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WDS Operation Maintenance and Installation Manual

1. To repeat or run an alternative cycle repeat steps 2 3 and 4 URINE BOTTLE BOWL TEMP 50 c on OPERATING urs DETERGENT ss ON URINE BOTTLE BOWL DISINFECTION 95 89 OPERATING Mis DETERGENT ss _ 3 1 L ON URINE BOTTLE BOWL DISINFECTION SUCCESS OPERATING rs DETERGENT ss m URINE BOTTLE BOWL COOL RINSE OPERATING urs ESI m ON STANDBY HANDS FREE STAR URINE BOTTLE BOWL OPEN DOOR COMPLETED DETERGENT pas L When opening door if the temperature in the chamber is above lockout temperature Display will show COOLING WAITING Then OPEN DOOR ISSUE 2 ON STANDBY HANDS FREE START BEDPAN amp URINE BOTTLE COOLING WAITING COMPLETED DETERGENT su RE L Page 23 ON STANDBY HANDS FREE START URINE BOTTLE BOWL COOLING WAITING COMPLETED DETERGENT pas L 3 09 2015 M Operation Maintenance and Installation Manual TO CLOSE DOOR WITHOUT RUNNING CYCLE After the door is opened display shows Then LOAD ITEMS SELECT CYCLE Manually press DOOR BUTTO
2. eee NO T123NN02 CV 6 LNO SNTO 3ONVHU312 L 3ONUHU312 E _ 1106 WW TI GI 22 w DEN JS IL en i DE fo g I S B x 9v e m SS CO Ol I 3 TY 7 GO L3TNI YSLYM LOH SNIUM Mell 33208 gsn ERE L _ 09 GUY 89 L3TNI 4319M 0705 SNIYW z GET GZ9 1502 6 3 1899 65801 ZH G AGI 3SvHd SOM 3403 31892 1 j3O9NVHU3 12 ZH OS I SOM 3ONO4 0 Odd HOLIMS OSI SNIYW OL 999 ATddNS NOILO3NNOO SUC I 601 46 NOQ j 3 09 2015 Page I1 ISSUE 2 WDS Operation Maintenance and Installation Manual AA 2 3 PLUMBING A These Installation Guidelines must be followed to ensure the unit will operated as intended Installations must be carried out by a qualified and licensed tradesperson Service Connections A NOTE Plumbing connection must comply to AS3500 and Watermark Certified Waste connection HOT AND COLD WATER CONNECTIONS ARE REQUIRED The machine can be connected to any normal mains pressure hot and cold water supply A back flow prevention air gap is incorporated in the design of the water tank Complies to AS 2845 2 The water supply is to be connected to an isolating valve or cistern stopcock placed approximately 1200mm from the floor to the right hand side o
3. 6134417 revBO lele ena 2 38 5 BB 8 8 LEVEL SENSOR L B TRANSFORMER L1 k peer beliza 6505 boss d A a a a LEVEL SENSOR WATER TANK av EMERGENCY e CYCLE STOP W TCH z 00V 10 2 ON OFF T LMOMENTARY OFF 1 82 3004 SINE HEATER SWITCH MODULE 0134413 rev BO LOAD J z E e Zw POWER LINE CONTACTOR T 5kw FILTER 321 AIR T NK HEATER 250V 30A SOLENOIDS 1 2 5 4 5 6 1 8 9 10 25A 3 POLE THERMAL CUT OUT SWITCH MANUAL RESET 1995 URINE BOTTLE SPRAYS DDOR BEDPAN SPRAYS SPRAYS CHAMBER BOTTOM SPRAYS CHAMBER FLUSH NOZZLES COOL RINSE MAINS SUPPLY COLD WATER FILL MAINS SUPPLY HOT WATER FILL MAINS SUPPLY STEAM FILL STEAM GENERATOR TANK DRAIN 25 3 POLE THERMAL CUT OUT SWITCH MANUAL RESET 115 WATER TANK n ELEMENT 7200W 240V STAR CONTACTOR 7 Skw STEAM GEN HEATER STEAM GEN ELEMENT 4500W 240V STAR BLUE 05 Jamod lt o E to back terminol qu231MS 1 3 09 2015 Page 42 ISSUE 2 M Operation Maintenance and Installation Manual 6 5 DATA LOGGING The 2 16 MByte Flash memory can store up to 19 800 records If the average cycle generates 14 records then around 1400 complete wash cycles be logged 6 5 1 Events Logged 210 START CYCLE d
4. Warranty Expiry Date Sold For Service Contact PROOF OF PURCHASE It is important that the name of the distributor from whom you purchased your product and the name of the installer are recorded at the front page of this manual The installer is responsible for the correct installation start up and demonstrating the operation of this product They are also responsible for issuing the relevant certificates of compliance these may differ from state to state Please attach your proof of purchase Your receipt invoice is your warranty and will be required to validate any warranty MEIKO WARRANTY All Meiko purchased products are covered by Meiko terms and Conditions and Warranty Statement Refer to the Meiko website www meiko com au E amp O E In the interest of continued product improvement Malmet Australia Pty Ltd reserves the right to alter specifications without notice AUSTRALIAN CONSUMER LAW DISLAIMER Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure ISSUE 2 Page 5I 3 09 2015 WDS Operation Maintenance and Installation Manual ISSUE 2 Manu
5. Cycles will be shown on LCD display Flush Cold water wash Hot water wash with detergent Hot water rinse Disinfection Cool down Completed When the cycle is completed the display will show COMPLETED OPEN DOOR H4N05 FREE Open door use press NOTE If temperature inside the chamber is too high the display will flash WAITING COOLING When the temperature has dropped to a safe level the display will flash OPEN DOOR HANUS FREE SENSOR Open door use press To run the same cycle repeat steps 1 to 3 If you don t need to run another cycle Close door by pressing A NOTE e When the cycle has started the operating cycle cannot be interrupted e n an emergency if the cycle needs to be stopped press the EMERGENCY CYCLE STOP button e he display will show a Fault code 904 See note below A NOTE fa FAULT code is displayed on LCD display contact the service engineer to rectify ISSUE 2 Page 15 3 09 2015 2 M Operation Maintenance and Installation Manual 3 2 URINE BOTTLE ONLY LOADING AND OPERATING CYCLE Refer to laminated WDS Instructions LOADING HANDS FREE SENSUR 1 door use or press 2 Place racks into correct positions Check that the bowl rack is in the up position Bedpan rack can be in the up or down position 3 Place urine bottles into rack ISSUE 2 Page 16 3 09 2015 M Operation Maintenance and Instal
6. CO CO O N O N O C2 CO C1 39 88 Co 40 HEAR VIEW FRONT VIEW ISSUE 2 Page 32 3 09 2015 2 M Operation Maintenance and Installation Manual ELECTRICAL 1 PH COMPONENTS 3 PH COMPONENTS TOP VIEW DA DA CO Co iN N BA O C SPRAY LOCATIONS ISSUE 2 Page 33 3 09 2015 WDS Operation Maintenance and Installation Manual Wm Description PN 1 raranay rl Ombres oo 1_ Serayinetepassy Sw 1_ 75 Spray ine votomassy 1 76 Dooriopswienasy 1 7 Pumporanineasy 1_ 79 wosPunpassy Sh 1_ 716 caie power supay tphassy 1 _ Cable power supply 3 ph assy 92 4105 1 Odwaernsonod2wy 2302 1 719 T hotwaterin solenoid tway _ 91299 1 _ steam gen tiinoassy e250 1_ x Fitevetprobe assy 1 22 Fush nozze solena e2205 1 29 spray soerodaway 1_ m sw y oea 29 OmstbewerzAiphun 1 _ 90 shumt 92998 1 Owwodspeyesy 1 ET Heater switch module 92 3004 1 99 Heating orso 1 9 Heating Element 7 kw gph unt 92398 3 _ 95 Transtorner assy arrear 1_ 7 OTswsemewaerunkassy 924080 1 _
7. _ 2_ Detergent pumptine 92406 1 729 Detergent bone ine assy 1 koas coimountassy 92406 1 ISSUE 2 Wem Description PN epote werana 1 ommon 1_ s emer Blockage sensor 55 rA es sensor switch assy inside ESL NENNEN EN O T switch 115 S G element 91 3059 1 65 O T switch 100 W T element 92 31881 1 1 3 09 2015 M Operation Maintenance and Installation Manual 5 9 USER MENU AND TEST MODE After normal Power On mode not restart attempt the operator can place the system into the MENU and test mode To Enter the MENU model press ENTER and simultaneously press SCROLL and hold for 5 seconds The display will show MENU 5 9 1 MENU LEVELS Once into the menus the SCROLL and SELECT ENTER buttons generally become operative with the LCD displays in following way For LEVEL 0 and LEVEL 1 The SCROLL button moves the selection down within the Same Level The SELECT button the selects the option and moves to the next level down the chain Pressing SELECT on the EXIT option moves the selection back up to the previous higher level At the SELECT Level The SCROLL button moves the selection down within the Same Level For incrementing fields SCROLL behaves as follows Short Pr
