FULL TANK INSTALLATION MANUAL and Security Information
Contents
1. T CT T TT TT TT VT T 1T TV TT T T INITIAL TEST AND STARTING OF THE AUTOMATION After having completed the necessary operations for a correct installation of the Full Tank product as described in this manual and after having valuated all resting risks which could arise in any installation it is necessary to test the automation to guaranty the maximum security and in particular way to guaranty that the laws and norms of this sector are fully respected Especially the test must be executed following the norm EN 12445 which establishes the methods of tests for checking the gate automations respecting the limits established by the rule EN 12453 SAFETY GATE For a correct and safe installation it is strongly recommended to install a Safety Gate which allows the fulfilment of the force diagram included in the norm EN 12453 and consequently the test and start of the whole installation2. 28 Cod 67410845 REV 02 06 2009 SELF INSTALL NEED TECHNICAL ASSISTANCE OPTION 1 DIRECT WITH THE SERVICE DESK QUICKEST AND MOST EFFECTIVE METHOD Submit your enquiry direct with the service desk at service automaticsolutions com au The service desk has the most experienced staff in Australia to help with your problem but they need your help Describe your problem in detail and as clearly as possible Don t forget to include a telephone number Be certain to detail which model or models of you are working with Send photos of the installation they love photos The people at the service desk are good but they are even better when they can see the installation Send photos of the overall scene so they can see the entire installation Also send photos of the wiring to the control board and any other part of the installation you think is relevant Send video if appropriate Smartphone s these days take remarkably good video in small file sizes which can be emailed in a moment If your problem needs a video to show the issue please feel free to send it NOTE THIS IS BY FAR THE FASTEST AND MOST SUCCESFUL WAY TO SOLVE YOUR PROBLEM PHOTOS AND VIDEOS ARE THE NEXT BEST THING TO BEING THERE OPTION 2 LODGE YOUR ENQUIRY LOCALLY SLOWER BUT CAN STILL BE EFFECTIVE Make contact with the store of purchase Branch staffs are typically not technicians and dependent on their length of service will have varying degrees of tec
3. HYDRAULIC OPERATOR FOR SWING GATE FULL TANK INSTALLATION MANUAL and Security Information SEA S r l Zona Ind S Atto 64020 TERAMO Italy Tel 39 0861 588341 Fax 39 0861 588344 e mail seacom seateam com WEB SITE www seateam com 16 Cod 67410845 REV 02 06 2009 Sistemi Elettronici International registered trademark n 804888 FULL TANK EA Sistemi Elettronici di Apertura Porte e Cancelli International registered trademark n 804888 FEATURES AND SPECIFICATIONS The FULL TANK is a high quality hydraulic operator for condominium use for gates with leaf lengths upto max 7 m Available in the following versions AC with lock in opening and closing SA with lock only in opening SC with lock only in closing SB without lock The lock is guaranteed for leaf lengths to 180 m with the 100 version and up to 2 20 m with the 200 version For leaf lengths exceeding 2 20 m itis necessery in all versions to install an electric lock The Full Tank is supplied with by pass valves for the power regulation in both opening and closing Electronic adjustable slow down in opening and closing with control board GATE 2 For the European laws and directives actually in force it is strongly recommended to use the Safety Gate device forthe reading of the gate position for reverse in case of obstacle Fig 1 Dimensions mm FULL TANK 100 Fig 2 Dimensions mm FULL
4. on disk 2 VVVV Attention The mounting of the mechanical positive stops does not cause the reduction of the shaft stroke rods parallel to the gate D 2 h p D y Disc 2 Fig 19 ATTENTION It is obligatory to remove the breather screw atthe end of the installation Unscrew and A remove at the Fig 21 Cod 67410845 REV 02 06 2009 25 SEA Sistemi Elettronici Gh di Apertura Porte e cancelli International registered trademark n 804888 Grey Yellow SSS O i 8 gt Fig 22 Adjust the opening and closing forces of the gate so that the diagram of the force is respected present in the regulation EN 12453 Anyway the max thrust force should never be superior of 15 KgF INSTALLATION OF THE CHROME PLATED SHAFT COVER PAS My KS Fig 23 26 Cod 67410845 REV 02 06 2009 S ee Sistemi Elettronici di Apertura Porte e Cancelli Int
