Trac-Mount Primary Installation Manual
Contents
1. 60 A 55 gt Ai 120 B 4 HOLES 14 A FOR M12 BOLTS MOUNTING TO MOUNTING TO STRUCTURE TYPICAL CHUTE WALL Step 4 Remove the blades from the mainframe by first loosening and removing the blade locks Insert the bare cleaner mainframe through the cutouts in the chute wall Slide the tensioner side and far side mounts onto the pipe ends of the mainframe and loosely bolt the mounts to the chute walls with the mainframe in the pre selected position Do not secure the tensioner lockscrews to the mainframe gt Does the centre line of the mainframe lie A mm from the belt face The Compact Plus installation gauge is available to assist in checking this dimension gt Is the mainframe level or equal to the pulley shaft Step 5 Remove the far side mount bush then slide the mainframe to the far non tensioner side until the tensioner end of the mainframe is clear of the inside of the chute Inside the chute or conveyor enclosure slide a blade retainer onto the mainframe followed by the required number of blades and a second blade retainer Ensure the blades are facing in the correct direction Slide the mainframe back through the tensioner side mount and re fit the mount bushes Centre the blades on the mainframe then tighten the blade retainers in place against either side of the blades Rotate the mainframe until the blade tips lightly contact the bel2. os 0 ss 0 5310 SYINIVLIY JOVI JWVUJNIVW 13315 OINO 530115 30 18 3 1380 09 NIN 07 318 1 335 wig TITLI 108 Ha NA 0087 5000027 NZa VIIVALSAV 5 5014 12 9 0 553 5014 LIYdWO 553 NZA MITVALSAV NI JQVH 5014 LIVAWO 553 01123 10 TJAVAL 1139 NOLLVTIVISNI 3015 31150440 ii 804 035834384 YO 580112191534 3115 LINS 01 108 38 AWW 15 LINN DNINOISNIL DNIJAS 54 30 83 02 30 18 71138 DNILIVINO 150 ONY Juv 530 18 3 8VL INNOW 3 1 LI 06 DVL 8 1102 JHL 135 MA LIWIT ONY YOLV INI TJAVUL YVIM SV 035 38 AVW 11 1102 201 LNNOW 3015 avd SY3NYOD 5 ONY SYYN TIV JAOW3U 9 31 03410038 01 WAL HLONJI JWVYINIVW 031412345 JSIMYSHLO 5531 53 1 NI SNOISNJWIQ TIV 731 25 LON 14 03 2011 18 E ision Rev FINAL CHECKLIST Site Number Date Site Equipment No Location Site Contact Completed By Circle Yes or No Below Was equipment to ESS Specification Yes No Drawing No Ref Attached Yes No If No WHY Will this affect performance Yes No If Yes WHY Was this a standard O service inspection installation
3. Check that the cleaner and blades are centred to the belt then rotate the mainframe until the blades are touching the belt Position the operating arm so that the hub is within 1 2 mm of the mount and the tail is extended against the spring Secure the lockscrews in the operating hub onto the mainframe By hand turn the adjusting nut on the Adjusting Rod to bring the cleaner blade tips into light contact with the belt The tensioner side is now fitted and ready for adjustment Fit the far side lock collar before proceeding 4 2 2 Assembly of the Far Side Mount and Lock Collar The Far Side Lock Collar acts to prevent axial movement of the cleaner mainframe but with the ESS Compact Plus cleaner it also doubles as a wear indicator and limiter Assembly is as follows gt gt gt Install the Far Side mount as previously described Slide the Lock Collar onto the Compact Plus mainframe with the tab pointing inwards toward the mount With the cleaner blades just touching the belt as previously described position the Lock Collar tab at 30 to the mount gusset in the opposite direction to the tensioning direction For a clockwise tensioning cleaner place the tab at 30 to the anticlockwise side of the gusset and vice versa Later model cast mounts will have indicator lines at 10 20 and 30 With the tab at 30 and the Lock Collar approximately 1 2 mm clear of the mount tighten the lockscrews on the Lock Co
4. SHI a 0 RORI ON ee See VO 553 QI0NSVIW HIQIM 1738 XXX 31011116805 SHIQIM 1138 QAVONV LS 5319905 9 530 836 9 33 inm 22 SI LY d JHL 2 0 XXX Ag QIMOT para ON at J OSEL 5 2 71561670 te ZIW XIHSYM 21 004 550080570 472 4 70 0501 8 2 2 561 20 HIHSVM 006 SMZIZLSLLEZO 01 ZIW LAN 0 fisjizjOnSSLEZO 135 OFXZIW MJIS 561751620 55706 8 89 JOS ZIXOLW MIHIS 27 56000225 smid 13 2403 512 05 TAW Lppvea LOAld en sae 516607060 0084 83 015 31 DNIHAS 5196 0 060 WAY YINOISNIL 5 506007060 31 14 LNNOW papasJadns ssoooozze 138 30 18 75007060 75010 HSNA INNOW 5 2007060 1500 8 1102 3201 3015 8 s xxxezes 6940 IWVUANIVW ON IVa 210 053 WAL ONIMVHQ INIWJONVAUV NOLLVTIVLSNI 5114 12 4402 86203 ON gor sav 977720 008 56000226 9771710 0981 Hd 5690072 N d 917710 0981 Hd 560000426 4 VITVALSAV NI 30 VITVALSAV NI IQYW VITWALSAW NI 30 5019 LIVdWO2 553 5019 L1IVdWOI 553 5019 LIVdWO2 553 ________ ima 30V18 52 ON INA 43A0 1738 NYO 553 SUANYOO dAWHS SUYNG TIV SAOWFY 031310395 35 0
