Installation Manual
Contents
1. epic Tuer Sarid connection 4 as Tu H dose a na Wh L L Ir II LT zl i 4 SERIE LE A 4 EIE 11 gt lI SE MS Li SEE MS HS 7 uere gt e e n i i n iiri ai sum x x n T mum dE gt ale i g a LEE mz Ein FZ iki ms mn SUM EI d u JK 414 Pic REAL _ _ LES L Lin L En al II IFI L 188 LBG ms T zi ee edis mm hss En El riz LEKE E EL 1541 4 Installation PowerRouter Solar Inverter Installation manual Press yes and use up down to select Service Press yes and use up down to select Selftest Press yes to go to the Selftest Press yes to continue or no to cancel Wait untill the grid is connect and the voltage lower trip test starts Wait untill the test is finished Selftest OK or Selftest fail Press yes to continue Wait untill the grid is connect and the voltage upper trip test starts Wait untill the test is finished Selftest OK or Selftest fail Press yes to continue por DSL Sa Se JY O Wait untill the grid is connect and the average voltage upper trip test starts takes 10 minutes Wait untill the test is finished Se ftest O2. 17 uuu 18 4 1 Check the contents of the PowerRouter box 18 4 2 Determine the mounting location 18 4 3 Mount the PowerRouter 19 AA Connect ING AC H uu a 19 4 5 Connect the solar panels 19 4 6 Conn ecta 20 4 6 1 Connect the 1 phase sensor accessory nna nns 20 4 6 2 Connect the 3 phase sensor accessory 20 4 7 Connect the external relay accessory in u 21 4 7 1 Connect the external relay for load 21 4 7 2 Connect the external relay to isolate the PowerRouter from the public grid 21 4 7 3 Connect the external relay for a backup power supply 22 4 8 Connect the additional cable Italy 22 4 9 Switch ON th SVSI
3. 25 indoor 5000 W IP20 4600 W for Germany Partno 5555477 1 Illustrations PowerRouter Solar Inverter Installation manual N L1 1213 1213 fuse 315 mA NO 4 1 Illustrations PowerRouter Solar Inverter Installation manual Umm 1000 DET 1 Illustrations PowerRouter Solar Inverter Installation manual 90092 Q 9 90 J a E B S 1690000009 I 5 88960 80009000 On 90 900009959 uo 2 90008 59500 Pal 0680800 JO 9999 am 6060 Qeon external relay Ripple 100 control receiver 5 Illustrations you re in charge Enter your username and password and click on UN Username Password Keep me logged in Forgot password you re in charge Welcome New User For us to be of good service we ask you to enter the following data 5tep 1 of 3 Account German B se password and repeat it exactly mail you this password as reminder Username testuser Hew password Password s confirmation Please leave your E mail addres word confirmation Further we may contact you periodically for new Powerkouter features and updates Email address testusergpnedap com Mandatory PowerRouter Solar Inverter Installation manua
4. 2 2 1 2 fully independent 2 fully independent 1 4 pole 600 V 15 A 4 pole 600 V 15 A 2 pole 600 V 15 A 100 600 Vdc per string 180 480 Vdc per string 94 93 EU 99 9 PowerRouter Solar Inverter Installation manual 9 Technical specifications Operating temperature range full power Storage temperature Humidity Regulatory approvals and standards Safety Emission Immunity Anti islanding protection Warranty Dimensions W x H x D Protection category Weight Topology Cooling 10 C to 50 C derating to prevent overtemperature 40 to 70 C maximum 95 non condensing CE VDE AR N 4105 2011 08 EEG2012 C Tick EN 60950 1 EN 62109 1 EN 60335 2 29 EN 55014 1 EN 61000 3 2 EN 61000 3 3 EN 61000 6 3 EN 55014 2 EN 61000 6 2 VDE 4105 VDE 0126 1 1 G83 1 UK RD1699 2011 ESP CEIO 21 IT AS4777 AUS Safety EN 60950 1 EN 62109 1 2 indoor IP20 EN 60335 2 29 check www PowerRouter com for other country certifications five years optional extension to ten years 545 x 502 x 149 mm indoor use IP20 15 5 kg galvanically isolated transformer forced airflow All specifications apply at 259 unless stated otherwise e 39 9 Technical specifications PowerRouter Solar Inverter Installation manual 40 me dep the PowerRouter 1 w LL www PowerRouter com info PowerRouter com
5. Disconnect the PowerRouter from the Public AC grid 2 Mount the 3 phase sensor in the position as shown in figure 5 3 Setthe 3 phase sensor switch in the Position 4 Connect the 3 phase sensor in accordance with the 3P n configuration 1 20 PowerRouter Solar Inverter Installation manual 4 Installation 5 Connect the 1 meter sensor cable to the 3 phase sensor a Green white wire gt sensor terminal 41 EN b Green wire gt sensor terminal 42 c Orange white wire gt sensor terminal 43 6 Place the ferrite core with one loop in the cable The ferrite core must be within 10 cm of the PowerRouter 7 Insert the RJ45 plug at the end of the sensor cable into the PowerRouter CAN port A CAT5e network cable with a maximum length of 25 meters may be used to extend the connection RJ45 connector type T 568B 8 After initialising section 4 10 check the PowerRouter display for correct operation of the sensor Service menu Status Sensor If correct OK will appear on the display approx 1 5 minutes after Start up Make sure the sensor is correctly installed Wrong installation will result in no self use maximization 4 7 Connect the external relay accessory 4 7 1 Connect the external relay for load management See figure 9 for the connection overview 1 Connect the external relay Use one of the user selectable contacts K201 K202 2 Program the user selec
6. ERNEST SE I PONT SORTE ER IR TE 33 TO FOC OOS rca u eme 36 7 6 1 Restart the PowerRoulkfer 36 7 6 2 Check the PowerkRouter alrfloW sees sas arena 36 7 6 3 Check the internet connection r r r 36 7 6 4 Look up the firmware versions and id number 36 6 5 Reset the PowerBR0uler T m 36 q w PowerRouter Solar Inverter Installation manual Contents 6 GUNS 37 DEIR 37 mE M ee on 37 9 Technical specifications ea 38 9 1 Technical specifications of the PowerRouter 38 11 1 Introduction PowerRouter Solar Inverter Installation manual 1 Introduction 11 Applicability This installation manual is intended for qualified installation personnel describes how you can safely install connect and start the following PowerRouter types e PR50S 5 PR30S 12 Symbols used in the documentation AN DANGER This symbol indicates a hazardous situation which if not avoided co
