HMPRO35 USER MANUAL.ai - Industrial Tool and Machinery Sales
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1. LIMITED WARRANTY Industrial Tool Machinery Sales hereinafter refered to as ITMS will within twelve 12 months from the original date of purchase repair or replace any goods found to be defective in materials or workmanship This warranty is void if the item has been damaged by accident neglect improper service or other causes not arising out of defects in materials or workmanship This warranty does not apply to machines and or components which have been altered changed or modified in any way or subjected to overloading or use beyond recommended capacities and specifica tions Worn componentry due to normal wear and tear is not a warranty claim Goods returned defective shall be returned prepaid freight to ITMS or agreed repair agent which shall be the buyer s sole and exclusive remedy for defective goods ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or the service agent or dealer such costs are not included in this warranty Our goods come with guarantees which cannot be excluded under the Australian Consumer Law You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure THE MANUFACTURER RESERVES THE2. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating See table for the correct size to use depending on cord length and nameplate amperage rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord DRIP LOOP To help prevent cutting fluids from traveling along power cord and contacting power source tie a drip loo d asshdwnin mae C VOLTS TOTAL LENGTH OF CORD IN METRES f In power cor g 240V 0 15 15 30 30 60 60 90 _ AMPERAGE M 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 y 12 16 114 122 NOT RECOMMENDED Bas RECOMMENDED WIRE GAUGE im 306 376 12 1 16 14 13 16 Y 60 2 3 8 _ 39 1 9 16 TECHNICAL DATA _ 107 437167 _ 1 161 6 5 16 E _ 175 6 7 8 260 10 1 4 Supply voltage 220 240V 50 60 Hz Motor power 920 W Total power 1000 W Machine speeds under load 350rpm O First Tool holder Weldon 19 05 mm Capacities max Holemaker cutter diameter 35 mm max drilling depth with standard arbor 52mm Magnet Dead
3. HOLEMAKER PRO 35 Holemaker Portable Magnetic Drilling Machine OPERATOR S MANUAL N WARNING BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL 27 EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE BEWARE OF REQUIRED REQUIRED FINGERS NEAR PRESENT ROTATING CUTTING AREA OR MACHINE PARTS MACHINE ARBOR Serial Date of Purchase 1 1 03 10 2014 For use with machines with serial numbers starting from 14000 Holemaker PRO 35 Portable Magnetic Drilling Machine Congratulations on the purchase of your Holemaker Pro 35 portable magnetic drilling machine Holemaker drilling machines are designed to deliver fast efficient hole drilling performance in portable applications TABLE OF CONTENTS Important Safety Instructions 3 4 Power Supply Requirement 5 Teenneal 6 Special Instructions 7 Contents of Package 7 Machine Operation 8 10 Maintenance and Service 11 Basic Troubleshooting 64 04 dud kame xi Res m Qe Hee 12 Machine Parts Breakdown 13 19 DIG alf aska ici dicen s wie red E ge eo ie wate 20
4. Lift on 25 mm plate 9500 N Dimensions electromagnetic base 80x160x36 5 mm Length of the power cord 3 M Ota WEINE E 10 kg Metal 85 dB 319 12 9 16 eo 89 25 99 98 ou 9 10 11 12 13 SPECIAL INSTRUCTIONS Read and follow operator s manual thoroughly DO NOT touch rotating cutter or parts Always stop machine completely and unplug from power source before changing cutters clearing swarf refilling lubrication or performing adjustments Never wear loose clothing or gloves when working near cutting area or machine arbor Always wear eye protection Any tool can shatter Always use safety chain or strap provided with machine Always use proper tooling Keep cutters securely fastened DO NOT use dull or broken cutters Beware of ejected slugs at end of cut They become HOT during the cut Keep all safety features functioning and working properly Keep bottom of magnet burr free and clear of chips and debris To reduce the risk of electrical shock DO NOT remove or alter electrical panels or use machine in damp areas Use only authorized service centers for repairs Remove all contents from packaging and inspect to ensure no damage was incurred during shipping Your Holemaker package should include the following HOLEMAKER PRO35 MACHINE METAL CAR
5. NA y m f T fa j PO MOTOR ITEM PARTNUMBER DESCRIPTION 5 SPPRO350305 SCREW FOR PLASTIC 4x19 6 6 SPPRO350306 CONNECTOR 48 201 06 2 8 SPPRO35038 GEARBOX COVERRING 4 9 5 5039 ARMATURE230Vv 0 1 SPPRO350310 SPRING WASHER41 ___ 2 11 SPPRO350311 SOCKETHEADCAPBOLT4xi2 2 12 SPPRO350312 FIELD FRAME COVER EN 13 SPPRO350313 BRUSH HOLDER EE 14 SPPRO350314 MOTOR BRUSH 6x9x17 __ 2 15 SPPRO350315 BRUSH HOLDER PRESSURE PLATE m 16 SPPRO350316 CROSS RECESSED PAN HEAD TAPPING SCREW 3x13 SPPRO350317 CROSS RECESSED PAN HEAD TAPPING SCREW 5x16 SPPRO350318 BEARING INSERT 19x7 5 SPPRO350319 SCREW FOR PLASTIC TW 5x14 agg 7 pu 1 1 M 0 18 ITEM PART NUMBER DESCRIPTION QTY 6 SPPRO350606 INTERFERENCE ELIMINATOR SPPRO350606 19 WIRING DIAGRAM UMOJG 2 INT MS eniq dd 20 TX
