HPK - NC User Manual
Contents
1. 37 8 5 2 ACTIVE IMPORTANT LIMIT ALARMS 42 FRUGRANING MODE ils 43 64 9 1 NEW PROGRAM RECTE UR FIER Es aee Ee 44 PROGRAM EDIT e 49 P 01 c 52 22027 LINE c 53 SINS ERT 55 2704s DELETE LINE t 56 HOWTO COPY A PROGRAM 58 Dad SHOW TO DELETE etm 61 9S5 PROGRAMILIST EE 63 ADFORM ID TEACHING MODE ERE iene DUM CER REA IO DP DE 65 68 IL MODE HU GERE NE pp IDA Ad AH DU AME RA IUE 69 73 O XAX 74 13 WARNING 75 4 MAIN OTOMATIK PROGRAM PARAMETRE NC Unit provides you to control an axis on manuel automatic and semi automatic mode Axis can be moved by control buttons NC Un2. User Manual NC 2X 8070 iH SER S A ADFORD 2 TECHNICAL FEATURES MT 8070 iH Specifications Construction plastic molding housing Display 7 65 536 color TFT LCD CPU and core logic 32Bit RISC 400MHz processor DRAM 64 MB DDR2 on board Storage 128 MB flash memory on board I O serial ports Com1 RS 232 RS 485 2w 4w Com2 RS 232 RS 232 RS 485 2w 1 USB 1 1 host 1 USB 2 0 high speed device RTC Built in Power input 24 20 VDC 250mA 24VDC Dimension W x H x D 200 x 146 x 42 5mm Weight 0 85kg Software EB8000 V2 0 0 or later LCD Display Display type TFT LCD Display size diagonal 7 Max colors 65536 Resolution 800 x 480 Pixel pitch HxV mm 0 1905 x 0 0635 Viewing angle 70 50 70 70 T B R L Luminance cd m2 300 Backlight LED Backlight Life time 30 000 hrs Contrast ratio 500 1 Touchscreen Environmental Specifications Operating temperature 0 45 C 32 113 F Storage temperature 20 60 C 4 140 F Relative humidity 10 90 40 C non condensing ian 1 Shock operation 10 to 25Hz X Y Z direction 2G 30minutes 3 TABLE OF CONTENTS LOVER acumen ea 1 NG SCREEN FEATURES q5idstbXkibe
3. option and continue from the following page 69 After source is selected LIST option can be pressed to find saved programms In the list there will be for example 5 Programs which have been recorded before by the TEACH mode You may see the list and cooshe the desired program by pessing on the NAME on the screen After selecting the program the STEP list will appear 0001 0002 0005 0004 0005 0006 0007 0008 0005 0010 Y 25 0 75 0 PA 1 70 DFO AC program will be seen more detailed This Screen is asking for last time to Enable this program mor not ER Green CHECK button will load the NC memory number I program The Red X will cancel the loading and the Programs List will appear again After the green CHECK button the program the Programm will be loaded and the following screen will appear To be able to start the operation after the green CHEK on screen pressed Use the START button on the Mobile console And be sure it lights After this the Programm will start to run starting from Step 1 in the programm make the Program run after pressing the OK check button there will be 2 an indicator flashing like this symbol While this symbol is flashing the Programm will not Start even if you press the START button After this symbol wanishes from the screen the START button on the mobile console will start the actual operation to r
4. pressing this button you can see a larger list showing 12 steps to watch in the proglam list 66 By pressing this Button you will get back to the TEACH page 1 STEP recording The Material will be feeded in to the Machine here we make an example bending Left Roll Y can be moved up down by pressing the arrow buttons The Y axis will change and also from the screen it can be checked If you move UP position the Y axis will update the minus value and will be a smaller value Y axis can go from 175 to 125 after this the Right Roll Z shall be moved up wiht the UP DOWN buttons on the screen So when whe give another command secondary the First Step will be Recorded as Y 125 and our First Step will be done 2 STEP recording We have moved the Z axis to a new position so the first Y axis movement was recorded After reaching the necessary point release the button Then go on by moving the Y axis from 125 to 75 Then by pressing the S axis buttons UP the 3rd step starts So the 2nd step is recorded and the 3rd step has started 3 STEP recording We have started the 4th step by using the X axis to change and STEP 3 was recorded W ego on moving the X to leftand release the button after the necessary point For going left the value will be increase in Negative Let s make it from to 222 After Any movement of any other Axis Y Z this STEP 3 will be recorded Note The AXIS movements wil
5. Y 2 X H Y Y 2 x amp X Y Y Line 5 th was Y 100 but now its Y 75 9 2 4 DELETE LINE 1 any line will be deleted on a existing program DELETE LINE DELETE LINE button has to be used and below screen will be displayed lt M RNR KERN lt 56 ADFORSS 4 S r select the Line number you want to delete then press ENTER LINENO O Line will be deleted is assumen 5 Y 2 x H Y Y 2 x amp Y Y C7 If you press confirmation button then line number 5 will be deleted If you press cancellation page then it will take you to previous page Here below new program can be seen X XN ZXXN 57 9 3 COPY PROGRAM f COPY is used to transfer one program to another destination so once is pressed then below screen will be displayed SOURCE DESTINATION Ce PLEASE CHOOSE TO CONTINUE TOUCH HERE TO CANCEL On this screen selection is to choose which program will be copied from SOURCE to which destination so red buttons underneath the options has to be pressed and with displayed keyboad preferation can be entered then ENTER Here below on our example program 1 from NC memory will be copied to USB memory with the same number PLEASE CHOOSE TO CONTINUE TOUCH HERE TO CANCEL Program numbers were choosed so now source and destination has to be selected Y Source Selection PLEASE CHOOSE TO CONTINUE continue PLEASE CHOOSE TO CONTINUE button
6. 8 2 6 USB POPUP You can insert USB to NC unit But when installing a programme to NC USB POPUP should be ON If USB is used only for writing and saving a programme USB POPUP should be OFF When it is OFF you can not install a programme to NC 8 2 7 LANGUAGE When you push LANGUAGE button on this page you will see the languages section You can see the country flags on the screen When you push down on the related flag you will have that country s language automatically You can push down on the logo in the middle to return to previous menu With this way you can control if language is selected 29 8 2 8 CALIBRATION CALIBRATION When you push CALIBRATION button you will see CALIBRATION page as you see below You can calibrate all axes especially rotation axis on this page If the password has not been entered before it must be entered to reach CALIBRATION page You need to enter the password as explained in USER section When you push ADMIN button which is necessary for 3 level password you choose ADMIN as the USER After choosing ADMIN as the user you should enter the 3 level password necessary for this section as 2073 eel e 8 2 8 1 Calibration of X Rotation Axis First of all you need to define which axis will be calibrated CHOOSE AXIS For this push CHOOSE AXIS button On the screen you will see axes as you see on the pa
