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Exsulite Specification & Installation Manual

1. Design Ultimate Stud Centres 450mm Stud Centres 600mm Wind Pressure Min Panel Min Fixings Fixing Min Panel Min Fixings Fixing AS1170 2 Thickness per stud Spacings Thickness per stud Spacings 1 9 60mm 5 275mm 60mm 3 2 5mm 1 5 60mm 5 275mm 60mm 5 275mm 20 60mm 3 2 5mm 60mm 6 220mm 2 5 60mm 6 220mm 5mm 8 150mm 3 0 60mm d 180mm 5mm 9 130mm 3 60mm 8 150mm 100mm 10 120mm 4 0 5mm 9 1 30mm 100mm 11 110mm 4 5 5mm 10 120mm 240 5mm 11 110mm 5 5 5mm 11 110mm Assumption is based on a panel size of 2500mm x 1 200mm panel size It is acceptable to use a panel thickness equal to or greater than the minimum requirement to satisfy the wind classification and meet thermal requirements Increased peak pressures occur near the edges of side walls and corners on buildings Using AS4055 the size of the building has been assumed and hence the size of these high pressure zones is specified as within 1 200mm from wall corners NOTE The fixings per stud indicate the number of fixings required at each stud along each sheet 1 3 2 Framing amp Substructure Timber framing must comply with AS 1684 National Timber Framing Code NOTE The timber used in the project must be of sufficient standard in terms of durability to meet the local conditions to which the timber will be exposed such as moisture or insect attack The force applied to the panels by the wind loading is transferred into the stud frame The frame must me
2. omments Exsulite mesh embedded into basecoat overlapped C eres min 100mm diagonal strips at corners of openings Yes No Green Render Sealer when texture coating within O Date Comments 5 days of base coat application Yes No Date Batch No Quantity buckets Exsulite Texture coat applied SCH d E roduct olour omments Date Batch No Quantity buckets Exsulite Membrane top coat applied E 7 roduct olour omments Applied in accordance with Dulux AcraTex Exsulite O Kile Commens product data sheets and product specifications Finisher sign off Name Installer No Signature Date of completion Project Specific Checklist Item Description Comments By Who Other Comments On completion of this form it is the responsibility of the Exsulite Trained Installer to forward it to Dulux AcraTex by email to sales exsulite com au or by fax to 61 8 8347 1963 as part of job registration process Dulux Acralex is a division of DuluxGroup Australia Pty Ltd ABN 67 000 049 427 Dulux Acralex and Exsulite are registered trade marks and Matrix Basecoat is a trade mark of DuluxGroup Australia Pty Lid Kooltherm is a registered trade mark of Kingspan Holdings IRL Limited Page 3 of 3 EXSULITE JOB REGISTRATION amp WARRANTY REQUEST FORM Exs
3. 2 2 3 Cavity Spacer Vertically install H Grade Cavity Spacer to each stud for residential housing construction Fix the cavity spacer onto all studs and around all windows amp doors and to the top edge of roof flashing 2 2 4 Over Roof Set Out Exsulite Angled Starter Piece SP1 The Exsulite Angled Starter Piece SP1 is to be installed horizontally above roof section and fixed to each stud 50mm amp 150mm from top edge NOTE Ensure fixings do not penetrate into metal flashing and ensure that the flat or pitched roof has had the correct flashing installed by others which is fit for purpose and is sloping away from the wall cladding When installing the Exsulite Angled Starter Piece SP1 channel above a deck flat or pitched roof ensure a gap of is left between the bottom of the Exsulite Angled Starter Piece SP1 and the finished level 1 Install Exsulite Cavity Spacers with galvanised clouts on all studs to top edge of roof flashing 2 Determine height of Exsulite Angled Cavity Starter Piece SP 1 A Minimum 25mm gap for tiled roofs and 5 20mm for metal roofs B Building wrap must terminate 20mm above 3mm gap between panel and roof flashing Approximately 3mm gap between back of panel and metal roof flashing NOTE Refer to Exsulite Construction Drawings EXS804A EXS805A EXS805B for clarity Exsulite Specification amp Installation Manual Version 2 O1 July 2015 2 2 5 Bulkhead Balcony Set out Ex
4. EXSULITE FACADE SYSTEMS SPECIFICATION amp INSTALLATION MANUAL VERSION 2 EXSULITE SPECIFICATION amp INSTALLATION MANUAL THE SOLUTION TO LIGHTWEIGHT WALL CLADDING SYSTEMS This manual is provided as a source of information and is only intended for guidance It cannot fulfil the functions of a professional engineering or design consultancy Professional advice should be sought to determine the suitability of this product for the intended end use The use of sound building practices should always be applied and this manual may not contain all the necessary relevant information Please seek professional advice on all aspects of design engineering and installation This manual is to be treated as one document do not separate and distribute individual pages Please visit exsulite com au for the most current Specification and Installation Manual and Construction Drawings SECTION 1 EXSULITE FACADE SYSTEM SPECIFICATION 1 1 0 Overview 1 1 1 If you are a Specifier 1 1 2 If you are a Dulux AcraTex Exsulite Trained amp Registered Installer 1 1 3 If you are a Builder 1 1 4 Design amp Installation 1 2 0 Uses 1 3 0 Design Considerations 1 3 1 Design Ultimate Wind Pressures 1 3 2 Framing amp Substructure 1 3 3 Metal framing must comply with 1 3 4 Slab amp Footings 1 3 5 Ground Clearance 1 3 6 Coastal Areas 1 3 7 Colour Selection 1 3 8 Control Joints 1 3 9 Fire Resistant Levels FRL 1 4 0 Sy
5. Ground Level Construction Exsulite AAC Brick Other D L Dulux Specification Number Upper Level Construction Exsulite 2 Exsulite Panel Wall Area m Exsulite Trained Installer Entity Company Name Installer Name Exsulite Installer No Mobile Nominated Installer Nominated Installer No Exsulite Trained Finisher Entity Company Name Installer Name Exsulite Installer No Nominated Installer Mobile Nominated Installer No Site Access and Scaffolding Checklist Yes No Comments By Who ls all access scaffolding set up to install the specified system ls all scaffolding and access equipment checked and approved Installer Checklist Yes No Comments By Who All Exsulite components supplied by Dulux with no substitution Frame tolerance 4mm in any 2m length Was rectification required and if so by whom Checked frame for additional back blocking to ensure double studs at vertical butt joints to panels Page 1 of 3 6290 0715 Installer Checklist continued Back blocking required and if so by who Comments By Who Checked expansion joint locations and ensured double studs Vertical expansions joints in
6. m mm will vary with application technique Embed Exsulite Reinforcement Mesh into the wet freshly applied Exsulite Matrix Basecoat layer The Exsulite reinforcing mesh 165gsm 5mm x 5mm aperture Once Exsulite mesh is installed and overlapped by a minimum of 1OOmm on all edges immediately apply additional Exsulite Matrix Basecoat mixture to completely cover and encapsulate the mesh with a minimum of 2mm cover and an overall minimum total thickness of 5mm NOTE Full layer of Exsulite Mesh is recommended with Exsulite Matrix Basecoat over Exsulite Pre coated Composite Panels to the entire wall area It is recommended that additional mesh layer is to be installed to internal corners edge reveals and at diagonals across corners of all windows amp door openings Where additional impact resistance is needed apply an additional layer of Exsulite mesh with Exsulite Matrix Basecoat Do not push the mesh to the surface of the cladding Finish the Exsulite Matrix base coat layer by lightly scratching the surface to provide a surface key for subsequent levelling coats Where texture coating application is to occur within 7 days of Exsulite Matrix Basecoat completion Dulux Acralex recommends that one coat of Dulux AcraTex Green Render Sealer a high alkali resistant primer is applied in accordance with relevant product data sheets It will help consolidate the surface and enhance subsequent coating application and provide total system durabi
7. 1 July 2015 6290 0715 6290 0715 Exsulite Trained Installer m Workmanship Warranty Installer Installer s Registration No Project Name Project Address Insert m Installation Completion Date Dulux Specification No Installer warranty in respect of the installed system is made up of the terms set out expressly in this document the Warranty The benefits of the Warranty are in addition to other rights and remedies under any applicable law The Warranty Installer hereby confirms and warrants to the Customer that the products and component m have been from Dulux d that the The Installers workmanship is warranted for a period of i Sulting in a failure of the installed system If i Limitations of the 1 Installer will not liable under the Warranty if the substrate on which the Exsulite System is installed to la is not of a standard and fitness meeting all statutory requirements and building code standards 2 Installer will not be liable under the Warranty for any loss or damage wholly or partly caused by one or more of a hydrostatic pressure settling movement cracking lifting peeling flaking failure or other deterioration of the substrate or b corrosion ingress of moisture or other contaminants maltreatment excessive wear tear staining or discolouration c faulty design and or construction of the building d without limitation any othe
8. ERS EDO HERE DERE opa SEER UNI nas ell sms El bo Sw ous BEES re oz9o 838225828 92P S xp Ska FEE EA Waaa e Set 2 699i PERSO pe zu Z gt E s5sboesopbss5 e eae 3sc lt SES 252322825227 Go Eos EE223 e O ZE 2228225829562 Loes 2S S245 oag Snp NONO 555 W0 zuo c Pasa ESSPSROERR XXX Vl ootcaa 88532092358282 xxo ZO EREEREER TIE 208 25585 825 37 SLNIOP TANYA WOLLMSA diis SNIOHO INIH ANY WINOZINOH TWV OL S30 44NS HSIN SSV1OaUEI4 WYOAINI ONIL33N JO RUE LV Q3QIAO 4d AINO GINS V SV NMOHS HLIM G38 Y3ONZS HLIM NVHL38N NOLLONELSNO9 WO 38V SNOISNAWIG LON 030904NI38 SH3NHO9 TVNYLX3 TY IEVONVAX3 30 Qv3i 31 Vno30v NV 1 HISN31T3Nvd 0057 T A x SNOILISOd NLS YANYOO NIN L3Y LHOISH TANVd 0021 e Exsulite Specification amp Installation Manual Version 2 O1 July 2015 Set Out Advice for 450 Centred Stud Wall te Panel 5 amp JOOmm Exsu e e A Sus y T ma 28 a m me mo n n SC e e 3a e e e o i 11 a 1 11 11 D f I a a f n n e e e E i f 11 f n m gt 1 1 pg 1 tt a D D in D itt a m l i Cu i a I e e a e e EI mie tab 1 1 NUR 1 he ak o in f f a fi Pa N xo ECH 1 1 tg 1 pi a M d D i icd D ic 2 e le f le e e 9 e 9 e re iif 1 I 11 1 a Va i i Va i Va M i i i in i in a 1 I irn 1 itn dc 4 38 S38 1N39 WANIXYN wuosy LY SONLS YIANIL ATIWOILYSA S38 1N39 WINSZC 1Y N3H1 3904 13NVd IN SONIXIA SINOT TaN
9. amp Registered Installer accreditation can be verified by their Exsulite Identification Card and Registration Number Project QA Process is a critical element of the Exsulite total system approach and the Dulux AcraTex Exsulite Trained amp Registered nstaller network ensures total facade system compliance from start to finish NOTE Design amp installation of any non standard or non approved Dulux AcraTex Exsulite Facade System components will not be the responsibility of Dulux AcraTex and will be a Non Conforming System and void any product warranty or claims in relation to product system performance 2 1 1 Quality Control Dulux AcraTex Exsulite Trained amp Registered Installers are required to participate in on going refresher training from Dulux AcraTex to maintain their installer accreditation and only a Dulux AcraTex Exsulite Trained A Registered Installer can provide an Exsulite Certificate of Installation for job sign off 2 1 2 Handling and Storage Exsulite Facade System panels and fixing components should be stored elevated under cover and laid flat Edges and corners are to be protected at all times Dulux AcraTex recommends that the specified Dulux finishing system be applied to the panels as soon as possible according to this specification UV rays don t have an adverse effect on the performance of the EPS or Composite Panels during typical construction timeframes however if installation is interrupted for any e
10. control joins are to be located 1 3 9 Fire Resistant Levels FRL amp Bush Fire Attack Levels BAL BCA Vol 2 Part 3 7 1 details the requirements in residential buildings for fire resistance for external walls where the external wall is less than 0 9m from an allotment boundary or less than 1 8m from a building on the same allotment In these circumstances a FRL is required from the outside of not less than 60 60 60 The Exsulite Facade System has not been tested and is not suitable for use as a FRL rated compliant system for boundary walls and or party walls as a standalone walling system Where a FRL level rating is required for such installation an independent appraisal and approval is needed by a qualified fire engineer Bushfire Attack Levels BAL The Exsulite System has been tested for heat intensity and ember attack of bushfires in relation to AS 3959 2009 Construction of Buildings in Bushfire prone areas Exsulite Facade System has passed AS 1530 8 1 2007 and is approved for use in bushfire prone areas up to BAL 29 NOTE The Exsulite Facade System can only be used in a BAL 29 region when installed with a Exsulite Pre coated Starter Piece using a non constructible render in accordance with Exsulite Installation amp Construction Drawing Manuals and Exova Test Certificates AS3959 2009 for construction in a bushfire prone areas specifies all joints in the external surface material of walls shall be covered sealed to preven
