INSTALLATION, OPERATION AND SERVICE MANUAL
Contents
1. 9 BARBEQUE MODELS AND OPTIONS 10 GENERAL e Lee EE 10 OPERATING INGIRUCTIONS enne 11 LIGHTING INSTRUCTIONS a nnns 11 BARBEQUE BURNERS uu 12 OPERATOR 14 CLEANING BARBEQUE PLATES RADIANT HOODS AND BURNERS 14 CLEANING STAINLESS STEE 15 SEASONING THE SOLID GRILL Optional Item 15 a EEA AEE 17 RECOMMENDED SERVICE 17 SERVICE INFORMATION 17 BARBEQUE BURNER ADJUSTMENTS 18 CONVERSION INSTRUCTION a nennen nnn nnns nnns nnns 19 SPARE PAR ES ar 20 BURNER 21 BARBEQUE MAJOR PARTS 22 BARBEQUE EXPLODED VIEWS AND BILL OF MATERIALS SEE ELDER sasawaqa 25 28 Barbeque Manual Page 4 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc INTRODUCTION GENERAL This equipment gas fuelled is designed for commercial catering purposes and Incorporates a wide range of features to benefit the customer It is provided with 4 B60 or 6 B90 open Barbeque grill sections removable for cl2. A Ersugisgast INSTALLATION OPERATION AND SERVICE MANUAL BARBEQUE B60 and B90 WARNINGS IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY OR DEATH THE INSTRUCTION MANUAL MUST BE READ CAREFULLY BEFORE INSTALLING OPERATING OR SERVICING THIS EQUIPMENT TO BE INSTALLED ONLY BY AN AUTHORISED PERSON IN ACCORDANCE WITH AS 5601 LOCAL AUTHORITY GAS ELECTRICITY ANY APPLICABLE STATUTORY REGULATIONS AND MANUFACTURER REQUIREMENTS Barbeque Manual Page 1 Revision 13 Sep 07 e OPERATOR MANUAL B60 B90 130907 doc THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL CATERING PURPOSES AND WILL GENERATE SIGNIFICANT HEAT HOT SURFACES WILL CAUSE BURNS A HAZARD AND RISK ASSESSMENT MUST BE UNDERTAKEN BY OWNERS AND ALL OPERATORS MADE AWARE OF THESE DO NOT STORE OR USE FLAMMABLE LIQUIDS NEAR THIS APPLIANCE DO NOT SPRAY AEROSOLS NEAR THIS APPLIANCE WHILE IT IS IN OPERATION INSTALLATION CLEARANCES AS SPECIFIED MUST BE OBSERVED IF YOU SMELL GAS TURN THE UNIT OFF AND THE MAIN GAS SUPPLY VALVE TO THE UNIT CONTACT YOUR GAS SUPPLIER OR AN AUTHORISED PERSON BEFORE TURNING ON THE MAIN GAS SUPPLY CHECK THE UNIT TO BE CERTAIN THAT ALL THE VALVES ARE IN THE OFF POSITION PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE AND REFERENCE BY ALL OPERATORS Barbeque Manual Page 2 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc CONGRATULATIONS Comcater thanks you for choosing th
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5. B90 130907 doc GENERAL INFORMATION INSPECTION Please inspect the unit on receipt If the unit is damaged contact the carrier immediately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are not covered under warranty OPERATOR MANUAL This manual contains important information for your safety and the installation operation maintenance and service of this equipment Please read the manual carefully and ensure all operators of the equipment are aware of the contents and safety requirements Warning You must assess all hazards and risks associated with the operation of the equipment in your environment and advise all operators of these INSTALLATION This equipment must be installed by an authorized person in accordance with AS 5601 local authority gas electricity any applicable statutory regulations and manufacturer requirements GAS CONNECTION The appliance must be connected by an authorized person to the gas type specified on the unit The gas type is shown adjacent to the gas connection point on the rear panel and on the data plate Connect to and use only the correct type of gas GAS PRESSURE The authorized person installing this equipment must ensure that the gas operating pressure and test point pressure is the same as shown on the data plate and that there is sufficient gas volume COMMISSIONING The auth
