ThermaWallPlus® Direct Fix Technical brochure
Contents
1. LLOZ LO LL PLOZ LO L1 6E00VNND VIND ap eogieDaeJo yewua u ea ida ewdenss jequnyewogueo suevpnpod p 1 ploH PIIHI 34 WW CIO fih 9UulouoS yw 4JElIA9po ou Jepun peyn4e sjyonpoug Duiwojo eui 9eAeu X VIA SHA LVOLTILL ETO AO AIEVIATALCYS 4 of 40 B83HY ne Aob qoqe WMWM Sjsqew gogy eui 01 Buuu J 1 Aq enssi Jaye e Aq pepesjedns 10 pepuedsns uweJpuiiM JOU pue pijen Anueuno si juu0Ju02 JO 3AN Silu Ey 499u9 0 pesi pe SI e ZEN 1pOIJILI O SIU ui 01 peJi9jaJ s onpoud y jo esn y jo 1 ns 1 e se Duisue sjsoo pue A soDeuiep sasuedxa sesso jo swej 104 eoueBiDeu Buipnjour Ayqe e mej Aq periuued 1lu 1x OU o suurejosip GOGV eu 1o0npoid eui JO esn eui jo JNO Burisue Auiqei Aue sjdoooe JOU yog 34 0 suuojuoo Aruuojuoo PMW SUT EF JO Siul Jo 199 qns ay j1onpoug eui ey jueseuJdai JO lueupn B jueIWeM Aem Aue ul jou seop gogv 241 ZNV SVf YM jueuieBugue 1epun poq uomeoimieo pejpoJooe ue Aq penssi s Auuojuo Jo IAUN SIUL e 610 xIe AII9 9 MMM Joni Buipjing pejouiseJuu 3 pr Ald Jeuomeuaoe1u yel qe 9SSr PID sumog Addis rpL xog Od MENUO 0081 d JOQUINN 918e21JI1192 AJidx3 Jo ledq anss Jo ojeq sivtteospEz oN nonas d ZNS 6 00vVINO VINO ZL02 L0 L1 VLOc Z0 ZLL 89S 712 LLL 08 Nav eiensny WENNO W L pr Aid jeuoneujelu xe vue 2 pog uone wepo UOIYELOJUI uoz zewo pue SUO ONIJSUOD ajqeyns JOY Aaen u lleg roz Aj2. Approved Render c j Approved Fibreglass Mesh Window Sill Detail RMAX EPS EIFS panel JJ lt Approved Render Mesh Breathable Sarking Approved Aluminium Angle Approved Sealant Aluminium Flashing Tape jr CUEN Weep Holes Mr UN 3mm 5mm Width Approved Render DOCE DUUM NUR Mesh X Approved an 6mm 8mm Caulking Sealant 200mm gt Weep Holes To Be Located Every 200mm Front View Head Jamb Detail 26 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS Breathable Sarking Approved Fastening Screw and Washer Stud Frame Internal Wall Lining RMAX EPS EIFS panel Approved Render Mesh Approved Aluminium Angle Bead kia Approved Sealant ae Aluminium Adhesive Flashing Tape across Head Min 20mm Clearance Typical Head Detail Window Head RMAX EPS EIFS Panel Timber Wall Backing Rod Timber Sill Approved Sealant Approved Render Mesh Aluminium Adhesive Flashing Tape Approved Aluminium Angle Bead or Mesh Carried Through Corner RMAX EPS EIFS panel Approved Fastening N Stud Frame Screw and Washer SSS S sS if Internal Wall Lining J Approved Render Mesh Breathable Sarking Typical Sill Detail RMAX E
3. RMIAX Direct Fix EIFS Cladding Product Range Technical Data And Installation Manual SA CODEMARK RMAX is a division of Huntsman Chemical Company Australia Pty Limited ABN 48 OO4 146 338 HUNTSMAN RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel Contents Introduction 1 Codemark Accreditation 4 Compliance 6 Design Criteria 8 Technical Specifications 10 Installation Guidelines 14 Pre render Preparation 20 Installation and Fixing Details 21 Warranty 36 Referenced Documents 37 TOTAL NUMBER OF PAGES 40 NOTE As RMAX continually tests validates and improves its range of insulation products the information presented in this technical brochure may have been updated since it was last printed For the most up to date version of the RMAX Direct Fix EIFS Cladding Product Range Technical Data Manual please visit the RMAX website at www rmax com au RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INTRODUCTION The RMAX Direct Fix EIFS Cladding Product Range comprises an extensive range of Standard Isolite orange and Premium ThermaSilver dark grey Expanded Polystyrene EPS panel building products that are all manufactured in Australia These Exterior Insulation and Finishing Systems EIFS have been independently tested by accredited testing laboratories to meet and exceed relevant Australian standards fo
4. Fibreglass mesh Reinforcing mesh 10G CSK Head Coarse ribbed class 3 needle point galvanised Screw length dependant on panel 40mm diameter Minimum160gsm Alakline resistant Fibreglass mesh other fastener other screw types Alakline resistant Fibreglass mesh 7 of 40 8 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel DESIGN CRITERIA Installation Design All installation erection and fixing requirements must be in accordance with the details contained in this manual and the requirements of your local Building Authority Frame Structure The frame structure must be built in accordance with the Building Code of Australia BCA codes and with all relevant Australian Standards that apply for instance AS 1684 1999 for Timber Frame structures and AS 3623 1993 for Steel Frame structures RMAX EIFS EPS Panel Fasteners Each fastener is composed of 1 galvanised steel screw 1 plastic washer Details of each component are given in Table 1 Table 1 Panel fixing components details Fasteners Timber frame Steel frame Screw 10G x 85mm CSK Head 10G x 75mm 60mm panel Coarse Ribbed Class 3 Wing Tek Class 3 Screw 10G x 100mm CSK Head 10G x 90mm 75mm panel Coarse Ribbed Class 3 Wing Tek Class 3 Screw 10G x 125mm CSK Head 10G x 115mm 100mm panel Coarse Ribbed Class 3 Wing Tek Class 3 Washer 40mm diameter plastic RMAX washer NOTE Screw length
5. Index 0 10 Index 0 10 RMAX Direct Fix EIFS Cladding Product Range 0 0 0 4 An Australian Hardboard 4 75mm Bare 14 6 7 3 Impregnated with fire retardant 4 0 0 7 An Australian Softboard 12 70mm Bare 16 9 7 3 Impregnated with fire retardant 4 0 0 7 T amp G Boarding 25 x 100mm Bluegum 11 0 3 2 Oregon 13 6 5 3 Plywood Coachwood Veneer 4 75mm Bare 15 7 7 4 Impregnated with fire retardant 12 0 3 5 NOTE The core material in all RMAX Direct Fix EIFS Cladding Products is expanded polystyrene As with all other organic material insulation products must be considered combustible and to constitute a fire hazard if improperly used or installed Each of the RMAX Direct Fix EIFS Cladding Product Range of panels contains a flame retardant additive to inhibit accidental ignition from small fire sources Table 14 RMAX Direct Fix EIFS Cladding Product Range Material Handling Weighted Sound Reduction Index Rw Performance IEEE SUI EL eeieeteletiding Product Range of panels should be stored elevated under cover and laid flat Edges and corners of the panels are to be protected at all times The RMAX Panel Thickness Construction Rw 75mm Panel only 75mm fame s 12dB Direct Fix EIFS Cladding wall panels should be rendered within 48 hours after installation 75mm Panel Prolonged exposure to the elements should be 8mm thick render avoided including exposed edges 75mm sarking frame 44
6. Cladding Panel RMAX EIFS Pre Rendered Cladding Panel TECHNICAL SPECIFICATIONS Thermal Insulation Table 10 Total R value of Premium RMAX Direct Fix EIFS EPS Cladding wall system Table 7 R value of Standard RMAX Direct Fix EIFS EPS Panel Total R value of Premium RMAX Direct Fix EIFS EPS Panels thickness 60mm 75mm 100mm Cladding wall system In nel conductivity at 23 C 0 037 Premium Cladding Total R value BM W m K panel thickness mm Summer m K W m K W R value at 23 C m K W 1 60 2 05 2 70 60 222 2 34 Thermal conductance at 23 C W m K 75 2 67 2 82 Table 8 R Value of Premium RMAX Direct Fix EIFS 100 3 43 3 62 EPS Cladding Panels Panels thickness 60mm 75mm 100mm Standard or Premium RMAX EIFS EPS cladding Thermal conductivity at 23 C systems installed with a reflective breathable W m K 0 0321 sarking as part of the wall system will increase the overall thermal effectiveness of the wall system R value at 23 C m K W 1 86 2 32 3 10 Table 11 Total R value of Standard RMAX Direct Fix EIFS Thermal conductance at 23 C W m2K 0 54 0 43 0 32 EPS Cladding wall system with reflective sarking Total R value of Standard RMAX Direct Fix EIFS EPS Cladding wall Standard and Premium RMAX system including reflective sarking Direct Fix EIFS Cladding Wall System Ca Cadang Total R value 5 i Thermal Performance panel thickness mm Summer m K W m K W From calculations by thermal calculation code recogni
7. EIFS Pre Rendered Cladding Panel INSTALLATION GUIDELINES RMAX Orange Board Render should not be applied in hot or windy conditions and should be protected from rain or running water until hard initial set has been achieved Do not render over control joints Primer Coat Application Ensure rendered surface to be primed is dry and free from any loose or flaky material prior to commencing Where required remove efflorescence with a wire brush Apply primer using a brush roller or proper spray equipment at a rate of approximately 5 6 square metres per litre Photo 22 Application of primer coat onto finished rendered surface using a brush roller Pot Life RMAX Orange Board Render will have a pot life of approximately 1 hour from time of mixing Warmer weather may reduce this time significantly Do not add water to mix as it begins to harden Addition of water after commencement of set will result in a reduction of strength in the finished render Wash Up Due to the high polymer content RMAX Orange Board Render should not be allowed to dry on tools Always clean tools with clean water immediately following use Table 17 RMAX Orange Board Render material technical data Light grey gritty powder with slight odour A itor when mixed Hawk and trowel render machine Application or hopper gun Specific Gravity 2 57 2 6 Bulk Density 1600 1850 kg m3 Particle Size lt 2mm Flammability Not applicab
