder s Guide step wy STATUS The gate will then close at normal Indicator LED speed until the magnet passes the n origin and then continue to close Indicator LED slowly until it hits the closed end TEST sto p Pushbutton The gate will then open at normal Fit SET speed until it reaches the minimum Link Here pedestrian opening position If a wider pedestrian opening is Figure 23 Controller SET Link amp Programming LED s required jog the gate further open by shorting the PED inputto COM When correctposition is reached press the TEST button The STATUS light will flash five times and L2 will light up The gate limits have now been set If no additional Features are required then exit programming mode by removing the SET link Storethe link by pushing itover ONE ofthetwo pins Open and closethe gate a few times to check operation Setting Additional Features Optional The defaultfactory settings on the CP 201 Controller have been selected to suit most applications In many cases there would be no need to change the defaultsettings A listoffeatures can be found on page 47 with a detailed description of each feature on page 35 Determine WhatFeatures are Required 17 Determine from Table 2 on page 47 what Features are req
27. the collision circuitry to operate This Feature operates only during the ramping down period in the closing direction SprintMode FEATURE 13 STATUS FEATURE 14 STATUS Itis possible to select four different gate speeds Feature 13 selects the opening speed while feature 14 selects the closing speed FEATURE13 1 Gate will open atstandard speed Page 37 FEATURE13 2 Gate willopen atstandard speed 30 FEATURE13 3 Gate willopen atstandard speed 60 FEATURE13 4 Gate willopen atstandard speed 90 FEATURE14 1 Gatewill close atstandard speed FEATURE 14 2 Gate will close atstandard speed 30 FEATURE 14 3 Gate will close atstandard speed 60 FEATURE 14 4 Gate will close atstandard speed 90 CUTOUTTIMER FEATURE 15 COUNT The cutout timer will automatically shut off the motor after a predetermined time This is useful in the case where a mechanical failure prevents the gate from reaching its end limit The default cutouttime is 60 seconds INVERTED RACK FEATURE 16 STATUS In the case where the rack is mounted UNDERNEATH the pinion i e upside down itis necessary to select the inverted rack option FEATURE 16 1 This will ensure thatthe gate directions are correctly calculated The defaultstatus is OFF FEATURE 16 2 Page 38 B WU a Procedure to Programme Controller Back to Factory Default Settings Apply power Fitthe SET link Connect PED and FRX to COM Briefly depress the RESET button S
28. tion motorand electronic inverter that form the heart of the system Single phase 220 240VAC power is converted into variable frequency 3 phase power allowing electronically controlled softstarting and stopping ofthe motor An optional DC converter is available containing back up batteries and UPS type backup circuits This enables the 10 to continue operating fora limited period in the eventofa power failure In orderto caterforhigh duty cycle installations the A10 Endurance modelis offered This model utilizes a continuously powered cooling fan whilst the basic model utilizes the motors standard shaft driven cooling fan The A10 heavyweight model is similarto the Endurance model with the exception ofthe 17 tooth outputpinion Itis suitable forsites with a gate mass up to 2000kg Gate travel limits are managed by an opto electronic system comprising a gate mounted origin marker and an internal rotary encoder This system yields precise and repeatable control over gate position Advanced features ofthe CP201 logic controllerinclude e Automated setup of gate endpoints limits e Failsafe collision detection and auto reverse adjustable sensitivity e Smoothed start stop ramp up down e Multiple operational modes e Selectable adjustable autoclosing e Pedestrian partial opening e Positive Close Mode e Safety inputfor sensitive edge safety beam inductive loop e Advanced lightning surge protection e Timed courtesy light ou
