SERVICE MANUAL V2.00
Contents
1. D141 2 15 L4 e Y Y Y Y Y VRI 024 pi i FUSE A D14 1 2 AC ACL s Vss Vss Vss 5 Rn 837 Ac R20 4 cs 1 E 19 D6 110 220V 830 E Vss Vss o gt Vss Vss Vss m 65 tee 13 RI2 R28 2 lt 4 2 2 5 5 2 Ki 3 E x 810 Qi V1 D16 D15 S gt Y 2 4 8 5 tC DIC Ds 2 ZY 5 5 6 A V2 RT gnzpe RS R34 S xi 2 Q4 Ba 4 5 06 9 2 vrer 4 Z z A 2 n p3 2 5 10 5 Vss Vss 4 Vss PI Vss Vss gt Vss_Vss_ Vss Vss i Li 2 lt CCCTA ACL 3 cl d D34 1 2 FRI Vss 19 CCOTB ACN 864 VR3 054 53 5 M jl 3 1 FUSEB tat ACL 5 v 32 Raa sc c31 T Vss 8 RT2 877 LONI ACN 1 R602. RF Technology Page 11 of 17 FAN CONTROL FAN Driver TEMP Sensor ALARM Driver E TRIG 2 5 06 T R10 IC31 2 DI IC3 1 2 R3 R12 thes x XYZ R11 LED 1 2 3 165 1 4 F2 LED1 2 oo 5 A 105 1 4 ZN p 105 1 4 Fl 22 RPM Sensor LED Driver Page 12 of 17 RF Technology Specification 1 Input Voltage 115 or 230 2 Start up Input Voltage 105 125V At Full Load b 210 260V At Full Load 3 Input Frequency 90Hz 60Hz 4 Input Current 10A 110V or 5 5A 220V 5 Efficiency Full Load Vin 110V AC 75 and up Vin 220V AC 78 and up 6 Output Voltage 13 8 Volt 0 4V at Full Load 7 Output Current a 35 Amp current output continuously in 25 environment temperature b 30 Amp current output continuously in 35 environment temperature 25 Amp current output continuously in 40 environment temperature 8 Ripple amp Noise 50mV 100mV at full Load 9 Protection Continuously Short 38A up Protection Circuit with automatically recover feature 10 Line Isolation up to 1 2KV 11 Cooling FAN 50mm x 15mm 4600 rpm viper bearing 12 EMI Filtering Twofold EMI Filter ins
3. L 5 59 26 c38 8 110 220V 870 51 2 N ss D27 9 Vss Vss L444 o gt Vss Vss Vss E 05 0 J PRAES 4 4 4 j 2 rs UII 5 R 1 V1 036 5 2 i v lt 025 ZN 2 CT A R 15 6 y RT ESIE 5 t EHEM g R48 EA eL ERES S Ta al 9 11 016 212 C39 E 8 VREF H el I 8 Alle E 2 Q 75 El 210 J Vss Vss P2 Vss Vss Vss Vs Vss Vss Vss Vss 1 2 3 4 EMI Filter ss lt ACIN CIN Page 6 of 17 RF Technology SMPS 12 amp SMPS 28 V2 00 amp Filter SMPS 12 L1 1 4 SMPS 28 0 8 18 L1 1 4 C2 VsA gt VCC 3 DI K CC CT A IC1 9 m C1 Page 7 of 17 RF Technology FAN CONTROL IC5 1 4 Page 8 of 17 LED 1 2 Ir LED1 2 252 Technology Power SAME ANDFUSE S OF
4. The LED in front panel will change to orange color from green color and FAN starting to run if LED flash in red color and alarm beep coming out this is show out the fail of FAN and need to be check The states of LED in front panel I Green color when power supply turn ON and in normal running II Orange color when power supply turn ON and FAN starting self test Flash red color FAN fail in running The FAN will automatically running when the system temperature higher then 50 and will beep alarm if FAN fail When output of power supply is fail please check the AC input and output circuit first If the fuse burn out that means must has some serious damage inside of circuit because of the wrong operation or AC input The circuit