Installation Manual
Contents
1. 24 4 11 Connect the additional cable Italy T 26 412 SWICK ON the SYSTEM ADA AN AN 26 4 13 Initialise the PowerRouter J J 26 4 13 1 Installation wizard on the display eiiis sees 26 4 13 2 Software installation tool for advanced settings 27 4 13 3 Run the self test Italy Apa ne canines pr natal taste 28 4 14 Connect the PowerRouter to the internet 29 4 14 1 Connect to an internet router r nnns nns 29 4 14 2 Connect via a switch to an internet router 29 4 14 3 Connect to a wireless access point sseeeeeessiiiisssssssee eiie 30 4 14 4 Register the PowerRouter on www myPowerRouter COM 30 4 14 5 Register additional PowerRouters on one login sse 30 SOTMWAare Installation TOON e 32 1 IMPFODUCUO NN iia 32 5 2 Display settings AA AA AA 32 sA EG enn e2. O T O 3 x Sc PA E Illustrations ion Manual tallation k up Stand alone Ins ter Back PowerRou LI 1 N uo 2 lb Ho T NO NCNO NC iiit Qu TI ED ACGRID ACLOCAL OUT 999 HH 9 LY 190 6 30099900009 lj Go 0099220099922 SECTE On 3992202099929 Es S99999999999999 e 22000900 5508998 q 7 0580883999 8000 3990000999 899906257 ui ee UE lt mg 9009 3922200999220 amp po s s Te 000009 90999999 69999 999839990999900 0000 2 iS tt ojo IO U ooann ID Connon I ELLE I Coun Canina Donny COUN Conn I ITT DTE ET 4 AHA AA f a nam mmm 4 HAH H A21 L Rei Ro a external relay A1 R7 LEG IL SL SC IC GG Ripple 10096 control receiver LEE of 4 TE ARE I HER DI I 4 AHA HA nnn I SIR RR N L1L2L3 III in I T Illustrations PowerRouter Back up Stand alone Installation Manual Green 6 Bown 8 ININININ UN Y 0 75 1 5 mm 6 dep PowerRouter Back up Stand alone Installation Manual you re in charge Enter your username and password and click on login Usemame Password Keep me logged in forget password you re in charge Welcome New User For us to be of good service we a
3. 2 Check the internet connection via menu gt service gt status gt internet connection The display should show OK Go to a computer and open www myPowerRouter com In the login screen click New user figure 19 Fill out the Part no Serial no Control code and click Register figure 20 Fill out the fields in the window figure 21 and click Continue Fill out the fields in the window figure 22 and click Continue You will receive a confirmation e mail O NAAR Co 4 14 5 Register additional PowerRouters on one login You can register two additional PowerRouters on the same login To do this Login on www myPowerRouter com Click My PowerRouter Click New PowerRouter figure 23 Fill out the Part no Serial no Control code and click Register PowerRouter figure 24 A CAUTION The PowerRouter internet connection will not work if a proxy server is being used ov Do not use the AC local out of the PowerRouter to provide power to the internet router or internet switch the connection will be lost during a reset 30 x r PowerRouter Back up Stand alone Installation Manual 4 Installation The PowerRouter only uses internet port 80 This is the default setting on most networks The PowerRouter needs a DHCP server within the network This should be provided by the internet router or the intenet switch e To test the connection connect a PC to the connection that you will use
4. AN CAUTION It is not allowed to select another country than the country the PowerRouter will be installed w 5 4 2 EEG 2012 Set the dedicated parameters to your installation size to comply with the German EEG 2012 regulation EEG 5 4 3 VDE 4105 Change the grid settings to comply with the VDE 4105 per local utility requirements VDE 4105 5 4 4 Dynamic feed in limiter With the Dynamic feed in limiter the output of the system can be adjusted You can e Limit the output of the system Limit the output to the grid after the point where the load is connected to the grid 34 eS Ses PowerRouter Back up Stand alone Installation Manual 5 Software installation tool 5 5 Battery pack You can change 11 i e Type of battery pack e Size of battery pack only for 24V lead acid batteries e Depth of Discharge for self use Depth of Discharge during grid failures AN CAUTION Wrong settings may harm the batteries 5 5 1 Battery charging For 24V lead acid batteries you can change The charging procedure to float charging The absorption voltage and float voltage e The charge current AN CAUTION Wrong settings may harm the batteries 5 5 2 Maintenance charge Set the interval of when to perform the maintenance charge 5 5 3 Self use battery settings Change specific battery setting to optimise self use With the battery power limiter enabled the battery will not be used to A
5. Installation Manual 7 Troubleshoot G028 H Hard An error occurred on one of the Restart the system section 7 6 1 internal voltage supplies of the grid The system should recover from the error after the module G restart Contact your dealer if this error occurs frequently G029 S Soft The grid module C start up e After one minute the error will disappear and normal procedure failed operation will resume Contact your dealer if this error occurs frequently G031 H Hard There was an overpower on the Turn off the loads connected to the PowerRouter output of the PowerRouter Restart the system section 7 6 1 G034 H Hard See P092 H G036 H Hard See P098 H G039 S Sof The output power of the grid module The error will disappear and normal operation will G has been reduced because the resume when the grid frequency is within approved G040 S grid frequency was too high limits G041 S G043 H B004 S The output power of the grid module The error will disappear and normal operation will G has been reduced because the resume when the grid voltage is within approved limits grid voltage was too high The output power of the grid module The error will disappear and normal operation will G has been reduced because the resume when the 10 minute average of the grid voltage 10 minute average of the grid is within approved limits voltage was too high Error occurred in anti islanding Restart the system sectio
6. Remove the plate from the knock out hole 1 Place the cable gland 4 from the bottom through the hole Fasten the cable gland with the nut 3 on the inside of the PowerRouter Slide the cable through the cable gland Connect the cable to the connector 2 Fasten the cable nut 5 The cable can be connected to an external receiver from the power company In figure 16 NN ME P O qwe Contact closure A blue activates the remote trip Contact closure B green activates the move frequency band signal C orange and D brown are not connected for further use 8 Install the clip on coil 6 on the cable within 10 cm of the powerrouter 4 12 Switch on the system Close the lower front cover For 24V lead acid batteries set the external battery disconnect switch to on Set the solar switch on the PowerRouter to on Set the external AC disconnect switch to on Switch on the PowerRouter switch on the display M al a 4 13 Initialise the PowerRouter The PowerRouter must be initialised by setting system parameters After setting the parameters the PowerRouter is ready to use There are two methods to set the system parameters 4 13 1 Installation wizard on the display 1 Theinstallation wizard starts automatically the first time you switch on the PowerRouter 2 Use the buttons on the PowerRouter display to go through the installation wizard screens and make changes AN CAUTION The installation wizard only ask
7. The solar string voltage connected Check the solar panel configuration and wiring to one or both of the inputs exceeds The error will disappear when the voltage on both 600 volts strings drops below 600 volts S005 S Soft An overvoltage occurred on an The error will disappear when the voltage drops below internal bus of the solar module S the limit Contact your dealer if this error occurs frequently S007 S Soft An overcurrent occurred on an After ten minutes the error will disappear and normal internal circuit of the solar module operation will resume S Contact your dealer if this error occurs frequently S013 S Soft The output power of the solar panels This error will disappear when the power drops below exceeds 6000 watts 6000 watts Contact your dealer if this error occurs frequently S016 5 Soft There was an internal The error will disappear automatically and normal communication error within the operation will resume PowerRouter Contact your dealer if this error occurs frequently S024 S Soft Problem with the onboard supply The system will recover automatically voltage or the Solar boost limiter is Contact your dealer if this error occurs frequently activated 42 pm PowerRouter Back up Stand alone Installation Manual 7 Troubleshoot 7 6 Procedures 7 6 1 Restart the PowerRouter The PowerRouter can be restarted in any of the following ways e Turn the system off and on with the on o