11. ze Edo g wow Lu Co d Oe o hemm i5 am a wu i bog Cort ea 25 za Beso tica CA 1 sg TE 6 9 Cs Hi Bc EE la EE ES Qe bag 228 or Fg zo Pu Fog II II LI if I po AA cm e L EE 2 L6 ei erte E ym TF ZC T o az n I wee o Te Hi Z II SEI EE 2 eta E ug IPEP i EE me SIEG a 5S Loua L On 0 gt 0 o tee tte LL Mgq oL rn Le 0e ele a EN FI Ki L pa II pa pa nc LLI pa pl cz M ty ar Ee BZES bg HE ao E u AA bool Ejge sS e Le 28 22 le 8e z amp 2z E H TF SObESHSE 1 E Lu lt Dim lt gt lt lt 5 B Z pa MEZ ren LI Oe E H zs REO lt su HOES ii a SEET D Si oi Fg ep Oe Z ues WOK uix xt moz bg Hosoar 5 222 N 8303568 pag c0gaiZog5eos E da m zo o co an aka LL E 6 9 218 12222 m RI uw La Z bg s gt pa g T e A I zo o E pa Oi LU zu ox Le 5 pa 0L iO bg Hi UI E ag LO E lt Fg 0 r on a Q a On Za EC o SE NONAS pa sa esjecta 2 5 a9 ul ow 1 ac G d r Ir xl o E x e m o gt lt HS Ze f e zy0 gece r Ele TERE SHS Sle e e id 135 UO OO Ego HE EE ez tagr 2333 zm EO ROSS gg i 588 glas nad que G 00 0c Notes Revisions System Name Drawing Name TYPICAL ANGLED CAVITY STARTER PIECE FRONT SYSTEM FRONT ELEVATION 01 07 15 Date Scale 1 20 A4 Drawing Number EXS E02 Issue 34 Set Out Recommendation Window Wall a
12. A O WD c ec A E e ____ 0 zt LL PET EEN GUI Ye EE ZS 7 E e RB pL E IS D B T WESCE ic Si B WEN de o a T A o em EE ER IC i CY 16 RI 8e me tot II II e d II 2 i j e Q i Q i K E Y 3 E KL E cr A i l E i Wu o e e e e e e 4 pa IH bog bog bog Ey E EET 1 a P D S Hl bog bog bog 1 bog 5 O e e e ei 8 un O X Ee W O v 0313193dS 1VOO dO ANVYEWAWN O4LNNSX3 E Cc IN WA SV HO S3H IN3O TVOLLH3A S38 1N39 WRWIXVN 1Y09 aunixai eainnsxa c 2 ne Q d3A0YddV YO IWVO3 XVN WG LY MO ww009 X VIA HSIN ALIINSX4 ANY xiv GO Une i Ee gE ge 3 Ezg 5 7 O ONIONVAX3 3AIS3HQV 13NYd 4LNASXA4 HLIM Q34023S H3HSVM 1Y SGNLS 439 NIL 3ON3n 03 9NILVOO 28 E ais 3 TE 2 dh Oe ihi CZ o Hi EG ese 8seeess Q D HEER FEEFEE Set Out Recommendation Slab Rebate Non BAL 29 amp lermite Reg ANO 301N9 V SV NMOHS SNOI9SY SLINYSL ON i Z 38V SNOISN3MIC 3 LON 7IV8 NON NI 3SN Y04 3 LON i E a z en 1VOO dOL S E g ANVYSWAW O31 NSX3 ANY WALSAS E 2 sul 6007 656 SY H LIM 38N1X31 DIMAHIDY ealmnsxa HSIN 2 t5 2 JONVAHOJDOV NI SV 31Vd3H 8V IS ANY ALIVIO SLIINSXS XIYLYN SLIINSX3 HLIM E E e GLO AYIN CL 31VQ ONTIH 267215102 YOW 031100 NMOHS GLO AYN EL SLVG 9NITIJ 267715102 a n YJEINAN NOLLVOL dd V 9NION3d qasinods sv 31Wld YAEWNN NOILVOMddV 9NION3d ES 2 lt 1N31Vd 248 0393ld YSLYVLS ALIAVO LYOddNS 4I9NIL 1N31Vd 248 0393ld YSLYVLS Qaa1vooNn 3903 2 E Gen gV1S 40 3
13. Information Cutting Outdoors Position the cutting area so that the wind will blow the dust away from workers Use a dust reducing circular saw equipped with vacuum extraction Drilling Machining Sanding Cutting Always wear a P2 mask when performing any activity which produces dust Keep other workers at least 3 metres from the operation Safety Tips Avoid using power saws indoors Only use saws fitted with vacuum extraction Always damp dust with water when sweeping Do not use grinders on this product Follow tool manvfacturers instructions at all times P2 Respirator When performing any activity that produces dust always wear a P2 respirator mask If you have any concerns please contact a qualified industrial hygienist Manual Handling In order to prevent musculoskeletal injuries manual handling of heavy panels should be kept to a minimum and where possible mechanical lifting devices should be employed Where mechanical assistance is not possible more than one person should assist lifting when necessary Weights lifted by individuals should be kept to a minimum Employees should be trained in manual handling techniques A clean work site and good planning will assist in good general safety on site Protective Clothing The wearing of suitable clothing such as long sleeves and trousers and appropriate gloves is recommended How Exsulite Installers Set The Standard Certificate of
14. appropriate requirements of the current Building Code of Australia BCA regulations The BCA is comprised of two volumes The volumes divide the types of building into two groups being Volume 1 Class 2 to Class 9 Buildings and Volume 2 Class 1 amp Class 10 Buildings Housing Provisions All the regulations for construction of buildings are contained in these volumes The Exsulite Facade System is CodeMark certified as a total integrated facade system in compliance with the Building Code of Australia s performance criteria for 1 Structural Performance Wind Resistance 2 Thermal Performance 3 Damp and Weatherproofing CodeMark certification provides building certifiers with the confidence that the system performs against these criteria and together with an Exsulite Certificate of Installation from an Dulux AcraTex Exsulite Trained amp Registered Installer confirms that the build meets the design specification at job completion System design should consider factors such as Purpose of structure for Residential or e Bush Fire Attack Levels BAL MultrResidential e Acoustics Rw Ctr values e location coastal or inland Frame type layout design stud spacing steel Identity BCA performance requirements and any or timber additional project specific needs Minimum panel thickness based on wind Wind design actions subject to local design pressure wind pressures Colour selection Light Reflective Value e
15. beac Ns DOT Exsulite Facade System by Dulux AcraTex provides a weatherproof cladding and insulation system for various Residential and Multi Residential applications It can also be installed to masonry amp concrete substrates in accordance with a Dulux Acralex project specific design fixing specification The Exsulite Facade System is used as a light weight integrated facade system as an alternative to masonry systems in the MultiResidential and Residential Sector Residential External Walls to NCC Volume Two Class 1 and 10 buildings with wind loads to either AS NZS 1170 2 or AS 4055 Wind loads for housing for Wind Classifications N2 N3 N4 N5 within the AS4055 limitations less than 8 5m in height less than 16m in width and where the length does not exceed five times the width and roof pitch does not exceed 35 degrees fixed to either steel or timber frames Integration of System Design Components and Installation is delivered by a Dulux AcraTex Exsulite Trained amp Registered Installer to ensure the build meets the design specification System installation and job quality control documentation is project managed by a Dulux AcraTex Exsulite Trained amp Registered Installer to ensure all jobs are installed in accordance with Exsulite Facade System specifications The CodeMark Certificate of Conformity can be provided upon request 1 3 0 Design Considerations Compliance All design and construction must comply with the
16. coherent film before the temperature falls below 10 C this is particularly important on exposed southern elevations and may require assistance to dry 2 4 0 Care amp Maintenance The exterior coatings should be cleaned on a regular basis This will help maintain your coatings aesthetic appearance and preserve your Dulux Acralex Texture coating system Cleaning on an annual basis will remove light soil as well as grime and airborne pollutants Coastal exposure will have a build up of salt contamination and a six month wash down is recommended All joint sealants should be regularly checked to ensure no cracking is evident to allow water ingress Where cracking is evident sealant will need to be replaced immediately The exterior can be cleaned with a low pressure water blast less than 450psi using a fanjet of cold water at a 45 degree angle from the wall not perpendicular The fan of the water blaster should be kept a minimum of 30cm from the surface of the Dulux AcraTex Texture coating in order to avoid damage Localised grime or ingrained dirt should be removed by cleaning with a scrubbing brush along with a solution of detergent and warm water Under no circumstances should you attempt to remove heavy staining using a high pressure water blaster Check for cracked loose or missing sealant as part of your regular maintenance inspections You will find sealant in most areas where different substrates meet ie Above door openings amp wi
17. e A gt lt S des d 15 d RR S D z amp P J ee 1i E DEE a KKK KKK KEKE KT ES LL Lu 5 zc oo ON or T 9 ats n g s z DE EE SS 2 za o ws 3 O SES d c o a dE PSSS gusti 25 d db NNN 4 Sel KEES E ae KE L gt mo se d ex ex 200u sa x D 2 8 E DE db oF he i 2g SHOR SE Hoe N CEO diu POO OOD zu e RISK PRK RNR KKK NS a we wo 93620 Ke aa x x Kees gt a z j st HI Baesch EE Ge den sl z LZ KN oo g E99 RRON RB o zz E ag9gek gt PERK LKR RK LKR KKK KK EY BORK Oeo RR KI M mox E uec SC KEE PNK EE DEE r256 a lt DI I i Seo EE sors amp agaxo s ZE E SE SE EI icono EO SE SS Hus bi Wem 29 d LU 3 E 258 Sc 29 uzz 8 k lt EE i Oo E L a X Me KA i xs GE io zag KOO dl KR KKK KA oy HI E 8 gt ES SE e a G IE 1049494 HI 30m d a ES S pEu S Hi Sh a o e rac e m6 oszxi S xr race zo z qe SS 3 SE oS a T A LE cow SIRI sw or ESO KKK KKK RNY erg O y sD TS O 0 0 06000000 00960 000000 060 0 0 00 000 9 9 60 0 00 0 090 0 9 9 TIL i dc SD ROKK KEKE 0 00000 KKK NNN Fao E E SS Sri NNN GE S s a E ee Q dh d dl So HI lt a E Gg IS NNN ate D E lt ET gt KM m EE e Sok 3 gt SsS2 0 ESPE Za See Se SE Sj RPSOM o tnis d X XX E ge 2883 SS ZE GE 54 839 y GS ES Si SS PSS e DWO E z 320742285535 e SSSI Kee Soeur LI ne EERKEKEEREEER estate SOOO GS ge see ecses Y T tete Keen z US gt LIE 7253 RSS E sans gos 2259 LE Bas BES PLE z355 u og HAH
18. for recommended fixing requirements Design ultimate wind pressures must account for such factors as site wind speed direction terrain height shielding and topography These project specific considerations should be conducted and approved by a qualified engineer at design stage prior to job commencement to ensure that the final system design is fit for purpose specific to the project and is designed to Australian Standards AS4055 or AS NZS 1170 2 for wind loading requirements The wind load will determine the system specifications Torres Strait Islands B Nhulunbuy C gne B Christmas Island Region B Region C Region B si 445 e AS Cocos Islands SAN Pr Region C DARWIN x a Moreton C Region C Y Q A Mareeba Cl D D AN 50 km Y Y 4 100 k fc j Up Region C 190 kk Kununurra A 5 SA Smoothed Ivanhoe B YQ At thartar Q J coastline B Derby C Burketown C T Q ownsville C X Y Broome C Sk 25s Pert Hediand Di Normanton C Eat 9 Karratha DJ Collinsville B MA ay E A V Rockhampton C 20 A pton Marble Bar B Q Onslow D EU MAIS B A Alice Springs DEE Ed 4 1 Millstream C SN Bundaberg C Region D QS Exmouth D 4 Region C Se VI 8 25 Carnarvon i KA A V Region B b H Gascoyne Junction IA Region A4 5 NE IB Toowoomba A ei P Callytharra Springs A a ASE Kyogle IB y Corindi Y Norfolk Island LS Mullewa B cr peoga B Bourk A1 NATL Morawa A Region A1 00k A aon g Woomera a
19. satistied with the substrate standard they are to advise the head contractor or builder prior to commencement of works of these concerns once the substrate has been rectified to a standard that meets the site agreed sample works only then can the works commence Note Exsulite Facade System does not contribute to the structural integrity of the frame 2 2 1 Exsulite Wall Wrap Install the Exsulite Breathable Wall Wrap with a staple gun to a properly prepared frame Appropriate head flashings over the top of the building wrap must be fitted before a compatible building wrap tape is used to seal the junction of the head flashing and building wrap If head flashings cannot be used an acceptable alternative flashing must be provided The building wrap must terminate at least 20mm above the roof flashing gap refer to image in 2 2 4 page 27 for clarity NOTE Wall wrap is to have neither tears nor break points Followed by installation of the Exsulite Cavity Spacer where a Exsulite cavity system is specified and installed fixed to each stud 2 2 2 Weatherproof Flashing Tape Install Dulux AcraTex approved and supplied Flashing Tape self adhesive flashing tape for weatherproofing around all windows frames including sills doors openings penetrations intersections connections heads amp jambs and must be flashed prior to panel installation It must cover both wall wrap and substrate to ensure a closed weatherproof seal is achieved
20. that are located within the covity closer Any remaining condensation or moisture within the cavity can then dry through ventilation provided along the bottom of the cavity and the Exsulite vapour permeable wall wrap A Drainage Cavity System will allow for moisture management as follows A Deflection This first line of defence against moisture water ingress A well designed and constructed Drainage Cavity system will deflect any potential water ingress or condensation away from the vapour permeable wall wrap and frame B Drainage A Drainage Cavity provides a second line of defence against condensation and or moisture water ingress allowing any build up behind the facade system to drain to the bottom of the wall section and out via the weep holes located in the cavity closer at the base of the wall C Drying A Drainage Cavity allows air flow through the bottom of the cavity so any remaining moisture or condensation can be absorbed by the vapour permeable wall wrap and allowed to dry out This drainage cavity is not ventilated to the outside air fo an extent that would compromise the thermal performance of the systems 1 3 1 Design Ultimate Wind Pressures A qualified engineer is to be involved to determine wind pressures based on a buildings geographic location in accordance with the Australian Standard AS4055 for residential housing or wind pressures determined from AS NZS1170 2 Refer to the wind load tables on page 10
