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130460 MicroDock II User Manual (D5617-8-EN).book

1. 10 ierusalem 11 Inserting the GasAlertClip Extreme and the GasAlert Extreme sss eene 12 Insertirig the GasAIertMICIEO ics its ee ihr neben etie eda Eae ai ert A pace e naa aa sa eu dna apa Pages cita 14 Inserting the GasAlertMicro 5 PID IR esssessssseeseseseeseeesee enne rca 16 Inserting the GasAlertMicro 5 PID IR Battery Pack nennen nnne nensi nenen nnns nnn senes 18 Inserting the GasAlertMicroClip eseesssessssssseeeeeeeseeennen nennen nennen nnne nnns sin tent sinis datnr NEEESE Enen senten e nen ns nennen 20 inserting the GiaasAIer Max XT s deed cutn a cade eder dee un eate dar nata a bao Y sad e RE RR gegeben dde 22 Inserting the GasAlertQuiatto ai gent a eee Ee nente E ege eee 24 Inserting the GasAlertQuattro Battery Pack sssssssssssssssessee ener et netter intr nr enne s enne nnns 25 Adding Another Docking Module eeeeeeesieeeeeeeeeeeeeeeee eene n enne nnnm rans in tnmen assent nnn danse tnn masas snnm na san nn tn nnns 27 Initializing the New Docking Module ssssssseeeeeneeneeneeneeenn nennen nne en nnn nr en nennen nnn itin krania daR nnns 31 MicroDock Il User Manual Title Page Detining Pump Speed A A A eee 31 Mounting the MicroDock Mi nai 32 Changing Dip Switch Settings GasAlertClip Extreme only sese tette htt tette 34 Using the Base Statio
2. POCA amaaan ea MicroDock Il Automatic Test and Calibration Station Cw AUSTRALIA 5 Technologies by Honeywell User Manual Table of Contents Table Page Limited Warranty and Limitation Liability oooononnnnnnnnnnnnnnnnnnsnnnnnnnnecncncnn rec 0 INTO UCA A E pida 1 Contacting BW Technologies by Honeywell ccceeecesseeeeeeeeeeeseeeseneeeeeseaaesnseeeessaaeeenseeeegsaaesegeeeeeseaaesaseeaesenesseneenenees 2 Safety Information Read Fitst ii a ti 2 Getting Started nc c euenire a is 5 MicroDock Il Base Station and Docking Modules eeeseeeeeesseee esee esee cc 6 Parts of the MicroDock II Base Station and Docking Module sse nnns 7 MENIEAad ulme a 8 PushbU uttons onn uil natos 8 Docking Module Pushbuttons nenecese err ee ee eene nennen nnne nen eae eee ea ae eee ee teneret nti sr nen A nin EENE 8 Base Station Pushb lttons 2 adde duree aba dde 9 Cru m
3. Charging power supply included 87 MicroDock Il User Manual Specifications The MicroDock Il is for indoor use only Instrument dimensions 21 2 x 26 3 x 8 2 cm 8 3 x 10 4 x 3 2 in base station and one docking module Weight 0 98 kg 2 15 Ib Base system ingress protection IP20 Enclosure Impact resistant PC ABS polycarbonate Operating temperature 10 C to 35 C 50 F to 95 F Humidity O to 5096 Altitude 2000 m 6561 66 ft Storage temperature 10 C to 60 C 14 F to 140 F Power supply 6 Vdc 1 5 A wall adapter or four C cell batteries main supply voltage fluctuations are not to exceed 10 of the nominal supply Pollution degree 2 Installation category Real time clock Provides time and date stamp Data storage Automatic instrument and base station 128 MB Delkin MMC data storage system External interface USB interface for PC Pump DC motor micro diaphragm 3V PCB mount Flow rate Maximum recommended 350 ml min Calibration gas cylinder inputs 2 gas inlets standard 4 gas air inlets maximum Automatic tests Functional bump test calibration data transfer audi ble alarm visual alarm 88 Configuration recognition Automatic instrument and sensor Alarm calibration parameters User defined Calibration gas connections Built in base station Gas connection 1 8 SMC connect sub miniature coupling Solenoid Built in docking modules LED
4. Using a small flathead screwdriver press the release tab down wards Pull the adapter forward slightly and then lift upwards to remove 17 MicroDock Il User Manual 4 Hold the detector serial number label down at a 45 angle and insert the bottom into the detector bay Ensure that the connector outlets on the bottom of the detector lock into place over the connector pins in the docking bay and then lower the top into place 5 Lower the lid and press down until the release tabs click When the detector has been inserted correctly the RUN LED s on the docking module lights yellow and the base station LCD displays the e the docking module number Unit Inserted detector type and detector serial number SE165 661675 The GasAlertMicro 5 PID IR detector LCD displays Microdock 6 To bypass the base station identification screen press any button on the base station 18 Inserting the GasAlertMicro 5 PID IR Battery Pack To insert the lithium battery pack refer to Figure 9 and the following pro cedure Figure 9 Removing the Micro 5 PID IR Lithium Battery Pack 1 Open the latch on the bottom of the detector 2 Remove the battery pack by lifting the bottom of the pack upward from the detector A Warning Do not disassemble lithium battery packs 3 Hold the battery pack serial number label down at a 45 angle and insert the bottom into the detector bay Ensure that the
5. 30 Deactivate the base station Remove the power cord from the POWER port If applicable remove the charger cord from the CHARGER port Remove the end plate There are three Phillips screws on the front and three Phillips screws on the back Attach the new docking module Ensure the barbed fitting ports mate correctly with the gasket block Ensure that the male and female PCB connectors mate correctly Initializing the New Docking Module When a new docking module is connected it must be initialized setup to communicate with the base station 5 Simultaneously press and hold Q BUMP CHECK on the new docking module while pressing O leftmost button on the base station All of the LEDs on the new docking module light On the base station LCD the following screen displays to confirm that the new docking module has been successfully added Hew Receptacle Press OK Deactivate the base station MicroDock II Adding Another Docking Module A Caution The base station must be deactivated after each module has been added Defining Pump Speed The pump speed must be defined for each new docking module that is connected A Warning Perform the pump setup procedures in a safe atmosphere only 9 10 11 12 13 Reactivate the base station and wait until it enters normal opera tion Connect a hose to a flow meter and to inlet 1 PURGE on the base station Allow the flow meter suffi
6. 58 Accessing the MMC SD Card During a Test If an attempt is made to access the MMC SD card on the base station from a PC while a bump test or calibration is being performed the follow ing screen displays MMC currently beins accessed from PC Please wait Note BW recommends that bump tests and calibrations be com pleted before accessing test results from the PC MicroDock Il Order of Gases Applied for Bump Tests and Calibrations 5 Using Table 20 locate the corresponding rule number Ensure Order of Gases Applied for Bump Tests and Calibrations A Warning It is extremely important that gases are applied in the order that is specified in this manual Failure to adhere to the rules in Table 19 and Table 20 of this manual will result in incorrect sensor readings and possible personal injury and or property damage Note Manual application of gas types is available for the GasAlertMicro 5 PID IR detectors only To manually apply gases for bump tests and calibrations complete the following 1 Review Table 19 and Table 20 2 Determine which gases will be applied 3 Using Table 19 locate the first gas type sensor to be bump tested or calibrated on the top row 4 Within the far left column locate the next gas type sensor to be bumped or calibrated The square where the column and row intersect will indicate which gas should be applied first and a rule number if applica ble t
7. Charging power supply included MMC SD Communication Devices and Accessories Model Number GasAlertMicro Docking Description Module CR MMC USB1 MMC USB Reader USB port for MMC DOCK2 LAN1 Network USB communication device DOCK2 MMC Delkin 128 MB MultiMediaCard MMC Wall Mount Adapters DOCK2 0 1A 00 N Non charging DOCK2 0 1B1C 00 N Charging power supply included For MicroDock ll and charging modules GasAlertMicro 5 PID IR Docking Module DOCK2 0 1J 00 N Non charging WMA DOCK Kit of 2 MK CG2 34B For 34 gas cylinder black MK CG2 58 For 58 gas cylinder red DOCK2 0 1C1K 00 N Charging power supply included Replacement Parts and Accessories GasAlert Extreme Docki ng Module DOCK2 0 1D 00 N With datalogging GasAlertClip Extreme Docking Module DOCK2 0 1E 00 N H5S hydrogen sulfide DOCK2 DA 1 Diffusion adapter Carrying Cases DOCK2 CC1 Hard sided 1 module system DOCK2 CC2 Heavy duty 1 to 3 module system DOCK2 0 1H 00 N O oxygen Demand Flow Regulators REG DF 1 Demand flow regulator DOCK2 0 1G 00 N CO carbon monoxide REG DF 2 For refillable cylinders CGA connector DOCK2 0 1F 00 N SO sulfur dioxide GasAlertMicroClip Docking Module DOCK2 0 1C1L 00 N Charging power supply included GasAlertMax XT Docking Module DOCK2 0 1C1M 00
8. Gas Type There are 33 gas types to select from Refer to the following table Table 18 Inlets 2 5 Available Gas Types Gas Type Gas Concentration Note indicates that the gas concentration level can be modified on the base station Purge ambient air 96 O oxygen NH3 ammonia ppm CO carbon monoxide ppm n ETO ethylene oxide ppm Ho hydrogen ppm 41 MicroDock Il User Manual Gas Type Gas Concentration Cla chlorine bump only ppm HCN hydrogen cyanide ppm H5S hydrogen sulfide ppm NO nitric oxide ppm NO nitrogen dioxide ppm PH phosphine ppm x SO sulfur dioxide ppm Ethanol LEL Ethanol Equiv 96 LEL e Hexane 96 LEL t Hexane Equiv LEL d Methane 96 LEL 7 Methane Equiv LEL iS Pentane LEL Pentane Equiv LEL 5 Propane LEL T Propane Equi 96 LEL s 42 4 Gas 2 5 vCH4 H2S CO LEL O ppm and LEL 4 Gas Equiv ppm and LEL Gas Type Gas Concentration Custom 4 Gas ppm and LEL Custom 3 gas ppm and LEL id Custom 2 Gas ppm and LEL j AOW m isobutylene ppm 7 LEL LEL id CO ppm CO zero No nitrogen ppm Note Scroll through options and functions when displays F dis plays when a field is selected and can be modified To select a gas type complete the following 5 From th
9. L O4NW Figure 4 Base Station Connections Table 6 Base Station Connections Item pes Description Inlet filter assembly PURGE 1 C cell batteries 4 Battery cover Phillips pan head retaining screws 2 MNC or SD card Battery compartment Charger port USB port o CO J O aj A O N Power port EE o Exhaust outlet Gas cylinder EN N Demand flow regulator wo Calibration gas hose The atmosphere must be free of hazardous gas Do not use the A Warning base station in a hazardous area Follow all required National Electrical Codes NEC and safety standards Do not remove the battery cover while the base station is activated A Caution Note The base station can operate from either an electrical power source or batteries The batteries will provide automatic backup power if the main power fails 1 Connect the power cord to the POWER port on the base station and then plug the cord into an AC outlet To install the batteries refer to Battery Installation 2 Connect the charger cord to the CHARGER port on the base station and then plug the cord into an AC outlet if applicable 3 Attach all gas connections Inlet 1 PURGE is configured for ambient air and inlets 2 5 are configured for calibration test gases Refer to Confirming Inlet Setup 4 Co
10. complete the following 1 From the user options menu press amp or O LA to scroll to the Language option Note The base station is shipped with language defined as English Eng 2 Press sel to confirm the selection and activate the field changes to Lansuase Ens exit wv 3 Press O or O LA to scroll to the different language options The available options are Eng English Fran French Deut German e Port Portuguese and e Espa Spanish When the desired language displays press O sel to confirm the selection and exit the field f changes back to 5 The LCD now displays all of the text in the selected language tLansues Fran s l sortie v Press or O MA to scroll to another user option Or Press exit to return to normal operation Note exit now displays in the selected language MicroDock Il Results History Results History The results history displays the results of the last ten bump tests or cali brations The newest results display first The following test errors can occur Unit removed MMC error IRerror Note Deactivating the base station erases the results history log To view the results history log complete the following 1 From the normal operating screen press log 03 22 03 14 33 MicroDock II 2 To access the next log press Q LA Continue to press LA to view the remaining logs 3 Press OK to retu
11. sssssssssesssssseeseeseeeene nennen ener ennemi nennen nennen enn 87 vi MicroDock Il User Manual List of Figures Figure Title Page Ji MicroDock II Base Station and Docking Modules sssssssssssssseseeee ener nnn enne ns 6 2 The MicroDock ll Base Station and Docking Module ssssssssssseseseeeeene enne nnn nennen 7 3 Base StationiPushb ltt ris oia cit edet ang ose Pur tbe desc ne nie ci arua ue Sosa use dune E edad race faepe add 9 4 Base Station Contriectlons ii ee eire ed eink deae er neue dime eee depo Y neg eee n eu ge ege ee eed 10 5 Inserting the GasAlertClip Extreme and the GasAlert Extreme ssssssssseeeseeneeen eene 12 6 Inserting the GasAIertMiGro eee tote LI a co ia 14 7 Inserting the GasAlertMicro 5 PID IR oooonncccnnccconacccnnonnnonnoncnnnncnnnnnnn narran rra rn 16 8 Removing the Diffusion Adapte eorr iia iea o lita cnn nn nn en nenne se nnn nennen nnne nnne enn 17 9 Removing the Micro 5 PID IR Lithium Battery Pack 18 10 Inserting the GasAlertMicroClip seessseseessseeseeseeeeee nennen nennen nnne nne nennen nets nnne tnis sn trts tnn s stre 20 11 Inserting th G sAlertMax X Tiida stay 22 12 Inserting the GasAlertQUattro iret A s ge aid 24 13 Removing the GasAlertQuattro Battery Pack ssssssssssssssssseeeeee nennen nennen nenne nennt en 25 14 Adding Another Docking Module Front View ooono