8. be a brief power interruption Open the display menu Navigate to the restart procedure Activate the restart procedure e cr qe ga pp 43 8 De installation PowerRouter Back up Stand alone Installation Manual 8 De installation AN DANGER To safely de install the PowerRouter you must follow the instructions in this chapter 8 1 De install To de install the PowerRouter Switch the PowerRouter unit OFF Switch the solar disconnect switch OFF on the bottom of the PowerRouter For 24V lead acid batteries set the external battery disconnect switch to off Switch the battery switch OFF Switch the AC switches OFF grid and local out Wait at least 5 minutes to ensure the unit is completely de energised Disconnect the communication wires Disconnect any optional connections Disconnect the solar panel string wiring with the special tool figure 8 Disconnect the AC wires Disconnect the DC wires Disconnect the battery wires 13 The PowerRouter can now be removed for disposal or repair A DANGER The wires from the solar panels are always energised The voltage from a string of solar panels can be as high as 600 V The current can be as high as 15 A A CAUTION De installation must be carried out by qualified personnel Contact your installer dealer po A DV P CO O gt gt 0 D e 48V Li ion batteries are indicated as dangerous goods and may require special transportatio
9. code from H and enter this data Into thelr corresponding fleids dc max 48 9560688 DC disconnect Included Serial no A722B0002 Control code 7XT44 Grid V ac nom 230 V LU SES 8 mn Ho PowerRouter Back up Stand alone Installation Manual Contents Contents nn A 9 T IMTOCUCUON ia 12 Tal APPI AOI AA PAA a 12 L2 Symbols used in the documentation aaa AA AA 12 UB Lui aaa AA AA 12 UMS Uem 15 2 1 General safety e 15 22 PoWerHoll dT sales 15 AN OL u u usss Ga 15 24 PUDIC OG MER RP ER RSS a EE R 16 OIA DANO uu a en annee AA AAH AA POLA 16 ZU IRE I ee 16 3 a RA 17 3 1 The PowerRouter intended use ssccccccccesnnnnnnsncesssneeeeennnnnnssneessseeennnnnaaaessnesseeeeennanasannessssnnees 17 3 1 a nn 17 3 1 2 PowerRouter software installation tool sss 17 3 2 1 phase sensor accessory PRA1SENSE 17 3 3 3 phase sensor accessory PRA3SENSE 18 34 External relay accessory PRATRLY maa AA 18 3 5 Wireless Energy Management Kit accessory PRATWEMK 18 JP BO QI Me asa 18 3 7 Batt
10. compensate peak loads but only for the base load 5 5 4 Wintermode Wintermode controls the usage of the battery module during the winter period 35 6 Operation PowerRouter Back up Stand alone Installation Manual 6 Operation 6 1 Display menu Open the menu Press any button on the display to open the menu Navigate through the menu e Use the UP DOWN buttons to navigate through the menu e Use YES to open the selected item e Use NO to return to the previous item Select and change settings e Use YES to change a selected setting e Use the UP DOWN buttons to change the selected setting e Use YES to confirm the changed setting e Use NO to cancel the change Main menu Status History Settings Service menu menu menu Solar Battery Display Internet Install connection Wizard Maintenance charge 36 pp PowerRouter Back up Stand alone Installation Manual 7 Troubleshoot 7 Troubleshoot 7 1 Troubleshooting If you encounter difficulty with the operation of your PowerRouter follow the steps below e Check the LED status e Check the error message on the LCD display and the error history If the difficulty remains contact your installer dealer Collect the following information before you contact your installer or dealer figure 1 e Model number e Serial number e Brief description of the problem LED status Displayed error message Error history
11. for other country certifications five years optional extension to ten years 765 x 502 x 149 mm indoor use IP20 21 5 kg galvanically isolated transformer forced airflow All specifications apply at 259 C unless stated otherwise ale Aa p 47 9 Technical specitications PowerRouter Back up Stand alone Installation Manual 48 pp the PowerRouter A w Ng 50 ES p www PowerRouter com info PowerRouter com
12. the mounting location The installation location of the PowerRouter must meet the following The PowerRouter must be mounted indoors Mount the PowerRouter as close as possible to the meter cupboard Do not mount the PowerRouter in direct sunlight e Do not mount the PowerRouter during periods of precipitation or high humidity 29596 Moisture trapped within the location may cause corrosion and damage to the electronic components e When the internal temperature is too high derating will occur The PowerRouter reduces the power output if the internal temperature becomes too high The location is not accessible for children The PowerRouter emits a slight hum during operation This noise is normal and has no effect on performance but it can be disturbing if the unit is installed on a wallin a living area on the outside of a wall that is near a living area or on certain types of materials thin wood panels or sheet metal e The wall should be within 5 vertical The mounting surface must be able to support the weight of the PowerRouter 21 5 kg e Thetype information sticker must be visible after mounting the PowerRouter figure 1 The sticker contains the serial number which is the login code for the install wizard the software installation tool and to register at www myPowerRouter com for logging and monitoring e The outside dimensions of the PowerRouter are 765 x 502 x 149 mm W x H x D The PowerRouter mu
13. 1 Install the binary input module with the double sided tape The binary input module must be installed at least 300mm away from the PowerRouter It is advised to install the Binary input module in a standard mounting box plastic 12 Connect the two wires to the PowerRouter programmable contact K201 13 Install the cover on the binary input module 14 Install the wireless plug in actuator in the desired wall outlet Program the contact K201 K202 for energy management refer to chapter 5 A CAUTION The maximum load of the wireless plug in actuator is 8A A CAUTION The maximum range of the binary input module is 50m Walls ceilings and metal constructions will limit the range For details refer to the manuals delivered with the binary input module and wireless plug in actuator e Forthis function the value for energy export to the grid must be gt 0 If the 1 phase sensor is installed the energy management will be done based on the sensor input otherwise the AC grid connection will be used e Additional xComfort products that can be ordered at Eaton For installation of additional xComfort components refer to manual delivered with the product or contact your local Eaton dealer 25 4 Installation PowerRouter Back up Stand alone Installation Manual 4 11 Connect the additional cable Italy The additional cable is only applicable for Italy directive CEI 021 See figure 16 for the connection overview
14. Installation Manual PowerRouter Solar Battery Back up Stand alone WI wi E mn F n Date 181213 PowerRouter Back up Stand alone Installation Manual Illustrations Page 1 Installation Manual Page 9 Original instructions Ae T i rr PowerRouter Back up Stand alone Installation Manual RNING tms For indoor usa Explosivo gases Kesha i Prevent Mamas ard parka Aue Hi Prove m VB ville kore Feu iri os Ena ebrio Bring charging connactan lo He bailary Appian misi ba grnurvied Drill template the PowerRouter mounting bracket 570mm max 6 5 5 mm 600 mm max y 10 mm Partno 5555426 1 Illustrations PowerRouter Back up Stand alone Installation Manual Illustrations ICT OaaWililio 25A Relay AC Local out AC Local out PowerRouter Back up Stand alone Installation Manual Sn ET o fuse 315 mA Illustrations Illustrations PowerRouter Back up Stand alone Installation Manual AC AC grid local out K201 K2 S N L e NO NC o o IQ OOO external relay