21. where a cavity system is selected Exsulite Matrix Basecoat with Exsulite alkali resistant mesh Exsulite Texture and Exsulite Membrane weatherproof protective coating or an approved Dulux AcraTex texture and AcraTex membrane topcoat system designed amp supplied by Dulux AcraTex and installed by a Dulux AcraTex Exsulite Trained amp Registered Installer Variation and Modifications to the Exsulite Thermal Facade System Dulux AcraTex does not approve nor endorse the use of any non standard or non approved Dulux AcraTex Exsulite Thermal Facade System specification and or components Dulux AcraTex will not be responsible for the performance of a system when installed outside the CodeMark accreditation and system limitations and when non standard or non approved components are used The use of any non standard or non approved components will compromise the system and no product warranty will be issued for the system 1 1 1 If you are a Specifier Dulux AcraTex ensures the Exsulite Facade System is fit for its specified purpose provided it is installed in strict accordance with the specification amp installation manual and the agreed specification by a Dulux AcraTex Exsulite Trained amp Registered Installer 1 1 2 If you are a Dulux AcraTex Exsulite Trained amp Registered Installer Ensure you follow the design amp installation guidelines provided in conjunction with the Exsulite Construction Drawing details Exsulite system components ca
22. 03 Issue Exsulite Specification amp Installation Manual Version 2 O1 July 2015 35 STUD FRAME AT 600MM MAX CENTRES SPACER FIXED TO STUD EXSULITE CAVITY FRAMING WALL INSULATION AS SPECIFIED EXSULITE BREATHABLE MEMBRANE FIXED TO STUD FRAMING PLASTERBOARD WALL LINING Back Blocking and Panel Joint ze a SS Eso A RIRS E 5g amp di ZS 0 e 29 m p co Q o OI gt 4 uz I lu a c mE of gt w e Niaz on0o0 a Es Q O gut Ini gt 3u m zz 3 E O gt z pm DESIL MERKA rE o E E N o Xo LEX Eu mr B o IS ui z Ou SSsu lt xr mH 5 ul nil SUE SEENEN al 286 yee Ee Si Soo a c xz Zal 5 2 82 Ko D wee Seri B SE S N N a A zt I uj ox wu XL zz E mu GC NS z i e e Nano zy E H E xo x Se PS D PO ES See BS E594 EEEE S SS e CORO o REG SKS zorro oz e lt t 2 as da RS 6 949 406 OZO e o dl e TAA Z 5els8 29 d dE z 59 327 Y geb sel RS RR O ROS gef Ozo 2 Oo dl id 3 SOROS e OO o ex 2S SN SE E E RRO 252 EREECHEN d z XO ROO OQ RON OO LEK KK KKK KPH NHN NHN a HNN Ozzzzc 22 8 EZ RN gt A eee 009090 NNN atabo oa lE cals M Keen amp SRK RS ENN E ui Si a gt Ka SH dE m Kas e SOR 9 06060 000050 00 06 0 0000000000 oai lt o SOS uw NG RSS lt zomon e GN SODS SRK KREG a lo Seed E e Ke dl 5 8 da Neto SA Se e z 8 SCH db 2001 SS 7 Ze Hi E n i a 2 wi gt
23. 0ISYIONN OL dv9 XVIN NINE MOIH L ININOC XV ALIAVO 8VIS 8 1TV3A3M Gall T1SX3 avis dq3sodxa 5 3 Fe 3 P 2 QUAS Lit ANG ANG IG KR ANG fat TANG AN ANG NGANG NOU INC ANGGANG NYAN AN ANG TANG AN TANG NYAN we EU E c EF e SE OIEA RR YU A vpo Em gt ES CT an v z z Ee un A ES EX S f e y E E w E S uma nu e SE e S AS gt CN NES e y t PENIS E E TS Ys Exsulite Specification amp Installation Manual Version 2 O1 July 2015 e i 88 B8 VIE z ls ME I Ss wig Aa im N G3liio3ds 1VO9 dOL 3NvsiaW3 ALIINSXa c D C 1N3AIno3 SV YO SCHULE IVOLLSA S3LIN3O WNNIXYN ivoo3unbaleaimexaC s m CanOYddV YO VOY XW WINGZZ LY MIYOS ww009 Xv HSIN eainnexa aNvxmvwesinnox Seine EE ONIONVAX3 3AIS3Hav JANVd ealrnsxa HLIM Q30 23 YIHSYM 1v sanis Y39NIL JONINOIS ONLVOO 22582525805 Huit stall an Inst Buse ssi should be PET EE ei nu lati 25238 try profe S is must lation Mi ind regul ep System oco i ll a typical Exsulit istruction indusi d id installatior de rs at Dulux ig di wun e it DuluxGroi sulite Instal ilding codes 252595 stem component esla 52372598 DEE ECKE Soc PEER So 59t52952529 5 Baelassaslasu Set Out
24. 45 degrees when forming expansion joints NOTE Refer to Exsulite Construction Drawings EXSO3 EXS700 EXS700 1 EXS700 2 EXS700 3 for clarity Exsulite Specification amp Installation Manual Version 2 O1 July 2015 2 2 8 Exsulite Window Opening With Control Joints Set Out 1 Typical window set out with control joint 8mm gap when forming expansion joint between panels NOTE Refer to Exsulite Construction Drawings EXSO3 for clarity 2 2 9 Slab Rebate Set Out Exsulite Slab Cavity Starter Piece SP1 1 A Where specified place BAL 40 Weepa at 200mm maximum centres at bottom of slab edge B Determine height of Exsulite Slab Cavity Starter Piece top edge from top of BAL 40 Weepa and flick chalk line across cavity spacers corner to corner 2 Install Exsulite Slab Cavity Starter Pieces SP2 to chalk line Screw spacings from top edge 50mm amp 150mm Mitre Exsulite Slab Cavity Starter Piece SP2 when forming a control joint where required NOTE Refer to Exsulite Construction Drawings EXSO1 and EXS101 for clarity 2 2 10 Back Blocking Set Out 1 Back block ribbons to join off stud Ribbons 300 x 75 x 16mm A The panel is required to be fixed to the stud extra supporting back blocking members will be required at panel joints so each panel is individually fixed 2 2 11 Slab Edge Control Joint Window Openings Set Out Overview 1 Typical set out ready for Exsulite EPS Panel in
25. H a s dns SNOILISOd GNLS YANYOO NYNLIY Exsulite Specification amp Installation Manual Version 2 O1 July 2015 o Y 2 z eo e a o mix eis EN La gt 53 g ms o wn ie 2 8 m e wn 4 H19N31 T3NVd x 0067 M3ON3H YINATOd 40 1VOO 1S8l4 NI 0300383 SONIN3dO JO S38LN39 WRWIXVIN SM3NHOO OL SdleLS 9NIONOJNI3H SSV 193H8lJ unugo9 LY SGNLS YIANIL WNOSVIO WAWINIW UEL WOU OO 2 2 12 Exsulite EPS Panel amp Composite Panel Fixing Measure and cut Exsulite panels using a masonry diamond blade in a standard power saw or a sharp knife The panel to be installed oriented horizontally with a staggered horizontal layout and fixed at maximum 275mm centres on stud lines Exsulite fixings are to be used in all cases with no substitution allowed of non approved alternative fixings Fixings should be started at 50mm from the bottom of the first sheet at ground level Typically 5 fixings are used per stud line subject site specific wind classification Expanding adhesive foam is to be applied to all panel edges during installation and once all wall area are installed expanding adhesive foam is to be applied to between all panel voids flush with face of panel The panel is required to be fixed to the stud extra supporting back blocking refer to Exsulite Construction Drawings EXS901 3 for clarity members will be required at panel joints so each panel is individually fixed Panels must not pro
26. Installation confirms installation is in accordance with project specifications and system installation guidelines 1 Training and development to meet industry and quality assurance standards e Exsulite trains five levels of installers e Ongoing development and refresher courses e Adapts to changing industry practices and needs 2 Job Quality Control Procedures Certificate of Installation at job completion Job registration and warranty process No component substitution Job sign off process 3 System Compliance Structural Performance Energy Efficiency Weatherproofing Bushfire Attack level 29 Meet BCA Requirements as an Alternative Solution 4 Surveyor and Builder Certification Solutions e Full design and supply from Dulux e Installation by a trained and registered installer e Single integrated warranty covering cladding and coating system All Exsulite Trained Installers can be verified by their personal Exsulite Identification Card as proof they have been trained and are accredited as an Exsulite partner Master Installer Identification a Exsulite John Smith City Constructions Installer Registration No 329999 123 Anywhere St 5 o Melbourne 3000 Registration Expiry Date 31 12 16 D MASTER INSTALLER KK 6290 0715 Exsulite Thermal Facade System by Certificate of Installation The Exsulite Certificate of Installation is for use by a Exsulite Trained amp Registered Installe
27. July 2015 3 Section 1 Exsulite Facade System Specification Light weight wall cladding solutions for specifiers surveyors amp builders This Specification amp Installation Manual is designed to provide fixing guidelines to both timber and steel frame construction as a total integrated light weight self draining cavity walling system This Technical Specification amp Installation Manual is intended for use by Dulux AcraTex Exsulite Trained amp Registered Installers builders specifiers and designers who are involved with the specification amp installation of the Exsulite Facade System Providing more design flexibility options and faster build process than conventional masonry construction 1 1 0 Overview Dulux AcraTex is a pioneer in the use of External Insulation Facade Systems EIFS designing and installing coating systems specifically for wall applications EIFS walling systems have been used in Europe for over 50 years In recent years the use of Lightweight Cladding Systems as alternate solutions in the building and constructions industry has grown rapidly but proper system design and installation has not been considered The Building Code of Australia BCA or National Construction Code NCC requires appropriate design and installation controls to qualify any alternate solution and ultimate success requires a total system approach integrating design componentry installation and performance requirements The Exs
28. Liquid Nails Fast 300ml Tube 6 8 10 12 14 18 Foam Adhesive 750ml Canister 4 6 7 6 8 12 Application Gun Metal 1 1 Gun Cleaner 300ml Canister N N N NOTE The above calculations are a guide only For project specific requirements please talk to your Dulux AcraTex representative Exsulite Specification amp Installation Manual Version 2 O1 July 2015 EN 2 1 6 Tools Requirements koe Electric saw gt Safety gloves Hammer Floats plastic amp foam with diamond tip blade fitted with amp sa fety glasses a vacuum extraction appliance where possible Hot Knife Dust mask Hawk amp trowel 9 he Sy Hand saw Mixing drill Portable work bench Staple Gun PN p sI Tu lt 7 gt Roller Sharp blade knife Caulking gun Spatula Tape Measure 2 1 7 Before Commencing Installation Read the Exsulite Facade System Specification amp Installation Manual in conjunction with the project consultant project specific specification and drawing details to familiarise yourself with the relevant project specific requirements The Exsulite Facade System does not contribute to the structural integrity of the frame All studs and noggings must be checked with a long straight edge for line and face accuracy to ensure the stud wall has a true and accurate outside face wall frames are defective if they deviate in horizontal
29. Recommendation Angled Over Roof Exsulite amp Panels and all system components must be installed strictly in accordance with the current Exsulite Installation Manual and be in full accordance with all relevant building codes and regulations Drawings and related notes are illustrative of typical Exsulite amp System Installation and are provided as a guide for construction industry professionals These drawings do not constitute a specification and should be viewed in the context of the complete system and installation design and individual product data sheets and instructions These details may not be modified without approval from the Engineers at Dulux Exsulite Drawings are Not to scale and not intended for engineering designs and plans Do not scan or copy printed drawings Refer to www exsulite com au for current drawings and full system Copyright DuluxGroup 2015 All rights reserved Exsulite Thermal Facade System ee Se 1 VERSION 1 Issue Description DULUX ACRATEX EXSULITE FACADE SYSTEM gt orm ey ENS u G SR O OU an coz TF Oo z o DI 4 59 za II HL da 8 GE 223 eu Fg Ong o ze ra a zu
30. Self draining cavity to allow drainage of any LRV gt 35 moisture ingress or condensation e Wall wrap vapour permeable for condensation control amp weatherproofing Thermal R Value energy efficiency How Exsulite Installers set the standard Make sure you ask for a certificate of installation from an Exsulite Trained Installer Master Installer Identification A q d Exsulite x Q MASTER INSTALLER e John Smith aaa ES City Constructions 98 ze Installer Registration No 329999 123 Anywhere St ee Registration Expiry Date Melbourne 3000 31 12 14 3 MASTER INSTALLER K X Additional wall insulation to improve energy efficiency Control joint installation Penetrations amp External Fixings Exsulite Specification amp Installation Manual Version 2 O1 July 2015 Benefits of Installing a Drainage Cavity System The Drainage Cavity separates the Exsulite EPS Panel or Exsulite Composite Panel from the frame creating a second layer of defence that allows air flow to dry out any condensation moisture water ingress that may form in the wall or behind the Exsulite EPS Panel or Exsulite Composite Panel as a second line of defence The cavity is created by installing a vertical cavity spacer batten to each wall stud This allows any moisture water ingress to drain down the back of the panel and out through the bottom of the wall via weep holes