7. If you press this button then program is not saved and takes you back to program page HLD This command is to use to stop the machine so when HLD turns come on the program NC Unit stops and waits for further command Pause button which 15 at the left side of the screen starts flashing so in order to start NC unit again PAUSE button has to be pressed and followed by RESET Button Program above has HLD command on 4 line that is the command to stop the NC unit so as to start NC program from 5 line PAUSE and RESET has to be pressed 48 A 4ADFORM amp X Two axis works at the same time X axis and second axis Y or Z axis moves at the same time In the programme After amp X line must written Y or Z axis For example 2 3 amp 200 4 Y 50 D ues Programme writing press WRITE Button enter the axis and position values on the upcoming screen and press Enter button To go to the next line press New Line button Saving a Programme After writing the last line press New Line button and then press SA VE button Editing Line Pres the edit Line buton to change a stored programme line Enter the line number Choose the Axis and position on the screen and press button Example Program X 500 2 Y 80 3 HLD 4 X 250 5 Y 50 6 amp 400 7 Y 20 Explanation X roll rotates to 500 mm Y roll moves to 80 0 mm Program execution pause Start button should be pressed to resume the
8. Push ENTER button Then push manual down button on the front panel and take Y axis cylinder completely down You should check once more whether it is completely down by pushing conic and then pushing manual down conic button Push MAXIMUM OK button and then SAVE button You will see a page as you see below If you push on green OK button CALIBRATION process is completed and you go back to the CALIBRATION page You can control calibration is done or not on manual work If you push red cross button calibration process will not be completed and you go back to CALIBRATION page All axes should be calibrated very carefully If it is not necessary you should not calibrate these axes If it is really necessary it should be done as explained in the CALIBRATION section 3l il l 8 2 9 STARTUP MODE AUTO Start button 1s pressed so as to operate program on automatic mode Programs starts and workpiece start advancing forward Rotation device that encoder is connected 15 at the bottom therefore even though there 15 rotation X axis will not count and rotation device moves up right after it sees starting switch If START button is pressed program starts from the first step and proceeds step by step 32 8 23 FACTORY SETTINGS If you push FACTORY SETTINGS button in OTHER SETTINGS section you will see the page for factory settings as you see below If the password was not entered before for rea
9. will be turned in to a READY program to use anytime in the future RECORD 0 0 Firstly the NAME and Program Number will be given User Input required On this Button when the 0 is pressed you will see a NUMBER PAD where you can select a certain number For example we call it Nr 1 so 1 ENTER 65 After selcting number the Name of prgram will be Entered by pressing the NC Tow elaine dE eth ta ux By pressing START the Main Motor starts and the Machine START RECORDING is ready to recieve Commands After pressing the START RECORDING button for 1 second continously you will activate the Following screen RECORD 0 0 We want to explain the two Buttons here on this Screen HOLD This command can be used only once during the Program 8 Teaching mode If there is need to pause the program during AUTOMATIC operation this HOLD command will be activated where itis used give necessary time to change anything in the operation This will add a certain Pause time Below is an Example for STEP 4 with HOLD SO in Teaching mode mm pressing the HOLD there will be a Step added for a Pause On AUTOMATIC operation if there is a step with HOLD the following will ocur On the LEFT TOP section of the screen there will be Pause indicator flashing To continue you can use the Pause button or RESET
10. Push MAXIMUM OK button When you push SAVE button you will see the page below If you push on green OK button CALIBRATION process will be 7 completed and you go back to the CALIBRATION page You control whether calibration is done or not on manual work On the other hand if you push red cross button calibration process will not be completed and you will go back to CALIBRATION page All axes should be calibrated very carefully If it is not necessary you should not calibrate these axes If it is really necessary it should be done as explained in the CALIBRATION section 28 AADFORM I 8 2 8 2 Calibration of Y Left Cylinder Axis First of all you need to define which axis will be calibrated For this push CHOOSE AXIS button On the screen you will see axes axes are flashing in red and yellow When you choose the axis you want to calibrate they stop flashing and axis which will be calibrated is chosen First let s explain Y rotation axis and accordingly choose Y axis When Y axis is chosen you will see the page you see below You can now calibrate Y rotation axis Whether an axis is on the right or left is defined by looking the machine from bracket side Before calibrating Y axis you should set LIMIT OFF 20 AADFORM il li Min Calibration Y axis left cylinder should be taken completely down by using manual up down buttons on the front panel Both motor and bracket s
11. can be done without a password and user code All movement on MANUEL Mode All movement on SEMI AUTOMATIC Mode Reset X Reseting Rotation Axis Getting to AUTOMATIC page calling a program and running this called program Getting to PROGRAM page and viewing program list Getting to PROGRAM page and to view programs with ADJUST All other operations apart from aboves requires to choose USER and to enter correct pasword USER and PASSWORD which has 3 level has been defined below 5 2 1 Level This password allows on level 1 operator mode All operations which can be executed without any REFERENCING all axis Limit ON OFF settings All operations on TEACHING page Program recording etc All operations on PROGRAM page List adjust delet write a new program copy Getting to the ALARM page throught PARAMETER page and only viewing the contents As described above if USER button 1s touched on MAIN PAGE below screen where user 15 choosen and password is entered will appear WRONG PASSWORD Selecting the User ge Touch to red button underneath the half human figure or to black arrow OPERATOR PROGRAMMING OPERATOR PROGRAMING ADMIN PARAMETRE ADMIN EXPERT Options will come up Once you press OPERATOR Programing line means you select OPERATOR Programing OPERATOR PROGRAMMING v AMDPOUND il li Operator programing will app
12. or NC button just underneath PLEASE CHOOSE TO CONTINUE phase 61 f Below screen will appear when you select NC 66 0 Lo 2 0 0 f io DDR LLL GE Em V ie g b 4 N d bd Y T 1 i Y 2 X H Y r4 X amp Y Y In order to write the number of the program to be deleted PRG NO F SRE RE SEE SER ESE RES ERREAREN PRGNO 1 button has to be selected from the keyboard and enter 1 and then i ENTER Confirmation and Cancellation buttons will be displayed so if confirmation button is pressed then progran will be deleted If cancellation button is used than it will take you to previous page Below screen will appear once you delete the program 62 ADFORDE T 9 5 PROGRAM LIST In order to list the programs either NC or USB has LIST button has to be selected and then below screen will be displayed for the user to choose their selection TOUCH HERE TO CANCEL Next button is used to choose NC memory so programs inside NC memory will be listed Next button is used to choose USB memory so programs inside USB memory will be listed Next button is to cancel Listing and to get back to the previous page TOUCH HERE TO CANCEL Incase next button is selected for NC memory then below screen will be displayed 63 As it can be seen from above screen