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7. of usage and the type of products being cooked will largely determine how often complete cleaning is necessary you must assess this Barbeque Manual Page 14 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc 4 riletti To clean the items use a suitable detergent and warm water and scrubbing brush Repeated scrubbing will be necessary if deposits are heavy and baked on CLEANING STAINLESS STEEL Regularly wipe the surface with hot water and detergent Rinse the washed area with a wet sponge and clean water and wipe the area dry to prevent streaking Follow this process and wash a small area at a time to prevent chemical residue and streaking Stainless steel may discolour if overheated These stains can usually be removed using an appropriate powder paste To scrape off heavy deposits of grease and oil use only wood or plastic tools as necessary Note Never use steel wool to clean stainless steel Note Damage may occur if chemicals not suitable for stainless steel are used SEASONING THE SOLID GRILL Optional Item Note Only one solid grill plate may be fitted to each Barbeque each Barbeque must have at least two open Barbeque grill plates fitted Note The grill surface has protective coating applied at manufacture Remove this by washing with hot water and a mild detergent until clean Season the grill by applying a thin coat of cooking oil with a cloth to the entire grill surface Remove any excess oil with a clo
8. 7 doc TROUBLE SHOOTING ALL SERVICE WORK TO BE COMPLETED BY AN AUTHORISED PERSON BURNERS CONDITION Pilot will not light Pilot repeatedly goes out Yellow burner flame Flame lifting off burner ports Popping after turning off Burner flame too large Delayed ignition Piezzo will not spark Flame burns back to orifice Barbeque Manual CHECK Gas supply is on and gas pressure is correct Blocked pilots Pilot adjusting screw Pilot flame size and position Thermocouple Flame safety device Primary air and adjust air shutter Primary air Air shutter Primary air Air shutter Gas pressure Pilot flame Burner and ports clean Air shutter Gas pressure Igniter lead igniter and electrode Primary air Air shutter Page 21 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc MAJOR PARTS IDENTIFICATION Flame Failure Gas Valve F60P Knob Black Suit F60P Open Top Grill Barbeque CCE KB 99301 270 Burners CCE KB 99301 DG Decal Knob Grill CCE KB 99301 EP Escutcheon Knob Pilot Position CCE KB 100 011 Pilot 3FX3H Grill Oven Barbeque Burners with Igniter Holder CCE KG 915036 Electrode Pilot Bunsen Bent Electrode CCE KB WOB Burner Oven Barbeque CCE KG AT63503C Aluminium Tube 1 4 6 35mm 3 Metres Barbeque Manual Page 22 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc CCE KG 200255 Thermocouple 320XM9XUnif Sleeve Barbeque CCE
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10. KB 336150 Injector 1 8 BSP Barbeque Burners LPG 1 50mm CCE KB 336260 Injector 1 8 BSP Barbeque Burners NG 2 60mm CCE KG 073964 Piezzo Igniter and Nut Red Button Lead Ignition H T 250 mm GRILL RANGE BARBEQUE KG CG5314 Grill Barbeque J Type 530mm x 140mm CCE Q03062 Solid Grill Plate 275mm Wide Optional Item CCE KG WRH01 Radiant Hood Cast Iron Barbeque CCE Q03003J Heat Deflector Barbeque Manual Page 23 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc CCE KB WMT Manifold Tee 74 BSP Male Manifold Tee A BSP Male Complete With Pressure CCE KB WMT TP Test Point CCE Q01011C Rear Support Frame CCE KB RV48LM 66 MAXITROL GAS REGULATOR 3 4 BSP NG CCE MAXITROL CONVERSION KIT LPG Source File PARTSIDENTIFICATION BARBEQUE 130906 Barbeque Manual Page 24 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc COMCATER BARBEQUE B60 EXPLODED VIEW u a 5 3 iL Barbeque Manual Page 25 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc 5 B a 9080 1 1 ag ipa pog eebequeg unas apd 310QvS 310788 3dld SVD 1310918 3dld SVD 8 LAN ONY 331IN9I 022318 3n0383v8 d094 LINS 8 BOND YANNI TANWd 4 1342 w88 Nivud 3SY3349 Jdid ISYIYD r wgl 32 Nv3 11119 052 L H NOLLINDI Qv31 300419373 1N39 3408192313 S 0LOIZI 399
