Staticline Installation Manual
Contents
1. eene eene eene eene eene tente tette reete nente eren 9 Product Code 4 9 COMPONEN EORERENEN NT 9 INSTALLATION ROOF SHEET BELOW 25 DEGREES 10 INSTALLATION 11 RETROLINK TUBE CORNER ASSEMBLY nenne shes etes esses sess esses esses ses esses esses assesses esee enn 12 Product Code 6 12 2 1 12 INSTALLATION ROOF SHEET BELOW 25 DEGREES nennen nennen nennen nnne nns 13 INSTALLATION 14 STATICLINE SYSTEM sscssssssccscccccccccccccccccccccccccccccccccccccccccccececacecacecacedadscecedadecacedadscadadacecadsdsdscsdsdsdscsssascsaccsasasaas 15 INSTALLATION ROOF SHEET BELOW 25 DEGREES cccccceeeceeeeceeeeceeeceeceeeeeeceeeceeeeeeeeeeeeeeeeeeeseeeeeeeeeeeees 15 TIGHTENING TORQUE FOR SWAGELESS TERMINALS essen nnne nennen nnne nennen 15 RETROLINK TUBE SETTING OUT eee i RO OO WE E E EE EE EE E EE EE EE EE EE EE EE E EE IEEE VER EVE EE EIE EE 16 SETTING OUT ROOF SHEET BELOW 25 DEGREES eese n2. Retro Tube 3 Slide the plastic washer down the positioning ties and draw the Retro Tube up to the underside of the purlin Retro washer with Coat around plastic rubber washer with SILICON 4 Coat around the plastic washer with silicone then place the retro washer us with rubber in a central location over the plastic washer Retro Tube Back to Table of Contents SafetyLink Pty Ltd Staticline Handbook for RetroLink Tube Version 01 12 Page 13 of 18 EN RETROLINK TUBE CORNER ASSEMBLY Product Code STAT RETROO006 INSTALLATION Continued Note Threads need to have a minimum of six full 360 turns into the ultimate thread 5 Apply silicone around the centre of the washer to seal between Single End Anchor and Retro washer with TIT 7 Corner Unit rubber 14mm Nut amp Washer 4 Single End Anchor See Step 5 apply o silicone p vos 16mm Thread Retro Tube 6 Screw the Single End Anchor into the Retro Tube 7 Install the Corner Unit and tighten the 14mm nut and spring washer whilst tightening the Singe End Anchor into the tube making certain the Corner Unit lines up with the run 4 of the StaticLine Roof Sheeting Vv Use Locktite on all threads Retro Tube IMPORTANT NOTE Before applying Loctite 243 use Loctite 7471 primer to activate the surface according to manufacturer s instructions Inspect the steel for strength A If any doubt exists as to the streng
3. In accordance with AS NZS 1891 4 2009 clause 9 5 EQUIPMENT WHICH HAS ARRESTED A FALL OR SHOWS A DEFECT Any piece of equipment including both personal and permanently installed items which has been used to arrest a fall or which shows any defect during operator or periodic inspection shall be withdrawn from service immediately and a replacement obtained if necessary A label indicating the condition or defect should be attached to the equipment and it should be examined by a competent person who will decide whether the equipment is to be destroyed or repaired if necessary and returned to service In the latter case details of any repair shall be documented and a copy given to the operator safetylink DISTRIBUTOR www heightsafety com Back to Table of Contents SafetyLink Pty Ltd Staticline Handbook for RetroLink Tube Version 01 12 Page 18 of 18
4. safetylink INSTALLATION HANDBOOK HORIZONTAL STATICLINE RetroLink Tube SINGLE END Installation to Roof Sheet Surface READ ENTIRE HANDBOOK BEFORE INSTALLING ANY SAFETYLINK PRODUCT ALL PRODUCTS MUST BE INSTALLED IN ACCORDANCE WITH SAFETYLINK S INSTALLATION HANDBOOK USING ONLY PRODUCTS SUPPLIED BY SAFETYLINK PTY LTD FAILURE TO FOLLOW ALL WARNINGS AND INSTRUCTIONS MAY RESULT IN A SERIOUS INJURY OR DEATH If you are uncertain and need help please email safetylink heightsafety com au Phone 61 249 972272 or 1300 789 545 Fax 61 249 971104 or visit our website www heightsafety com Kq Table of Contents INSTALLATION OF A SAFETYLINK STATICLINE SYSTEM USING RETROLINK TUBE ON ROOF SHEET SURFACE WARNINGS sui euebeucussussvscaueueccusuuvsvesceescustaussseseuesssuuayssruaseucccussuversuecesescusussesevoseusseuauessseveiscssesusevsresesacsusaases 3 MAINTENANCE PERIODIC INSPECTIONS eere eene eene eene eene nennen tette tette ettet eere tette reete eere eter 4 WARRANTIES 5 RETROLINK TUBE SINGLE END ASSEMBLY 6 Product Code STAT RETROOOS errore te TE Re e Rie etm 6 COMRONENTS X 6 INSTALLATION ROOF SHEET BELOW 25 DEGREES 7 INSTALLATION CONPAUCG enis a cc ME 8 RETROLINK TUBE INTERMEDIATE ASSEMBLY
