Installation Manual
Contents
1. c CLENEREG TI PV ezRack SolarTerrace III Planning and Installation Guide Complying with AS NZS1170 2 2011 Contents 1 Introduction 2 Installation Tools amp Components 3 Installation Guide 4 Service I 18 20 Duerdin St Tel 61 3 9017 6688 Clayton VIC 3168 Australia Fax 61 3 9017 6668 www clenergy com au Email sales clenergy com au c cCLENERG Y 1 Introduction Clenergy PV ezRack SolarTerrace III is a pre assembled ground mount system suitable for large scale commercial and utility scale installations PV ezRack SolarTerrace III has been developed to fit any PV module The innovative and patented SolarTerrace III T Rails simplify and improve the accuracy of the installation Using high quality engineered components SolarTerrace III saves developers and installers time and money when delivering large scale projects Please review this manual thoroughly before installing your SolarTerrace III system This manual provides 1 supporting documentation for building permit applications relating to PV ezRack SolarTerrace III Mounting system and 2 planning and installation instructions for SolarTerrace III SolarTerrace III parts when installed in accordance with this guide will be structurally adequate and will meet the AS NZS 1170 standards During the installation and especially when working on the roof inform yourself about the appropriate safety regulations and please also pay attentio2. Australia Fax 61 3 9017 6668 www clenergy com au Email sales clenergy com au c Ct C8 5CC8 2Cowv 3 1 4 According to the planning repeat the above operation Note that the all Tri Groove Beam must be in the same line 3 2 1 Before installing the T Rails mark the position of the rails on the beam Note Clenergy will preassemble the bottom rail clamp when supplying the product for large projects 3 2 2 Before installing the T Rails to the Tri groove beam make sure the rail is long enough otherwise connect the T rails using T rail splice It s recommended to connect the rails before installing them on the Tri groove Beam PV ezRack Solar Terrace III Planing and Installation Guide V1 2 Rev 1 Page 8 of 11 18 20 Duerdin St Tel 61 3 9017 6688 Clayton VIC 3168 Australia Fax 61 3 9017 6668 www clenergy com au Email sales clenergy com au c CLENERG TI 3 2 3 Install the rails according to 3 2 1 3 2 3 Mark the panel array perimeter and attach T Rail to Tri groove Beam with one T Rail Clamp on each side 3 2 4 Install the other rails Note The end of the rails must line up PV ezRack Solar Terrace III Planing and Installation Guide V1 2 Rev 1 Page 9 of 11 18 20 Duerdin St Tel 61 3 9017 6688 Clayton VIC 3168 Australia Fax 61 3 9017 6668 www clenergy com au Email sales clenergy com au c CLENERG Y 3 3 1 Install the panels by using patented Clenergy End Clamps and
3. FRONT FOOT KN REFER SCHEDULE REFER SCHEDULE BAL BXL REFER SCHEDULE REFER SCHEDULE EJ amcor persen H qsseapg the organerton named in the Tis document i performing baska qusocumed wth The nomiwred project This FOUNDATION F R SOLAR mw MS ft svale AS SHOWN dramng and assoedted or denved mamen shall pot be used aig mcorp comay emailzortactusgamcorp corn qu tor other purposes or transferred to other without writen TERRACE 111 1 Ur 1 moo RY C EL V8 Anthony Drive Mount Woverley Victoria 3149 ar er sour own use mo mensions rem E LLL auicm mn 24007 onan te 1 Ph 461 3 98039533 Fox 61 3 98029125 COND SHEET Fok NITES UNES NOTED OTHER CLENERGY AUSTRALIA 24007 SDS Ver 4 dug fc Capnglrt 18 20 Duerdin St Tel 61 3 9017 6688 Clayton VIC 3168 Australia Fax 61 3 9017 6668 www clenergy com au Email sales clenergy com au c CLENERG Y 3 Installation Process 3 1 1 Unfold the folded Truss support then Bolt the enforcement tube to the bottom of the back leg Fasten the bolts and nuts pre assembled to secure the structure 3 1 2 Connect the front and rear legs to the bolts pre installed on the ground or screw the legs using anchor screws 3 1 3 Make sure the other connections on the components are tighten PV ezRack Solar Terrace III Planing and Installation Guide V1 2 Rev 1 Page 7 of 11 18 20 Duerdin St Tel 61 3 9017 6688 Clayton VIC 3168