5. Engineering Services 8 Supplies Pty Ltd Phone 1 800 074446 Visit our Web Site www esseng com au Compact Plus Primary Cleaner SAFE WORKING PROCEDURES SWP INSTALLATION MANUAL ESS ENGINEERING SERVICES AND SUPPLIES PTY LTD manrin ENGINEERING Revision Description of Change Changed By Date A Added Final Checklist AS 28 5 07 B Update drawings and part numbers EDCR 23 TT 28 3 08 Updated Melbourne Address amp Removed SA Address SH 3 08 09 D Final Checklist Updated Items 4 amp 5 Reversed SH 15 04 10 E Updated drawing F0293 Rev F KO 14 03 11 Revision E 1 14 03 2011 ENGINEERING SERVICES and SUPPLIES ESS HEAD OFFICE ESS MACKAY ESS PERTH ESS MAITLAND ESS WOLLONGONG ESS MELBOURNE ESS EMERALD ESS GLADSTONE ESS ADELAIDE ESS KALGOORLIE ESS MOUNT ISA Revision E OFFICE DETAILS 11 13 TRADERS WAY PO BOX 121 CURRUMBIN QLD 4223 1 PROGRESS STREET PO BOX 5755 MACKAY MC QLD 4740 19 CLAVERING ROAD BAYSWATER WA 6053 UNIT 2 BARTON COURT 6 JOHNSON STREET MAITLAND NSW 2320 1 20 DOYLE AVENUE PO BOX 343 UNANDERRA NSW 2526 4 314 Governor Road BRAESIDE VIC 3195 11 115 ROBERTS STREET EMERALD QLD 4720 2 34 CHAPPLE STREET PO BOX 1475 GLADSTONE QLD 4680 4 235 HAY STREET PO BOX 10471 KALGOORLIE WA 6430 6 TRADERS WAY PO BOX 1554 MTISA QLD 4825 P 07 5589 2000 F 07 5598 1353 P 07 4952 4600 F 07 4952 4717 P 08 9370 315
6. Yes No If No WHY Was work carried out as per procedure and JSA Yes No If No WHY Is equipment fit for commissioning Yes No If No WHY Was a final inspection carried out while plant was running Yes No If No WHY Has anything changed from previous service inspection installation Yes No If Yes WHAT Is equipment performance to Client expectations Yes No If No WHY ESS Signature Client Signature Revision E 19 14 03 2011
7. 5531 53 SNOISNANI TIY TIVOS LON Od 14 03 2011 17 ision Rev 86204 ON _SIN 31V9S NOILVTIVISNI Mad JINVIID AYVAIYd SMId LOVdNOD SUL 0 8 L 31 0 18 05 3 5200 914 338 SNOISIN34 SONIMVJQ 30N343434 TON MIHL L 248 bwar TOSLIUV 03539 43A0 30 18 ON 890 412 2201 30 18 511 130 518 4 184455 5014 LIVdWO 66204 17414 5314905 ONY 53 815 ONRJINAONI 553 TWAQ AAW NILLRIM 2417345 INOHIIM YIHLO ANV 01 NMOHS 80 28 LON TIVHS 11017414 53119905 52211425 DNIJJINONI 553 40 184300844 JHI 5 IVILNJQIJNO SI 9620 ONY ONIMVHO SIHL 9 20 0081 ON 3214435 YINOLSNI SANddNS 532 45 33 0 15 3300 2 019201 GV 553 553 553 4 BS 191 WON 902 7553 13 1 5 011 21149 11 1105 01 JIGVIVAV SI 530 19 JNVHLIUN 40 JONVA V 01121415 02 13315 SSJINIVIS IVNOILdO YO 13315 QIW QUVONVIS NI 318 SI YINVI1 JHL 70 IVIXJLYW JHL 40 110 ONY 381832 3 0138 80 LV 38 GINOHS dil JOVI JHL 51108 ZIW 404 SNOISNAWIG 110 135 mL 5310 jii __ 7 oo
8. cleaner will not be damaged or affected by belt direction reversal 2 The cleaner is suitable for use on crowned head pulleys and damaged or grooved belts The urethane blades quickly conform to the belt profile 3 For slow moving belts the cleaner should be positioned lower on the head pulley to ensure the blades are clear of the main material flow 4 The cleaner requires an access point in the conveyor chute to install and replace the urethane blades This should be in the form of a covered door of sufficient size to allow a technician to reach in and recover the blades The access door should comply with all current conveyor and safety regulations Revision E 5 14 03 2011 SECTION 3 PREPARATION FOR INSTALLATION 1 CHECK INSTALLATION DRAWINGS Ensure that you have the correct drawings and equipment for your 5 2 PRE ASSEMBLE THE CLEANER S AND MOUNTS Do this in your workshop or similar free area rather than at the Conveyor This will enable you to verify all required equipment is present familiarise yourself with the cleaner assembly allow you to plan the installation reducing installation time 3 ASSEMBLE THE NECESSARY TOOLS amp SAFETY EQUIPMENT REQUIRED FOR THE INSTALLATION 4 OBSERVE THE CONVEYOR WHILE RUNNING AND CONVEYING MATERIAL Observe the material trajectory Observe the belt direction does it reverse or roll back Observe the belt splic
