Staticline Installation Manual
Contents
1. safetylink INSTALLATION HANDBOOK WALL CEILING MOUNTED STEEL DESIGNED TO BE MOUNTED ON THE VERTICAL FACE OF A WALL OR THE UNDERSIDE OF A CEILING READ ENTIRE HANDBOOK BEFORE INSTALLING ANY SAFETYLINK PRODUCT ALL PRODUCTS MUST BE INSTALLED IN ACCORDANCE WITH SAFETYLINK S INSTALLATION HANDBOOK USING ONLY PRODUCTS SUPPLIED BY SAFETYLINK PTY LTD FAILURE TO FOLLOW ALL WARNINGS AND INSTRUCTIONS MAY RESULT IN A SERIOUS INJURY OR DEATH If you are uncertain and need help please email safetylink heightsafety com au Phone 61 249 972272 or 1300 789545 Fax 61 249 971104 or visit our website www heightsafe EN Table of Contents INSTALLATION OF A SAFETYLINK WALL MOUNTED STATICLINE SYSTEM Ll c 3 MAINTENANCE PERIODIC INSPECTIONS cccccccccssssssssseceeeecccccccssssceeeeececscccsssseceeeseceesccssneeeeeees 4 WARRANTIES onst 5 WALL MOUNTED END UNIT 41eeeeeeee eese e eene enne enhn nnne tnnt esas ss snn nett tete ss sss snn nette testas ses nnne tnen 6 PRODUCT CODE STAT WALLEMYITOOZ2 rias puu pa ei xot onte texas E EE ER Ee Pa Te Ur Ea REPRE EN mia riche 6 COMPONENTS 6 ASSEMBLING e UU Ear T aD apia Ea SCi iaeia 7 INTERMEDIATE WALL BRACKET e eeeeeeeee Aeee Ee E EA2. Intermediate Wall Brackets must be spaced at maximum 10 metres apart A If any doubt exists as to the strength of the structure an engineer should make the assessment A During installation you must be safe at all times Back to Table of Contents SafetyLink Pty Ltd StaticLine Wall Mounted Steel Handbook Version 06 13 Page 9 of 15 EV WALL MOUNTED CORNER UNIT Product Code STAT WALLMT003 INSTALLATION OF A SAFETYLINK WALL CEILING MOUNTED STATICLINE SYSTEM USING WALL MOUNTED CORNER UNIT iam In Steel Corner Tube Wall Mount Intermediates COMPONENTS Corner Tube NL 2 x Nut 16mm 316 Stainless Steel 4 x Washer 16mm 316 Stainless Steel 2 x Intermediate Wall Bracket 2 x Bolt 16mm x 90mm 316 Stainless Steel Back to Table of Contents SafetyLink Pty Ltd StaticLine Wall Mounted Steel Handbook Version 06 13 Page 10 of 15 EM WALL MOUNTED CORNER UNIT Product Code STAT WALLMT003 ASSEMBLING Note Threads need to have a minimum of six full 360 turns into the ultimate thread STEP 1 Insert Bolt through 16mm Washer and Intermediate Wall Bracket then through Steel Beam Note Use Loctite on all threads OT OT Steel STEP 2 Apply Washer and Nut tighten nut making certain the Intermediate Bracket lines up with the run of Zn the line ES Steel IMPORTANT NOTE Before applying Loctite 243 use Loctite 7471 primer to activate the surface according to manufact
3. la rupture de la terminaison est onforme au tableau ci dessous 3 0 mm 7 0 KN 5 32 4 0 mm 14 5 KN 316 5 0 mm 21 0 KN 7 32 5 0 mm 36 0 KN 1 4 7 0 mm 46 0 KN 9 32 8 0 mm 54 5 KN 5n6 10 0 mm 81 0 KN 3s 12 0 mm 117 5 KN m mm Wire Dim Breaking strength Section du c ble Charge de rupture Section du c ble Charge de rupture Diemens cavo Carico di rottura Diemens cavo Carico di rottura D Inserire prima nel cavo il coprimorsetto inserire in seguito il morsetto facendo in modo che l aria tra le parti del morsetto sia uniforme Collocare l anello di ottone all estremit del cavo La distanza dall anello di ottone all estremit del cavo deve essere 5 mm Spingere m coprimersetio sopra al morsetto Ofa il terminate pu essere montato Avvitare energicamente is testa a coprimorsetio con una Chiave e stringere bene conirodado con una chiave Durante il montaggio Blue Wave raccomanda d sigillare con una pasta di tenuta priva di acidi ad esempio Sikaflex 221 Separare il terminale rem pire il Coprimorsetlo ed i foro Hero sulla testa con ta pasta di tenuta poi montare il terminale Ripetere l operaz a fino a che la pasta di tenuta esca dal foro sul cavo Pulire il terminale Non riutilizzate morsetti Fare attenzione che la dimensione del terminale 8 quella del cavo sia la stessa Manutenzione In caso di lunga permanenza in ambiente estrema mente salino o inquinato co