8. 3 3 34 3 34 34 3 3 3 3 4 4 4 Hot Rinse Fill Water Heating Timeout Fill water temp low Faulty element FAULT STATE DESCRIPTION POSSIBLE CAUSES ISSUE 2 Page 28 3 09 2015 ing T 361 Hot Rinse Run Low Water Level L not reached in parameter settime BEN 6 6 6 6 0 0 0 0 M Operation Maintenance and Installation Manual CODE eee Faulty fill solenoid Dirty probe Faulty Temperature probe Check cycle times 801 Purge flush Low Water Level during wash L not reached in parameter set time 802 Top Bottom door switch or actuator 803 Check cycle times 804 Low pump water flow 805 Bad connection Dirty probes 806 Purge Cold Fill Water Fill Timeout Low water fill rate Water supply off Blocked sol filter Faulty fill solenoid ISSUE 2 Page 29 3 09 2015 m AA Maintenance and Installation Manual Purging must only be undertaken by Malmet service personal of Malmet trained facility maintenance personal 5 5 PURGE RESET 1 Turn power OFF ra at control LCD display 2 Turn power ON ro at control LCD display 3 Hold down both SCROLL and SELECT buttons when MENU is displayed release buttons 4 SCROLL 9 to SERVICE menu and press SELECT 5 SCROLL to RESET menu and press SELECT Confirm should then display 6 Press SELECT again to start Purge Reset cycle When purge reset is completed the Display will resume normal operation 5 6 PURGE DETERGENT LIN
9. BP LURIN BP LURIN Page 47 5r amp ug eu1l3 br amp ug 213 10 Sep 2013 10 Sep 2013 10 Sep 2013 ebfsepfeul 3 O3fOctie0l a O3 Octell a O3 Octi2013 DaOct 2013 elfOctells elOctr2013 el Oct 2013 eerOctr2d13 edfOctiell a edfOctiell 3 10 01 10 10 30 47 01 51 24 01 52 06 01 52 50 7 22 08 08 53 50 09 02 00 09 07 18 09 54 31 02 30 55 02 45 05 02 59 14 PM 09 34 21 06 22 47 3 32 10 09 40 08 Cancel 3 09 2015 WDS Operation Maintenance and Installation Manual 6 5 12 Clearing the System Log Data and Reset Cycle Counter ISSUE 2 The log data stored in the system FLASH memory can be cleared by connecting a PC with the USB port and setting the system to diagnostics mode To clear only the log data Use command 34 4892 Enter To clean only the log data and reset the Cycle Counter Use command 34 5903 Enter Page 468 3 09 2015 M Operation Maintenance and Installation Manual faa Australia Pty Lia y Website www malmet com au Warranty Statement oubject to the following conditions we provide from the date of purchase the following warranty on Malmet units and spare parts Functional components found within the unit to be defective in workmanship or material will be repaired or replaced free of charge subject to the periods of warranty specified A decision regarding whether the de
10. S Trap connects through the floor and the P Trap connects through the back wall The trap section is easily removed if the wrong trap has been ordered Refer to Diagram C2 for trap connections A Potential electromagnetic or other interference between other EQUIPMENT and other devises can possibly affect the Infra red hands free operation sensor It is advisable to check all the equipment and devices in the intended installation area that have infra red operation Electromagnetic interference can be prevented by installing the device in non patient areas of hospital or similar ISSUE 2 Page 9 3 09 2015 WDS Operation Maintenance and Installation Manual Service Connections Solenoid valve GB34 Male Solenoid valve GB34 Male Solenoid valve GB34 Male Solenoid valve GB34 Male 240V 1 phase 20 amps 50 hertz 415V 3 phase 20 amps 50 hertz 100mm S or P Trap Hot water discharge 75 80 100mm 5 or P Trap Hot water discharge 75 80 C Note Bell ends can be cut off to suit S TRAP DETAIL 410 eum P TRAP DETAIL Diagram C2 For reasonable connection working space allow 150 200mm from rear of device to wall The Machine is 600mm wide and the centre of the trap is 300mm from each side FREE STANDING 5 TRAP PIPE POSITIONING The centre of the soil line to receive the S Trap should be approximately 272mm from the back wall To allow for n
11. limited to storms pest and vermin that may cause damage to the unit To the extent permitted by law no responsibility will be accepted for damage incurred as a result of or incidental to electrical surges or brown outs or for any other consequential damages If there is no certificate of compliance for plumbing or electrical Malmet reserves the right to refuse service on non compliant installations To the extent permitted by law claims for damage to contents carpet ceilings foundations or any other consequential loss either direct or indirect resulting from power spikes incorrect operation incorrect installation faulty product or any other cause are excluded This and to the extent permitted 2 law any warranties owed by Malmet under the Australian Consumer Law or other applicable legislation are not transterrable and cannot be sold assigned or transferred in any other way from the purchaser to any other person To the extent permitted by law unauthorised use of any parts that were not supplied or approved for use in the applicable unit by Malmet will result in this warranty and any warranty claims applicable to that unit being void Warranty labour service work shall not include units located outside of city metropolitan areas Costs outside these areas shall be borne by the Customer The Customer shall be notified of this prior to the warranty call out To the extent permitted by law a charge will be made for work done
12. or a service call made where There is no default apparent with the unit as determined by Malmet or its authorized representative or agent at their sole discretion acting reasonably The defective operation of the unit is due to failure of electricity or water supply Defects are caused by neglect incorrect application abuse or by accidental damage of the unit An unauthorised person has attempted to repair the unit Harsh environmental situations including but not limited to water quality that may cause the water tank damage cannot be considered warranty HOW TO MAKE A CLAIM UNDER THIS WARRANTY If you believe there is a defect in a unit you have purchased from Malmet you must notify Malmet in writing of such defect by sending a letter Notice of Defect to at Box 373 Leeton NSW 2705 prior to the expiration of the applicable warranty period set out in this warranty For the avoidance of doubt Malmet must receive your Notice of Defect prior to the expiration of the warranty period and will be deemed to receive such Notice of Defect one business day in the state of New South Wales after you post the Notice of Defect To the extent permitted by law Malmet will not reimburse you for any expense you incur in claiming or attempting to make a claim for repair or replacement of a component under this warranty ISSUE 2 Page 50 3 09 2015 M Operation Maintenance and Installation Manual 21020570 aaan aA
13. power failed or operation failed After fault has been rectified a Purge Rest will be required to start the device SERVICE DUE BEDPAN amp URINE BOTTLE FAULT XXX FLT XXX flashing Audible Buzzer will beep ISSUE 2 Page 25 3 09 2015 M Operation Maintenance and Installation Manual 5 0 MAINTENANCE Maintenance preventative or breakdown is to be completed by a qualified person Failure to comply with this may result in unsafe conditions The Malmet WDS is self cleaning however proper care should be taken to ensure that the unit is cleaned and maintained In accordance with maintenance instructions for Malmet WDS regulatory and common sense practices Preventative Maintenance Schedule 5 1 DAILY MAINTENANCE Operator or Maintenance Technician a Run the Bedpan urine cycle to bring the unit up to operating temperature and sanitize the internal wash chamber area Do not load any items b Wipe out the inside of the door and gasket with warm water and detergent A wipe with disinfectant is also desirable Wipe over outside stainless steel panels with stainless steel cleaner Do not get cleaner into the opening of the USB port d Wipe the front control panel with a soft cloth and mild detergent as necessary Care should be taken not to damage the digital display or to activate a cycle Turn off power at control panel Check level in detergent bottle replenish as necessary 5 2 B