9. per week Actual service intervals will vary considerably from plant to plant Revision E 14 14 03 2011 CAUTION DO NOT REACH INSIDE THE CONVEYOR CHUTE UNDER ANY CIRCUMSTANCES WHILST THE CONVEYOR IS RUNNING ROUTINE INSPECTION TENSION Step 1 Inspect the condition of the cleaner Open the inspection door if fitted and observe the condition and action of the blades and cleaner Step 2 If necessary and if plant rules allow it hose any material build up from the blades or mainframe DO NOT REACH INTO THE CHUTE WHILST CONVEYOR IS RUNNING Step3 If necessary re tension the cleaner refer to Section 4 IF BLADE SERVICING IS REQUIRED Thoroughly assess the job and jobsite before proceeding Ensure that personnel and equipment are protected from injury or damage during maintenance ESS recommends that a Job Safety Analysis JSA be conducted before proceeding with any installation or service work to identify and control hazards Shut down and lock out the conveyor Step 2 Release the tension and back the blades away from the belt Sharply rap the blades against the belt to dislodge any build up Visually inspect the blades If blades are clean and not excessively worn re tension the cleaner If material build up is still present or blades are excessively worn proceed Step 3 Release the lockscrews securing the tensioner operating arm to the mainframe Open the access door or hatch reach
10. 05 7 Far Side Lock Collar 09040033 Note Add suffix S to part numbers for stainless steel SECTION 5 OPERATOR TRAINING The decision to purchase ESS cleaning equipment has put within easy reach the reality of a clean plant The next step is the correct training of personnel to maintain and service the equipment or contract ESS to maintain the cleaners so that they remain at optimum efficiency The benefits of efficient cleaners outweigh the cost of maintaining the cleaners many times If you wish to have your cleaning system maintained on a regular contract basis contact ESS lf not train your own personnel as follows 1 Adhere to all local safety rules 2 Give a Hands instruction with the conveyor system shut down 3 Give a Hands On instruction with the conveyor system running 4 All service should be recorded in the plant maintenance log or database 5 Encourage the person being trained to look for possible problems developing on the al belt tracking excessivelv tears or damage to belt seized idlers missing A warning to the maintenance department to rectifv small problems can save major costs later in repairs and lost production 6 Impress how important it is to maintain and service the cleaners correctiv SECTION 6 ROUTINE MAINTENANCE AND SERVICE Regular inspection and servicing is the key to effective conveyor belt cleaning is recommended that the cleaner be inspected once
11. 5 F 08 9272 5130 P 02 4932 3544 F 02 4932 3611 P 02 4272 4422 F 02 4272 4434 P 03 9580 0388 F 03 9587 5199 07 4982 4855 F 07 4987 5118 P 07 4972 3759 F 07 4972 2866 P 08 8262 8955 F 08 8262 4944 P 08 9021 7991 F 08 9021 7291 07 4749 4580 07 4749 3019 CUSTOMER SERVICE NUMBER 1800 074446 TOLL FREE FROM ANYWHERE IN AUSTRALIA 14 03 2011 WARRANTY NOTE ESS WARRANTS the ESS Product to be free of defects both in materials and workmanship for a period of 12 months from the date of despatch of the product from the ESS factory The warranty given by ESS in this regard will extend only to replacing or repairing product shown to be defective The warranty also is subject to the following restrictions a Installation of the product contrary to the instructions contained in the supplied manual will void such warranty absolutely b warranty will not extend to any liability for injuries incurred and which result from the use of the product contrary to the instructions in the manual c Save as prescribed by law ESS will not be liable for any damage sustained by a purchaser or a third party by way of consequential loss arising out of defects in the product You are asked to note that ESS offers purchasers a service whereby either a It will install the product and certify the correctness of such installation or b Certify the correctness or otherwise of t
