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1. 15 16 5 INCCOSSONICS 43 17 6 fingo er TP 18 19 7 Making Connections 20 8 Using Ihe Charger EE 21 23 9 Trouble SNOOUNGS anh 22 84 24 105 goin i is ute cr 25 1h 5 5 d b uc geo aar Mone Rn e Seir En oe 26 32 11 BA Series IUOU Multi state Smart Charger 1 General safety and Installation instructions 1 1 Operating the device safely Warning Failure to observe this instruction can cause material damage device malfunction or danger of bodily injuries Fundamental safety measures should be observed when using electrical equipment to avoid the danger of Electric shock Fire hazard Injury 1 2 Safety instructions when installing the device Handle the batteries with care they contain strong acids Avoid contact with the battery fluid agent If come in contact with battery fluid one should rinse the affected parts of the body or clothing with plenty of cold water and seek medical attention immediately Be sure that the device has a firm foundation Do not use sharp or hard objects to clean the device doing so may cause device damage ec 1 3 Electrical cables cables have to be fed through metal walls or other walls with sharp edges use ducts or wire bushings to prevent damage Lay
2. Crop duram 25 BA Series IUOU Multi state Smart Charger Note The battery chargers WT 1215 TB WT 1225 TC and WT 2415 TC have a charging output for the starter battery The output voltage is between 13 2V 26 4V and 13 8V 27 6V and can recharge the starter battery with a current of 1A or keep it at a high capacity level 8 3 Functional check 8 3 1 Charging phases The LED in the front of the unit can be used to check the status of the charging process Note The optional remote control can also be used to check the status of the charging process The LEDs on the remote control indicate the different charging phases with its respective colors LED Charging phase Charging status of the battery red phase between 10 96 and 50 96 yellow UO phase between 10 and 50 green U phase over 90 23 BA Series IUOU Multi state Smart Charger 9 Trouble Shootings 9 1 After connecting and charging the battery the battery voltage would not increase 9 1 1 If possible measure with a suitable multimeter during the charging to verify if the voltage at the battery terminals increases 9 1 2 Determine whether the terminals are connected properly to the battery poles Clean the battery poles if necessary to ensure better connection 9 2 After a charging time of approx 20 hours the battery is still not fully charged 9 2 1 Disconnect the power to the IUOU automatic 9 2 2 Remove the battery from the charging t
3. 28 BA Series IUOU Multi state Smart Charger Model Number Battery Connection Input voltage range 115 VAC 230 VAC Economic charging voltage Max battery capacity UO phase limitation Operating temperature Dimensions mm Fuse 115 VAC 230 VAC Protection 29 BA 1245 TC BA 2425 TC three 98 132 V AC 50 60 Hz 207 253 V 50 60Hz 14 4 V 14 8 V 28 8V 29 6V 13 8 V 27 6 V 500 Ah 300 Ah 4hor sh 0 TC 50 C 230 x 108 x 325 T12A 250 V T6 3A 250V 5 05 kgs 1 Short circuit protection 2 Overload protection 3 Reverse polarity protection 4 Overtemperature protection BA Series IUOU Multi state Smart Charger Model Number BA 1260 TB BA 2430 TB Battery Connection Input voltage range 115 VAC 98 132 50 60 Hz 230 207 253 V AC 50 60Hz Charging end voltage 14 4 V 14 8 V 28 8V 29 6V Economic charging voltage 13 8 V 27 6 V Max battery capacity 600 Ah 300 Ah UO phase limitation 4hor8h charging curent Operating temperature 0 C 50 230 x 108 Fuse 115 VAC T15A 250 V 230 VAC T6 3A 250V Protection 1 Short circuit protection 2 Overload protection 3 Reverse polarity protection 4 Overtemperature protection 30 BA Series IUOU Multi state Smart Charger Model Number Battery Connection Input voltage range 115 VAC 230 VAC Economic charging voltage Max battery capacity UO phase limitation Operating te
4. 61000 4 4 61000 4 5 1995 61000 4 5 61000 4 6 1996 61000 4 6 61000 4 11 1995 61000 4 11 LVD Standards of product series EN 60335 2 29 2004 in conjunction with EN 60335 1 2002 1 2004 11 2004 2 2006 12 2006 902CW 1512B0801 33