12. 2 4 Gas 2 5 v0H4 Baa gt Uu zel exit 18 Press O sel changes to and the cursor displays for the first value 2 4 Gas 2 54vCH4 Baa LA sel exit 19 Press a or O VJ to scroll to the first desired letter number Press sel to accept the value and automatically move the cursor to the next space 20 Repeat step 19 for the remaining values The following screen displays the corresponding lot number for the attached gas cylinder 2 4 Gas 2 5XuCH4 BEALE L TSs416 CYL6S uu sel exit 21 Press O exit E changes back to 22 To setup another inlet repeat the procedures listed in the Gas Type Gas Concentration Level and the Gas Cylinder Lot Field sections 23 When all of the entries are completed press O exit to return to the user options menu 24 Press _ exit again to return to normal operation Pump Setup Refer to Defining Pump Speed in the Adding Another Docking Module section MicroDock Il User Options Menu Contrast Contrast brightens or darkens the LCD To adjust the contrast level complete the following 1 From the user options menu press or O LA to scroll to the Contrast option Contrast 5 Backlisht auto About sel exit wv 2 Press Q sel to confirm the selection and access the field changes to Contrast Level Contrast 5 Back lisht auto About sel exit wv The contrast levels
13. English O BW Technologies 2009 All rights reserved
14. Extreme docking only module refer to Tables 15 and 16 Figures 16 and 17 and complete the following The gas type for bump tests is defined by setting the dip switch within the GasAlertClip Extreme docking module Table 16 Dip Switch Settings 2 Remove the three Phillips pan head screws from the front and the six Phillips flat head screws from the back cover plate 1 Deactivate the base station Gas Type Dip Switch Setting 3 Gently separate the docking module from the base station or other docking modules Refer to Figure 19 TE 4 Configure the gas type by setting the dip switches to the desired Iph Sulphur dioxide S02 gas Refer to Table 16 for gas type and dip switch settings 5 Reconnect the GasAlertClip Extreme docking module Refer to Figure 20 Refer to Table 13 for torque specifications Oxygen O ygen 03 6 Fasten the bottom cover plate using the six Phillips flat head screws Fasten the remaining three Phillips pan head screws to the top of the docking module Table 17 Changing Dip Switch Settings Hydrogen sulfide H2S em Description 1 Bottom cover plate 2 Phillips flat head screw 6 Carbon monoxide CO 3 Phillips pan head screw 3 AG 5 Barbed fitting ports Dip switch 34 MicroDock II Changing Dip Switch Settings GasAlertClip Extreme only Note When reattaching the docking module ensure the barbed tubing is inserted co
15. GasAlertMicro and GasAlertMicro 5 PID IR Internal damage to battery or docking mod ule Contact BW Technologies by Honeywell 81 MicroDock Il User Manual 82 Problem The docking module does not recognize the detector Possible Cause Detector is deactivated Solution Activate the detector Detector does not have IR communication capabilities Refer to the label located on the back of the detector for IR capabilities Firmware of the detector requires an update Contact BW Technologies by Honeywell Base station is currently attempting to establish communication with the detector Wait approximately 30 seconds Docking module is not initialized to the cor rect number Re initialize the docking module Refer to Adding Another Docking Module Detector and or base station are damaged or defective Contact BW Technologies by Honeywell There is an audible beep but no charge GasAlertMicro and GasAlertMicro 5 PID IR docking modules Battery is above or below the operating temperature 50 F 95 F 10 C 35 C Allow the battery pack time to adjust to the specified operating temperature approxi mately 60 minutes Severely depleted battery Charge 2 4 hours or replace old battery with new battery If problem persists con tact BW Technologies by Honeywell Damaged or defective battery pack Contact BW Technologie
16. GasAlertMicro 5 PID IR The GasAlertMicro 5 PID IR rechargeable battery pack can be charged separately from the detector Refer to Inserting the GasAlertMicro 5 PID IR Battery Pack A Caution Infrared or intense ambient light sun or halogen may interfere with the base station detector communication 16 Figure 7 Inserting the GasAlertMicro 5 PID IR Note Table 9 references Figure 7 and Figure 8 Table 9 Inserting the GasAlertMicro 5 PID IR Item Description 1 Docking module lid 2 Release tabs 3 Diffusion adapter 4 Detector bay 5 Connector pins charging model only 6 Charge status indicator charging model only Connector outlets 8 Diffusion adapter release tab 9 Tool used to push down on diffusion adapter release tab If the GasAlertMicro 5 PID IR is fitted with a calibration cap or pump auxiliary filter it must be removed prior to inserting it into the docking module 1 Activate the detector and wait until it is in normal operation 2 Ensure the alligator clip is closed and the ring is resting flat on Note the detector to prevent disruptions with data transmission MicroDock Il Installation 3 Press the two release tabs on the docking module and raise the lid Important If the GasAlertMicro 5 PID IR detector is fitted with a pump the diffusion adapter must be removed from the docking module lid Figure 8 Removing the Diffusion Adapter
17. base station automatically performs a self test during startup Docking Module Detector The base station checks for connected docking modules and inserted detectors Bay Y Unit Inserted GasHlerthMicro 4577537 The LCD displays information about the docking modules the detector type and the detector serial number 37 MicroDock Il User Manual If a detector is inserted but not activated the LCD displays the following message Bay 1 IR Communication Eo Work ins Press O OK to acknowledge the error message Batteries The batteries are tested during activation and continuously thereafter If battery power is extremely low low battery icon flashes MultiMediaCard MMC Secure Digital SD Card The MMC SD card icon Ey displays continuously on the base station LCD during normal operation when the MMC SD card is inserted The MMC SD card records a variety of data Pass Code Protection If the base station is pass code protected the pass code protect icon y displays on the base station LCD during nor mal operation 38 Deactivating the Base Station To deactivate the base station it must be in normal operation From the normal operation screen press and hold the rightmost button until Powering Down displays Bas 1 Powerins Down The powering down screen displays briefly before the base station deac tivates User Options Menu The user options menu provides access to te
18. card is inserted if datalogging is required If the MMC SD card is not inserted E displays on the LCD when the base station attempts to write results to the MMC SD card If required refer to Inserting Replacing a MMC SD Card Activate the detector and wait until it is in normal operation Insert it into the docking module Activate the base station and wait until it is in normal operation From the docking module press O BUMP CHECK The RUN LED lights yellow If a bump test is initiated while in the user menu Bump tests are initiated after exiting the user options menu When the base station enters normal operation the base station automatically begins the bump test If more than one docking module is queued If more than one docking module is queued for a bump test the first docking mod ule queued begins the bump test The RUN LED flashes yellow on the remaining docking modules that are queued for a bump test When the first module is com plete the next module in the queue begins the bump test 5 Depending upon the type of detector the option to reconfigure is provided If the detector was reconfigured without user s consent the fol lowing screen displays Bay i Urdatins dockins module confis If the detector was reconfigured with user s consent the following screen displays To reconfigure the detector press C Yes The MMC SD card then transfers the new configuration data to the detector If r
19. gas conflicts Conflicts More than one inlet is configured for a specific gas type Example Inlet 2 is configured for SO and inlet 3 is configured for the 3 gas SO mix Not Found The base station is unable to locate the required gas type for a specific sensor on the detector The base station displays additional information regarding the number of gas conflicts number of gases not found docking module e g Bay 1 detector gas type s inlet and inlet gas type s If a gas conflict is detected by the base station the gas conflicts screen automatically displays Number of conflicts Docking module number Bay 1 Gas Select 2 Conflicts Hot Found more cancel Number of gases not found Refer to the following sections Conflicts and Not Found Before pro ceeding to resolve gas conflicts refer to the following section Abort Option Abort Option The Abort option is located in the gas conflicts screen Selecting Abort exits the gas conflict function and the base station returns to normal operation A bump test or calibration will not be performed Proceed to the user options menu and select the Inlet Setup option To abort a gas conflict complete the following 1 From the gas conflicts screen press more Bay 1 Gas Select 1 Conflicts Hot Found more cancel MicroDock Il Gas Conflicts 2 The conflicts not found screen displays Gas type column 5
20. 02 3 502 H2S 2 4 Gas co 2 4 Gas sel OK wu Selection arrow 3 Press O or O LA to scroll to the Abort Test option Gas type column 1 Purser 1 Purse A Selection arrow 4 When displays beside Abort Test press O sel or press O OK The base station automatically exits the gas conflict and returns to the normal operation Conflicts If a conflict occurs it must be resolved to continue the bump test or cali bration The user may select the gas inlet or accept the gas inlet sug gested by the base station Press cancel to exit the gas conflict screen and return to normal operation A bump test or calibration will not be performed 55 MicroDock Il User Manual Base Station Selects the Gas Inlet To resolve a conflict automatically complete the following steps 1 Press O more in the gas conflicts screen to access the gas type inlet screen to view which gas is configured for more than one inlet Number of Conflicts Bay 1 Gas Select 1 Conflicts B Hot Found mone cancel The gases display Detector gas type in conflict 502 3 502 H25 2 4 Gas co 2 4 Gas e OK v displays on the row of the gas in conflict and indicates the inlet the station has selected E displays on the far right side on the row of the gas that is setup for more than one inlet The also indicates the inlet that the base station has selected as the optimum inlet 2 Press OK to acc
21. After a successful transfer to the base station the base station transfers the datalog to the MMC SD card The RUN and the PASS LEDs light on the docking module and the following screen displays on the base station LCD Bay i Transferrins datalos Lo MMC When the datalog has successfully transferred from the base sta tion to the MMC SD card the following screen displays on the base station LCD Bay 1 Transferrins datalos to MMC Fass MicroDock Il Data Transfer GasAlert Extreme GasAlertMicroClip GasAlertMax XT and GasAlertQuattro only 5 On the base station press O Pass to return to the normal oper ating screen Maximum Datalog Storage Capacity When the maximum datalog storage is reached the base station replaces the oldest datalogs with the newest datalogs Datalogs are not recorded in the Results History Automatic Datalog Download GasAlertMicroClip GasAlertMax XT and GasAlertQuattro only The detector can be configured to automatically transfer datalogs every time a bump test or calibration is performed Using the IR Link To configure the GasAlertMicroClip using the IR Link and Fleet Manager Il refer to the GasAlertMicroClip User Manual e To configure the GasAlertMax XT using the IR Link and Fleet Manager Il refer to the GasAlertMax XT Technical Reference Guide To configure the GasAlertQuattro using the IR Link and Fleet Manager Il refer to the GasAlertQuattro Technical Referenc
22. AlertMicro 5 PID IR or GasAlertMicro has completed charg ing before beginning to charge e If another GasAlertMicro 5 PID IR or GasAlertMicro is added the added detector will begin charging and one GasAlertMicroClip GasAlertMax XT or GasAlertQuattro will stop charging The GasAlertMicroClip GasAlertMax XT or GasAlertQuattro will begin charging when a GasAlertMicro 5 PID IR or GasAlertMicro has completed charging Charging Procedure Table 21 Charger Status LED Charger Status Description Red Charging normally Flashing red Detector waiting in queue to charge Green Charge complete Off Charge or temperature fault The battery pack for the GasAlertMicro 5 PID IR and GasAlertQuattro can be charged separately from the detector Refer to Inserting the GasAlertMicro 5 PID IR Battery Pack or Inserting the GasAlertQuattro Battery Pack To charge a detector or battery pack in a charging docking module com plete the following 1 Connect the AC adapter of the charger to the CHARGE port on the base station and then plug the cord into the AC outlet The 78 CHARGE STATUS LED briefly lights red then green during the self test The LED then deactivates If charging the detector deactivate the detector and insert it into the detector bay If charging the battery pack remove the battery pack from the detector Insert it into the detector bay bottom first The charging LED then lights red Ensure the detector