29. to operate the manual release mechanism By demonstration e How the obstruction detection and all other safety features work By demonstration All the safety considerations associated with operating an automated gate and that he understands that he is responsible for explaining these safety instructions to all other users of the automated system 1 Do not activate your gate opener unless you can see it and can determine that its area of travelis clearofpeople pets orotherobstructions 2 NO ONE MAY CROSS THE PATH OF A MOVING GATE Always keep people and objects away fromthe gate and its area oftravel 3 NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS and do not allow children or pets nearthe gate area 4 Becareful with moving parts and avoid close proximity to areas where fingers orhands could be pinched Page 48 5 Secure all easily accessed gate opener controls in order to prevent unauthorized use of the gate 6 Keep the automated gate system properly maintained and ensure that all working areas are free of debris and other effects thatcould compromise the gate operation and safety 7 On a monthly basis check the obstruction detection system and safety devices for correct operation 8 All repair and service work to this productmustbe done by a suitably qualified person 9 This product was designed and built strictly for the use indicated in this documentation Any other use not expressly indicated
30. to the inside and outside of the gate The installer must explain and demonstrate the manual operation of the gate in case of an emergency and must hand the User Warnings guide over to the user Explain these safety instructions to all persons authorized to use this gate and be sure that they understand the hazards associated with automated gates Do not leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger Dispose of all waste products like packaging materials worn out batteries etc according to local regulations Always check the obstruction detection system and safety devices for correctoperation Centurion Systems Pty Ltd does not accept any liability caused by improper use of the product or for use other than that for which the automated system was intended This product was designed and built strictly for the use indicated in this documentation Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger Everything not expressly specified in these instructions is not permitted Appliance should be product described in manual WARNING Page 3 MOVING GATE CAN CAUSE SERIOUS INJ URY OR DEATH KEEP CLEAR GATE MAY MOVE AT ANY TIME DO NOT ALLOW CHILDREN TO PLAY IN AREA OR OPERATE GATE Fast Track Ze These abbreviated instructions are for the expe
31. tput e Multiple preflashing modes e SPRINT gate mode high speed operation Lightning Protection The A10 inverter and electronic controller utilizes the same proven surge protection philosophy that is used in all CENTSYS products While this does not guarantee that the unit will not be damaged in the event ofa lightning strike or power surge it greatly reduces the likelihood of such damage occurring The earth return forthe surge protection is provided via the mains power supply earth In orderto ensure that the surge protection is effective itis essential that the unitis properly earthed 6 Theft Protection While care has been taken in the design of the A10 to prevent unauthorized removal theft of the unit an optional steel theftresistant cage is also available for added peace of mind Overall Dimensions 340 Theft resistant cage All dimensions shown in millimetres Figure 1 Overall Dimensions Page 7 oecifications SPECIFICATIONS A10 BASIC Power Supply 220 240V AC 1096 50Hz 1 Phase Maximum Absorbed Current 6A Motor Voltage 220 240V AC 3 Phase Output Pinion 20 Tooth Mod 4 Starting Thrust Standard speed 40kgF Sprint speed 30kgF Rated Thrust Standard speed 30kgF Sprint speed 22 5kgF Operating Speed Rated Thrust 16m min Up to 30m min Motor Cooling Direct Drive Fan 1400RPM Duty Cycle continuous 4596
32. tures Press and hold the TEST button while monitoring the STATUS light After a slight pause the STATUS light will start flashing at an even rate Count all the flashes and release the TEST button when the number offlashes is the same as the COUNT value required Example 2 Setthe AUTOCLOSE TIME to 10 seconds Thatis Feature number 3 to a COUNT value of 10 First select the Feature number 3 as in steps 20 to 21 Then press and hold the TEST button while monitoring the STATUS light Afteraslightpause the STATUS lightwill startflashing regularly Flash 1 Flash 2 Flash 3 Flash 4 Flash 5 Flash 6 Flash 9 Flash 10 Page 34 Example 2 continued At this moment release the TEST button to give a COUNT value of 10 This sets the Autoclose timer to 10 seconds L2 willcome back on indicating thatthe COUNT has been updated Controller Features The terminology FEATURE 2 2 refers to Feature number 2 with a status of 2 FEATURE 3 COUNT refers to Feature number 3 with a user specified COUNT value Autoclose FEATURE 2 STATUS This can be programmed ON FEATURE 2 1 or OFF FEATURE 2 2 The factory default is OFF Autoclose has the function of automatically closing a gate after a preset Autoclose time Autoclose is automatically enabled in Condominium or PIRAC mode A gate that is stopped while opening will always autoclose A gate that is stopped while closing will remain whe