14. 1 ph Issue 12 3 09 2015 Page 41 ISSUE 2 WDS Operation Maintenance and Installation Manual 6 4 WIRING DIAGRAM 3 PH D134418 RACK Reff DGN 92 1061 3 ph Issue 8 REED SWITCH CONDUCTIVITY 5 SENSOR mem w m 54 aS 1 C e itt m N 5 CIRCUIT BREAKERS ij 4 3 X 204 EH A ee Pa i Pe m G 3 AN FUSE 7 m 1 KETOA gt 35455 2 2 She NS gl uw 3 154 a 375 5 5 m lt R E lt at re x z ul amp SENSOR XXE p i ou Y 1 0 E 2 5 222 g dal lt o X 3 V wu e OI d poor 11 m e uuu 3 25 FANEL gt o X o4 c z E oe ACTUATOR gt 5 z z Su Sess H D 5 8 ejeje e LOAD CELL o m3 DOOR AND PANEL P DETERGENT gt gt 2 2 LIMIT SWITCHES 4 lt C r E a Se ES 2220 p 25 f 2 wx Te shea JA NT 15 ul Dw t CONTROL MODULE e Wi Zu
15. 2 m E 24 Se u s 4 oo x 2 2 DODR DETERGENT EE 32 3005 M SWITCH FLOW SENSOR 3 VA ul 635 ea CONTROL MODULE wat e un tL 5 0154412 revBO dc ae duy 9 cm o LEVEL SENSOR STEAM TANK dese bolas be DOOR L Jl EN WATER TANK EMERGENCY CYCLE STOP SWITCH 600 10A ON OFF MOMENTARY OFF 69 92 3004 1 HEATER SWITCH MODULE 2 0134413 rev 3 4 6 Ts 8 9 10 STEAM GEN HEATER 321AIR 254 3 POLE THERMAL CUT OUT SWITCH MANUAL RESET 115C SOLENOIDS URINE BOTTLE SPRAYS DOOR BEDPAN TIP SPRAYS SPRAYS CHAMBER 2 BOTTOM SPRAYS CHAMBER BEDFAN FLUSH NOZZLES COOL RINSE MAINS SUPPLY COLD WATER FILL MAINS SUPPLY HOT WATER FILL MAINS SUPPLY STEAM FILL STEAM GENERATOR TANK DRAIN 25 3 POLE THERMAL CUT OUT SWITCH MANUAL RESET 100 STEAM GEN ELEMENT lt 45 0W 240 STAR TRANSFORMER WATER TANK ELEMENT 45000 240V STAR PROBE TEMP WATER TANK J15 g CIRCUIT BREAKERS RED BROWN L gt E D i 5 e 2 alla E fm m gt 2 I lt lt lt H n I AR zo EP gt Nth C ACTIVE D 225 reo ee eae 011 zm 2 8 6 ul NELITRAL POWER LINE 2 FILTER 250 30A Reff DGN 32 1060
16. 34 Hex Nut Each End Cert to AS NZS 3499 Water 1 5M x 10mm 2006 CONSTRUCTION MATERIALS External panels Steam generator Fasteners 304 316 S S Thermal insulation chamber and water tank ENVIROMENTAL Detergent pump Soil line Connection Cold water inlet Supply Hot Water inlet supply Hose valve to Water Tank Hoses Mains Water Supply to Inlet Valve sas f Fragile i Keep away from rain Do not stack MT m Environment operating Relative Humidity 30 to 75 Height x Width x Depth 1770 x 800 x 750 Weight Packaging Det 163 KG Environment conditions Transport and Storage Shipping details Page 40 3 09 2015 WDS Operation Maintenance and Installation Manual 6 3 WIRING DIAGRAM 1PH BOWL RACK REED SWITCH LEVEL SENSOR M SWITCH CONDUCTIVITY SENSOR im r PO 5 5 _ x i TM 25 d 4 ES 5 Jr Et EE 5 3 e c R 8588 S 255 5 5 5 z 9 3 194 BLOCKAGE 2 E DE non gt Gu gt SENSO E 1 Xo ow e pa gt z E m 5 tae S G ou ud mw 69 gt 5 lt gt PAN Ir L in om 4 6322568 4 5 85 LOAD CELL a6 E i i E B DOOR AND PANEL DETERGENT 5 P LIMIT SWITCHES lt
17. COLD WASH1 fo OPERATING MINUTES DETERGENT s 3 09 2015 gt M Operation Maintenance and Installation Manual CYCLE 3 HOT WASH PLUS DETERGENT CYCLE 2 HOT WASH PLUS DETERGENT Display shows 4 ON BEDPAN amp URINE BOTTLE ON URINE BOTTLE BOWL HOT DET HOT DET FILL 3 HH HOT DET HOT DET FILL 2 ag FILL 3 OPERATING MINUTES FILL 2 OPERATING DETERGENT si A DETERGENT us aS _ When filled to correct level then shows ON ON BEDPAN amp URINE BOTTLE URINE BOTTLE BOWL ipei 3 HEATING WATER3 pp OPERATING iNures OPERATING MINUTES DETERGENT s _ DETERGENT ui m When water reaches temp then shows ON BEDPAN amp URINE BOTTLE URINE BOTTLE BOWL vr T HOT DET WASH3 OO d OPERATING iNures OPERATING nutes DETERGENT 800 2280 DETERGENT smi m CYCLE 4 HOT RINSE CYCLE 3 HOT RINSE Display shows ON ON BEDPAN amp URINE BOTTLE URINE BOTTLE BOWL HOT FILL 4 HOT FILL 4 Bm FILL 3 HOT FILL 3 OPERATING MINUTES OPERATING MINUTES DETERGENT s DETERGENT sm Hn m When filled to correct level then shows ON BEDPAN amp URINE BOTTLE URINE BOTTLE BOWL HEATING HEATING WATER 4 HEATING WATER4 DD WAT
18. E 1 Turn power OFF ro at control LCD display 2 Turn power ON r at control LCD display 3 Hold down both SCROLL and SELECT buttons when MENU is displayed release buttons 4 SCROLL to TEST menu and press SELECT RELAY 5 SCROLL 4 to DETERG menu and press SELECT START press SELECT srART RUNNING The detergent pump will run for 5 seconds if detergent line completely purged display shows PASS then DETERG If display shows FAIL then DETERG repeat steps SELECT START press SELECT To EXIT 1 SCROLL 62 to EXIT press SELECT 2 SCROLL to EXIT press SELECT SCROLL to EXIT press SELECT LCD display goes blank ISSUE 2 Page 30 3 09 2015 M Operation Maintenance and Installation Manual 5 7 DETERGENT LEVEL AND LOAD CELL CALIBRATION 1 INSERT empty detergent bottle and also suction hose Also make sure that the bottle is centrally located over the sensor plate Check that the supporting plate 1s correctly located and 1s not obstructed by the detergent hose and can pivot freely 2 Adjust the Trimpot located near top LHS of D134412 CONTROL module so that the LEDs D19 O D20 are just at the point where it switches from one LED to the other they may even both be just on at the same time 3 Enter the USER MENU e Turn power OFF r3 at control LCD display e Turn power ON r3 at control LCD display e Hold down both SCROLL and SELECT buttons when MENU is displayed release all buttons Atfirst MENU pr
19. ELECT CYCLE BEDPAN URINE BOTTLE Display shows ON HANDS FREE START _ BEDPAN amp URINE BOTTLE CLOSE _ CLOSE DOOR DOOR zm m DETERGENT sm 5 WHEN DOOR IS CLOSING Display shows 5 ON BEDPAN amp URINE BOTTLE CLOSING CLOSING DETERGENT n _ 6 WHEN DOOR CLOSES UNIT STARTS OPERATING CYCLE 1 COLD FLUSH Display shows BEDPAN amp URINE BOTTLE COLD FILL 1 iie OPERATING Ne DETERGENT si When filled to correct level then shows ON BEDPAN amp URINE BOTTLE FLUSH 1 HH OPERATING MINUTES DETERGENT ees FLUSH 1 CYCLE 2 COLD WASH Display shows BEDPAN amp URINE BOTTLE COLD FILL 2 BH OPERATING MINUTES DETERGENT 99 229 COLD FILL 2 When filled to correct level then shows ON BEDPAN amp URINE BOTTLE COLD WASH 2 BB OPERATING iNures DETERGENT 8 _ COLD WASH 2 Page 21 ISSUE 2 URINE ONLY OR BOWL ON HANDS FREE START URINE BOTTLE BOWL CLOSE DOOR DETERGENT sm _ URINE BOTTLE BOWL CLOSING DETERGENT sm NNI HR _ NOT USED NOT USED CYCLE 1 COLD WASH ON URINE BOTTLE BOWL COLD FILL 1 COLD EE FILL 1 OPERATING nurrs DETERGENT sum ERES m URINE BOTTLE BOWL ped
20. ELECTRIC SUPPLY BEFORE SERVICING Remove top and side panels and front bottom panel behind detergent door Note Panel removal i Remove 4 self tapping screws on the top panel i Lift the side panel up to remove ii Remove 2 x 3 16 screws from bottom front panel Note Control lockout switches are mounted under the top panel and behind electrical access door Device will not operate if switch is open circuit Hemove and clean the sprays in sequence do not mix sprays with other spray groups Chamber top to bottom Cool down sprays x 2 Top sprays x 4 Bottom sprays x 4 Pan Tip sprays x 2 and rotary nozzles x 2 Door Urine bottle sprays x 4 check that the holes are clear and clean as necessary hold under tap and pressurise or clean in ultrasonic cleaner In areas with hard water or high minerals in water supply chemical de scalar may be the quickest and easiest means to remove built up of deposits Replace before removing next spray group Check condition of Rack positioning magnets Note Replace magnets annually Check hinge screws for tightness on Pan Rack and Bowl rack Check condition of door gasket Steam generator Check for scale build up inside element housing and water tank Remove and clean temperature probe and water level sensors Water Tank Check for scale build up inside tank and on element Remove and clean temperature probe and water level sensor Remove and clean temperature probe at steam outlet Water in
21. ER 3 HEATING WATER3 OPERATING OPERATING DETERGENT su mn m DETERGENT emp E m When water reaches temp then shows ON ON BEDPAN amp URINE BOTTLE URINE BOTTLE BOWL HOT HOT NE RINSE 4 HOT RINSE4 pn RINSE 3 HOT RINSE3 pn OPERATING urs DETERGENT su p m OPERATING urs DETERGENT sm ISSUE 2 Page 22 3 09 2015 WDS Operation Maintenance and Installation Manual 7 DISINFECTION SANITIZING Display shows TEMP 50 to 93 c oteam heating chamber to 93 When chamber reaches 93 Disinfection for 1 min 93 c TEMP 93 c When Disinfection completes then display shows briefly SUCCESS 8 COOL RINSE Display shows COOL RINSE 9 COMPLETED Display shows OPEN DOOR ON BEDPAN amp URINE BOTTLE f 50 OPERATIN DETERGENT usu EN L BEDPAN amp URINE BOTTLE DISINFECTION TEMP 93 c HH OPERATING DETERGENT i uM ON BEDPAN amp URINE BOTTLE DISINFECTION SUCCESS BB OPERATING urs DETERGENT us 2 BEDPAN amp URINE BOTTLE COOL RINSE mo cy OPERATING DETERGENT ss __ ON STANDBY HANDS FREE START _ BEDPAN amp URINE BOTTLE OPEN DOOR COMPLETED DETERGENT su