7. alarm ak ah Off This is the default selection for an alarm relay It is off or not used Grid voltage alarm When the grid voltage is outside of the desired range the alarm relay is inactive This can be used to switch on loads or sound an alarm when the grid voltage is out of range For example to protect sensitive loads against high voltage Or to switch on additional loads when the grid voltage is high Which is usually an indication of high feed in power Grid connection alarm Alarm based on whether the system is connected to the grid The relays are inactive if the system is in standby and no grid is available to power the relays This alarm is not to be used for backup functionality Load management Switch on additional loads when a surplus of solar energy is available to increase the self use Self use with backup Alarm based on whether the system is connected to the grid When disconnected from the grid the PowerRouter will switch to backup mode 5 3 3 Standby Select that the PowerRouter can go in standby The PowerRouter will go in to standby when there is no solar 722 power available 5 3 4 Standby timer Select a time interval in which the PowerRouter goes to standby 4 28 PowerRouter Solar Inverter Installation manual 5 Software installation tool 54 Grid 5 4 1 Country v oet the country grid settings for a specific country AN CAUTION It is n
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9. mount the PowerRouter during periods of precipitation or high humidity gt 95 Moisture trapped within the location may cause corrosion and damage to the electronic components The ambient air temperature must not exceed 40 C this is necessary to maintain a safe temperature of the internal components The PowerRouter reduces the power output if the ambient air temperature exceeds 40 C The location is not accessible for children The PowerRouter emits a slight hum during operation This noise is normal and has no effect on performance but it can be disturbing if the unit is installed on a wallin a living area on the outside of a wall that is near a living area or on certain types of materials thin wood panels or sheet metal The wall should be within 5 vertical e mounting surface must be able to support the weight of the PowerRouter 15 5 kg The type information sticker must be visible after mounting the PowerRouter figure 1 The sticker contains the serial number which is the login code for the install wizard the software installation tool and to register at www myPowerRouter com for logging and monitoring e The outside dimensions of the PowerRouter are 545 x 502 x 149 mm W x H x D e PowerRouter must be installed with 300 mm clearance at the top and bottom of the unit If multiple PowerRouters are stacked there must be 800 mm of clearance between each PowerRouter DANGER Do
10. not mount the PowerRouter on underneath flammable construction materials Do not mount the PowerRouter in areas where highly flammable materials are stored Do not mount the PowerRouter in areas where there is a danger of explosion 4 18 Leap PowerRouter Solar Inverter Installation manual 4 Installation AN WARNING To prevent electric shock or other injury check for existing electrical or plumbing installations in the walls before drilling the holes for the PowerRouter AN CAUTION Ensure that there is sufficient clearance for the airflow around the PowerRouter Local regulations may require larger working clearances If you mount the PowerRouter in a cabinet closet or other relatively small enclosed area sufficient air circulation must be provided in order to dissipate the heat generated by the unit 4 3 Mount the PowerRouter The PowerRouter is shipped with a wall mounting bracket that is suitable for use on most walls To mount the PowerRouter 1 Use the drill template provided with the PowerRouter to drill the holes for the wall mounting bracket Follow the illustrated instructions on the drill template figure 2 Mount the wall mounting bracket Mount the PowerRouter Open the lower front cover oa Mount the additional screws use a screwdriver with a blade length of at least 160 mm 4 4 Connect the AC grid oee figure 5 for the connection overview 1 Install an AC D
11. site Exchange for a replacement unit of equivalent value according to model and age Exclusion of liability Warranty claims and liability for direct or indirect damage are excluded if arising from e Transport and storage damage Incorrect installation and or commissioning Modifications changes or attempted repairs by untrained and unauthorised personnel Incorrect use or inappropriate operation Insufficient ventilation of the device Failure to observe the applicable safety regulations Force majeure e g lightning overvoltage storm fire e Cosmetic shortcomings which do not influence the functioning of the unit Damage due to moisture and or other environmental conditions The installer dealer who installed the PowerRouter must report the defective PowerRouter system to the PowerRouter Helpdesk Nedap reserves the right to replace the unit with one having equal or better specifications at 8 judgement Disclaimer All rights to the content of this manual are owned by N V Nederlandsche Apparatenfabriek Nedap hereinafter Nedap By using this manual you accept the terms of this disclaimer Nedap has made every effort to ensure that this manual is accurate Nedap accepts no liability for any inaccuracies or omissions in this manual nor for any damages arising from or related to its use No data published in this manual may be reproduced or published in any form or by any means without the prior