15. Software version and ID number 7 2 Check the LED status When an error has occurred the LEDs will either be OFF or FLASHING as follows mo ME Hd snay 3 lal or DE Bag 8 lo lamng Sytem eee aor rr oo Soter ae jm j Bader lo lal mm Fimware update for dar ft jm aan ma gr man 1 Grdcomected jm Fast charging bateis P fom pooo ooo The LED can be on blinking or off The PowerRouter is receiving installing an update this process may last for 25 minutes The display will show a progress bar from 0 to 100 During this time you must not do any other actions on the PowerRouter Kme 37 7 Troubleshoot PowerRouter Back up Stand alone Installation Manual 7 3 Check the error messages The PowerRouter shows the latest error message on the display The last ten error messages are stored in the error history For possible solutions see section 7 5 Most errors are cleared automatically by the system if the error condition disappears If an error message does not clear itself press the NO button for at least 3 seconds to clear the error 74 Error explanation 7 4 1 Hard error When a hard error occurs the PowerRouter goes into a safe mode and will not function until the user has turned the system off and on or a reset is performed A hard error is indicated when the error LED is flashing 7 4 2 Soft error When a soft error occurs the m
16. ailed system information for example performance profit of your PowerRouter The PowerRouter can even be remotely updated with new firmware containing the latest features so the system is always kept up to date 3 1 2 PowerRouter software installation tool The software installation tool helps you to initialize the PowerRouter make advanced setting and update the PowerRouter firmware if applicable Before you can use the software installation tool you must install the software on your computer You can download the software installation tool from the website www PowerRouter com The software installation tool includes the latest available firmware version so no additional downloads are required You can download the PowerRouter software installation tool driver and guideline via the PowerRouter website You need your login details for this website You can request login details via www PowerRouter com Check the website regularly for updates to the PowerRouter software installation tool 3 2 1 phase sensor accessory PRA1SENSE With the signal from the 1 phase sensor the PowerRouter determines the energy export and consumption with the public grid on one phase The 1 phase sensor is a measuring point for energy management and can be used for clipping the grid The 1 phase sensor can be ordered via your local Business Partner pm 17 3 General description PowerRouter Back up Stand alone Installation Manual 3 3 3 ph
17. anded wire Do not use fine stranded wire 5 Connect one string to the left input terminals use mating MC4 connectors 6 If applicable connect the second string to the right input terminals use mating MC4 connectors pm 21 4 Installation PowerRouter Back up Stand alone Installation Manual A DANGER The wires from the solar panels are always energised A CAUTION Do not connect a single solar panel string to both solar panel string terminals simultaneously parallel connection e Do not connect a single solar panel string to both solar panel string terminals in series e To prevent static charge you must ground the supporting frame of your solar panels Read the instructions of the manufacturer e Solar panel strings may be grounded negative with a 66 kOhm resistor or grounded positive with a 66 kOhm resistor and a diode in series Grounding sets can be orderd via your local Business Partner The PowerRouter PR30SB model has one solar panel string input 4 7 Connect the 24V lead acid batteries See figure 3 for the connection overview 1 Install a Battery Disconnect Switch 2 pole isolation between the PowerRouter and the batteries Use battery cables with a cross sectional area of 70 mm to 95 mm and a maximum length of 2 5 m per cable 2 Install a fuse 300 A slow blow in series with the positive battery cable It must be installed on a fixed surface as close as possible to the battery S
18. anual Disclaimer All rights to the content of this manual are owned by N V Nederlandsche Apparatenfabriek Nedap hereinafter Nedap By using this manual you accept the terms of this disclaimer Nedap has made every effort to ensure that this manual is accurate Nedap accepts no liability for any inaccuracies or omissions in this manual nor for any damages arising from or related to its use No data published in this manual may be reproduced or published in any form or by any means without the prior written consent of Nedap Information in this manual is subject to change without notice and does not represent any commitment on the part of Nedap Nedap does not assume any obligation to update the information in this manual after publication and reserves the right to make improvements to this manual and or to the products described in this manual at any time without notice If you find information in this manual that is incorrect misleading or incomplete we would appreciate your comments and suggestions 14 eS Ses PowerRouter Back up Stand alone Installation Manual 2 Safety 2 Safety 2 1 General safety Before installing or using the PowerRouter read all of the instructions and alerts on the hardware and in the user and installation manual AN WARNING The local output is floating if the system is not connected to the public grid 2 2 PowerRouter There are two labels on the PowerRouter figure 1 e Awarning label with b
19. ase sensor accessory PRA3SENSE With the signal from the 3 phase sensor the PowerRouter determines the energy export and consumption with the public grid for a 3 phase system and compensates on 1 phase if a compensating electric meter is used The 3 phase sensor is a measuring point for energy management and can be used for clipping the grid The 3 phase sensor can be ordered via your local Business Partner 3 4 External relay accessory PRA1RLY You can use the external relay to Energy management figure 10 If the amount of solar energy fed to the public grid exceeds the programmed value the PowerRouter can switch on additional loads via the external relay How long the load stays switched on can be programmed in the PowerRouter via advanced settings in the software installation tool e solate the PowerRouter from the public grid by a ripple control receiver figure 13 The ripple control receiver is not included The disconnection is according to the German directive EEG2012 Only the disconnect contacts of the relay are used The external relay can be ordered via your local Business Partner 3 5 Wireless Energy Management Kit accessory PRA1WEMK The Wireless Energy Management Kit can be used with PowerRouter products that support energy management If the amount of solar energy fed to the public grid exceeds the programmed value the PowerRouter can switch on additional loads via the Wireless Energy Management Kit The Wirel
20. ase wire L which is going to the grid It must be the same phase to which the PowerRouter is connected The arrow on the sensor must point away from the PowerRouter 3 Connect the 1 phase sensor cable to the UTP coupler or directly to the PowerRouter 4 If necessary connect a CAT5e UTP cable with a maximum length of 10 meters between the PowerRouter CAN port and the UTP coupler 4 8 2 Connect the 3 phase sensor accessory See figure 7 for the connection overview The sensor is configured by the PowerRouter and requires no setup only hard wiring is required Disconnect the PowerRouter from the Public AC grid Mount the 3 phase sensor in the position as shown in figure 6 Set the 3 phase sensor switch in the 1 Position Connect the 3 phase sensor in accordance with the 3P n configuration Connect the 1 meter sensor cable to the 3 phase sensor ae uo em a Green white wire gt sensor terminal 41 b Green wire gt sensor terminal 42 c Orange white wire gt sensor terminal 43 6 Place the ferrite core 4 with one loop in the cable The ferrite core must be within 10 cm of the PowerRouter 7 Insert the RJ45 plug at the end of the sensor cable into the PowerRouter CAN port A CAT5e network cable with a maximum length of 25 meters may be used to extend the connection RJ45 connector type T 568B 8 After initialising section 4 13 check the PowerRouter display for correct operation of the sensor Serv