13. program X roll rotates to 250 mm Y roll moves to 50 0 mm 6 amp 7 X roll rotates to 400 mm and Y roll moves 20 mm at the same time AE 49 AADFORM 9 2 7 If you press EDIT button on program page below screen will appear then first thing 15 to do to find the program you want to edit It could be either in USB or NC Here below screen it 15 been asked to choose the memory type PLEASE CHOOSE THE MEMORY TYPE TOUCH HERE TO CANCEL If you press this button NC memory will be selected If you push this button USB memory will be selected This button cancels the operation of editing program TOUCH HERE TO CANCEL If you press this button that means NC memory is selected so below screen will appear 50 If you press PRG NO 0 button then keyboard appears then hk 4 you can choosed the program number program name that edit will be done Here below screen NC memory program 1 program name NC is selected X NX 7 If this button is pressed no 1 AC programme will open in NC memory below screen program will be used as sample for all program mode actions XN I XN amp X 1000 0 and you can edit it If this button is pressed then it takes you to the PROGRAM PAGE 51 If you press this button it takes you to PROGRAM page i There could be 200 line on the program and you can only see 9 line on one
14. 1s necessary After REFERENCE operation RESET lettering will be delete if MANUAL button is touched 16 T Second is to REFERENCE all the axis individually RESET button should be touched for 1 sec for the axis that is desired to be reset so only this axis reference value will be active oe Y Related axis must be brought up to required position if it will be referenced at different position which 1s a special situtation jit should be brought up to desired position and RESET Y button is to be touched 1 sec As mentioned above REFERENCE must be done correctly and when its necessary Once REFERENCE button is touched LIMIT will be OFF automatically 17 ADEORE il l 6 3 LIMIT ON OFF Required user code and password and how to set limit explained previously If LIMIT ON button is touched 1 sec then limit will be OFF But this has to be done when its necessary Reason is to set limit on or off can be explained as below After machine setting is done limit must be set to ON position that allows you to work between min and max values Axis can be moved up and down between these values Let say machine limits min 0 and max 240 mm so whilst machine working on manual or semi automatic mode axis travels between these values when it reachs up to 240 mm axis movement stops so machine is not under pressure this is same for min as well Thats why machine limit has to be set to ON position PAS F Machine is unde
15. EG single page so these buttons takes you to the other pages of the program 1 NEW LINE 2 EDIT LINE 3 ADD LINE 4 INSERT LINE 9 2 1 NEW LINE New lines can be added in the existing programme in this page NEWLINE If NEW LINE button is pressed than keyboard will be displayed For this line to be added axis Y is written on the left and the movement position value of this axis 75 1s written on the right by means of the keyboard and ENT is pressed TELETELE os If SAVE button is pressed after entering new line below screen will appear for final confirmation 52 Y 2 X H Y 2 x amp Y Y If you press next button then it takes you to the previous page If you press next button New line will be saved as line 13 Es 9 2 2 EDIT LINE If you want to change any of the program steps values what you EDITLINE have to do is to press EDIT button bwlo screen will appear KN EN Press LINE NO 0 button and select program line you want to change then press ENTER lt 53 PERS f 7909 Press ENTER after Y axis and its value 33 0 15 entered from be 4 keyboard 0001 Y 33 0 0002 2 66 0 0003 X 222 0 0004 0005 00060 J 0 7 Y ir 0008 4 DN y 41 I 0008 P Ga 5 a 4 d k 117 0010 m A o DNA 01 p p IN hj 0012 t named
16. LIST 43 AADFORM T 9 1 NEW PROGRAM d Press NEW button on PROGRAM page then determine where to record this program If it will be recorded to NC then NC is selected if it will be recorded to USB then USB is selected PLEASE CHOOSE THE MEMORY TYPE message appears on the screen Its been asked where to store this program PLEASE CHOOSE THE MEMORY TYPE TOUCH HERE TO CANCEL If you select next button then NC 15 selected for program storage If you select next button then USB 1s selected for program storage Program recording can be canceled from next button TOUCH HERE TO CANCEL If next button is selected that means storage will be NC unit then below screen will appear 44 m Program number and program name has to be entered for future easy use so as to do that choose PRG NC 0 box and press on to enter program number keyboard will appear once you press 0 Example program number 1 and enter progam rente you can name program so as to do that you hav eto press just under PRG NC and then keyboard appears to enter program name Example program name is AC 1 Entering First Program Line When you press NEW LINE button keyboard screen appears with axis on the left and right side numbers for entering values You select axis from the left and numbers from right and once you enter the axis and values press E ENTER Example Y axis main ro
17. METER screen page appears if PARAMETER button 15 pressed from the MAIN PAGE In case no password is entered initially so as to get to this page required password has to be entered however if this password 15 not entered then below screen will appear MANUAL PROGRAM PARAMETER Next warning will appear on all the screen if password UT You can get back to MAIN PAGE if you press next button dn order to use PARAMETER page password and user code has to be entered from below page as explained previously GE ERS Z SIFRE 21 8 1 AXIS SETTINGS If you push down on AXIS SETTINGS button on PARAMETERS page you will see X axis parameters page In this page there are parameters of X rotation axis It is very important that if there is not any compulsory situation you should not enter in PARAMETERS page and you should not change anything In this page there are position sensitivity settings of axes NC unit calculates the parameters automatically and these parameters become active Also NC unit updates these parameters automatically It shows REFERENCE value of rotation axis You can see oo here that in REFERENCE process active value is 0 0 zero For the other axis axis when you push down on Y AXIS button you will see parameters page of this axis You can see the Y axis parameters on this pag
18. bebrF dU Qu EE MEUMAQUS QUEE DURUM neni 2 TABLE OF CONTEN DS vcctor 3 APUL ET m 5 5 USER SETTINGS AND PASSWORD DEFINITIONS 06 13 5 1 OPERATIONS WITHOUT PASSWORD Edu bie 6 5 2 LIEVELUSER PASSWORD scissor aeran s EE 7 5 3 2 LEVELUSER and PASSWORD 10 3 LEVELUSER and PASSWORD au uuu Susp EN EN 12 B MANUAL OPERADOR didi mnie 14 18 6 1 X Top Roll Rotation RIO Og T3 RA ES NUUS 15 2 REFERENCE SETTINGS sc E E 15 B Sc LIMITON OFF DEFINITIONS sioe r DD ded bb 18 SEN AUTOMATIC OPERA TION edid o aad lo bib DR REO 19 20 21 42 ES SETTING ewe ec gees AEE E EEE 22 radere ccm E 24 6 3 FACTORY SETIN E 33 2 TINE 34 cron 35 12 ACTIVE IMIPORTANT ALARM