6. O3507 POWER CORD 230V 3 15 1 SPPRO350704 STRAIN RIELIEF PG11 11 SPPRO3508 SPOKE HANDLE INCLUDING KNOB ASSY x 3 SPPRO3509 LOWER SLEEVE 1 12 SPPRO3510 PUSHSPRING xC 1 1 1 1 2 SPPRO3511 NYLON WASHER SR1940 1 140 SCREW FOR PLASTIC M5x30 TEM 4 O 13 DESCRIPTION QTY 1 SPPRO35011 FRAME 1 2 SPPRO35012 PINION za ________________1 _ 21 SPPRO350121 SEAL QUAD RING 20 22x3 53 0 2 SPPROS5018 DAINGSTRAP it 4 SPPRO35014V2 ELECTROMAGNETIC BASE M 6 8 50108 SPRINGWASHERGt 7 SPPRO350107 EXTERNALE RETAINING RING 287 8 SPPRO350108 HEX SOCKET BOLT M6x20 14 ITEM PARTNUMBER DESCRIPTION 1 SPPRO350211 GEARCASE 2 SPPRO350202 MOTOR SPINDLE ASSEMBLY Er 3 SPPRO35023 PINION SHAFT ASSEMBLY w 4 SPPRO350201 COOLANT COUPLING AMT2 H 19 5 SPPRO35025 GEAR 52 6 SPPRO350206 DISTANCE RING 7 SPPRO350207 GUIDE BEARING BALL 629 SHIELDED BEARING BALL 6005 2RS 10 SS gi 15 TEM DESCRIPTION GEARCASE GEAR RACK SELF LUBRICATING SLEEVE 18x20x20 BEARING 608 2Z SEAL 25x37x7 DOWEL PIN 5 x 10 MM DOWEL PIN 5 x 18 HEX SOCKET BOLT M6X18 16 TEM PART NUMBER DESCRIPTION 6 SPPRO35020202 PLUNGER 1 SPHM3020203 SPRING 1 SPPRO350224 SEAL 0 OJ SPPRO35020205 INTERNALRETAININGRING19W 11 SPPRO35020206 HEX SETSCREWM8x 10 _ 2 6 RR NA
7. RIGHT TO MAKE IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE Imported And Distributed By INDUSTRIAL TOOL amp MACHINERY SALES 18 BUSINESS ST YATALA QLD AUSTRALIA 4207 PHONE 07 3287 1114 FAX 07 3287 1115 sales industrialtool com au www industrialtool com au 10 Ti IMPORTANT SAFETY INSTRUCTIONS Z WARNING WHEN USING ELECTRICAL TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE Keep Work Area Clean e Cluttered areas and benches increase risk of injuries Consider Work Area Environment Do not expose power tools to rain e Do not use power tools in damp or wet locations Keep work area well lit e Do not use tool in presence of flammable liquids or gases Guard Against Electric Shock e Prevent body contact with grounded surfaces For example pipes radiators ranges and refrigerator enclosures Keep Children Away e Do not let visitors contact tool or extension cord All visitors should be kept away from work area Store Idle Tools When not in use tools should be stored in a dry high and locked up place out of reach of children Do Not Force Tool t will do the job better and safer at the rate for which it was intended Use Right Tool e Do not force a small tool or attachment to do the job of a heavy duty tool e Do not use tool for unintended purpose F
8. RY CASE SAFETY CHAIN WITH CLIP SAFETY GUARD HEX WRENCH 4 SPOKE HANDLE WITH KNOBS COOLANT BOTTLE ASSEMBLY OPERATORS MANUAL lt G WHAT YOU SHOULD KNOW BEFORE YOU DRILL 1 Type of material to be drilled Brinnell or Rockwell hardness material thickness and position should all be determined to ensure proper selection of cutting tools Remove any excessive mill scale or rust from surface to be drilled When drilling thin materials it is recommended that you place a steel plate under the work piece and Holemaker magnet area to increase magnetic holding force Material that has been flame cut may become heat treated and therefore difficult to drill Avoid drilling near such areas whenever possible Special cutter lubricant is available for using the Holemaker and annular cutters in the horizontal position Consult you distributor for more information Caution Do not drill on material where welding is also simultaneously being performed Drilling machine will be damaged Caution Powering drilling machine from generator without proper surge protection device between generator and drilling machine may cause damage to the Printed Circuit Board in machine The Holemaker Pro 35 is not designed for use on steel thinner than 3 8 or 10mm as the magnet s adhesive power would be significantly reduced which can cause machines failure or individuals injury The machines
9. built in Smart Magnet Technology will detect insufficient magnetic adhesion and will 7 cause the machines motor on off button to not engage Although it is not recommended this feature can be bypassed by following the attached Smart Magnet Technology Bypass instruction leaflet START UP AND OPERATION CAUTION READ THE WHOLE INSTRUCTIONS MANUAL BEFORE ATTEMPTING TO START UP ag m lt Principle of Annular cutter s work This drilling machine s spindle has a 19mm Weldon Shank type and is specifically designed for use with Annular cutters Annular cutter 1 is located inside arbor body 2 and is fastened with grub screws 3 When fastening the cutter in the arbour ensure that the grub screws are firmly tightened to avoid them coming loose during operation It is important to position the cutter in relation to the arbour in such a way that fixing flats on the cutter shank are positioned opposite to the grub screws 3 Both grub screws 3 should be used to fasten the cutter The Pilot Pin 5 is located inside the cutter to easily position the annular cutter over centre of a planned hole During drilling as the cutter goes into the material the pilot pin moves back into the arbour body and pressurizes the discharge spring 4 That spring ejects the slug which is a by product of drilling the hole with a centre free cutter The machine is supplied in a metal box Some components of the drilling machine are coa