31. Vd IVOLLH3A TIM LY 0O30IAOYd S3031d 9NDI2O T8 YAEL TIVNOLLIQOV te Panel i Set Out Advice for 000 Centred Stud Wall 5 amp JOOmm Exsu SINIOf T3NVd TVOLLH3A diis SNIOHO INIH ANY WINOZINOH TWV OL S30 44NS HSIN SSV1OaUEI4 WYOAINI ONIL33N JO RUE LV Q3QIAO 4d ANO GINS V SV NMOHS HLIM G38 Y3ONZS HLIM NVHL38N NOLLONELSNO9 WO 38V SNOISN3MWIG LON 030904NI38 SH3NHO9 TVNYLX3 TY IEVONVAX3 30 Qv3i 31 Vno30v NV 1 HISN31T3Nvd 0057 T At x SNOILISOd NLS YANYOO NYNLIJ Y LHOISH TANVd 0021 e LJ e CH CH 1 gr IT IT pa iT ze ze ETUR E emie if iT Sr Pa jah 11 e e lt e e e WA if i 0 mu 2 8 ia T i meo m e in T itn N e e e M e e e e Se CH f CH w mE ma m ma N in I D in Wt o bal i n bal pa lal ie lal ji e e e e e v 1 iT ili Wi im T gt 1 i pi io 11 D bg pg If DN a m E a in a TIS e e e e me 1 Pa Pa o 1 i 11 m T 1 11 11 bei A f i i e la le e e e hi i d ia M 1 1 di pu c 1 ba ba 38 kr NT SLNIOP SIY8LN39 WRWIXVIA ATIVOLLH3A SIYLNIO ININGZC TANVd TWOLLYSA NY LV GAGIAOdd WWOSP LY SONLS YIANIL 1Y N3HL 3903 TANVd LV SONIXI4 S3931d ONM9018 39 11 TWNOILIGAY Set Out Advice for Openings 39 ANO 30INY v Sv NMOH SONIN3d0 ONIGNNOUYNS 8 SLNIOF o dvs OHS HSIN HLIM Qv38 Y3ONZY HLIM TANYA TWOILMSA TY LY O30INOYA SNOLLVHLL3N3d TYM 38V SNOISN3MWIG 31ON G308O3NIEIH SH3NHO9 TVNYLX3 TY S393ld 9NDOO I8 SAL TVNOLLIOOY ONY SONINAdO TIY OL 3dV1 ONIHSY
32. ant building code and or Australia Standard for the type of construction Studs should be positioned to a maximum of 600mm centres with noggings at maximum of 1350mm centres The frame must be constructed correctly to allow the fitting of the panels so that a true and accurate outside face is achieved If the frame is out of tolerance it should be checked and straightened prior to installation commencing Exsulite Specification amp Installation Manual Version 2 O1 July 2015 23 2 1 9 Structural bracing is to be part of the integral wall frame The Exsulite Facade System does not contribute to the structural integrity of the frame All studs and noggings must be checked with a long straight edge for line and face accuracy to ensure the stud wall has a true and accurate outside face wall frames are defective if they deviate in horizontal or vertical by more than 4mm in any 2M length wall in accordance with the VBA 2015 Guide to Standard Tolerance NOTE The panel will not straighten any warped or defective frames and any warping may be visible at job completion 2 1 10 Metal framing must comply with AS3623 Domestic Metal Framing A cold formed steel frame constructed in accordance with NASH Standard for Residential and Low rise Steel Framing Part 1 Design Criteria 2 1 11 Window Reveals Details Exsulite EPS Panel E ad Exsulite Cavity Spacer Window Reveal 5mm 25mm 65mm 100mm 25mm 90mm Be sure that the w
33. ashers installed at maximum 275mm vertically and maximum 600mm horizontally Approved aluminium flashing tape installed around windows doors meter box openings and all penetrations Exsulite panels glued fully along abutting edges with approved foam adhesive All exposed panel edges fully enclosed with PVC channel Exsulite cavity closer with weep holes Exsulite Starter Piece Exsulite PVC external angles fixed with approved adhesive Control Joints to masonry with 10mm gap and backing rod strip Exsulite panel to window sills cut at minimum 10 degrees Detail at concrete slab rebate in accordance with Exsulite Construction details t Lj All components have been installed fully in accordance with Exsulite Installation Manual and Construction Details Collected all off cuts and placed in clear plastic bags for recycling collection Installer sign off Name Installer No Signature Date of completion Page 2 of 3 6290 0715 Applied PU sealant to expansion joints control joints Comments and around windows meter box and other penetrations L 165 NG Do not overcoat sealant with Basecoat or Texture Overcoat only with membrane External PVC angles installed and by who L Yes No By Who Protective drop sheets to roof and adjacent areas L Yes No Date Batch No Quantity bags Exsulite Matrix Basecoat applied
34. cluding sills doors openings penetrations intersections connections heads and jambs all of which must be flashed prior to panel installation e Dulux Acralex Approved adhesive expanding foam e Exsulite Matrix levelling coat with a minimum 165gsm Exsulite alkali resistant mesh e Exsulite Acrylic Texture coating to selected colour with a LRV gt 35 e Selleys Flexiseal Joint Sealant or as approved by Dulux AcraTex e Exsulite Membrane or Dulux Acralex AcraShield Advance or AcraSkin weatherproof membrane top coat to selected colour with a LRV gt 35 1 4 2 Moisture Management Cavity System The Exsulite Facade System helps moisture management through its self draining cavity spacer amp non reflective Exsulite breathable water barrier wall wrap If condensation occurs moisture can efficiently drain from the cavity through the specially designed starter channels with weep holes that also provide airflow throughout the entire cavity Panels are fixed to the vertical cavity spacer EPS H Grade battens and the cavity drains vertically to the bottom starter channel with weep holes The cavity spacers battens top hats separate the cladding material from the timber framing It protects the frame from any moisture water ingress and condensation by providing a gap allowing moisture to drain down the outside face of the wall wrap amp cladding and out through the base of the cavity Any remaining moisture within the cavity is able t
35. ed from AS1170 2 including regions of high pressures at corners General vertical fixing spacing is 275mm 5 fixings at 275mm spacings and 50mm edge distance top amp bottom for a 1200mm wide panel for most common applications in low wind suburban locations Exsulite Specification amp Installation Manual Version 2 O1 July 2015 Table One For Wind Classification to AS4055 Minimum Panel Thickness and Fixings Wall Areas Over 1200mm Away From Corners Wind Stud Centres 450mm Stud Centres 600mm Classification Min Panel Fixings Fixing Min Panel Fixings Fixing AS4055 Thickness per stud Spacings Thickness per stud Spacings N2 60mm 3 2 5mm 60mm 5 2 5mm N3 60mm 5 275mm 60mm 5 275mm N4 60mm 5 275mm 5mm 3 2 5mm N5 5mm 5 2 5mm 100mm 220mm Table Two For Wind Classification to AS4055 Minimum Panel Thickness and Fixings Walls Located Within 1200mm from Corners Wind Stud Centres 450mm Stud Centres 600mm Classification Min Panel Fixings Fixing Min Panel Fixings Fixing AS4055 Thickness per stud Spacings Thickness per stud Spacings N2 60mm 3 2 5mm 60mm 5 275mm N3 60mm 5 275mm 5mm 6 220mm N4 60mm 7 180mm 100mm 8 150mm NS 75mm 8 150mm 100mm 11 110mm Table Three AS1170 2 Wind Pressure Criteria Design For Buildings That Fall Outside AS4055 Maximum fixing spacings to satisfy design ultimate wind pressures kPa
36. ements amp wind design For 450mm stud centres The required fixings are 5 per stud fixed at a maximum 275mm centres and 50mm from the top and 50mm from the bottom edge with a minimum 30mm penetration into timber frame Minimum is 25 fixings per panel including sheet ends subject to project requirements amp wind design 2 2 14 Adhesives Once the wall panels have been fixed spray adhesive expanding foam approved and supplied only by Dulux Acralex into all panel joints Once dry cut off excess with a knife and then sand all joins flush When the total thickness is greater than 50mm apply in multiple layers moisturising each layer 2 2 15 Control Joints Good building practice provides for expansion joints at maximum 3m height amp 6m wide intervals and at all building weak points or where potential cracking may occur e g in line with openings windows doors horizontally between floor levels and at all interfaces of different building construction materials and or as defined by the responsible Building Engineer The placement and correct installation of control joints is the responsibility of the Building Engineer Builder relative to the construction design 2 2 16 Corner Details Corners are butt joined and glued together with a suitable construction adhesive approved and supplied by Dulux AcraTex being expanding adhesive foam Refer to Exsulite Construction Drawings Manual for corner details 2 2 17 Window Details T
37. et the requirements of the relevant Australian Standard All bracing and hold down requirements should be met by the frame design The allowance of shrinkage in timber framing in BCA 2006 Vol 2 Section 3 3 1 10 by providing gaps between frame and masonry should be adopted as a minimum 1 3 3 Metal framing must comply with AS 3623 Domestic Metal Framing A cold formed steel frame constructed in accordance with NASH Standard for Residential and Lowrise Steel Framing Part 1 Design Criteria NOTE Structural bracing is to be part of the integral wall frame Exsulite Facade System doesn t contribute to the structural integrity of the frame 1 3 4 Slab amp Footings Slab and footings on which the building is situated must be designed and certified by a qualified structural engineer This should comply in accordance with AS2870 Residential Slabs amp Footings and or AS 3600 Concrete Structures as appropriate Slab edge be in accordance with Australian Standard AS 2870 201 1 1 3 5 Ground Clearance amp Pest Control Install Exsulite Facade System with a minimum 75mm clearance refer to Exsulite construction drawings for details or in accordance with local building codes Adjacent finished grade must slope away from the building in accordance with local building codes typically a minimum slope of 50mm over the first metre Termite management in accordance with AS 3660 1 2014 amp AS 3660 3 2014 Refer to manufacturers specification
38. get to check areas that are cold and dark such as behind heavy foliage Dirt provides the perfect nutrient for mould and algae growth The tiny roots that these organisms use to cling to your walls will cause your texture coating to deteriorate very quickly if not regularly cleaned Recoating is recommended after a minimum of 10 years to rejuvenate the surface appearance This can be done by using Dulux AcraTex AcraSkin protective membrane coating to a selected Dulux AcraTex colour which will protect from air pollutants water ingress and dirt accumulation to provide a new low maintenance surface Exsulite Specification amp Installation Manual Version 2 O1 July 2015 45 2 4 1 Health amp Safety Dulux Acralex recommends safe work practices at all times including the use of personal protective equipment face mask safety goggles safety shoes Fine dust cuttings can be hazardous and personal protection equipment is recommended at all times All cutting should be conducted in well ventilated spaces Power tools should be up to date with test amp tagged label in accordance with state OH amp S regulations and should be fitted with dust extraction systems Refer to your local WorkCover or WorkSafe authority websites for your local OH amp S regulations prior to commencement of work For all product handling procedures refer to the relevant product MSDS prior to work commencing alternatively contact Dulux AcraTex on 13 23 77 Safety
39. he above information is as per INPS technical data sheet our supplier Sizes Exsulite EPS Panel 2500mm x 1 200mm Exsulite Composite Panel 2400mm x 1 200mm Standard Thickness 60mm 75mm and 100mm other thickness are available upon request Test method Physical Property M Grade H Grade used to measure compliance Average Density kg cum 19 24 Compressive strength at kPa 10 deformation min 135 AS2498 3 AS2498 4 Cross breaking strength min Exsulite Specification amp Installation Manual Version 2 O1 July 2015 Exsulite Facade System Performance R Value Performance Smart rate assessment as a total walling system from plasterboard to coating Exsulite Thermal Facade Cavity System Panel Thickness Cavity Spacer Wall Insulation m cei ae 60mm 15mm R2 0 3 945 2 105 75mm 25mm R2 0 4 337 2 497 100mm 25mm R2 0 4 990 3 130 Exsulite Thermal Facade Non Cavity System R Value R Value 7 Panel Thickness Wall Insulation WI aken BET 75mm R2 0 4 220 2 380 100mm R2 0 4 890 3 050 The above calculations are in presented in accordance with the principles outlined in the Building Code of Australia 2012 Exsulite R Values are calculated on M Grade EPS to Australian Standard 1366 3 with a conductivity value of 0 0383 W m K Smart Rate Thermal Assessment report SLR Consulting can be provided upon request 1 4 4 Impac
40. he panel is fixed to the window head and sill as per section details with the reveals finished Exsulite UV PVC angles should be fixed on all panel edges of door and window reveals and thoroughly glued with construction adhesive and suitably covered with mesh and or reinforced Underneath all window sills leave a 10mm 12mm gap and fit external trims around window Fill the gap with an approved and supplied by Dulux AcraTex construction foam adhesive and when dry cut off flush with the bottom of the window This will allow adequate fall on the window sills at render stage Refer to Exsulite Construction Drawings Manual for window details 2 2 18 Parapet Detail Metal flashing is the preferred recommendation for waterproofing and should be approved by the project consultant refer to Exsulite Construction Drawings Manual for preferred parapet detail Where alternative waterproofing detail is required please refer to the Exsulite Construction Drawings Manual for alternative parapet details panels 2 2 19 Balcony amp Terraces Where waterproofing is required this should be in accordance with the project specification and project principal Where alternative waterproofing detail is required please refer to the Exsulite Construction Drawings Manual for balcony details 2 2 20 Exsulite External Beads amp Angles Once all of the wall area has been installed it is important to go around with a straight edge and make sure that all externa