19. ching the FACTORY SETTINGS page you need to enter the required password It is entered as explained in USER section In this section when you push ADMIN button which is necessary for 3 level password you choose ADMIN EXPERT as USER After choosing USER as ADMIN you need to enter required 3 level password as 2019 ALL THE PARAMETERS WILL BE FACTORY SETTINGS PLEASE MAKE YOUR CHOICE FACTORY SETTINGS 010000 FACTORY SETTINGS As restoring factory settings 15 very important you will see a warning code If you are sure to restore factory settings you should push green OK button Now factory settings are restored in settings parameters If you do not want to restore factory settings you should push red cross button and close this page 33 If you push green OK button restoring FACTORY SETTINGS is completed Settings parameters of the machine is restored in factory settings If you push red cross button you close the page without restoring FACTORY SETTINGS Note When you restore factory settings programmes that are written or saved are not deleted Only settings parameters are restored in factory settings If it is not necessary you do not need to do it 8 4 TIME SETTINGS r If you push down on TIME SETTINGS button you will see the page as you see below When you push down on the numbers that you want to change you will see a numeric keyboard When you enter the numbers and
20. ck if the circuit braker is working properly Gauge 24V DC in the input of circuit braker Gauge in the same way from output From the output of F4 when the gauge s one side is on no 11 cable and the other side is on no 2 cable there should be 24V If there is 24V in the input but there is non in output you should change circuit breaker If there is 24V in the output keep on checking 41 Afterwards check S1 key 0 1 power switch on panel Gauge 24V DC in input and output of this key From the output if you gauge 24V DC when one side is on no 3 and other side is on no 2 cable If there is 24V check by gauging 24V from beam box no 3 and no 2 cables When you check all of these the problem will be identified and after solving the problem 24V input error message will disappear 8 5 2 ACTIVE IMPORTANT LIMIT ALARMS If you see Y Y Limit messages on the screen here are the causes 020202 Y SOFTWARE LIMIT It shows that Y axis is in max completely down point 020201 Y SOFTWARE LIMIT It shows that Y axis is in min completely up point If it was LIMIT OFF you would not see these messages f axis is completely down max you will see Y Limit message the screen It is normal If Y axis when you look the machine from bracket side it 1s left roll is taken up with the up down buttons because it is moved from bottom max po
21. d to see active limit alarms and solve any problems about them you should push ACTIVE LIMIT ALARMS button and you will see the alarms with their times and codes If you see this sign it means there are active limit alarm or alarms When you push this sign you will see the page of active limit alarms with details If you push down on the screen again you will go back to previous page RP If there 15 Z SOFTWARE LIMIT alarm it means that the right roll Z axis 15 completely down and on max point Please check whether it is completely down if it is down then the limit alarm is right So it gives you a warning When you push LIMIT OFF this warning disappears When you push LIMIT ON axes that are on the down or up limit and their min and max limits will be seen on this page ACTIVE LIMIT ALARMS are all right if the axes are on the stated positions The alarms give information about the positions of axes 020202 Y SOFTWARE LIMIT It shows that Y axis is in max completely down point 020201 Y SOFTWARE LIMIT It shows that Y axis is in min completely up point If it was LIMIT OFF you could not see the information messages as you see now During the working of the machine any kind of error or warning messages can be seen with the signs below 36 If you see this sign on page it means that there 15 an active important alarm or alarms If you push on this sign active important ala
22. e It is very important that if there is not any compulsory situation you should not enter in PARAMETERS page and you should not change anything 22 The parameters below will be explained briefly on parameters page gt It shows maximum value for Y axis It is entered by lero 2036 measuring maximum opening length of Y axis On LIMIT 4 ACTIVE when this axis reaches its maximum value it stops Because it reaches maximum level It shows minimum value for Y axis You reach this oo value when you take left piston Y completely up and it f touches top roll Onn It shows the REFERENCE value of Y axis It is seen that 2344 REFERENCE process active value will be 234 4 2 4 When you take Y axis completely down REFERENCE value which will be active for this axis 1s seen in this parameter For Y axis when left cylinder is put completely up and touches top cylinder calculating opening length with measuring tool you can find REFERENCE value and write on parameters page Whenever you do REFERENCE this REFERENCE value will be assigned automatically for Y axis This value is also written for Max limit parameter 25 8 2 OTHER SETTINGS On PARAMETERS page when you push OTHER SETTINGS button you will reach OTHER SETTINGS parameters Also you can make CALIBRATION and LANGUAGE settings from this page 8 2 1 LIMIT ON OFF V
23. e In this page when you push LIMIT ON button it will be LIMIT OFF You should do this if it is necessary It is explained in LIMIT section on MANUAL page that what LIMIT ON or LIMIT OFF means why it is necessary to change it and in which situation it is necessary to change 8 2 2 AUTOMATIC PARAMETER ON OFF M e In this page when you push ON button next to AUTO PARAM button it becomes OFF When you push again it becomes ON When it is OFF manually entered parameters will become active in axis parameters When it is ON NC unit calculates the parameters automatically and these parameters will become active Also when it is ON NC unit updates these parameters automatically in a regular way 24 SPOFOMLS T 8 2 3 MOUSE CURSOR When you push this button it is ON and when you push again it is OFF If you push once more it is ON again If you want to remove the mouse cursor from screen you should make it ON If it is OFF mouse cursor will become active on screen 8 2 4 BUZZER If you do not want to hear any sound while working on NC screen you should push this button to make sound off If you push this button again the sound is on To make sound on you should make it OFF 8 2 5 SYSTEM Bottom of NC screen there is a settings menu If want to remove this menu you should push this button If you push it once more you will see the menu again If you want to remove it you should make it OFF