23. D displays the e the docking module number Unit Inserted detector type and detector serial number Bay 4 Unit Inserted GAMicroClir KA105 401234 5 To bypass the base station identification screen press any button on the base station MicroDock Il Installation 21 MicroDock Il User Manual Inserting the GasAlertMax XT A Caution Infrared or intense ambient light sun or halogen may interfere with the base station detector communication nc d A Figure 11 Inserting the GasAlertMax XT 22 Table 11 Inserting the GasAlertMax XT Item Description 4 Detector pump Alligator clip Charge status Module lid Release tabs Detector bay Pump connector Indicator closed oio N aj A Ww N Indicator open 1 Activate the detector and wait until it is in normal operation 2 Ensure the alligator clip is closed and the ring is resting flat on the detector to prevent disruptions with data transmission 3 Press the two release tabs on the docking module and raise the lid A Warning The docking module lid only raises upward at a 30 angle Do not force the lid beyond its limit 4 Insert the bottom of the detector serial number label up at a 30 angle into the detector bay and then lower the top into place 5 Push the pump connector towards the detector pump Note The detector will briefly al
24. a transfer function transfers datalogs from the detector to the base station s MMC SD card The data can then be imported into Fleet Manager Il Depending upon how many logs are stored on the MMC the data trans fer may require several minutes to complete 1 2 minutes for GasAlertMicroClip and GasAlertMax XT To transfer datalogs from the detector to the docking module and then to the base station MMC SD card complete the following 1 Activate the detector and wait until it is in normal operation Insert it into the docking module 2 Activate the base station and wait until it is in normal operation 3 Press O DATA TRANSFER on the docking module The yellow RUN LED flashes rapidly and the docking module transfers the datalogs to the base station When the transfer process is complete the docking module indi cates the status of the transfer as PASS or FAIL Successful Transfer If the datalog transfer is successful the PASS LED lights green the RUN LED flashes yellow slowly and the detector beeps Unsuccessful Transfer If the datalog transfer is unsuccessful the FAIL LED lights red and the RUN LED flashes slowly 72 If a failure occurs during the transfer of a datalog typically some of the data transfers to the MMC SD card To determine if any data has been transferred access the MMC data using Fleet Manager Il Refer to the Fleet Manager Il Operator s Manual If required repeat step 3 to transfer the datalog
25. ached to the selected inlet is correct Press OK to accept the base station s default selection Not Found If a value of 1 or more displays before Not Found the base station is unable to locate the required gas type for a specific sensor on the detec tor Press cancel to exit the gas conflict screen and return to normal operation A bump test or calibration will not be performed To define the gas inlets complete the following 1 Press O more in the gas conflicts screen to access the gas type inlet screen to view which gas type s cannot be found Bay 1 Gas Select Conflicts 3 Hot Found more cancel Number of gases not found 57 MicroDock Il User Manual The gases display displays on the row of the gas not found and indicates the inlet the station has selected displays on the far right side of the gas that cannot be found The base station automatically defaults to the Purge inlet 2 Press O OK to accept the default Purge inlet Or Press sel to select a different inlet Note For gases not found If sel is not pressed within 30 sec onds the base station automatically defaults to the Purge inlet 3 If required repeat steps 1 2 for any additional gases not found and confirm the following Ensure that the selected inlet is correct Ensure that the gas cylinder attached to the selected inlet is correct Press OK to accept the base station s default selec tion
26. ard into the Base Station Note If the MMC SD card has never been formatted the base sta tion will automatically prompt to format the card refer to steps 5 6 4 Press O or O LA to scroll to the Format MMC option Format MMC Inlet Sel maru Pass Code sel exit wv 47 MicroDock Il User Manual 5 Press sel to confirm the selection and to access the format ting confirmation screen 6 Press O Yes to initiate formatting The following screen dis plays When formatting is complete the LCD automatically returns to the user options menu If No is selected the LCD automatically returns to the user options menu If there is a problem with the card the following screen displays Error formattine MMC Please try another card OK Press O OK to acknowledge and insert a new card and repeat steps 4 6 48 7 Press O or O LA to scroll to another user option Or Press exit to return to normal operation For additional information about the MMC SD card refer to Base Station MMC SD Card Inlet Select Note Applicable only to custom and multi gas types Inlet Sel enables either the automatic auto or manual manu function for selecting an inlet If the auto option is enabled the base station automatically selects the correct gas inlet for the bump test or calibration If manu option is enabled the applicable test gas must be selected each time a bump test or cal
27. arm when the pump connector is inserted This is normal The alarm will deactivate when the detector is properly inserted into the docking module Ensure green is visible in the closed indicator If it is not visible the base station will not recognize the detector 6 Lower the lid and press down until the release tabs click When the detector has been inserted correctly the RUN LED s on the docking module lights yellow and the base station LCD displays the the docking module number Unit Inserted detector type and detector serial number Bay 4 Unit Inserted GasHlerthMax XT Ha3107 00274 7 To bypass the base station identification screen press any button on the base station MicroDock Il Installation 23 MicroDock Il User Manual Inserting the GasAlertQuattro A Caution Infrared or intense ambient light sun or halogen may interfere with the base station detector communication Figure 12 Inserting the GasAlertQuattro 24 Table 12 Inserting the GasAlertQuattro Item Description GasAlertQuattro 4 Charge status Connector pins Detector bay Module lid oc A j N Release tabs Note If the GasAlertQuattro is fitted with a calibration cap or auxiliary filter it must be removed prior to inserting the detector into the docking module When the GasAlertQuattro is inserted into a docking module the detector may tak
28. as A Caution Ensure the detector is not in a low battery state prior to performing a calibration The base station automatically accepts an unusually large span adjust ment notification for the GasAlertMicro 5 PID IR Refer to the GasAlertMicro 5 PID IR User Manual 68 The following detectors transfer event logs to the base station MMC dur ing a calibration e GasAlert Extreme e GasAlertMicroClip e GasAlertMax XT e GasAlertQuattro To perform calibration complete the following 1 Ensure the MMC SD card is inserted if datalogging is required If the MMC SD card is not inserted B displays on the LCD when the base station attempts to log the results of the calibra tion If required refer to Inserting Replacing a MMC SD Card 2 Activate the detector and wait until it is in normal operation Insert it into the docking module 3 Activate the base station and wait until it is in normal operation 4 Press CALIBRATION on the corresponding docking module Note For calibration procedures for the GasAlertMicro 5 IR with CO sensor refer to GasAlertMicro 5 IR with CO2 Sensor If calibration is initiated while in the user options menu Cal ibrations are initiated after exiting the user options menu If more than one docking module is queued The first module queued begins the calibration The RUN LED flashes yellow on the remaining docking modules that are queued for calibration When the first docking mod
29. bration Press O No to bypass reconfiguration and proceed to the bump test or calibration When the base station is reconfiguring the detector the following screen displays on the base station LCD Bay 1 Urdatins Dockins Module Confis 53 MicroDock Il User Manual 20 Successful Reconfiguring If reconfiguration is successful the following screen displays Bay 1 Reconfisurins Detector Unsuccessful Reconfiguration If reconfiguration is not suc cessful the following screen displays Bay 1 IR Interrurtion Test Aborted ok Press ok The LCD then returns to normal operation Resolving IR Errors Refer to the following solutions If the following solutions do not resolve the IR error refer to Troubleshooting e Check the lighting conditions Infrared or intense light sunlight or halogen can cause IR disruptions Remove and reposition the detector in the docking module Communication between the detector and base station may have been temporarily disrupted Complete the procedures again 54 Gas Conflicts When performing a bump test or calibration gas must be applied in a specific order to prevent gas conflicts that can damage the detector s sensor s Note Ensure that the gas inlets are configured correctly Refer to Inlet Select The gas conflicts screen automatically displays if a gas conflict occurs when a bump check or calibration is initiated There are two types of
30. cient time to stabilize approximately 30 minutes before using it to ensure accurate flow readings From the base station access the user options menu Press a or O VJ to scroll to the Pump Setup option Press O sel to activate the pump setup field 4 changes to Time Date Inlet Setur 3Pumr Setup 442 The base station immediately begins pumping the ambient air 31 MicroDock Il User Manual The factory default pump speed displays beside Pump Setup Mounting the MicroDock II The base station pump speed is measured as a percentage and the flow meter measures speed in ml min Note The base station is shipped with the factory default pump speed set to 350 ml min 40 45 14 Monitor the flow meter until it stabilizes 5 20 minutes depending upon the type of flow meter 15 From the base station press LH or until the flow meter displays 350 ml m 16 From the base station press C exit to save the new value and exit the Pump Setup field changes to 1 17 Press exit again to return to normal operation 18 Repeat steps 1 17 for each docking module that is added Con tinue to step 18 and 19 for the last module added 19 After all of the modules have been added attach the end plate Refer to Figure 14 20 Fasten the bottom cover plate to the space between the two docking modules using six Phillips flat head screws Refer to Figure 16 Figure 17 Attaching the Wall Mounti
31. cler or hazardous materials handler MicroDock Il Safety Information Read First A Cautions MicroDock II base station If the base station is damaged or parts are missing contact BW Technologies by Honeywell immediately The base station must be used only in an area that is free of hazardous gas Do not use the base station in a hazardous area Failure to adhere to this caution can lead to fire and or explosion This equipment uses potentially harmful gas for calibrations The base station must be attached to a venting system or be used in a well ventilated area Do not calibrate the detector during or immediately after charging is complete Perform calibrations and bump tests only in a safe area that is free of hazardous gas in an atmosphere of 20 9 oxy gen The maximum recommended exhaust line length is 50 ft 15 24 m Ensure that the inlet filter is clean Ensure that all gas cylinders contain enough gas Ensure the exhaust line is not connected to a negative pressure system Ademand flow regulator must be used with all gas cylinder connections Input pressure not to exceed 10 psi Do not expose the base station to electrical shock or severe continuous mechanical shock The base station warranty will be void if the unit is disassembled adjusted or serviced by non BW Technologies by Honeywell personnel Do not immerse the base station in liquids GasAlertMicro GasAlertMicro 5 PID IR GasA
32. connector outlets on the bottom of the battery pack lock into place over the connector pins in the docking bay and then lower the top into place 4 Lower the lid and press down until the release tabs click The base station beeps and the Charge Status LED lights red MicroDock Il Installation 19 MicroDock Il User Manual Inserting the GasAlertMicroClip A Caution Infrared or intense ambient light sun or halogen may interfere with the base station detector communication Figure 10 Inserting the GasAlertMicroClip 20 Table 10 Inserting the GasAlertMicroClip Item Description 1 Module lid 2 Release tabs 3 Detector bay 4 Alligator clip 5 Charger status indicator Note If the GasAlertMicroClip is fitted with a calibration cap or auxil iary filter it must be removed prior to inserting the detector into the docking module 1 Activate the detector and wait until it is in normal operation 2 Press the two release tabs on the docking module and raise the lid A Warning The docking module lid only raises upward 30 angle Do not force the lid beyond its limit 3 Insert the bottom of the detector serial number label up at a 30 angle into the detector bay and then lower the top into place 4 Lower the lid and press down until the release tabs click When the detector has been inserted correctly the RUN LED s on the docking module lights yellow and the base station LC