5. RetroLink Tube Version 01 12 Page 15 of 18 RETROLINK TUBE SETTING OUT SETTING OUT ROOF SHEET BELOW 25 DEGREES WARNING RetroLink Anchors should be positioned 2 metres from the edge on Cliplock roofs Single End Assembly Swaged Swageless Tensioner amp Tension Indicator Intermediate Assembly Single Corner Assembly o 5 e c Rm T 5 lt S 5 KD E c 5 a E x gt Intermediate Assembly Single End Assembly Swaged Swageless Termination Back to Table of Contents Page 16 of 18 SafetyLink Pty Ltd Staticline Handbook for RetroLink Tube Version 01 12 EV NOTES Back to Table of Contents SafetyLink Pty Ltd Staticline Handbook for RetroLink Tube Version 01 12 Page 17 of 18 EV IN CASE OF ACCIDENT AFALL RESCUE PLAN SHOULD BE DEVELOPED PRIOR TO USING SAFETYLINK EQUIPMENT A Persons working at heights should not work alone It is critical that before using any SafetyLink Systems a fall rescue plan is in place for any persons suspended mid air following a fall Serious injury or death can occur in a matter of minutes particularly if a person s movement or breathing is restricted or loss of consciousness has occurred In accordance with your fall rescue plan and appropriate first aid procedures it is essential to remove the person from the suspended position as quickly as possible
6. it to a horizontal position Roof Sheeting Retro Tube 3 Slide the plastic washer down the positioning ties and draw the Retro Tube up to the underside of the purlin Retro washer with rubber Coat around plastic washer with SILICON 4 Coat around the plastic washer with silicone then place the retro washer with rubber in a central location over the plastic washer Retro Tube Back to Table of Contents SafetyLink Pty Ltd Staticline Handbook for RetroLink Tube Version 01 12 Page 10 of 18 EV RETROLINK TUBE INTERMEDIATE ASSEMBLY Product Code STAT RETROO04 INSTALLATION Continued Note Threads need to have a minimum of six full 360 turns into the ultimate thread 75mm Rubber Hat Washer T Bolt 4 Screw Intermediate T Bolt into Retro Tube tightening locking hex nut in required direction Apply silicon around outside of Retro washer with rubber and Locktite must be used on all underside of 75mm Rubber threads Washer Roof Sheeting IMPORTANT NOTE Before applying Loctite 243 use Loctite 7471 primer to activate the surface according to manufacturer s instructions Retro Tube 5 Apply silicon around the outside of the Retro washer with rubber and the underside of the 75mm Rubber Hat Washer Roof Sheeting 6 Push the 75mm Rubber Hat Washer down over the applied silicone Retro Tube Inspect the steel for strength Intermediate T Bolts must b
7. of the Goods from the field loss of use of the Goods loss of time inconvenience incidental or consequential loss or damage nor for any other loss or damage of her than as stated above whether ordinary or exemplary caused either directly or indirectly by use of the Goods 11 5 The Company warrants that at the time of shipment Products manufactured by it will be free from defects in material and workmanship In the absence of a modified written warranty the Company agrees to making good any such defects by repairing the same or at the Company s option by replacement for a period of 1 one year from the date of shipment This limited warranty applies provided that defects have arising solely from faulty materials or workmanship the Products have not received maltreatment inattention or interference the Products have been installed in accordance with Company s Installation Handbooks using only products supplied by the Company d accessories used with the Products are manufactured by or approved by the Company the Products are maintained in accordance with Australian Standard 1891 4 section 9 you notify any claim under this warranty to SafetyLink in writing to the address below no later than 14 days after the event or occurrence concerning the produce giving rise to the claim and you pay all costs related to your claim aono IO This warranty does not apply to any defects or other malfuncti