10. ing sites power should be supplied from a separation transformer such as Type AVM with minimum power of 2000 VA and with second class protection GROUNDING INSTRUCTIONS WARNING Improperly connecting the grounding wire can result in the risk of electrical shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with tool Never remove the grounding prong from the plug If the cord or plug is damaged have it Cover of NEP repaired before using If the plug will not fit the outlet have a proper outlet I installed by a gualified electrician The Holemaker must be plugged into an NA appropriate outlet properly installed grounded in accordance with all codes d and ordinances The plug and outlet should look similar to those in Figure A x zi v Ground If in doubt of proper grounding call a qualified electrician f C am WARNING DO NOT USE HOLEMAKER DRILLING MACHINES ON SURFACES OR MATERIALS BEING WELDED DOING SO CAN RESULT IN DAMAGE TO THE DRILLING MACHINE EXTENSION CORDS Use only 3 wire extension cords that have 3 prong grounding type plugs and 3 pole receptacles that accept the tool s plug Replace or repair damaged cords Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw
11. ional Starting e Do not carry a plugged in tool Always disconnect from power source before moving Be sure switches are off before connecting to a power source Outdoor Use Of Extension Cords e When tool is used outdoors use only extension cords intended for use outdoors and so marked Stay Alert e Watch what you are doing Use common sense Do not operate tool when you are tired e Do not use when taking medications that may cause drowsiness Check Damaged Parts Before further use of the tool any damaged parts should be repaired and performance verified prior to operation e Check alignment of moving parts binding of parts breakage of parts mounting and any other conditions that may affect its operation Any part that is damaged should be properly repaired or replaced by an authorized service center e Do not use this tool if switches do not turn it on and off Have defective switches replaced by authorized service center Use Cutter Guard e Always use cutter guard supplied with machine to reduce the risk of injury refer fig 1 Fig 1 POWER SUPPLY REQUIREMENTS Prior to use check condition of the power cord which has to be free of any cuts or similar damages Attention This unit has a class one of insulation and absolutely requires the power source to be equipped with a protection circuit Power source should be protected with the difference current circuit cut out and protected with a 10A fuse for 230V At build
12. ith the machine is finished the power cord should be disconnected from the power source the machine should be cleaned up from swarf coolant etc and the cutter should be removed and cleaned 10 MAINTENANCE AND SERVICE Every 250 hours of work check condition of carbon brushes If their length is less than 5 mm they should be replaced with new genuine brushes After replacement new brushes should be run in without load for about 20 min Repair and service work is to be performed by authorized service agents only Your Holemaker PRO 35 machine is equipped with a new unique system for elimination of excess play in slide guides This system completely eliminates the users intervention Keep the magnet clean and free of chips oil or other contaminants Inspect arbor sleeve and support bracket for visible wear Replace any worn parts and tighten any fasteners that may have come loose during daily usage 11 BASIC TROUBLESHOOTING Magnetic base not holding securely Material is too thin e Surface of material being drilled must be free of chips debris rust and mill scale Does size of cutter exceed machine s rated capacity e Check magnet face for unevenness nicks and burrs Drill motor running arbor and spindle not turning Possible sheared drive train component Motor slows when drilling els an extension cord being used If so see page 5 for recommended wire gages and cord lengths e Excessive d