33. correctly Refer to Inlet Setup and Installation Gas cylinder is empty Use a new gas cylinder Detector and or base station are damaged or defective Contact BW Technologies by Honeywell 80 MicroDock II Troubleshooting Problem The oxygen sensor fails a bump test Possible Cause Oxygen alarm setpoints of the detector are set to the same concentration level as the gas cylinder Solution Connect a quad gas cylinder that has 18 O Ambient air inlet 1 is blocked or the inlet filter is contaminated Remove the blockage or replace the inlet filter Zero gas oylinder is empty Use a new zero gas cylinder The detector fails a calibration Gas cylinder is empty Use a new gas cylinder Barbed fittings are not connected correctly to the gasket Confirm connection Refer to Adding Another Docking Module Gas connections are not attached correctly or are blocked Confirm that all gas connections are attached correctly Detector and or base station are damaged or defective Contact BW Technologies by Honeywell Flashing battery icon LH Batteries are extremely depleted Replace the batteries The base station is activated but does not respond to button presses Irregular power not continuous or reliable electrostatic discharge Deactivate the base station wait 5 seconds then reactivate There is no audible beep
34. d a A A tt 76 PERU A A Pa Oh ca ny ed ea 76 Charging the Battery Pack Excluding GasAlert Extreme and GasAlertClip Extreme sees 77 Charger Battery Pack Guidelines ssssssssssssesseseeses eene en rennen intrent tennis nter inns 77 Charging Different Detectors Together ssssssssssssssssssseenee enne nnne nnne nnne inns inne renti rara r aran rra 77 Charging Procedure recieve ences LEE 78 Puri irr pepe cR 79 Battery Pack Storage iiie Ee i dU dent dettes despite eed ieee ts 79 GasAlertMicro and GasAlertMicro 5 PID IR sssssesssssssessseseeeeene enne enne nennen sehn tenr enn nnn nennen snnt innen 79 erae 79 Troubleshooting M 80 Replacement Parts and Accessories cecceeeceeeeeenee eee eeeenee seen reee 87 Eden eL 88 Charger Specifications irs oou e cedere ede edt ue diese Oe a ie dea adr e dete cvy pen tu aee aie iia 89 List of Tables Title Figure Page 1 international Symbols isir eal Dr d de dete bue ee eee use Oa ip as eden ue dep tee 4 2 The MicroDock ll Base Station and Docking Module sssssssssseses eee nennt nennen 7 3 Display Elements tii Em 8 4 Docking Module PUSHDUNONS spic iuerre eaa A RAT ra AROE EAE AAA Na PAALA ARER ERINA EARTE PaA ARRE VE AAAA I tens senes nennen nnn nenas 8 5 Base S
35. d in the CSV format PC Requirements The following version of the Microsoft Windows operating system sup ports Fleet Manager II Windows XP The computer must have the following minimum system requirements 800 MHz processor 100 MB of free disk space 512 MB of RAM The computer must also have the following software A PDF reader Note BW recommends that bump tests and calibrations be com pleted before accessing results on the PC MicroDock Il Charging the Battery Pack Excluding GasAlert Extreme and GasAlertClip Extreme Charging the Battery Pack Excluding GasAlert Extreme and GasAlertClip Extreme A Warning There is a maximum of six charging docking modules that can be installed on the base station six charging modules plus two non charging modules for a maximum of eight docking modules per station To charge successfully the temperature must be between 50 F to 95 F 10 C to 35 C Charge the battery when the detector emits a low battery alarm A Caution The charger is for indoor use only Do not calibrate or bump the detector immediately after charging is complete When charging for the first time refer to the detector s user manual or operator s manual Note The detector will not charge while bump tests or calibrations are being performed If the battery is low charge the detector for 30 minutes then begin a test When the test is complete resume charging the battery Charg
36. d on a MultiMediaCard MMC or a Secure Digital SD card The MMC SD card is located in the base sta tion inside the battery compartment It stores test records that are then downloaded from the base station to a PC The following detectors transfer event logs to the base station MMC dur ing a bump test or calibration GasAlertClip Extreme bump test only GasAlert Extreme GasAlertMicroClip GasAlertMax XT GasAlertQuattro 75 MicroDock Il User Manual Inserting Replacing a MMC SD Card The MMC SD card is inserted in the base station inside the battery com partment To insert or replace the MMC SD card refer to Figure 25 and complete the following procedures Figure 25 Replacing a MMC SD Card 1 Deactivate the base station 2 Loosen the retaining screws from the battery cover Do not remove the screws from the battery cover Remove the battery cover and set it aside Remove the current MMC SD card if applicable Insert the new MMC SD card into the memory card slot 9 gu x o Replace the battery cover and tighten the retaining screws Do not overtighten the screws To format an MMC SD card refer to Formatting the MMC SD Card in the User Options Menu section 76 Accessing Test Results To access and view test results using Fleet Manager Il refer to the Fleet Manager Il Operator s Manual Data that is saved on the MMC SD card can be transferred to a PC MicroDock II test results are save
37. ded periods of time ensure that the detector is fully charged and recharged every 30 days GasAlertMicroClip If the GasAlertMicroClip will be stored for an extended period of time ensure the detector is fully charged before storage and then recharged every 30 days Calibration due dates may be lost if the detector is not recharged every 30 days 79 MicroDock Il User Manual Troubleshooting If a problem is encountered refer to the solutions provided in the following table If the problem cannot be resolved contact BW Technologies by Hon eywell Table 22 Troubleshooting Tips Problem The base station does not activate Possible Cause There is no power connection Solution Connect the power adapter Batteries are not inserted Insert the batteries The batteries are depleted Replace the batteries The base station is damaged or defective Contact BW Technologies by Honeywell The detector fails a bump test Barbed fittings are not connected correctly with the gasket Confirm connection Refer to Adding Another Docking Module Detector alarm setpoints are set higher than the gas concentration levels of the gas cyl inder Connect a gas cylinder that has a higher gas concentration level than the alarm set points Gas connections are not attached correctly or are blocked Confirm that all gas connections are attached correctly Gas inlets are not setup
38. demand flow regula tor and must meet the following maximum inlet pressure specifi cations Disposable cylinders 0 1000 psig 70 bar e Refillable cylinders 0 3000 psig 207 bar Donotcalibrate the detector during or immediately after charging is complete For ETO sensors before each work shift allow the detector to fully stabilize in the temperature that it will be operated in and then zero the detector Itis necessary to periodically re zero the ETO sensor 67 MicroDock Il User Manual e Calibrate the sensor if the ambient gas readings vary during startup Calibrate a new sensor before use Allow the sensor to stabilize before starting calibration Used sensor 60 seconds New sensor 5 minutes Before calibrating a new NO or ETO sensor allow the sensor to stabilize for 2 hours in a safe area that is free of hazardous gas e Calibrate the sensors at least once every 180 days depending upon use and sensor exposure to poisons and contaminants For HCN sensors calibrate at least once every 90 days Calibrate the sensor before changing the alarm setpoints When calibrating multiple times wait 10 minutes between cali brations to allow the sensor to stabilize e Ifa certified calibration is required contact BW Technologies by Honeywell Calibration Procedure All models excluding the GasAlertClip Extreme A calibration adjusts the sensitivity level of a sensor to ensure an accu rate response to g
39. e Guide Using the MicroDock II To enable Automatic Datalog Download using MicroDock Il and Fleet Manager II complete the following 1 From the PC open Fleet Manager II 2 Log in to the Administration functions From the Devices toolbar click Configure Devices via MicroDock The Load Configuration File dialog box displays E Load Configuration File Load existing configuration file from a MicroDock O Load existing configuration file from hard drive O Load default configuration file Figure 22 Load Configuration File Dialog Box 4 Select an option and click OK If selecting Load existing config uration file from a MicroDock ensure the base station is acti vated and connected to the computer with a USB cable Click the desired detector tab Under Testing Options click Automatic Datalog Download 73 MicroDock Il User Manual 7 Under program options select an option to reprogram the detec tor Reprogram with user s consent but do not change Date Time When selected the base station asks if the detector will be reconfigured each time a bump check or calibration is initiated The detector s clock is not changed to match the MicroDock II s clock Automatically reprogram but do not change Date Time When selected the detector is automatically 8 Ensure the base station is connected to the computer using a USB cable 9 Click Save in the lower left hand corner 10 The Save Configura
40. e required inlet screen displays 2 4 Gas 2 9XvCH4 pag x Ww sel exit 6 Ifthe required gas type is displayed press O LA to move down to the gas concentration level Proceed to the Gas Concentration Level section 7 To select a different gas type press O sel changes to to indicate that the field is activated Press or O LA to scroll through the list of gas types 8 When the desired gas type displays press O sel changes to to confirm the new selection and to deactivate the field 9 To enter the gas concentration level for the selected gas pro ceed to the following section Gas Concentration Level Or Press exit to return to the user options menu 10 Press exit again to return to normal operation Gas Concentration Level Depending upon the gas type selected ppm LEL or displays beside the gas concentration level Note The following gas concentrations are factory configured and cannot be changed e Four gas mix 4 Gas 2 5 vCH e Four gas equivalent 4 Gas Equiv e Three gas SO mix 3 Gas SO Mi The Custom 4 Gas Custom 3 Gas and Custom 2 Gas can be modified However only the gas concentration levels can be changed MicroDock Il User Options Menu 11 Press O LA to move down to the gas concentration level 2 Propane 3000 8 LEL or Custom 4 Gas 3Concentration v sel exit v sel exit 12 Press sel If the
41. e up to 20 seconds before beginning charging Activate the detector and wait until it is in normal operation 2 Ensure the alligator clip is closed and the ring is resting flat on the detector to prevent disruptions with data transmission 3 Press the two release tabs on the docking module and raise the lid 4 Insert the bottom of the detector LCD up at a 30 angle into the detector bay and then lower the top into place 5 Close the lid and press until the release tabs click When the detector has been inserted correctly the RUN LED s on the docking module lights yellow and the base station LCD displays the e the docking module number Unit Inserted detector type and detector serial number Bay 4 Unit Inserted GasAlertQuattra 0A163 461374 The detector s LCD displays the following screen s Technologies by Honeywell MicroDock II 6 To bypass the base station identification screen press any button on the base station MicroDock Il Installation Inserting the GasAlertQuattro Battery Pack To insert the GasAlertQuattro battery pack into the detector bay refer to Figure 13 and the following procedure Hex tool Retaining Battery release latch Battery pack Figure 13 Removing the GasAlertQuattro Battery Pack 1 Deactivate the detector 2 Push the battery release latch toward the top of the detector to release the battery pack 3 Fr
42. ectly mapping the drive Possible Cause Solution Ensure Windows XP has assigned a drive letter to the MicroDock Il Solution 1 Right click My Computer and then click Manage 2 Under Computer Management Local click Disk Management 3 In the list of drives in the right pane right click the new drive and then click Change Drive Letter and Path s 4 Click Change and in the drop down box select a drive letter for the new drive cannot be assigned to a mapped network drive 5 Click OK and then click OK again 84 MicroDock II Troubleshooting Problem Autoplay displays after every bump test and calibration Possible Cause Autoplay is enabled Solution Disable Autoplay Windows XP 1 Click Start Menu then Run 2 Enter gpedit msc 3 The Group Policy window displays 4 Click Administrative Templates and then System 5 In the right hand pane double click on Turn off Autoplay 6 The Turn off Autoplay Properties dialog box displays 7 Select Enabled 8 From the Turn off Autoplay on drop down men select All drives Then click OK Windows Vista 1 Open Control Panel 2 Under Hardware and Sound click Play CDs or other media automatically 3 Then remove the check from the Use AutoPlay for all media and devices checkbox Bay 1 MMC Comm Error ma Aborted Problem transferring to the MMC SD card during a calibration or bump test Repeat the t
43. ee essen cr 59 BUMP TES cC 62 Bun Test ato r 65 ITem 65 A ene e e e i atbetete p eta laute idt bea Tent in uie te Pe bete needa 65 Incorrect Inlet Setup s atte A a 66 Sensor Disabled ETE 66 lori E aa SEa 67 CI I MEE 67 Calibration Procedure All models excluding the GasAlertClip Extreme cesses eene 68 GasAlertMicro 5 IR with CO Sensor nee rennen nenne tenet rre tenen rns en nein ener 69 NA aerea e e teet eere dert oett dich di d doa de Ve doe ee eee Rd dea gU dove 70 CANA GON RasS el LEE 70 Calibration zl Pc TE 70 INCOMrECtINISt SOtu ER ED 71 Sensor DIS li A AA de A AT AAA AA AE AAA Ad EA 71 Data Transfer GasAlert Extreme GasAlertMicroClip GasAlertMax XT and GasAlertQuattro only sss 72 Transferring Datalggs c 72 Maximum Datalog Storage Capacity ccccsceececeeeeeeeeeeeeeeecaaeeeeaeeeeceaeeeseaeeeseaeeeeeaaeeesaeeeseaaeeseeeesseaaeseceeesesiaeeseeaees 73 Automatic Datalog Download GasAlertMicroClip GasAlertMax XT and GasAlertQuattro only sss 73 BepiazHj ecc acapar 73 Using the MicroDock di iaeaea N EENE EAREN E a 73 MicroDock Il User Manual Title Page Base Station MMC SD G rd essien sieuas teann ii A ii iii 75 Event LOGGING ptas ob iia 75 Inserting Replacing a MMC SD Card cocincinnncinnncccnnnocnnnnncccnn nn 76 Accessing Test Results iu t