4. TORQUE FOR SWAGELESS TERMINALS Wire size Nm Lbf ft GO 3 11 8 25 1 8 11 8 25 O4 5 32 17 12 75 3 16 22 16 5 O5 22 16 5 7 32 38 28 5 O6 38 28 5 1 4 38 28 5 o7 9 32 48 35 5 8 5 16 58 43 0 3 8 75 55 5 10 75 55 5 12 1 2 14 16 Back to Table of Contents SafetyLink Pty Ltd StaticLine Wall Mounted Steel Handbook Version 06 13 Page 12 of 15 EV SWAGELESS TERMINALS Swageless Terminals cB um O Jaw housing Jaws Pressure ring brass Caja Mordazas Anillo de lat n Coprimorsetto Morsetto Anello di ottone Head Cabeza Testa GB First slide the jaw housing in place on the cable X Then slide the jaws onto the cable ensuring there is some space between the jaw section 2 Place the brass pressure ring on the end of the cable Make sure that the distance from the pres sure ring to the end of the cable is 5 mm Slide E The terminal can now be assembled Screw the ead firmly to the jaw housing wih a spanner Then tighten the lock nut firmly with a spanner aw housing over the jaws 8 Blue Wave recommends sealing with a non acidic sealing compound when assembling Siaflex 221 for example Disassemble the terminal and e jaw o and the cavity with sealing compound then assemble the terminal Repeat this unti the sealing compound emerges from the h
5. A estas EEDE SENEESE SEVAN Nisses ro 8 PRODUCT CODE STAT WALEMMOOM a EEEIEE EENES 8 COMPONENTS REOR ERREUR ETON eek ak a eaa nb cxeesiied evaded na ep aa ad anne 8 ASSEMBLING eq rena nna eda saa ae ena raa Ea a agar 9 WALL MOUNTED CORNER UNIT ssssssssceeeecccccccsssssceeeecccccccccssseceescccescccssssceeesseccsscccssseeeesseeeoonss 10 PRODUCT CODE STAT WALEMITOU SE ss 0 0 REESE ERE TERRE e csteeaceesbueasavacseaeeentvanceeseeeaie 10 COMPONENTS Re Te ws a ea one EE EOE teh bene need ed none n dan ak dna 10 ASSEMBLING EU eene eU a A 11 MEYIIIIL TE AI 12 TIGHTENING TORQUE FOR SWAGELESS TERMINALS esee nnns 12 SWAGELESS TERMINALS e eee eee esee eese essen eene enhn orau NE aKo E renTo ettet tese ss ssnn EO TEOKS Soek ea 13 WALL MOUNTED SYSTEM SETTING OUT e eeeeeeeeeeeeee eene eene nnnnn ennt tte tasa sunnn ettet etta sane nnnun 14 igo vide diee REA 15 Back to Table of Contents SafetyLink Pty Ltd StaticLine Wall Mounted Steel Handbook Version 06 13 Page 2 of 15 A WARNINGS READ CAREFULLY SOMEONE S LIFE DEPENDS ON IT The building or structure for the anchorages should be assessed by an engineer unless it is clear to a competent person that the structure is adequate All safety procedures must be complied
6. ETYLINK EQUIPMENT A Persons working at heights should not work alone It is critical that before using any SafetyLink Systems a fall rescue plan is in place for any persons suspended mid air following a fall Serious injury or death can occur in a matter of minutes particularly if a person s movement or breathing is restricted or loss of consciousness has occurred In accordance with your fall rescue plan and appropriate first aid procedures it is essential to remove the person from the suspended position as quickly as possible In accordance with AS NZS 1891 4 2009 clause 9 5 EQUIPMENT WHICH HAS ARRESTED A FALL OR SHOWS A DEFECT Any piece of equipment including both personal and permanently installed items which has been used to arrest a fall or which shows any defect during operator or periodic inspection shall be withdrawn from service immediately and a replacement obtained if necessary A label indicating the condition or defect should be attached to the equipment and it should be examined by a competent person who will decide whether the equipment is to be destroyed or repaired if necessary and returned to service In the latter case details of any repair shall be documented and a copy given to the operator safetylink DISTRIBUTOR www heightsafety com Back to Table of Contents SafetyLink Pty Ltd StaticLine Wall Mounted Steel Handbook Version 06 13 Page 15 of 15