8. Internal Wall Lining Stud Frame Breathable Sarking RMAX EPS EIFS panel Approved Render Mesh Approved Fastening Screw and Washer Approved Flexible Sealant Caulking Down Pipe Bracket Fixed To Blocking Down Pipe Fixture Detail Backing Block Support Internal Wall Lining Stud Frame Breathable Sarking RMAX EPS EIFS panel Approved Render Mesh Approved Fastening Screw and Washer Approved Flexible External Fixture Fixed To Blocking Sealant Caulking External Penetration Fixture Detail 35 of 40 36 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel GENERAL INFORMATION Warranty RMAX a division of Huntsman Chemical Company Australia Pty Ltd is the manufacturer of the RMAX Direct Fix EIFS Cladding Product Range RMAX Direct Fix EIFS Cladding Product Range Warranty Conditions 1 Unless otherwise agreed to RMAX warrants that the RMAX Direct Fix EIFS Cladding range of products are free from defects caused by faulty manufacture or faulty materials for a period of 10 years from the date of sale to the purchaser This warranty is a material only replacement warranty where there is a defect in manufacture This warranty only applies where the product is applied correctly by a skilled and experienced installer in accordance with all current installation recommendations as per the RMAX Direct Fix EIFS Cladding Produc
9. S 0 pax eq ueo uieisAs jeuir3 SA13 suu s s Bulysiuy uone nsui eujo xe ase sulejs S XI J uononJjsuoo 2 ed jo sBuipiing e pue z ssejo pue sbulpjing o pue ssejouresn 104 q K 6 Keg NAEO ueneg JO XId JOSIIG gpJeog ebDuEJO XVINH SUL u lleg vLOz Ain Jo xiJ 19911A PLO Ajnr enuen uonejeirsu pue eq Jed1UYy9e XvINH Al199ds 1 eui y m eouepJoooe ul p lie su eq 1snu sulejs S e esf 10 esodung 19npoud Suonedur 3 suonipuo Burwojoj eui 0 1o qns UJUo9 s uone siu Aq peJeAoo sseuypolui jeued wnuwiulw y ejqeje e ose s ss uyolul uonipuoo ees uoneuen SIA Buipnjour sjem euje1xe 104 A9u8i91J3 AGIU L 9 zd OML euin oA vpLOc Yog 6 jaued snoueA AjAe9 e 342319 0 su lleq Sqd3 yno 40 I uonipuoo ees uomeueA Sy Buipnjour Buippejo em euJ8lxe 104 seaJy eJjusng p zd OML eunjoA vpLOZ VOg 8 9UJ8JJ y 0 198uip Jeuje sJeusew JOJOWeIP WWOP pue u uonipuoo ees Guippejo em euj981x JO GuiooJdjeujee AA Z Z Zd OA eunjoA vpLOz Yog Z SM9JOS SSe o HO Buisn owed eanjonuis Sui o pexij 6 0 e suonipuoo 99S Buippejo em eu481xe 10j ii I 1 q e Jeynonas Zd OML eunjoA pLOZ yog 9 9Je sjeueg ueijs s qpJeog eDueJO XVI eui Buluuoj uonipuoo ees suoneueA GID LN MSN Buripnjour sjem jeuJe1xoe JO Aouanyg ABjeua Lda euo eunjoA Loz yog S SJOYSEM pue SMAJOS OPUS gpJeog eDueJO XVINH YIM I uonipuoo 99S suomeueA Sv G10 MSN upnou Burppejo em eEu49 X9 10 SeeJy euoJg eJJusng u
10. Screw and Washer Approved Render Mesh Approved Aluminium h j RMAX EPS EIFS panel reed H lolos D gt s pe f f Breathable Sarking Approved Sealant asss 9 6 OY Stud Frame X x a Approved Render Mesh Approved Fastening Screw and Washer Approved Sealant i E Mine SEX 75mm Min Gap External Ground Level Concrete Slab on Ground Ground Slab Edge Detail NOTE The RMAX EIFS Ground slab edge detail construction is not covered by the Exova BAL 29 certification 28 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS RMAX EPS EIFS panel Stud Frame Breathable Sarking Approved Render Mesh Approved Fastening Screw and Washer 5Omm min Starter Channel with Breather Weep Holes Approved Sealant Timber Floor Junction Detail RMAX EPS EIFS panel Stud Frame Approved Fastening Screw and Washer Breathable Sarking Approved Render Mesh Approved Aluminium Starter Channel Screws fixed to ends of floor joists above flashing Approved sealant Pressed metal flashing Roof Junction Detail 29 of 40 30 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS RMAX EPS EIFS panel Brea
11. UONOMISUOD Sq euo euinoA pLOZ Yog r Jeuje6oj peiddns eje sjeued eu N epeJ6 Alsuap Iuonpuoo ees uoneueA MSN Buipnjour yeweyew dnog e se seniedoug puezeH 8414 0L LD euo eunjoA pLOZ YOg jeuayew peeq Sd auasAjsAjod pepuedxe abueJo 92 u uonipuoo ees Guippejo em eu481xe 10 BuiJooidi Sule AA p Ld4J euo eunjoA yLOZ Yog Z peso o gellos uioJj pew aie sjeued S4 3 uieis S 6 o1 e suonipuoo ees Buippejo jem jeu4eixe 104 II inr q e JEUNJOMIS L tdg euo eunjioA vLOZ VOR L Bulusiuy uorge nsur jeujeixe peog eDueJO XvINH 24L ei eajsny JO opo Hulpyjing eui uiia seiduio5 uonduoseg 1onpoJg gpJeog eDueJQ MNVIW31GO EI ET STI ir 16 48 haa ioe inn jeu p 0 SI Siu J86IAD149 x ALIW3OJNOO AO LLVOLILL2IHO li RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel 5 of 40 6 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel COMPLIANCE Codemark Compliance Requirements EIFS Panel See RMAX Panel Panel Thickness Building Range class type mm RMAX Standard Plain wv 60 v 1810 v and Premium 75 EIFS EPS ze qe Ue v 21019 X Cladding Panels rendered BAL 29 Compliance Requirements EIFS Panel type Panel Thickness mm RMAX Panel Range Building class RMAX Standard Plain v v 1 amp 10 v and Premium 75 EIFS EPS Cladding Panels 100 nerd v 209 X rendered Te
12. or Carry Mesh Through Corner Approved Render Mesh Internal Wall Lining Internal Corner Detail RMAX EPS EIFS panel Internal Wall Lining Stud Frame Breathable Sarking Approved Fastening Screw and Washer Approved Render Mesh Approved Expanding Foam Adhesive 150mm Wide Fibreglass Mesh Laid Across Joint X Men Aluminium Angle Bead with Mesh External Corner Detail 23 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS Backing Rod Internal Wall Lining Stud Frame Breathable Sarking RMAX EPS EIFS panel SS Oe Approved Fastening Screw Approved Render Mesh BU Her Approved Aluminium Angle Reveal Bead Approved Sealant Across 6mm to 8mm gap Expansion Control Joint Detail RMAX EPS EIFS panel Breathable Sarking Stud Frame WAAW AAA Approved Expanding Foam Adhesive BL Approved Fastening Screw and Washer Approved Render Mesh Internal Wall Lining Panel Join Detail 24 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS RMAX EPS EIFS panel Breathable Approved Render Mesh Sarking Approved Sealant Caulking Agent Stud Frame Backing Rod Approved Mesh 8 to 10mm lt DU Sub Floor Approved Al
13. the panel which can be applied in two different orientations depending on customer preference and or installation The grooves in either orientation provide increased anchoring of the applied render finishing systems to the panel face and also act as a convenient locator for the fixing screws and washers resulting in greater ease of installation to the frame Refer to page 10 for panel construction diagram Y 9 i JS N 4 D l i 4 i 4 1 DOR Photo 3 Installed RMAX Direct Fix EIFS EPS Grooved Cladding panels Photo 4 Vertical groove orientation running along the length of one side of the panel at 75mm spacings Option 1 Vertical Groove The patented dove tail groove design runs vertically down the length of one face of the panel at equal spacings of 75mm as indicated in photo 4 Photo 5 Horizontal groove orientation running across the width of the panel at 7bmm spacings Option 2 Horizontal Groove The patented dove tail groove design runs horizontally across the width of one face of the panel at equal spacings of 75mm as indicated in photo 5 The RMAX Pre Rendered EIFS Cladding panels are made up of Standard or Premium EPS panels M Grade density core reinforced with high strength alkaline resistant 160gsm fibreglass mesh and the enhanced render surface coating grey in colour to provide strength and high impact resistance The render coating is a durable textured sur
14. 12 Table 3 Table 3 Structural bracing capacity kN m at 2 70m height of RMAX EIFS wall systems applicable in Regions A and B Non cyclonic and Regions C and D Cyclonic Frame reinforcement Stud spacing Fastener spacing mm mm Structural bracing capacity kN m at 2 70m height of RMAX EIFS wall systems applicable in regions A Nil A and B 450 or 600 1 15 1s 10 150 155 and B Non cyclonic and regions C and D Cyclonic Vertical Bracing Reinforcement 12mm diameter steel rod at 500mm from RMAX EIFS Direct Fix EIFS C and D 450 or 600 3 85 the corner where the racking force is Cladding Product Range applied Galvanised straps at the top only Steel strap 0 8 x 30mm section with 4 of 30 x 2 8mm diameter Flat head nails at each stud 1 of 38mm diameter Flat round washer and 1 of 12mm nut The connection at the top to the ceiling or roof frame may be in accordance with AS 1684 1999 part 2 3 and 4 Anchor rod placed at both ends of each section of the bracing wall at not more than 2 4m centres 12mm diameter full length mild steel rod 2 of washers Bracing Reinforcement The connection at the bottom to the floor frame or concrete slab may be in accordance with the requirement of AS 1684 1999 part 2 3 and 4 2 of nuts 9 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel TECHNICAL SPECIFICATIO
15. 344 5644 Facsimile 61 3 6344 2913 NEW SOUTH WALES 27 Chifley Street Smithfield NSW 2164 Telephone 61 2 9609 6088 Facsimile 61 2 9604 7747 QUEENSLAND 236 Musgrave Road Coopers Plains QLD 4108 Telephone 61 7 3277 4522 Facsimile 61 7 3277 7761 nnovation working for you NEW ZEALAND Barnes 368 Church Street Penrose Auckland 1061 Telephone 64 9 579 9725 Facsimile 64 9 579 0472 RMAX is a division of Huntsman Chemical Company Australia Pty Limited ABN 48 004 146 338 HUNTSMAN Enriching ives through innovatior e c Q gt X LL O o e I hy e