44. efer to Replacement Parts and Accessories The charger warranty will be void if a customer personnel or third parties damage the charger during repair attempts Any non BW Technologies by Honeywell service repair attempts will void this warranty Table 1 International Symbols Symbol Description eG Approved to both U S and Canadian Standards by CSA International C Conforms to European Union Directives MicroDock Il Getting Started Getting Started Confirm that the items listed below are included with the base station If the base station is damaged or parts are missing contact the place of purchase immediately Batteries four replaceable C cell alkaline batteries 128 MB Delkin MultiMediaCard MMC inserted USB cable Two to four calibration gas hoses depending upon order at the time of purchase with quick connect fittings Inlet filter assembly Power adapter Charger adapter charger models only CD MicroDock Il User Manual and MicroDock Il Quick Refer ence Guide translations MicroDock II Quick Reference Guide Fleet Manager ll CD ROM Note A standard MicroDock II base station is shipped with two inlets A maximum of four calibration gas inlets can be included if specified by the user before purchasing To order replacement parts refer to Replacement Parts and Accesso ries For information regarding the operations and functions of the base sta tion refer to the followi
45. ept the inlet that is selected and automati cally resume the bump test or calibration 56 Note IFO sel is not pressed within 30 seconds the base station automatically defaults to the inlet it has selected User Selects Gas Inlet 1 Press O more in the gas conflicts screen to access the gas type inlet screen to view which gas is configured for more than one inlet Number of Conflicts Bay 1 Gas Select 1 Conflicts Hot Found more cancel The gases display Detector gas type in conflict 3502 3 502 H25 2 4 Gas co 2 4 Gas sel OK v displays on the row of the gas in conflict and indicates the inlet the station has selected Press Q or O 44 to move to the gas that is in conflict 3 Press O sel to access the inlet field automatically displays on the left side of the inlet 4 Press O or O LA to scroll to the desired inlet 1 5 5 When the required inlet value displays press Q sel to confirm the selection and exit the field no longer displays to the right of the inlet indicating the conflict has been resolved Note IFO sel is not pressed within 30 seconds the base station automatically defaults to the inlet it has selected MicroDock Il Gas Conflicts Unsuccessful Conflict Resolution If the conflict is not resolved by selecting a different inlet refer to the following Ensure that the selected inlet is correct Ensure the gas cylinder that is att
46. equired refer to Reconfiguring the Detector not applicable to the GasAlertClip Extreme Or Press C No to continue with the bump test Note If a selection is not made within 15 seconds the base station automatically defaults to the No selection and proceeds with the bump test MicroDock II Bump Test 6 The base station begins the bump test and displays the docking module number test being performed detector type and detector serial number Note The serial number of the GasAlertClip Extreme does not dis play on the base station when performing a bump test The GasAlertMicro 5 PID IR beeps and flashes twice to test the sensors when the bump check begins 7 lf there is a gas conflict or a selected gas cannot be found the gas conflicts screen displays Bay 1 Gas Select Conflicts Unresolved more cancel Gas conflicts must be resolved to continue the bump test Refer to Gas Conflicts 63 MicroDock Il User Manual If there are no gas conflicts the base station then applies the gas Arrlsins Gas If more than one gas is being applied the base station performs a purge between each gas Depending upon the gas type the purge time s will vary A Important If the Automatic Datalog Download GasAlertMicroClip GasAlertMax XT and GasAlertQuattro only is enabled in Fleet Manager ll data transfer automatically begins during the purge Do not remove the detector until t
47. er Battery Pack Guidelines e Deactivate the detector before charging e When charging is complete the detector can remain in the detector bay without wear or damage to the battery Charging the battery pack in temperatures above 86 F 30 C greatly reduces the number of possible charges to the battery pack e When charging is complete the battery pack may be warm The battery pack requires approximately three charge cycles to achieve full charge capacity The base station only charges using DC power e Charging more than four units simultaneously increases the total charge time e When charging an extremely depleted battery the battery requires a longer charging time The detector cannot charge during bump tests or calibrations If battery power is low charge the detector for 30 minutes and then initiate the bump calibration When a fully charged battery is inserted into the detector bay the charger LED lights red for 6 to 10 minutes before lighting green This action will not wear or damage the battery Charging Different Detectors Together Up to six charging docking modules can be attached to the base station If charging GasAlertMicroClip GasAlertMax XT or GasAlertQuattro with GasAlertMicro 5 PID IR or GasAlertMicro refer to the following If another GasAlertMicroClip GasAlertMax XT or GasAlertQuat tro is added the added detector will wait in queue until a 77 MicroDock Il User Manual Gas
48. ert Extreme Item Description 1 Alligator clip 2 Docking module lid 3 Release tabs 4 Detector bay Note If the GasAlertClip Extreme or GasAlert Extreme is fitted with a calibration cap it must be removed prior to inserting the detec tor into the docking module 1 Activate the detector and wait until it is in normal operation 2 Ensure the alligator clip is closed and the ring is resting flat to prevent disruptions with the data transmission 3 Press the two release tabs on the docking module and raise the lid 4 Lower the detector serial number label up into the detector bay Push forward to ensure the top of the detector connects with the top of the bay 5 Lower the lid and press down until the release tabs click When the detector has been inserted correctly the RUN LED s on the docking module lights yellow and the base station LCD displays the e the docking module number Unit Inserted detector type and detector serial number Bay Y Unit Inserted GAClir Extreme Note The serial number displays when a GasAlert Extreme is inserted 6 To bypass the base station identification screen press any button on the base station MicroDock Il Installation 13 MicroDock Il User Manual Inserting the GasAlertMicro A Caution Infrared or intense ambient light sun or halogen may interfere with the base station detector communication Figure 6 Inserti
49. est Ensure the MMC SD card is inserted 85 MicroDock Il User Manual Problem Possible Cause Solution MMC Size Is Hot Suprorted Size of MMC is not supported Insert a 128 MB Delkin MMC OK Refer to Formatting the MMC SD Card E Error Formattins MMC Please Try MMC is not correctly formatted EN Card Replace with a new MMC SD card MMC Is Full Refer to Formatting the MMC SD Card Log file has exceeded maximum size OK Replace with a new MMC SD card IR Communication IR not working when detector is inserted Cohfirm ihe detector is activated into the module Bao 1 Check for dirt on the IR port Hot Workins Charge the detector battery if too low Bay 1 de Non datalogger detector is inserted Detector Hot RR in the docking module Insert only datalogger models DK Bay 1 Err CO2 If an error code displays on the LCD record 17 Software exception it and contact BW Technologies by Honey OK well 86 Replacement Parts and Accessories A Warning To avoid personal injury or damage to the base station use only the specified replacement parts To order parts or accessories contact BW Technologies by Honeywell Table 23 Replacement Parts and Accessories MicroDock II Replacement Parts and Accessories Model Number GasAlertQuattro Dockin Description g Module DOCK2 0 1C1N 00 N
50. etector prior to use Confirm that the gas concentration exceeds the low alarm set point of the detector being tested applicable to GasAlertClip Extreme GasAlert Extreme and GasAlertMicro only Confirm the inlets are setup correctly 65 MicroDock Il User Manual Incorrect Inlet Setup If an inlet is not setup correctly a hyphen displays beside the gas type Example SO CO LEL and Os gases were not detected If a test gas fails verify that the gas oylinder is not empty connections are attached correctly inlets are setup correctly and gas concentration exceeds the low alarm setpoint applicable to GasAlertClip Extreme GasAlert Extreme and GasAlertMicro only 66 Sensor Disabled A Warning To prevent personal injury and or property damage enable or replace the sensor immediately Refer to the corresponding detector user manual or technical reference guide for sensor replacement procedures If a sensor is disabled results from the sensor do not display on the base station LCD displays where the gas type typically displays on the LCD Bay i AUDY SO2J MISS Pass E 2 y Note If a sensor is disabled it is not recorded in the results log Calibration Guidelines A Caution If adjustments are made to the real time clock the calibration due date will be invalid for the GasAlert Extreme GasAlertMicro GasAlertMicro 5 PID IR GasAlertMicroClip GasAle
51. gas concentration level can be modified changes to and the cursor displays below the first value 2 Prorane 6646 A lt LEL uu sel exit For custom and multi gas All of the applicable gases display for 4 Gas press 44 to scroll to the remaining gas types cur rently not displayed 3H25 818 8 PPM CO 858 8 PPM LEC 818 8 lt LEL u sel exit 43 MicroDock Il User Manual 44 13 14 15 16 Press O sel to select the required gas changes to E and the cursor automatically displays below the first value m H25 818 8 PPM CO 856 8 PPM LEL 818 6 lt LEL u sel exit Press O amp or O M4 to scroll to the required value Press Sel to save the new value Or Press _ sel to retain the current value The cursor automatically moves to the next value Repeat step 13 for the remaining values then press O exit E then changes back to To enter a lot number for the corresponding gas cylinder pro ceed to Gas Cylinder Lot Field Or Press exit to return to the user options menu Press exit again to return to normal operation Gas Cylinder Lot 4 Field Although this field is designed to enter the lot number of the correspond ing gas cylinder other types of data can be entered A maximum of 14 characters letters and or numbers can be selected 17 Press O LA to move down to the lot number field Initially this field is blank
52. ggle between the options 4 When the desired option displays press O sel to confirm the selection and deactivate the field changes back to 5 Press O or O LA to scroll to another user option Or Press exit to return to the normal operation 49 MicroDock Il User Manual Entering User Options When Pass Code Protected To access the user options menu when the base station is pass code protected complete the following 1 From the normal operating screen press O menu to access the user options The enter pass code screen displays Please enter Pass code The cursor displays below the first value 2 Press O or O VJ to scroll to the first number of the pass code When the correct value displays press O sel to enter the first value The cursor automatically moves to the next value 3 Repeat step 2 for the remaining values 4 Press C OK If the correct pass code is entered the user options menu displays Incorrect Pass Code Entered If an incorrect pass code is entered the base station automatically returns to normal opera tion 03722705 14 33 MicroDock II menu los off Repeat steps 1 4 to access the user options menu to try again 50 Language The base station provides five language options and can display all text on the LCD in the following languages English French German e Portuguese Spanish Laneuase Ena exit Y To select a different language
53. hat the desired order to apply gases corresponds to the gas application rules Continue to reference Table 19 and Table 20 to ensure the gases are applied in the correct order When the correct order is determined proceed to the Bump Test or Calibration section 59 MicroDock Il User Manual Table 19 Gas Type Application Table CI COSH HS 2 NH HCN NO SO PH PID Gases 2 co Bump only 3 2 H2S CO 2 3 HS Quad gas Clo NH3 HCN NOs quad gas one SO PH3 HoS 2 Rule 4 step calibration Rule 11 co Clo NH3 HCN NO quad gas one SO PH3 co Rule 5 step calibration Rule 11 Cl NH3 HCN NO Clo Clo PHs Clo Rule 9 Rules 8 amp Rule 6 Rule 9 Rule 9 Bump only 10 HCN NO gt NH3 NH3 PH3 NH3 NH3 Rule 9 Rule 6 Rule 9 Rules 9 amp 10 HCN HCN HCN PH3 HCN HCN Rule 6 Rules 8 amp Rules 8 amp 10 10 NOs NO NO NOs NOS Rule 6 Rule 1 so PH COSH COSH 2 3 Rule 6 Rules 108 H2S CO H2S CO 11 PH3 SO SO Rules 9 amp 10 PH PH PID 60 MicroDock Il Order of Gases Applied for Bump Tests and Calibrations Table 20 Gas Application Rules Rule Gas Type Apply Exception s 1 PHs First Two exceptions NOs and Oz 2 HCN First Three exceptions PH3 and ClO 3 NO First Three exceptions HCN 4 H2S Last One exception PID 5 CO Last One exception PID 6 COSH H2S CO Last One exception PID 7 PID Last No exceptions Both t