24. ear inside the red window Entering Password After OPERATOR PROGRAMING is selected and to enter its password 1111 Once you touch to star inside red button below numeric buttons will show up Enter the password 1111 on the keyboard and then touch ENTER Now there will be 4 star inside the red box If correct pasword is entered then touch that button If correct password is entered OPERATOR PROGRAMING OPERATOR message comes up and password setting is completed PROGRAMMING Screen will appear as below when password setting is completed OPERATOR PROGRAMMING WRONG PASSWORD appear If you press next button you will be transfered from USER page to MAIN PAGE This pasword allows you to Use all the options that can be done on OPERATOR PROGRAMING Altering AXIS SETTINGS on PARAMETER adjustment All options on OTHER SETTINGS except CALIBRATION As defined above if USER button 15 selected from the MAIN PAGE USER page where you will select the user and enter the passwors will appear WRONG PASSWORD WW Touch to red button underneath the half human figure or to black arrow Selecting USER ADMIN PARAMETER OPERATOR PROGRAMMING ADMIN PARAMETRE ADMIN EXPERT If ADMIN PARAMETER is touched then ADMIN PARAMETER is selected as USER ADMIN PARAMETER will appear inside the red ADMIN PARAMETER box Entering the Pas
25. ectricity failure during an Automated process the Programme will stop On that case when the machine is powered on this above message will appear You can choose one of the following options Green CHECK button will allow the program to continue from its last position If you chose the red X the program will be disabled and you will not be able to continue the program 73 il l 14 ABOUT If you push ADFORM logo you will see the page below There are photographs of the machines in this page If you push ADFORM logo on this page you will go back to main page YARI OTOMATIK PROGRAM PARAMETRE 74 A ADFORM 15 WARNING 01 It is very important that you not change PARAMETERS if it is not obligatory 02 When you insert a USB to NC unit you may have some problems If you turn the uniit off and on again the problem will be solved 03 If the NC unit works slow turn it off and then on again 04 If you restore factory settings programmes that are written and saved will not be lost Only parameters restored Also if it is not obligatory you do not need to restore factory settings If it is necessary you should do it as explained in FACTORY SETTINGS section 05 If you will not do REFERENCE for all the axes at the same time do not push ALL REFERENCE button If it is necessary you should do it as explained in REFERENCE section 06 If it is not necessary you should not do REFERENCE I
26. f it is necessary axes should be on the right position It should be done as it is explained in REFERENCE section Zorunlu bir durum olmad k a REFERANS i lemi yap lmamal d r 07 Calibration of X axis must be done very carefully If it is not necessary you should not do it If it necessary do it as it is explained in CALIBRATION section 08 While the machine is working LIMIT should be ON If it is taken to OFF position for an operation it should be taken to ON again after the operation This process is explained in LIMIT OFF ON section 09 You must pay attention to the ALARM and LIMIT error and warning messages You can find the information about this in ERROR and WARNING section I0 You can find any other information in USER S MANUAL HAVE A NICE WORKING DAY 75
27. ge below All axes are flashing in red and yellow When you choose the axis you want to calibrate they stop flashing and axis which will be calibrated is chosen 26 il l First let s explain X rotation axis and accordingly let s choose X axis When X axis is chosen you will see the page you see below You can now calibrate X rotation axis Min Calibration Put a mark somewhere on the top roll Then put a mark on a fixed part on which you can see the rotation movement These two marks should be exactly next to each other You can see this in the picture below To calibrate X rotation axis firstly you need to calculate the circle area of top roll cylinder It is calculated by multiplying Pi number 3 14 by diameter of top roll cylinder Circle area 3 14 x Diameter of Top Roll Circle area lt 3 14 x 170 mm Circle area 533 8 mm When you push down on 0 0 number next to minimum calibration you will see a numeric keyboard When you enter 0 0 for minimum calibration value with this keyboard and push MINIMUM OK button you will see a page as you see below 27 Max Calibration When you push down on the number next to maximum calibration you will see a numeric keyboard With this keyboard you can write the calculated maximum calibration value Then push down on the rotate right button on the front panel and make the roll take a complete stroll Stop it when two marks are next to each other
28. has to e selecte 58 By using this button NC is selected as SOURCE By using this button USB 15 selected as SOURCE Cancellation Button to return previous page TOUCH HERE TO CANCEL Source is choosen now next thing is to choose destination SOURCE DESTINATION PLEASE CHOOSE CONTINUE FOUCH HERE TO CANCEL Destination Selection x In order to continue PLEASE CHOOSE TO CONTINUE button has PLEASE CHOOSE to be selected By using this button NC 15 selected as DESTINATION By using this button USB is selected as DESTINATION 59 Cancellation Button to return previous page TOUCH HERE TO CANCEL SOURCE DESTINATION uum As seen above Source is selected as NC and Destination is selected as USB Pressing next COPY button will copy the program However final confirmation will be asked as seen on below screen PLEASE CONFIRM COPY PROCCESS ABOVE e Confirmation button completes copying process 60 Cancellation button will return to previosu page Below message shows that program is copied succesfully a PLEASE CHOOSE Rend TO CONTINUE 9 4 DELETE PROGRAM Recorded programs which are inside NC or USB memory could be deleted DELETE button on the pogram page has to be pressed for this process and below screen will appear First of all it has to be been determined which program and from which memory will be deleted so by selecting either USB
29. ides of the cylinder must be taken down For this use conic buttons and push Take the bracket side a little bit up Then push manual down button and after push conic button and take bracket side completely down The purpose is to take both sides completely down By taking the limit ON OFF you can take both sides down Y axis left cylinder 15 taken down by pushing manual up down buttons on front panel Take Y axis to minimum calibration point Put Y axis cylinder completely up Y axis 1s taken up by pushing manual up button While 115 going up axis encoder value seen on the screen will decrease It is taken up until it touches top cylinder When the axis is in this position distance of left cylinder is measured Let s say it is 234 0 mm in this example It is measured as you see in the picture below This value will be used up next in the process of max calibration You can see this measuring process in the picture below When you push down on number 0 0 next to minimum calibration you will see a numeric keyboard With this keyboard when you enter 0 0 for minimum calibration value and push MINIMUM button you will see a page as you see below Min Calibration is completed now You can continue with Max calibration 30 ADFORM Max Calibration When you push the number next to maximum calibration you will see a numeric keyboard You can write the measured value 234 0 mm with this keyboard