22. I MONTHLY MAINTENANCE Maintenance Technician a Check for steam or water leaks Tighten hose clamps where necessary b Check flush nozzles for free rotation C level probe in steam generator tank and water tank clean off any residue build up d Hemove temperature probes in steam generator and chamber and clean off any residue build up Visually inspect build up of residue in steam tank especially in locations with poor water quality f Check filter in the water inlet solenoid valve and clean as necessary g Check all electrical connections and tighten if necessary Stainless Steel Maintenance Care Under normal usage stainless steel products require regular cleaning with a soft clean rag moistened with a mild detergent followed by a water moistened clean rag and then a dry rag The 4 satin finish steel should be protected against Muriatic acid and caustic or abrasive materials and harsh cleaning detergents In the event such agents cause discoloration polish with a stainless steel cleaner such as 3M Stainless Steel Cleaner amp Polish and a pad ISSUE 2 Page 26 3 09 2015 M Operation Maintenance and Installation Manual 5 3 RECOMMENDED PREVENTATIVE MAINTENANCE SCHEDULE to be performed by a qualified maintenance person To be performed THREE TIMES YEARLY for units in constant day and night use and HALF YEARLY or YEARLY for units in lesser usage situations 4 WARNING 240 415 VOLTS ISOLATE UNIT FROM
23. Malmet Australia Pty Ltd Head Office amp Customer Service 9 11 McKay Avenue PO Box 373 LEETON NSW 2705 ABN 95 001 717 791 Phone 02 6953 7677 Email inquiries malmet aus com au WDS Washer Disinfector Sanitizer Operation Maintenance and Installation Manual Seal NUDO UO DSO NOs Date Installed E Note Due to Malmet s Policy of continuous product improvement design and technical specifications are subject to change without notice ISSUE 2 Page 1 3 09 2015 M Operation Maintenance and Installation Manual Table of Contents Cernfications DRY EA TONS TO TICS 1 1 Operating cycles 1 2 Detergent 1 3 Device Features 1 4 LCD Display Features 1 4 Operating Features 2 0 Installation ana COMMISSIONING 2 1 Installation 2 2 Service Connection and layout details 2 3 Plumbing 2 4 Electrical 2 5 Commissioning LOGIN GONG ODOFPGllQH assesses Gap oq 3 1 Urine Bottle Bedpan Loading and Operating Cycle 3 2 Urine Bottle Only Loading and Operating Cycle 3 3 Bowl and Utensil Loading and Operating Cycle ZU ODOPOITON 4 1 Bedpan Urine Urine bottle only Bowl and Utensil 4 2 Detergent Warnings 4 3 Fault Indica
24. N Software will check that racks are in correct position before door closes If racks have been moved wrong rack will flash Place rack or racks into correct position for any of the 3 cycles and press DOOR button Door will close and go to standby Display will show If racks are incorrectly positioned WRONG RACK WRONG RACK If racks are in correct positions DETERGENT AFTER DOOR IS CLOSED WITHOUT RUNNING CYCLE Display shows STANDBY HANDS FREE START OPEN DOOR OPEN DOOR DETERGENT sm uH m 4 2 DETERGENT WARNINGS First Warning When last full segment is showing LOW DETEGENT Flashing At this stage there is approx 1 5 to 1 6 It in bottle DETERGENT m ISSUE 2 Page 24 3 09 2015 M Operation Maintenance and Installation Manual Second Warning When no full segments are showing EMPTY DETERGENT is flashing At this stage there is approximately 750mL to 1It in bottle EMPTY DETERGENT 771 Third warning Fault 302 Detergent time out No detergent in bottle When full bottle is installed the detergent line will require purging refer to page 31 SERVICE DUE FAULT 302 FAULT 302 4 3 FAULT INDICATION In the event of a Power failure or operation failure during cycle the device will go to fault The display will show the selected cycle the unit was operating in when
25. R AND WATER CONSUMPTION DATA Sanitizing MODEL Time Tem Avg Cycles Avg Cycle CW Avg Lt HW Avg Lt per WDS 3 ph per Hr min sec Per cycle Cycle Bed Urine 1 90 4 1 L 060 356 Le 4 4 41 O px 27 1 Bowl Utensils 1 min 90 4 5 0 574 2 NOTE Values may change due to operating and supply service conditions ISSUE 2 Page 38 3 09 2015 WDS AA Operation Maintenance and Installation Manual 6 2 DEVICE SPECIFICATIONS Electrical Rating APPROVALS Model WDS 1PH Phase Hz 1 ph 50 Hz _ Amps 20 Amps Heater power supply pcb 1 pole 20A 240Vac Internal circuit breakers 1 ph Control power supply pcb 1 pole 10A 240Vac Steam Generator Heating Elements 1ph Water tank 4500W 240V 3x6 25A Star 4500W 240V 3x6 25A Star Electrical Rating Phase Hz S ph 60 He Heater power supply pcb 3pole x 20A 415V Internal circuit breakers 3 ph Control power supply pcb 1 pole 10A 240Vac NEN 4500W 240V 3 x 6 25A Star 7200W 240V 3 x 10A Star 3 pole 7 5kw 3 pole 7 5kw ELECTRICAL Common components Heating Elements 3ph Water tank Contactors heating elements Steam heating element 3 ph unit W Tank heating element Capillary bulb thermal cut Steam Generator out Manual reset 115 25A Element over temperature cut out Capillary bulb thermal cut out Manual reset 100 25A F3 15AL 250V CR2032 Lithium 3Volts Water tank Processor module battery Coin Cell C T Relativ
26. Wnn _ j SteamWatrTempmnDegC o 0 2 o MV8m Supply Voltage SV 22 po Supply Voltage 88 E DETERG START nn Operates Det Pump for dosage nn mL Press Enter to Start LCD LCD TST Press Enter to Start LCD Test Displays all SEGs on for 3sec on the OFF EXIT 2 ISSUE 2 Page 36 3 09 2015 m M Operation Maintenance and Installation Manual COMMENTS RUN BPUR SelectOycle Mode 0 21020202 Select Cycle Mode 1 BOWL Select Cycle Mode 2 820 ColFili OFLUSH 40 ColdFlush CF2 860 ColdFil 2 CWASH X 280 Cold Wash 300 Hot Fill Detergent 320 Hot Wash START CYCLE Cycle Mode 0 to 2 starting at Cycle 220 to 520 EXIT NEN SERVICE RUNHRS_ TotalRunning Time Hrs RUNSEC TotalRunning Time Sec PMPHRS PumpRun Hours Hrs PMPSEC PumpRun Hours Sec CYC STA Cycle Starts 9 000 CYC SUC Cycles Successful OYCFRLT Cycles Fats 00 __ Enter 7 and then Continuous Test Mode Confirm __ E ISSUE 2 37 3 09 2015 M Operation Maintenance and Installation Manual 6 0 TECHNICAL DATA 6 1 POWER AND WATER CONSUMPTION MODEL Sanitizing Avg Cycle CW Avg Lt WDS 1 ph Time Temp min sec Per cycle Cycle Bed pan Urine 1 min 90 p qe Bowi Ureno 00 6 906 POWE
27. e Hunidiy r30 t0 70 PCB HARDWARE Display LCD D134411 D132213 D134412 D133447 Conductivity sensor D134418 Logger data download Via USB port Software loading Via USB port LOADING CAPACITY Heating switch module PCB Printed Circuit Boards Control module Processor module 4 x Urinal Bottles 2 x STD Bed Pan amp Lid Bedpan urine 2 x Small slipper pans amp Lid 2 x Large Slipper Pan amp Lid Urine bottles only 4 x Urine bottles Wash Chamber Capacity 2 x Large bowls 3 x Medium bowls Smaller bowls and kidney Bowl Utensils dishes in accessory basket 6 x Large kidney dishes 6 x Medium kidney dishes WASH SYSTEM ISSUE 2 Page 39 3 09 2015 WDS Operation Maintenance and Installation Manual ISSUE 2 Flush nozzles 2 x Rotary Nylon Urine Bottle sprays Cool Down sprays 750W 240V 1ph 4 6A Nozzles and Sprays Horizontal multistage 116 7L Mins 5 6 impeller and housing Detergent Detergent Concentrate ARTGC Class 1 specific 54 Alkaline Self priming peristaltic Chemical feed pump PLUMBING Type S or P Trap 6mm PE 80 Complies to AS 2887 amp Size AS NZS 3500 2 2003 Backflow Prevention Air Gap RAG AS 2845 2 1996 Temp Pressure Flow Solenoid Valve 1 in 2 out WRAS Certified Temp Pressure Flow Solenoid Valve 1 in 1 out WRAS Certified S steel Braided WRAS Certified S steel Braided Assy H C 5