5. ON OFF Wet and gel batteries 29 6 V OFF ON Fleece batteries 18 BA Series IUOU Multi state Smart Charger Settings for the limitation of the period of the main charging phase Time limitation of the main charging Switch 4 Switch 3 Application range phase 4 hrs ON OFF Wet batteries 8 hrs OFF ON Gel batteries No timer function OFF OFF 6 2 power mode If you push the button Half Power the output power will reduce to half the chargers amp rating and a green Half ON LED will light The Half Power LED is located on the bottom left corner of the front panel 19 BA Series IUOU Multi state Smart Charger 7 Making Connections Refer to Figure 1 Figure 4 71 Place the charger in dry cool clean and ventilated space 7 2 Set the power switch to 0 off and pull out the main plug before connection or disconnecting the direct current connection 7 3 Connect the minus battery pole with a connecting cable with the minus terminal at the IUOU automatic charger see figure 9 page 7 7 4 Connect the plus battery pole with the connecting cable with the plus terminal at the IUOU automatic charger see figure 9 page 7 7 5 Lay the cables from the batteries to the IUOU automatic charger 7 6 Fold the cable ends with the multicore cable ends 7 7 For connection of starter batteries please connect the terminal as our drawing see figure 11 page 8 7 8 Supply the cable with a fork
6. and the period for the main charging phase UOphase can be selected using the switch field 21 BA Series IUOU Multi state Smart Charger 8 2 2 UO phase This main charging phase is limited a maximum of 4 8 hours and the current rises again to its maximum value The current remains constant as long as the battery voltage is below 14 4 V 14 8 V or 28 8 V or 29 6 V After reaching the maximum voltage it remains constant However the current drops again Within this main charging phase which is limited to 4 8 hours the battery is fully charged 8 2 3 U phase If the current decreases to 1096 or under the rated current or if the time limit of 4 8 hours is exceeded then the charger switches over to economy charging 13 8 V or 27 6 V Note Batteries may be charged separately from each other if the chargers have double charging or three fold charging connections The outputs are separated internally by diodes thus the weaker battery is always first set to the charging level of the stronger battery Attention The maximum battery capacity should not exceed the specified capacity otherwise the functions of the individual charging phases could be influenced Units with Temperature Sensor A temperature sensor can be connected in order to provide the optimum charging functioning The charging voltages as can be seen from the diagram vary depending on the battery temperature lt J ai pe m p od av pissa
7. two equivalent modular plugs 5 2 3 Place the remote control into the opening created Secure the remote control with screws on the upper and bottom margin of the faceplate use the available drills 115 230 volts voltage supply Connect the plug of the 115 230 volts voltage supply at the unit to a grounded Socket that is secured by an earth leakage circuit breaker Note The power switch at the unit must be switched ON so that the unit can be switched ON and OFF with the remote control 17 BA Series IUOU Multi state Smart Charger 6 Settings 6 1 Charging voltage and time A switch field can select the charging voltage and the period for the main charging phase Warning Make sure that switch 1 and 2 or switch 3 and 4 are never switched on simultaneously while operating the charger Please follow the table below to ensure correct operation of the charger Settings for the charging voltage for BA 1280 TB BA 1260 TB BA 1260 TC BA 1245 TB BA 1245 TC BA 1225 TB BA 1225 TC and BA 1215 TB 12V Charging Voltage Switch 1 Switch 2 Application range 13 8 V OFF OFF Old starter batteries mains charger operation 14 4 V ON OFF Wet and gel batteries 14 8 V OFF ON Fleece batteries Settings for charging voltage for BA 2440 TB BA 2430 TB BA 2430 TC BA 2425 TB BA 2425 TC BA 2415 TB and BA 2415 TC 24V Charging voltage Switch 1 Switch 2 Application range 27 6 OFF OFF Old starter batteries mains charger operation 28 8 V