12. The tensioner can be reverse assembled as long as it is tensioning the blades in the correct direction see diagram below gt The tensioner assembly may be located on the opposite side of the conveyor as long as access is available for maintenance Once mounting position is confirmed proceed Revision E 8 14 03 2011 CLOCKWISE TENSIONING ANTI CLOCKWISE TENSIONING N ol BELT DIRECTION BELT DIRECTION Mount and Tensioner assembly be rotated to any angle and reverse assembled for tensioning in either direction Step 3 If the cleaner mounts to be mounted to the chute wall cut a hole 070 at the selected mainframe mounting positions each side of the chute Mark out and drill bolt holes as shown below If the mount is to be rotated as described above remember to rotate the bolt hole pattern to the same angle If the mount is to be attached to structure or brackets other than the chute wall project the line of the mainframe centre to the mounting position and provide cutouts and bolt holes at that position Revision E 9 14 03 2011 POSITION OF POSITION OF COMPACT PLUS COMPACT PLUS MAINFRAME MAINFRAME
13. an be carried out whilst the belt is in operation However under no circumstances should servicing or installation of the cleaner be carried out whilst the belt is in operation The conveyor must be shut down and locked out before any person enters or reaches into the chute or conveyor enclosure SECTION 2 INTRODUCTION The Compact Plus is a conveyor belt Primary Cleaner designed for use on smaller conveyors where space is often restricted The Compact Plus is suitable for use on conveyor belts that range from 200 to 1200 mm wide and where belt speed is low to moderate The patented CARP 2 blade design will provide excellent cleaning performance and long wear life under a range of conditions Blade materials are available to suit most bulk materials handled The Compact Plus Primary Cleaner is normally mounted on the face of the conveyor head pulley and is designed to peel off the thick layer of loosely adhering material that often accounts for 80 90 of carryback The Compact Plus is normally used in conjunction with at least one secondary cleaner such as the ESS Compact Secondary and often with a water spray system The segmented cleaning blades are of cast Urethane and can be easily removed by sliding on and off the mainframe track for replacement when worn Important points to remember concerning the Compact Plus are 1 The cleaner is directional it will only clean a belt travelling in the design direction however the
14. e condition 0 Does the belt run true or track off to one side Is the Head Pulley out of round Consult ESS if any UNUSUAL conditions are observed in the above These conditions may result in recommendation of a different installation position or even a different cleaner Revision E 6 14 03 2011 SECTION 4 INSTALLATION Conveyor must be shut down and locked out before any installation or service work is performed WARNING Thoroughly assess the job and jobsite before proceeding Ensure that personnel and equipment are protected from injury or damage during installation ESS recommends that a Job Safety Analysis JSA be conducted before proceeding with any installation work 4 1 INSTALLATION OF COMPACT PLUS MAINFRAME Step 1 Locate the Centre line of the Compact Plus Cleaner Mainframe Using the typical installation drawing supplied in this manual locate the mainframe s centre line on both sides of the conveyor chute For conveyors that do not have an enclosed chute fabricate suitable mounting plates each side of the conveyor or contact ESS for assistance Measure radially A mm see table following from the face of the belt From this point draw an arc using the pulley s centre line as the centre point The centre line of the mainframe can be located anywhere along the radius as long as the blade does not lie in the material s trajectory gt For faster belts the blade tip should contact the bel