has very good protection design usually will not damage in normal operation Output power in 13 8 Volts can be from 0 Amp up to 35 Amp within the environments temperature 0 to 60 C If the continuously output current may more than 25 Amp and up beware the environments temperature should not higher than 40 C The input Voltage should between 95V AC 130V AC 115V AC 190V AC 260V AC 230V AC The 25 pin D sub for power output should keep contact clean otherwise may cause connector burn out Page 3 of 17 RF Technology 5 5 12 2 00 Rear Panel Description ACinput plug housing Developing and monitoring 1 0 15 D sub connector 206
5. 504 152 100 65V 223 100V 65V 102 1K V 472 275V 400V AC 103 50V 103 1K V 105 250V 104 275V AC 470uF 200V 2200uF 16V 22uF 50V 4 7 1 50V 2 2uF 6 8 TDC05C310 100 2W 100 1W 5 47 M2Ws 330K 12Ws 150K 12Ws 2 2 M2W s 4 7 12W s 1M 12Ws 2 7K 1 2Ws 27 M2W s 1K 1 8W 15K 1 8W 3 3K 1 8W 10 1 8W 7 56 1 8W 680 1 8W 15K 1 8W 470 1 8W 3 0K 1 8W 4 7K 1 8W 2 2K 1 8W 20K 1 8W 10K 1 8W 1K GF 06P B 1K 500 RL 35 12 500 EL 16 500 25 500 630 500 106 12 500 45 10GE E 636 H F 308 SR 1 250 10A DESCRIPTION TRANSISTOR TRANSISTOR TRANSISTOR SCHOTTKY DIODE BRIDGE DIODE DIODE DIODE DIODE IC Z N R FILM CAP FILM CAP CAP CAP CAP CAP FILM CAP FILM CAP ELECTROLYTIC CAP ELECTROLYTIC CAP ELECTROLYTIC CAP ELECTROLYTIC CAP ELECTROLYTIC CAP ELECTROLYTIC CAP THERMISTOR THERMISTOR RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS S V R TRANSFORMER TRANSFORMER TRANSFORMER CHOKE CHOKE TRANSFORMER FILTER 110V 220V SW ACSW REMARKS 500 Q1 Q2 Q11 Q12 500 03 04 05 13 14 15 500 06 16 500 0 14 0 34 500 0 1 021 RF P 500 D 2 4 22 24 RF P 500 0 3 5 6 7 8 11 23
6. 25 26 27 28 31 500 D 9 16 D 29 36 R F P 500 1 C1 C2 500 ZN 1 ZN2 ZN3 ZN4 500 20 C50 500 21 51 500 8 C38 500 3 4 33 34 500 14 15 16 44 45 46 55 500 17 C47 500 5 35 500 1 2 C31 C32 500 6 C7 C36 C37 500 C23 24 53 54 500 11 C41 500 18 19 22 48 49 52 500 9 10 12 39 40 42 500 13 C43 RFP500 RTLRT2 RF P500 RT5 CR1 CR2 500 4 44 500 24 64 500 1 500 12 8 48 52 500 2 3 42 43 500 7 11 47 51 500 21 22 23 61 62 63 500 1 41 500 5 9 45 49 RF P 500 R 6 R 10 46 R50 RF P 500 13 14 15 26 32 53 54 55 66 72 500 17 R57 RF P 500 R 18 19 37 58 59 77 500 R 20 60 500 R 25 R 65 500 31 71 500 27 R67 500 35 75 500 29 69 500 34 38 74 78 500 30 33 70 73 500 16 56 500 28 68 RFP500 VR1 VR2 VR3 VR4 RF P500 L 2 L 7 500 1 3 L 8 500 11 6 500 1 5 110 500 L 4 L 9 500 1 500 E M I F RFP500 SW1 500 5 2 Technology SMPS 12 Bill of Material Power Main P CB 2 00 ITEM PART PART NAME DESCRIPTION REMARKS 60 RFP500 16 01 275V 6 5A FUSE 2mm RFP500 FUSE 61 RFP500 17 001 KD1205PH V1 DCFAN 50mm x 15mm RFP500 FAN 2