7. Goods V The payment of the cost of having the Goods repaired Provided that any such Goods are returned to the Company by the Purchaser at the Purchaser s expense B in the case of services i the supply of the services again ii the payment of the cost of having the services supplies again 11 4 The Company will not liable for the costs of recovery of the Goods from the field loss of use of the Goods loss of time inconvenience incidental or consequential loss or damage nor for any other loss or damage of her than as stated above whether ordinary or exemplary caused either directly or indirectly by use of the Goods 11 5 The Company warrants that at the time of shipment Products manufactured by it will be free from defects in material and workmanship In the absence of a modified written warranty the Company agrees to making good any such defects by repairing the same or at the Company s option by replacement for a period of 1 one year from the date of shipment This limited warranty applies provided that defects have arising solely from faulty materials or workmanship the Products have not received maltreatment inattention or interference om wrest c the Products have been installed in accordance with the Company s Installation Handbooks using only products supplied by the Company d accessories used with the Products are manufactured by or approved by the Company wea the Products are maintained in acc
8. RER S INSTRUCTIONS FOR MAINTENANCE ADVICE AND SERVICES PLEASE CONTACT SAFETYLINK ON 0249 972272 OR 1300 789545 FOR YOUR NEAREST SAFETYLINK INSPECTION SERVICE CENTRE OR EMAIL safetylink heightsafety com au To download Installation Manuals on other SafetyLink products please visit our website at www heightsafety com Back to Table of Contents SafetyLink Pty Ltd StaticLine Wall Mounted Steel Handbook Version 06 13 Page 4 of 15 EV WARRANTIES EXTRACT SafetyLink Pty Ltd STANDARD TERMS AND CONDITIONS 11 1 To the extent permitted by law all implied conditions warranties and undertakings are expressly excluded 11 2 Except as provided in this clause the Company shall not be liable for any loss or damage whether direct or indirect including consequential losses or damage arising out of any breach of contract by the Company or any negligence of the Company its employees or agents 11 8 Should the Company be liable for a breach of a guarantee condition or warranty implied by the Australian Consumer Law not being a guarantee condition or warranty implied by sections 51 52 and 53 of that Law then its liability for a breach of any such condition or warranty express or implied shall be limited at its option to any one or more of the following A in case of Goods the replacement of the Goods or the supply of equivalent Goods I the repair of the goods Il the payment of the cost of replacing the Goods or acquiring equivalent
9. e Vissez ia t re sur le boitier en serrant fort au moyen d une cl Serrez ensuite le contre ctou tr s fort avec une cl Blue Wave recommande de sceler l ensemble au cours du montage avec un produt d tanch it neutre tel que le Sikatiex 221 D montez la termi naison remplissez le boitier et le trou fibre de la t te avec le produit d tanch it et remontez ta terminaison R p tez cette op raton jusqu ce que le produit d tanch it sorte du trou au niveau du cable Essuyez la terminaison Ne pas r utiliser les m choires Assurez vous que la section du c amp ble correspond aux dimensions de la terminaison Maintenance En cas de s jours prolong s dans un environnement extr mement salin ou pollu assurez vous inter r quiiers que ia terminaison nest pas endom magee Contr lez t scellement si celui ci est endommag retirez ia totalit du produit d tanch t F ncez ensuite la terminaison l eau douce traitez la ensuite avec du WD4O Refaites le scetiement de la terminaison avec un produit d tanch it neutre Remarque Apr s la premi re charge dynamique if est INDI PENSABLE de retendre la terminaison La terminaison a t mise au point pour les types de c bies suivants 1x19 7x19 7x7 Il est possible d utiliser ta terminaison avec Dyform En cas de montage de ler rrenaisons Swageless la r sitance amp la rupture du cable utilis sera r duite da Q 15 L