12. to initialize the PowerRouter make advanced setting and update the PowerRouter firmware if applicable Before you can use the software installation tool you must install the software on your computer You can download the software installation tool from the website www PowerRouter com The software installation tool includes the latest available firmware version so no additional downloads are required 3 2 1 phase sensor accessory PRA1SENSE With the signal from the 1 phase sensor the PowerRouter determines the energy consumption from the public grid on one phase With the 1 phase sensor the consumption of self generated solar energy is maximized The 1 phase sensor can be ordered via your local Business Partner 3 3 3 phase sensor accessory PRA3SENSE With the signal from the 3 phase sensor the PowerRouter determines the energy consumption from the public grid for a 3 phase system and compensates on 1 phase if a compensating electric meter is used With the 3 phase sensor the consumption of self generated solar energy is maximized The 3 phase sensor can be ordered via your local Business Partner 16 me dep PowerRouter Solar Inverter Installation manual 3 General description 3 4 External relay accessory PRA1RLY You can use the external relay to Setup a backup power supply figure 8 If the public grid fails the external relay is energised The switch over to the local AC grid is done via one of the user se
13. wizard screens and make changes 22 me dep PowerRouter Solar Inverter Installation manual 4 Installation 4 10 2 Software installation tool for advanced settings 1 Connect a PC with the software installation tool to the PowerRouter s USB port use a USB cable as shown in figure 7 2 Use the software installation tool to set the system parameters You can download the PowerRouter software installation tool driver and guideline via the PowerRouter website You need your login details for this website You can request login details via www PowerRouter com Check the website regularly for updates to the PowerRouter software installation tool 4 10 3 Run the self test Italy The self test is only applicable for Italy directive CEI 021 If the country is set to Italy the self test is available via the service menu on the display The Italy Self Test is meant to check the upper and lower limits of the AC voltage and AC frequency at which the PowerRouter will disconnect from the grid If the test fails the PowerRouter is not allowed to connect to the grid The example displays below show the self test OK If the test fails the display will show Selftest fail Loin li LA CCR m LL LIST Tur L on 11 525 57 ma uc WSL Lire epic CONNEC L 1 Cii MaA op u a WSL LATTES epic CONNEC L 1 Cii Mae oe r o LATTES
14. 11 S The PowerRouter was not able to Make sure the 3 phase sensor is connected configure the 3 phase sensor properly e Make sure the 3 phase sensor is not in the locked position Restart the system section 7 6 1 P115 H The PowerRouter cannot function Contact your dealer if this error occurs correctly because some hardware modules were not detected G001 S Soft The internal temperature of the Check the PowerRouter airflow section 7 6 2 G037 S grid module G is too high Once the module cools down the error will disappear and normal operation will resume The output power of the module is Contact your dealer if this error occurs frequently reduced 002 5 Soft An overvoltage occurred on the Once the voltage drops below the safe level the power backbone The grid module error will disappear and normal operation will G will be temporarily turned off resume Contact your dealer if this error occurs frequently higher than the power available in the PowerRouter G007 S Soft The voltage level on the local out If this error occurs during installation make sure the is too high in a situation where no grid is connected to the AC GRID connection voltage is expected e When this error occurs during normal operation error has occurred in connection with the anti G003 S Soft An undervoltage occurred on the Make sure the loads on the local out are turned off power backbone The grid module After on
15. If the PowerRouter is not working as expected it may help to perform a restart Notify the end user before you do a restart A restart of the PowerRouter can result in a temporary power failure This means that no power will be available for the end user The restart takes less than 1 minute 1 Notify the end users that there may be a brief power interruption 2 Open the display menu 3 Navigate to the restart procedure 4 Activate the restart procedure 36 PowerRouter Solar Inverter Installation manual 8 De installation 8 De installation EN DANGER To safely de install the PowerRouter you must follow the instructions in this chapter 8 1 De install To de install the PowerRouter Switch the PowerRouter unit OFF Switch the solar disconnect switch OFF on the back of the PowerRouter Switch the AC switches OFF grid and local out Wait at least 5 minutes to ensure the unit is completely de energised Disconnect the communication wires Disconnect any optional connections Disconnect the solar panel string wiring with the special tool figure 6 Disconnect the AC wires Disconnect the DC wires x 0 The PowerRouter can now be removed for disposal or repair DANGER The wires from the solar panels are always energised The voltage from a string of solar panels can be as high as 600 V The current can be as high as 15 A AN CAUTION De installation must be carried out by qualified pers
16. Installation Manual PowerRouter Solar Inverter 5278554 A Date 220513 m Sn ET PowerRouter Solar Inverter Installation manual Illustrations Page 1 Abbildungen Installation Manual Page 9 Original instructions 4 PowerRouter Solar Inverter Installation manual IE I Type 505 D s Part no 9561552 AS4777 Serial no A31100011 13933 Control code 87PRN VDE 0126 1 1 31100011 I dc max f ac nom ac nom Pac nom 20 90000000 0000000000090000000 00000000000000000000000000 00000000000000000000000000 900000000000000000090000000 000000000000000000000000000 000000000000000000000000000 900000000000000000000000000 000000000000000000000000000 Read the installation manual for details Q min 300 mm 800 Installation steps 3 wis mm f M t wou A Pot snows coves CULOTTE dpi 1 mans 000060000006000006 0000000000000000 gt 000000002 Q6 00 Drill template for the PowerRouter the PowerRouter mounting bracket 370 mm max o 5 5 mm 400 mm max o 10 mm Max 40 C Min 10 C 470 mm max 5 5 mm Solar input Illustrations 450 600 Vdc 15 DC disconnect included A Grid V ac nom 230 V C 50Hz