5. 16 4 Set the operator perfectly levelled and mark the position of the front bracket Fig 15 Attention avoid the welding of the front bracket to the shaft of the hydraulic operator already attached the welding scraps daps could ruin the chromium plating of the shaft Fig 15 WELDING OF THE FRONT BRACKET TO THE GATE The front bracket must be positioned so that the operator is perfectly levelled According to the nature of the gate the front bracket wood steal Aluminium can be Front bracket screwed Front bracket welded Fig 18 24 Cod 67410845 REV 02 06 2009 S Sistemi Elettronici di Apertura Porte e Cancelli International registered trademark n 804888 INSTALLATION OF POSITIVE STOPS Release the unit as in fig 24 of page 27 Make the shaft come out for 34 of its stroke Put the positive stops into the front flange of the unit with the two tie rods of the three present on the stops which are parallel to the gate Fig 19 Fix the positive stops with the provided screws Insert the ball joint after having installed the stops At this point couple the shaft to the front bracket To adjust the positive stops in opening act on disk 1 and in closing act
6. 4 u 915g 2x7 SS Pn TERIS aL 7 o 9x7 8 2 3 Scy 73x15 INSIDE Full Tank operator Mechanical stop Gate 2 control board Warning lamp Photocell tx Differential switch 16A 0 03A Photocell rx Key switch start stop Antenna 10 Column for photocells 11 Warning notice 12 Safety Gate OT TYPE OF INSTALLATION Itis possible to install the Full Tank with opening inside Fig 5 or opening outside Fig 6 Inward installation Outward installation A Install the operator always inside the property Outside inside inside Fig 5 Fig 6 Cod 67410845 REV 02 06 2009 19 EA FULL TANK Sistemi Elettronici di Apertura Porte e Cancelli vcore fone once b English INSIDE OPENING INSTALLATION 2 Total stroke 270 mm max recommended stroke 250 mm Outside a b dmax Ru Max Stroke Stroke th mm ffor 90 mm Y 100 115 50 110 250 215 100 150 50 90 250 ud 105 110 55 110 245 215 amp 105 145 55 90 250 TE 120 105 70 106 250 225 120 130 70
7. 90 250 125 125 75 90 250 BN 14095 90 100 250 235 TT 140 110 90 90 250 aT 145 95 95 100 255 242 EE 145 105 95 90 250 ET 150 100 100 90 250 E 155 85 105 96 250 242 160 90 110 90 253 170 75 120 92 250 Inside 180 65 130 92 250 To obtain 110 with d gt 55 mm it is necessary to make a niche in the gate INSIDE OPENING INSTALLATION Total stroke 390 mm max recommended stroke 370 mm Outside a b dua Pun Stroke Stroke mm mm mm And max mm ifor 90 mm ur re l5 370 75 125 368 295 130 170 80 125 372 300 140 235 90 90 370 EA 145 165 95 120 372 310 41 145 230 95 90 370 i 160 210 110 90 370 ZEE 175 195 120 90 370 BEN 185 145 130 110 370 330 ep 185 190 130 90 370 BEEN 195 140 140 110 371 355 X 195 175 140 90 370 KS 240 110 185 100 370 355 EIN 240 125 185 90 370 UE Fig 7 F550 1105 195 95 370 360 1 250 115 195 90 370 ie Inside 260 95 205 95 369 365 260 100 205 90 370 270 90 215 90 370 280 80 230 90 370 295 65 245 90 369 To obtain 125 with d gt 55 mm it is necessary to make a niche in the gate 20 Cod 67410845 REV 02 06 2009 S A Sistemi Elettronici di Apertura Porte e Cancelli International regi
8. ION OF REAR BRACKET According to the type of opening that you have chosen inside or outside and to the chosen leaf rotation see pag 20 21 the rear bracket must first be cut respecting the quote a on pag 20 21 andthen welded as in fig 13 The support must be positioned so that the operator is perfectly levelled Fig 13 Fig 15 Adjustable rear bracket with screws Accessory on demand Cod 67410845 Open carefully the package making sure notto loose parts which are listed in fig 4 Attach the rear oscillating bracket as shown in fig 12 Attention Do not use a hammer for the insertion of the short brass pin its fitting into the bracket and clevis attachment must be done by the simple pressure of the hands Attention Do not incline the hydraulic operator further than the allowed angle of the oscillating bracket 1 risks the possible q braking of it Fig 13 REV 02 06 2009 23 EA FULL TANK Sistemi Elettronici di Apertura Porte e Cancelli International registered trademark n 804888 POSITIONING OF THE FRONT BRACKET Once the operator is attached to the post and the leaf set in the closed position execute the following operations 1 Release the operator as in fig 24 pag 12 2 Pull out completely the chromate shaft and push it back in 1cm 3 Attach the shaft to the front bracket Fig
