HMPRO40 USER MANUAL.ai - Industrial Tool and Machinery Sales
Contents
1. 25 O Noise level 85 dB 168mm 2 0mm p VE us SPECIAL INSTRUCTIONS Read and follow operator s manual thoroughly DO NOT touch rotating cutter or parts Always stop machine completely and unplug from power source before changing cutters clearing swarf refilling lubrication or performing adjustments Never wear loose clothing or gloves when working near cutting area or machine arbor Always wear eye protection Any tool can shatter Always use safety chain or strap provided with machine Always use proper tooling Keep cutters securely fastened DO NOT use dull or broken cutters Beware of ejected slugs at end of cut They become HOT during the cut Keep all safety features functioning and working properly Ti 12 Keep bottom of magnet burr free and clear of chips and debris To reduce the risk of electrical shock DO NOT remove or alter electrical panels or use machine in damp areas Use only authorized service centers for repairs WHAT YOU SHOULD KNOW BEFORE YOU DRILL 1 Type of material to be drilled Brinnell or Rockwell hardness material thickness and position should all be determined to ensure proper selection of cutting tools Remove any excessive mill scale or rust from surface to be drilled 3 When drilling thin materials it is recommended that you place a steel plate under the work piece and Holemaker magnet area to increase magnetic holding force Material that has been2. 1 EEE BE BE 14 MACHINE BREAKDOWN SLIDER ASSEMBLY 23 SPRING WASHER 6 1 24 M6x16HHCS 88 25 M6x1 4HHCS 88 2 SPHM35604 COOLANT RING SPHM4027 27 S ARBOR ASSEMBLY QUICK GRIP TYPE PHM35507 28 ARBOR ASSEMBLY GRUB SCREW TYPE OPTIONAL QUICK GRIP ARBOR 15 MACHINE BREAKDOWN MOTOR amp GEARBOX ASSEMBLY PART NUMBER ITEM DESCRIPTION SPHM40211 GEARBOX ASSEMBLY SPHM40212 PINION SHAFT ASSEMBLY SPHM40213 12 13 MOTORASSEMBLY230V 1 SPHM40214 2145 MOTORCORDCOVER 1 215 21 moron ASSEMBLY 1 5 40216 2716 SEAL 11 217 seLETAPENGSCREW 4 __ _ 218 _ SELF TAPPING SCREW 4x25 1 2 2109 SCREW MAXil4 _ _ 2 1 10 STRAIN RIELIEF PG7 16 MACHINE BREAKDOWN GEARBOX BEARING 6003 LLU BEARING 608 2Z PIN 4x12 17 PART NUMBER SPHM402132 2 2 MACHINE BREAKDOWN ITEM 1 3 2 1 3 3 1 3 4 MOTOR SELF TAPPING SCREW 5x20 CONNECTOR B4 1 P 18 MACHINE BREAKDOWN MOTOR SPHM4021312 2 1 3 1 2 GEARSHAFT 1 SPHM4021313 2 1 3 1 3 ARMATURE230 V 1 BE627ZZ 7 2 1 3 1 4 62722 TNGC3S ____ 1 IBE6201DW 2 1 3 1 5 BEARING 6201 2BRS TOHC3 1 SPHM4021316 2 1 3 1 6 INTERNAL RETAINING RING32W 1 SPHM4021318 2 1 3 1 8 FIELD230V
3. 1 SPHM4021319 2 1 3 1 9 FIELD SHIELD 1 12 1 3 1 10 5 5 85 2 ISPHM40213111 2 1 3 1 11 _ 1 SPHM40213112 2 1 3 1 12 BRUSH HOLDER 2 PLATE 8x13 SPRING MOTOR BRUSH 6 4x12 5x19 COVER 21 31 17 SCREW TW4x13 12 1 3 1 18 SCREW Ph TZ 3 5x13 2 1 3 1 19 5 M4x8 5 8b lJ 2 1 3 1 20 SPRING WASHER 4 2x0 5 2 1 3 1 21 SCREW 5x55 19 MACHINE BREAKDOWN SLIDER ASSEMBLY SCREW 4 12 20 MACHINE BREAKDOWN QUICK GRIP ARBOR ASSEMBLY 271 ARBORBOY 272 PLUNGER 1 SPHM40276 279 SLEEVE 2712 NTERNALCRCLP19 1 2 7 13 WASHER D 18 8x10x1 p 2 7 14 O RING 14x1 25 2 7 15 SPHM35509 INSERT SCREW M6 x0 75 x6 OTY 1 1 1 1 1 2 2 7 16 SPHM402716 SCREW M5x8 2 747 EXTERNALE CIRCLIP 25 2718 WASHER 161 MACHINE BREAKDOWN CONTROL PANEL ASSEMBLY SPHM4091 10 1 PANEL PLATE WITHLABEL 1 SPHM300403 10 2 ELECTRONIC CONTROLLER SW 30 230V 1 SPHM300404 103 START STOP SWITCH 1 1 SPHM300405 104 SWITCH MAGNET HOLEMAKER 1 PHM4095 LOCKING PILLAR 3 SPHM401014 10 14 INTERFERENCE ELIMINATOR ar 22 WIRING DIAGRAM 23
4. At building sites power should be supplied from a separation transformer such as Type AVM with minimum power of 2000 VA and with second class protection GROUNDING INSTRUCTIONS ZA WARNING Improperly connecting the grounding wire can result in the risk of electrical shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with tool Never remove the grounding prong from the plug If the cord plug is damaged have it Cover of P 2 repaired before using If the plug will not fit the outlet have a proper outlet Fb installed by a qualified electrician The Holemaker must be plugged into appropriate outlet properly installed and grounded in accordance with all codes u and ordinances The plug and outlet should look similar to those in Figure A If in doubt of proper grounding call a qualified electrician Outlet Ground ZA WARNING DO NOT USE HOLEMAKER DRILLING MACHINES ON SURFACES OR MATERIALS BEING WELDED DOING SO CAN RESULT IN DAMAGE TO THE DRILLING MACHINE EXTENSION CORDS Use only 3 wire extension cords that have 3 prong grounding type plugs and 3 pole receptacles that accept the tool s plug Replace or repair damaged cords Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An under