21. attery warnings e A type label that provides technical specifications The image shows an example of the labels The labels may be different depending on the PowerRouter type 2 3 Local grid A DANGER The local grid delivers electrical power 230 V 50 Hz A WARNING As an extra safety measure it is required that a 2 pole emergency switch is installed at the AC LOCAL OUT connection if used This emergency switch must be connected in accordance with the UPS safety standard 15 2 Safety PowerRouter Back up Stand alone Installation Manual 2 4 Public grid AN DANGER The AC grid delivers electrical power 230 V 50 Hz AN WARNING Before you connect the PowerRouter to the Public AC grid contact the local utility company They have to confirm that it is allowed to connect the system 2 5 Solar panels AN DANGER Solar panels produce electrical power when exposed to light and can cause an electric shock energy or fire hazard A WARNING Series fuse protection may be required depending on the type and configuration of the solar panels used in the system 2 6 Batteries A DANGER Batteries deliver electric power and can cause an energy or fire hazard when they are shorted or wrongly installed A WARNING Series fuse protection is required for the 24V lead acid batteries e Batteries must be located in a designated battery area A battery area must comply with the local regulations Thi
22. ble ports The numbers in the drawing are Internet Router Connected computers CAT5e UTP cable PowerRouter ADSL ISDN or cable connection 6 Power adapter for the internet router po P I a 4 14 2 Connect via a switch to an internet router An example of a connection is shown in figure 12 The PowerRouter can be connected to any of the available ports of the switch The numbers in the drawing are Internet Router CAT5e UTP cable Ethernet switch PowerRouter Connected computers Internet modem ADSL ISDN or cable connection Power adapter for the internet router NI IA KO IN o pm 29 4 Installation PowerRouter Back up Stand alone Installation Manual 4 14 3 Connect to a wireless access point An example of a connection is shown in figure 15 The numbers in the drawing are Internet Router ADSL ISDN or cable connection Power adapter for the internet router Wireless access point CAT5e UTP cable PowerRouter A CAUTION You must place the clip on coil on the UTP cable OAR WN gt The wireless access point must support wireless client function and it must have a RJ45 connection If in doubt consult your supplier e The PowerRouter cannot connect to the internet via a proxy server 4 14 4 Register the PowerRouter on www myPowerRouter com 1 Make sure you have the Part no Serial no and Control code available as mentioned on the type label of the PowerRouter figure 1
23. cted The installation wizard failed The internal temperature of the grid module G is too high The output power of the module is reduced An overvoltage occurred on the power backbone The grid module G will be temporarily turned off An undervoltage occurred on the power backbone The grid module G will be temporarily turned off e g the load on the local out is higher than the power available in the PowerRouter The voltage level on the local out is too high in a situation where no voltage is expected An undervoltage occurred on the local out The local out will be temporarily turned off An overvoltage occurred on the local out The local out will be temporarily turned off e g a very high load connected to the local out was suddenly disconnected A short circuit was detected on the PowerRouter local out There was an internal communication error within the PowerRouter The local out output was overloaded Make sure the 3 phase sensor is connected properly Make sure the 3 phase sensor is not in the locked position Restart the system section 7 6 1 Contact your dealer if this error occurs Restart the system section 7 6 1 Run the installation tool or install wizard again Contact your dealer if this error occurs frequently Check the PowerRouter airflow section 7 6 2 Once the module cools down the error will disappear and normal operation will resume Contact your dealer if this error occurs f
24. dates to the PowerRouter software installation tool 5 2 Display settings 5 2 1 Backlight Sets the time the PowerRouter s backlight stays on after pressing a button O 5 2 2 Display Select the information that will be shown by default in the display of the PowerRouter kad 5 2 3 Language Select the language of the display of the PowerRouter P 32 Sp PowerRouter Back up Stand alone Installation Manual 5 Software installation tool 5 3 PowerRouter settings 5 3 1 Scenario Change the scenario of the PowerRouter This option is not yet available it is reserved for future use A 5 3 2 Alarm 1 Alarm 2 The PowerRouter is provided with 2 user selectable relays referred as K201 and K202 This chapter describes the d 4 different alarms you may assign After specifying the alarm it z needs to be assigned to the relay icon appearing next to the alarm icon in the installation tool The relay icon can be selected after configuring the alarm lt b Off This is the default selection for an alarm relay It is off or not used Grid voltage alarm When the grid voltage is outside of the desired range the alarm relay is inactive This can be used to switch on loads or sound an alarm when the grid voltage is out of range For example to protect sensitive loads against high voltage Or to switch on additional loads when the grid voltage is high Which is usually an indication of high feed in power Batte
25. e Te 32 a N V a E E 2 ee een saa a sz 32 J os i uuu Sum amsa AA 32 5 3 PoWernHouler SCHINOS cs 33 Gal SGS Se eo riain 33 A mrmrmrmrm rr rr rr mHmr VHm m de 33 SER D ERR 34 SLE 2902 0 A iS 34 Rc 34 cr Ni SE GG AA AA 34 CO AG 34 i Se an Si att 34 5 44 Dynamic feed in limiter eese essen nnn nennen nnn nn annes nnne nsns nna a aan 34 a Fh il PICK e 35 Dl BANG CHING aaa o o e e E e E TE e ER 35 as Mamntenance Charo u ranes dn arn ae ail A e AEE ie den ni siiis es 35 5 5 8 Self use battery settings iii 35 SE M Uu sie 35 OPSTAO POE CA E Tl P 36 Gal Display Menu 36 Troubleshoot x 37 E dee rlel AA PF 37 7 2 UI equ LED SES em s 37 1 3 CHECK he error MESSAGES citant ati A AAA AA A seen 38 7 4 Error explanation RR 38 OR muu mD Ds 38 AE AAP 38 ENO CO a 38 PowerRouter Back up Stand alone Installation Manual Contents 79 AA PA AA AK AA AP AA M 39 FECE sh r lei oi iaa tii 43 7 6 1 Restart the PowerhRouter a en sess ese pasos 43 7 6 2 Check the PowerRouter airfl
26. ed the energy management will be done based on the sensor input otherwise the AC grid connection will be used 4 9 2 Connect the external relay to isolate the PowerRouter from the public grid This option is only applicable for Germany directive EEG2012 See figure 13 for the connection overview 4 10 Install the PRA1WEMK See figure 17 for the connection overview and figure 18 for installation details Open the binary input module Connect two wires to the connection AA of the binary input module Fix the location of the wires with a cable tie Remove the foil 1 from the battery Press the button 2 once The LED 3 flashes once and stays on for a few seconds 6 While the LED is on press the button 2 once The LED 3 flashes twice and stays on for a few seconds If the LED is off the configuration is completed feu des A 24 PowerRouter Back up Stand alone Installation Manual 4 Installation If the LED flashes three or four times repeat the step above until the LED flashes twice 7 Press the button 4 once 0 5s to set the wireless plug in actuator in teaching mode 8 Short circuit the contacts AA and keep it this way This simulates activation of the binary input module the wireless plug in actuator should make a clicking sound twice switch on 9 Press the button 4 once 0 5s to set the wireless plug in actuator in normal mode 10 Remove the short circuit from the contacts AA 1