16. Control Joint Z Brick Veneer Brick Veneer Junction Detail vy Oe to 8mm Gap AZZ Brick Veneer Es RMAX EPS EIFS panel Breathable Sarking Approved Render Mesh Backing Rod Approved Fastening Screw and Washer Approved Aluminium Starter Channel X YEA Approved Sealant NER as Bulk Insulation Stud Frame Internal Wall Lining Cladding to Brick Detail Internal Corner 31 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS Approved Fastening Screw and Washer Breathable Sarking Appoved Render Mesh RMAX EPS EIFS panel Stud Frame Approved Fastening Screw and Washer Stud Frame Breathable Sarking Approved Render Mesh RMAX EPS EIFS panel Eave Detail Type 2 32 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS 30mm min overlap Approved Sealant Approved Fastening Screw and Washer Breathable Sarking Approved Render Mesh Stud Frame RMAX EPS EIFS panel Flush Eave Detail LEE IVletal Capping Approved Sealant RMAX EPS EIFS panel Breathable Sarking Approved Fastening Screw and Washer Stud Frame Metal Flashing N f Approved Render Mesh Parapet Detail 33 of 40 RMAX EIFS
17. FS Cladding wall as per ground slab rebate detail on page 28 Starter channels to include drainage weep holes min 2mm diameter every 200mm to allow moisture to escape Typical bead detail can be found on page 28 Photo 15 Aluminium Starter Channels and External Angles Expansion Control Joints Prior to installation determine expansion joint placement by consulting with a Design Engineer to calculate the deformation stress due to soil structure movement deflection due to load bearing on roofing structures and to specify location of expansion control joints Expansion joints must occur where the RMAX Direct Fix EIFS Cladding Panels meet other substrates cladding materials This technical manual provides some practical details to perform the expansion joint Refer to page 25 for more information Render RMAX recommends the use of the RMAX Orange Board Render system however other EPS EIFS compatible render systems may also be applicable Check with your local supplier as to compatability RMAX takes no responsibility for NON RMAX render coating performance BAL performance and effect on surface properties of the RMAX Direct Fix EIFS Cladding Panels RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION GUIDELINES Render to be applied strictly in accordance with the render manufacturer s installation instruction requirements in 2 coats at a minimum thickness
18. Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS Approved cm Caulking CDs N Sealant Breathable Sarking Approved B S Weep Holes Stud Frame Render Mesh n tup Smm 5mm Width Approved Render Mesh 4 5mm FC Sheet Return 100mm up from Frame Approved Fastening Screw and Washer RMAX EPS EIFS panel Approved Expanding Foam Adhesive Starter Channel Aluminium with weep holes Weep Holes To Be Approved Caulking Sealant man Located Every 200mm ae Front View am 6mm 8mm 19mm K FC Sheet 6 8mm Clearance Floor Levelling Waterseal Floor Compound Waterproofing Tiles Fall away from structure to be as per Australian Standards Footnote Tiles need to run through to base plate of horizontal wall Panel Vertical needs to be lifted 6 8mm above tiles and caulked inclusive of weep holes Balcony Floor With Cavity Detail asper Australian Standards RMAX EPS EIFS panel Breathable Sarking Aluminium Angle x Approved Fastening Screw and Washer x Leave Render 6 8mm from Meter Box and Caulk with an approved Flexible Sealant Meter Box Approved Render Mesh Stud Frame Mieter Box Penetration Detail i 34 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS Backing Block Support
19. NS Standard Tolerances Table 5 Nominal panel surface mass kg m unrendered Table 4 Panel Dimensions Thickness mm Surface Mass Panel Dimensions Thickness X Length X Width 60mm 1 14 60 mm X 2500 mm X 1200 mm fonum 143 100mm 1 90 75 mm X 2500 mm X 1200 mm 100 mm X 2500 mm X 1200 mm Tolerance Length and Width 2 mm Table 6 Sheet weight in kg unrendered EPS panel only Tolerance Thickness 1mm 60mm 75mm MES The surface mass of each panel is indicated in Table 5 Panel sheet weights are shown Table 6 3 4 4 3 5 7 Figure 2 l Figure 3 Example of the installed RMAX EPS EIFS RMAX EPS EIFS dh Pre Rendered and Plain Cladding Panel Cladding Panel RMAX EPS EIFS panel Breathable Sarking Plaster Board 10mm Approved Render Finish Approved Fastening Screw and Washer DL FAMAM 2500mm Approved Mesh Stud Frame 75mm Drawing not to scale Figure 5 Example of the Installed RMAX EPS EIFS Grooved Cladding Panel 75mm lt N Figure 4 gt RMAX EPS EIFS Grooved Cladding Panel RMAX EPS EIFS Grooved Panel Breathable Sarking Approved Render Finish Approved Mlesh Approved Fastening Screw and Washer RMAX EPS EIFS Grooved Panel horizontal grooved indent 2500mm Stud Frame Plaster Board 10mm K 75mm Drawing not to scale 10 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS
20. PS EIFS Panel Timber Wall Approved Aluminium Approved Fastening Angle Bead Screw and Washer Approved Render Mesh Approved Render Mesh Approved Sealant Aluminium Adhesive Flashing Tape RMAX EPS EIFS panel Breathable Sarking Timber Widow Jamb Stud Frame Internal Wall Lining Architrave Typical Side Jamb Detail RMAX EPS EIFS Panel Timber Wall 27 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS RMAX EPS EIFS panel Stud Frame Breathable Sarking f Approved Fastening Screw and Washer gt D Ie gt Approved Render Mesh O Approved Aluminium e Starter Channel QUY B D gt s D gt RIVIAX EPS EIFS panel Approved 9 g Breathable Sarking PES O Q Stud Frame Backing Rod Oe os p Approved Render Mesh Q Approved Fastening Screw and Washer Oy Ov 5Omm Rebate ies By Width of Rendered Panel X xn Control Joint uu k d External Ground Level Pa re MI 3mm 5mm Width ON P d CS Approved ran 55 5 E NM M e Render Mesh age 5 O p 5 Concrete Slab on Ground LM saad GROSSES ES Coc Caulking Sealant N N Concrete Slab S OY 200mm gt Weep Holes To Be Located Every 200mm C Front View Ground Slab Rebate Detail RMAX EPS EIFS panel Stud Frame Breathable Sarking Approved Fastening
21. UBLE STUD 300mm STUD CENTRES region D 2 x 45mm JOINT Please refer to page 8 Table 2 Minimum stud and fastener spacing for both cyclonic and non cyclonic areas 21 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS In Non Cyclonic Regions A and B Horizontal Orientation Board Installation 2500mm DOUBLE STUD RMAX e 2 x 45mm SCREW 9 AND WASHER C min at 20mm m V IS ol JOINT max at 300mm E E Oo O A max 600mm STUD CENTRES max 300mm AROUND PERIMETER INSTALLATION AND FIXING DETAILS In Cyclonic Regions C and D Horizontal Orientation Board Installation RMAX E DOUBLE STUD SCREW E 2 x 45mm AND S WASHER ol D 9 JOINT max at 200mm uJulQz 1e uu 1200mm max 200mm AROUND PERIMETER max 450mm STUD CENTRES Region C 300mm STUD CENTRES region D Please refer to page 8 Table 2 Minimum stud and fastener spacing for both cyclonic and non cyclonic areas 22 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS Corner Details Approved Fastening Screw Breathable and Washer Stud Frame Sarking RMAX EPS EIFS panel AVAN AA AzA2 A A I Approved Expanding Foam Adhesive imeem Internal Aluminium Angle
22. Warringtonfire Aus Pty Ltd of the performance of the actual products supplied It is intended to provide a brief outline of the above referenced assessment reports and not to replace them The conclusions in this certificate of assessment relate to the configurations as detailed and should not be applied to any other configuration The conclusions expressed in this document assess fire hazard but it should be recognised that a single test method will not provide a full assessment of fire hazard under all conditions Full copies of the assessment and relevant test reports may be obtained from the sponsor TESTING AUTHORITY Exova Warringtonfire Aus Pty Ltd Address Suite 2002a Level 20 44 Market Street Sydney NSW 2000 Australia Phone Fax 61 0 2 8270 7600 61 0 2 9299 6076 ABN 81 050 241 524 Email Home Page www exova com Authorisation Prepared By Reviewed By Juv e ll S Hu K G Nicholls 12 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel TECHNICAL SPECIFICATIONS Early Fire Hazard Properties AS NZS 1530 3 1999 From tests conducted by AWTA Division of Building Material NATA Accreditation 1356 the following indices given in Table 13 have been determined Table 13 Early Fire Hazard Properties of the RMAX Direct Fix EIFS Cladding Product Range Material Ignitability Spread of Flame Heat Evolved Smoke Produced Index 0 20 0 10
23. anufacture and composition EPS is manufactured without CFCs HCFCs or HFCs Manufacturing is done with blowing agents that have Zero Ozone Depleting Potential ODP Recycling EPS EPS products are recyclable and RMAX has established recycling facilities in all of its plants throughout Australia RMAX is a member of PACIA Plastics and Chemical Industries Association and helped establish the EPS Industry Group known as EPSA Expanded Polystyrene Australia RMAX through EPSA play a major role in facilitating the collection and recycling of EPS in Australia Energy Efficient Manufacture The manufacture of EPS is a low pollution process There is no waste in production as all off cuts or rejects are re used or recycled RMAX Innovation Working for You RMAX is a company driven by innovation We have pioneered Rigid Cellular Plastics product technologies leading the development of innovative product solutions for our customers and international partners In the Australian building industry RMAX was the first to introduce termite resistant expanded polystyrene EPS Isolite Perform Guard EPS The exclusive patented technology incorporates a safe non toxic inorganic additive that is a deterrent to termites Other new and innovative products from RMAX are ThermaSlab and ThermaProof For details on these and other products in our range visit www rmax com au We are committed to working with our customers to deliver high qualit