28. e water tank From the Menu run Purge Reset three times Check for any water leaks Open the door and turn power off at the control Check racks for freedom of movement Check that Flush nozzles rotate freely Check that all spray nozzles are tight Turn power back on and close door by pressing the door button Select the BEDPAN URINE cycle and let it run through the cycle Repeat the same procedure for the URINE and BOWL cycles Replace all covers Note NOT USE THE DEVICE WITHOUT THE WATER SUPPLY TURNED ON ISSUE 2 Page I3 3 09 2015 2 M Operation Maintenance and Installation Manual 3 0 UNIT LOADING AND OPERATION Refer to laminated WDS Instructions 3 1 URINE BOTTLE BEDPAN LOADING AND OPERATING CYCLE LOADING HAN S FREE 5 NSOR 1 To open door use press 2 Place racks into the correct positions Check that bowl xi a up and lock rack is in the up Mid digi Vi position 3 Place bedpan lids into back of Bowl rack 4 Place first bedpan onto top rack or large small slipper pan ISSUE 2 Page 14 3 09 2015 M Operation Maintenance and Installation Manual 3 1 1 URINE BOTTLE BEDPAN LOADING AND OPERATING CYCLE Refer to laminated WDS Instructions OPERATING CYCLE HANDS FREE SENSOR 1 Open door use press 2 Select URINE BEDPAN cycle press HANUS FREE SENSOR 3 Close door use EE press When door closes the cycle will start automatically
29. er Toggles ON OFF Door Open 190307 DoorClose 21020222 _ Tank Fil O tTa 210202022 STEAONOF SteamTank Fil 210202022 DRANONOF Drain Solenoid o 21020222 1SPRONOF CoolSpray 00 0 DRYONOF Dryer Fan Heater 000000000 LAMPONOF Jlam 00 Oo TBE 02 o S y O PUMP X URINON OF _ 2102022 I HMPONOF Tip Sprays TopSprays 0 0 02 02 21020222 BOITONOF BottomSprays o 21020222 Sprays o i Main Flush Pump On requires at least one solenoid on and min water level and door closed HEATERS _ Water Heater 1 2 000000005 242 SHtONOF SteamHeatert SHR ON OFF 2 02222 ENABON OFF Heaters Enable Relay O O Z O O O po Note 1 requires min water and door closed 2 Note 2 only select WH18WH2 SH1 amp SH2 ae eee cou aU po SENSORS X BLOCONOF Blockage 00504 422 LOK ONOF 0 222 S 0222 o 02222 Panel 2 Interlock 0 0 0 0222 000505 2 LEVWWn jWaerleel 00 po LEV n j StamWatrlevl 22 TCH nn Chamber Temperature nnn DegC 222 TWAnmn X nnn DegC 22 TS
30. escription 6 5 2 PC Data Logging Application The PC application F13447PC exe is used to download the logged data and present it in a table to be viewed on screen The data can also be saved in CSV Excel Compatible format An option to Save Statistics generates a simple summary report The D13447PC ini file allows store of site specific data Company Name and Site Location which is linked to the serial number saved in the WDS unit This is then used to generate the header information at beginning of the printed reports ISSUE 2 Page 43 3 09 2015 WDS Operation Maintenance and Installation Manual How to Install and Run Program 6 5 3 6 5 4 ISSUE 2 Copy the D13447PC exe and P13447PC ini files into the required folder Connect the USB port to the PC This will require the driver files usbser inf usbser sys if not already installed Run D13447PC exe The main screen view shows the following Filename Serial Number 3 3 OFfAugfe0l 3 OFfAugfe0l 3 OFfAugfells OF Augf201 3 3 OffAug fells 013 01 3 01 01 01 3 3 019 OFfAugfell 3 3 3 Customer 02 25 45 PM 02 25 45 PM 02 25 45 PM 02 25 54 02 26 44 PM 02 26 44 PM 02 26 44 PM 02 27 32 02 27 40 02 2 7 45 PM 02 27 49 PM 02 29 44 12 23 44 02 31 24 PM 2 31 24 PM 2 31 24 PM AP al ed 2 Malmet D
31. ess SCROLL increments or decrement at slow rate 1 per second Hold SCROLL gt 1 second increments or decrement at fast rate 5 per second Long Break gt 5 second reverses direction The SELECT button then selects and SAVES the option and moves back up to previous higher level The table below indicates the Text displayed in the 7 Char Text Display Field LEVEL 0 just shows the Level Text LEVEL 1 alternates the Level 1 Text with the Current Set Value in the SELECT field A general timeout of 180 seconds for no buttons pressed will EXIT the menus and return to the main POWER OFF state LEVEL 0 LEVEL 1 SELECT COMMENTS MENU changes to parameters are stored to EEROM MENU BACKLIT O OFF to 12 Max nr 955 Option to disable HiFree Not Yet Available USEHOT OFFION Option to Disable Hot Water Filing 02 ONOF an ONOF 5 stat ONOF 5 en 5 RT 5 5 4 4 4 BISNF EMNOAL Calibrate ruta SSS et eat SSS yylincrement 2010 5 71 ISSUE 2 Page 35 3 09 2015 Operation Maintenance and Installation Manual COMMENTS Displays Time Only HOUR X hh ncrement0 23 MINS mm ncrements0 59 SAVE _ _ 0 O Po Press Ent
32. ess SELECT then 4 times to see DISINF and press SELECT The LCD alternately shows DISINF then current level 96 e Press SCROLL to see EMTYCAL Press SELECT LCD returns to DISINF 3 INSERT a FULL detergent bottle and suction hose Also make sure that the bottle is centrally located over the sensor plate Wait approx 1 to 3 minutes until liquid 1s settled e From DISINF screen press SELECT The LCD alternately shows DISINF then current level 96 Note may also show as BLANK press SCROLL 2 times to see FULLCAL Press SELECT LCD returns to DISINF CALIBRATION IS COMPLETED To return to normal operation mode there are 3 options A Switch Power OFF ro at the control B Scroll to EXIT then press SELECT then at top level menu SCROLL to EXIT and press SELECT again C Wait for menu inactivity timeout The unit returns to the power off state NOTE If the load cell reading 1 less than zero level or the detergent level 15 greater than 105 then DETERGENT will flash and the level bars will all be off ISSUE 2 Page 3I 3 09 2015 2 M Operation Maintenance and Installation Manual 5 8 DENISE SERVICE COMPONENT IDENTIFICATION AND PART LISTING N o gt O 1 Co OD N Go i 5 1 K a N 4 iN O CO
33. essor has fault detection capability and indicates faults by code on the LCD display as well as an audible buzzer pois STATE DESCRIPTION POSSIBLE CAUSES Blockage P or 5 trap blockage to drain Top Bottom door switch or actuator Internal System Communications Error Display unplugged LINK J34 removed Note cycle is state 300 to 500 4 P Needs Service Purge Reset procedure Note cycle is state 300 to 500 P idi Needs Service Purge Reset procedure 221 Cold Flush Fill Water Ei rimas Low water fill rate Water supply off Blocked sol filter Faulty fill solenoid 261 Cold Wash Fill Wailer El Timo Low water fill rate Water supply off Blocked sol filter Faulty fill solenoid Cold Wash Run Low Water Level Water level is not in contact with probe Cold Wash Run Top Bottom door switch or actuator Check cycle times 0 aulty fill solenoid Check cycle times 340 1 1 4 Hot Wash Det Run Timeout before Level reached Low pump water flow Hot Rinse Fill Water Level Sensor Fail Top Bottom door switch or actuator 41 Hot Rinse Fill Waer tevsi Timeo Low water fill rate Water supply off Blocked sol filter Faulty fill solenoid Hot Wash Det Fill Water Level Sensor Fail Bad connection Dirty probes 5 Hot Wash Det Fill Water Heating Timeout Fill water temp low Faulty element 5 2 Hot Wash Det Run Top Bottom door switch or actuator 3 Check cycle times 0 3 3 3 3 3 3
34. f the machine Preferably not behind the machine Cold water Flow pressure Kpa 100 min 350 max Temperature 15 25 C Hot water Flow pressure Kpa 100 min 350 max Temperature 55 60 C If inlet water flow pressure is higher than 350 Kpa an inline pressure reducing valve should be fitted Soil Line ISSUE 2 Hot water Discharge temp 75 80 C Soil line to comply to AS3500 ooil line connection is by a pan collar or other preferred method If the belled end on the polyethylene moulded trap is not required it can easily be cut off to provide a straight pipe connection Level the unit by using the flanged screw in legs and if possible maintain approximately 100mm floor clearance for ease of floor cleaning We recommend that some of the leg flanges are fixed to the floor via stainless self tapping screws to prevent sideways movements and damage to services and soil line connections The soil line should protrude from the floor or wall at a minimum of 100mm Page I2 3 09 2015 WDS Operation Maintenance and Installation Manual 2 4 A These Installation Guidelines must be followed to ensure the unit will operated as intended ELECTRICAL Installations and service must be carried out by a qualified electrical licensed tradesperson Model WDS 1ph 240V 50Hz 1ph 20 WDS 3ph 415V 50Hz S3ph 20 e Units are supplied with 1700mm power supply cord extending from the rear top right hand side of the device for hard wiri