27. er Mount the additional screws use a screwdriver with a blade length of at least 160 mm 4 4 Connect the AC grid groom O O See figure 3 for the connection overview 1 Install an AC Disconnect Switch between the PowerRouter and the AC grid 2 Strip the insulation off the wires To prevent overheating of the wires you must use wires with a conductor size of 4 mm 3 Pass the wires through the strain reliefs at the bottom of the PowerRouter 4 Connect the earth according local regulations 5 Connect the phase L and neutral N wire from the AC grid to the AC disconnect switch and from the AC disconnect switch to the GRID terminal on the PowerRouter 6 Tighten the strain reliefs with a torque between 1 2 Nm and 1 5 Nm 20 x r PowerRouter Back up Stand alone Installation Manual 4 Installation AN WARNING Before you connect the PowerRouter to the Public AC grid contact the local utility company They have to confirm that it is allowed to connect the system AN CAUTION Do not connect a generator to the AC grid connection The PowerRouter does not support a generator 4 5 Connect the AC local out See figure 3 for the connection overview 1 Install an emergency switch between the PowerRouter AC local out and the load 2 Strip the insulation off the wires To prevent overheating of the wires you must use wires with a conductor size of 4 mm 3 Pass the wires through the strain reliefs at
28. er 4 kWp total 15 Aper 3 3 kWp total 15 A string string 2 2 1 2 fully independent 2 fully independent 1 4 pole 600 V 15 A 4 pole 600 V 15 A 2 pole 600 V 15 A 100 600 Vac per string 180 480 Vdc per string 140 480 Vdc per string 220 480 Vdc per string MC4 94 93 EU 99 9 Battery voltage range Charge current Battery capacity Charging curve Short circuit protection Battery temperature compensation Battery voltage sense Current shunt 21 31 Vdc 20 155 Adc 20 155 Adc 20 125 Adc programmable programmable programmable min 100 Ah at 20A charge current 3 stage adaptive with maintenance electronic at max charge current switch off lt 1 sec included integrated integrated PowerRouter Back up Stand alone Installation Manual Operating temperature range full power Storage temperature Humidity Regulatory approvals and standards Safety Emission Immunity Anti islanding protection Warranty Dimensions W x H x D Protection category Weight Topology Cooling 9 Technical specifications 10 9C to 50 C derating to prevent overtemperature 40 C to 70 C maximum 95 non condensing CE VDE AR N 4105 201 1 08 EEG2012 C Tick EN 60950 1 EN 62109 1 2 EN 60335 2 29 EN 62040 1 EN 61000 3 2 EN 61000 3 3 EN 61000 6 3 EN 61000 3 12 EN 61000 6 2 EN 61000 3 11 VDE 0126 1 1 G83 1 UK RD1699 2011 ESP CEIO 21 IT AS4777 AUS check www PowerRouter com
29. ery temperature sensor standard 18 A JnsrallaBoli u u nuQ Dc DG CE i MIN MM I M E 19 4 1 Check the contents of the PowerRouter box 19 4 2 Determine the mounting location 19 43 Moun ING POWEFROWEN Rr us 20 44 Connect the AC ONG A DADAP 20 4 5 Connect the AC local OU kA GG ANA 21 4 6 Connect the solar panels 21 4 7 Connect the 24V lead acid batteries 22 4 8 Connect a selF use Sensor a 23 4 8 1 Connect the 1 phase sensor accessory sisse essere 23 4 8 2 Connect the 3 phase sensor accessory isses esee enn nnne 23 4 9 Connect the external relay accessory 24 4 9 1 Connect the external relay for energy management 24 pm 9 Contents PowerRouter Back up Stand alone Installation Manual 10 4 9 2 Connect the external relay to isolate the PowerRouter from the public grid 24 4 10 Install the PRA1WEMK
30. ess Energy Management Kit is available in several country dependend versions and can be ordered via your local Business Partner The Wireless Energy Management Kit contains a e Binary input module Eaton CBEU 02 xx e Wireless plug in actuator Eaton CSAP 01 xx 3 6 Batteries The PowerRouter models function with any 24V lead acid batteries Proper settings can be made via advanced settings in the software installation tool A CAUTION Never exchange 24V batteries with 48V batteries or vice versa Always check the specifications of the supplier before making the settings 3 7 Battery temperature sensor standard The battery temperature sensor is installed on the 24V lead acid batteries The PowerRouter uses the sensor input to optimise charging of the batteries When the batteries overheat the PowerRouter stops charging the batteries Proper settings can be made via advanced settings in the software installation tool 18 x r PowerRouter Back up Stand alone Installation Manual 4 Installation 4 Installation 41 Check the contents of the PowerRouter box The PowerRouter box must contain the following e The PowerRouter Wall mounting bracket Set of manuals including the drill template Battery temperature sensor e Clip on ferrite core for the UTP cable Internet e Cable gland for installation in Italy e Clip on ferrite core for the digital input for installation in Italy 4 2 Determine
31. ff switch on the display Use the restart function in the service menu 7 6 2 Check the PowerRouter airflow If an over temperature condition occurs check the following Make sure the ambient temperature in the room where the PowerRouter is located does not exceed 40 degrees Celsius Make sure the airflow through the PowerRouter is not obstructed Check the air output at the top and the air input at the bottom e Open the connection area of the PowerRouter and make sure the internal fans are turning this step must be performed by a trained service engineer 7 6 3 Check the internet connection The display will show information about the internet status like Internet connection status ok error counting Last date and time when the PowerRouter was connected to the internet the IP number and status of the firmware distribution 7 6 4 Look up the firmware versions and id number Open the display menu and navigate to revision Here you will find The firmware versions of the various internal modules e The PowerRouter s unique identification number here 7 6 5 Reset the PowerRouter If the PowerRouter is not working as expected it may help to perform a restart A CAUTION Notify the end user before you do a restart A restart of the PowerRouter can result in a temporary power failure This means that no power will be available for the end user The restart takes less than 1 minute Notify the end users that there may
32. for the PowerRouter Open a web page If the web page opens the connection works The maximum length of the CAT5e UTP cable is 20 meters If you need to clear a longer distance you can use an additional router and an additional cable of 20 meters e Powerline communication may result in an unreliable internet connection 31 5 Software installation tool PowerRouter Back up Stand alone Installation Manual 5 Software installation tool 5 1 Introduction After the installation with the software installation tool it is possible to make advanced settings to further optimise the PowerRouter Below you find an overview of features that are available in the software installation tool under advanced settings Each feature has a short description for detailed information refer to the help available in the software installation tool or the guidline download from www PowerRouter com AN CAUTION The software installation tool has a menu option re initialize If you use this wizard it only asks for basic battery settings based on these settings the PowerRouter updates other battery settings overwriting any customized battery settings Any customized battery settings will be lost You can download the PowerRouter software installation tool driver and guideline via the PowerRouter website You need your login details for this website You can request login details via www PowerRouter com Check the website regularly for up
33. ice menu Status Sensor If correct OK will appear on the display This may take up to 3 5 minutes after start up A CAUTION Make sure the sensor is correctly installed Wrong installation will result in no self use maximization or will deplete the battery pp 23 4 Installation PowerRouter Back up Stand alone Installation Manual 4 9 Connect the external relay accessory 4 9 1 Connect the external relay for energy management See figure 10 for the connection overview 1 Connect the external relay Use one of the user selectable contacts K201 K202 Connect the additional load parallel to the normal load 2 Program the user selectable contacts K201 K202 via advanced settings in the software installation tool see chapter 5 AN DANGER The local out output is only suitable for 1 phase loads Connecting 1 phase of a 3 phase load may lead to damage to the 3 phase load AN CAUTION Batteries will not be charged if the local out has a continuous load with an average load of 8096 of the rated power If the batteries are not charged they may be severely damaged and the lifetime may be reduced Make sure the batteries get charged by reducing the connected loads or intemitted use Connect the earth according local regulations e The load that is connected to the relay must be 1 phase For this function the value for energy export to the grid must be 0 If the 1 phase sensor is install