5. LIMITED WARRANTY Industrial Tool amp Machinery Sales hereinafter refered to as ITMS will within twelve 12 months from the original date of purchase repair or replace any goods found to be defective in materials or workmanship This warranty is void if the item has been damaged by accident neglect improper service or other causes not arising out of defects in materials or workmanship This warranty does not apply to machines and or components which have been altered changed or modified in any way or subjected to overloading or use beyond recommended capacities and specifications Worn componentry due to normal wear and tear is not a warranty claim Goods returned defective shall be returned prepaid freight to ITMS or agreed repair agent which shall be the buyer s sole and exclusive remedy for defective goods ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or the service agent or dealer such costs are not included in this warranty Our goods come with guarantees which cannot be excluded under the Australian Consumer Law You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure THE MANUFACTURER RESERVES THE R
6. HOLEMAKER PRO 40 Holemaker Portable Magnetic Drilling Machine OPERATOR S MANUAL N WARNING BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE BEWARE OF REQUIRED REQUIRED FINGERS NEAR PRESENT ROTATING CUTTING AREA OR MACHINE PARTS MACHINE ARBOR N Serial Date of Purchase Holemaker PRO 40 Portable Magnetic Drilling Machine Congratulations on the purchase of your Holemaker Pro 40 portable magnetic drilling machine Holemaker drilling machines are designed to deliver fast efficient hole drilling performance in portable applications TABLE OF CONTENTS Important Safety Instructions 3 4 Power Supply 5 Technical Data wen ae kk kk kk kk kK KK KK KK K K K RIK KK KK KK Ka 6 Special d ko klan den 7 Before You T Machine Operation 8 10 Maintenance and Service 11 Basic Troubleshooting 12 Machine Parts 13 22 EGONCALDOGIAM a k k ode Reena a duca a 23
7. IGHT TO MAKE IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE Imported And Distributed By INDUSTRIAL TOOL amp MACHINERY SALES 18 BUSINESS ST YATALA QLD AUSTRALIA 4207 PHONE 07 3287 1114 FAX 07 3287 1115 sales industrialtool com au www industrialtool com au 10 11 IMPORTANT SAFETY INSTRUCTIONS N WARNING WHEN USING ELECTRICAL TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE Keep Work Area Clean e Cluttered areas and benches increase risk of injuries Consider Work Area Environment e Do not expose power tools to rain Do not use power tools in damp or wet locations Keep work area well lit Do not use tool in presence of flammable liquids or gases Guard Against Electric Shock e Prevent body contact with grounded surfaces For example pipes radiators ranges and refrigerator enclosures Keep Children Away e Do not let visitors contact tool or extension cord All visitors should be kept away from work area Store Idle Tools e When in use tools should be stored in a dry high and locked up place out of reach of children Do Not Force Tool elt will do the job better and safer at the rate for which it was intended Use Right Tool Do not force a small tool or attachment to do the job of heavy duty tool Do not use tool for unintended purpos