35. factured by Malmet Australia ABN 95 001 717 791 www malmet com au Page 52 Part No 92 2226 3 09 2015
36. fective components will be repaired or replaced will be determined at the sole discretion of Malmet Australia Pty or its authorized agents or representatives The structural warranty covers any structural components within the unit which fail to perform their intended function due to faulty manufacture or deterioration within the warranty period This warranty only covers products manufactured by Malmet This warranty covers Australia Only Parts replaced in units under warranty are warranted for the balance of the original warranty period for that unit Unit Components Parts amp Labour Structural Guarantee 1 Year from Date of Purchase All other components 1 Year from Date of Purchase of unit Malmet Spare Parts 1 year from Date of Purchase This warranty is provided and operates in addition to the statutory warranties Malmet provides you as a consumer under the Australian Consumer Law or by virtue of any other applicable legislation CONDITIONS AND EXCLUSIONS Equipment must be installed according to our instructions outlined in our Operation Maintenance and Installation Manual and operated to the purpose it was designed To the extent permitted by law this warranty shall not cover damage malfunction or failure resulting from accident misuse or misapplication improper or unauthorised repair neglect or modification or use of unauthorised replacement parts or accessories inclusive of deterge
37. h OPEN DOOR HANUS FREE SENSOR To Open door use or press 5 Torun the same cycle repeat steps 1 to 3 6 If you don t need to run another cycle close door by pressing A NOTE e When the cycle has started the operating cycle cannot be interrupted e n an emergency if the cycle needs to be stopped press the EMERGENCY CYCLE STOP button e he display will show a Fault code 904 See note below A NOTE e fa FAULT code is displayed on LCD display contact the service engineer to rectify ISSUE 2 Page 19 3 09 2015 2 M Operation Maintenance and Installation Manual 4 0 CYCLE OF OPERATION 1 Press POWER ON BUTTON Display shows POWER After short delay display shows alternating ON STANDBY HANDS FREE START OPEN DOOR OPEN DOOR DETERGENT sm _ 2 OPEN DOOR __ Display shows _ ON PENIN OPENING DETERGENT sumi 3 WHEN DOOR IS OPEN Display shows LOAD LOAD ITEMS Wer DETERGENT pam J After short delay display shows ON SELECT SELECT CYCLE CYCLE DETERGENT C 1 1 m J A If the wrong cycle has been selected for the position of the racks Display shows briefly STANDBY WRONG sec ANDS FREE START RACK Then WRONG RACK SELECT CYCLE DETERGENT ssi ISSUE 2 Page 20 3 09 2015 WDS Operation Maintenance and Installation Manual 4 AFTER S
38. ical data for a Two bedpans with lid and four urine bottles can be emptied cleaned and sanitized during each automatic cycle b The cradle is designed to ensure that utensils are not dislodged during the cleaning cycle the contents are emptied during door closure The chamber and door self cleaning and do not permit water or soil to remain after properly completed cycle Steam sanitizing ensures all internal surfaces are totally clean and safe d The Bedpan flush cycle Removes the heavy soil ii Clears the trap ISSUE 2 Page 5 3 09 2015 WDS Operation Maintenance and Installation Manual AA 1 2 DETERGENT The 5 litre detergent container is accessed by opening the bottom door Only use Malmet approved detergent See technical data for detergent details 1 2 ME LE f Pull handle on detergent door and open Unscrew cap and pull out with suction hose let hose hang on detergent chamber Remove empty bottle and replace with full bottle Note Leave cap on new bottle until in position Remove cap on new bottle and fit existing hose and cap make sure suction hose is at bottom of bottle Close detergent door Restart machine operation as normal _ Check fill level indicator on display Should show as L RGE A Note Do not drop detergent container onto base plate This may result in damaging the load cell A Safety Gloves and G
39. istics Operation Maintenance and Installation Manual AA The Statistics button analyses the current log data and produces a summary file eg Report Date Time Site Reference Company Name Company Location Report Start Report End Total Number of wash process Starts 0 wash process starts Mode 1 wash process starts Mode 2 wash process starts Total Number Completed Success Total Number Completed Failed Total Number Completed Aborted Mode 0 Average Wash Time Mode 1 Average Wash Time Mode 2 Average Wash Time Number of Power restarts Pump Run Hours How to Search 23 02 2012 14 58 45 12345678 Leeton District Hospital Palm Ave East Leeton NSW 2705 28 08 2000 13 50 30 28 08 2000 16 29 04 0 00 mins 0 00 mins 0 00 mins 3 0 The button allows to search for entered text The records containing the search text are then highlighted How to Print The Print button sends a copy to the selected printer A dialog window allows to select Font Margins Footer Text Separate amp Highlight states and Type of report to print 10 0 Margins Left 10 0 Right 10 0 Top 15 0 Bottom 10 0 Footer Text Highlight This is Footer Separation states Highlight states Report Type Records Statistics Records and Statistics Cycle cma Select the Report Type required Records Prints all records o
40. lation Manual 3 2 1 URINE BOTTLE ONLY LOADING AND OPERATING CYCLE Refer to laminated WDS Instructions Operating cycle HANDS FREE SENSOR 1 Open door use press a 2 Select URINE BEDPAN cycle press HANDS FREE SENSOR 3 Close door use press When door closes the cycle will start automatically Cycles will be shown on LCD display 1 Cold water wash Hot water wash with detergent Hot water rinse Disinfection Cool down Completed ore qu When the cycle is completed the display will show COMPLETED OPEN DOOR HANUS FREE SENSOR 4 Open door use press NOTE f temperature inside the chamber is too high the display will flash WAITING COOLING When the temperature has dropped to a safe level the display will flash OPEN DOOR HANUS FREE SENSOR open door use press 5 the same cycle repeat steps 1 to 6 If you don t need to run another cycle close door by pressing A NOTE e When the cycle has started the operating cycle cannot be interrupted e n an emergency if the cycle needs to be stopped press the EMERGENCY CYCLE STOP button e he display will show a Fault code 904 See note below A NOTE e FAULT code is displayed on LCD display contact the service engineer to rectify ISSUE 2 Page 17 3 09 2015 WDS NN Operation Maintenance and Installation Manual 3 3 BOWL UTENSIL LOADING AND OPERATING CYCLE Refer to laminated WDS I
41. let solenoids Check filters for material build up clean if necessary Make sure the water fill solenoids are completely shutting off and levels are not creeping up if so clean and or replace the solenoid Detergent pump Check hose on pump and hoses in detergent lines for cracks Load Cell detergent bottle Remove detergent bottle unscrew load cell mounting plate being careful that the wire to load cell aren t strained when inspecting load cell Clean any detergent residue from under plate Check load cell for corrosion lightly spray with WD40 Before replacing panels run purge reset cycle three times to clear any airlocks in spray lines and check for leaks Dust down components if necessary Replace all panels Cycle verification Run the 3 cycle options starting with Bedpan Urine bottles Download logger data to PC Print of report of the last 3 cycles Check temperatures attained and wash cycle times are within the operating requirements Replace battery on processor PCB every 12 months Check time and date adjust if required Malmet will make available on request circuit diagrams component parts lists descriptions calibration instructions or information which will assist the user s appropriately qualified technical personnel to repair those parts of the product ISSUE 2 Page 27 3 09 2015 M Operation Maintenance and Installation Manual 5 4 FAULT CODES The device is controlled by a sophisticated micro processor The proc