17. K or Selftest fail Press yes to continue XX X W N Wait untill the grid is connect and the frequency lower trip test starts Wait untill the test is finished Selftest OK or Selftest fail Press yes to continue E E Wait untill the grid is connect and the frequency upper trip test starts Wait untill the test is finished Selftest OK or Selftest fail Press yes to continue 20 The display should show Selftest passed Press yes to continue AN CAUTION If the test is cancelled the PowerRouter reacts as if the selftest failed If the PowerRouter switches off during the selftest or the display shows an error restart the PowerRouter and redo the test If the selftest failes the second time contact your local Bussiness Partner oS 4 11 Connect the PowerRouter to the internet CAUTION Install the clip on coil on the UTP cable within 10 cm of the powerrouter 24 me dep PowerRouter Solar Inverter Installation manual 4 Installation 4 11 1 Connect to an internet router An example of a connection is shown in figure 10 The PowerRouter can be connected to any of the available ports The numbers in the drawing are Internet Router Connected computers CAT5e UTP cable PowerRouter ADSL ISDN or cable connection 6 Power adapter for the internet router 2M p 4 11 2 Connect via a switch to an internet router An example of a connection is shown in fi
18. OHI uuu uu uuu c ru C OR wa dv tb EnEn 22 4 10 Initialise the PowerRouter 22 4 10 11 wizard on the display enne nnns 22 4 10 2Software installation tool for advanced settings 23 9 Contents PowerRouter Solar Inverter Installation manual 10 S ll test lal uu 23 4 11 Connect the PowerRouter to the internet 24 4 11 1 to an internet router 25 4 11 2 via a switch to an internet router 25 4 11 3Connect to a wireless access point a 25 4 11 4Register the PowerRouter www myPowerRouter com 26 4 11 5Register additional PowerRouters on one login VV 26 Software installation tool 27 51 cilicio ee nee ee nee
19. e minute the error will disappear and normal G will be temporarily turned off operation will resume e g the load on the local out is Contact your dealer if this error occurs frequently islanding safety requirements Restart the system section 7 6 1 Contact your dealer if this error occurs frequently G011 S Soft An undervoltage occurred on the Make sure the loads on the local out are turned local out The local out will be e After one minute the error will disappear and normal temporarily turned off operation will resume Contact your dealer if this error occurs frequently G012 S Soft An overvoltage occurred on the e Make sure the loads on the local out are turned off local out The local out will be e After one minute the error will disappear and normal temporarily turned off e g a very operation will resume high load connected to the local Contact your dealer if this error occurs frequently out was suddenly disconnected G013 H Hard short circuit was detected on Make sure the loads on the local out are turned off the PowerRouter local out Check the wiring connected to the local out for a short Restart the system section 7 6 1 G015 S Soft There was an internal e After one minute the error will disappear and normal communication error within the operation will resume PowerRouter e Contact your dealer if this error occurs frequently G023 H Hard The local out output was Turn off the loads connected t
20. e system if the error condition disappears If an error message does not clear itself press the NO button for at least 3 seconds to clear the error 7 4 Error explanation 7 4 1 Hard error When a hard error occurs the PowerRouter goes into a safe mode and will not function until the user has turned the system off and on or a reset is performed A hard error is indicated when the error LED is flashing 7 4 2 Soft error When a soft error occurs the module in which the error originated will go into a safe mode Other modules in the PowerRouter will continue to operate The PowerRouter can recover from the error automatically A soft error is indicated when the error LED is on 7 4 3 Error code Example 27 P first letter indicates where the error originated within the PowerRouter P Platform o Solar module G Grid module 027 The number indicates which error has occurred H Thesecond letter indicates the level of the error that occurred H Hard error S Soft error 4 32 PowerRouter Solar Inverter Installation manual 7 Troubleshoot 7 5 Errors Check www PowerRouter com for the latest version of the errorlist Eror level Hard A grid error has occurred Restart the system section 7 6 1 The system should recover from the error after the restart Contact your dealer if this error occurs frequently Hard After a firmware update one of the Contact your dealer fo
21. error will disappear and normal operation will module G has been reduced resume when the 10 minute average of the grid because the 10 minute average of voltage is within approved limits the grid voltage was too high 5002 5 50 The internal temperature of the Check the airflow of the PowerRouter section 7 6 2 S023 S solar module S is too high When the module cools down the error will disappear and the normal operation will resume The output power of the module Contact your dealer if this error occurs frequently has been reduced S004 S The solar string voltage Check the solar panel configuration and wiring connected to one or both of the The error will disappear when the voltage on both inputs exceeds 600 volts strings drops below 600 volts S005 S An overvoltage occurred on an The error will disappear when the voltage drops internal bus of the solar module below the limit S Contact your dealer if this error occurs frequently S007 S An overcurrent occurred on an After ten minutes the error will disappear and internal circuit of the solar module normal operation will resume S Contact your dealer if this error occurs frequently 5013 5 Soft The output power of the solar This error will disappear when the power drops panels exceeds 6000 watts below 6000 watts Contact your dealer if this error occurs frequently S016 S Soft There was an internal The error will disappear automatically and normal communication error within the operation wil