4. 0 02 Cleaning and Maintenance for Architecturally Finished Aluminium www aamanet org are not followed by Purchaser This Warranty does not cover damage to the Product that occurs during its shipment storage or installation This Warranty shall be VOID if installation of the Product is not performed in accordance with Clenergy s written installation instructions or if the Product has been modified repaired or reworked in a manner not previously authorized by Clenergy IN WRITING or if the Product is installed in an environment for which it was not designed Clenergy shall not be liable for consequential contingent or incidental damages arising out of the use of the Product by Purchaser under any circumstances If within the specified Warranty periods the Product shall be reasonably proven to be defective then Clenergy shall repair or replace the defective Product or any part thereof in Clenergy s sole discretion Such repair or replacement shall completely satisfy and discharge all of Clenergy s liability with respect to this limited Warranty Under no circumstances shall Clenergy be liable for special indirect or consequential damages arising out of or related to use by Purchaser of the Product Manufacturers of related items such as PV modules and flashings may provide written warranties of their own Clenergy s limited Warranty covers only its Product and not any related items PV ezRack Solar Terrace III_Planing and Inst
5. Inter Clamps Clenergy recommends 750 1000mm rail overhang at the end of the array It can be maximum 50 of the spacing between the STIII supports 3 3 2 Install the second row of panels making sure to leave an 18mm gap between the two rows 3 3 3 Now the installation is completed PV ezRack Solar Terrace III_Planing and Installation Guide_V1 2 Rev 1 Page 10 of 11 18 20 Duerdin St Tel 61 3 9017 6688 Clayton VIC 3168 Australia Fax 61 3 9017 6668 www clenergy com au Email sales clenergy com au c CLENEREG Y 10 Years Standard Warranty Terms and Conditions 20 Year Designed Service Life Clenergy international co Ltd warrants to the original purchaser Purchaser of product s that it manufactures Product at the original installation site that the Product shall be free from defects in material and workmanship for a period of ten 10 years except for the anodised finish which finish shall be free from visible peeling or cracking or chalking under normal atmospheric conditions for a period of five 5 years from the earlier of 1 the date the installation of the Product is completed or 2 30 days after the purchase of the Product by the original Purchaser Finish Warranty The Finish Warranty does not apply to any foreign residue deposited on the finish All installations in corrosive atmospheric conditions are excluded The Finish Warranty is VOID if the practices specified by AAMA 609 amp 61