11. MANUAL B60 B90 130907 doc SERVICE FOR YOUR SAFETY ALL SERVICE WORK MUST BE CARRIED OUT BY AN AUTHORISED PERSON AND USE ONLY ORIGINAL SUPPLIED AND SPECIFIED PARTS TEST ALL FITTINGS PIPES AND PIPE CONNECTIONS FOR LEAKS IN ACCORDANCE WITH APPROVED GAS LEAK TEST PROCESSES AND METHODS DO NOT USE A FLAME Note When checking gas pressure ensure that all other equipment on the same line is turned ON RECOMMENDED SERVICE It is recommended that your appliance be serviced by an authorized person every 12 months This period is for guidance purpose only and may vary based on usage of the equipment and operator care Prescribed service tasks include Functional test of all components and clean and adjust as necessary Inspect and clean all gas valves and lubricate with an industry approved lubricant Inspect all gas piping Check and adjust specified gas pressures Leak test Full operational performance and safety test SERVICE INFORMATION To access gas valves remove control knobs and the front panel To remove a gas valve disconnect the gas valve at the manifold tee spigot connection and remove the valve To access barbeque burners thermocouples and pilots remove barbeque plates and radiant hoods Barbeque Manual Page 17 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc BARBEQUE BURNER ADJUSTMENTS Leak Test Ensure that all control valves are in the OFF position Turn on the main gas supply valv
12. REQUIREMENTS FOR SAFE HANDLING AND USE Warning Ensure the appliance is off and the parts are cool to touch Warning Cooking by products are collected in the channel at the front of the Barbeque and drain in to a removable grease drawer Cooking by products may also fall directly in to the grease drawer Ensure the front channel drainage hole and grease drawer are cleaned regularly Ensure the grease drawer is always in position when cooking CLEANING BARBEQUE PLATES RADIANT HOODS AND BURNERS After each use clean the open barbeque plates with a sharp grill scraper and or brush as necessary to remove any excess debris Warning Never use liquids to clean the barbeque plates in the installed position Remove barbeque plates for thorough cleaning in liquid refer below Warning Empty the grease drawer as necessary clean dry and replace Ensure the grease drawer is always in position when cooking Barbeque plates solid grill plate if fitted radiant hoods rear support frame burners heat deflectors below burners are all positively located and may be removed in sequence for service and cleaning Note After cleaning ensure the components are dry and re assemble in reverse order ensure all items are correctly and positively located and that the burners are correctly located on the injectors Cleaning must be regular and thorough to ensure safe and efficient operation of the equipment and to prevent flare up The amount
13. arbeque Manual Page 7 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc Data Plate Installation Clearances Stand Levelling Barbeque Manual 4 The data plate is located behind the front panel and is accessed by removing the control knobs and then the front panel The MINIMUM clearance from combustible surfaces is Sides 150 mm and Rear 50mm Adequate clearance must also be provided for service The Barbeque is provided with a stand The Barbeque is positively located on the stand by inter locks on the underside of the Barbeque WARNING Ensure the Barbeque is positively located on the stand Adjustable feet are included on the stand legs and allow the unit to be levelled to the floor in the installed location To adjust the legs to level the unit to the floor and or to slightly adjust the height of the unit raise the front of the unit and adjust the legs ensure safe work practices Similarly raise the back of the unit and adjust the legs DO NOT LAY THE UNIT ON ITS BACK ENSURE THE UNIT IS LEVEL Page 8 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc GAS INPUT INFORMATION MINIMUM GAS SUPPLY INLET PRESSURE Gas Type Natural Gas 1 13 kPa 2 75 kPa NOMINAL GAS CONSUMPTION NATURAL GAS PROPANE GAS BURNER ORIFICE MJ h TEST POINT ORIFICE MJ h TEST POINT BARBEQUE 2 60 34 1 0 kPa 1 50 27 2 60 kPa PILOT Each 1 0 kPa 50 2 60 kPa Not