13. or example Do not use a circular saw for cutting tree limbs or logs Dress Properly e Do not wear loose clothing or jewellery They can be caught in moving parts e Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair e Always wear safety glasses e Use face or dust mask if necessary Use hearing protection Do Not Abuse Electrical Cord e Never carry tool by cord or yank it to disconnect from receptacle Keep cord away from heat oil and sharp edges Secure Work e Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool Do Not Overreach Keep proper footing and balance at all times 12 13 14 19 16 17 18 19 IMPORTANT SAFETY INSTRUCTIONS Maintain Tools With Care e Keep tools sharp and clean for better and safer performance 9 Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have repaired by authorized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease Disconnect Tools e Unplug when not in use before servicing and when changing accessories such as cutters Hemove Adjusting Keys And Wrenches e Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on Avoid Unintent
14. ownfeed pressure during drilling cycle will cause motor to slow and overheat e Does cutting tool need to be resharpened Coolant system not working e Coolant system is gravity dependent machine must be in a upright position to operate properly e Dirt or debris in coolant tank e Consistency of coolant mixture too thick els correct pilot pin being used e Vent hole in coolant tank lid blocked Slugs not ejecting from cutter e Lack of coolant causing slugs to expand in cutter bore els correct pilot pin being used Possible broken internal arbor parts Breaking cutters e How is coolant being applied Coolant must be supplied to interior of cutter e Excessive feed pressure being applied when cutter initially contacts work surface e Confirm material hardness e Drilling stacked materials with incorrect cutter e Dull cutters dull or chipped cutting edges require excessive feed pressure resulting in breakage Movement of machine on material See 1 Magnetic base not holding securely nconsistent hardness in material can cause cutter breakage Oversized or rough holes e Insufficient coolant e Excessive feed pressure Dull cutter 12 MAGNETIC DRILLING MACHINE HOLEMAKER PRO 35 PART NUMBER DESCRIPTION SPPRO35011 1 SPPRO3502 GEARBOX ASSEMBLY 110 SPPRO3503 MOTORASSEMBLY __________ 1 SPPRO3504 GUARD 1 SPPRO3505 COOLANT BOTTLE ASSEMBLY 110 SPPRO3506 CONTROL PANEL ASSEMBLY 110 SPPR
15. r the centre of the hole you intend to make and turn the magnetic base ON Always make sure prior to use that the machine is secured from falling down with a chain strap An example of a safety chain strap use Cutting Choose a suitable lubricating fluid and fill the coolant tank The cooling system is an integral part of the machine and should always be used Warning The cooling system works gravitationally therefore it can be used only when in vertical position of the drilling machine In other positions a cutting paste should be used Check workings of cooling system Open the coolant tank s tap and apply pressure on the pilot by turning spokes counter clockwise As the pilot starts to sink into the cutter cooling liquid should start to run down the groove in pilot pin If there is no liquid flowing down check if the tap is fully opened It may take a few seconds for cooling liquid to fill the whole system Turn the motor on Bring the cutter gently into contact with the work piece and slowly start to apply pressure on the cutter Making a hole with an annular cutter should ideally be done in one pass Do not peck drill WARNING When the annular cutter goes through the material the slug can be pushed out often with considerable strength Pay attention to avoid injury After a hole is made the cutter should be retracted and both the motor and the electromagnet should be switched OFF When work w
16. ted with grease film for protection during transit and storage Prior to use of the machine this should be wiped clean 03 CONTROL PANEL Control elements include Magnet Switch 1 Start Stop Switch 2 a In order to start the machine press the magnet switch 1 on l Now you can start the motor by pressing Start Stop Switch 2 green button I b Stopping the motor is executed with red button O the motor is switched OFF but the electromagnetic base is still ON c To move machine into next drilling spot stop the motor as described above and push the magnet switch 1 to the position O NOTE As a power saving function Switching the Magnet Switch 1 to I will supply the electromagnet with 50 power Switching the Start Stop Switch 2 to I will increase the electromagnet to 100 power Before you cut Before positioning the machine on work piece always make sure that work piece is made of ferrous material thickness of work piece is adequate for secure magnetic adhesion mild steel 10mm is recommended Ensure no part of magnet overhangs the steel workpiece surface of steel under the magnet is flat wipe brush or sand down clean surface where you intended to place the drilling machine so that you remove rust paint dirt etc which would reduce adhesive power of the electromagnetic base Install annular cutter in the machine before plugging it into mains Place the machine so that the tool is ove
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