9. TANK 200 Fig 3 Shaft cover Release Front bracket Rear bracket Oylinder Electric motor Hydraulic pump Exit electric ables Cod 67410845 REV 02 06 2009 TECHNICAL FEATURES FULL TANK 100 FULL TANK 200 7 mt T Power supply 230 V 5 50 60 Hz Power 220 W 7 o wm EN Absorbed current 1A E S Y Stroke 270 mm 390 mm ok x A Cycles hour at a temp of 20 C 70 a i J Max working pressure 40 bar 30 bar 4 zl 2 Operating temperatures 20 C 55 C oz H 2 Thermal protection 130 C E NT OPERATORS Max Thrust 640da N 73 H e Capacitor 12 5uF a Z Weight 12 8 Kg 15 2 Kg 3 22 Protection class lpp5 1 1 70 E Max leaf lenght 6 mt 7 mt Opening degree of the leaf 90 125 9980129 PID 6002 90 20 A3H By pass valves zo E 30 29 g id 2v ig 20 o Q 3 o e g o EI m 9 5 9 Uf m gt 898008 u Release Rear attachment Pin rear attachment short End cover Clevis Attachment Breather screw Brass Pin long Fig 4 ANVIL 1113 S ddp iin Sistemi Elettronici di Apertura Porte e Cancelli International registered trademark n 804888 TYPICAL INSTALLATION
10. and to exercise your right to a replacement repair or refund as applicable All returned product is forwarded immediately to the service technicians for evaluation and response There are two main methods available to return product e Direct to the service centre this is the quickest method as it cuts out the branch delay e Via the branch of purchase slower because of the delay at the branch When choosing this option you need to complete a product return form This form gives you all the information on procedure involved and where to send to These are available at the branch of purchase can be emailed to you contact your branch or available here http automaticsolutions com au page warranty php
11. distributor or call our help desk These instructions 4 part of the device and must be kept ina well known EET place The installer shall follow the provided intructions Hl thoroughly SEA products must only be used to automise E doors gates and lwings Any initiative taken without SEA all 4 explicit authorization will preserve the manufacturer er i from whatsoever responsibility The installer shall provide warning notices on not assessable further risks i SEA in its relentless aim to improve the products is uci 4 lias allowed to make whatsoever adjustment without giving notice This doesn t oblige SEA to up grade the past production SEA can not be deemed responsible for any damage or accident caused by product breaking being damages or accidents due to a failure to comply with the instructions herein The guarantee will be void and the manufacturer responsibility will be nullified if SEA original spare parts are not being used The electrical installation shall be carried out by a professional technician who will release documentation as requested by the laws in force Packaging materials such as plastic bags foam polystyrene nails etc must be kept out of children s reach as dangers may arise p we E rs E
12. ernational registered trademark n 804888 MANUAL RELEASE SYSTEM WARNING Always switch off the main power 110V or 230V before servicing the operator EE To release open the lid insert the 21 m key rotate starting from the stop of Ln departure from 2 turn to a Iu m maximum of 1 turn 360 in anti S um of 1 tt clockwise direction see fig 24 To re lock turn the key into clockwise direction to the NS maximum afterwards bring back the key into the position 0 turn it gt again in anti clockwise direction e e see fig 25 remove the key and close the little door again Attention Turning the key over 1 turn 360 could damage the release Fig 24 Fig 25 QD DH WARNING SEA recommends to the end user to release the operator only after having switched off the electric power Always contact a professional installer in case of not correct working of the operator PERIODICAL MAINTENANCE 1 Check the solidity and the stability of the gate especially the points of support and or rotation of Annual the gate pivots 2 Checkthe oil level of the hydraulic in oil bath operators on rear cover of the Full Tank Annua