24. dB 10mm thick plaster Continuous exposure to the elements of unrendered Full wall system RMAX Direct Fix EIFS Cladding panels may result in deterioration causing minor fretting of the exposed edges of the panels Therefore if the RMAX Direct Fix EIFS Cladding panels are to be Table 15 Perceived Change In Decibel Levels stored outside for extended periods of time prior to installation the individual panels or panel stacks Change in Sound Level Perceived Change to the Human Ear should be completely covered by a canvas or Ultra Violet light UV resistant type material Under no _ 1dB Not perceptible circumstances however should a clear plastic cover be used to cover the panels _ 3dB L s O RRN When handling or installing the RMAX Direct Fix EIFS Cladding panels in windy conditions BdB Clearly noticeable particular care should be taken Due to the light weight nature of the panels unsecured panels can be severely damaged or may cause damage 40dB Twice or half as loud in windy conditions As EPS foam will begin to soften and shrink when J0dB Fourfold 4x change exposed to elevated temperatures above 80 C the E RMAX Direct Fix EIFS Cladding Product Range of panels and render finished wall facades should NOTE The threshold of perception of the human ear I not be continuously exposed to temperatures in is approximately 3 decibels A 5 decibel change is considered to be clearly noticeable to the ear vvhilst a exce
25. ding or structure is likely to be exposed to high impact loads the use of any of the RMAX range of Direct Fix EIFS Cladding systems may not be appropriate INSTALLATION GUIDELINES Stud Frame Breathable Sarking S eel lt Approved Fastening Screw and Washer Approved Render RMAX EPS EIFS panel Approved Mesh Cross Section Detail of RMAX Direct Fix System RMAX EPS EIFS Cladding Panel Render Finish Minimum 8mm to Maximum 10mm thick Breathable Sarking Stud Frame Photo 9 Cross section of complete RMAX Direct Fix EIFS Cladding System 14 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION GUIDELINES Planning Prior to installing any of the RMAX Direct Fix EIFS Cladding Product Range of panels liaise with the builder to enable solid blocking to be installed where fixtures are to be fitted to the finished construction e g balustrade handrails clothes lines large light fittings hot water services air conditioning units etc Sarking RMAX Direct Fix EIFS cladding panels exhibit a very low rate of water vapour transfer However in line with good building practice RMAX requires the use of a breathable sarking to be fixed directly behind the RMAX Direct Fix EIFS Cladding panels It should be noted that RMAX Direct Fix EIFS Cladding panels installed in conjunction with a reflective breathable sarking
26. ent wind regions A B C and D are defined in Table 2 below Figure 1 Wind Region designation around Australia Refer to the BCA table 1 1 1 Design Wind Speed Equivalent Values for more information Wind Regions Non Cyclonic A amp B Wind category N1 N2 N3 N4 Panel Thickness mm Stud spacing mm 300 450 600 Fastener spacing mm 300 300 300 300 150 at 150 at 150 at 150 at perimeter perimeter perimeter perimeter of wall of wall of wall of wall Number of fasteners m7 12 12 12 12 Cyclonic C amp D N5 N6 C1 C2 C3 C4 60 75 100 75 100 300 450 300 300 200 200 200 200 200 150 at 150 at 150 at 150 at 150 at 150 at perimeter perimeter perimeter perimeter perimeter perimeter of wall of wall of wall of wall of wall of wall 12 18 18 18 18 18 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel DESIGN CRITERIA Structural Bracing Capacity The RMAX Direct Fix EIFS Cladding Product Range The obtained bracing capacities at 2 70m as defined was tested in racking tests in accordance with AS in AS 1684 1999 Residential timber framed 4040 0 1992 AS 4040 2 1992 and AS 4040 3 1992 construction Part 2 Non cyclonic areas Part 3 for non cyclonic and cyclonic conditions Regions A Cyclonic areas and Part 4 Simplified Non cyclonic B C and D by an accredited laboratory Page 37 areas in serviceability conditions are summarised in reference no
27. es to minimise skin contact and wear safety glasses googles or full face mask when mixing or applying render FIRST AID MEASURES Ingestion If swallowed wash mouth out with water DO NOT induce vomiting Drink at least tvvo 2 glasses of water Seek medical attention Eye Wash with copious amounts of water for a minimum of 15 minutes holding eyelid s open Take care not to rinse contaminated water into non affected eye Seek medical attention General Health and Safety Procedures Think Safe Act Safe To assist in maintaining a safe and healthy workplace take note of the following e Ensure the workplace is safe This includes attention to plant and equipment Insist that safe work methods are always practiced Provide supervision and training where appropriate e Ensure everyone on site understands and accepts their responsibilities to promote a vvork place that is safe Ensure that all health and safety requirements are adhered to Consult your authorised Workplace Health and Safety Officer for specific advice if unsure 19 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel NOTE DRAWINGS THROUGHOUT NOT TO SCALE PRE RENDER PREPARATION Approved Expanding Nn Foam Adhesive 20 e RMAX EPS EIFS panel Approved Adhesive Fibreglass Mesh TT EE TE EBEN mv AV a TIT A7 Approved Adhesive Approved Alumi
28. esistant Orange Board 160gsm 5mm x 5mm woven fibreglass mesh ensuring that the mesh pieces overlap by a minimum of 100mm at mesh joints RMAX Direct Fix EIFS Cladding Panel joints should be evenly covered with the same embedded mesh avoid overlap of mesh joints near the main panel joint Strips of mesh at 45 degree angle or equivalent 300mm long by 150mm wide should be embedded across the corner of all window and door openings Refer to page 20 window application detail In the same sequence apply another coat of render at a thickness of 2 3mm on top of the full mesh embedding the mesh between these two layers of render Use a straight edge and screed surface or if using a polystyrene float finish the surface to achieve an even and true surface Do not render over control joints Photo 14 Embedding of Fibreglass Mesh into first render coat Back Blocking of Stud Joins Where RMAX Direct Fix EIFS Cladding Panel sides or ends do not finish on a stud solid back blocking should be installed to strengthen and align panel joins Back blocks are cut from off cuts of stud material The back blocks can be placed aligned with the join or placed at 300mm centres perpendicular to the join Back blocks are to be nailed securely to the frame Where possible double studs are required to be installed in accordance with the diagram on pages 21 and 22 whenever two RMAX Direct Fix EIFS Cladding Panels butt up to each other Where panel
29. face ready to accept compatible renders to achieve a variety of finishes Contact your local architectural coating manufacturer for products that suit pre rendered EIFS EPS panels and for an application sheet RMAX Pre Rendered panels offer the pre rendered coating on one side and are suitable for both straight and curved wall applications E Photo 6 RMAX EIFS Pre Rendered Cladding Panels RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INTRODUCTION RMAX EIFS Cladding Panel System Product Description The RMAX Direct Fix EIFS Cladding panel system is distributed to market as a fully accredited RMAX EPS EIFS cladding system comprising either the RMAX Standard or Premium EPS cladding panel M Grade density together with the RMAX Orange Board Render and RMIAX Orange Board fasteners screws and washers For Bush Fire Attack Level BAL 29 conformance to be applicable the RMAX Direct Fix EIFS Board Cladding system must be installed with the RMAX EIFS cladding panel in conjunction with the Orange Board fasteners screws and washers and the proprietary RMAX Orange Board Render system Refer to page 12 for more information RMAX EIFS Cladding Appraisals The full range of RMAX EIFS Cladding panels have been subjected to extensive testing and validation to comply with all relevant Australian building codes and practices For a full list of referenced tests and reports refer
30. finish Adjust RMAX Orange Board Render con sistency with a small amount of water and re stir if necessary Do not add water after setting has commenced RMAX Orange Board render will require approximately 3 5 4 O litres of water per 20kg bag of RMAX Orange Board Dry Mix Render for a correct mix ratio to be achieved Allow RMAX Orange Board Render to activate for around 3 to 5 minutes prior to application to the RMAX Direct Fix EIFS Cladding Panels Render Application and Finishing Render Tools and Equipment Required Hawk and steel trovvel polystyrene float plastic floats straight edge sponge power mixer masking tapes drop sheeting Appropriate personal protective equipment PPE to be vvorn e Apply a 3 5 mm base coat of RMAX Orange Board render on to the RMAX Direct Fix EIFS Cladding Panel using a steel trowel with enough pressure to adhere the product Photo 18 Application of first render coat Whilst the render is wet embed 160 gsm alkali resistant fibreglass reinforcing mesh and trowel over to ensure full immersion of the mesh Where fibreglass mesh strips meet a 100 mm overlap must be provided Always avoid overlapping of fibreglass sheet edges at RMAX Direct Fix EIFS Cladding Panel joins as this may compromise system integrity Photo 19 Application of Fibreglass Mesh over first render coat 18 of 40 Embed all fiberglass mesh aluminium trims and angles in the fir