14. ch Barbeque each Barbeque must have at least two B60 or four B90 Barbeque grill plates fitted Operator Manual refers GENERAL SPECIFICATIONS OVERALL DIMENSIONS AND WEIGHT MODEL HEIGHT WIDTH DEPTH WEIGHT mm mm mm Kg B60 Assembled on Stand 910 600 803 110 Shipping B90 Assembled on Stand 910 900 803 135 Shipping 1030 Excluding Backguard 1125mm including backguard Detailed dimensional specifications are shown at the rear of this manual Barbeque Manual Page 10 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc OPERATING INSTRUCTIONS LIGHTING INSTRUCTIONS DO NOT OPERATE THE UNIT UNLESS IT HAS BEEN INSTALLED AND COMMISSIONED BY AN AUTHORIZED PERSON BEFORE TURNING ON THE MAIN GAS SUPPLY CHECK AND ENSURE THAT ALL THE VALVES ARE IN THE OFF POSITION THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL CATERING PURPOSES AND WILL GENERATE SIGNIFICANT HEAT HOT SURFACES WILL CAUSE BURNS A HAZARD AND RISK ASSESSMENT MUST BE UNDERTAKEN BY OWNERS AND ALL OPERATORS MADE AWARE OF THESE NOTE Ensure the gas supply to the equipment is turned ON NOTE For your safety all burners are controlled by a flame failure sensing device If the device does not sense a flame gas supply to the burner will be cut Barbeque Manual Page 11 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc BARBEQUE BURNERS LEVEL 1 LEVEL 2 Barbeque Burner Control NOTE Ensure th
15. e Light all pilots Leak test all valves and fittings using approved methods Correct any leaks as required and re check Shut off all valves and set the control knobs to OFF position Test Point Pressure The pressure test point is located on the gas manifold The gas manifold and pressure test point is accessed by removing the gas valve control knobs and the front panel The test point pressure is shown in the Nominal Gas Consumption Table and is set with two barbeque burners operating at maximum setting Pilot Burner Adjustment Set all pilots so that the flame envelops the tip of the thermocouple by adjusting the pilot flame adjusting screw within the pilot clockwise to decrease or anti clockwise to increase Service adjustment should not be necessary unless changing the gas valve or performing a gas conversion Burner Adjustment The barbeque burner orifices are fixed as specified and cannot be adjusted The specified gas rate will be achieved if the gas supply pressure and test point pressure is correct The turndown low flame setting can be adjusted by adjusting the screw on the gas valve A distinct blue flame over the entire port area of the burner will be achieved at full rate when the air supply is correct and the air shutter is properly adjusted If the flame is yellow and wavy the cause needs to be established WARNING If you are not competent in performing any service task or require assistance pl
16. e The pressure test point is located on the gas manifold refer below TEST POINT PRESSURE The pressure test point is located on the gas manifold and is accessed by removing the gas valve control knobs piezzo igniter leads and the front panel The test point pressure is shown in the Nominal Gas Consumption Table above and is set with the two burners operating at maximum setting VENTILATION AND AIR SUPPLY All gas burners and pilots require sufficient air to operate For optimum performance and for your safety it is ESSENTIAL that the equipment in the installed position has the proper air and ventilation and the correct exhaust canopy and air balance The correct installation and compliance with all regulatory and other requirements is the responsibility of the purchaser owner Please note that a strong exhaust canopy will create a vacuum if there is insufficient replacement air The amount of air exhausted must be replaced by an equal amount of air Airflow to the appliance must not be blocked or restricted e g large objects should not be placed in front of the appliance The flue must never be covered or restricted in any way Barbeque Manual Page 9 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc BARBEQUE MODELS AND OPTIONS B60 AND B90 Total Width of Barbeque anum Optional Solid Grill Section mm 860 2 6 55 ms x 89 3 90 85 225 Only one solid grill plate may be fitted to ea