22. gure 11 The PowerRouter can be connected to any of the available ports of the switch The numbers in the drawing are Internet Router CAT5e UTP cable Ethernet switch PowerRouter Connected computers Internet modem ADSL ISDN or cable connection 8 Power adapter for the internet router To oe 4 11 3 Connect to a wireless access point An example of a connection is shown in figure 14 The numbers in the drawing are Internet Router ADSL ISDN or cable connection Power adapter for the internet router Wireless access point CAT5e UTP cable PowerRouter e The wireless access point must support wireless client function and it must have a RJ45 connection If in doubt consult your supplier oe SY LI e PowerRouter cannot connect to the internet via a proxy server 25 4 Installation PowerRouter Solar Inverter Installation manual 4 11 4 Register the PowerRouter on www myPowerRouter com 1 Make sure you have the Part no Serial no and Control code available as mentioned on the type label of the PowerRouter figure 1 2 Check the internet connection via menu gt service gt status gt internet connection The display should show OK Go to a computer and open www myPowerRouter com In the login screen click New user figure 16 Fill out the Part no Serial no and Control code Click Register figure 17 Fill out the fields in the window figure 18 and click C
23. isconnect Switch between the PowerRouter and the AC grid 2 Strip the insulation off the wires To prevent overheating of the wires you must use wires with a conductor size of 4 mm 3 Passthe wires through the strain reliefs at the bottom of the PowerRouter 4 Connect the earth phase L and neutral N wire from the AC grid to the AC disconnect switch and from the AC disconnect switch to the GRID terminal on the PowerRouter Tighten the strain reliefs with a torque between 1 2 Nm and 1 5 Nm A WARNING Before you connect the PowerRouter to the Public grid contact the local utility company They have to confirm that it is allowed to connect the system 4 5 Connect the solar panels See figure 13 for the overview of the solar panel connections 1 Make sure the DC Disconnect Switch on the PowerRouter is OFF 2 Verify that the DC voltage and current of your solar installation do not exceed the maximum values specified on the type plate of the PowerRouter 600 VDC 15 A eS Seo 19 4 Installation PowerRouter Solar Inverter Installation manual 3 Check the polarity of the solar panel string by performing a voltage measurement 4 Use a suitable tool to attach the MC4 plug to the solar panel string wires Use copper wire 4 mm for all wiring from the solar panel string to the PowerRouter Only use solid or stranded wire Do not use fine stranded wire 5 Connect one string to the left solar panel string in
24. l Orange Whie Tracer 1 Greene Tracer 3 N e o VW you re in charge Enter the following data about your Powerkouter and Chick on register Part no 95804555 Serial no AN1640007 Control code BBBBB you re in charge Welcome Hew User For us to De of good service we ask you to enter the Tollowimg data Step 2 of 3 Your name and address First name es Street Munchenerstrasse House number 32 Zip code 1111 City Munchen State Bayer r Country Germany Back to Step 1 si PowerRouter Solar Inverter Installation manual Illustrations Solar inputs Description PR50SB BS Sell use Serial no 98561773B101DEMO1 Type label PR50SB B5 5240 Version 3 3 3 Installation date 18 01 2012 Battery 225 Ah raton Remove PowerRouter Save my settings Enter the following data about your PowerRouter and click on register k PR505B BS Self use Part Control code 375 On the back of the PowerRouter you will find a corresponding sticker like depicted here Take the serial amp part no and the control code from it and enter this data into their corresponding fields 115A 3560685 DC disconnect Included Serial no AT722B0002 Control code 7 44 Grid V ac 230 V M ac nem 50 Hz 1 ac nom 25 ETE Cancel registration ga med r 7 Illustrations PowerRo
25. l resume PowerRouter Contact your dealer if this error occurs frequently limiter is activated 35 7 Troubleshoot PowerRouter Solar Inverter Installation manual 7 6 Procedures 7 6 1 Restart the PowerRouter The PowerRouter can be restarted in any of the following ways e Turn the system off and on with the on off switch on the display Use the restart function in the service menu 7 6 2 Check the PowerRouter airflow If an over temperature condition occurs check the following Make sure the ambient temperature in the room where the PowerRouter is located does not exceed 40 degrees Celsius Make sure the airflow through the PowerRouter is not obstructed Check the air output at the top and the air input at the bottom Open the connection area of the PowerRouter and make sure the internal fans are turning this step must be performed by a trained service engineer 7 6 3 Check the internet connection The display will show information about the internet status like Internet connection status ok error counting Last date and time when the PowerRouter was connected to the internet the IP number and status of the firmware distribution 7 6 4 Look up the firmware versions and id number Open the display menu and navigate to revision Here you will find e The firmware versions of the various internal modules e PowerRouter s unique identification number here 7 6 5 Reset the PowerRouter
26. lectable relays K201 K202 of the PowerRouter The backup capacity is limited it depends on the amount of energy produced by the solar panels Load management figure 9 If the amount of solar energy fed to the public grid exceeds the programmed value the PowerRouter can switch on additional loads via the external relay How long the load stays switched on can be programmed in the PowerRouter via advanced settings in the software installation tool Isolate the PowerRouter from the public grid by a ripple control receiver figure 12 The ripple control receiver is not included The disconnection is according to the German directive EEG2012 Only the disconnect contacts of the relay are used The external relay can be ordered via your local Business Partner 17 4 Installation PowerRouter Solar Inverter Installation manual 4 Installation 4 1 Check the contents of the PowerRouter box The PowerRouter box must contain the following e PowerRouter e Wall mounting bracket e Set of manuals including the drill template e Clip on ferrite core for the UTP cable Internet Cable gland for installation in Italy 4 2 Determine the mounting location The installation location of the PowerRouter must meet the following e PowerRouter must be mounted indoors Mount the PowerRouter as close as possible to the meter cupboard Do not mount the PowerRouter in direct sunlight Do not