30. int the message will disappear axis is completely up min you will see Y Limit message on the screen It is normal It means axis 1s on the top If Y axis 1s taken down with the up down buttons because it is moved from top min point the message will disappear This working process is the same for the other axes But although they are not on the top or bottom if you still see these messages you should do these REFERANCE process may be done when Y axis is on a different point not completely down You should do REFERERANCE when Y axis is in the right position REFERANCE process may be done wrong It may be done when axes are in a different position or they are on the top To solve this problem you should do REFERANCE in the right way and right position xxx You can see that REFERANCE must be done as it is explained Limit values in parameters must be written right and they must be saved You must be careful about LIMIT ON OFF positions When it is not necessary otherwise LIMIT must be ON all the time 42 ADFORM 9 PROGRAM MODE PROGRAM button is pressed from the MAIN PAGE to get into PROGRAM mode On this mode new program can be entered adjusted copied deleted and all programs in the memory can be listed PROGRAM sso _ E PROGRAM 9 1 NEW PROGRAM 9 2 PROGRAM EDIT 9 3 PROGRAM COPY 9 4 PROGRAM DELETE 9 5 PROGRAM
31. it has 500 program storage capacity and 200 line can be saved on each program and program storage may improved up to 10 000 program with USB flas memory disc If you press the company logo at the middle of main page screen settings and company contact informations comes up and if you press onto screen then you transfered to main page again xxx AXIS Axis defined with the view from drop end side X AXIS Left and right rotation of the top roll Y AXIS Up and Down movement of the left roll Nc Unit has 7 different working mode and you will find the definitions of these modes below 05 USER 06 MANUEL 07 SEMI AUTOMATIC 08 PARAMETER 09 PROGRAM 10 TEACHING I1 AUTOMATIC AADFORM 5 USER There are occasions that you dont need to use passwords whilst using machines but sometimes password and user informations are obliged to enter so its been explained below how to choose user how to enter password and other notices and advices It has to be said that in order to operate the machine off any problems and allow it to perform with convenient parameters any staff must use the machine other than the authorized operator using the correct passwords and use codes x Below screen appears once you press USER button on the main page On this screen PASSWORD and USER options can be seen separately C ADMIN EXPERT 5 1 Operations without password Below operations
32. ition One side should be on no 3 point which in the input of subsidiary switch and the other side should be on no 2 point Then you should measure 24V DC Check whether thermic subsidiary switch transmits 24V DC Check why motor draws overcurrent Because when it draws overcurrent thermic blows 39 T 000101 EMERGENCY STOP BUTTON PUSHED OR ROPE SWITCH NOT SET If you see Emergency Stop Button Pushed message on the screen the emergency stop button 15 pushed Pull it up manually If you see Rope Switch Not message on the screen you need to check whether rope switch is set For safety you need to set it up Machine will work after you set rope switch When rope switch 15 set the open contact will close and message will disappear 40 T 000103 NO 24 V DC INPUT If you see No 24V DC Input message on the screen it means 24Volt does not work You need to check these in this situation You need to check G1 DC power supply in beam box for its input and output voltages You should check if there is 24V DC in output of power supply When the gauger is on DC one side of it should be on no 2 point of G1 and the other side should be on no 11 cable If you gauge 24V DC check the things below Check 24V DC circuit breaker for whether F3 circuit breaker is on position 1 close If it is on 0 you should pull it up to 1 If you still have the problem che
33. l be seen only after moving a different axis and then sthe step will be reocrded If you move the same AXIS to lef tor right until you are sure fort he position it will not be recorded unless you use another Axis Example Programme is recorded as follows 01 Y 125 0 02 222 03 After Operator is satisfied with FORM of Material You can save the Program pressing the button And the Below Screen will appear 67 Green CHECK symbol will finish the RECORD process and the C7 program will be SAVED with NR 1 and the NAME AC The red X mark will carry you to the previous screen so you can continue your program Program has been saved and ready to use anytime If the programm shall be cancelled the RECORD CANCEL buton can be pressed for seconds The program 15 not saved and the Program recording can go on You can not reach the MAIN WINDOW without using this button if you want to cancel everything 68 11 AUTOMATIC MODE AUTO button will open the AUTOMATIC program screen when pressed on the Main Screen this PROGRAM CALL button must be pressed for PROGRAM CALL seconds long to acces the Ready Saved Program list After that the Following Screen gives you the acces to find a program from the NC memory or from a USB flash disk You may select from the desired source NC USB On this case we will select the
34. ll with 33 0 value then ENTER For the first line 45 Below screen will appear after you press enter and that shows your first line 0001 Y 33 0 2 Entering Second Program Line NEW LINE button should be pressed to enter second line For the second line Y axis selected with 66 0 value then press ENTER Second line is recorded Below screen appears after entering second line 0001 Y 33 0 0002 2 66 0 46 il li 3 Entering Third Line NEWLINE NEW LINE button should be pressed to enter third line For the third line X rotation axis selected with 222 value then press ENTER ee Below screen appears after entering third line 0001 Y 33 0 0002 2 66 0 0003 X 222 0 Position values which is more than min amp max values of the axis shouldnt be written during recording a program because that will makes axis to go beyond its max value so it will stop the program Once all the program is written and presses SAVE button then recording stage begins and below screen appears 47 On this screen final program can seen which has 9 lines 0001 33 0 0002 66 0 0005 222 0 0004 0 0 0005 100 0 0006 33 0 0007 222 0 0008 amp X 1000 0 0009 Y 25 0 m If program is completed then press green OK button to complete the program recording This program can be called afterwards with AC name form program list
35. n all the way down Main purpose is to do that is to make sure two side of the roll are positioned at the bottom point Limit has to be off during this time neverteless when referencing operation is bending done limit turns to off position automatically Following these steps all axis lowered down to bottom position and once it is sure that all axis are referenced RESET ALL button is touched for 1 sec so REFERENCE values are assigned for all the axis In order to delete red RESET warnings it s necessary to go to MANUAL page by touching MANUAL button Axis reference values comes up to the screen as axis reference values These reference values are the ones that was measured previously and entered to the parameters and will be explained on machine parameters AXIS VALUES section Here below its been explained as sample for Y axis active reference value is 234 4 when REFERENCE is done Reference value which will be active when Y axis is lowered down can be seen on this parameter Shows the Reference value of Y axis Its been seen that This reference value is entered to the parameter page after distance is measured while Y axis is at top position and touches to the top roll Each time REFERENCE is done Y axis value is assigned like this automaticaly TI RESET ALL button 15 touched for all axis Y X There 15 no need to press this button unless all axis references will be set Referencing of axis should be done when it