17. e gas supply to the equipment is turned ON Pilot Flame Ignition Starting from the OFF e position press the control knob and rotate to the PILOT position Press the control knob and then press the piezzo igniter to ignite the pilot flame repeat until the pilot ignites the pilot flame can be viewed through the front panel Keep the knob fully depressed for 15 seconds after the pilot lights Release the knob and check the pilot flame stays alight If the pilot flame did not stay alight repeat the ignition procedure Barbeque Burner Ignition Slightly depress the control knob and rotate to the LEVEL 1 or LEVEL 2 position When the automatic valve senses that the pilot is alight the gas flow to the main burner is opened Barbeque Manual Page 12 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc Pilot Standby Position To turn the main burner off and keep the pilot ON slightly depress the control knob and rotate to the PILOT position Shut Down Pilot OFF Slightly depress the control knob and rotate to the OFF e position NOTE If the pilot flame were accidentally extinguished the flame failure safety device would operate and cut the gas flow to the main burners It would then be necessary to re light the pilot by following the above procedure Barbeque Manual Page 13 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc OPERATOR MAINTENANCE USE ONLY SUITABLE CHEMICALS AND OBSERVE ALL MANUFACTURER SAFETY
18. eaning which can be placed either flat or be rotated to be tilted and sloping towards the front This versatility will satisfy a wide range of customer needs An optional 275mm solid grill section is available Only one solid grill plate may be fitted to each Barbeque each Barbeque must have at least two open Barbeque grill plates fitted WARRANTY This product is warranted for 12 months parts and labour and is subject to the correct installation operation maintenance and care of the equipment Warranty does not extend to e Damages caused in shipment e Damage as a result of incorrect installation e Damage as a result of incorrect operation e Damages caused by unauthorised service and use of non original parts e Gas supply issues to the equipment e Failure resulting from improper maintenance e Failure as a result of tampering with removal of or changing any preset control or safety device e Service After hours e Conditions as defined in Comcater terms and condition of sale For all warranty work authorized service and genuine and authorized spare parts please contact Comcater Service 03 8369 4600 Please ensure you quote the Model and Serial Number of the unit The Model and Serial Number of the unit is recorded on the sales invoice Alternatively the information is recorded on the front panel and on the data plate located behind the front panel Barbeque Manual Page 5 Revision 13 Sep 07 OPERATOR MANUAL B60
19. ease contact Comcater Service 03 8369 4600 Barbeque Manual Page 18 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc CONVERSION INSTRUCTIONS TO BE COMPLETED BY AN AUTHORISED PERSON ENSURE GAS IS ISOLATED WHILST PERFORMING CONVERSION WORK PERFORM A LEAK TEST BEFORE IGNITING AND CALIBRATING BURNER AND PILOT ADJUSTMENTS To Propane Gas Regulator Change regulator to PROPANE gas configuration and adjust as necessary Barbeque Burners Access and change the injectors to PROPANE Gas injectors refer Nominal Gas Consumption Table LEAK TEST INACCORDANCE WITH APPROVED METHODS Ignite burners and adjust AMEND DATA PLATE AND APPLY PROPANE GAS LABEL To Natural Gas NG Regulator Change regulator to NG gas configuration and adjust aS necessary Barbeque Burners Access and change the injectors to a NG Injectors refer Nominal Gas Consumption Table LEAK TEST INACCORDANCE WITH APPROVED METHODS Ignite burners and adjust AMEND DATA PLATE AND APPLY NATURAL GAS LABEL Barbeque Manual Page 19 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc SPARE PARTS A list of major spare part items is shown at the end of this manual These parts and all other parts used in the Comcater Barbeque are available from Comcater Warning Use only genuine spare parts Warning Use of non authorised parts voids warranty and equipment approval Barbeque Manual Page 20 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 13090