7. FUSE PROTECT RISKOF FIRE REPLACE TION c32 633 C34 16 TEMP 45 5 5 ADJ2 V VR4 VO_ADJ2 Die g RF Technology Page 9 of 17 Control amp Filter PCB 1 T 67 GE R14 R15 p 0205 DV 848688 RINS 2 Un R7R9 Q2 Q3 15 up A 65 plc6 127 Dd 5 C8R10R12R13R14 28Y g V2 00 0 DC A VCC D9 D10 JP5 Technology 10 of 17 SMPS 12 amp SMPS 28 V2 00 Power supply circuit amp Filter PCB Power Main PCB 1 2 Secondary Rectify and Filter Circuit 1 oe 1 41 58 pl D7 e B amp Filter PCB Power ACID lt CCCTA Lit 8 d FRI 0 gt AC IN Input Filter Circuit FUSE A
8. O 0 Power output 25P D sub connector IPIN 6PIN 14 29 7 VCC H3 8V 20PIN 25PIN_ VbD 0 a Cr 0 0 Page 4 of 17 Technology Developing and Monitoring SMPS 12 28 V2 00 15P 1 0 D sub connector Number Deccription 1 GND Secondary 2 N C 3 N C 4 Power OFF Control Input 5 6 GND Secondary 7 T est to GND 8 1 2 Output Voltage 9 Over L oad Output 35V 5 10 Power OFF Control nput COM 11 0 5 Vo about 0 455 12 MonitoringLinear Output 13 FAN Fail Alarm L2V 14 15 Page 5 of 17 Technology SMPS 12 amp SMPS 28 V2 00 Power
9. 001 62 RFP500 17 001 KD1205PHB1 DCFAN 52mm x 15mm RFP500 FAN 63 RFP500 1801 XH 2P CONNECTOR 500 0 64 RFP500 18 01 VH 2P CONNECTOR RFP500 AC IN 65 RFP500 1801 XH 4P CONNECTOR RFP 500 P 1 J 2 Page 15 of 17 RF Technology 1 0 Filfer P CB V 2 00 ITE M PART 1 RFPVO 01 05 RFPVO 01 06 3 RFPVO 01 07 4 RFPVO 02 02 5 RFPV0 02 03 6 RFPV0 02 04 7 RFPVO 03 01 8 RFPVO 04 02 9 RFPVO 05 01 10 RFPVOJ 05 02 11 RFPVOJ 05 03 12 RFPVOJ05 04 13 07 01 14 RFPVO 10 01 15 RFPVO 10 05 16 RFPVO 10 10 17 1 18 RFPVO 10 12 19 RFPVO 10 13 20 RFPVO 10 13 21 RFPVO 01 01 22 RFPVO 11 01 23 RFPVO 11 02 24 RFPVO 11 03 25 RFPVOJ 11 04 26 RFPVO 11 05 27 RFPVO 11 07 Page 16 of 17 5 12 Bill of Material PART DESCRIPTION 817 IC CD4060 IC L M 7805 IC FR125 DIODE 1N 4148 DIODE 25 1815 25 945 TRANSISTOR RFP 500 T106 COM CH 223 100V 65V FILM CAP 2200uF 25V ELECTROLYTICCAP 330uF 35V ELECTROLY TICCAP 22uF 25V ELECTROLYTIC 10uF 50V ELECTROLYTIC 104 400V FILM CAP 10K 1 8W RESISTORS 1K 1 8W RESISTORS 20K 1 8W RESISTORS 75K 1 8W RESISTORS 3 3K 1 8W RESISTORS 30K 1 8W RESISTORS 4 7K 1 8W RESISTORS PH 4P CONNECTOR PH 9P CONNECTOR XH 3P CONNECTOR XH 5P CONNECTOR XH 8P CONNECTOR XH 2 CONNECTOR D SUB 25 CONNECTOR REMARKS RFPVO 1C34 5 RFPVO IC2 RFPVO ICI RF PVO 07 8 9 10 RFPVO D1 2 3 4 6 01 23 RFPVO L1 RFPVO C7 RFPVO C34 RF
10. 9 FAN20 R2 5 7 8 9 12 13 16 20 16 21 22 27 28 FAN20 R1 FAN20 R 6 20 FAN20 R11 FAN20 R4 10 FAN20 BB FAN20 LED1 20 1 0 FAN20 F 2 FAN20 RT VDD NC RF Technology
11. PVO C9 10 RFPVO CL5 6 RFPVO C8 RFPVO C2 RFPVO R5 RFPVO R2 38 11 13 14 RFPVO R7 RFPVO R4 6 RF PVO R 10 12 RFPVO R1 RF PVO R 15 RFPVO JP1 RFPVO JP3 RFPVO JP4 RFPVO JP2 RFPVO JP6 RFPVO JP5 RFPVO DCVO RF Technology SMPS 12 SMPS 28 Fan Control P CB V 2 00 ITEM 1 Pe WN 15 16 17 18 20 21 22 23 24 FAN20 01 01 FAN20 01 02 20 01 03 FAN20 01 04 20 01 05 20 02 01 FAN20 02 02 FAN20 03 01 20 04 01 20 05 01 F AN 20 05 02 F AN 20 05 03 F AN 20 05 04 F AN 20 05 05 F AN 20 05 06 F AN 20 05 09 FAN 20 05 11 F A N 20 05 12 F A N 20 07 01 F A N 20 08 01 F A N 20 09 01 F A N 20 09 02 F A N 20 09 03 Page 17 of 17 PART NAME L M 393 L M 339 M 51957B LM 555 78L 