36. program number I line 2 has been changed First it was If you press next button then it means you have changed on AC C7 66 0 and now its Z 33 If you press next button then it takes you to previous page Here below program that was editted can be seen 0 X N XX X 54 9 2 3 INSERT LINE If new line needs to be added to existing program then you INSERT LINE have to select INSERT LINE button lt lt lt lt Select the line number you want to add then press ENTER 7 7 If you choose the line then value to be entered from the next yoo button then below screen will be displayed Line to be add will Line 5 Y and value will be 75 0 and then press ENTER 0001 Y 0002 2 0003 X 0004 29 25 0005 0006 4 EU 4th 25 M n R 4 4 r d pice nt a ce 1 a I 1 e b l d ip S P Ea Poe 0011 A E EM m 11 a 2 001 2 d I j 1 f y a Is 001 3 5 4it Em il Em P y 1 t E I Uu i 4 H 99 AADFORNM If you press confirmation button new line will be inserted to the ES Cancellation button takes you to the previous page Now here below new program can be seen
37. programs that are inside NC memory are being listed These programs are AC2 ACA ACS NC has 500 program memory so there could be several more programs and by using the buttons below next or previous pages could be displayed Next button 15 used to return to previous page Selection can be made by pressing on the program name from the list then program steps can be seen as below screen Program in in NC memory Program Number is 1 Program name 15 AC XR XNXZXXN X Once desired program 15 found then editting operation can be done from this screen as well as explained before This button is to return to previous page 64 10 TEACHING MODE By Pressing the TEACH button following page will open If the password 18 not entered before it has to be entered to Access the PROGRAM page Password must be entered as explained in the USER section In this screen for 1st Level password is necessary is you only press the OPERATOR PROGRAMMING button And as user OPERATOR PROGRAMMING will be selected After selecting OPERATOR PROGRAMMING as the user the first level Password must be enetered as 1111 mM reach the TEACH mode TEACH button must be selected main In this part every operation on the Machine is made manually and will be recorded in the NC Programm Briefly any operation made step by step will be recorded in TEACH mode and
38. push ENTER you set the time or date You can set time and date from this page easily 11 09 To set time hour minute second you should push i the numbers next to time You will see a keyboard with which you can write numbers and then push ENT You can do it for minute and second respectively E T e he de day month year you should push the numbers next to date You will see a keyboard with which you can write numbers and then push ENT You can do 1 for month and year respectively 34 8 5 ALARM HISTORY To see alarm history you should push ALARM HISTORY button and then you will see a page as you see below alarms By pushing ACTIVE IMPORTANT ALARMS and ACTIVE LIMIT ALARMS you can see all alarms in details EI You can see all alarms on this page You can view previous If you need to see active important alarms and solve any problems about them you should push ACTIVE IMPORTANT ALARMS button and you will see the times and codes of the alarms If you see this sign on the page it means that there is an active important alarm or alarms If you push on this sign active important alarms page will open and you will see all the alarms If you push on the page again you will go back to previous page If you only see the EMERGENCY STOP alarm when you remove emergency stop button and solve the problems this sign will disappear 35 If you nee
39. r pressure NC is not set to LIMIT OFF position unless its necessary because on min and max values machine doesnt stop so over these limits machine will be under pressure that will cause several problems It should be turned OFF when axis will be set to Axis will move out of min and max values For example max value is 240 mm but when axis reaches up to 240 mm it will not stop and when you press down button it will keep moving down as a result machine doesnt stops on min and max position so if there is not any other situtation machine limit turns ON position 18 7 SEMI AUTOMATIC MODE Once SEMI AUTO button is touched from MANUEL page then below screen will appear On SEMI AUTOMATIC mode axis check is being done Axis can be sent to different position easily which axis desired to be moved will then numerical keyboard appears of the related axis Desired value can be entered for the axis wanted to be moved from this keyboard On the other hand if CHOOSE AXIS button is touched then all axis light will flash red and yellow Numerical Keyboard appears when axis button which wanted to be moved is touched then desired value can be entered and touched enter After that gren START button is touched on the front panel and axis starts moving During these movement axis light will flash red amp yellow Once axis reach its target then movement stops and light stop flashing too 19 Axis can be moved with related but
40. rms page will open and you will see all the alarms If you push on the screen again you will go back to previous page 1 If you see this sign it means there are active limit alarm or alarms When you B push on this sign you will see the page of active limit alarms with details If you push on the screen again you will go back to previous page When you push this ALARM buttons it comes on the screen automatically You will see the page with error and warning messages In the list you will see all error and warning messages When you solve the problem the error or warning message on the screen will disappear When you touch on the screen you go back to working page again You should pay attention to these error and warning alarms You can find information about these alarms below What these error or warning alarms mean why they appear time processes and how they are removed are all explained below 8 5 1 IMPORTANT ALARMS 000104 LOW OIL LEVEL OR OIL OVERHEATED If you see Low Oil Level the screen you must check the hydraulic oil level in oil tank Before turning the machine on you should put oil in the machine in the first place When you put enough oil the message will disappear 37 Thermostat which shows temperature of hydraulic oil is located oil tank First you need to check if the temperature control setting is right f the temperature of hydraulic is above the given
41. ssword In order to enter required password which is 2013 tor ADMIN PARAMETER Once you touch to star inside red button below numeric buttons will show up Enter the password 2013 on the keyboard and then touch ENTER Now there will be 4 star inside the red box Ld If correct pasword ts entered then touch that button ADMIN If correct password is entered ADMIN EXPERT message comes EXPERT up and password setting complete Screen will appear as below when password setting is completed ADMIN EXPERT If false password entered WRONG PASSWORD message will appear WRONG PASSWORD If you press next button you will be transfered from USER page to MAIN PAGE 13 6 MANUAL OPERATION Once you touch MANUAL button on the MAIN PAGE below screen will appear On Manual mode axis can be moved manualy with the buttons and animation of the movements can be seen on the screen roll directions encoder reading directions can be checked Manual sheet rolling operation is able to be executed easily on the machine with the up and down buttons on the control panel Y left roll and X top roll Here below a sample control panel can be seen 14 ADEORE il l Also on this manual model 6 1 RESET X 6 2 REFERENCE 6 3 LIMIT ON OFF Operations can be done And also provides you to pass on to the other pages seen below SEMI AUTOMATIC You can bypass