20. is product and welcomes you to the ever growing Comcater customer circle This product has been specifically designed by Comcater to meet a wide rage of applications and represents the best quality and highest value equipment Please read the instruction manual carefully to ensure the safe and reliable operation and performance of your equipment Should you ever require service you will be supported by Comcater s trained and qualified service network the largest available Comcater assures you of every support and wishes you every business success Michael Wood Managing Director Comcater Barbeque Manual Page 3 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc fresefeccst TABLE OF CONTENTS INTRODUCTION E 5 5 liio T EE 5 GENERAL INFORMATION mnn 6 6 OPERATOR MANUAL 6 INS TABER FONG EE 6 AS CON FION u E er 6 GAS PRESSURE ua MM ee ee 6 Tee UL 6 67 00 LE 7 GE 7 GAS LER REESE nnne nnns nnns 9 PRE S RE uu uu osteo cen 9 NOMINAL GAS CONSUMPTION 9 TEST POINT PISESSURE 525 9 IRURE E PEDEM CUTS A eee 9 VENTILATION AND AIR SUPRPLY
21. orized person installing this equipment must commission the equipment in accordance with AS 5601 gas leakage operational checking adjustments and instructing the owner on use of the equipment are prescribed requirements Barbeque Manual Page 6 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc SPECIFICATIONS INSTALLATION THIS EQUIPMENT MUST BE INSTALLED BY AN AUTHORIZED PERSON IN ACCORDANCE WITH AS 5601 LOCAL AUTHORITY GAS ELECTRICITY ANY APPLICABLE STATUTORY REGULATIONS AND MANUFACTURER REQUIREMENTS NOTE INSTALLATION IS THE RESPONSIBILITY OF THE OWNER Gas Inlet Connection 3 4 BSP Female Gas Connection Point gas connection point is located at the rear of the unit 265mm from the right hand side at the base of the unit Details are shown in the drawings at the rear of this manual Gas Connection The appliance must be connected by an authorized person to the gas type specified on the unit The gas type is shown adjacent to the gas connection point on the rear panel and on the data plate Connect to and use only the correct type of gas The authorized person installing this equipment must comply with AS 5601 requirements Prescribed requirements include commission the equipment gas leakage testing operational checking and adjustments All units are tested and adjusted at the factory however all burners and pilots must be checked at the installed location and adjusted as necessary B
22. th Light the burner s and set at the lowest level LEVEL 2 Operate the Barbeque for about 20 minutes and then wipe away the oil Repeat this procedure three times IMPORTANT Only use low heat LEVEL 2 when seasoning the grill NOTE The grill surface will discolour from heat Discolouring will not affect the grill surface function and does not render the grill surface defective The grill surface should be cleaned with hot water and detergent Barbeque Manual Page 15 Revision 13 Sep 07 OPERATOR MANUAL B60 B90 130907 doc 4 Normally if maintained properly the grill will not need to be seasoned again If however the grill has been overheated and product sticks to the grill surface it may be necessary to season the grill again Carbon and grease will affect the cooking performance and should be removed as follows After each use clean the grill thoroughly with a sharp grill scraper and wipe off any excess debris NOTE Empty the grease drawer as necessary and clean Weekly clean the grill surface thoroughly with a grill pad while the surface is still warm not hot After cleaning ensure any detergent chemical is thoroughly removed The grill surface should be covered with a thin film of cooking oil to prevent rusting Note The grill plate is made of steel and can be easily scored or dented by careless use of scrapers and spatulas Barbeque Manual Page 16 Revision 13 Sep 07 OPERATOR
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