8. NDLE WITH KNOBS COOLANT BOTTLE ASSEMBLY OPERATORS MANUAL SMART MAGNET BYPASS 1 N CAUTION BE SURE YOUR HOLEMAKER MACHINE IS DISCONNECTED FROM THE POWER SOURCE BEFORE MAKING ADJUSTMENTS 1 Assemble 3 spoke handles to the Holemaker pinion hub NOTE Pinion assembly is mounted on the right side of the machine frame If necessary it can be reversed to operate from the left side of the frame Simply remove the screw from the left edge of the pinion Remove pinion from the right side of the frame and insert it in to the left side of the frame Replace flat washer and screw tighten securely 2 To install coolant bottle use bracket to slide coolant bottle onto the two retaining screws located on the right side of the drill Install the hose connector in to the hose fitting on the side of the coolant ring 3 USING GRUB SCREW ARBOR SYSTEM The Holemaker PRO 40 is also available with either a standard grub screw or a quick grip arbor system a Place the Pilot Pin into the cutter as seen below b Loosen the grub screws c Insert the cutter shank completely into the arbor with the hex key provided amp align the two flat sections Hetighten both grub screws clamping the flat of the cutter shank with the grub screws sections of the shank amp locking the cutter into 1 place MACHINE OPERATION BEFORE YOU CUT 4 USING QUICK GRIB ARBOR SYSTEM The Holemaker PRO 40 is also available with either a standard grub screw or
9. RO 40 will not operate unless there is sufficient magnetic adhesion available See Basic Troubleshooting for more information This feature can be bypassed if required Please contact ITMS or your local dealer for details 7 Position chip guard toward material being drilled Depress motor ON switch to start drill 9 To start a cut apply pressure until the cutter has establised an external grove Then apply steady pressure through the remainder of the cut Note Do not peck drill when using annular cutters The tools are designed to evacuate chips when drilling 00 MACHINE OPERATION AFTER THE CUT 1 After the cut has finished the slug should be expelled on the down stroke If the slug is not expelled after the cut disconnect the machine from the power source and remove the cutter from the arbor body then expel the slug Caution The pilot should not be used to do this 2 After the cut is finished return motor to the full upright position depress motor OFF button and wait until motor fully stops Move magnet switch to the OFF position to release the magnetic base from the material INSTRUCTIONS TO CONVERT YOUR HOLEMAKER PRO 40 TO ACCEPT TWIST DRILLS USING OPTIONAL CHUCK amp ADAPTOR PART SA70102 1 Remove arbor by unscrewing 2 hex screws which connect the arbor to the motor 2 Disconnect the arbor from the motor and pull down through the support casting Also remove the coolant inducer 3 Push the optional 13mm chu
10. a quick grip arbor system a Place the Pilot Pin into the cutter as seen below b The Holemaker pro 40 uses a quick release arbor c Align the two flat sections of the cutter shank with system which accepts standard Holemaker Cutters the two indents that are on the arbor collar While by locking onto one flat section of the cutter keeping the collar pushed upwards slide the cutter Alternate brand cutters may not be suitable into the arbor d The annular cutter is now secured into the arbor e DO NOT LOOSEN GRUB SCREW ON ARBOR COLLAR and ready for use To remove the cutter from the NOTE Ensure all setup steps are completed arbor repeat this action in reverse including the next page prior to drilling 5 Fill coolant reservoir with Holemaker Water Soluble Cutting Fluid MACHINE OPERATION MAKING THE CUT 1 Place the Holemaker PRO 40 on the work piece 2 Attach the safety chain supplied between the machine and the workpiece 3 Lower cutter drill to surface of material When using cutter tool holder coolant flow starts when pilot pin is depressed Lifting pilot pin off work surface will stop coolant flow 4 Position the drilling machine with the pilot pin over the center of the hole to be cut 5 Move the rocker switch located on the panel to the ON position The switch will illuminate to indicate DC power is going to the magnet 6 The Holemaker PRO 40 has a smart magnet feature fitted This feature ensures the Holemaker P