8. 50 V T4A 250 V 1 Short circuit protection Protection 2 Overload protection 3 Reverse polarity protection 4 Overtemperature protection 26 BA Series IUOU Multi state Smart Charger Model Number BA 1225 TC BA 2415 TC Battery Connection 115VAC Input Voltage range 230VAC Two plus 1A Output for Starter battery 98 132 50 60 Hz 207 253 V AC 50 60Hz Charging end voltage 14 4V 14 8V 28 8V 29 6V Economic charging voltage 13 8V 27 6 Max battery capacity 300Ah 200Ah UO phase limitation 21 Max charging current Operating temperature Dimensions mm 115VAC 230VAC Protection 4hor8h 0 C 50 C 240 X 77 x 310 T8A 250 V 250 V 1 Short circuit protection 2 Overload protection 3 Reverse polarity protection 4 Overtemperature protection BA Series IUOU Multi state Smart Charger tw Model Number BA 1245 TB BA 2425 TB Battery Connection Input voltage range 115 VAC 230 VAC 98 132 V AC 50 60 Hz 207 253 V AC 50 60Hz Charging end voltage 14 4 V 14 8 V 28 8V 29 6V Economic charging voltage 13 8 V 27 6 V Max battery capacity 500 Ah 300 Ah UO phase limitation 4Ahor8h 0 50 C charging curent Operating temperature 230 x 108 x 328 Fuse 115 VAC 230 VAC Protection T12A 250 V T6 3A 250V 1 Short circuit protection 2 Overload protection 3 Reverse polarity protection 4 Overtemperature protection
9. BA Series IUOU Multi state Smart Charger BA Series IUOU Multi stage Smart Chargers Please read this manual carefully before installing and starting up this device User s manual BA Series Multi state Smart Charger BA Series IUOU Multi state Smart Charger Figure 3 1225 2415 Figure 4 1225 2412 12 H H zi BA Series IUOU Multi state Smart Charger BA Series IUOU Multi state Smart Charger Figure 5 Figure 7 BA 1215 TB 1225 BA 1225 TC 2415 BA 2415 TC Figure 8 1215 Onno 9 AD E Ew TA m 78 e 9 LJ aay m BA Series IUOU Multi state Smart Charger BA Series IUOU Multi state Smart Charger i E E ON 4 3 2 Figure 10 BA Series IUOU Multi state Smart Charger BA Series IUOU Multi state Smart Charger 1215 1245 BA 1245 TC 2425 2425 BA 1280 TB BA 1280 TC BA 2430 TB 2430 BA 1280 TB BA 2440 TB BA Series Multi state Smart Charger Contents 1 General safety and installation instructions 12 2 asain re ehe rac a dod te dcus 13 3 Applications and 14 4 Specifications of the Unit
10. connection for an idea connection with the terminal see figure 10 page 7 Ensure correct polarity of the battery and the battery charger otherwise the internal flat pin terminal will trigger with the wrong polarity Warning Batteries with cell connection may not be charged Explosive gases could result from battery overheating Note Only use cables with the designated wire cross sections to connect the IUOU automatic charger to the battery Model No Supply battery BA 1280 TB AWG 4 AWG 2 BA 1260 TB TC AWG 6 AWG 4 BA 2440 TB BA 1245 TB TC AWG 7 AWG 6 BA 1225 TB TC BA 2425 TB TC AWG 10 AWG 8 BA 2430 TB TC BA 1215 TB BA 2415 TB TC AWG 12 AWG 10 20 BA Series IUOU Multi state Smart Charger 8 Using the Charger 8 1 Using the remote control The power switch at the unit must be switched on so that the charger can be switched ON and OFF with the remote control 8 2 Charging characteristic The charging characteristic is generally designated as a modified IUOU characteristic 1 8 2 1 phase In the first stage of the charging process the depleted battery is charged with a constant current until the battery voltage reaches 13 8 V or 27 6 V When the battery reaches this voltage level the charging current gradually drops When the current drops down to 80 the charger switches over to the higher charging voltage of 14 4 V 14 8 V or 28 8 V 29 6 V Note The charging voltage
11. e risks involved and the relevant regulations should carried out maintenance or repair work 2 8 device must be fixed and installed in such a way that it will not fall over or fall down 13 BA Series IUOU Multi state Smart Charger 3 Applications and Descriptions The chargers regenerate power or recharge mobile batteries used onboard vehicles or boats The charger can continuously charge supply batteries or starter batteries enabling the batteries to maintain at a high capacity level The charger can be used for charging three types of batteries Gel batteries lead acid starter batteries Maintenance free batteries Please inquire your battery supplier about the maximum capacities of your lead acid batteries The charger is equipped with a polarity protection this prevents the charger from being damaged in case of incorrect polarity A temperature sensor model number TF 500 that is connected at the battery being charged protects the battery against damage cause by varying outside temperature by adapting the charging voltage of the temperature to the battery Please connect two ends of TF 500 as figure 13 of page 8 one end to T S jack on rear panel and another end to battery An optional remote control model number 900 RC can be obtained in order to provide remote access to the charger 14 BA Series IUOU Multi state Smart Charger 4 Specifications of the unit variants The IUOU automatic charg