10. ntrollare regolarmente il terminale per verificare eventuali danni subiti Controttare la sigillatura e se non pi a tenuta togliere tutta ta pasta di tenuta Risciacquare quind il terminale in acqua dolce e trattario con WD40 Sigillare poi nuovamente terminale con pasta di tenuta priva acidi Attenzione il terminale DOVRA essere stretto di nuovo dopo il primo carico dinamico Il terminale stato progettato per i seguenti tipi di cavo 1x19 7x19 7x7 ll terminale pu essere usato per Dyform Montando i Terminali Swageless il carico di rottura del cavo usato viene ridotto del 0 15 carichi di r de terminali sono indicab nello schema che segue 1 650 LBS 4 700 LBS 6 600 LBS 8 100 LBS 10 300 LBS 12 300 LBS 17 600 LBS 29 900 LBS Back to Table of Contents Page 13 of 15 EV WALL MOUNTED SYSTEM SETTING OUT Wall Mounted End Unit Tensioner amp Tension Indicator Intermediate Wall Bracket Single Corner Assembly Intermediate Wall Bracket A I I L I I I I I I I P I I I L I i Y Maximum space between Intermediate Assembly is ten 10 metres Intermediate Wall Bracket Wall Mounted End Unit and Termination Back to Table of Contents SafetyLink Pty Ltd StaticLine Wall Mounted Steel Handbook Version 06 13 Page 14 of 15 EV IN CASE OF ACCIDENT A A FALL RESCUE PLAN SHOULD BE DEVELOPED PRIOR TO USING SAF
11. ole through which the cable is inserted Clean the terminal Do not reuse the jaws Make sure that the dimensions of the termina and cable match Maintenance Check the terminal regularly for damage in connacti on with longer exposure to concentrated saline soluti ons or uted surroundings Check the seal it is ve ail sealing compound Then rinse the fresh water and treat it with WD40 Reseal the terminal with non acidic sealing compound Note After the first dynarnic load me terminal MUST be tighte ned again The terminal was developed for use wath the follwing types of cable 1x19 7x19 7x7 The terminal can also be used with Dytorrr When assembling swageless terminals the breaking strength of the cable used will be reduced by 0 15 Refer to the table for the breaking strength of tne terminal or termina wit Swage erminal Breaking strength Charge de rupture des terminais Carico di rottura per i Terminali Swageless non rullati SafetyLink Pty Ltd StaticLine Wall Mounted Steel Handbook Version 06 13 Enfitez le boitier dans le cable 2 EnfWez ensuite les m choires sur le c amp ble r parii es de mani re qu il y alt un espace undorme entre elles 3 Montez la bague en laiton sur l extr mit Gu cable En veillant laisser au moins 5 mm entre la bague et l extr mit du cable Ramenez le boili r sur les m chores Vous pouvez maintenant monter ta terminaison manuell
12. or strength Intermediate Wall Brackets must be spaced at maximum 10 metres apart A If any doubt exists as to the strength of the structure an engineer should make the assessment A During installation you must be safe at all times Back to Table of Contents SafetyLink Pty Ltd StaticLine Wall Mounted Steel Handbook Version 06 13 Page 7 of 15 EN INTERMEDIATE WALL BRACKET Product Code STAT WALLMTO01 INSTALLATION OF A SAFETYLINK WALL CEILING MOUNTED STATICLINE SYSTEM USING INTERMEDIATE WALL BRACKET COMPONENTS Nut 16mm 316 Stainless Steel L T Washer 16mm 316 Stainless Steel Intermediate Wall Bracket Bolt 16mm x 90mm 316 