6. NGTH 25 MPa NOTE 5 DESIGN CALCULATION BASED ON FOUNDATION SCHEDULE AS 7170 2 AND AS 3600 NOTE 6 MAX SOLAR PANEL LENGTH 1800 m ed Ede UM zs in E op rd FRAME CONTINUOUS CONTINUOUS TRANSVERSE INDIVIDUAL PAD Wied L d PRE ui s PAS i ON i m r TING L AN BE HSER TU OM I ji E CGT SPAC ING mm STRIP FOOTING PA LING SLAB STRIP FOG TI ING FOOTING PER LEG OF GROUND WIDTH bl x DEPTH D LENGTH L GTH L x WIDTH A LENGTH B x WIDTH C NOTE 8 FIBRE REINFORCED CLONERE TET ANBE USED x THICKNESS T x DEPTH MIN COMPRESSIVE STRENGTH 25 MP A 3100 E x 500 2500 x 150 2500 x 800 x 500 850 x 850 x 600 ROVIDE SL 82 PROVIDE SL 92 PROVIDE SL 92 PROVIDE RL 718 gue amp BOTTOM BOTTOM TOP amp BOTTOM 9 TOP amp BOTTOM 500 x 500 2500 x 150 2500 x 800 x 500 850 x 850 x 600 PROVIDE SL 8 PRONE 51 9 PROVIDE 5i 9 PROVIDE HL 778 TOP BOTTOM BOTTOM amp TOP amp BOTTOM amp TOP amp BOTTOM 600 x 500 2500 x 200 2500 x 800 x 500 850 x 850 x 600 PROVIDE 5 B7 PROVIOF SL 102 PROVIDE Si 92 PHOVIDE BL 778 TOP amp BOTTOM BOTTOM 8 TOP amp BOTTOM TOP amp BOTTOM F C E S E n SUD x 509 2500 x 700 2 5 x Sev x 500 H x 550 x 600 ul PROVIDE SL 82 PROVIDE SL 102 PROVIDE SL 92 PROVIDE RL 718 TTO BOTTOM gk BO ITTE OM TOP amp BOTTOM x TOP amp BO Det Ter Patan T Eni AEE Ta I SECRETS ERIS p ES RR E uj NU atin E cn ert UP L i i OR E S EU de ur ons P sr Lu pur Dh UR jii Late 1 ED a KIND Ms ME
7. allation Guide_V1 2 Rev 1 Page 11 of 11 18 20 Duerdin St Tel 61 3 9017 6688 Clayton VIC 3168 Australia Fax 61 3 9017 6668 www clenergy com au Email sales clenergy com au
8. amp e 3 T Rail 4 Rail Clamp 5 BackBase 6 Front Base 7 T Rail Splice e 8 Truss support 18 20 Duerdin St Tel 61 3 9017 6688 Clayton VIC 3168 Australia Fax 61 3 9017 6668 www clenergy com au Email sales clenergy com au c CLENERGY 2 4 Installation Planning Clenergy PV ezRack SolarTerrace III is compatible for panels up to 1800mm long 490 Design for panels 1800mm long Design for panels 1580mm long 18 20 Duerdin St Tel 61 3 9017 6688 Clayton VIC 3168 Australia Fax 61 3 9017 6668 www clenergy com au Email sales clenergy com au c cCLENERG Y Minimum spacing between 2 legs STIII Panels Up To 1 80m Leg Spacing m 3100 2800 2200 1500 Footing design To design specs 120 1 Ind 120 1 We recommend using M16 Grade 5 8 Carbon Steel anchor studs with Ramset Chemset REO502 chemical injection anchoring system Minimum anchor embedment depth of 90mm with concrete strength of 25MPa For concrete specifications see STIII engineering certificate 18 20 Duerdin St Tel 61 3 9017 6688 Clayton VIC 3168 Australia Fax 61 3 9017 6668 www clenergy com au Email sales clenergy com au c Ct ENEREGT STRUCTURAL NOTE NOTE 1 DRA WING TO BE READ IN CONJUNCTION WITH GEOTECHNICAL REPORT NOTE M UN REINFORCEMENT BOTTOM COVER 50MM TOP COVER 30 MM NOTE 3 FOUNDA TION eile IM BEARING PRESSURE 100 KPA NOTE 4 CONCRETE STRE
9. n to the relevant regulations of your local region Please check that you are using the current version of the installation manual by contacting Clenergy Australia by email on sales clenergy com au or your local representative The installer is solely responsible for e Complying with all applicable local or national building codes including any that may supersede this manual e Ensuring that PV ezRack and other products are appropriate for the particular installation and the installation environment e Using only PV ezRack parts and installer supplied parts as specified by PV ezRack substitution of parts may void the warranty and invalidate the letter of certification on page 2 e How to recycle according to the local relative statute e How to disassemble Reverse installation process e Ensure that there are no less than two professionals working on panel installation e Ensure the installation of relative electrical equipment is performed by professional electrician e Ensuring safe installation of all electrical aspects of the PV array Clayton VIC 3168 Australia Fax 61 3 9017 6668 www clenergy com au Email sales clenergy com au c cCLENERG Y 2 Installation Tools amp Components 2 1 Installation Tools e Allen Key e Power Tool e Adjustable Spanner e String 2 2 Component List End Clamp Inter camp Rail Splice for T Assembly Rail Support 2 3 System Components 1 End Clamp 2 Inter Cl
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