12. er can deliver different unit variants It can charge batteries up to the specified battery capacity as indicated in the specification section Regarding the identification of the specification of your unit locate your model number in the following tables Rear view see figure 6 8 page 5 6 No Description Connection for the temperature sensor Unit fuse Power switch Connection for 115 230 volts voltage supply 115 230V Ventilation outlet Front view BA 1280 TB BA 2440 TB BA 1260 TB BA 2430 TB BA 1245 TB BA 2425 TB see figure 1 page 3 The units can charge up to two supply batteries No Description 1 Half power mode 2 Connection for remote control accessory 900 RC 3 Control lamp 4 Switch field for the selection of the charging voltage and time limitation see also figure 12 page 8 plus terminal for the supply battery plus terminal for the supply battery 5 minus terminal for the supply battery N O1 Front view Model No BA 1260 TC BA 2430 TC BA 1245 TC BA 2425 TC see figure 2 page 3 The units can charge up to three supply batteries No Description 1 Half power mode 2 Connection for remote control accessory 900 RC 3 Control lamp 4 Switch field for the selection of the charging voltage and timer function see also figure 12 page 8 5 7 plus terminal for the supply battery 8 minus terminal for the supply battery 15 BA Series IUOU Mu
13. erminals and wait for a few minutes 9 2 3 Then measure the voltage at the battery terminals with the multimeter 12 V battery If the multimeter displays a voltage of 10 V or less this indicates that the battery is defective and does not charge any longer 24 V battery If the multimeter indicates a voltage of 20 V or below allow the battery be checked by a specialist if necessary Otherwise dispose of the battery 9 3 The battery discharges after a short period of time without usage 9 3 1 Measure the voltage at the battery terminals with a suitable multimeter If the multimeter indicates a voltage below 12 V of a 12 V battery or a voltage below 24 V of a 24 V battery then the battery is too weak to retain the charge 24 BA Series IUOU Multi state Smart Charger 10 Mounting of Battery Charger 10 1 For your mounting battery charger on wall or flat places please refer to page 9 and 10 regarding size of housing and location of mounting holes for your installation 25 BA Series IUOU Multi state Smart Charger 11 Specifications Model Number BA 1215 TB BA 1225 TB BA 2415 TB Battery Connection One plus 1A two Two Output for Starter battery 115VAC 98 132 50 60 Hz Input Voltage range 230 207 253 V AC 50 60Hz Max charging curent Operating temperature 0 C 50 C 200 x 60 x 260 240 X 77 x 310 240 X 77 x 310 115VAC T4A 250 V T8A 250 V T8 250 V 230VAC T2A 250V T4A 2
14. lti state Smart Charger Front view Model No BA 1225 TB BA 2415 TB see figure 3 page 4 The units can charge up to two supply batteries No Description 1 Half power mode 2 Connection for remote control accessory 900 RC 3 Control lamp 4 owitch field for the selection of the charging voltage and timer function see also figure 12 page 8 plus terminal for supply battery plus terminal for supply battery 5 minus terminal for supply battery Front view Model No BA 1225 TC BA 2415 TC see figure 4 page 4 The units can charge up to three supply batteries No Description Half power mode Connection for remote control accessory 900 RC Control lamp Switch field for the selection of the charging voltage and timer function see also figure 12 page 8 plus terminal for supply battery Charge plus terminal for supply battery plus terminal for supply battery minus terminal for supply battery Co N C1 Front view Model No BA 1215 TB see figure 5 page 5 The units can be used to charge two supply batteries No Description Half power mode Connection for remote control accessory 900 RC Control lamp Switch field for the selection of the charging voltage and timer function see also figure 12 page 8 plus terminal for supply battery 1A Charge plus terminal for supply battery 5 minus terminal for