Stainless Steel Back to Table of Contents SafetyLink Pty Ltd StaticLine Wall Mounted Steel Handbook Version 06 13 Page 8 of 15 EM INTERMEDIATE WALL BRACKET ASSEMBLING Note Maximum distance between Intermediate Wall Brackets is ten 10 metres Product Code STAT WALLMTOO1 Note Threads need to have a minimum of six full 360 turns into the ultimate thread IMPORTANT NOTE Before applying Loctite 243 use Loctite 7471 primer to activate the surface according to manufacturer s instructions STEP 1 Insert Bolt through 16mm Washer and Intermediate Bracket then through steel section Coat threads with Loctite STEP2 Apply Washer and Nut tighten nut making certain the Intermediate Bracket lines up with the run of the line Ii Inspect the steel for strength
13. ordance with Australian Standard 1891 4 section 9 you notify any claim under this warranty to SafetyLink in writing to the address below no later than 14 days after the event or occurrence concerning the produce giving rise to the claim and you pay all costs related to your claim arn ID This warranty does not apply to any defects or other malfunctions caused to the Goods by accident neglect vandalism misuse alteration modification or unusual physical environment or electrical stress Please note that the benefits to the purchaser as a consumer given by this warranty are in addition to your other rights and remedies under the Australian Consumer Law Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure 11 6 If any goods are not manufactured by the Company the guarantee of the manufacturer thereof shall be accepted by the Purchaser as the only express warranty given in respect of the goods 11 7 Except as provided in this clause 11 all express and implied warranties guarantees and conditions under statute or general law as the merchantability description quality suitability or fitness of the Products for any
14. purpose or as to design assembly installation materials or workmanship or otherwise are hereby expressly excluded to the extent to which they may be excluded by law PLEASE SEE SAFETYLINK PTY LTD FULL STANDARD TERMS OF CONDITIONS OF SALE FOR FURTHER REFERENCE Back to Table of Contents SafetyLink Pty Ltd StaticLine Wall Mounted Steel Handbook Version 06 13 Page 5 of 15 EV WALL MOUNTED END UNIT Product Code STAT WALLMTO002 INSTALLATION OF A SAFETYLINK WALL CEILING MOUNTED STATICLINE SYSTEM USING WALL MOUNTED END UNIT DESIGNED TO BE MOUNTED ON THE VERTICAL FACE OF AWALL OR THE UNDERSIDE OF A CEILING COMPONENTS Nut 16mm 316 Stainless Steel LTI Washer 16mm 316 Stainless Steel x 2 m m m S Cable End Support Bolt 16mm x 90mm 316 Stainless Steel Back to Table of Contents SafetyLink Pty Ltd StaticLine Wall Mounted Steel Handbook Version 06 13 Page 6 of 15 GY WALL MOUNTED END UNIT Product Code STAT WALLMT002 ASSEMBLING Step 1 Insert Bolt through 16mm Washer and S Cable End Support then through steel section Note Use Loctite on all threads IMPORTANT NOTE Before applying Loctite 243 use Loctite 7471 primer to activate the surface according to manufacturer s instructions Step 2 Apply Washer and Nut making certain the S Cable End Support lines up with run of the Static Line Fh Note Threads need to have a minimum of six full 360 turns into the ultimate thread Inspect the steel f