42. sword In order to enter required password which is 1953 for ADMIN PARAMETER 10 GENE OM Once you touch to star inside red button below numeric buttons will show up 3 Enter the password 1953 on the keyboard and then touch ENTER Now there will be 4 star inside the red box If correct pasword is entered then touch that button If correct password is entered ADMIN PARAMATER message ADMIN alan PARAMETER comes up and password setting is completed Screen will appear as below when password setting is completed ADMIN PARAMETER If false password entered WRONG PASSWORD message will WRONG appear PASSWORD b If you press next button you will be transfered from USER page to MAIN PAGE 11 This password is allows you operation on ADMIN PARAMETER CALIBRATION settings on OTHER ADJUSMENT Returning to FACTORY SETTINGS As defined above if USER button 15 selected from the MAIN PAGE USER page where you will select the user and enter the passwors will appear as WRONG PASSWORD Touch to red button underneath the half human figure or to black arrow Selecting USER ADMIN EXPERT PROGRAMMING ADMIN PARAMETRE ADMIN EXPERT Options appears If ADMIN EXPERT is touched then ADMIN EXPERT is selected ADMIN EXPERT will appear inside the red box 12 il l Entering Pa
43. the system to automatic mode with this button You can find elaborate description on Automatic Mode PROGRAM You can bypass the system to program mode with this button You can find elaborate description on Program Mode 1 3 MAIN PAGE You can bypass the system to main page with this button 6 1 RESET X This buttons resets X Rotation axis to 0 Button has to be touched for second to set X to 0 If we assume X Rotation axis value is 500 so as to set it to Reset X button has to be touched around second then axis value will be 0 6 2 REFERENCE User code and password required for REFERENCE mode and how to get to it was explained previously When REFERENCE button is touched on Manual Page then reference screen will show up Thera are 2 ways to to reference from this page First One is to set all the references together so as to do that REFERENCE ALL Button which is on the right side of the screen has to be touched but before you touch this button 15 Lower down Left Y Y axis as sample Y axis left REFERENCE ALL roll lowered all the way down to the bottom with manuel up amp down buttons Motor side and drop end side of the roll has to be lowered all the way down too so in order to do that conic button should be used as well Motor side of the roll should be rised up a little bit with conic button then with manuel down button it has to be lowered down and again conic butto
44. tons on SEMI AUTOMATIC mode but other axis cant moved whilst one of them is running On SEMI AUTOMATIC mode if any axis is on movement you can not bypass to MANUAL mode or MAIN PAGE AXIS TEST Once you decide which axis will be tested then related axis button is touched on the screen and then keyboard appears to enter value that axis wanted to be sent to However if CHOOSE AXIS button is pressed than all axis light will start flashing red and yellow so again which axis wanted to be moved then related button is pressesed and keyboard appears to write value Desired value 1s entered on the keyboard and press ENTER after gren START button 15 pressed on the control panel and axis start moving while red amp yellow axis light was flashing When it reaches to target value or close value axis movement and flashing of the light stops operation has to be replicated up and down untill axis reaches its target value For example Y axis wanted to be traveled between 125 mm and 10 mm so after you enter 125 mm to keyboard then ENTER and START afterwards axis will move to reach 125 mm and then 10 mm In case axis doesnt reach its target lets say it stopped at 125 4 mm and then to 10 2 mm you have to replicate sending axis up amp down operation untill it finds its target value 125 10mm This is same for all axis X Y MANUAL Bypass to Manual Mode PROGRAM Bypass to Program Mode 20 8 PARAMETER MODE ta PARA
45. un 71 T To be able to start the operation the START button has to be used to run the programm In this section you can watch the operations step by step and the Active operation will in White color at the moment The White color will move to the Next row after finishing the position of the roll which is moving at the moment This Button enables to Stop the program PROGRAM STOP PROGRAM STOP able to run from point we stop you can use START button on the mobile control panel After that The PAUSE indicator will flahs on the screen Pushing this will actually put the Machine to its operation back again SEM While running the RESET button on the mobile panel will also stop and JM pause the operation The PAUSE indicator will flash on the screen IF pressed on the PAUSE the Machine will continue its work NC will stop if there is a HOLD HLD command in the steps And the Pause is on and off In this case Pause button will again make it possible to E go on with the programs future steps This button enables you the 12 Step list to watch during the operation This button allows you to get back to the PROGRAM page But First the X PROGRAM STOP button shall be pressed Other wise there is no possibility f to get back to the previous screens 12 010000 AUTOMATIC PROGRAMME AUTOMATIC PROGRAM IS STILL ON DO YOU WANT TO CONTINUE If there is an el
46. value the temperature must get to normal level When you check them message will disappear 000102 PHASE SEQUENCE RELAY AND THERMIC RELAY ERROR If you see Phase Sequence Relay Error on the screen you should check these ET 12 O SIEMENS SIRIUS 3 160 650 38 If you see Phase Sequence Relay Error you should check FSR relay If there is no light or red light on this relay it means phase sequence is wrong In this case you should change any two of 3 phases from the energy input In this way the sequence will be right and the message will disappear You must check the direction of motor rotation They must be rotating clockwise f you still see the Phase Sequence Relay Error message despite the fact that the light of FSR works properly you should check whether 3 phase is on FSR input Also you should check FSR switch 11 14 This switch should be off when everything works properly If you see Thermic Relay Error on the screen you should check these in thermic in beam box SIEMENS SIRIUS Thermic may be blown If it is blown you should turn it in its normal position Check thermic settings area It should be set according to motor current Check thermic subsidiary switch 13 14 whether it is working or its connections are right Check whether 24 V DC touches to thermic subsidiary switch input with gauger Take it in DC pos
Download Pdf Manuals
Related Search