41. ind loadings and bracing Refer to the relevant Exsulite wind design criteria for panel amp fixing based on project specific wind pressures e Check with plumbers and electricians and back block for any wall mounted services as it is imperative that this is done prior to panel installation e Check that all eaves and flashings have been completed by the builder to the requirements of the projec specification prior to commencement e Check that the wall wrap installed by the builder is of breathable type and if not advise the builder that the wrap does not conform and will be required to be replaced with Exsulite wall wrap e Check that correct windows with reveal sizes are fitted in accordance with the project specification Check that the outside of the reveal is flush with the external frame and 10mm proud on the inside allowing for the internal plasterboard Make sure that they have been fixed off correctly level and plumb e Check to ensure that the correct damp course has been installed to slab edge and termite treatment has been completed Where no damp course has been installed by others then it must be installed by the Dulux Acralex Exsulite Trained amp Registered Installer prior to the Exsulite wall wrap being installed 2 1 8 Timber framing must comply with AS1684 National Timber Framing Code The Exsulite Facade System can be fixed to either timber of steel framing All frames should comply with the relev
42. indow reveals are sitting 25mm proud of the studs 2 1 12 Placement of Expansion Joints Good building practice provides for expansion joints at 3m max height amp 6m max wide intervals and at all building weak points or where potential cracking may occur e g in line with openings windows doors horizontally between floor levels and at all interfaces of different building construction materials and or as defined by a responsible Building Project Engineer The placement and correct installation of control joints is the responsibility of the Building Engineer Builder to determine if the joints are sufficient to accommodate the movement of the specific project building Typical vertical control joints are 1Omm 1 2mm wide and horizontal joints are 1 5mm 20mm wide and filled with an approved paintable flexible sealant Alternatively a U PVC control joint bead is inserted in position prior to render application After the texture coat application the bead is cut through and filled with Selleys Flexiseal Refer to the Selleys specification data sheet Placement of Expansion Control Joints Horizontal Wall Areas Wall length 6 Metres 6 Metres Vertically Construction joints between floor levels and gable ends where the 3 Metres total wall height including gable exceeds maximum distance Scribed control joints Above large window and door openings Note Internal Corner When rendering mesh up to but not across corner the
43. l corners are plumb and true Rasp off using sandpaper to make sure that all edges are perfectly straight and ready for installation for corner angles amp beading Install 3 5mm Exsulite external bead with Selleys Liquid Nails Fast down the centre of both sides and one run of glue in the junction of the bead Cut a 45 degree angle on both ends of the bead so it finishes flush with the soffit at the top and flush with the starter bead at the bottom Once fitted check it using a straight edge for straightness and wipe off excess glue protruding through slots in the bead NOTE External beads must be installed where the panels are installed adjacent to another substrate ie brick amp timber Exsulite Specification amp Installation Manual Version 2 O1 July 2015 E 2 2 21 Joint Sealant Install Selleys Flexiseal PU sealant around all window amp door frames all openings penetrations electrical meter boxes ducting floor amp joist penetrations the gap that appears in between where different substrates meet and all other penetrations including plumbing and electrical conduit NOTE Joint sealant can only be applied once the Exsulite Texture coating has been completed and before the Exsulite Membrane weatherproof topcoat Refer to the Selleys Flexiseal Product Data Sheet for installation guidelines and to the Exsulite Construction Drawings for details 2 2 22 Quality Control During the installation works as per above the Dulux Ac
44. l penetrations through the Exsulite Facade System must allow for differential movement between the installed system and the services All penetrations are a potential source of water ingress and spread of fire and are required to be sealed with a Dulux AcraTex or head contractor approved PU paintable flexible sealant Back blocking should occur for items such as downpipe brackets outside taps light fittings and other building services to the appropriate locations and apply flashing tape before panel installation 1 4 8 Waste Management Exsulite EPS Panel is a lightweight material that is easily dispersed in windy conditions All waste and cut offs should be stored in plastic bags secured and disposed of in accordance with local regulations Good frame design will minimise the amount of waste generated during the construction process Exsulite Specification amp Installation Manual Version 2 O1 July 2015 Section 2 Exsulite Facade System Installation 2 1 0 Dulux Acralex Exsulite Trained amp Registered Installer The Building Code Australia BCA requires appropriate design and installation controls to quality any alternate solution and ultimate success requires a total system approach integrating Design Componentry amp nstallation Using a Dulux AcraTex Exsulite Trained amp Registered Installer not only provides peace of mind but also ensures that the final build meets the design specification All Dulux AcraTex Exsulite Trained
45. lity Exsulite Texture Coating Apply one coat of Exsulite Texture O O 8m Lin accordance with the relevant product data amp application data sheets PU Sealant Application Install Selleys Flexiseal PU sealant or other approved sealant around all window amp door frames all openings penetrations electrical meter boxes ducting floor amp joist penetrations fixings and any gap that appears where ditferent substrates meet and all other penetrations including plumbing and electrical conduit NOTE Joint Sealant can only be applied once the Exsulite Texture coating has been completed and before the Exsulite weatherproof membrane topcoat Exsulite Membrane Weatherproof protective top coat s Apply Exsulite Membrane or AcraShield Advance or AcraSkin in accordance with the relevant product data and application data sheets NOTE Material consumption will vary pending on surface porosity and application technique allowance is to be made when estimating material quantities Spread rates nominated are theoretical maximum rates required to achieve the specified film builds for technical performance Exsulite Specification amp Installation Manual Version 2 O1 July 2015 43 2 3 1 Standards Of Finish Variation Modifications Precautions Dulux Acralex does not approve nor endorse the use of any non standard or non approved Dulux AcraTex Exsulite Thermal Facade System Specification and or Components Dulux AcraTex will not be
46. mp Openings gt e c5 zn RN EECH JJ zo 23 2 ere See Si ee E SIS 5 lt O lt Q lt Y La mo wm ul gt lt iL 9o NE waz za uti gt zZ0O cH z DIE OD nar SS noz ug oo us TO 225 HI vo Zou gt gra lt Paz ae ea VREER CRT cem MT ere are Lu Se ___ _____ 6 9 3XD e SGlIe X6 Lo OI E m zo E 2 IT r BES IE 2 lt 5 ess e e ee S DS e e JE E ea x Lo I RE Eu LaL SECH N Es Ll a LL WN ee ISSO AS SE HESS qee lt y utu Ss SOS WW ege Sie 1 F zrgs iba S 6 a idu iN zen CG ida N Ne out ih IN HOT ETE Ir DN NW ue Zens ft ail 1 cCOZEYO d DN Ce Ny an seo ip LL O DA uD XA A m IN YN Ny eI r amp ip iu Ka ES5 FOS Ea gt lt z 5 KR 359r2zm gt sihe O 9 e gt 2555 5 aiu ifi ZG Ne EE sE mp IN O SR Way ON N UNO il all LA SEET i DN CN N 2 D SO IN EES Iro I N E ez to c oo GE zo s Es Il Es Oua lt 3 Eoo ibi i N 5S ou Tut 5 N SECH mm gt 5 CH zOA mgpou O A a 325292 ea zZz EO 7 E Fu eae e e ee OS ii tags S z 4 ii g PLEGET lt J LJ se des ed L exe e mA now HI ER fXEE E ai Qu iiii MED ote TENTE IMP MS 25898rT22 a elo 3 6 ____ 0 0 ENEE e 3 Rus ER Sei iaz
47. n later scribe a control joint into the render cutting nick the mesh intermittently to relieve the tension within the mesh Fill with sealant prior to texture coating 2 1 13 Fixing Guide Exsulite Thermal Facade Cavity System Residential Housing Vol 2 Class 1 8 10 Frame Panel Cavity aula s Minimum Type Thickness Spacer Pune E Screw Length Sie EUIS Dos zn Thickness 60mm 15mm 60mm 105mm 3 10 Bugle Needle Point Timber 75mm 25mm 75mm 130mm 3 10 Bugle Needle Point 100mm 25mm 100mm 150mm 9 10 Bugle Needle Point 60mm 15mm 60mm 105mm 3 a ELSE DNE GE oc use up to O 55mm steel Metal 75mm 25mm 75mm 130mm 3 10 Bugle Needle Point for use up to O 55mm steel 100mm 25mm lOOmm 150mm 3 jo Bugle Needle Point for use up to O 55mm steel Exsulite Thermal Facade Non Cavity System Residential Housing Vol 2 Class 1 amp 10 Exsulite EPS vh Frame Panel SEI Minimum Screw Gauge GER i Type Thickness Thickness Screw Length Type Class 60mm 60mm 105mm 3 10 Bugle Needle Point Timber 75mm 75mm 105mm 3 10 Bugle Needle Point 100mm 100mm 130mm 3 10 Bugle Needle Point 60mm om Zn 3 10 Bugle Needle Point for use up to O 55mm steel Metal 75mm 75mm 105mm 3 i e c use up to O 55mm steel 100mm 100mm 130mm 3 ioe JM aa use up to O 55mm steel 60mm panel for fixing at 450mm centres only NOTE Within 1km of a coastal envir
48. n only be supplied by Dulux AcraTex or other Dulux AcraTex approved suppliers 1 1 3 If you are a Builder To ensure your build meets the design specification make sure all work is completed by a Dulux AcraTex Exsulite Trained amp Registered Installer An Exsulite Certificate of Completion amp Project Warranty will only be issued when the installation is completed by a Dulux AcraTex Exsulite Trained amp Registered Installer 1 1 4 Design amp Installation Any alternative Exsulite Facade System project specific specification outside the standard system must be pre sanctioned by Dulux AcraTex The alternative Exsulite Facade System project specitic specification must be secured prior to job commencement Where an Exsulite Facade System project specific specification outside the standard approved system is used performance and or appearance of the system may be compromised As a consequence any warranties or guarantees whether express or implied may also be compromised Dulux AcraTex does not approve nor endorse the use of any non standard or non approved Dulux AcraTex Exsulite Facade System components Dulux Acralex will not be responsible for the performance of a system with nonstandard or non approved components The use of any non standard or non approved components will compromise the system and no product warranty will be issued for the system Exsulite Specification amp Installation Manual Version 2 O1 July 2015 5 KA
49. ndows pipes where walls meet the soffit line and where electrical fittings and handrails have been attached to walls Control joints should also be inspected as part of maintenance inspections All deteriorated or damaged sealant should be removed and replaced as soon as it is apparent We recommend that a paintable polyurethane sealant be used It is important to monitor areas that are heovily exposed to the elements such as parapets and balcony handrail tops Due to the minimal slope on these areas it will tend to hold dirt and grime which can potentially lead to mould over time if not regularly washed These building sections should also be checked for any movement over time due to the extremes of thermal movement so it is critical that they are inspected and maintained Any damage to the texture coating needs to be recoated from edge to edge of the effected wall area to ensure texture and colour consistency If accidental damage occurs please feel free to contact your local Dulux Acralex representative or phone Dulux AcraTex Customer Service on 1300 662 841 and they will provide the support or technical expertise required to help solve the problem Visual cracks may indicate underlying structural problems a professional should always inspect them Temporary repairs can be made to cracks by filling them with polyurethane paintable sealant until the inspection has been completed and permanent repairs undertaken During your inspections don t for