33. uired together with the STATUS or COUNT value Example To turn the AUTOCLOSE Feature ON According to Table 2 the Autoclose feature is Feature number 2 and to turn it ON is a status of 1 Page 32 Getinto Programming Mode Exactlythe same as for limits setup 18 Fitthe SET link jumperto the SET pins as shown in Figure 23 19 Press and release the RESET button The STATUS light will flash 5 times The SET and L2 lights will now beon Yourare now in programming mode See Fault Finder s Guide step 19 p Selecting the Feature to Change This is the first of two steps in setting a Feature This only SELECTS the feature to change 20 selectthe Feature to change Press and hold the TEST button while monitor ing L1 21 L1will flash once then go off twice in short succession then go off three times then go off etc Release the TEST button when the number of flashes is the same as the Feature number to select Example 1 To selecta MODE OF OPERATION In this case select CONDOMINIUM that is Feature number 4 to a status of 2 according to table 2 on page 49 Press and hold the TEST button while monitoring L1 The L1 lightwill flash once and pause then flash twice and pause then flash 3 times and pause then flash 4 times and pause Atthis momentrelease the TEST button to select Feature 4 L2 will turn off and L1 will keep on flashing 4 times and pausing to indicate that Feature 4 is selected E NO
34. ver Installation Figure 24 Receiver Installation NOTE Although a space is provided for locating a radio receiver within the unit best results will be achieved by mounting the receiver externally as high as possible Page 40 Manual Release Operation D re FY VW pro Open lock cover and insert key Turn key 4 turn counter clockwise to unlock Pull manual release handle down to enable manual release Page 41 Manual Release Latching In the event of power failure or product malfunction it may be required to lock the cover in place whilst latching the manual release i e manual release permanently enabled This helps prevent theft of the unit or its components and provides full protection from the elements With the release handle lowered insert the split Splitpin shown positioned pin supplied with the mounting hardware kit through the hole in the gearbox as indicated y _ 3 D x T A RS LEE Replace the cover and push the manual Turn key 1 4 turn clockwise to lock Remove release handle upto the closed position key and close lock cover Page 42 201 Trigger Connections olo elo elo 2 919 9 9 9 9 12V COM TRG IRB FRX COM LED PED LCK SET MAX CURRENT 250mA RADIO RECEIVER
35. will open the gate momentarily connecting PED to COM will close the gate and momentarily disconnecting LCK from COM will stop the gate Pedestrian Autoclose Time FEATURE 5 COUNT A separate Autoclose timer exists for the pedestrian opening The time can be set from 1 to 255 seconds but cannot be tumed off completely The default time is 5 seconds Courtesy Pillar Light FEATURE 6 COUNT The pillarlightcircuithas multiplefunctions e t operates as a courtesy light and switches on for a timed period The factory default is 2 minutes set by FEATURE 6 COUNT every time the gate triggers e tcanbeturned on forthe presettimed period by the application of a short impulse between the SET terminal and COM e be turned ON permanently by application of an impulse longer than 3 seconds on SET and COM terminals A shortimpulse thereafter will switch Page 36 the lights off The gate will nottrigger open when using the SET trigger The fact that the pillar lightis ON permanently is indicated by the STATUS LED flashing once every 2 seconds e When the PED inputis triggered the pillar light flashes for an adjustable 1 to 255 seconds pre flash time FEATURE 11 COUNT before the pedestrian gate opens Default pre flash time is 2 seconds The contact can be used to operate a lamp which will warn that the gate is about to open Selection of pre flashing is done in FEATURE 10 Three modes and OFF are selectable The factory defau
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