27. o the PowerRouter overloaded Restart the system section 7 6 1 4 me dep PowerRouter Solar Inverter Installation manual 7 Troubleshoot G028 H Hard An error occurred on one of the Restart the system section 7 6 1 internal voltage supplies of the The system should recover from the error after the grid module G restart Contact your dealer if this error occurs frequently G029 S Soft The grid module G start up After one minute the error will disappear and normal procedure failed operation will resume H Hard There was an overpower on the Turn off the loads connected to the PowerRouter output of the PowerRouter Restart the S section 7 6 1 Contact your dealer if this error occurs frequently Hard PO92 H P092 H G036 H 098 5024 5 50 Problem with the 14V onboard The system will recover automatically supply voltage or the SOlar boost Contact your dealer if this error occurs frequently G039 S Soft The output power of the grid The error will disappear and normal operation will module G has been reduced resume when the grid frequency is within approved because the grid frequency was limits too high G040 S Soft The output power of the grid The error will disappear and normal operation will module G has been reduced resume when the grid voltage is within approved because the grid voltage was too limits high G041 S Soft The output power of the grid The
28. onnel Contact your installer dealer 8 2 Disposal When the PowerRouter reached the end of its service life or is defect beyond repair Dispose of the PowerRouter according to local regulations Submit the PowerRouter to a collection point for electrical and electronic waste recycling AN CAUTION The PowerRouter must be disposed of according to local regulations 37 9 Technical specifications PowerRouter Solar Inverter Installation manual 9 Technical specifications 91 Technical specifications of the PowerRouter Continuous output power AC output current Cos Phi Nominal output voltage AC output range AC output voltage local out Peak power local out Protection Standby losses User interface Connectivity User selectable relays 5000 W DE 4600 W 3700 W DE UK PT 3000 W 3680 W 25 DE 22A 18 A 15 1 DE 0 9 ind 0 9 cap adjustable 230 Vac 50 Hz 180 264 Vac 45 55 Hz limited by local anti islanding regulations 230 Vac 2 50 Hz 0 2 true sine wave lt 3 THD single phase 1 8 x Pnom 10 sec electronic fused 3W display with 4 button operation ethernet RJ45 TCP IP 2 provided NO NC 250Vac 1 A 24 Vdc 5 A Max input No of inputs No of MPP trackers DC disconnect switch Solar voltage MPP voltage Solar connections Max efficiency Max MPP efficiency 5 5 kWp total 15 per 4 kWp total 15 per 3 3 kWp total 15 string string
29. ontinue Fill out the fields in the window figure 19 and click Continue pe oer per You will receive confirmation e mail 4 11 5 Register additional PowerRouters on one login You can register two additional PowerRouters on the same login To do this 1 Login on www myPowerRouter com Click My PowerRouter Click New PowerRouter figure 20 Fill out the Part no Serial no and Control code I9 Click Register PowerRouter figure 21 CAUTION The PowerRouter internet connection will not work if a proxy server is being used Do not use the AC local out of the PowerRouter to provide power to the internet router or internet switch the connection will be lost during a reset The PowerRouter only uses internet port 80 This is the default setting on most networks The PowerRouter needs a DHCP server within the network This should be provided by the internet router or the intenet switch To test the connection connect a PC to the connection that you will use for the PowerRouter Open a web page If the web page opens the connection works The maximum length of the CAT5e UTP cable is 20 meters you need to clear a longer distance you can use an additional router and an additional cable of 20 meters Powerline communication may result in an unreliable internet connection 4 26 PowerRouter Solar Inverter In
30. ot allowed to select another country than the country the PowerRouter will be installed 5 4 2 EEG 2012 Set the dedicated parameters to your installation size to comply with the German EEG 2012 regulation EEG 2012 5 4 3 VDE 4105 Change the grid settings to comply with the VDE 4105 per local utility requirements VDE 4105 5 4 4 Dynamic feed in limiter With the Dynamic feed in limiter the output of the system can be adjusted You can Limit the output of the system Limit the output to the grid after the point where the load is connected to the grid 29 6 Operation PowerRouter Solar Inverter Installation manual 6 Operation 6 1 Display menu Open the menu Press any button on the display to open the menu Navigate through the menu Use the UP DOWN buttons to navigate through the menu Use YES to open the selected item Use NO to return to the previous item Select and change settings Use YES to change a selected setting Use the UP DOWN buttons to change the selected setting Use YES to confirm the changed setting Use NO to cancel the change Main menu Status History Settings Service Grid Date amp Time Selftest Internet Install connection Wizard Internet connection 4 30 PowerRouter Solar Inverter Installation manual 7 Troubleshoot 7 Troubleshoot EN 7 1 Troubleshooting you encounter difficul