34. ions Our quality control program ensures that each PowerRouter product is manufactured to exact specifications and is thoroughly tested before leaving the factory 5 year warranty The Nedap factory warranty period is 5 years from the purchase date of the PowerRouter system The warranty conditions are based on EU Directive 99 44 EC without prejudice to any legal rights 12 PowerRouter Back up Stand alone Installation Manual 1 Introduction Extended warranty For all PowerRouter systems you can acquire a 5 year extension to the PowerRouter factory warranty for a total of 10 years of warranty coverage The extended warranty can only be purchased within 6 months of the PowerRouter delivery date Warranty conditions If a PowerRouter becomes defective during its warranty period one of the following services will be performed at no charge for materials but exclusive of labour costs at the discretion of the PowerRouter Helpdesk Repair at Nedap N V Repair on site Exchange for a replacement unit of equivalent value according to model and age Exclusion of liability Warranty claims and liability for direct or indirect damage are excluded if arising from e Transport and storage damage Incorrect installation and or commissioning e Modifications changes or attempted repairs by untrained and unauthorised personnel e Incorrect use or inappropriate operation Insufficient ventilation of the device Failu
35. n Check the documentation of the supplier and local regulations 44 pp PowerRouter Back up Stand alone Installation Manual 8 De installation 8 2 Disposal When the PowerRouter reached the end of its service life or is defect beyond repair Dispose of the PowerRouter according to local regulations Submit the PowerRouter to a collection point for electrical and electronic waste recycling AN CAUTION The PowerRouter must be disposed of according to local regulations 45 9 Technical specifications PowerRouter Back up Stand alone Installation Manual 9 Technical specifications Continuous output power AC output current Cos Phi Output voltage AC performance local out Peak power local out Protection Standby losses User interface Connectivity User selectable relays Max input No of inputs No of MPP trackers DC disconnect switch Solar voltage MPP voltage Solar connections Max efficiency Max MPP efficiency 5000 W DE 4600 W 3700 W DE UK PT 3000 W 3680 W 25 A DE 22A 18A 15A 1 DE IT 0 9 ind 0 9 cap adjustable 230 Vac 2 50 Hz 0 2 180 264 Vac 45 55 Hz true sine wave lt 3 THD single phase 5000 VA 3700 VA 3000 VA DE 4600 VA 1 5 x Pnom 10 sec 1 2 x Pnom 30 sec electronic fused lt 3W display with 4 button operation ethernet RJ45 TCP IP 2 provided NO NC 250Vac 1 A 24 Vdc 5 A 5 5 kWp total 15 A p
36. n 7 6 1 settings Run the installation wizard or tool again and select country The battery temperature sensor Check the ambient temperature of the room where the indicates the temperature of the batteries are located The ambient temperature of the batteries is too high room in which the PowerRouter is located must not exceed 40 degrees Celsius The error will be cleared when the temperature decreases The internal temperature of the Check the PowerRouter airflow section 7 6 2 battery module B is too high When the module cools down the error will disappear and normal operation will resume The output power of the module has Contact your dealer if this error occurs frequently been reduced The voltage level of an internal Check the following battery module B circuit was out of the battery capacity settings with the install tool or bounds the wizard on the display the quality of the batteries Make sure the loads on the local out are turned off Restart the system section 7 6 1 An overcurrent was detected in one Make sure the loads on the local out are turned off of the internal circuits of the battery Restart the system section 7 6 1 module B LEEN pm 41 7 Troubleshoot PowerRouter Back up Stand alone Installation Manual Emo ee ema 00 BO20 S Soft An overvoltage occurred on the e When the voltage drops below the safe level the error power backbone The grid module will disappear and normal ope
37. n tool or install again settings to the PowerRouter Contact your dealer if this error occurs frequently Hard The PowerRouter configuration is Contact your dealer if this error occurs incorrect Hard The firmware in the PowerRouter Contact your dealer if this error occurs does not match the hardware P100 S Soft There was too much load variation Turn off the loads connected to the same phase as the during the sensor test PowerRouter Restart the system section 7 6 1 P105 S Soft The PowerRouter needs a 1 phase Make sure the connection of the 1 phase or 3 phase or 3 phase sensor to operate in the sensor is correct and in the right position For detailed selected scenario This sensor was information see the related section in this manual not detected Restart the system section 7 6 1 P106 S Soft The connection between the Check the connection between the PowerRouter and PowerRouter and the 3 phase the 3 phase sensor sensor has been lost or the 3 phase Check the power connection of the 3 phase sensor sensor has no power Restart the system section 7 6 1 pm 39 7 Troubleshoot PowerRouter Back up Stand alone Installation Manual a P115 H P118 H G001 S Soft G037 S G002 S G003 S G007 S G011 8 G012 S G013 H G015 S G023 H Hard The PowerRouter was not able to configure the 3 phase sensor The PowerRouter cannot function correctly because some hardware modules were not dete
38. odule in which the error originated will go into a safe mode Other modules in the PowerRouter will continue to operate The PowerRouter can recover from the error automatically A soft error is indicated when the error LED is on 7 4 3 Error code Example P027 H P The first letter indicates where the error originated within the PowerRouter P Platform S Solar module B Battery module G Grid module 027 The number indicates which error has occurred H The second letter indicates the level of the error that occurred H Hard error S Soft error 38 pp PowerRouter Back up Stand alone Installation Manual 7 Troubleshoot 7 5 Errors Check www PowerRouter com for the latest version of the errorlist P027 H Hard A grid error has occurred Restart the system section 7 6 1 The system should recover from T error after the restart Contact your dealer if this error occurs frequently P058 H Hard After a firmware update one of the Contact your dealer for the correct firmware package modules has an incompatible Update the firmware of the system with the correct firmware version version Restart the system section 7 6 1 P073 H Hard Last grid connection self test italy Restart the self test succesful completion of the self test only has failed clears this error P081 H Hard The installation wizard or installation Restart the system section 7 6 1 tool failed to write the anti islanding Run the installatio
39. ow nennen rere re essere ren rae 43 7 6 3 Check the internet connection a essere seras sare passa 43 7 6 4 Look up the firmware versions and id number 43 7 6 5 Reset the PowerHoulter 7 7 7 7 7 aaa 43 8 Desi 44 8 1 DIAS uuu uuu uui EREET 44 BZ DISPO Me c 45 9 Technical SDecilicallODS soss 46 11 1 Introduction PowerRouter Back up Stand alone Installation Manual 1 Introduction 1 1 Applicability This installation manual is intended for qualified installation personnel It describes how you can safely install connect and start the following PowerRouter types PR50SB PR S24 e PRS7SB PR S24 ex PR30SB PR S24 1 2 Symbols used in the documentation AN DANGER This symbol indicates a hazardous situation which if not avoided could result in death or serious injury A WARNING This symbol indicates a situation which if the instructions are not followed could result in injury and damage to the equipment A CAUTION This symbol indicates a situation which if the instructions are not followed could result in damage to the equipment This symbol indicates additional information to ensure optimal operation of the system 1 3 Warranty PowerRouter factory warranty condit