50. ng Set Out 2 2 11 Slab Edge Control Joint Window Openings Set Out Overview 2 2 12 Exsulite EPS Panel amp Composite Panel Fixing 29 30 30 31 31 40 2 2 13 Exsulite Fixing Disks amp Screws In accordance with tables 1 2 and 3 re Wind Design 40 2 2 14 Adhesives 2 2 15 Control Joints 2 2 16 Corner Details 2 2 17 Window Details 2 2 18 Parapet Detail 2 2 19 Balcony amp Terraces 2 2 20 Exsulite External Beads amp Angles 2 2 21 Joint Sealant 2 2 22 Quality Control 2 2 23 Weather amp Temperature 2 3 0 Dulux AcraTex Exsulite Finishing System Application 2 3 1 Standards Of Finish Permissible Variation 2 4 0 Care amp Maintenance 2 4 1 Health amp Safety 2 5 0 Certificate of Installation Warranty Forms 40 40 41 41 41 41 41 42 42 42 43 44 45 46 48 Exsulite Membrane topcoat Exsulite Texture coating Acralex Green Render Sealer optional Exsulite Matrix Basecoat Fixings Exsulite pane 165gsm Exsulite Alkali Resistant Mesh Exsulite Matrix Basecoat Expanding Adhesive Foam External angle beads Pre coated Starter Piece Cavity Spacers Breathable Wall wrap Timber or Steel frame Exsulite Specification amp Installation Manual Version 2 O1
51. ng all statutory requirements and building code standards or b has not been prepared strictly in accordance with the instructions provided by or available from Dulux including the Specification 4 Dulux will not be liable under the Warranty for any loss or damage wholly or partly caused by one or more of a hydrostatic pressure settling movement cracking lifting peeling flaking failure or other deterioration of the substrate or previous coating or non compliance products or b corrosion ingress of moisture or other contaminants maltreatment excessive wear tear staining or discolouration or c faulty design and or construction of the building or d defective products manufactured by a third party and supplied or specified by Dulux provided that Dulux has notified Customer that the product is a third party product or le without limitation any other cause outside the reasonable control of Dulux Page 1 of 2 6290 0715 Exsulite Dulux AcraTex Exsulite LIEGE Material Warranty 5 Dulux will not be liable under the Warranty if another non compliant product s or coating has been applied to or used in the Exsulite system 6 Dulux will not be liable under the Warranty unless the Customer makes a claim pursuant to the procedure set out in this Warranty 7 Dulux will not be liable under the Warranty unless the Installer has signed the Installers Confirmation below 8 Dulux will not be liable
52. nt mesh Exsulite Texture and Exsulite Membrane weatherproof protective coating or a Dulux AcraTex Texture and AcraTex Membrane top coat system designed amp supplied by Dulux AcraTex and installed by a Dulux AcraTex Exsulite Trained amp Registered Installer Unless otherwise specitied or approved all Exsulite Facade System components amp coating materials used must be Dulux AcraTex Exsulite products as listed below All system components amp coating products are to be delivered to the job in unbroken containers bearing the brand name and name of the manufacturer and must be subject to the installers inspection amp confirmation of correct materials received in good order Exsulite Specification amp Installation Manual Version 2 O1 July 2015 1 3 1 4 1 Exsulite Facade System consists of Exsulite BreathableVapour Permeable Wall Wrap e Cavity Spacer H Grade EPS Batten where a cavity is to be installed e Damp proof course e Exsulite EPS Panel or Exsulite Composite Panel e Exsulite fixing disk A Class 3 10 gauge bugle head screws further than 1km of coastal areas e Exsulite Starter Channel with weep holes placed at the base of the cavity these function as a cavity closer to drain to the exterior at the bottom of the cavity e Exsulite Starter Piece Corner angles and expansion beads installed prior to render application e Seltadhesive flashing tape for weatherproofing around all window frames in
53. nual Version 2 O1 July 2015 2 1 5 Exsulite Facade System Material Estimate Guide Exsulite EPS Panel size 2500mm x 1 200mm 3m Exsulite Composite Panel 2400mm x 1200mm 2 88m Exsulite Cavity Spacer H Grade EPS Spacer 15mm 20mm 25mm thick and 1 2m long Job size m2 of wall area to be installed Calculate total wall area including openings total m Calculate all openings doors amp windows total m Take total wall area m minus all openings m total m area to be installed Take m of area to be installed plus 10 and Divide by 3 to give you the number of Exsulite EPS panels required OR Divide by 2 88 to give you the number of Exsulite Composite Panels required Exsulite Facade System Screws amp Disks Allow minimum 9 of each per m or 25 of each per Exsulite Panel Exsulite EPS Panel or Composite Panel amp Screws 10G Class 3 Cavity System sizes 105mm screws for 60mm panel with 15mm Cavity Spacer minimum e 130mm screws for 75mm panel with 25mm Cavity Spacer minimum e 50mm screws for 100mm panel with 25mm Cavity Spacer minimum NOTE Minimum penetration into timber frame is 30mm Exsulite Breathable Wall Wrap Size 2 7m x 30m 82m Exsulite Starter Starter Piece Size 2400mm long measure lineal metres to where they are to be installed Damp Course Size 300mm x 30m Foam Adhesive 1 x 750ml per 30m approximate only Flashing Tape for
54. o dry due to the ventilation provided along the bottom of the cavity closer starter channel with weep holes 1 4 3 Exsulite Facade System Composition Exsulite EPS panel and Composite Panel inner EPS layer is manufactured to AS 1366 Part 3 1992 The Exsulite EPS panel and Composite Panel inner EPS layer is produced from expanded polystyrene EPS which is a lightweight product displaying self insulative properties that can enhance the energy efficiency of a building The Exsulite EPS panel and Composite Panel can be used in Class 1 and 10 building applications and can be fixed to steel timber and masonry Toxicity of Exsulite EPS and Composite Panels decomposition products of EPS appears to be no greater than for wood and decidedly less than other conventional building products Since it has no food value Exsulite EPS and Composite Panels do not attract ants termites or rodents However it is not a barrier to them Ants termites and rodents may chew through EPS Foam to reach food or establish a comfortable home Expanded polystyrene products are combustible and should not be exposed to open flame or other ignition sources Insulation material as with other organic material must be considered combustible and constitute a fire hazard if improperly used or installed Ignitability Spread of Flame Heat Evolved Smoke Produced DEE Index 0 20 Index 0 10 Index 0 10 Index 0 10 Expanded Polystyrene EPS 12 O 3 5 T
55. onment Class 4 screws must be used This is deemed as medium to severe marine exposure in accordance with AS 3566 Exsulite fixings Class 3 non coastal areas 10 Gauge screws with an Exsulite 40mm fixing disk is driven into the middle of the stud until the disk just penetrates the panel face When fastened correctly the screw head and the 40mm fixing disk should be slightly countersunk in a concave recess on the outer surface of the panel and located so as it retains its original shape NOTE Care should be taken to not overdrive the fixing as this will strip the plastic disc and the fixing will be ineffective General fixing maximum spacings of 275mm 5 fixings at 275mm spacing 25 per sheet and within 50mm from panel edges with a minimum 30mm penetration into timber frame for a 1200mm panel width with stud spacings at 600mm maximum and subject panel span and thickness Exsulite Specification amp Installation Manual Version 2 O1 July 2015 ES 2 2 0 Installation Procedure System is to be installed to a properly prepared substrate frame in strict accordance with the relevant Australian Standards Building Code of Australia regulations and project specitic requirements Ensure that all preparation works prior fo commencement of system installation have been completed by the relevant trades and that the substrate onto which the Exsulite Facade System is to be fixed to is ready for installation works to commence Where the installer is not
56. openings size 25m roll Selleys Liquid Nails Fast size 300ml allow 1 tube per 12 lineal metres of angles approximate Primer Coat Dulux AcraTex Green Render Sealer optional Selleys Flexi Seal Sealant size 600ml Base Coat Exsulite Matrix Size 20kg Approximately 3m 4mm thick plus wastage 165gsm Exsulite Alkali Resistant Mesh Size 50m x 1m 50m Texture Coat Exsulite Texture Size 15L Approximately 12m Protective Membrane Topcoat Exsulite Membrane Size 15L Approximately 70m NOTE The above calculations are a guide only For project specific requirements please talk to your Dulux AcraTex representative Material estimate guide for typical job lot based as follows Estimate is based on a Exsulite EPS 75mm Panel and 25mm Exsulite Cavity Spacer Metres Squared wall surface Products 60 80 100 WEE 140 EDS Quantity Required 75mm EPS 2500 x 1200 x 75mm 20 24 34 40 Am 60 Battens H Grade PK 100 1200 x 40 x 25 2 2 3 3 4 4 10 Gs Sar i ib m m Exsulite Washers AOmm Diameter PK500 2 2 2 E 5 Breathable Wall Wrap Watergate 2740 x 30m roll 82m 2 2 2 2 3 Alkali Mesh 1m x 50m 5 x 5mm 50m N N N C2 C2 HS Exsulite Starter Pieces SP2 9 13 l 20 24 30 EPS Starter 2500 x 300 x 75mm 10 l4 16 20 29 26 Expansion Joint PVC Trim 3m x 3 5mm 3 4 5 6 Flashing tape 75mm x 25m roll 2 3 3 Selleys
57. or vertical by more than 4mm in any 2M length wall in accordance with the VBA 2015 Guide to Standard Tolerance The panel will not straighten any warped or defective frames and any warping may be visible at job completion It is the responsibility of the Dulux AcraTex Exsulite Trained amp Registered Installer to ensure that the substrate framework to which the Exsulite Facade System is to be installed to is properly prepared in strict accordance with the relevant Australian Standards Building Code of Australia regulations and project specific requirements Ensure that all preparation work prior to commencement of system installation has been completed by the relevant trades and that the substrate onto which the Exsulite Facade System is to be fixed to is ready for installation work to commence This includes installation of flashings to brickwork window amp door openings and penetrations Ensure wall levels have been checked amp signed off by project site supervisor Where the installer is not satisfied with the substrate standard they are to advise the head contractor prior to commencement of work of these concerns Once the substrate has been rectified to a standard that meets the site agreed sample work only then can the work commence Pre Job Check should include but be limited to e Check that the frame conforms to the relevant BCA regulations and Australian Standards as well as local standards for structural requirements including w
58. orking days of Managers Signature Page 2 of 2 Exsulite Thermal Facade System by Thermal Facade System by Mp cra Ee For further information go to www exsulite com au Dulux AcraTex Customer Service 1300 662 841 1 Jeanes Street Beverley SA 5009 Australia Dulux AcraTex is a division of DuluxGroup Australia Pty Ltd ABN 67 000 049 427 Dulux AcraTex Exsulite Selleys Liquid Nails and AcraShield are registered trade marks of DuluxGroup Australia Pty Ltd Acra Bond AcraSkin Green Render Sealer and Matrix Basecoat are trade marks of DuluxGroup Australia Pty Ltd Bradford is a trade mark of CSR Building Products Limited 6290 07 1 5 Exsulite
59. ovement between materials This movement unless relieved or accommodated for will impart stress on the building and construction materials and lead to cracking To accommodate for building movement to relieve stresses and reduce the risk of cracking movement joints must be installed Articulation Joints All make the walls more flexible by breaking it into a serious of small areas Differential movement between the facade and adjacent structural elements need to be accommodated for via an A J joint Control Joints C J is an expansion joint to relieve thermal expansion or contraction between the Exsulite Facade System and other adjacent building substrate or structures Good building practice provides for expansion joints at 3m max height amp 6m max wide intervals and at all building weak points or where potential cracking may occur e g in line with openings windows doors horizontally between floor levels and at all interfaces of different building construction materials and or as defined by a responsible Building Project Engineer The placement and correct installation of control joints is the responsibility of the Building Engineer Builder in determining the placement and number of control joints to accommodate any anticipated movement Typical vertical control joints and horizontal joints filled with a suitable backing rod and approved flexible polyurethane sealant The project engineer has responsibility for determining where
60. pe aluminium bituminous self adhesive flashing tape for weatherproofing around all window frames including sills doors openings penetrations intersections connections heads and jambs all of which must be flashed prior to panel installation Damp Proof Course Dulux AcraTex approved PU expanding foam adhesive Exsulite EPS Panel Exsulite Matrix levelling coat with 165gsm Exsulite alkali resistant mesh Exsulite Composite Panel Exsulite or Dulux AcraTex Acrylic Texture coating to selected colour with a LRV gt 35 Exsulite Fixing Disk amp Class 3 10 Gauge Bugle Head Screws further than 1km of coastal areas Selleys Flexiseal Joint Sealant or as approved by Dulux AcraTex Exsulite Starter Channel with weep holes Placed at the base of the cavity these function as a cavity closer to drain to the exterior at the bottom of the cavity Exsulite Membrane or Dulux AcraTex AcraShield Advance or AcraSkin weatherproof membrane top coat to selected colour with a LRV gt 35 Exsulite Pre coated Angled Cavity Starter Piece SP 1 Exsulite Pre coated Sill Piece SP4 Exsulite Pre coated Reveal amp Slab Cavity Starter Piece SP2 Exsulite Pre coated Slab Rebate Non Cavity Starter Piece SP5 Exsulite Pre coated Square Cavity Starter Piece SP3 Exsulite Pre coated Angled Non Cavity Starter Piece SP6 Exsulite Specification amp Installation Ma