54. he DATA TRANSFER PASS LED lights otherwise the transfer will fail 64 For more information refer to Automatic Datalog Download GasAlertMicroClip GasAlertMax XT and GasAlertQuattro only Purse 26 9 APP lying sas After the bump test is complete the base station displays the results of the bump test and performs a final purge to clear any remaining gas Bay i AUD y 02 Eume UIS COS Pass H2S4 Purse B22 LELY The countdown of seconds remaining displays beside Purge Note After a bump check is performed the GasAlertMicro GasAlertMicro 5 PID IR GasAlertMicroClip GasAlertMax XT and GasAlertQuattro deactivate in 5 minutes if no activity is detected Bump Test Results After the bump test is complete the base station displays the results of the test i Pass E Fail H2S Gas type not detected H5S is used as an example this applies to all gases Sensor is disabled Bump Pass JJ indicates that the detector passed the bump tests The detector is now ready for use Press OK to return to normal operation MicroDock II Bump Test Bump Fail If the detector failed a bump test zz displays beside the applicable gas Example H2S 7 If the detector fails an audible or visual test 7x displays beside the appli cable test AUD or VIS For information regarding solutions refer to Troubleshooting Note If a gas type fails calibrate the d
55. ibrating a GasAlertMicro 5 IR detector the base station automatically zeroes and then calibrates the CO sensor first 1 The base station zeroes the CO sensor The CO sensor can only be zeroed using nitrogen No Ensure No has been configured to an inlet If required refer to Inlet Setup 2 The base station applies the gas 3 C02 Zero 666 8 PPM Arelyins Gas 69 MicroDock Il User Manual 3 The base station purges the No before applying the CO gas 1 Purse 626 9 x Arelyins Gas 4 The base station then applies the gas to the CO sensor Arelyins Gas 5 The base station begins calibrating the remaining sensors For more information refer to Automatic Datalog Download GasAlertMicroClip GasAlertMax XT and GasAlertQuattro only 6 After calibration is complete the base station displays the results and performs a final purge to clear any remaining gas The countdown of seconds remaining displays beside Purge Note After calibration the GasAlertMicro 5 PID IR automatically deactivates To bypass the automatic shutdown remove the detector within 15 seconds after the final purge begins 70 Calibration Results After the calibration is complete the base station LCD displays the results y Pass E Fail No gas found H5S is used as an exam ple this applies to all gases Sensor is disabled Calibration Pass J and Pass i
56. ibration is performed If the manu option is enabled refer to Order of Gases Applied for Bump Tests and Calibra tions for important information To enable either the auto or manu option complete the following 1 From the user options menu press or O VJ to scroll to the Inlet Sel option 2 Press Q sel to confirm the selection and access the field changes to Format MMC gt Inlet Sel auto Pass Code sel exit Y 3 Press O or O 44 to toggle between the auto and manu option 4 When the desired option displays press O sel to confirm the selection and exit the field changes back to 5 5 Press O or O LA to scroll to another user option Or Press exit to return to normal operation Pass Code The Pass Code option prevents unauthorized access to the user options menu When the base station is pass code protected T displays during normal operation Note The pass code is provided separately To enable disable pass code protection complete the following MicroDock Il User Options Menu 1 From the user options menu press or O 4 4 to scroll to the Pass Code option 2 Press O sel to select the option and access the field 4 changes to R Format MMC Inlet Seltimanu Pass Codex sel exit wv The current mode displays beside the Pass Code option wt Pass code protect enabled Al Pass code protect disabled 3 Press or O LA to to
57. indicators on each docking module Yellow Test Green Pass Red Fail Command keys Base station Menu navigation One touch bump test initiation One touch calibration initiation not applicable to the GasAlertClip Extreme One touch data transfer initiation GasAlert Extreme GasAlertMicroClip and GasAlertMax XT only Communications method Infrared two way between docking module and detector not applicable to the GasAlertClip Extreme one way communication only USB port for connection to a Personal computer PC or USB over IP HUB Audio Optical LCD 4 line x 16 characters wide viewing angle user defined backlight ing Warranty 2 years Docking module Sensors Charger Specifications Size 8 6 x 8 2 x 7 8 cm 3 4 x 3 2 x 3 1 in Weight 97 g 3 4 oz Charger system ingress protection IP20 Operating temperature 10 C to 35 C 50 F to 95 F Humidity 0 to 50 Altitude 2000 m 6561 66 ft Power 6 VDC 2 5A Charging LED Color coded LED advises charging charge complete and charger fault Charge time Typically 2 6 hours Pollution degree 2 Installation category This device complies with the FCC Part 15 and ICES 003 Canadian EMI requirements Operation is subject to the following two conditions e This device may not cause harmful interference and This device must accept any interference received including interference that may cause undesi
58. is checked 11 Select a program option to reprogram the detector Each detec tor has different reprogram options Refer to Configuring Detec tors in the Fleet Manager I Operator s Manual MicroDock Il Reconfiguring the Detector not applicable to the GasAlertClip Extreme 12 When the configuration is complete click Save The Save Con figuration dialog box displays Save Configuration Save to MicroDock s O Save to Hard Drive 13 Select Save to MicroDock s The Save to MicroDock s dialog box displays Save to MicroDock s BW Config File EABWCONFIG BWT Serial Number Location 2000 123456 14 Select a MicroDock II to save to and click OK 15 A dialog box displays the message Successfully saved MicroDock Configuration File Click OK 1 Successfully saved MicroDock Configuration File 16 17 18 19 The detector configuration will be updated when the detector is inserted into the docking module and a bump test or calibration is initiated Activate the detector and wait until it is in normal operation Insert the detector into the detector bay To reconfigure the detector from the base station press BUMP CHECK or O CALIBRATION If Reprogram with user s consent was selected under Program options Reconfigure detector displays on the base station LCD Bay i Reconfieure detector Yes Ho Press O Yes to reconfigure the detector and proceed to the bump test or cali
59. is inserted correctly onto the contact pins The CHARGE LED lights red Allow the battery to obtain a full charge 2 to 6 hours depending upon detector type and number of docking modules connected to the base station If a docking module is in queue waiting to be charged the CHARGE LED flashes red all charging modules If there is not an AC adapter plugged into the CHARGE port the GasAlertMicroClip and GasAlertMax XT modules CHARGE LED flashes red When the docking module begins charging the CHARGE LED stops flashing and lights solid red The CHARGE LED lights green when the charging process is complete If there are other docking modules in queue waiting to charge the docking modules will begin charging The CHARGE LED deactivates when the detector is removed Maintenance A Warning No user serviceable parts inside To maintain the base station in good operating condition perform the fol lowing basic maintenance as required To ensure quality product operation maintain a log of all mainte nance that is performed Clean the exterior with a soft damp cloth Do not use solvents soaps or polishes Confirm that the inlet filter is free of dirt and replace it if required To order replacement parts refer to Replacement Parts and Accessories Do not immerse the base station in liquids MicroDock Il Maintenance Battery Pack Storage GasAlertMicro and GasAlertMicro 5 PID IR When storing for exten
60. lertMicroClip GasAlertMax XT and GasAlertQuattro Chargers If the charger is damaged or parts are missing contact BW Technologies by Honeywell immediately Do not change or charge the batteries in a hazardous location Do not use the charger in a hazardous location Failure to adhere to these cautions can lead to fire and or explosion Read and adhere to all instructions and cautions that are provided with the charger Failure to do so can result in fire electric shock personal injury and or property damage MicroDock Il User Manual A Cautions Use only BW approved batteries do not use alkaline or other rechargeable batteries with this charger For indoor use only Do not immerse the charger in liquids Do not expose the charger to electrical shock or severe continuous mechanical shock Ensure the detector battery pack is locked in place before operating the detector To eliminate the risk of electrical shock disconnect and deactivate the charger when cleaning or performing mainte nance Avoid touching the charger and detector contact pins Substitution of components may impair Intrinsic Safety of the detector under charge Do not charge the battery pack with any other charger Donotattempt to disassemble adjust or service the charger unless instructions are provided to perform a procedure or a part is listed as a replacement part in the user manual Use only BW Technologies replacement parts R
61. mal operation About About displays the firmware revision for the base station and each dock ing module that is connected To view the firmware revision for the base station and docking module s complete the following 1 Press e or O MA to scroll to the About option Contrast 5 Backlisht auto About sel exit w Press _ sel to access the about base station screen Sin M2BF B03 Mi CS F 81A i exit wv If more than one docking module is connected to the base sta tion press a or O KJ to scroll to the additional docking module firmware revisions M1 M8 Note Maximum eight docking modules can be connected to a sta tion There is a maximum limit of six charging modules Six charging modules plus two non charging modules can be con nected to the station 2 Press exit to return to the user options menu 3 Press Q exit again to return to normal operation Formatting the MMC SD Card Format MMC formats the MultiMediaCard MMC or the Secure Digital SD card A Caution Formatting a MMC SD card will erase all data on the card To format an MMC SD card complete the following 1 Activate the base station if required 2 On the base station remove the cover from the battery compart ment Refer to Battery Installation MicroDock Il User Options Menu 3 Insert the MMC SD card into the slot above the battery compart ment Figure 21 Inserting the MMC SD C
62. n ceo arie ei A patada 37 Gontirming Inst i o 37 Activating the Base Stations cia la 37 O S 37 Deactivating the Base Station abria Ehe da I hamid ipae Deadin Aai ra 38 E TIWenuDurA I 39 Titme Dates as Et 39 Inlet Setup aici eect ea se dei is la ah etd de al heal ellen tied Dep a E dds 40 GAS ET ER 41 Gas Concentration Level x icu e gut el ve ent e eee eel gue uo mapu ea 43 Gas Gylinder Lot Field eiie Iter et ete n Meta te ee eave pico eerie Mr Rp tao Ee dees adore eig Ars 44 PUMP S tUp LE 45 rc TEE 45 isle s 46 ADOULD Scent da totor 46 Formatting the MMC SD Gard e doge p etd oa 47 Inlet Select i Ii E e o i e i ca dese sti endete uera 48 p wmeeercc E 49 Entering User Options When Pass Code Protected oocoooocccnncccccnocccnoncconononcnnnnncnnnn nn conan nc con n nana n cnn nennen nennen en 50 Language PM 50 Results ince MI 51 Reconfiguring the Detector not applicable to the GasAlertClip Extreme sss nnns 52 crrRen i ero da eee 54 ADO OP AAA AR E E HU ar e tgo 55 MicroDock Il User Manual Title Page CONTIGIS ad AAA AA AAA AAA AE A AA AAA a Tea 55 ESTI ARACENA 56 User Selects Gas lia A ide 56 NOM OLUT aO RP ES 57 Accessing the MMC SD Card During a TlStnncinnnnnnnnnnnnnnnscnrnrr nunna nunne ennen nR nasa 58 Order of Gases Applied for Bump Tests and Calibrations eese esee es
63. n options The following user options are listed in the order they are displayed on the base station LCD Note Bump tests or calibrations cannot be performed while access ing the user options menu However if a test is initiated before or while accessing the user options menu the test automati cally begins after exiting the user options menu To access the user options menu complete the following 1 Press and hold C menu to access the first screen Time Date Inlet Setur Pumr Seturi 44 sel exit v If the base station is pass code protected refer to Entering User Options When Pass Code Protected 2 Press O or O 44 to scroll to different options When dis plays beside the desired option press sel to select 3 To exit the options menu and return to the normal operation press exit MicroDock Il User Options Menu Time Date Time Date adjusts the time hour minute the date month day year and the day of the week 1 7 of the base station To change the date time and or day of the week complete the follow ing 1 From the user options menu press _ amp or O LA to scroll to the Time Date option Press _ sel to confirm the selection and access the time date screen mm month dd day yy year 06722705 14157 3 mmddyy hhmm d hh hour d day 1 Mon gt sel exit y mm minute d day of the week Monday 1 Tuesday 2 Wednesday 3 e
64. ndicates that the calibration has passed The detector is now ready for use Press OK to return to normal operation Calibration Fail Bay 1 AUD YS024 CAL Fail OK If calibration fails 7X displays beside the applicable gas Example H2S7 Incorrect Inlet Setup If an inlet is not setup correctly during a calibration the base station dis plays Fail and a hyphen s beside the gas type i AUDY S 2J UISJ H25 Bay Example H2S CO and LEL gases were not detected If a test gas fails verify that the e gas cylinder is not empty connections are attached correctly and e inlets are setup correctly If the detector fails an audible or visual test 7 displays beside the appli cable test AUD or VIS For information regarding solutions refer to Troubleshooting MicroDock Il Calibration Sensor Disabled A Warning To prevent personal injury and or property damage enable or replace the sensor immediately Refer to the corresponding detector user manual for sensor replacement procedures If a sensor is disabled results from the sensor do not display on the base station LCD displays where the gas type typically displays on the LCD 1 AUDY SO24 2 y Note If a sensor is disabled it will not be recorded in the results log 71 MicroDock Il User Manual Data Transfer GasAlert Extreme GasAlertMicroClip GasAlert Max XT and GasAlertQuattro only Transferring Datalogs The dat