31. ied The foam adhesive will expand to fill any gaps between the panels as they cure This helps to maintain water and weather tightness of the system Photo 12 Adhesive Foam application to panel ends RMAX Pre Rendered EIFS Cladding Panel Miesh Installation After installation of the pre rendered panels to the stud frame reinforce all panel joins with a 150mm minimum wide fibreglass strip of alkaline resistant 160g m mesh trowelled over panel joins during first base coat render The fibreglass strip is to be applied evenly and run the full length of the joints Ensure that the panels are butted up hard against one another Refer to Fastener Positioning detail on pages 21 and 22 Typical Corner and Joint details are to be adhered to Refer to pages 20 23 and 24 Photo 13 Panel joins with separate 150mm wide 160gsm fibreglass mesh strips applied directly over joins Only applicable to pre rendered panels AII pre rendered cladding panel joins to have reinforcing mesh applied over them as shown 15 of 40 16 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION GUIDELINES Plain and Grooved EIFS Cladding Panel Miesh Application Apply a 3 5mm basecoat of an applicable render system onto the RMAX Direct Fix EIFS Cladding Panels using a steel trowel with enough pressure to adhere the product Whilst the basecoat is wet embed a full layer of alkali r
32. is dependant on the thickness of RMAX EIFS Cladding panel used As a guide the screw should be minimum 25 mm longer than the panel thickness for timber frame construction and 15 mm longer than the panel thickness for steel frames The screw offset from the edge of the panels and the panel joins is to be 20mm Where two panels butt up against each other edge to edge a double stud is to be used allowing each panel to be fastened to its own individual stud Refer to fastener fixing detail on pages 21 and 22 for further information Table 2 Minimum stud and fastener spacing for the RMAX Direct Fix EIFS Cladding Product Range in accordance with AS 4055 2006 Wind Pressure Design The capacity of the RMAX Direct Fix EIFS Cladding range of products as evaluated in accordance with the relevant Australian Standards AS 4040 0 AS 4040 2 AS 4040 3 to resist against different categories of wind from Regions A B Non Cyclonic and C D Cyclonic see Figure 1 below as required by the BCA and defined according to AS NZS 1170 2 2011 and AS 4055 2006 was obtained by several tests performed in accredited Laboratories Refer to page 37 reference no 7 The limitations of the following fixing provisions are Building height to eaves or ridge less than or equal to 10 00 m Buildings built in terrain categories 1 to 3 Buildings built on topographic classification T1 AS 4055 2006 The provisions of the fixing for the differ
33. joins occur other than at the stud interface double back blocking is to be installed to ensure that each RMAX Direct Fix EIFS Cladding Panel is fastened to its own individual block Where the end of an RMAX Direct Fix EIFS Cladding Panel does not line up with a stud and does not adjoin another RMAX Direct Fix EIFS Cladding Panel a single back block is sufficient RMAX Direct Fix EIFS Cladding Panels are to be fixed to back blocks in the same manner as fixing panels to the stud frame Refer to Fastener Positioning detail on pages 21 and 22 Typical Corner and Joint details are to be adhered to Refer to pages 20 23 and 24 Cutting of Panel For a clean fast accurate and no mess cut we recommend using a standard diamond masonry blade or fibre cement blade to cut the RMAX Direct Fix EIFS Cladding Panels For more intricate cuts a hot knife or handsaw can be used Beading All 90 angle corners must be protected with aluminium bead Any exposed edges roof line windows doors edge of concrete slab etc should be covered with fibreglass mesh as specified on pages 20 23 24 and 26 and finished with an aluminium bead which will protect the panel from moisture and provide a clean finish line for coatings All beads should be fixed using a polystyrene compatible construction adhesive Starter Channels RMAX Direct Fix EIFS Cladding Panels are to be located in aluminium starter channels at the bottom edge of any RMAX Direct Fix EI
34. le Top coat after 4 days Full cure in 28 days Curing Time c z Q Whilst the initial set of RMAX Orange Board Render will occur in a matter of hours full coating strength will not be achieved for 28 days from date of final render coat application Supply and Packaging RMAX Orange Board Render is supplied in 20 kg plastic multi lined paper sacks RMAX Orange Board Render can also be supplied in pallet lots Shelf Life RMAX Orange Board Render has a shelf life of one year from date of render manufacture if stored in dry conditions above floor level See packaging for date of manufacture details SAFETY AND HANDLING OF RMAX ORANGE BOARD RENDER The RMAX Orange Board Render raw material is hazardous according to criteria of the National Ocupation Health and Safety Commision NOHSC Not classified as Dangerous Goods by the criteria of the Australian Dangerous Goods Code ADG Code for transport by Road and Rail Please refer to RMAX Orange Board Render Material Safety Data Sheet before use available at www rmax com au When working with render observe the usual precautions for handling cement based mortars and renders including e Avoid inhalation of the dust wear suitable respiratory protection mask avoid prolonged skin contact with vvet mortar and eye contact contains sand based crystalline silica Wear personal protective equipment PPE consisting of protective clothing and safety glov
35. me with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure 9 To the full extent permitted by law the liability of RMAX for any defect or a breach of the Purchaser s statutory rights is limited solely to any one or more of the following as determined by RMAX in its sole discretion namely i The supply of replacement products or similar products ii the repair of the products or iii the costs of replacement or repair of the products 10 Except as expressly provided in this warranty to the full extent permitted by law RMAX will in no circumstances be liable for any loss or damage whether direct or indirect including consequential loss economic or financial loss to persons or property howsoever arising and whether from any defect in or unsuitability of a product or from negligence on the part of RMIAX or any of its servants contractors or agents In particular RMIAX will not be responsible for any loss or damage arising from normal wear and tear weather conditions any act of God poor installation or rendering or caused by wildlife or organisms RMAX is not and will not be responsible or liable to any per
36. n 40 xi4 SWIG LOZ Ajnf enuen uone eisu neuooxeuudsepesse Svl ne UOS reU EMR pue geq je2iuu29 XVINH 4J9JeH sseuxoiui jeued YM Aea Aew yom saadod jewiay luPA 9 1 BU 0 1oe gns vuedwos 0 nquluo2o i 19npoag I ne uooxeuugysejeswsu MSN ZZP 9166 L9 ud U0JJ Ol S928 epis paJepuaJ UBYM pijen uQO e9eJ jeuiojur uo pjeoqjejsejd yOIU uuo pue eujeJ Jequui WLUGP x WWOG Sjem euJe1xe JO 992 euj x ne u09 Xeuud se eses VS ZEOE OIA uo uu s s JepuaJ XYWY oly uuz g WNWIUIW YIM p4eoq yoIUu uug Buisn pejonujsuoo u uA ez 1vg JO WNWIxeW e o dn suoledidde 104 ageng Sd3 94 pulu q pejeisur Bures qeule iq uu pej eisur eq snu uejs s y y WLU eq snu seujeJj joe1s Jo INg Wnwiuyy A sune eoueuuoped 10 Aaen u lleg r Loz Aine 20 xi 12311 Y LOZ ne ulooXeuug soe esew YM BuousAqueN ne woo xew sajespb q10 19 11S ueudey r z ne ulooXeulGSse esolA DIA XVINY Anf enuen uome e1su pue geq pouyo XVINH 99S eseejg Buroeds 1euojse pue Huldeds pnis sseuxpoiui jaued uo 1uepuedep s eouejsisaJ peo pul J9pJoH 9162 J 1199 pepi oud si e oJdde GuueeuiDue oyioeds 15e oud ji pesn eq Ajuo Aew spnis paseys pnis ejqnop e ejeaodjoour 1snuu s uiof jeued suoiGed puiw oiuo o o uj e Bp pnis WO WLUQZ 19sjJjo eq 1snui sjeuojse4 p PPA SeuieJJ joots JO SS UYOIU joued ul ueu JeDuo uiui G pue uomniisuoo euieJi aqu 10 SsaUyoIU Jeued ul ueu JeBuo uiu gz eq Isnui swejos Buxy o 4 Qu 40 9
37. nium Angle Bead LIPI PITT HIT LM titty NATTA TYTY TTT LIII LLI e a gt Approved Render Typical Corner Detail Approved Expanding Foam Adhesive 150mm Wide Jointing Mesh Breathable Sarking See Typical Corner Detail FD lt lt pd Sy Approved System Fasteners Breathable Sarking Approved Render Approved Mesh 150mm External Aluminium Angle Wide Jointing IMesh with Aluminium Angle Aluminium beading after application 150mm Wide Mesh of fibreglass mesh Typical Internal And External Corner Detail Window Application Detail 20 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS In Non Cyclonic Regions A and B Vertical Orientation Board Installation RMAX SCREW 45 45 AND WASHER 1200mm 1200mm max at 300mm 2500mm t m max 300mm AROUND PERIMETER max 600mm STUD CENTRES DOUBLE STUD 2 x 4bmm JOINT INSTALLATION AND FIXING DETAILS In Cyclonic Regions C and D Vertical Orientation Board Installation RMAX SCREW 45 45 AND WASHER 1200mm 1200mm max at 200mm 2500mm t m max 200mm AROUND PERIMETER max 450mm STUD CENTRES Region C DO
