Instructions – Parts List – Service Manual
Contents
1. 27 11 613 8353 8 COBRA REELING Dimensions Refer Drawing Pg 10 NS200 AWL 15 08 0B and NS200 HPG 15 06 0B The Ree People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 11 613 3046 Fax 27 11 613 8353 REELING NS 200 SERIES Dia J holes The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 11 613 3046 Fax 27 11 613 8353 10 COBRA REELING SERVICE amp MAINTENANCE Swivel Warning relieve all pressure from the hose reel before working on the equipment e All models in this range have removable swivels e f the swivel needs replacing or repairing i e leaking or seized up the following procedure must be followed o Unscrew the swivel from the hose reel shaft by using a wrench on the two flats located on the rear of the swivel spindle o With non slip gloves hold the drum of the hose reel amp loosen amp unscrew the swivel o Replace the swivel with new swivel if necessary amp screw back by holding the drum of the hose reel Spring Canister A Warning the spring canister should never be opened or worked on The spring canister contains stored energy amp may cause injury or death e o remove or replace the spring canister ensure all the tension is removed from the spring motor2. Remove the nuts which secure the spring canister to the side plate see exploded view Remove the spring canister as a unit discard safely as a unit The new canister will have a pre formed spring push the spring canister over the spiders on the end of the shaft and ensure the canister locates which are the studs on the side plate secure with the securing nuts onto the side plate Rotate the reel as per the arrow and the instruction to TENSION the hose reel Hose Reel Drum Warning A Warning the hose reel drum should never be allowed to spin out of control by spring power bodil injury amp damage to the hose reel could occur The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 11 613 3046 Fax 27 11 613 8353 11 COBRA REELING Trouble Shooting Guide Warning relieve all pressure from the hose reel before working on the equipment A Diagnosis Likely Cause Solution Hose does not retract fully Insufficient spring tension Adjust spring tension by adding wraps of hose Pull out approximately 2 meters of hose and latch hand feed hose back up through the roller bracket assembly Add two or three wraps until the desired tension is achieved Do not exceed spring capacity Hose does not retract at all Product supply piped to connect When a flexible connection to swivel is not a fl
3. Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 11 613 3046 Fax 27 11 613 8353 4 COBRA REELING Warning Never allow the hose reel drum to spin freely under spring tension this could cause damage to the hose reel and cause serious injury or death Hose Guide Positioning The N S Series of hose reels Version C referred to in this document are able to be mounted in various positions to suit working applications The hose guides need to be repositioned to suit the different mounting see illustrations below By ica Position A Floor Upright Mounting Position B Ceiling Inverted Mounting xv Position C Rear Payout Mid Level Mounting A D By s Instructions to fit or reposition hose guide Ensure that the hose reel is always mounted securely before working with it If the hose reel is not fitted with hose ensure the hose reel drum is not under spring tension proceed by removing the hose guide If the hose reel is fitted with hose latch the hose reel drum and fit a clamp to the drum sheath while hose is wrapped onto the drum Remove the hose stop from the hose release all the tension from the drum Carefully hold the hose on the drum Remove the hose guide from the hose reel by loosening the four hex securing bolts Attach the hose guide to the hose reel in the required position see illustration using t
4. 06 0B PARTS LIST REFER EXPLODED VIEW Qty per Part number Description reel 1 NS200 SIDE PLATE CUT OUT NS200 SIDE PLATE RATCHET SIDE NS200 DRUM ASSEMBLEY SPCO SPRS DA BSC 6 09 NS200 RBKC 08_ NS200 ROLLER BRACKET COMPLETE e 0 GP2000 RATST 1G_ GP2000 RATCHET AND PAWL SET o SFT CBSH B SPBSS SPBX JIC NPT MALE ADAPTOR 15 09 NS GP BPOS OP__ GP2000 OFFSET BACKING PLATE 1 17 O9 NS200 FK ZP_ NS200 FASTNERKIT 1 18 09 GP2000 PCL 00 P CLAMP 22MM l 1 NS200 HPG 15 06 0B PARTS LIST REFER EXPLODED VIEW DRWNO Partnumber Desertion ra Qty per reel 2 09 NS200 SPRS 0B_________ NS200 SIDE PLATE RATCHET SIDE 1 3 09 NS200 DA 0B_ NS200 DRUM ASSEMBLEY Cd 1 4 09 NS200 BSC 0B____ NS200 BEARING STOP CO 2 5 O9 NSCO0 BB 1B_ S NS BEARING BOSS BLACK NYLON 1 6 09 NS200 RBKC 0B_ NS200 ROLLER BRACKET COMPLETE 1 7 09 NS200 BB 0B 250_ ss NS200 BASE BRACKET 250MM___ 2 8 09 GP2000 RATST 1C_ GP2000 RATCHET AND PAWL SET 1 9 09 GP2000 SFT OP GP2000 SHAFT 09 GP2000 SFT OP GP2000 SHAFT 7 s oh o_o lt N FN J SUPER SWIVEL NS200 FASTNER KIT 09 GPE PCL 00 P CLAMP 20MM 09 NS GP BPOS OP GP2000 OFFSET BACKING PLATE The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 11 613 3046 Fax