65. ng Plate Note Note When assembling or reassembling parts of the base station When mounting two or more docking modules each docking and docking modules refer to the Table 13 module requires an individual set of wall mounting plates Because of the variety of surfaces that the base station can be mounted to mounting screws are not provided 32 Bottom Figure 18 Parts of the Wall Mounting Plate Table 15 Mounting the MicroDock II Item Description 1 Wall mounting plate 2 2 Grommet 4 3 Phillips self tapping screw 8 The base station and docking modules can be easily mounted to a secure surface To mount the base station and docking modules com plete the following MicroDock Il Mounting the MicroDock II 1 Determine a secure location to mount the base station Using the screws that are provided attach the wall mounting plates to the base station and docking modules 2 When the plates are mounted on the base station measure hori zontally on the wall a distance of 2 38 in 60 32 mm for the base station width If mounting two or more docking modules that are attached on the wall measure horizontally on the wall a distance of 1 64 in 41 7 mm of space between each docking module 3 Use four screws to attach the base station to the secure surface 33 MicroDock Il User Manual Changing Dip Switch Settings GasAlertClip Extreme To change the dipswitch setting on a GasAlertClip
66. ng figures and tables Figure 1 MicroDock II Base Station and Docking Modules Figure 2 and Table 2 The MicroDock Il Base Station and Dock ing Module describes the base station Table 3 Display Elements describes the base station LCD icons Table 4 Docking Module Pushbuttons Figure 3 and Table 5 Base Station Pushbuttons Figure 4 and Table 6 Base Station Connections MicroDock Il User Manual MicroDock Il Base Station and Docking Modules Figure 1 MicroDock II Base Station and Docking Modules To connect additional docking modules and to correctly insert detectors into docking modules refer to Installation Parts of the MicroDock Il Base Station and Docking Module Figure 2 The MicroDock Il Base Station and Docking Module Mic
67. ng the GasAlertMicro 14 Table 8 Inserting the GasAlertMicro Item Description 1 Docking module lid 2 Release tabs 3 Detector bay 4 Charge status indicator charging model only 5 Connector pins charging model only 6 Alligator clip Note If the GasAlertMicro is fitted with a calibration cap it must be removed prior to inserting the detector into the docking mod ule Activate the detector and wait until it is in normal operation Ensure the alligator clip is closed and the ring is resting flat on the detector to prevent disruptions with data transmission 9 Press the two release tabs on the docking module and raise the lid 10 Insert the bottom of the detector into the detector bay serial number label up and then lower the top into place 11 Lower the lid and press down until the release tabs click When the detector has been inserted correctly the RUN LED s on the docking module lights yellow and the base station LCD displays the e the docking module number Unit Inserted detector type and detector serial number Bay Y Unit Inserted GasAlerthHicro 4577587 12 To bypass the base station identification screen press any O button on the base station MicroDock Il Installation 15 MicroDock Il User Manual Inserting the GasAlertMicro 5 PID IR Note The GasAlertMicro 5 GasAlertMicro 5 PID and GasAlertMicro 5 IR are referenced as the
68. nnect the demand flow regulator A demand flow regulator must be used with all gas cylinder connections 5 Ensure the exhaust line is not connected to a negative pressure system For AC main installation a circuit breaker must be integrated in the build ing installation as a disconnect device for the base station The disconnect device must be installed in close proximity to the base station and must be marked as a disconnecting method for the base sta tion MicroDock Il Installation Battery Installation A Warning Only change batteries in an atmosphere that is free of hazardous gas Failure to adhere to this warning can result in personal injury and or property damage To install batteries in the base station refer to Figure 4 and complete the following 1 Loosen the retaining screws from the battery cover Do not remove the retaining screws from the battery cover Remove the battery cover Insert four C cell batteries into the battery compartment Replace the battery cover and tighten the retaining screws Do not over tighten the screws Refer to Table 13 11 MicroDock Il User Manual Inserting the GasAlertClip Extreme and the GasAlert Extreme A Caution Infrared or intense ambient light sun or halogen may interfere with the base station detector communication Figure 5 Inserting the GasAlertClip Extreme and the GasAlert Extreme 12 Table 7 Inserting the GasAlertClip Extreme and the GasAl
69. occcccnnnocccccnnnconcncnonanannnc conan enne nnne enne rentrer 28 15 Adding Another Docking Module Back View ssesessseseeeeneneeeennneennn nennen nnne enne 29 16 Attaching Back Cover Plate Back View eene ennt rana rn 30 17 Attaching the Wall Mounting Plate oooocconnoccccc onaccccnccnnnonnnononanoncnononnononnnn canon nennen nennen nennen nennen nenne 32 18 Parts of the Wall Mounting Plate sse nennen ennt rca nen nn nr ne nn nenen ne enn nnne 33 19 Detaching the GasAlertClip Extreme Module oooonoccconoccconccccccocnnonnonnnnna conan nn nnnnn cnn non cnn nc nennen eterne sistere 35 20 Changing Dip Switch Settings iii eut iiic ei eene ena ao en 36 21 Inserting the MMC SD Card into the Base Station eene nennen nnne 47 22 Load Configuration File Dialog BOXx essssssssssssssssseeeneee enne nennen teen enne nn nn sette rines nnne nn 73 23 Save Configuration Dialog BOX ooonoccconnnnnnnnncconnnccnonccccnncnnnn ancora 74 MicroDock Il User Manual 24 Save to MicroDock s Dialog BOX viii erae pa dede e earam ca Lo d Ua ia ae ke uana 74 25 Replacing a MMC SD Gard RR 76 viii Introduction A Warning To ensure personal safety read the Safety Information before using the MicroDock II Base Station The MicroDock Il Automatic Test and Calibration Station the base sta tion provides automated calibration and bump testing for e GasAlertClip Extreme QasAlert Ext
70. om the top of the battery pack lift the battery pack upward to remove 25 MicroDock Il User Manual 4 Insert the bottom of the battery pack serial number label down at a 30 angle into the detector bay and then lower the top into place The docking module beeps and the Charge Status LED lights red 26 Adding Another Docking Module If required refer to Using the Base Station before adding a docking module A Warning Only one module can be connected at a time Complete steps 1 20 for each docking module that is added To add another docking module refer to Table 13 Table 14 figure 14 Figure 15 and Figure 16 and complete the following procedures Table 13 Torque Specifications Housing Assembly Torque Alligator clip 4 5 in lbs Wall mounting plate 9 10 in lbs MicroDock Il Adding Another Docking Module Table 14 Adding Another Docking Module Item 1 Description Phillips pan head screw 3 End plate Barbed fitting ports Gasket block Phillips flat head screw N oO A Of N PCB connectors Bottom cover plate 27 MicroDock Il User Manual 28 Figure 14 Adding Another Docking Module Front View MicroDock II Adding Another Docking Module Figure 15 Adding Another Docking Module Back View 29 MicroDock Il User Manual Figure 16 Attaching Back Cover Plate Back View
71. oxic sensors are cross sensitive to each other wait 5 minutes minimum between 8 Toxic gas nU Tu calibrations before verifying sensors Wait 5 minutes minimum after the second toxic gas is applied before verifying calibration 9 2nd Toxic gas Verify calibration Apply the same test gas from a different cylinder to ensure the calibration is successful 10 Cross gas Must perform individual calibrations to avoid incorrect calibration from cross gas 11 H2S PH3 H5S contaminates PH calibrate and verify PH3 sensor prior to applying any quad gas 61 MicroDock Il User Manual Bump Test A bump test is performed to confirm that the detector is responding to gas and that the audio and visual alarms are operational The following detectors transfer their event logs to the base station MMC during a bump test GasAlertClip Extreme GasAlert Extreme GasAlertMicroClip GasAlertMax XT GasAlertQuattro A Caution Ensure the detector is not in a low battery state prior to performing a bump test 62 Note The base station cannot perform a bump test for Oz and CIO gt Sensors If the GasAlertMicro GasAlertMicro 5 PID IR GasAlertMicroClip GasAlertMax XT or GasAlertQuattro will be reconfigured reconfiguration must be completed prior to per forming a bump test Refer to Reconfiguring the Detector not applicable to the GasAlertClip Extreme To perform a bump test complete the following Ensure the MMC SD
72. r wise specified at purchase e Inlets 3 5 are designed connections for additional gases How ever unless specified at the time of purchase inlets 3 5 are con figured for ambient air To confirm that the inlets are setup correctly complete the following 1 From the user options menu press _ amp or O LA to scroll to the Inlet Setup option 2 Press Q sel to confirm the selection and access the inlet 1 ambient air screen Note Inlet 1 is designated for ambient air only and cannot be changed 3 From the inlet 1 screen press to access the inlet 2 screen Continue to press to access the inlet 3 4 and 5 screens O displays as the default gas type when each of the inlet Screens are accessed for the first time GasType 626 8 Fem sel exit u The inlet screens 2 5 have three options to modify e Gas Type Gas Concentration Level Gas Cylinder Lot Field field initially displays blank until data is entered There are two types of screens Single gas p Gas type 23C02 818 8 ppm m Gas Concentration rs sel exit gt Level Gas Cylinder Lot 14 character field MicroDock Il User Options Menu e Multi gas Type Screen Gas type 22doGas 2 AC Concentrations Gas Concentration ii sel exit gt Level Gas Cylinder Lot 14 character field 4 To select a gas type proceed to Gas Type Refer to Table 17 for available gas types
73. range from 2 brightest to 10 darkest Note The base station is shipped with the contrast level defined as 5 3 Press O or O LA to select the desired contrast level 4 Press sel to save the new value and exit the field CE changes back to E 45 MicroDock Il User Manual 5 Press Q or O LA to scroll to another user option Or Press exit to return to the normal operation Backlight Backlight enables disables or selects auto mode for the LCD lighting The auto mode automatically disables the backlight when the base sta tion is not in use Note The base station is shipped with the auto backlight option enabled While operating from battery power only select auto mode or 75 off to conserve the batteries To enable disable or select auto backlight complete the following 1 From the user options menu press or O LA to scroll to the Backlight option 2 Press O sel to select the option and access the field 4 changes to k Contrast 5 Back lisht auto exit w 46 3 Press O or O LA to scroll through the options a Enabled E Disabled auto Automatic Each selection displays beside Backlight and the backlight acti vates and deactivates depending upon the selection 4 Press sel to save the selection and exit the field CE changes back to 5 5 Press O or O LA to scroll to another user option Or Press exit to return to nor
74. red operation MicroDock II Specifications This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules and ICES 003 Canadian EMI requirements These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harm ful interference in which case the user will be required to correct the interference at his her own expense A Warning This product is designed for installation in an indoor location only All required National Electrical Codes and Safety Standards must be followed For AC main installation a circuit breaker should be included in the building installation as a disconnect device for the equipment The disconnect device should be installed in close proximity to the equipment and the device should be marked as a disconnecting means for the equipment 89 MicroDock Il User Manual 90 GA AUSTRALIA CONTACT INFORMATION GasTech Australia Pty Ltd 24 Baretta Rd Wangara Western Australia 6065 Tel 1800 999 902 Fax 1800 999 903 Wear yellow Work safe ERP 130460 D5617 8
75. reme e GasAlertMicro GQasAlertMicro 5 e QasAlertMicro 5 PID e QGasAlertMicro 5 IR e GasAlertMicroClip GasAlertMax XT and GasAlertQuattro detectors MicroDock Il The base station also provides data transfer for GasAlert Extreme GasAlertMicroClip e GasAlertMax XT and e GasAlertQuattro detectors A maximum of 8 modules can be connected to the base station Note A maximum of six charging plus two non charging modules can be connected to the base station Refer to Charging the Battery Pack Excluding GasAlert Extreme and GasAlertClip Extreme MicroDock Il User Manual Contacting BW Technologies by Honeywell To contact BW Technologies by Honeywell call USA 1 888 749 8878 Canada 1 800 663 4164 Europe 44 0 1295 700300 Other countries 1 403 248 9226 Address correspondence to BW Technologies by Honeywell 2840 2 Avenue S E Calgary AB T2A 7X9 CANADA Email us at info gasmonitors com Visit BW Technologies by Honeywell s website at www gasmonitors com ISO 9001 Safety Information Read First Use the base station only as specified in this manual International symbols on the base station and in this manual are explained in Table 1 Read the Caution statements on the following pages before using the base station av EX Caution This instrument contains batteries Do not mix with the solid waste stream Spent batteries should be disposed of by a qualified recy