13. hnical knowledge If they cannot help however they will certainly either source help locally from their technicians or make contact with the service technicians on your behalf OPTION 3 SERVICE CALL WITH AUTOMATIC SOLUTIONS TECHNICIAN SLOWEST METHOD If you fall within the local branch service area it may be possible to book a local technician to look at your installation Wait times will vary dependent on local workloads The cost is a service fee which includes the first half hour and the hourly rate thereafter If any Automatic Solutions provided parts are found to be defective and within warranty these will be provided free of charge NOTE If you suspect that any parts are defective and within warranty you may wish to consider option 4 A note on this option If you decide on this option you will be asked to sign an authorisation to proceed which will provide legal authority and payment security This form has three options available of which only the first two are available to you The third option is for warranty repairs only for full install customers Self install customers requiring warranty only service need to refer to option four below IMPORTANT IN SHORT THIS OPTION WILL INCUR CHARGES OPTION 4 RETURN THE PRODUCT IF BELIEVED TO BE FAULTY As a self install customer who has purchased product if you believe the product to be faulty rather than an installation or site problem you have the option of returning the product for evaluation
14. l 3 Change the hydraulic oil with the one recommended from the head company 4 years 4 Check the release function Annual 5 Check the by pass valves function Annual 6 Check and lubricate the fixing pins Annual 7 Check the integrity of the connection cables Annual 8 Check the function and the positive stops condition in opening and closing where there is Annual present a mechanical positive stop accessory 9 Checkthe good status of all parts which are forced rear bracket oscillating bracket and front Annual bracket 10 Check the operating of all accessories especially the function of all safety devices and of the Annual Safety Gate 11 After having executed the periodical maintenance operations it is necessary to repeat the Annis test and the putting in service of the automation All the above described operations MUST be made exclusively by an authorized installer Cod 67410845 REV 02 06 2009 27 S A n Sistemi Elettronici di Apertura Porte e Cancelli International registered trademark n 804888 RISK EXAMINATION The points pointed by arrows in fig 26 are potentially dangerous The installer must take a thorough risk examination to prevent crushing conveying cutting grappling trapping so as to guarantee a safe installation for people things and animals s Re Laws in force in the country where installation has been made As for misunderstandings that may arise refer to your 4 area
15. stered trademark n 804888 OUTSIDE OPENING INSTALLATION Outside Total stroke 270 mm max recommended stroke 250 mm Max iat Stroke Stroke pigu mm mm max mm 90 mm E 150 90 95 250 240 T 160 90 90 250 mae 165 80 95 249 243 175 80 90 250 roa 180 70 90 250 EES 180 65 90 241 UH Outside Stroke 390 mm max recommended stroke 370 mm Fig 8 encore E a b Pin Max Stroke Stroke for T mm mm ange mm 90 mm Iles 250 100 100 356 342 Wo CEN 255 95 95 345 336 nt 265 95 95 342 335 E 270 90 90 330 fr 275 90 90 325 ELS 275 90 90 319 Inside Cod 67410845 REV 02 06 2009 21 SEA PULL TANK dipertua tee Conca English RELEASE MOUNTING Fig 9 Remove the transporting plate as shown in Fig 9 Fig 10 Mount the release as shown in Fig 10 22 Cod 67410845 REV 02 06 2009 EA Sistemi Elettronici di Apertura Porte e Cancelli International registered trademark n 804888 FULL TANK INSTALLATION OF THE OSCILLATING REAR BRACKET Fig 11 Fig 12 INSTALLAT
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