61. r Howe Island Geraldton B p imb 7 Region A 39 pred Ceduna astle Head A PERTH CANBERRA Esperance ADELAIDE Region A2 Region B Wagga Wagga 35 Q 59 fece c DESIT A Wollongong Albany Mount Gambier 70 km S 50 km A Region A5 A State border Regions are marked with the letters within 70 km o Sale A A1 to A5 B C and D of Melbourne GP O Geelong 40 Coastal Region boundaries are A5 smooth lines set in from a smoothed Launceston coastline by 50 100 150 and 200 km Region A3 Islands within 50 km of the coast HOBART are the same Region as the adjacent coast a Australia 45 NCC Volume Two Class 1 amp 10 Residential Housing Construction AS4055 has a more simplified method of determining wind loads for domestic housing and assists in determining the minimum panel thickness and fixings requirements Design ultimate wind pressures calculated in accordance with AS 4055 Wind loads for housing wind classifications N2 N3 N4 IN5 for wall framing of up to a 600mm maximum stud spacing for wall framing of up to a 600mm maximum stud spacing AS4055 limitations require buildings designed to this standard to be less than 8 5m in height less than 16m in width where the length does not exceed five times the width the roof pitch does not exceed 35 degrees Exsulite Facade System shall be fixed to either steel or timber frames Class 1 and 10 buildings that fall outside this scope require wind pressures to be calculat
62. r as a Quality Control Document to certify that the specified Exsulite system has been installed in accordance with the Exsulite Installation procedures as set out in the Exsulite Specification amp Installation manual Exsulite Construction Drawings manual amp Dulux AcraTex specification The Certificate of Installation is used to record on site work procedures amp substrate standards for the Installation of the Exsulite Thermal Facade System and the Application of Dulux AcraTex finishing system signed off amp handed over at job completion The Exsulite Certificate of Installation and Exsulite Warranty Job Registration forms are required for warranty purposes and forms part of the Exsulite warranty procedure The Exsulite Trained Installer and Exsulite Trained Finisher can either be the same or separate entities who have attended the Exsulite Training Course System Used Please tick one Exsulite Thermal Facade Cavity System Exsulite Composite Thermal Facade Cavity System Exsulite Thermal Facade Non Cavity System Exsulite Composite Thermal Facade Non Cavity System ExsuliteKooltherm Thermal Facade System Project Information Project Start Date Timber Frame Steel Frame Site Address Within 1km of Coastal Area Wind pressures confirmed by engineer Project Builder Contact Number Contact Name AAC Brick Other
63. r cause outside the reasonable control of Installer 3 Installer will not be liable under the Warranty if another coating has been applied over the installed system Page 1 of 2 6290 0715 Exsulite Trained Installer ER Workmanship Warranty 4 Installer will not be liable under the Warranty unless the Customer makes a claim pursuant to the procedure set out in this Warranty 5 Installer will not be liable under the Warranty for any consequential or indirect loss of any kind or loss of income profit business goodwill or reputation arising out of or in any way connected with the installation of the installed system and 6 Except as expressly provided to the contrary in the Warranty Installer will be under no liability in respect to any loss or damage howsoever caused and whether arising directly or indirectly out of negligence or otherwise Making a claim under the Warranty The Customer must give Installer written notice of any claim pursuant to the Warranty within fourteen 14 days of any defect coming to the Customer s notice and within ninety 90 days of the defect becoming apparent The Customer must contact Installer by post at Installer Installer Address The Customer must sho fred in making a claim luded under the Australian Consumer Law You are entitled to a mpensation for any other reasonably foreseeable loss or damage You or replaced if the goods fail to be of acceptable q
64. raTex Exsulite Trained amp Registered Installer will complete the Exsulite Certificate of Installation Installer Check List to ensure job quality control This then forms part of the project QC documentation confirming that the Dulux AcraTex Exsulite Trained amp Registered Installer has installed in accordance with the Exsulite Facade System Specification amp Installation Manual and is handed over to the project principal 2 2 23 Weather amp Temperature Weather conditions can affect application and drying time Hot or dry conditions and limited working time can accelerate drying times and may require adjustments in the scheduling of work to achieve desired results different to working times in the shade Cool or damp conditions extend working and drying times and may require added measures of protection against wind dust dirt and rain Refer to product data sheets for application guidelines and conditions prior to work commencing 2 3 0 Exsulite Finishing System Application Exsulite Matrix Basecoat with Exsulite Mesh In a clean 15 litre pail add 3 5 4 litres of clean water slowly add Exsulite Matrix Basecoat while stirring until a cream trowelable paste is formed Apply the basecoat layer of Exsulite Matrix Basecoat by stainless steel trowel to fully cover the panel surface with a 2 3 mm min cover Refer to the Exsulite Matrix Basecoat data sheet amp application data sheet for full details Approximate material usage of 1 7kg
65. responsible for the performance of a system when installed outside the CodeMark accreditation and system limitations and when non standard or non approved components are used The use of any non standard or non approved components will compromise the system and no product warranty will be issued for the system Design samples approved by the Contractor Builder are provided as indicative examples only and are not intended as finished examples of onsite application The appearance of the finished system shall as near as practicable match the approved onsite sample in terms of installation details texture colour and uniformity Permissible variation and due regard shall be given for textural variation owing to multiple applicators onsite restraints scaffold limitations and angle or side light or illumination accentuating surface irregularities The manufacturers recommendations for installation and application as specified in the installation amp application guidelines must be observed at all times The coating system must not be applied when rain is anticipated Adequate protection against rain and dust must be provided for the coating during application During periods of high temperature above 30 C work needs to be scheduled during the coolest part of the day and away from direct sunlight During periods of cooler temperatures 10 18 C work needs to be scheduled during the morning and completed with adequate time to allow the coating to form a
66. s for installation method where required Do not install external cladding in areas where it may remain in contact with standing water or debris Do not back fill All BCA and local council requirements must be complied with by the builder of the project to ensure adequate protection against pest attack such as termites The requirements vary across different states in Australia Refer to the BCA code and AS 3660 1 2000 1 3 6 Coastal Areas In coastal areas located within 1km of the shoreline or large exposure to salt air a protective weatherproof membrane topcoat must be used in all cases Recommendation is that the facade should be regularly inspected for contamination amp pollutants and washed down accordingly 1 3 7 Colour Selection Avoid the use of dark colours these will raise the surface temperature and can damage the cladding system Use only colours with a LRV greater than 35 or consult Dulux AcraTex on the potential to use InfraCOOL Heat Reflective Coatings that can assist in keeping the surface cooler depending on your colour choice Consult your Dulux AcraTex Representative for project specific requirements Exsulite Specification amp Installation Manual Version 2 O1 July 2015 E 1 3 8 Control Joints During the life of a building the building and materials that it is constructed from will move This movement is due to many factors such as structure movement thermal expansion amp contraction and differential m
67. stallation Slab edge detail with A BAL 40 Weepa B Control joint detail with 8mm gap C Window opening detail D Back blocking E Eave amp Bulkhead NOTE Refer to Exsulite Construction Drawings EXSO1 and EXSO3 for clarity Exsulite Specification amp Installation Manual Version 2 O1 July 2015 XINO 301N9 V SV NMOHS SNOI938 SLINYAL ANY 38V SNOISN3MIQ LON 67 1V8 NI 3SN YOJ 3 LON E o g u op Bg e 1YO9 dOL e 232 ANVYEWAW OILNNSX3 ANY WALSAS E KA Sul 38N1X31 INAYOV ALITNSXA HSIN B E Qaidi93dS 3H3HM Svd33M AV ALIMNSXA hil VW ealrinsxa HLIM e E 9 e Qaidi03dS SYSHM N33AA138 LN3TVAInO3 HO H04 GSLLOd NMOHS GLO AV CL 31VG ONT 2642 161 0Z a n CN S38 LN3O XV INV IV3S SANVHLAYNATOd GSYINOAY SV 31V ld YJENAN NOLLVOT 1dd V DNIONIA ES 2 lt ININOOZL SVd33M 1ININIOVNVIN 1Y0ddNS S38lINLL INALWd cds e3oald YALYVLS Qq31vooNn 3903 e lt 205 S X qaivas oy va LOASNI SLINYSAL MOIHL IWIOZ XVIN ALIAVO 8V 1S Y 1IV3A38 OILNNSX3 aV1S d3sodxa t 3 2S 3 o a FE 8 V V 4 da Z da V V V V V V da 4 da de 4 de Ge Z TA V V V da 4 da V da La A KKRKIKIKKIKRKKKKKIKKRKKIKKKIKIKKKKX at Ba OD TONGUE ue E m A Im 6 vom B Ee e ee E E SSES a m 7 d Es ES m DNE SN D gee E Se HEBER
68. stalled at max 6 0m centres Refer to Exsulite Construction Drawings manual for details Horizontal expansions joints installed at max 3 0m centres Refer to Exsulite Construction Drawings manual for details Checked gable area framing at 600mm max centres Backing plates for fixing of down pipe brackets before panel installation Backing plates to clothes lines pergolas and other external fixtures Checked flashing over roof areas parapets and balconies Checked windows and doors installed with correct reveal size to suit cavity Damp proof course installed to slab rebate e Exsulite breathable absorbent wall wrap installed e If not state alternative breathable wrap installed e Exsulite Cavity spacer installed Cavity spacer thickness mm e If not type of cavity spacer installed and by who Type mm Panel Type Exsulite EPS Raw Panel 40mm 60mm 75mm 80mm 100mm Other Exsulite Composite Panel 40mm 60mm 75mm 80mm 100mm Other Exsulite Kooltherm Panel D BO 80mm Ole Exsulite screws and w
69. stem Performance Criteria 1 4 1 Exsulite Facade System consists of 1 4 2 Moisture Management 1 4 3 Exsulite Facade System Composition 1 4 4 Impact Resistance 1 4 5 Water Vapour Resistance 1 4 6 Weatherproofing amp Water Resistance 1 4 7 Penetrations 1 4 8 Waste Management SECTION 2 EXSULITE FACADE SYSTEM INSTALLATION 2 1 0 Dulux AcraTex Exsulite Trained amp Registered Installer 2 1 1 Quality Control 2 1 2 Handling and Storage 2 1 3 Component Checking 2 1 4 Exsulite Facade System Components 2 1 5 Exsulite Facade System Material Estimate Guide 2 1 6 Tools Requirements 2 1 7 Before Commencing Installation 2 1 8 Timber Framing 2 1 9 Structural bracing is to be part of the integral wall frame 2 1 10 Metal framing must comply with 2 1 11 Window Reveals Details 2 1 12 Placement of Expansion Joints 2 1 13 Fixing Guide 2 2 0 Installation Procedure 2 2 1 Exsulite Wall Wrap 2 2 2 Weatherproof Flashing Tape 2 2 3 Exsulite Starter Channel with Weep Holes 2 2 4 Over Roof Set Out Exsulite Angled Starter Piece SP1 2 2 5 Bulkhead Balcony Set out Exsulite Square Cavity Starter Piece SP3 ONO tt b A 26 26 26 26 27 28 2 2 6 Window Reveals A Window Head Set Out Exsulite Reveal Cavity Piece SP2 29 2 2 7 Window Sill Set Out Exsulite Reveal Cavity Piece SPA 2 2 8 Exsulite Window Opening With Control Joints Set Out 2 2 9 Slab Rebate Set Out Exsulite Slab Cavity Starter Piece SP1 2 2 10 Back Blocki
70. sulite Square Cavity Starter Piece SP3 NOTE Refer to Exsulite Construction Drawings EXS751 for clarity 1 Mitre cut lett side at 45 degrees external corner of Exsulite Square Cavity Starter Pieces SP3 2 Mitre cut right side at 45 degrees external corner of Exsulite Square Cavity Starter Pieces SP3 3 Confirm drip edge depth specified Determine height of Exsulite Square Covity Starter Piece SP3 A Flick chalk line across cavity spacers from corner to corner 4 amp 5 Completed bulk with drip line 2 2 6 Window Reveals amp Window Head Set Out Exsulite Reveal Cavity Piece SP2 1 Install Exsulite Reveal Covity Pieces SP2 back to back to form expansion joints allow 8mm gap between panels for expansion joints Allow 2mm gaps between window frame amp side panel to allow for caulking 2 Install Exsulite Reveal Cavity Piece SP2 above window head Mitre cut at 45 degrees when forming an expansion joint Allow 2mm gaps between window frame amp side panel to allow for caulking NOTE Refer to Exsulite Construction Drawings EXSO3 EXS700 EXS700 1 EXS700 2 EXS700 3 for clarity 2 2 7 Window Sill Set Out Exsulite Reveal Cavity Piece SPA 1 Install Exsulite Sill Pieces SPA under window frame with 8mm gap between panels when forming a control joint Mitre cut at 45 degrees when forming expansion joints 2 Exsulite Sill Piece SP4 used to form window sill Mitre cut at