11. ck and adaptor up through the support casting and tighten the 2 hex screws onto the flats of the motor spindle 10 N V W pp REGULAR MAINTENANCE The motor slide may become loose and require adjustment after the machine has been in use for the first few weeks Loosen the 4 locking nuts bring the motor slide into the full down position Using a hex key equally tighten 4 adjustment screws working from the center frame position to top and bottom Proper adjustment would mean the 3 spoke handle controlling the motor slide should stay in whatever position you bring it in to no drifting down off the slide When all 4 hex screws have been adjusted tighten 4 locking nuts to maintain adjustment This adjustment should be required very infrequently because of the precision of the machine The motor slides are made of brass they should be protected from contamination and periodically lubricated with good multi purpose grease The motor slides and spring inserts should be inspected and replaced if they have become worn or damaged in any way Keep the magnet clean and free of chips oil or other contaminants Inspect arbor sleeve and support bracket for visible wear The cutting speed should be kept in such a way as not to cause any substantial decrease in motor speed Non coolant cutting is not recommended but if such a case occurs the co acting parts of arbor should be lubricated from time to time with good multi purpose greas
12. e Inspect motor brushes and replace after extended periods of machine usage Replace any worn parts and tighten fasteners that become loose during daily usage 11 BASIC TROUBLESHOOTING Magnetic base not holding securely Material is too thin e Surface of material being drilled must be free of chips debris rust and mill scale Does size of cutter exceed machine s rated capacity Check magnet face for unevenness nicks and burrs Drill motor running arbor and spindle not turning Possible sheared drive train component Motor slows when drilling els an extension cord being used If so see page 5 for recommended wire gages and cord lengths Excessive downfeed pressure during drilling cycle will cause motor to slow and overheat e Does cutting tool need to be resharpened Coolant system not working e Coolant system is gravity dependent machine must be in a upright position to operate properly e Dirt or debris in coolant tank Consistency of coolant mixture too thick els correct pilot pin being used e Vent hole in coolant tank lid blocked Slugs not ejecting from cutter e Lack of coolant causing slugs to expand in cutter bore els correct pilot pin being used e Possible broken internal arbor parts Breaking cutters How is coolant being applied Coolant must be supplied to interior of cutter Excessive feed pressure being applied when cutter initially contacts work surface e Confir
13. e For example Do not use a circular saw for cutting tree limbs or logs Dress Properly e Do not wear loose clothing or jewellery They can be caught in moving parts e Rubber gloves and non skid footwear are recommended when working outdoors e Wear protective hair covering to contain long hair Always wear safety glasses e Use face or dust mask if necessary e Use hearing protection Do Not Abuse Electrical Cord e Never carry tool by cord or yank it to disconnect from receptacle Keep cord away from heat oil and sharp edges Secure Work e Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool Do Not Overreach Keep proper footing and balance at all times 12 13 14 19 16 17 18 19 IMPORTANT SAFETY INSTRUCTIONS Maintain Tools With Care Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories e Inspect tool cords periodically and if damaged have repaired by authorized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease Disconnect Tools e Unplug when not in use before servicing and when changing accessories such as cutters Hemove Adjusting Keys And Wrenches Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on Avoid Unin
14. flame cut may become heat treated and therefore difficult to drill Avoid drilling near such areas whenever possible 5 Special cutter lubricant is available for using the Holemaker and annular cutters in the horizontal position Consult you distributor for more information Caution Do not drill on material where welding is also simultaneously being performed Drilling machine will be damaged Caution Powering driling machine from generator without proper surge protection device between generator and drilling machine may cause damage to the Printed Circuit Board in machine The Holemaker Pro 40 is not designed for use on steel thinner than 3 8 or 10mm as the magnet s adhesive power would be