42. made at any time without notice on the part of Malmet Australia Certifications and compliances ARTG listed ID 232450 Electrical Safety Cert CS10462N Watermark Cert 21156 Quality Policy Malmet Australia Pty Ltd is Quality Certified to ISO 9001 AS 3902 NZS 9002 and guarantees the quality of this product Should you have any problems with your machine contact the company from whom you purchased it or Malmet Australia Pty Ltd Malmet Australia Pty Ltd Head Office and Factory 9 11 McKay Ave PO Box 373 LEETON NSW 2705 Telephone 02 6953 7677 E mail inquiries malmet aus com au Web Site www malmet com au ISSUE 2 Page 3 3 09 2015 Operation Maintenance and Installation Manual SAFETY INSTRUCTIONS WARNINGS A Be aware of 240V 415V Voltage Disconnect power when servicing Mains power ISO switch must be in an accessible position so devise can be isolated from mains power during service Be aware of steam discharge Utensils and racks are hot to handle Safety gloves and goggles must be worn when changing detergent Safety clothing with reflective tape can activate the hands free sensor when device is in standby mode Be aware of hot pipes and hoses from steam and hot water Install temperature probes and element over temperature thermal cut outs correctly Not suitable for use in the presence of a flammable anaesthetic mixture with air
43. ng into Mains ISO switch Position switch approximately 1500mm above floor level Mains power ISO switch must be in an accessible position so device be isolated from mains power during Service We recommend having a 30mA RCD in the mains supply fixed wiring e fthe supply cord is damaged it shall be replaced by the manufacturer or its service agent or similarly qualified person in order to avoid any potential hazard 2 5 COMMISSIONING a b j Before switching the unit on make sure the UNIT IS LEVEL and WATER TAPS ARE Check that the DRAIN WASTE is connected Turn on the power at the isolation switch Turn on circuit backers inside electrical cover and press the standby button on the front display The LCD display will illuminate and go to standby mode Check that the water tank is filling with cold water and that it has fill to Level 3 Make sure the lid is put back on water tank Check that the steam generator tank has filled to the full Level 3 The steam generator will pre heat to 85 C in standby mode or during cycle Check that the 5 litre detergent bottle has been fitted From the menu run the DETERG START to purge detergent through the line to flow sensor This may need to be done twice if the line is empty on start up See 5 6 Flush approximately 1 litre of water down the steam generator tank overflow pipe This will fill the 5 Trap at the hose junction and prevent steam coming back up into th
44. nstructions LOADING HANDS FREE SENSOR 1 Open door use press 2 Place racks into the correct positions Place bedpan rack into the down Place the bowl rack in the down position e position 3 Examples of bowls and utensils placed onto racks Large and medium size bowls Medium size kidney dishes Kidney dish rack placed onto bowl rack Load kidney dishes into rack 3 genii Leg Uu a lt ase n E FE 1 al SUE ta 1 muni i E Smaller items can be placed into accessory basket Basket pee onto OW rack ISSUE 2 Page 18 3 09 2015 M Operation Maintenance and Installation Manual 3 3 1 BOWL UTENSIL LOADING AND OPERATING CYCLE Refer to laminated WDS Instructions OPERATING HANUS FREE SENSOR 1 Open door use or press 2 Select Bowl Utensil cycle press Mes 5 FREE SENSOR 3 Close door by using or press When door closes the cycle will start automatically Cycles will be shown on LCD display Cold water wash Hot water wash with detergent Hot water rinse Disinfection Cool down Complete When the cycle is completed the display will show COMPLETED OPEN DOOR HANDS FREE SENSOR 4 Open door use press NOTE If temperature inside the chamber is too high the display will flash WAITING COOLING When the temperature has dropped to a safe level the display will flas
45. nt or improper voltage The warranty shall be void if the serial number is removed or altered Parts damaged in transit back to Malmet Leeton due to poor packaging could result in warranty claim being rejected Any part tampered with or which has been altered by unauthorised repairs and or modifications will be rejected under a warranty claim Reasonable access must be allowed for maintenance If any additional equipment is needed to provide access to the unit this must be provided and paid for by the owner ISSUE 2 Page 49 3 09 2015 M Operation Maintenance and Installation Manual It is the owner s responsibility to provide safe access to the unit Malmet or any of its authorised service outlets refuse to perform maintenance or warranty work if access is unsafe as determined by Malmet or any of its authorized service outlets at their sole discretion acting reasonably Should a warranty claim be rejected you will be advised in writing with a full explanation of our reasons It is our policy to have a Warranty Claim Procedure that is fair to our customers and provides an efficient system of replacement and or repair of faulty parts If at any time you believe we are not meeting our commitment to you please contact Malmet Head Office Leeton by telephone on 02 6953 7677 or in writing to PO Box 373 Leeton NSW 2705 To the extent permitted by law no responsibility will be accepted for outside elements including but not
46. oggles must be worn when changing detergent ISSUE 2 Page 6 3 09 2015 WDS Operation Maintenance and Installation Manual 1 3 DEVICE FEATURES Emergency cycle stop Wash Chamber Bowl Utensil rack hinged Bed pan rack hinged Urine bottle rack Door Auto open and close Detergent access door Control panel with LCD display 1 4 CONTROL LCD DISPLAY FEATURES ISSUE 2 CYCLE OPTIONS URINE BOWL URINE ONLY amp Page 7 USB port 3 09 2015 Operation Maintenance and Installation Manual 1 5 OPERATING FEATURES a POWER On Off Standby FREE SENSOR HANDS FREE SENSOR For hands free opening and closing door To operate place hand in front of sensor URINE ONLY Select for Urine bottle only cycle BOWL UTENSILS Select for Bowls Kidney dishes etc URINE BEDPAN Select for Urine bottles Bedpans DOOR To manually open and close door SCROLL Menu scroll button SERVICE ONLY SELECT Menu select and enter button SERVICE ONLY Detergent level indicator only visible with power on Hands free operation By using the hands free option the door can be opened and close automatically When the door is HANDS FREE Sensur Closed the cycle selected will start Place hand in front of window for approx 2 seconds the door will open To close the door the display will show Close door Place hand in f
47. or nitrous oxide and mode of operation as continuous ISSUE 2 Page 4 3 09 2015 m M Operation Maintenance and Installation Manual 1 0 DESIGN PARAMETERS The WDS has been designed within the following parameters 1 1 OPERATING CYCLES Three available operating cleaning disinfection and sanitizing Urine Bedpan Load capacity 2 x Small slipper pans 2 x Large slipper pans 2 x Standard bed pans and 4 x Standard male and female urine bottles Cycle 1 Flush 8 to 12 sec 2 Cold water wash 2 min 3 Hot water wash with detergent 2 min 4 Hot water rinse 35 sec 5 Disinfection Sanitizing 1 min at 90 deg 6 Cool down 20 sec Urine only Load capacity 4 x Standard male and female urine bottles Cycle 1 Cold water 2 min 2 Hot water wash with detergent 2 min 3 Hot water 35 sec 4 Disinfection Sanitizing 1 min at 90 deg 5 Cool down 20 sec Bowl Utensil Load capacity 2 x Large bowls 345Dia to 305Dia 3 x Medium bowls 240Dia to 210Dia 6 Kidney Dishes sizes 300 x 50 255 x 50 and 220 x 43 held in kidney rack holder smaller kidney dishes fit into a basket with a smaller open ended trays and utensils Cycle 1 Cold water wash 2 min 2 Hot water wash with detergent 2 min 3 Hot water rinse 35 Sec 4 Disinfection Sanitizing 1 min at 90 deg 5 Cool down 20 sec full cycle times A Note These times do not include filling and heating These times comply with AS 2945 See Techn