15. mperature Dimensions mm Fuse 115 VAC 230 VAC Protection 3l BA 1260 TC BA 2430 TC three 98 132 V AC 50 60 Hz 207 253 V 50 60Hz 14 4 V 14 8 V 28 8V 29 6V 13 8 V 27 6 V 600 Ah 300 Ah 4hor8h 0 50 C 230 x 108 x 325 T15A 250 V T6 3A 250V 1 Short circuit protection 2 Overload protection 3 Reverse polarity protection 4 Overtemperature protection BA Series IUOU Multi state Smart Charger Model Number BA 1280 TB BA 2440 TB Input voltage range 115 VAC 98 132 50 60 Hz 230 207 253 V AC 50 60Hz Charging end voltage 14 4 V 14 8 V 28 8V 29 6V Economic charging voltage 13 8 V 27 6 V Max battery capacity 800 Ah 400 Ah UO phase limitation 4hor8h charging curent Operating temperature 0 C 50 230 x 108x 375 Fuse 115 VAC T20A 250 V 230 VAC T10A 250V Protection 1 Short circuit protection 2 Overload protection 3 Reverse polarity protection 4 Overtemperature protection 32 BA Series IUOU Multi state Smart Charger The following accessories are available for our IUOU automatic charger Remote control Model number 900 RC Temperature sensor Model number TF 500 Certificates applied to the IUOU automatic charger 4 Standards of product series EN 55014 1 1993 EN55014 2 1995 EN 61000 3 2 1995 IEC 61000 3 2 EN 61000 3 3 1995 IEC 61000 3 3 EN 61000 4 2 1995 IEC 61000 4 2 EN 61000 4 4 1995
16. supply batter N O O1 16 BA Series IUOU Multi state Smart Charger 5 Accessories 5 1 The temperature sensor The temperature sensor measures the temperature of the battery or the environment around the battery and transfers the data to the IUOU automatic charger With deviating temperatures the charging voltage increases and decreases accordingly 5 1 1 the cables from the batteries to the IUOU automatic charger 5 1 2 Connect the temperature sensor to the back of the 1000 automatic charger via the socket 5 1 3 A Attach the sensor head directly to the battery Use e g double sided adhesive tape to attach the sensor to the top of the battery or in the vicinity of the battery see figure 13 page 8 5 1 4 Switch the IUOU automatic charger OFF and again to activate the temperature sensor 5 2 Remote control The remote control can switch the charger ON and OFF as well as be used for functional check Note Attach the remote control at a well accessible place to ensure easy access of the IUOU automatic charger Caution Be careful when attaching the remote control for wiring harnesses cables and other components that are in the assembly range could be damaged in the process 5 2 1 Ensure approximately 1 97 width 2 17 height and 0 91 depth for the take up of the remote control 5 2 2 Connect the remote control to the IUOU automatic charger The connection cable is equipped with
17. the cables so that other people will not trip over them Do not lay cables which are loose or bent next to electrically conductive materials Do not pull the cables Fasten the cables properly Lay the cables so that they cannot be easily damaged Always use sockets that are grounded and secured by earth leakage circuit breaker Only a specialist should make the electrical connections Do not lay the 115V 230V line and the 12 V direct current in the same cable duct Keep to the indicated minimum cable cross section 1 4 Installation on boats Incorrect use or installation of the charger on boat may lead to corrosion of the boat Please allow qualified personnel to perform the installation of the charger 12 BA Series IUOU Multi state Smart Charger IUOU Multi stage Smart Chargers 2 WARNING Warning Please read carefully about the following precautions Damages caused by failure to follow the instructions below will NOT be covered by warranty 21 Use the charge only as intended 2 2 not operate the charger if the housing or the cables are damaged 2 3 charger may not be used to charge any other type of batteries than the ones indicated 2 4 Do not operate the device in a damp or wet environment 2 5 Do not charge a frozen battery there is the danger of explosion 2 6 Keep this charger in a safe place out of reach of children 2 Only qualified personnel who are familiar with th

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