38. of 8mm and a maximum thickness of 10mm to ensure compliance to BAL 29 and Codemark Certification requirements Curved Wall Applications RMAX Direct Fix EIFS Cladding Panels can be used in curved wall applications Please refer to table 16 Table 16 Curved wall specifications Panels thickness Radius 60mm gt 2400mm 75mm gt 4000mm 100mm gt 4000mm Masonary and Concrete Wall EIFS EPS Panel Installation Please contact RMAX RMAX ORANGE BOARD RENDER SYSTEM PRODUCT DESCRIPTION Forming part of the RMAX Direct Fix EIFS Cladding board coating system RMAX Orange Board Dry Mix Render is a superior quality cement based polymer modified render containing washed and graded medium silica sand acrylic powder and proprietary additives RMAX has developed this proprietary render system which can be applied to any and all of its range of cladding wall panels RMAX Orange Board render provides the ideal base for the subsequent application of a variety of top coats Photo 16 RMAX Orange Board Render Key Benefits Factory blended for dependable consistency and performance Superior adhesion to EPS base sheets Eliminates on site mixing errors Just add water No other additives required Substrate Preparation Ensure RMAX Direct Fix EIFS Cladding Panels have been installed in accordance with the requirements in this brochure Ensure that the RMAX Direct Fix EIFS Cladding Panels and any othe
39. ormation presented in the RMAX Orange Board CodeMark M certificate is mirrored for all other products in the RMAX Direct Fix EIFS Cladding Product Range Page 4 of the brochure indicates the summary of CodeMark M certificates covering the remainder of the products that make up the RMAX Direct Fix EIFS Cladding Product Range The individual CodeMark certificates for each of the RMAX Direct Fix EIFS Cladding Products can be downloaded from the RMAX website at www rmax com au or can be sourced directly through your local RMAX Direct Fix EIFS Cladding Product Range distributor Standard RMAX EIFS Cladding Product Range Description The standard RMAX EIFS Cladding Product range of panels are all manufactured from Isolite closed cell orange EPS bead material density Grade M that is a resilient lightweight rigid cellular plastic The entire product range of panels can be supplied with or without the Perform Guard Termite Resistant additive as part of their composition The exclusive Perform Guard patented technology incorporates a safe non toxic inorganic additive that is a deterrent to termites Premium RMAX EIFS EPS Cladding Product Description The Premium RMAX range TIT of EIFS Cladding panels a are all manufactured from Neopor the patented Neopor Innovation in Ieusulatiyn EPS BASF expandable polystyrene bead material density Grade M which is dark grey in colour The BASF Neopor based RMAX The
40. r external building insulating cladding products Please Note The term RMAX EIFS Direct Fix Cladding Product Range is referenced throughout this brochure This term covers the entire range of RMAX manufactured EIFS Cladding Panel products comprising of plain EPS panel Pre Rendered EPS panel and Grooved EPS panel in both the Standard and Premium grades of RMAX EPS CodeMark Certification The entire RMAX EIFS Direct Fix W Cladding Product Range has been audited and assessed by CertMark International CMI CMII is an accredited independent certification body ISO Guide 65 CODEMARK itn undertaking this assessment CMI have awarded CodeMark certification under individual CodeMark Certificate Numbers covering all the individual EIFS cladding panel product types that go to make up the RMAX Direct Fix EIFS Cladding Product Range The CodeMark Certificate of conformity outlines National compliance of the RMAX EIFS Direct Fix EIFS Cladding Product Range for use in class 1 and 10 buildings and class 2 and 3 buildings of type C construction to the relevant Building Code of Australia BCA codes relating to e Structural Integrity e Weatherproofing Fire Hazard Properties Construction in Bushfire Prone Areas Energy Efficiency Energy Efficiency for External Walls Insulation For further information please refer to page 5 Copy of the RMAX Orange Board CodeMark certificate The inf
41. r surfaces to be rendered are clean and free of any contaminants including oil mould release dust dirt silicone mud grease salt efflorescence animal droppings and any loose or flaking material that may compromise the adhesion of the render system RMAX Direct Fix EIFS Cladding Panels should alvvays be rendered within 48 hours 2 days from time of installation to stud frame Prolonged exposure to Ultra Violet UV light may cause uncoated RMAX Batten Cavity EIFS Cladding Panels to deteriorate which may lead to failure of the render system Areas of the wall system not being rendered coated should be masked and protected from render and coating materials until completion of the job whereby the masking can be removed Preparation of Render Mix Add approximately 3 litres of clean water to a suitable mixing vessel and slowly add RMAX Orange Board Render powder whilst stirring with a power mixer Photo 17 Preparation of Render Mix by addition of render and water 17 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION GUIDELINES e Continue stirring until all lumps have been dispersed and a uniform paste has been achieved Add extra water as required to achieve the desired consistency The final mix should hold a soft peak on the hawk Mixing the material so that it is too runny or too stiff will make the material difficult to apply and
42. rmaSilver premium material is a higher performing EPS material when compared to standard Isolite EPS due to the inclusion of graphite particles within its cellular structure Graphite acts as an infra red reflector and absorber which results in the ThermaSilver premium EPS material exhibiting reduced thermal conductivity compared to standard Isolite EPS resulting in an improved RH value when the same thickness and density of materials are compared provided by BASF Photo 1 Infra red reflection and absorption from the surface of the Premium RMAX ThermaSilver EIFS Cladding panel This means that builders and designers seeking to achieve the six star energy rating can get improved insulation performance with the same board thickness or conversely achieve the same energy rating as the standard Isolite EPS panel using a thinner panel The insulation effect of the RMAX ThermaSilver Premium cladding product range of panels can be up to 16 higher when compared with the Standard RMAX Cladding Product Range of panels as manufactured with standard Isolite EPS 1 of 40 2 of 40 INTRODUCTION Photo 2 RMAX Premium ThermaSilver dark grey coloured panel and standard Isolite orange coloured panel EIFS Cladding Panels The RMAX Direct Fix EIFS EPS grooved panel product is made up of RMAX Standard or Premium grade EPS M Grade density panels that incorporate a patented dove tail groove design on one side of
43. rrain Topographic category class Framing applicability applicability 1 to 3 all Terain T1 2 Timoer categories T2 T3 X Steel Batten Type only applicable to batten cavity EIFS construction Framing RMAX 1250mm x 40mm x 25mm RMAX X28 density Orange M sci d grade white d Board Isolite EPS cavity render battens Non RMAX Other Steel v acrylic Cavity battens renders Render type v v v X Installation height 210 metres lt 10 metres Render Thickness 8 10mm below 8mm v X Batten Type only applicable to batten cavity EIFS construction RMAX 1250mm x 40mm x 25mm X28 density grade white Isolite EPS cavity battens Non RMAX Cavity battens Screw Type 10G CSK Head Coarse ribbed class 3 needle point v galvanised Screw length X NOTE BAL 29 conformance applies to 75mm and 100mm thick RMAX Direct Fix EIFS Cladding Products only 60mm thick panel products have not been tested to BAL 29 dependant on panel thickness other screw types RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel Render type Render Thickness RMAX Orange Board render 4 Sitat Other acrylic X below 8mm X renders Washer type Reinforcing mesh 40mm diameter Minimum160gsm Y plastic RMAX Alakline resistant v Orange Fibreglass mesh Fasteners X other fastener Non 160gsm X types Alakline resistant
44. rt Reference EWFA 27710 02 Assessed Framed Wall system description and performance Framed wall Description Wall system consisting of timber framing or light gauge steel framing at least 70mm deep Unexposed side faced with 10mm Gyprock plasterboard Exposed side with 8 2mm RMAX Orange Board render system coated over 75mm and 100mm thick RMAX Orange Board RMAX Isolite Expanded Polystyrene Block RMAX Orange Board with PerformGuard RMAX Thermawall Board RMAX ThermaWall Plus Board RMAX ThermaSilver Board RMAX Thermawall Silver Board or RMAX ThermaWall Plus Silver Board Wall system optionally includes 40mm wide x 25mm deep EPS battens directly attached to the framing the RMAX EPS panels are then fastened to the stud frame through the battens Refer the referenced report for a complete description of the assessed construction BAL A 29 Conditions Validity THIS CERTIFICATE IS PROVIDED FOR GENERAL INFORMATION ONLY AND DOES NOT COMPLY WITH THE REGULATORY REQUIREMENTS FOR EVIDENCE OF COMPLIANCE e Reference should be made to the relevant test report or regulatory information report to determine the applicability of the test result to a proposed installation Full details of the constructions and justification for the conclusions given along with the validity statements are given in the assessment reports The assessment report or short form assessment report does not provide an endorsement by Exova