48. ormal recommended minimum side service access space soil line 600 700mm from side wall If space restrictions do allow for recommended side service access we suggest preference be given to providing the most space available on the right hand side as you look at the front of the machine This will ease any difficulty in servicing the steam tank element and probe Steam Venting FREE STANDING P TRAP PIPE POSITIONING The centre of the soil line to receive the P Trap should be approximately 410mm from the floor when the unit is positioned 150mm from the wall Because this pipe is graded to 5 this measurement will vary as the unit is installed closer or further away from the back wall e external vent pipe work is required as the machine is designed to condensate all visible steam within the machine ISSUE 2 Page 10 3 09 2015 Operation Maintenance and Installation Manual SERVICE CONNECTION AND LAYOUT DETAILS WDS 2 2
49. r changed with commands 36 nnnn 1892 Enter 6 5 5 Changing the Report Titles The D13447PC ini file which resides with the C1344PC exe can be edited with a text editor eg Microsoft Notepad If the following lines are added to the ini file then the title test after the can be edited and changed When changes are made save it with the same name D13447PC ini Print EventReportTitle Event Report StatisticsReportTitle Statistics Report CycleReportTitle Cycle Report 6 5 6 to Download the Log Data Select Download button If there is already data on the screen there will be a prompt giving the option to save this data before loading in the new data Next you will see the Download options window select the comport for the ISB port Deselect Download all records to enter the Number of records if required otherwise leave this selected to Download All Records Note Download all records could take considerable time one or two minutes Press Download button to start the data transfer The progress number of records is shown in the lower LHS of the main window Once completed the table should look something like shown in 6 5 3 6 5 7 How to Save and Open Files The Save button allows the on screen data to be saved as CSV format file The Open button allows a previously saved file to be loaded and viewed on screen ISSUE 2 Page 45 3 09 2015 WDS 6 5 8 6 5 9 6 5 10 ISSUE 2 How to Save Stat
50. ront of hands free window for approx 2 seconds and the door will close Manual operation of the door R Press the door button the door will open To close the door the display will show door close Press the door button and the door closes When the door is closed the selected cycle will start ISSUE 2 Page 8 3 09 2015 Operation Maintenance and Installation Manual 2 0 INSTALLATION AND COMMISSIONING 2 1 INSTALLATION e Before unpacking unit inspect carton for any damage relating to forklift forks and damage relating to device falling over or for evidence of top loading e Remove carton from device inspect all external panels for damage A Warning unit weight e Shipping 163 kg e Nett unpacked 140 kg with detergent 2 1 1 Positioning the WDS Freestanding Model Placement es d For Freestanding model please allow sufficient room for servicing purposes Recommended space requirements 300mm on either side and 150mm at the rear of the unit Buildings e Service connections are usually pre placed after planning and consultation with all interested parties Installation is by connection to the services provided e the soil line sewerage outlet is the least flexible of all the connections this usually influences the decision as to where to place the WDS If an existing soil line can be utilised this will represent a cost saving e The WDS is supplied with either an S or P Trap as nominated by the Purchaser The
51. tatistics Prints the following summary of the data Page 46 3 09 2015 WDS Operation Maintenance Installation Manual Report Start 25 11 2000 13 00 21 Report End 29 05 2012 15 43 35 Total Number of wash process Starts 16 Mode 0 wash process starts 16 Mode 1 wash process starts 0 Mode 2 wash process starts 0 Total Number Completed Success 4 Total Number Completed Failed 6 Total Number Completed Aborted 10 Mode 0 Average Wash Time 2 52 mins Mode 1 Average Wash Time 0 00 mins Mode 2 Average Wash Time 0 00 mins Number of Power restarts 22 Pump Run Hours 0 Cycle Allow selection of one or more cycles to display the prints the Records for each cycle followed by a Signoff Footer Line Press the Print button then shows the Print dialog window where can select the printer preferences and number of copies 6 5 11 Service Button The Service Button opens to a new window This allows viewing of the Service Fault Report and also uploading of system software Service Service Reports view Faulks Software Update fom Port COMI Filename TApaZip134415WAD134471A2 3 developmentiReleaseiD13447 D5 2 3 hex Browse Update Cancel The View Faults button presents a listing for each of the fault codes as shown below View Faults Report ISSUE 2 BF LIEIN BF LIEIN BP LRIN BF LIRIN BP LURIN BP LURIN URINE URINE URINE BOWL BF LIEIIN BF URIN BF URIN BOWL URINE
52. tion 5 0 e ese sesesesesesesesesesssse sese esee esses ases eos 5 1 Daily 5 2 Bi Monthly 5 3 Recommended Preventative Maintenance Schedule 5 4 Fault Codes 5 5 Purge Reset 5 6 Purge Detergent Line 5 7 Detergent Load Cell Calibration 5 8 Device service component identification and part listing 5 9 User Menu and Test Mode OD CE 6 1 Power and Water Consumption 6 2 Device Specifications 6 3 Wiring Diagram 1 ph 6 3 Wiring Diagram 3 ph 6 3 Data Logging 7 0 Warranty Statement Australia 2 2 2 00000 ISSUE 2 Page 2 3 09 2015 M Operation Maintenance and Installation Manual Forward In order to obtain maximum life and efficiency from your Malmet WDS and to aid in the safe operation of the device please read and understand this manual thoroughly and follow all instructions before operating the unit This device is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the unit by a person responsible for their safety Children should be supervised to ensure that they do not play with the device The specifications supplied in this manual were in effect at time of publication Due to Malmet Australia s policy of continuous improvement changes to these specifications may be
53. ual Cycle Data Recorder V1 07 LoggingyccIc 20140108 1D13447PC LOGDATA 2013 01 29 5 Leeton District Hospital Duration Download save Save Statistics Note Setup The table is initially blank Site Location Palm Ave East Leeton Novy 2705 Veter L Search Print Setup Pressing Setup button displays the Setup table as below Device List Version Info V2 02 Seles 1 00 Pump Hours 14 steam Temp Service Disinfect T Exit Serial Number Customer Location Model Install Date 1234546 Leeton District Hospital Sample District Hospital Hello This is text Help this i sworking Palm Ave East Leeton NSW 2705 Sample Ave East Sample NSW 2705 Machine 123 Machine 456 Machine 123 Numerous sites can be setup in the system Model DS 1000 Model 05 1000 Model DS 45 gt Delete Row Cancel These sites are linked to a particular WDS machine by the site reference number Page 44 3 09 2015 M Operation Maintenance and Installation Manual This information is printed on the Report Headers To enter a new record just start typing the data on the next new line Press Save when completed The Reference Serial Number needs to match the Serial Number of the respective machine This can be viewed on the machine using Diagnostics Command 36 lt Enter gt The Machine Reference Number Serial Number can be entered o

WDS Operation Maintenance and Installation Manual

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