71. t Resistance The Exsulite Thermal Facade System provides impact resistance to levels similar to that of other common nom masonry materials Minor damage can be repaired by recoating with Dulux AcraTex coating system Where additional impact resistant is required Dulux AcraTex recommend an additional layer of Exsulite Matrix Basecoat with Exsulite Mesh Refer to Exsulite Finishing System Application 1 4 5 Water Vapour Resistance Exsulite EPS Panels have one of the highest resistance levels of all materials used for insulation Exsulite EPS Panels have a low water vapour transmission rate however it is not considered as an adequate vapour barrier Exsulite Breathable Vapour barrier Wall Wrap must be installed in all cases irrespective of the buildings environment and location as part of the full Exsulite Facade System 1 4 6 Weatherproofing amp Water Resistance Exsulite Facade System weatherproof finishing Exsulite Membrane AcraTex AcraShield and AcraSkin top coats by Dulux AcraTex has been tested to AS4548 5 1999 Guide to Long Life Coatings for Concrete amp Masonry Testing shows water transmission results of lt 1g m 24hr kPa and a vapour transmission rate of 51 9g m 24hr Refer to Dulux AcraTex product data sheets 1 4 7 Penetrations Normal industry standards should be followed for the installation of services into the building In order to avoid disrupting the layout services should be installed through the frame Al
72. t gaps no greater than 3mm 1 4 0 System Performance Criteria The Exsulite Facade System is a fully integrated system designed amp supplied by Dulux AcraTex and installed by a Dulux AcraTex Exsulite Trained amp Registered Installer in accordance with this Exsulite Facade System Specification and Installation Manual Construction Drawings and in conjunction individual product and application data sheets to all building code and Australian standard requirements The Exsulite Facade System is designed as a total integrated nonload bearing lightweight facade system to deliver a weatherproof external building envelope with a self draining cavity for moisture management whilst providing excellent thermal performance IR value The Exsulite Facade System is CodeMark certified as a total integrated facade system for use as either a cavity or non cavity systems known as A Exsulite Thermal Facade Cavity System B Exsulite Composite Thermal Facade Cavity System C Exsulite Thermal Facade Non Cavity System D Exsulite Composite Thermal Facade Non Cavity System Exsulite Facade System s comprise of Exsulite breathable wall wrap flashing tape to all openings 4 penetrations Exsulite EPS Panel or Exsulite Pre coated Composite Panel Exsulite starter pieces cavity closer with weep holes Exsulite fixing components EPS H Grade wall cavity spacers where a cavity system is selected Exsulite Matrix Basecoat with Exsulite alkali resista
73. trude beyond the cavity spacer stud by more than 1 50mm Back blocking ribbons allow for joining off stud NOTE Adhesive fixed back blocking amp merchant grade timber is not allowed Measure up from the top of the flooring 1 200mm from both ends and chalk a line Fix the first run of panels along this line Work upwards to the soffit then from the bottom of the first run of sheets measure down 1205mm and chalk a line and fix that run of sheets to the line leaving a 5mm gap between the two runs of sheets for expansion Then work down towards the bottom row of sheets that have been fitted to the starter channel Once the first run of panels have been fitted start the second run by measuring down from the soffits eaves 1 200mm and flicking another chalk line then fix the top row of panels Once the two runs of sheets have been fixed you will be required to cut a piece to fit in between the panels and complete the cladding side of your first wall Using a Dulux AcraTex approved construction expanding foam adhesive spray onto all panel edges where the panel is to be joined 2 2 13 Exsulite Fixing Disks 8 Screws In accordance with Tables 1 2 and 3 re wind design For 600mm stud centres The required fixings are 5 per stud fixed at a maximum 275mm centres and 50mm from the top and 50mm from the bottom edge with a minimum 30mm penetration into timber frame Minimum is 25 fixings per panel including sheet ends subject to project requir
74. uality and the failure does Our services replacement are also entit not amount to a major Dated this day 2015 Signed Name On behalf of Installer Installer Registration Number Position Page 2 of 2 6290 0715 Exsulite Dulux AcraTex Exsulite LIED Material Warranty Material Warranty Installer Customer Name Installer s Registration No Project Name Project Address Insert m Installation Completion Date Dulux Specification No Dulux s warranty in respect of the installed Dulux products and components of the Exsulite syste terms set out expressly in this document the Warranty The benefits of the Warranty are i remedies under any applicable law The Warranty Dulux warrants to the Customer that the Dulux products and compone i i fect in accordance with the Dulux Specification Number as stated abo i evant Dulux products and component performance specification s The Of purchase If Limitations o 1 Dulux wi P wofranty for installation or supervision of installation der the Warranty if the installation Dulux products and components of the Exsulite system is not With the instructions provided by or available from Dulux including the Specification 2 Dulux will not in strict a 3 Dulux will not be liable under the Warranty if the substrate on which the Exsulite system is installed to a is not of a standard and fitness meeti
75. ulite Thermal Facade System by DTC At job completion please provide a copy of the completed and signed Exsulite Installer Certificate of Installation along with the Materials Usage form to obtain a Dulux Material Warranty ES Date Dulux Representative gt 6 o Installer Installer E 3 Company Company ABN 5 0 E Nominated 9 Nominated O 3 Installer Reg 5 2 Trained Installer SS Number o9 o D o O Z Job Name 2 lt lt Ow amp 5 Job Address 9g E 3 y Builder Builders Contact am CH co 8o Dulux SC Job Size S e Es m Specification La Installed Numb Be umber EN E E Scope of Works e Where stock 5 Commencement o 2 was purchased Z Date LE cc Y lt 2 awn AUTHORITY John Dimoglidis Shane Langkilde amp Matt Rogerson lan Schultz Project Number Date of Issue INSTALLER COMPLETION STATEMENT hereby certify that have provided Dulux with the correct project information by completing and signing the Exsulite Installer Certificate of Installation The above system has been installed in U accordance with the Dulux Acralex project specification and Exsulite installation procedure as part of E my Exsulite Installer Workmanship Warranty a Print Name Date of completion Signature Page of 1 Revision 2 Wednesday
76. ulite Facade System by Dulux AcraTex protects specifiers surveyors builders and their clients from the risks of mixed componentry being used with uncontrolled installation Exsulite Facade System by Dulux AcraTex offers a single supply source for the Total Light Weight Facade System from wall wrap to the weatherproofing coating The Exsulite Facade System is a light weight exterior walling system that provides both weatherproofing amp insulation of the building envelope and helps to eliminate thermal bridging that can occur through the wall frame The Exsulite Facade System is designed as a total integrated nontoad bearing lightweight facade system to deliver a weatherproof external building envelope with a self draining cavity for moisture management whilst providing high thermal performance R value The Exsulite Facade System is CodeMark certified as a total integrated facade system for use as either a cavity or non cavity system known as A Exsulite Thermal Facade Cavity System B Exsulite Composite Thermal Facade Cavity System C Exsulite Thermal Facade Non Cavity System D Exsulite Composite Thermal Facade Non Cavity System The Exsulite Facade System comprises of an Exsulite breathable wall wrap flashing tape to all openings amp penetrations Exsulite EPS Panel or Exsulite Pre coated Composite Panel Exsulite starter piece cavity closer with weep holes Exsulite fixing components EPS H Grade wall cavity spacers
77. under the Warranty for any consequential or indirect loss of any kind or loss of income profit business goodwill or reputation arising out of or in any way connected with the sale or application of the coating system and Making a claim under the Warranty The Customer must give Dulux written notice of any claim pursuant to the WarraniyWilki any defect The Customer must contact Dulux by post Dulux Admin insert rel per or email insert email address if any The Customer must show proof aking a claim Our goods come with guarantees that cannot be Ou are entitled to a replacement or refund for a major failure and compensati or damage You are also entitled to have Dated this day of Signed On beha Exsulite Trained In nfirmation The Installer hereb s that the Dulux products and components of the Exsulite system were installed to the Project in strict accordance wifh the instructions provided by or available from Dulux including the Dulux Specification and that the Installer will be responsible for any loss or damage caused or contributed to by its faulty application Dated this day of 20115 Installer Company Name Installer Registration Number Installer Name Signed Name On behalf of the Installer IMPORTANT Please note the Warranty is Invalid if a Customer s signed copy is not returned to Dulux AcraTex at 1 Jeanes St Beverly SA 5009 or the Account Manager responsible for the account within 30 w
78. xtended periods of time with the possibility of inclement weather the surface of all panels should be covered in order to provide them with protection If the panels are exposed to inclement weather they will need to dry prior fo any coating being applied Any panels exposed to an extended period of inclement weather should be replaced prior to installation 2 1 3 Component Checking Damaged EPS or Composite Panels or panels that have been in contact with harsh solvents or acids should not be used EPS or Composite Panels should be stored inside a building where possible Where outside storage cannot be avoided the panels should be stacked elevated from the ground and covered with a polythene sheet or weatherproof tarpaulin It is the responsibility of the Dulux AcraTex Exsulite Trained amp Registered Installer to conduct a stringent quality check of all the Exsulite components prior to commencement of work to ensure the correct product items quantities and colours have been delivered to site in good order and are ready for use Dulux AcraTex will not be responsible for rectifying potential claims where no evidence of the above following installation and job completion is provided 2 1 4 Exsulite Facade System Components Exsulite Breathable Vapor Permeable Wall Wrap Corner angles and expansion beads installed prior to render application Cavity Spacer H Grade EPS Batten where a cavity is to be installed Flashing Ta
79. zii sE x S Do VIT YSA e S 253u D E Tomb E ox 5 09 Eoo oO a Setar x e Gi DI UI ico ESSEE ee Ee eee WU Ze ast dl Keeper eet 8 daa ele 239 lt z F2a0n0 wW ws EG ax pum geek gz 65 SSES mie ES DIE EE EA Zu 3 2 5 BEEE S n m OTI Notes Revisions System Name Exsulite amp Panels and all system components must be installed strictly in accordance with the current Exsulite Installation Manual and be in full accordance with all relevant building codes and regulations Drawings and related notes are illustrative of typical Exsulite System Installation and are provided as a guide for construction industry professionals These drawings do not constitute a specification and should be viewed in the context of the complete system and installation design and individual product data sheets and instructions These details may not be modified without approval from the Engineers at Dulux Exsulite Drawings are Not to scale and not intended for engineering designs and plans Do not scan or copy printed drawings Refer to www exsulite com au for current drawings and full system Copyright DuluxGroup 2015 All rights reserved Exsulite Thermal Facade System E Se Issue Description DULUX ACRATEX EXSULITE FACADE SYSTEM Drawing Name TYPICAL STARTER PIECE SILL amp CAVITY SYSTEM OPENINGS FRONT ELEVATION VERSION 1 01 07 15 Date Scale 1 20 A4 Drawing Number EXS E

Exsulite Specification & Installation Manual

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Exsulite Specification &amp; Installation Manual

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Exsulite Specification & Installation Manual