40. ration will resume G will be temporarily turned off Contact your dealer if this error occurs frequently B024 H Hard The battery module B detected a Check the wiring of the battery to the PowerRouter short on the module input Restart the system section 7 6 1 EURE See PO92H CE B028 H See PO98 H B038 S Soft There was an internal e After one minute the error will disappear and normal communication error within the operation will resume PowerRouter Contact your dealer if this error occurs frequently B055 H Hard The battery module B detected an Check the wiring of the battery to the PowerRouter overvoltage on the module input Restart the system section 7 6 1 B056 S Soft Battery voltage is too high When the voltage drops below the limit the error will disappear Contact your dealer if this error occurs frequently B058 H Hard The battery current shunt is not Connect the current shunt in the negative battery cable present or not detected negative Without the current shunt the PowerRouter cannot battery cable measure the current comming from or going into the battery S002 S Soft The internal temperature of the solar Check the airflow of the PowerRouter section 7 6 2 S023 S module S is too high When the module cools down the error will disappear and the normal operation will resume The output power of the module has Contact your dealer if this error occurs frequently been reduced S004 S Soft
41. re to observe the applicable safety regulations Force majeure e g lightning overvoltage storm fire e Cosmetic shortcomings which do not influence the functioning of the unit Damage due to moisture and or other environmental conditions The installer dealer who installed the PowerRouter must report the defective PowerRouter system to the PowerRouter Helpdesk Nedap reserves the right to replace the unit with one having equal or better specifications at Nedap s judgement Information for Australian purchasers Consumer statutory rights In Australia this warranty is given by and all Australian warranty claims should be directed to Nedap Energy Systems Australia 4B 4602 Mitchell Highway Lucknow NSW 2795 Telephone 1300 939 430 Email support au PowerRouter com The benefits to the consumer given by this factory warranty are in addition to other rights and remedies of the consumer that are stipulated by law and which are not affected by this factory warranty Our products come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonable foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure pm 13 1 Introduction PowerRouter Back up Stand alone Installation M
42. requently Once the voltage drops below the safe level the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently Make sure the loads on the local out are turned off After one minute the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently If this error occurs during installation make sure the grid is connected to the AC GRID connection When this error occurs during normal operation an error has occurred in connection with the anti islanding safety requirements Restart the system section 7 6 1 Contact your dealer if this error occurs frequently Make sure the loads on the local out are turned off After one minute the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently Make sure the loads on the local out are turned off After one minute the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently Make sure the loads on the local out are turned off Check the wiring connected to the local out for a short Restart the system section 7 6 1 After one minute the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently Turn off the loads connected to the PowerRouter Restart the system section 7 6 1 CS MEN 40 x EH p PowerRouter Back up Stand alone
43. ry State of Charge SoC Alarm based on the battery state of charge The alarm relay is activated when the battery State of Charge is outside the specified range Battery temperature alarm Alarm based on the temperature of the battery pack The alarm relay is activated when the temperature of the battery pack is above the specified range Battery voltage alarm Alarm based on the voltage of the battery pack The alarm relay is activated when the battery voltage below the specified range Grid connection alarm Alarm based on whether the system is connected to the grid The relays are inactive if the system is in standby and no grid is available to power the relays AN CAUTION This alarm is not to be used for backup functionality Energy management Switch on additional loads when a surplus of solar energy is available to increase the self use Self use with backup Alarm based on whether the system is connected to the grid When disconnected from the grid the PowerRouter will switch to backup mode pp 33 5 Software installation tool PowerRouter Back up Stand alone Installation Manual 5 3 3 Standby Select that the PowerRouter can go in standby The PowerRouter will go in to standby when there is no solar e power or battery power available 5 3 4 Standby timer Select a time interval in which the PowerRouter goes to standby e 5 4 Grid 5 4 1 Country Set the country grid settings for a specific country
44. s for basic battery settings based on these settings the PowerRouter updates other battery settings overwriting any customized battery settings Any customized battery settings will be lost If you start the installation wizard manually you must enter a password The password is the last four digits of the serial number on the type plate at the bottom of the PowerRouter 26 x r PowerRouter Back up Stand alone Installation Manual 4 Installation 4 13 2 Software installation tool for advanced settings 1 Connect a PC with the software installation tool to the PowerRouter s USB port use a USB cable as shown in figure 9 2 Use the software installation tool to set the system parameters AN CAUTION The software installation tool has a menu option re initialize If you use this wizard it only asks for basic battery settings based on these settings the PowerRouter updates other battery settings overwriting any customized battery settings Any customized battery settings will be lost You can download the PowerRouter software installation tool driver and guideline via the PowerRouter website You need your login details for this website You can request login details via www PowerRouter com Check the website regularly for updates to the PowerRouter software installation tool 27 4 Installation PowerRouter Back up Stand alone Installation Manual 4 13 3 Run the self test Italy The self test i
45. s is because of the dangers of hydrogen gas and battery acid Explosive gasses Prevent flames and sparks Provide adequate ventilation during charging A CAUTION As a feature the 24V lead acid batteries are equipped with a battery temperature sensor the PowerRouter uses the sensor input to control charging of the batteries If batteries become too hot the PowerRouter will stop charging the batteries 16 x r PowerRouter Back up Stand alone Installation Manual 3 General description 3 General description 3 1 The PowerRouter intended use The PowerRouter is a DC to AC solar inverter designed for indoor use It is designed for use in areas without a grid connection or with an unreliable and unstable grid The PowerRouter works with solar panels and battery storage to provide energy on the local out Therefore the load or part of the load is always connected to the AC local out and the batteries are charged when energy is available If the PowerRouter is connenected to the grid the grid power will be used to charge the batteries or to provide energy to the local out For more information visit www PowerRouter com The PowerRouter is compliant with the following standards 2004 108 EC EMI e 2006 95 EC low voltage directive AN CAUTION The PowerRouter has no servicable parts inside 3 1 1 Internet connection When the PowerRouter is connected to the internet the myPowerRouter com web portal provides det