15. he installation of the product by third parties This certification service is designed to ensure that you obtain the full benefit of the ESS warranty hereby provided If you would like to take advantage of the installation certification service provided please contact ESS regarding the service THE CONTENTS OF THIS MANUAL ARE COPYRIGHT TO ESS ENGINEERING SERVICES AND SUPPLIES PTY LTD ALL RIGHTS RESERVED Information contained herein is for use in the operation of the ESS COMPACT PLUS PRIMARY CLEANER purchased from ESS and cannot be passed on to any other party without express permission in writing from ESS ESS Despatch Department to complete Client should retain for warranty Purchaser Client Purchase Order Contract No Site Despatch Date Conveyor No s No Supplied Description Part Numbers Comments Revision E 3 14 03 2011 INDEX SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 6 SECTION 7 SECTION 8 Revision E SAFETY INTRODUCTION PREPARATION FOR INSTALLATION INSTALLATION OPERATOR TRAINING ROUTINE MAINTENANCE AND SERVICE TROUBLE SHOOTING INSTALLATION amp PARTS ASSEMBLY DRAWINGS 4 14 03 2011 SECTION 1 SAFETY Compact Plus Primary Conveyor Belt Cleaner is designed to be quickly and easily serviced by appropriate personnel If appropriate safe visual access is provided inspection and tensioning adjustments c
16. in and release the lockscrews on the two blade retainers Withdraw the mainframe through the Far Side mount until the first blade retainer and then the blades can be removed from the mainframe inside the chute Step 4 Clean and inspect the blades if blades are fully worn irregularly worn or otherwise damaged replace with new blades Step5 Re install blades onto mainframe followed by blade retainer and reposition the mainframe through the Tensioner Side mount and tensioner Re centre the blades and retainers and secure the retainers as previously described Re adjust the cleaner as previously described in section 4 Step6 Remove locks or tags and restart belt Observe cleaner action and blade effectiveness Replace access door or hatch if fitted Clean up work area Revision E 15 14 03 2011 SECTION 7 TROUBLE SHOOTING PROBLEM Blades fold through on start up CAUSE SOLUTION Incorrect angle of attack Relocate mounts so that the shaft is A mm radial from installation dimensions the belt face on the head pulley see section 4 Relax blade tension to maximum tension Excessive tension A ae recommended installation instructions Beltt nninadr Always place material on the belt for start up or a little g ary water if material is unavailable Poor belt condition Repair belt dress splices to smooth contour PROBLEM Mainframe bent CAUSE SOLUTION Relax blade tension to maximum tension Excessi
17. llar to secure the collar to the mainframe As the cleaner blades wear the Lock Collar tab will move toward the mount gusset indicating the blade wear The blades have approximately 30 of wear rotation so the tab will contact the gusset indicating blade replacement is required and preventing further adjustment or wear of the blades 4 2 3 Adjustment of the Spring Tensioner The Spring Tensioner is adjusted by simply turning the adjusting nut until the spring is compressed to the length indicated on the table below Once the correct spring compression is achieved for the belt width secure the tensioner by tightening the lock nut against the adjusting nut Revision E 12 14 03 2011 BELT WIDTH NUMBER OF SPRING mm BLADES LENGTH mm Installation is complete and the cleaner is ready for service 4 2 4 Spring Tensioner Assembly and Parts Diagram TENSIONER AND MOUNT ASSE AND PARTS LISTING ANTI CLOCKWISE TENSIONING FAR SIDE MOUNT ASSEMBLY AND PARTS LISTING Revision E 13 14 03 2011 Description Part Item Description Part Number Number 1 Mount Plate 09040030 8 M10 Grub Screw 02315413 2 Mount Bush 09040032 9 M12 Flat Washer 02319512 3 Operating Arm 09040396 10 M12 Spring Washer 02319514 4 Pivot Bracket 09040398 11 M12 x 40 Setscrew 02315540 5 Adjusting Rod 09040397 12 M12 Nut 02311512 6 Spring 09040399 13 R Clip 023080
18. ple robust and reliable tensioning unit It can be assembled to tension in either the clockwise or anti clockwise direction and has two mounting positions for each direction 4 2 1 Assembly of the Spring Tensioner Unit The Compact Plus Spring Tensioner attaches to the cleaner mount by utilising two of the mounting bolts Ensure that the low friction bush is in place in the mounts before proceeding Assembly of the tensioner is as follows gt Select the tensioning direction required see diagrams in the installation section gt Remove the appropriate mounting bolts from the tensioner side mount and fit the pivot bracket again ensuring that the bracket is positioned for the tensioning direction Bolt the pivot bracket in place Note Cast mounts used on later models will have a gusset on one side of the raised hub This is used on the Far Side mount only and has no use in the tensioner assembly gt Slide the eye end of the adjusting rod over the pin on the pivot bracket and and secure with the split pin gt Insert the threaded end of the adjusting rod into the slotted hole of the operating arm ensuring the the arm is correctly orientated Slide the operating arm down the Revision E 11 14 03 2011 adjusting rod then manoeuvre the hub of the operating arm over the end of the mainframe Fit the spring over the threaded end of the adjusting rod then fit the washer and adjusting nut only a few turns Loosley fit the locking nut