significantly reduced which can cause machines failure or individuals injury The machines built in Smart Magnet Technology will detect insufficient magnetic adhesion and will cause the machines motor on off button to not engage Although it is not recommended this feature can be bypassed by following the attached Smart Magnet Technology Bypass instruction leaflet MACHINE OPERATION BEFORE YOU CUT Remove all contents from packaging and inspect to ensure no damage was incurred during shipping Your Holemaker package should include the following DESCRIPTION QTY HOLEMAKER PRO40 MACHINE 1 METAL CARRY CASE 1 SAFETY CHAIN WITH CLIP 1 HEX WRENCH 2 5mm 1 HEX WRENCH 3mm 1 HEX WRENCH 4mm 1 1 3 1 1 SPANNER 8mm SPOKE HA
15. m material hardness e Drilling stacked materials with incorrect cutter Dull cutters dull or chipped cutting edges require excessive feed pressure resulting in breakage e Movement of machine on material See 1 Magnetic base not holding securely e nconsistent hardness in material can cause cutter breakage Oversized or rough holes e Insufficient coolant Excessive feed pressure e Dull cutter 12 MACHINE BREAKDOWN ITEM PART NUMBER DESCRIPTION Q 1 1 1 7 1 CROSSRECESSEDSCREW M4AXI 2 SPRINGWASHER41 0 0 _ lt 4 e 4 ram 9 SPHM35705 POWERCORD230V3Xi m __ CROSS RECESSED PAN HEAD TAPPING SCREW SPRING WASHER EXTERNAL STAR 37 _ 7 SCRM5x12FHSCS 4 2 ao SOCkET BUTTON HEAD CAP SCREW WITH FLANGE Mi 2 a 1SPRINGWASHERMS 4 4 NEN 1 oi KM NN EN LT EM 4 4 2 1 1 1 1 13 MACHINE BREAKDOWN FRAME ASSEMBLY EL Lcd SPMT35106R 1 1 3 SLIDE INSERT FLAT RIGHT 1 SPMT35106L 1 1 4 SLIDE INSERT DOVETAIL LEFT SPHM40109 115 SET SCREW M5x20 4 SPHM40110 1 16 HEXNUTM5 4 SP6796 12 8 1 Tv TE U HERE TERE SPRING WASHER 6 1 145 HEX SOCKETBOLT 6 20 3 SPHM35401 16 PINNONSHAFT SPHM35405 17 WASHER
16. sized cord will cause a drop in line voltage resulting in loss of power and overheating See table for the correct size to use depending on cord length and nameplate amperage rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord DRIP LOOP To help prevent cutting fluids from traveling along power cord and contacting power source tie a drip loop dasshdwni mare _ VOLTS TOTAL LENGTH OF CORD IN METRES In power COT g 240V 0 15 15 30 30 60 60 90 AMPERAGE e 0 6 18 16 16 14 j m 6 10 18 16 14 12 pau 10 12 16 16 14 12 a 12 16 14 12 NOT RECOMMENDED M RECOMMENDED WIRE GAUGE n TECHNICAL DATA Supply voltage 220 240V 50 60 Hz MOLO DOW T CE 1020 W TOAL DOWOF A P 1100W Machine speeds under load 440 Insulation class First Tool holder Weldon 19 05 mm Capacities max holemaker cutter diameter 40mm max drilling depth with standard arbor 52mm Magnet Dead Lift on 25 mm plate 10650 N Dimensions electromagnetic base 84x168x41 5 mm Length of the power cord TOL WEG
17. tentional Starting Do not carry a plugged in tool Always disconnect from power source before moving Be sure switches are off before connecting to a power source Outdoor Use Of Extension Cords e When tool is used outdoors use only extension cords intended for use outdoors and so marked Stay Alert e Watch what you are doing Use common sense Do not operate tool when you are tired e Do not use when taking medications that may cause drowsiness Check Damaged Parts Before further use of the tool any damaged parts should be repaired and performance verified prior to operation Check alignment of moving parts binding of parts breakage of parts mounting and any other conditions that may affect its operation Any part that is damaged should be properly repaired or replaced by an authorized service center e Do not use this tool if switches do not turn it on and off Have defective switches replaced by authorized service center Use Cutter Guard e Always use cutter guard supplied with machine to reduce the risk of injury refer fig 1 Fig 1 POWER SUPPLY REQUIREMENTS Prior to use check condition of the power cord which has to be free of any cuts or similar damages Attention This unit has a class one of insulation and absolutely requires the power source to be equipped with a protection circuit Power source should be protected with the difference current circuit cut out and protected with a 10A fuse for 230V
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