31. put terminals use mating MC4 connectors 6 If applicable connect the second string to the right input terminals use mating MC4 connectors DANGER The wires from the solar panels are always energised CAUTION Do not connect a single solar panel string to both solar panel string terminals simultaneously parallel connection Do not connect a single solar panel string to both solar panel string terminals in series To prevent static charge we advice to ground the supporting frame of your solar panels Read the instructions of the The PowerRouter PR30S model has one solar panel string input 4 6 Connecta self use sensor 4 6 1 Connect the 1 phase sensor accessory See figure 3 for the connection overview 1 Remove the protective cap from the PowerRouter s CANBUS connector 2 Place the 1 phase sensor around the phase wire L which is going to the grid It must be the same phase to which the PowerRouter is connected The arrow on the sensor must point away from the PowerRouter 3 Connect the 1 phase sensor cable to the UTP coupler or directly to the PowerRouter 4 If necessary connect a CAT5e UTP cable with a maximum length of 10 meters between the PowerRouter CAN port and the UTP coupler 4 6 2 Connect the 3 phase sensor accessory See figure 4 for the connection overview The sensor is configured by the PowerRouter and requires no setup only hard wiring is required 1
32. r the correct firmware modules has an incompatible package firmware version Update the firmware of the system with the correct version Restart the system section 7 6 1 Hard The installation wizard or Restart the system section 7 6 1 installation tool failed to write the Run the installation tool or install wizard again anti islanding settings to the Contact your dealer if this error occurs frequently PowerRouter Hard The PowerRouter configuration is Contact your dealer if this error occurs incorrect Hard The firmware in the PowerRouter Contact your dealer if this error occurs does not match the hardware Soft There was too much load Turn off the loads connected to the same phase as variation during the sensor test the PowerRouter Restart the system section 7 6 1 Soft The PowerRouter needs a 1 Make sure the connection of the 1 phase or 3 phase phase or 3 phase sensor to sensor is correct and in the right position For operate in the selected scenario detailed information see the related section in this This sensor was not detected manual Restart the system section 7 6 1 The connection between the Check the connection between the PowerRouter PowerRouter and the 3 phase and the 3 phase sensor sensor has been lost or the 3 Check the power connection of the 3 phase sensor phase sensor has no power Restart the system section 7 6 1 33 7 Troubleshoot PowerRouter Solar Inverter Installation manual P1
33. stallation manual 5 Software installation tool 5 Software installation tool 5 1 Introduction After the installation with the software installation tool it is possible to make advanced settings to further optimise the PowerRouter Below you find an overview of features that are available in the software installation tool under advanced settings Each feature has a short description for detailed information refer to the help available in the software installation tool or the guidline download from www PowerRouter com 5 2 Display settings 5 2 1 Backlight Sets the time the PowerRouter s backlight stays on after pressing a button 29 5 2 2 Display Select the information that will be shown by default in the display of the PowerRouter Ea 5 2 3 Language Select the language of the display of the PowerRouter 5 3 PowerRouter settings 5 3 1 Scenario Change the scenario of the PowerRouter This option is not yet available it is reserved for future use 27 5 Software installation tool PowerRouter Solar Inverter Installation manual 5 3 2 Alarm 1 Alarm 2 The PowerRouter is provided with 2 user selectable relays referred as K201 and K202 This chapter describes the different alarms you may assign After specifying the alarm 7 2 needs to be assigned to the relay icon appearing next to the alarm icon in the installation tool The relay icon can be selected after configuring the
34. table contact K201 K202 via advanced settings in the software installation tool The load that is connected to the relay must be 1 phase 4 7 2 Connect the external relay to isolate the PowerRouter from the public grid This option is only applicable for Germany directive EEG2012 See figure 3 for the connection overview 1 Connect the external relay 2 Program the advanced settings in the software installation tool The load that is connected to the relay must be 1 phase DANGER The local out output is only suitable for 1 phase loads Connecting 1 phase of a 3 phase load may lead to damage to the 3 phase load 21 4 Installation PowerRouter Solar Inverter Installation manual 4 7 3 Connect the external relay for a backup power supply See figure 8 for the connection overview 1 Connect the load to the external relay Strip the insulation off the wires Use wires with a conductor size of 4 mm Pass the wires through the strain reliefs at the bottom of the PowerRouter Connect the earth phase L and neutral N wire from the external relay to the AC LOCAL OUT terminal on the PowerRouter F p I Install an AC Disconnect Switch between the AC local out and the external relay Tighten the strain reliefs with a torque between 1 2 Nm and 1 5 Nm Connect the external relay control wires Use one of the user selectable contacts K201 K202 oom Program the user selectable contacts K201 K202
35. the local utility company before connecting the PowerRouter to the Public grid 14 me dep PowerRouter Solar Inverter Installation manual 2 Safety 2 5 Solar panels EN AN DANGER Solar panels produce electrical power when exposed to light and can cause an electric shock energy or fire hazard AN WARNING Series fuse protection may be required depending on the type and configuration of the solar panels used in the system 15 3 General description PowerRouter Solar Inverter Installation manual 3 General description 3 1 The PowerRouter intended use The PowerRouter is a DC to AC solar inverter designed for indoor use It is designed for use with solar panels and connection to the grid In case of a grid failure the AC local out may supply backup power to the connected load For more information visit www PowerRouter com The PowerRouter is compliant with the following standards e 2004 108 EC EMI e 2006 95 EC low voltage directive The PowerRouter has servicable parts inside 3 1 1 Internet connection When the PowerRouter is connected to the internet the myPowerRouter com web portal provides detailed system information for example performance profit of your PowerRouter The PowerRouter can even be remotely updated with new firmware containing the latest features so the system is always kept up to date 3 1 2 PowerRouter software installation tool The software installation tool helps you