19. t gt Do the blade tips all touch the belt at the same time 41mm Revision E 10 14 03 2011 5 gt Slight inconsistencies in the belt thickness blade shape accounting for small gaps between blade and belt will quickly be taken up by blade flexure on tensioning gt For crowned head pulleys ensure that the outside blades on each side are an equal distance from the belt whilst the centre blade is touching Again these gaps will quickly close on tensioning If any questions above have been answered NO take appropriate action to correct the installation If all questions are answered YES proceed Step 6 Securely bolt the cleaner mounts and brackets to the chute wall or structure If not already done fit and secure the tensioner components in place as shown previously Ensure that the tensioner is operating in the correct direction If not reverse the tensioner assembly to achieve the correct direction 4 2 SETUP AND ADJUSTMENT OF THE SPRING TENSIONER The Compact Plus Primary Cleaner is supplied with a pair of steel mount plates fitted with low friction bushes These mounts may be secured to the conveyor chute in any orientation horizontal vertical or inclined to suit site restrictions Remember however that the tensioner assembly also attaches to the mount and that the tensioner assembly must also clear site restrictions see previous section The Compact Plus Spring Tensioner is a sim
20. t near or just below the horizontal centre line of the head pulley gt For slower moving belts lower the cleaner until the tip of the blade clears the material trajectory gt Do not place the cleaner lower on the head pulley than necessary as this will cause the blade to lay flat and allow accumulation of material gt Avoid placing the tip of the cleaner above the horizontal centre line of the pulley as exposure to excessive amounts of material will result in low cleaning performance and high blade wear rates gt Ensure that the mainframe is in the same position both sides of the belt that is the cleaner is parallel and level to the belt face and head pulley Revision E 7 14 03 2011 JA OL LE gt GOS ore l 7 i DIM A N REEK SEE TABLE 122222244 IEE EEE EEE es MATERIAL 29 TRAJECTORY 1 Offset Dim Diameter 200 60 250 55 300 50 Over 300 45 Step 2 Verify Mainframe Position Before Proceeding Position the tensioner and mount assembly over the centre line marks for the mainframe Verify that the mounts fit and that adequate room is available to tension the cleaner mounts or tensioner interfere with structural members it may be necessary to locate the cleaner elsewhere on the A mm offset radius but first remember these points gt The mount can be rotated to any angle gt
21. ve tension a recommended in installation instructions Blades folded through mainframe and belt week Contact ESS if excessive deflection occurs PROBLEM Higher blade wear rate than estimated CAUSE SOLUTION Tension cleaner enough to clean the belt only Incorrect blade material Contact ESS for re appraisal PROBLEM Insufficient cleaning too much carryback CAUSE SOLUTION Cleaner under tensioned Build up on blade Rap blades against belt Increase service frequency Cleaner overloaded Add additional secondary cleaner Secondary cleaner not functionin 9 Service the secondary cleaner correctly Revision E 16 14 03 2011 SECTION 8 INSTALLATION 4 PARTS ASSEMBLY DRAWINGS 5 Ag 48 5204 66027 Sd BI snosmu jal oN 51 11 25 NVC 45179 7 woud aanssil 5 0661 11 29 05 26448 1351438 YAO 30 18 18 AI WASSY 05 11 5 4 SLNNOW 3 11 05 20 _______ Wall 803 5 03007 0 YANV AUVWIUd 5119 12 02 11 as 29 695007013 583 5 DNIdS daddy 3 LTAL SIDANS OMREMENG 551 WOU 7055 ALAYA AMLO ANY 01 RADNS WV GS G OOW ON TL 3 34 104 TWHS LI OLTALA 5374815 ONY 53435 ONIEJNID 559 30 4143909 IHL SAVE ONY SI 530 OWY
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