76. rn to normal operation 51 MicroDock Il User Manual Reconfiguring the Detector not applicable to the GasAlertClip Extreme Fleet Manager II can reconfigure the following detectors with the base station e QasAlert Extreme e QasAlertMicro e GasAlertMicro 5 PID IR e GasAlertMicroClip e GasAlertMax XT e GasAlertQuattro The detector can be reconfigured prior to performing a bump test or cali bration To reconfigure a detector complete the following 1 Activate the base station Ensure it is in normal operation 2 Ensure that a correctly formatted MMC SD card is inserted in the base station Refer to Inserting Replacing a MMC SD Card 3 Connect the USB cable to the computer and to the USB port on the base station 4 From the computer open Fleet Manager Il Login to the Administration functions Under the Devices tab click Configure Devices 52 7 The Load Configuration File dialog box displays Load Configuration File 9 Load existing configuration File From a MicroDock O Load existing configuration file From hard drive O Load default configuration file Select one of the following options Load existing configuration file from a MicroDock Load existing configuration file from hard drive Load default configuration file 8 The Device Configuration dialog box displays 9 Select which device to configure by clicking its tab 10 Configure the device Ensure the Updatable checkbox
77. roDock Il MicroDock Il Base Station and Docking Modules Table 2 The MicroDock II Base Station and Docking Module Item Description 1 Docking module lid 2 Detector bay 3 Charger status LED optional 4 Docking module 5 Docking module pushbuttons and status LEDs 6 Battery cover 7 Charger port optional 8 USB port 9 Power port 10 Base station 11 Exhaust outlet 12 Station pushbuttons 13 Calibration gas inlet inlet 2 14 Zero air purge inlet inlet 1 15 Liquid crystal display LCD A Caution Do not remove the battery cover while the base station is activated MicroDock Il User Manual Display Elements Table 3 Display Elements Icon Description a AC power Batteries charged Batteries half charged Batteries at low level MMC or SD card MMC or SD card not inserted Test pass ZA O O O Test fail Cursor and sensor disabled Scroll up m Scroll down Selection arrow Selected to be modified Pass code protected f powering the base station with batteries Pushbuttons Docking Module Pushbuttons Table 4 Docking Module Pushbuttons Pushbutton O BUMP CHECK Description To bump test a detector press a BUMP CHECK After connecting a new docking module press and hold BUMP CHECK to send a confirmation signal back to the base station O CALIBRATION To calibra
78. rrectly Ensure to correctly label the gas type on the docking module Figure 19 Detaching the GasAlertClip Extreme Module 35 MicroDock Il User Manual Figure 20 Changing Dip Switch Settings 36 Using the Base Station A Warning To prevent possible injury and or property damage only use the base station in a safe area that is free of hazardous gas in an atmosphere of 20 9 oxygen Ensure that the base station is attached to a venting system or used in a well ventilated area The base station pushbuttons are not labelled The base station is oper ated by pressing the O pushbutton that is located directly below the text that displays on the LCD Confirming Inlet Setup A Warning Failed tests can result if the inlets are not setup correctly Before activating the base station for the first time ensure that the gas cylinders are connected to the inlets correctly Refer to Installation To confirm that the inlets are setup correctly refer to Inlet Setup in the User Options Menu section Activating the Base Station To activate the base station complete the following 1 Connect power to the base station Refer to Installation MicroDock Il Using the Base Station 2 Press and hold the left most button until the initializing screen displays Initializins MicroDock II The base station enters normal operation 08722705 14 33 MicroDock II off menu los Self Test The
79. rtMax XT and GasAlertQuattro detectors Recalibrate the detector immediately When calibrating the sensors adhere to the following guidelines Recommended gas mixture O clean air 18 vol CO low H sensitivity 50 to 500 ppm balance No CO 50 to 500 ppm balance No H5S high range 10 to 100 ppm balance N H5S low methanol 10 to 100 ppm balance No H5S 10 to 100 ppm balance No PHs 1 to 5 ppm balance No SO 10 to 50 ppm balance No NH3 20 to 100 ppm balance No NH3 high range 20 to 100 ppm balance No NO 5 to 50 ppm balance No MicroDock Il Calibration HCN 5 to 20 ppm balance No ETO 5 to 50 ppm balance N NO 10 to 250 ppm balance No Cla 3 to 25 ppm for bump checks only VOC 100 ppm isobutylene CO 5000 ppm balance air or 0 5 0 v v CO LEL 10 to 10096 LEL or 0 5 to 5 by vol methane balance air Note The base station cannot calibrate Clo O3 and CIO sensors e Calibrate only in a safe area that is free of hazardous gas in an atmosphere of 20 996 oxygen Do not operate the base station in a hazardous area Failure to adhere to this guideline can result in possible personal injury and or property damage BW recommends using premium grade calibration gases and cylinders that are certified to National Standards The calibration gases must meet the accuracy of the detector Do not use a gas cylinder beyond its expiration date All calibration cylinders must be used with a
80. s by Honeywell MicroDock II Troubleshooting Problem The charger LED does not light when the detector or battery pack is inserted for GasAlertMicro GasAlertMicro 5 PID IR GasAlertMicroClip and GasAlertQuattro docking modules Charging the battery pack separately from the detector is only applicable to GasAlertMicro 5 PID IR and GasAlertQuat tro Possible Cause Detector or battery pack is not inserted into the detector bay correctly Solution Firmly insert the detector into the detector docking bay The battery pack is above or below the operating temperature 50 F 95 F 10 C 35 C Allow the battery pack time to adjust to the specified operating temperature approxi mately 60 minutes The battery pack is severely depleted Allow the detector to charge 2 4 hours The charger LED on the GasAlertMax XT docking module lights solid for 15 minutes and then deactivates This behavior may also occur while waiting in queue to charge Detector or battery pack is not inserted into the detector bay correctly Firmly insert the detector or battery pack into the detector docking bay The battery pack is severely depleted Remove and insert the detector or battery pack several times to restore charge capa bility 83 MicroDock Il User Manual Problem No drive letter is created for the MicroDock Il Windows XP on the PC Windows XP is not corr
81. tation Pushb ttons 3 rdg n get quita cen d eg eee A ae eee 9 6 Base Station Connections reiser neinar aaae aaa aaa aia ee aa iaaea Aa anaE ds 10 7 Inserting the GasAlertClip Extreme and the GasAlert Extreme ssssssssssseeeeeneeeee nennen 12 8 Inserting the GasAIGrtMIGIO e ciao ie id 14 9 Inserting the GasAlertMicro 5 PID IR sesssesseseseesseeses enne entere nter nist nensis nnns inris sn trts tnn rint nenne 17 10 Inserting the GasAlertMicroClip esseessssesessseeenenenee enne nen nennen sen tenn nnt ndn nr s n ren enne sinere 20 11 Inserting the GasAlertMax XT iii Eg eds Eae ence de ded LE eL a da 22 12 Inserting CEN CO eene enne ennr nennen sss nnr inn resr erri nsns sentent nnns entren 24 13 Torque Specifications srry ED 27 14 Adding Another Docking Module ooooooccccnnnncocccnnconcccnccnanaoncnnnnnnn cnn rn nono o ener nennen nennen ne aai e a aa iaaa 27 15 Mounting the MicroDOck Isarn n i a iei a e i e ntes 33 16 Dip Switch Settings RC 34 17 Changing Dip SWitcO SOt INOS tc A A ea Ad bt 34 18 Inlets 2 5 Available Gas TyplS ocooonoccconnccconocccnnancccnonnn nana cn corn cnn 41 19 Gas Type Application Table vecindad 60 20 Gas Application R les ride ie n th oe et d eie ee a c td ele e ete ODE E RE Ea Seika 61 21 Charger status LED oen A ep tee dee eee 78 22 Tro bleshootng TIPS vea liip 80 23 Replacement Parts and Accessories
82. tc Note The time and date values can only be changed in the order they are presented in this table To bypass any time date setting press sel The base station auto matically retains the current value and proceeds to the next date time value 39 MicroDock Il User Manual The cursor automatically displays below the first value of the month Each value is selected changed and bypassed individu ally 86722705 14 57 3 mmdcd as hhsmm d d day 1 Mon gt sel exit y 2 Press to toggle between 0 or 1 When the correct value displays press O sel to confirm the change The cursor then automatically moves to the second value of the month Or Press sel to bypass the first value The base station automat ically retains the current value and proceeds to the second value of the month Repeat step 2 for the remaining time and date values 4 Press exit to return to the user options menu 5 Press Q exit again to return to normal operation Inlet Setup Inlet Setup defines the the gas type s the corresponding gas concentrations level s and the gas cylinder lot of each selected gas 40 A Warning Failed tests can result if the inlets are not setup correctly For initial base station activation ensure the inlets are installed correctly as follows Inlet 1 is the default connection for ambient air e Inlet 2 is the default connection for four gas mix unless othe
83. te a detector press CALI BRATION all models excluding GasAlertClip Extreme CO DATA TRANSFER To transfer datalog event log information from a detector press DATA TRANS FER GasAlert Extreme GasAlertMicroClip GasAlertMax XT and GasAlertQuattro only The Automatic Datalog Download option is available for the GasAlertMicroClip GasAlertMax XT and GasAlertQuattro docking modules only For more informa tion refer to Automatic Datalog Down load GasAlertMicroClip GasAlertMax XT and GasAlertQuattro only Base Station Pushbuttons Figure 3 Base Station Pushbuttons The base station pushbuttons activate deactivate scroll select options and perform functions MicroDock Il Pushbuttons Table 5 Base Station Pushbuttons Item Description Activate the base station Select menu to access the user options 1 Select to scroll to different user options or to other functions selections within a user option Select OK Select log to view the results history log 2 Select sel to select an option Access a modifiable field Select exit to exit from a modifiable option 3 Select exit from the user options menu to enter normal operation Deactivate the base station 4 Select 4 to scroll to different user options or to other functions selections within a user option MicroDock Il User Manual Installation 10 LELL BB LLL
84. tion dialog box displays Save Configuration Save to MicroDock s O Save to Hard Drive reconfigured when a bump test or calibration is initiated The detector s clock is not changed to match the MicroDock II s clock Reprogram with user s consent including Date Time When selected the base station asks if the detec tor will be reconfigured each time a bump check or cali bration is initiated The detector s clock will be changed to match the MicroDock II s clock Automatically reprogram including Date Time When selected the detector is automatically reconfig ured when a bump test or calibration is initiated The detector s clock is changed to match the MicroDock II s clock Figure 23 Save Configuration Dialog Box 11 Click the Save to MicroDock s checkbox and click OK The Save to MicroDock s dialog box displays Save to MicroDock s Serial Number Location 2000 123456 BW Config File EABWCONFIG BWT Figure 24 Save to MicroDock s Dialog Box 74 12 Select a MicroDock II to save the configuration file and click OK The following dialog box displays 1 Successfully saved MicroDock Configuration File 13 Click OK 14 Refer to Reconfiguring the Detector not applicable to the GasAlertClip Extreme to download the new configuration to the detector MicroDock Il Base Station MMC SD Card Base Station MMC SD Card Event Logging Bump tests and calibrations are recorde
85. ule is complete the next module in the queue begins calibration The base station begins the calibration and displays the docking module e test being performed detector type and e detector serial number Bay 1 Calibration GasAlerthicro The GasAlertMicro 5 PID IR beeps and flashes two times when calibration begins The GasAlertMicroClip GasAlertMax XT and GasAlertQuattro beep and flash once A Important If the Automatic Datalog Download GasAlertMicroClip GasAlertMax XT GasAlertQuattro only is enabled in Fleet Manager ll data transfer automatically begins during the purge Do not remove the detector until the DATA TRANSFER PASS LED lights otherwise the transfer will fail 5 If there is a gas conflict or a selected gas cannot be found refer to Gas Conflicts 6 Ifthere are no gas conflicts the base station then applies the gas 2 02 aaa a Arr1sins Gas MicroDock Il Calibration If more than one gas is being applied the base station performs a purge between each gas Depending upon the gas type the purge time s will vary Note If Automatic Datalog Download is enabled in Fleet Manager Il GasAlertMicroClip GasAlertMax XT and GasAlertQuattro automatically deactivate after the transfer is complete To bypass the shutdown remove the detector within 15 seconds after the DATA TRANSFER PASS LED lights 7 Referto Calibration Results GasAlertMicro 5 IR with COs Sensor Note If cal

130460 MicroDock II User Manual (D5617-8-EN).book

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