46. s only applicable for Italy directive CEI 021 If the country is set to Italy the self test is available via the service menu on the display The Italy Self Test is meant to check the upper and lower limits of the AC voltage and AC frequency at which the PowerRouter will disconnect from the grid If the test fails the PowerRouter is not allowed to connect to the grid The example displays below show the self test OK If the test fails the display will show Selftest fail Le mes tar gt TII I a LT LE Error REST FTETET II Z EIEIEI 4 hl NG wal Lire For 1 a gt eo a er ic CONNEC i ior IE El 7 ual t ir T f Qi ud 1 ist 7 om zi ma 1 iiti M3 SO ra 11 Tra ra 11 ei p gt ir id COREL L ior 10 Wai Line for gt er id Correction re re ee eet al nes A 4 cn i aise kikikikil m 13 Malt i ine For j AE El Hz pe M5 sg kiti Hz iiiki MS E 3 439 _ er id COREL L ian MS ei kiki Hz LE MS i a I 4 La LII d Pur n ici ria Lio aitinc for we I ae i o dm Eas iE 1 a id correctior ze itii m Press yes and use up down to select Service Press yes and use up down to select Selftest Press yes to go to the Selftest Press yes to continue or no to cancel Wait untill the grid is connect and the voltage lower trip test starts Wait untill the test is finished Se ftest OK or Selftest fail Press yes to contin
47. sk you to enter the following data Step 1 of 3 Account e Gaman S Choose a password and repeat It exactly We will mail you this password as 4 reminder Username testuser v Password scscases confirmation Please leave your E mall address for your password confirmation Further we may contact you periodically for new PowerRouler features and updates Emailaddress testusergnedap com Mandatory Illustrations rra in charge Enter the folewimo data about your PoGwerRouter and cilok on register Part no 95609555 9 Serial no AN16A0007 NT Le you re in charge Welcome New User For us to be ol good Service we sex you to enter the following dala Step 2 of 3 Your name and address First name Test Last name u Street Munchenerstrasse House number Zip code 1111 City Munchen m _ _ I Germany Illustrations PowerRouter Back up Stand alone Installation Manual My PowerRouters Solar Inputs Description PRSOSB BS Self use Serial no 9561773B101DEMO1 Type label PR50SB BS S240 Version 3 3 3 Installation date 18 01 2012 Battery 225 Ah Enter the following data about your PowerRouter and click on register E PR50SB BS Self use Part no pe PR50S Serial no Control code ES PR37S On the back of the PowerRouter you will find a corresponding sticker like depleted here Take the serial 4 part no and the control
48. st be installed with 300 mm clearance at the top and bottom of the unit e If multiple PowerRouters are stacked there must be 800 mm of clearance between each PowerRouter x I r 19 4 Installation PowerRouter Back up Stand alone Installation Manual N DANGER Do not mount the PowerRouter on or underneath flammable construction materials Do not mount the PowerRouter in areas where highly flammable materials are stored Do not mount the PowerRouter in areas where there is a danger of explosion AN WARNING To prevent electric shock or other injury check for existing electrical or plumbing installations in the walls before drilling the holes for the PowerRouter AN CAUTION e Ensure that there is sufficient clearance for the airflow around the PowerRouter Local regulations may require larger working clearances If you mount the PowerRouter in a cabinet closet or other relatively small enclosed area sufficient air circulation must be provided in order to dissipate the heat generated by the unit 4 3 Mount the PowerRouter The PowerRouter is shipped with a wall mounting bracket that is suitable for use on most walls To mount the PowerRouter 1 Usethe drill template provided with the PowerRouter to drill the holes for the wall mounting bracket Follow the illustrated instructions on the drill template figure 2 Mount the wall mounting bracket Mount the PowerRouter Open the lower front cov
49. the bottom of the PowerRouter 4 Connect the earth according local regulations 5 df you do not connect to a grid you must install an Insulation Monitoring Device IMD see figure 4 Or install a Residual Current Device RCD Ground Fault Circuit Interupter GFCI see figure 5 6 Connect the phase L and neutral N wire from the load to the emergency switch and from the emergency switch to the AC local out terminal on the PowerRouter Tighten the strain reliefs with a torque between 1 2 Nm and 1 5 Nm A WARNING For continued protection against electric shock you must always use an Insulation Monitoring Device IMD or a Residual Current Device RCD Ground Fault Circuit Interupter GFCI for off grid applications A CAUTION Do not connect multiple AC local outputs parallel Do not connect multiple AC local outputs in 3 phase 4 6 Connect the solar panels See figure 14 for the overview of the solar panel connections Make sure the DC Disconnect Switch on the PowerRouter is OFF 2 Verify that the DC voltage and current of your solar installation do not exceed the maximum values specified on the type plate of the PowerRouter 600 VDC 15 A 3 Check the polarity of the solar panel string by performing a voltage measurement 4 Use a suitable tool to attach the MC4 plug to the solar panel string wires Use copper wire 4 mm for all wiring from the solar panel string to the PowerRouter Only use solid or str
50. trip approximately 25 mm of insulation from the cable Insert the cable into the terminal of the PowerRouter red to the positive terminal black to the negative terminal Tighten the cable connection with a torque between 15 Nm and 20 Nm Use cable lug eyelet terminal on the other end of the battery cable Insulate the battery poles Clean the surface where you will place the temparature sensor Stick the self adhesive battery temperature sensor onto the battery near the pole 10 Connect the sensor wires to the TMPS red wire and GND black wire terminals of the PowerRouter A WARNING Batteries must be located in designated battery areas and must comply with the local requirements This is because of a possible build up of hydrogen gas and battery acid Po 0 oo Do not smoke or bring open flames near hydrogen gas 22 PowerRouter Back up Stand alone Installation Manual 4 Installation AN CAUTION Insulate the battery poles to prevent inadvert shorting Shortend poles may lead to sparks fire hazard or damage to the batteries e Miswiring can cause damage to the PowerRouter Read the label on the battery e Never exchange 24V batteries with 48V batteries 4 8 Connect a self use sensor 4 8 1 Connect the 1 phase sensor accessory See figure 6 for the connection overview 1 Remove the protective cap from the PowerRouter s CANBUS connector 2 Place the 1 phase sensor around the ph
51. ue Wait untill the grid is connect and the voltage upper trip test starts 9 Wait untill the test is finished Se ftest OK or Selftest fail oo DIE oS e IU 10 Press yes to continue 11 Wait untill the grid is connect and the average voltage upper trip test starts takes 10 minutes 12 Wait untill the test is finished Selftest OK or Selftest fail 13 Press yes to continue 28 PowerRouter Back up Stand alone Installation Manual 4 Installation 14 Wait untill the grid is connect and the frequency lower trip test starts 15 Wait untill the test is finished Selftest OK or Selftest fail 16 Press yes to continue 17 Wait untill the grid is connect and the frequency upper trip test starts 18 Wait untill the test is finished Selftest OK or Selftest fail 19 Press yes to continue The display should show Selftest passed Press yes to continue A CAUTION If the test is cancelled the PowerRouter reacts as if the selftest failed If the PowerRouter switches off during the selftest or the display shows an error restart the PowerRouter and redo the test If the selftest failes the second time contact your local Bussiness Partner 4 14 Connect the PowerRouter to the internet A CAUTION Install the clip on coil on the UTP cable within 10 cm of the powerrouter 4 14 1 Connect to an internet router An example of a connection is shown in figure 11 The PowerRouter can be connected to any of the availa
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