8. Version 01 12 Page 5 of 18 GY RETROLINK TUBE SINGLE END ASSEMBLY Product Code INSTALLATION OF A SAFETYLINK STATICLINE SYSTEM USING RETROLINKS ON ROOF SHEET SURFACE BELOW 25 DEGREES 14mm Nut amp Washer S Cable End Support Single End Anchor Retro washer with rubber enim Thread mec Roof Sheeting Retro Tube Purlin COMPONENTS 14 mm Nuts ou 14 mm Spring Washers S Cable End Support Single End Anchor Absorbing Bolt I Retro washer with rubber o Tightening Cables with Plastic Washer amp Retro Tube Back to Table of Contents SafetyLink Pty Ltd Staticline Handbook for RetroLink Tube Version 01 12 Page 6 of 18 GW RETROLINK TUBE SINGLE END ASSEMBLY Product Code STAT RETROO003 INSTALLATION ROOF SHEET BELOW 25 DEGREES Inspect the steel for strength Inspect how well the steel purlin is secured to the structure Minimum steel purlin gauge 1 2mm A If any doubt exists as to the strength of the structure an engineer should make the assessment LOCATING THE PURLIN If the roof is screwed through the roof sheets simply follow the screws If the roof sheeting has concealed fixings finding the purlin is more difficult You can lift a sheet to find the purlin or by walking on the roof you can feel the purlin You can also use a strong magnet to find the purlin A During installation you must be safe at all times AFTER LOCATING PURLIN Retro Tube x 1 Locate
9. e spaced at maximum 10 metres apart A If any doubt exists as to the strength of the structure an engineer should make the assessment A During installation you must be safe at all times Back to Table of Contents SafetyLink Pty Ltd Staticline Handbook for RetroLink Tube Version 01 12 Page 11 of 18 GW RETROLINK TUBE CORNER ASSEMBLY Product Code STAT RETROO006 INSTALLATION OF A SAFETYLINK STATICLINE SYSTEM USING RETROLINKS ON ROOF SHEET SURFACE BELOW 25 DEGREES 14mm Nut amp Washer Corner Unit Single End Anchor 16mm Thread Retro Tube Purlin COMPONENTS 14 mm Nuts 14 mm Spring Washers Corner Unit TH Single End Anchor Absorbing Bolt Rubber O Ring Retro washer with rubber EPA Plastic Washer i Tightening Cables amp Retro Tube Back to Table of Contents SafetyLink Pty Ltd Staticline Handbook for RetroLink Tube Version 01 12 Page 12 of 18 EN RETROLINK TUBE CORNER ASSEMBLY Product Code STAT RETROO006 INSTALLATION ROOF SHEET BELOW 25 DEGREES A During installation you must be safe at all times AFTER LOCATING PURLIN Roof Sheeting Retro Tube 1 Locate the centre of the purlin and i drill a 25mm hole AFTER DRILLING 25MM HOLE IN PURLIN 25mm hole 2 Hold onto the positioning ties and 11 Purlin slide the Retro Tube vertically through the 25mm hole Once the tube is through the hole reorientate it to a horizontal position Roof Sheeting lt
10. ed into the Retro Tube Intermediate T Bolt Locking Hex Nut Locktite must be used on all threads 30mm Locking Hex Nut must be firmly tightened onto the Retro Tube to stop the Intermediate T Bolt from unscrewing and the gain maximum strength Back to Table of Contents SafetyLink Pty Ltd Staticline Handbook for RetroLink Tube Version 01 12 Page 3 of 18 EV MAINTENANCE PERIODIC INSPECTIONS All items of equipment which are in regular use shall be subjected to periodic inspection and servicing These regular scheduled inspections and servicing must be carried out by a competent person refer to AS NZS 1891 4 2009 if clarification required or contact SafetyLink SafetyLink Anchorages n accordance with AS NZS 1891 4 2009 ALL ANCHORAGES MUST BE INSPECTED EVERY 12 MONTHS Procedures to be followed at inspection time Visually inspect anchors for signs of deterioration The End Anchor and Intermediate T Bolts should remain straight a bent End Anchor or Intermediate T Bolt will indicate that the StaticLine has arrested a fall The design features of the End Anchor and Intermediate T Bolts includes the ability to bend like a fishing pole starting from the top and working its way to the bottom enabling it to use up energy as the Anchor bends whilst lessening the force on the person falling and the attachment point Visually inspect the components of the anchor for corrosion superficial surface marking is permitt