45. s introduced nationally in 2009 The new building standard has six risk levels Bushfire Attack Levels BALs There are increasing construction requirements that range from ember protection at the lower levels to direct flame contact protection at the highest The new building standard increases the construction requirements on residential buildings so they are better bushfire protected Products used in external construction of houses should have a BAL rating to ensure that building is undertaken in such a way that risk to people and property is minimised It is a requirement that a person or organisation who has suitable qualifications and experience undertakes the BAL assessment RMAX commissioned Exova Warringtonfire a NATA accredited testing authority specialising in BAL testing and certification to undertake their BAL 29 conformance testing To meet the BAL 29 conformance requirements as tested by Exova Warringtonfire RMIAX Orange Board render must be used and applied at a minimum thickness of 8mm The BAL 29 conformance applies to 75mm and 100mm RMAX Direct Fix EIFS Cladding products only PLEASE NOTE The use of any render system other than the RMAX Orange Board render applied at minimum thickness of 8mm may or may not meet the requirements of the BAL 29 certification It vvould be expected that similarly formulated acrylic render products would deliver similar BAL performance however RMAX has not tested o
46. sed by CSIRO the total R value for both 60 2 41 2 51 the standard and premium RMAX Direct Fix EIFS Cladding wall systems are given in the following 75 2 79 2 92 tables 100 3 43 3 59 Note The R value calculations below are based on a standard wall system construction comprising of 10mm thick plaster board 90 mm timber stud frame breathable sarking wall wrap and the Table 12 Total R value of Premium RMAX Direct Fix EIFS RMAX Direct Fix EIFS EPS Cladding panels in EPS Cladding wall system with reflective sarking the prescribed thicknesses as indicated with a nominal 8mm thick render finish coating applied Total R value of Premium RMAX Direct Fix EIFS EPS Cladding wall system including reflective sarking Table 9 Total R value of Standard RMAX Direct Fix EIFS EPS n Ds Sn apy Total R value Cladding wall system E 55 ota ee Winter panel thickness mm Summer m K W m2K W Total R value of Standard RMAX Direct Fix EIFS EPS Cladding wall system 60 2 69 2 81 Standard Cladding Total R value Total R value panel thickness mm Summer m K W Winter m2K W 75 3 15 3 29 60 1 93 2 04 100 3 90 4 10 75 2 32 2 44 100 2 96 3 12 11 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel TECHNICAL SPECIFICATIONS BAL Bush Fire Attack Level After the Canberra bushfires in 2003 the Australian Standard relating to building was reviewed and a new Australian Standard AS 3959 wa
47. son in any manner whatsoever for incorrect fixing joining installing finishing and or rendering by any person RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel REFERENCED DOCUMENTS AND INFORMATION Referenced Documents Images 1 BRANZ Thermal Resistance testing of RMAX Isolite EPS Insulation samples BRANZ Limited Moonshine Road Judgeford Rotorua New Zealand Test report Number D10371 DUO1 Report issue date 30 8 2013 2 BRANZ Thermal Resistance testing of RMAX ThermaSilver EPS Insulation samples BRANZ Limited Moonshine Road Judgeford Rotorua New Zealand Test report Number D10371 DUO2 Report issue date 30 8 2013 3 AWTA AS NZS 1530 3 1999 Testing Simult aneous determination of Ignitability Flame Propagation Heat Release and Smoke Release for Rendered RMAX ThermaSilver with Perform Guard panel Australian Wool Testing Authority Ltd Flemington Victoria Australia Test Number 7 593183 CV Test Report Issue Date 27 08 2013 4 Exova Warringtonfire BAL 29 test certificate and BAL 29 test report for RMAX EIFS Batten Cavity product range Exova Warringtonfire Aus Pty Ltd Melbourne Report Issue Date 29 5 2013 5 SKIP Consulting Pty Ltd ThermaSilver Cladding range Product Accreditation Appraisal Report Report No SKC10 154 BRAC ThermaSilver Rev 3 Report issue Date 11 5 2012 6 RMIT University Melbourne Applied Acoustics Labora
48. ss of 80 C as expansion and blistering of the 10 decibel change would be perceived to be twice as panels and or rendered wall may occur Thus it loud is highly recommended that any equipment that generates high levels of radiant heat such as outdoor barbecues or outdoor patio gas heaters etc should be kept at a minimum of 1 5 metres away from any exposed RMAX Direct Fix EIFS Cladding Product Range cladded panel wall 13 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel TECHNICAL SPECIFICATIONS Chemical Resistance RMAX Direct Fix EIFS Cladding Panels are chemically resistant to most water based materials Resistance to diesel fuel paraffin oils and vegetable oils however is limited thus prolonged contact should be avoided EPS will however be attacked by hydrocarbons ketones esters and solvents Exposure to these chemicals should be completely avoided Refer to the RMAX Isolite EPS Material Safety Data Sheet for further details regarding storage and handling and compatibility with other chemicals Impact Resistance The RMAX Direct Fix EIFS Cladding system when installed according to the RMAX specifications and installation manual will provide resistance to most impact loads that are likely to occur in normal residential operating conditions In line vvith good building practice however a design engineer should always be consulted to assess suitability Where a buil
49. st coat of render All openings such as windows and doors must be diagonally reinforced with 400mm x 200 mm 160 gsm fibreglass strips embedded in the first render coat Refer page 20 Once the initial render coat has sufficiently set apply a second coat of RMAX Orange Board Render at a thickness of 3 4mm directly on top of the fibreglass mesh embedding the mesh between the two layers of render The application of the two coats of RMAX Orange Board Render and embedded fibreglass mesh should bring the total finished render thickness to between 8 10 mm 8mm is the minimum finished application thickness required l IT it c X uh i B v Photo 20 Embedding of Fibreglass Mesh into first render coat Use a straight edge and screed surface or if using a polystyrene float finish the surface to achieve an even and true level surface appearance ready for the application of the primer coat and decorative finish Where possible freshly applied render should be protected from rain or running water for a period of 48 hours Allow rendered surface to cure for a minimum of 4 days from final render coat application prior to priming In cold and or humid wet conditions a minimum of 7 days curing time is recommended Photo 21 Application of final render coat Total render thickness should be betvveen 8mm and 10mm RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX
50. t Range Technical Data Manual including but not limited to frame and fastener details installation and fixing details and installation guidelines To make a warranty claim the customer must provide the following a The details of the items purchased application dates product batch numbers and quantities must be recorded and supplied as a minimum to commence potential product failure investigation b The date and location of purchase c A description of the fault observed with the product providing photographs and samples if possible d Contact details of the customer The above information can be provided by i Mail RMAX Sales 2 4 Mephan St Maribyrnong VIC 2032 ii Email sales rmax com au or ili Fax O3 9317 7888 in writing by RMAX the Buyer shall bear the expense of claiming the warranty RMAX provides no warranty expressed or implied against damage due to movement of the substrate or structure Whilst RMAX takes every care to ensure that any impurities in the product are eliminated at the time of manufacture components of the product may occasionally result in minor visual blemishes RMAX shall not be liable for any such blemishes Where the Buyer is a consumer under the Competition and Consumer Act 2010 the benefits given under this warranty are in addition to the statutory rights and remedies available to the consumer under the Australian Consumer Law Our goods co
51. thable Sarking Stud Frame NNNM Aenean Approved Fastening Screw and Washer Approved Render Mesh Approved Expanding Foam Adhesive Approved Aluminium Starter Channel with weep holes Approved Caulking Sealant Flashing under Breathable Sarking Must pass 1st Cleat in Roofing Sheet Metal Roofing Over Flat Roof Detail Cavity Inside Starter Channel RMAX EPS EIFS panel Breathable Sarking Stud Frame Approved Fastening Screw and Washer Approved Render Mesh Approved Expanding Foam Adhesive Approved Aluminium Starter Channel with weep holes Flashing under Breathable Sarking Ridge Capping Roof Tile Pre paint Render underside of Chanel if desired Approved Caulking Sealant Over Roof Detail Ridge Capping RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS RMAX EPS EIFS panel Breathable Sarking j Sti Approved Render Mesh Approved Aluminium Bead or Starter Channel Approved Sealant gt Max t COURT AI LES AUI ERU CERT ELT EE SEPP ARCET EUIS SEE 4 Ni 8mm Z RMAX EPS EIFS panel Backing Rod Breathable Sarking Timber Stud Brick Veneer Stud Frame Approved Fastening Screw and Washer Approved Render Mesh Approved Aluminium Bead or Starter Channel c2 lt