36. ty with the operation of your PowerRouter follow the steps below e Check the LED status Check the error message on the LCD display and the error history If the difficulty remains contact your installer dealer Collect the following information before you contact your installer or dealer figure 1 Model number e Serial number Brief description of the problem LED status Displayed error message Error history Software version and ID number 7 2 Check the LED status When an error has occurred the LEDs will either be OFF or FLASHING as follows jr X Jo img r emae oh der m oC CE The LED can be blinking or off The PowerRouter is receiving installing an update this process may last for 25 minutes The display will show a progress bar from 0 to 100 During this time you must not do any other actions on the PowerRouter 31 7 Troubleshoot PowerRouter Solar Inverter Installation manual The charging LED is only active if a battery extension module is installed 7 3 Check the error messages The PowerRouter shows the latest error message on the display The last ten error messages are stored in the error history For possible solutions see section 7 5 Most errors are cleared automatically by th
37. uld result in death or serious injury WARNING This symbol indicates a situation which if the instructions are not followed could result in injury and damage to the equipment AN CAUTION This symbol indicates a situation which if the instructions are not followed could result in damage to the equipment This symbol indicates additional information to ensure optimal operation of the system 1 9 Warranty PowerRouter factory warranty conditions Our quality control program ensures that each PowerRouter product is manufactured to exact specifications and is thoroughly tested before leaving the factory 5 year warranty The Nedap factory warranty period is 5 years from the purchase date of the PowerRouter system The warranty conditions are based on EU Directive 99 44 without prejudice to any legal rights 12 me dep PowerRouter Solar Inverter Installation manual 1 Introduction Extended warranty For all PowerRouter systems you can acquire a 5 year extension to the PowerRouter factory warranty for a total of 10 years of warranty coverage The extended warranty can only be purchased within 6 months of the PowerRouter delivery date Warranty conditions If a PowerRouter becomes defective during its warranty period one of the following services will be performed at no charge for materials but exclusive of labour costs at the discretion of the PowerRouter Helpdesk Repair at N V Repair on
38. uter Solar Inverter Installation manual PowerRouter Solar Inverter Installation manual Contents Contents COLD u u uu az 9 MEE CUO spre a E 12 H EA 12 1 2 Symbols used the documentation 12 Ta uu u uu uu sunan 12 2 Sal uu 14 21 Geheral u a uu gt u 14 2 2 RR rS 14 PAS LOCI OT PERRO 14 Lu EL ug Mm E Q 14 2 D SOIT u ae ae a eee a en De on on 15 3 G 6n ral d s6riptkioit REED ee ee ee D nt ee es 16 3 1 The PowerRouter intended use 16 16 3 1 2 PowerRouter software installation tool 16 3 2 1 phase sensor accessory PRA1SENSE 16 3 3 3 phase sensor accessory PRA3SENSE 16 3 4 External relay accessory PRA1RLY
39. via advanced settings in the software installation tool 4 8 Connect the additional cable Italy The additional cable is only applicable for Italy directive CEI 021 See figure 15 for the connection overview Remove the plate from the knock out hole 1 Place the cable gland 4 from the bottom through the hole Fasten the cable gland with the nut 3 on the inside of the PowerRouter Slide the cable through the cable gland Connect the cable to the connector 2 Fasten the cable nut 5 LOL SUN The cable can be connected to an external receiver from the power company In figure 19 Contact closure A blue activates the remote trip Teledistacco Contact closure B green activates the move frequency band signal Segnale esterno C orange and D brown are not connected for further use 4 9 Switch on the system Close the lower front cover Set the solar switch on the PowerRouter to on Set the external AC disconnect switch to on Switch on the PowerRouter switch on the display 4 10 Initialise the PowerRouter The PowerRouter must be initialised by setting system parameters After setting the parameters the PowerRouter is ready to use There are two methods to set the system parameters 4 10 1 Installation wizard on the display 1 The installation wizard starts automatically the first time you switch on the PowerRouter 2 Use the buttons on the PowerRouter display to go through the installation
40. written consent of Nedap Information in this manual is subject to change without notice and does not represent any commitment on the part of Nedap Nedap does not assume any obligation to update the information in this manual after publication and reserves the right to make improvements to this manual and or to the products described in this manual at any time without notice If you find information in this manual that is incorrect misleading or incomplete we would appreciate your comments and suggestions 13 2 Safety PowerRouter Solar Inverter Installation manual 2 Safety 2 1 General safety Before installing or using the PowerRouter read all of the instructions and alerts on the hardware and in the user and installation manual 2 2 PowerRouter There are two labels on the PowerRouter figure 1 e Awarning label indicating potential risks e Atype label that provides technical specifications The image shows an example of the label The labels may be different depending on the PowerRouter type 2 3 Local grid AN DANGER The local grid delivers electrical power 230 V 50 Hz WARNING As an extra safety measure it is required that a 2 pole emergency switch is installed at the AC LOCAL OUT connection if used This emergency switch must be connected in accordance with the UPS safety standard 2 4 Public grid AN DANGER The AC grid delivers electrical power 230 V 50 Hz AN CAUTION Contact
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