15. terioration The Single End Anchor and Intermediate Wall Bracket should remain straight a bent Single End Anchor or Intermediate Wall Bracket will indicate that the StaticLine has arrested a fall Visually inspect the components of the anchor for corrosion superficial surface marking is permitted while deeper corrosion or pitting would require attention Manually by hand check the Single End Anchor and Intermediate Wall bracket for rigidity and tightness if the Single End Anchor and Intermediate Wall Bracket can turn in the anticlockwise or clockwise direction it will require attention Visually inspect the attachment component of the anchorage where practically possible Visually inspect the parent structure for modifications or deterioration which might lead to loss of anchorage strength Check the condition of line Tensioners and Energy Absorbers Check for any evidence of wear cuts looseness extension interstrand wear corrosion stiffness brittleness or fraying of the steel cable Check the integrity of cable terminations Check for the presence of contaminants or exposure to a corrosive or extreme environment which could significantly reduce the working load of the StaticLine Run the SafetyLink Shuttle along the length of the line to verify its correct function IN ADDITION TO SAFETYLINK PTY LTD EQUIPMENT ALL ANCILLARY EQUIPMENT MUST BE INSPECTED IN ACCORDANCE WITH APPLICABLE REGULATORY REQUIREMENTS AND THE MANUFACTU
16. urer s instructions Inspect the steel for strength Intermediate Wall Brackets must be spaced at maximum 10 metres apart A If any doubt exists as to the strength of the structure an engineer should make the assessment A During installation you must be safe at all times Back to Table of Contents SafetyLink Pty Ltd StaticLine Wall Mounted Steel Handbook Version 06 13 Page 11 of 15 EV STATICLINE SYSTEM 1 Attach cable to termination at one end only with Swaged Swageless Termination Connect Termination to S Cable End Support at opposite end to Tensioner Run cable through Intermediate wall brackets to opposite end of StaticLine Intermediate wall brackets must be installed as per installation manual maximum distance between Intermediate wall brackets 10 metres 4 f corner units are to be used in the system make sure that the cable runs thru the corner tube between the two corner intermediate wall brackets Ensure the corner tube is orientated in the correct position direction before final cutting and tensioning of the cable Connect Tension Indicator to S Cable End Support at tensioner end of line Connect Swaged Swageless Tensioner to Tension Indicator Open out Tensioner o wo o Match up cable so it reaches into Tensioner and mark cable 9 Cut cable to length 10 Swage cable to Tensioner 11 Tension cable till disc on Tension Indicator can be spun freely Complete layout diagram on following pages TIGHTENING
17. with in accordance with the current safety code s of practice s for working at heights Ensure safety at all times by being attached to anchor point approved safety equipment using a scaffold or a secured ladder Installation is to be carried out by or under the supervision of a competent person To prevent galling of threads on tensioners use nickel anti seize Recommended waterproofing for roof tiles Sika Flex Co Polymer Sealant Recommended waterproofing for metal roof Silicone Sealant All threads must be coated with Locktite prior to assembly IMPORTANT NOTE Before applying Loctite 243 use Loctite 7471 primer to activate the surface according to manufacturer s instructions A Maximum user per system is Four 4 A Maximum person per span is Two 2 A See system information for site specific use Back to Table of Contents SafetyLink Pty Ltd StaticLine Wall Mounted Steel Handbook Version 06 13 Page 3 of 15 EV MAINTENANCE PERIODIC INSPECTIONS All items of equipment which are in regular use shall be subjected to periodic inspection and servicing These regular scheduled inspections and servicing must be carried out by a competent person refer to AS NZS 1891 4 2009 if clarification required or contact SafetyLink SafetyLink Anchorages n accordance with AS NZS 1891 4 2009 ALL ANCHORAGES MUST BE INSPECTED EVERY 12 MONTHS Procedures to be followed at inspection time Visually inspect anchors for signs of de
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