52. ther render systems The results of the BAL 29 testing are summarised in the Exova test certificate as shown below covering both the Standard and Premium ranges of RMAX Direct Fix EIFS Cladding products Exova Warringtonfire Aus Pty Ltd T 461 0 2 8270 7600 Suite 2002a Level 20 F 61 0 2 9299 6076 44 Market Street W www exova com T Sydney New South Wales 2000 du Australia t 5 Postal Address T Suite 2002a Level 20 O un 44 Market Street Sydney New South Wales 2000 gt Australia I l J t Tasting Ach Bing Assur EWFA CERTIFICATE OF ASSESSMENT CERTIFICATE No SFC 27710 03 Page 1 of 1 Product Name RMAX Orange Board RMAX Isolite Expanded Polystyrene Block RMAX Orange Board with PerformGuard RMAX Thermawall RMAX ThermaWall Plus RMAX ThermaSilver Board RMAX Thermawall Silver RMAX ThermaWall Plus Silver Certificate Issue Date Report Sponsor RMAX 2 4 Mephan Street Maribyrnong VIC 3032 29 05 2013 Report Validity Date 30 09 2017 Report Issue Date 29 05 2013 Referenced Standard AS 1530 8 1 2007 Introduction The element of construction described below was assessed by this laboratory on behalf of the report sponsor in accordance with the stated test standard and achieved the results stated below Refer to the referenced test report s or Regulatory Information Reports for a complete description of the assessed construction Assessment Repo
53. to page 37 Photo 7 Top storey illustrates the finished rendered EIFS building facade whilst the bottom storey shows the standard RMAX EIFS Cladding Panels as installed directly to the stud frame Photo 8 Complete RMAX Orange Board render finished EIFS Cladded wall 3 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel BIO WEED MMM 91Sq9 INO 24 o 8uuJ9jeJ Aq enssi eye e Aq pepesjedns Jo pepuedsns uweJpuyW jou pue pi eA Apuana si A IWIOJUOD JO 3e SIU JEU 499uo oj pesiApe SI 1 PIT Ad Ieuoneui lul y1eIWH9O uOISJ9A diou uyor BIOYE D MMM A j ZZ 9GGr PID sumog Addis pp 7 xog Od 99S ZLZ LLL 08 N8V eijeJjsny xJejy192 W L p11 Ad JeuoneuJ9ju Ye NHD e Lr ti vi iD dew Hber zem r LLOZ LO LL vLOZ LO LL 8LLOPINO VIIO peog JenjiGewsoy L PRSE E euoneuuaju o omeuos sumo waqa AA HENUA LLOZ LOILI PLOZ ZO LI LLLOPWO WNO a une call SN dlle Mewy ih SLOPES eee Apog uonea2ymnjo5 LLOZ LO LL vLOZ LO LL 9LLOPWO WIND JOAIIS Gijeweuueu L AN Ay N pue uw Uem rem ep LLOZ LO LI yLOZ LO LI SLLOPINO VINO EBEN ook uini dis AN uu M woo b G erly LLOZ LO LL vLOZ ZO L vLLOVINO VWO amp snigijeMeuueu L jas ic f N WEURGOXENEXANA a l ccvv 91 6 L9 Ud ZHOPWO VIN2 nae ZEOE OIA LLOZ ZO LL yLOZ ZO LL CLLOTINO VINO Gyieweuueu ne hy Buouu queN We Fl jeens ueudey p Z rono rns XVINY amp EDOTI 2 vIM2 pi aa
54. tory RMAX ThermaSilver Neopor Sound Trans mission Loss Test Report to AS 1191 2002 for Full Wall System and Iterations Report issue Date 18 4 2012 7 Vipac ThermaSilver EPS Structural Appraisal Report Vipac Engineers and Scientists Ltd Report Issue Date 27 2 2012 8 AWTA Method of testing Rigid Cellular Plastics ThermaSilver Determination of Compressive Stress to AS 2498 3 1993 Determination of Cross Breaking Strength to AS 2498 4 1993 Australian Wool Testing Authority Ltd Flemington Victoria Australia Report Issue Date 19 12 2011 9 Thermawall Wall Cladding Cyclonic Region Performance Test Report 300mm Stud Spacing 200mm Fastener Spacing Vipac Engineers and Scientists Ltd Melbourne Victoria Australia Report Issue Date 3 8 2011 10 Thermawall 75mm Thick Panel Structural Performance Test Report Vipac Engineers and Scientists Ltd Melbourne Victoria Australia Report Issue Date 15 3 2011 11 Thermawall Water Penetration Test Report Vipac Engineers and Scientists Ltd Melbourne Victoria Australia Report Issue Date 22 12 2010 12 EXIN wall panels racking capacity of Ecotex wall panels Arup Facade Engineering Report Issue Date 24 10 2001 13 Figure 1 page 8 Australian map wind region information Graphic and Information derived from the following web page https vvvvw dlsvveb rmit edu au toolbox buildright content bcgbc4010a 08_bca_ requirements O2 high
55. uminium Angle Reveal Bead Approved Fastening Screw and Washer Horizontal Control Joint Detail Expansion Control Joints Prior to installation of the RMAX Direct Fix EIFS Cladding Panels to the stud frame determine expansion joint placement by consulting with a Design Engineer to calculate the deformation stress due to soil structure movement deflection due to load bearing on roofing structures and to specify location of expansion control joints Placement Guide The following is a guide only and does not negate the user s responsibility to consult a Design Engineer In line with good building practice placement of vertical expansion joints should not exceed 5 metres where the wall length is greater than 8 metres Joints should be placed to align with large door and window openings and internal corners Double studs are necessary at all vertical expansion joints Spacing of horizontal expansion joints should not exceed 3 metres Expansion joints must occur where any of the RMAX Direct Fix EIFS Cladding Product Range cladding panels meet other substrates cladding materials 2b of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS Approved Sealant Breathable Sarking Sa EEG EE egeo e RMAX EPS EIFS panel Approved Aluminium Angle Mesh where not at 90 lt
56. will increase the overall thermal effectiveness of the wall system Refer to tables 11 and 12 page 11 wrap sarking to be stapled Stud frame Breathable wall directly to stud frame as indicated to be completely wrapped in breathable sarking ensuring that there is at least 150mm overlap between two different sheets rolls of sarking Building wrap must comply with AS NZS 4200 1 and AS NZS 4859 1 and all relevant BCA 2014 code requirements Photo 10 Installation of Sarking to frame Method of Fixing The RMAX Direct Fix EIFS Cladding Product Range of panels can be installed either vertically or horizontally against the stud frame The panels are screwed directly to the frame Screw heads and washers should be slightly recessed into the surface of the panel Sheets should not be bonded glued to studs This allows the frame to flex without stressing the external render Photo 11 Installation of EIFS Cladding Panels directly to frame over Sarking Panel Joints All joints between the RMAX Direct Fix EPS Cladding Panels should be glued with a suitable polystyrene compatible construction adhesive Contact your local RMAX distributor for a list of compatible construction adhesives Ensure that the adhesive is applied on the exposed end of an already fastened panel The next panel to be installed should then be positioned so that it is butted up hard against the already installed panel with the foam adhesive already appl
57. wind page 001 htm Disclaimer The information contained in this manual is presented as a guide to users of RMAX Direct Fix EIFS Cladding Range of Products and while to the best of RMAX s knowledge it is correct and reliable RMAX shall not be liable for defects associated with incorrect use of RMAX Direct Fix EIFS Cladding range of products misuse wilful damage neglect accidental damage or any modifications or alterations to any of the range of RMAX Direct Fix EIFS Cladding products 37 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel eh ac RMAX Recyclable EPS RMAX and the Environment The RMAX Direct Fix EIFS Cladding range of products are highly energy efficient The energy saved over the lifetime of an RMAX Direct Fix EIFS Cladding Product Range panel in reduced heating demand more than compensates for the ravv material used in its production The effective application of EPS insulation can cut carbon dioxide emissions by up to 50 The energy used in its manufacture may be recovered within six months by the energy saved in the buildings when EPS is used to insulate the building depending on the building design and the climatic conditions RMAX promotes the use of EPS with their superior thermal insulation properties to lower energy requirements and reduce the impact of buildings on the environment RMAX EPS is free from ozone depleting substances in m
58. y creative solutions to construction problems Contact us and see how our innovative approach using EPS in building construction can help you Developed in Australia Made in Australia The RMAX Direct Fix EIFS Cladding Product Range has been developed in Australia by RMAX specifically for Australian conditions and to meet the stringent Australian Building Codes in all states It is manufactured in RMAX plants around Australia in controlled production processes to maintain consistent quality All Greenhouse Gas emissions associated with printing this product have been offset Tee expanded polystyrene australia This product is 100 Carbon Neutral The pictures and illustrations shown in this brochure are for illustrative purposes only to demonstrate creativity and design and construction flexibility They do not imply that any of the RMAX Direct Fix EIFS Cladding panel types were used in their construction nnovation working for you www rmax com au Enquires 1300 888 972 AUSTRALIA VICTORIA 2 4 Mephan Street Maribyrnong VIC 3032 Locked Bag 51 West Footscray VIC 3012 Telephone 61 3 8319 6822 Facsimile 61 3 9317 2077 WESTERN AUSTRALIA 5 Baldwin Street Kewdale WA 6105 Telephone 61 8 9353 1000 Facsimile 61 8 9353 2002 SOUTH AUSTRALIA Peachey Road Edinburgh North SA 5113 Telephone 61 8 8255 8022 Facsimile 61 8 8255 7939 TASMANIA 22 Merino Street Kings Meadows TAS 7249 Telephone 61 3 6
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