11. ed while deeper corrosion or pitting would require attention Manually by hand check the End Anchor and Intermediate T Bolt for rigidity and tightness if the End Anchor and Intermediate T Bolt can turn in the anticlockwise direction it will require attention Visually inspect the attachment component of the anchorage where practically possible Visually inspect the parent structure for modifications or deterioration which might lead to loss of anchorage strength Check the condition of line tensioners Check for any evidence of wear cuts looseness extension interstrand wear corrosion stiffness brittleness or fraying of the steel cable Check the integrity of cable terminations Check for the presence of contaminants or exposure to a corrosive or extreme environment which could significantly reduce the working load of the StaticLine Run the SafeLink Shuttle along the length of the line to verify its correct function IN ADDITION TO SAFETYLINK PTY LTD EQUIPMENT ALL ANCILLARY EQUIPMENT MUST BE INSPECTED IN ACCORDANCE WITH APPLICABLE REGULATORY REQUIREMENTS AND THE MANUFACTURER S INSTRUCTIONS FOR MAINTENANCE ADVICE AND SERVICES PLEASE CONTACT SAFETYLINK ON 0249 972272 OR 1800 972272 FOR YOUR NEAREST SAFETYLINK INSPECTION SERVICE CENTRE OR EMAIL safetylink heightsafety com au To download Installation Manuals on other SafetyLink products please visit our website at www heightsafety com Back to Table of Contents Safet
12. ennen 16 NOTES q 17 GY WARNINGS READ CAREFULLY SOMEONE S LIFE DEPENDS ON IT e The building or structure for the anchorages should be assessed by an engineer unless it is clear to a competent person that the structure is adequate e All safety procedures must be complied with in accordance with the current safety code s of practice s for working at heights Ensure safety at all times by being attached to suitable anchor points and approved safety equipment or approved scaffolding e Installation is to be carried out by or under the supervision of a competent person e To prevent galling use a spray can of nickel anti seize e Recommended waterproofing for roof tiles Sika Flex Co Polymer Sealant e Recommended waterproofing for metal roof Silicone Sealant All threads must be coated with Locktite prior to assembly IMPORTANT NOTE Before applying Loctite 243 use Loctite 7471 primer to activate the surface according to manufacturer s instructions e SafetyLink StaticLine s must be installed to roofs below 25 degrees WARNING RetroLink Anchors should be positioned 2 metres from the edge on Cliplock roofs A Maximum user per system is Four 4 A Maximum person per span is Two 2 A See system information for site specific use WARNING Locking Hex Nut must be fully screwed up the thread of the Intermediate T Bolt to expose 30mm of thread This thread must be fully screw
13. ite on all threads IMPORTANT Retro Tube NOTE Before applying Loctite 243 use Loctite 7471 primer to activate the surface according to manufacturer s instructions Note Threads need to have a minimum of six full 360 turns into the ultimate thread Back to Table of Contents SafetyLink Pty Ltd Staticline Handbook for RetroLink Tube Version 01 12 Page 8 of 18 GW RETROLINK TUBE INTERMEDIATE ASSEMBLY Product Code STAT RETROO04 INSTALLATION OF A SAFETYLINK STATICLINE SYSTEM USING RETROLINKS ON ROOF SHEET SURFACE BELOW 25 DEGREES Intermediate T Bolt 75mm Rubber Washer Locking Hex Nut Roof Sheeting Retro Tube Purlin COMPONENTS Intermediate T Bolt 75mm Rubber Hat Washer Locking Hex Nut Retro washer with rubber EP Plastic Washer Tightening Cables amp Retro Tube Back to Table of Contents SafetyLink Pty Ltd Staticline Handbook for RetroLink Tube Version 01 12 Page 9 of 18 EV RETROLINK TUBE INTERMEDIATE ASSEMBLY Product Code 4 INSTALLATION ROOF SHEET BELOW 25 DEGREES A During installation you must be safe at all times AFTER LOCATING PURLIN 1 Locate the centre of the purlin and a drill 25mm hole Roof oem Retro Tube lt AFTER DRILLING 25MM HOLE IN PURLIN 2 Hold onto the positioning ties and slide the 25mm hole Retro Tube vertically through the 25mm hole Once the tube isthroughthehole ees Purlin reorientate
14. ons caused to the Goods by accident neglect vandalism misuse alteration modification or unusual physical environment or electrical stress Please note that the benefits to the purchaser as a consumer given by this warranty are in addition to your other rights and remedies under the Australian Consumer Law Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure 11 6 If any goods are not manufactured by the Company the guarantee of the manufacturer thereof shall be accepted by the Purchaser as the only express warranty given in respect of the goods 11 7 Except as provided in this clause 11 all express and implied warranties guarantees and conditions under statute or general law as the merchantability description quality suitability or fitness of the Products for any purpose or as to design assembly installation materials or workmanship or otherwise are hereby expressly excluded to the extent to which they may be excluded by law PLEASE SEE SAFETYLINK PTY LTD FULL STANDARD TERMS OF CONDITIONS OF SALE FOR FURTHER REFERENCE Back to Table of Contents SafetyLink Pty Ltd Staticline Handbook for RetroLink Tube