5. COBRA REELING Instructions Parts List Service Manual NS 200 Series Hose Reel accus20 2 Suitable for dispensing transfer and evacuation of lubricants fuels air amp other automotive amp industrial products To be used in general industry mining amp heavy earth moving applications Special Features include e Long hose length capacity High strength ridged frame and drum Compact width amp height Capable of handling high pressure The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 11 613 3046 Fax 27 11 613 8353 1 Index e List of Models e Warning e Hose Guide Positioning e Hose Installation e NS 200 Hose Reel Exploded View e Parts List NS200 AWL 15 08 0B NS200 HPG 15 06 0B e Dimension of Various Model Hose Reels e Dimension Drawing e Service amp Maintenance e Trouble shooting Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 11 613 3046 Fax 27 11 613 8353 COBRA REELING Pg 3 Pg 4 Pg 5 Pg 6 Pg 7 Pg 8 Pg 9 Pg 10 Pg11 Pg 12 The Reel People List of NS 200 Models Typical ae Hose Length Application Bare Hose Reel amp Diameter General Industr Mining amp E ah 100 Bar Max i For Lube Oils Fuel 1 2 x 15m Truck amp Bus Servicing E l ar vacuation Marine S
6. ervice Applications General Industry Mining amp Heavy Construction 400 Bar Max Truck amp Bus Servicing For grease Marine Service Applications NS200 AWL 15 08 0B NS200 HPG 15 06 VC 3 8 x 15m Note 1 All hose reel lengths stated include hose hang down 2 All hose reel capabilities are based on using the hose specified 3 In some applications the retract ability will be effected wnen exceeding certain pressures or when different fluids are being transferred In some cases the hose might need to be walked in to ensure retraction The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 11 613 3046 Fax 27 11 613 8353 3 COBRA REELING Warning e This equipment contains Stored Energy Stored energy can cause injury amp death if not handled in the correct and safe manner amp with care e Read all instructions before operating equipment e Use equipment within specified working range pressure amp hose lengths e Use only with products compatible with flow path components e lf hose is fitted to equipment follow the instructions as detailed in this document e Ensure all pressure is released from the hose reel before working on the reel or hose e Check that hose reel is suitably mounted before commencing with hose payout e Only qualified personnel to handle this equipment The Reel People
7. exible hose hose to the swivel is not used excessive pressure is exerted on the shaft and bearing causing reel to bind This will also void the warranty Broken main spring Fit new spring box assembly Caution should be used to not split the spring box canister damaged bend pawl pin assembly Swivel leak Replace damaged Part The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 11 613 3046 Fax 27 11 613 8353 12
8. he allocated holes Replace the pre tension to the hose reel drum 2 3 Turns Reroute the hose through the hose guide as shown in the illustration Replace the hose stop and unlatch the drum Note Always ensure that the reel does not Lock Out on full hose payout see details pg Lockout The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 11 613 3046 Fax 27 11 613 8353 5 COBRA REELING Warning To avoid injury ensure that you always wear non slip heavy duty gloves when installing hose on a hose reel Hose Installation Note It is extremely important to install hose on a hose reel with the correct amount of spring tension Ensure the hose reel is secured to a firm level surface Remove all the spring tension from hose reel drum Mark the drum with tape to easily control rotations Rotate the drum in the direction of the arrow until the spring is firm Latch the drum on the ratchet amp fit the g clamp as shown Place the hose to be fitted in a straight line in front of the hose reel Attach the hose to the fitting in the center of the hose reel drum Use the p clamp in the center of the drum to ensure the hose is indexed correctly to the ratchet This means that when the hose is completely paid out the ratchet should not be latched The P clamp has three on the center drum e Remove the G clamp from t
9. he drum amp release the ratchet to allow the spring to retract the hose e After fitment of the hose to the reel test the tension on the drum To much tension on the drum will cause the drum to Lock Up before all the hose has been retracted from the reel If this happens remove tension from the drum by rerouting the hose from the hose guide amp relaxing the drum by the required number of turns If the spring tension is insufficient and does not retract all the hose the hose should be rerouted out the hose guide amp tension should be added to the drum e After the hose tension has been adjusted amp tested the hose stop should be fitted in the appropriate place on the hose The length of hose left outside of the hose reel should be Suitable for the mounting application and the operator should be able to reach the dispensing valve with ease amp safety Note Do not force the drum in the direction of tension when pre tensioning the reel as this may damage the power spring The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 11 613 3046 Fax 27 11 613 8353 6 COBRA REELING The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 11 613 3046 Fax 27 11 613 8353 COBRA REELING NS200 AWL 15 08 0B amp NS200 HPG 15
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