15. th of the structure an engineer should make the assessment A During installation you must be safe at all times Back to Table of Contents SafetyLink Pty Ltd Staticline Handbook for RetroLink Tube Version 01 12 Page 14 of 18 EM STATICLINE SYSTEM INSTALLATION ROOF SHEET BELOW 25 DEGREES 1 Swage cable to Swaged Swageless Termination Termination Connect Termination to S Cable End Support at opposite end to Tensioner e Run cable through Intermediate T Bolts to opposite end of StaticLine Intermediate T Bolts must be installed as per installation manual maximum distance between Intermediate T Bolts 10 metres Connect Tension Indicator to S Cable End Support Connect a Swaged Swageless Tensioner Tensioner to Tension Indicator Open out Tensioner Match up cable so it reaches into Tensioner and mark cable Cut cable to length Swage cable to Tensioner 0 Tension cable till disc on Tension Indicator can be spin freely Complete layout diagram on following page TIGHTENING TORQUE FOR SWAGELESS TERMINALS Wire size Nm Lbf ft Q3 11 8 25 1 8 11 8 25 04 5 32 17 12 75 3 16 22 16 5 o5 22 16 5 7 32 38 28 5 06 38 28 5 1 4 38 28 5 o7 9 32 48 35 5 8 5 16 58 43 0 3 8 75 555 10 75 55 5 12 1 2 14 16 Back to Table of Contents SafetyLink Pty Ltd Staticline Handbook for
16. the centre of the purlin and drill a 25mm hole AFTER DRILLING 25MM HOLE IN PURLIN 25mm hole 2 Hold onto the positioning ties and slide the J Purlin Retro Tube vertically through the 25mm hole Once the tube is through the hole reorientate it to a horizontal position Roof Sheeting 3 Slide plastic washer down positioning ties and draw the Retro Tube up to the underside of the purlin Retro Tube Back to Table of Contents SafetyLink Pty Ltd Staticline Handbook for RetroLink Tube Version 01 12 Page 7 of 18 GW RETROLINK TUBE SINGLE END ASSEMBLY Product Code STAT RETROO003 INSTALLATION Continued 4 Coat around the plastic washer with Coat around plastic i2 silicone then place the retro washer with washer with SILICON rubber a central location over the plastic a washer n A Retro Tube 5 silicone around the centre of the washer to seal between Single End Anchor and Retro washer with rubber See step 5 Apply Silicone around centre of washer gt Single End Anchor 1 Th Retro washer with rubber ommi Lhread Retro Tube 6 Screw the Single End Anchor into the Retro Tube S Cable End Support 7 Install the S Cable End Support and tighten the 14mm nut and spring washer whilst tightening the Singe End Anchor into the tube making certain the S Cable End Support lines up with the run of the a StaticLine Roof Sheeting Use Lockt
17. yLink Pty Ltd Staticline Handbook for RetroLink Tube Version 01 12 Page 4 of 18 EV WARRANTIES EXTRACT SafetyLink Pty Ltd STANDARD TERMS AND CONDITIONS 11 1 To the extent permitted by law all implied conditions warranties and undertakings are expressly excluded 11 2 Except as provided in this clause the Company shall not be liable for any loss or damage whether direct or indirect including consequential losses or damage arising out of any breach of contract by the Company or any negligence of the Company its employees or agents 11 8 Should the Company be liable for a breach of a guarantee condition or warranty implied by the Australian Consumer Law not being a guarantee condition or warranty implied by sections 51 52 and 53 of that Law then its liability for a breach of any such condition or warranty express or implied shall be limited at its option to any one or more of the following A in case of Goods the replacement of the Goods or the supply of equivalent Goods I the repair of the goods Il the payment of the cost of replacing the Goods or acquiring equivalent Goods V The payment of the cost of having the Goods repaired Provided that any such Goods are returned to the Company by the Purchaser at the Purchaser s expense B in the case of services i the supply of the services again ii the payment of the cost of having the services supplies again 11 4 The Company will not liable for the costs of recovery
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