05 45N03 250945 1N 4148 104 50V 100 35V 22uF 25V 10uF 100K 1 8W 10K 1 8W 12K 1 8W 1K 1 8W 820 1 8W 4 7K 1 W 14mm 12V LED D SUB 15P HD PH 3P PH 2P Bill of Material DESCRIPTION IC IC IC IC IC MOSFET TRANSISTOR DIODE CAP ELECTROLYTICCAP ELECTROLYTICCAP ELECTROLYTICCAP RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS RESISTORS BUZZ 5M M CONNECTOR CONNECTOR CONNECTOR REMARKS FAN20 IC3 FAN20 IC5 20 FAN20 1C4 FAN20 1C2 FAN20 Q6 20 01 02 FAN20 D1 2 3 4 5 6 7 8 FAN 20 C3 7 8 9 10 FAN20 C6 FAN20 C1 C5 20 2 4 11 FAN20 R3 14 15 17 18 1
12. SMPS Eclipse Use Switching Power Supply SERVICE MANUAL V2 00 Copyright 2001 RF Technology Contents A General Description 3 B Rear Panel Description Power output 25P D sub connector 4 15 D sub connector 5 Circuit Diagram Power NI ud r EE 6 FO Gc TUO on 7 FAN Conitirolu u Oto 8 D Layout Power Main PCD 9 amp Filter FAN Control 10 Circuit Description in Block mode Power Main amp Filter 11 PAN CODITOL ay edi aap edis 12 Es Spee MEAO io oto SEED 13 Billot Materiale toties 14 Page 2 of 17 RF Technology This Switching mode Power supply 1 special design and use professional RF equipments It provided an excellent efficiency and reliability only in very small 4 U space to high power output It also providing an I O interface to user to develop and monitoring feature SMPS 12 can use 110V 220V AC power for input the AC Voltage switch is in the top of the power supply sub rack Before plug in please check the voltage position is correct or not otherwise may take a permanent damage in this power supply If the output inquiry of power supply will more than 20 Amp We strongly recommend to use 220V input to prevent overloading AC power Input The FAN control circuit will making self test when the power is turn ON
13. talled 13 Output Filtering Input Isolation RF EMI Filter 14 Outline Dimension 4U standard 302mm L x 174mm H x 62mm W 15 Weight 2 7Ke Page 13 of 17 Techology SMPS 12 Bill of Material Power Main PCB V 2 00 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Page 14 of 17 PART R F P 500 01 01 500 01 02 RF P 500 01 03 RF P 500 02 01 500 02 02 R F P 500 02 03 RF P 500 02 04 RF P 500 02 05 500 03 01 RF P 500 04 01 RF P 500 05 01 RF P 500 05 02 RF P 500 06 01 RF P 500 06 02 500 06 03 RF P 500 06 04 RF P 500 07 01 500 07 02 RF P 500 08 01 RF P 500 08 02 R F P 500 08 03 500 08 04 R F P 500 08 05 500 08 06 500 09 01 RF P 500 09 02 RF P 500 10 01 RF P 500 10 02 R F P 500 10 03 RF P 500 10 04 R F P 500 10 05 500 10 06 500 10 07 500 10 08 RF P 500 10 09 500 10 10 500 10 11 500 10 12 500 10 13 500 10 14 500 10 15 500 10 16 500 10 17 RF P 500 10 18 500 10 19 RF P 500 10 20 500 10 21 500 10 22 RF P 500 10 18 RF P 500 11 01 500 12 01 RF P 500 12 02 RF P 500 12 03 500 12 04 RF P 500 12 05 500 12 06 500 13 01 500 14 01 R F P 500 15 01 PART NAME 2SC2625P 25 1815 25 945 25 733 25 1015 MBR4045PT PBU407 FR107 FR102 1N4148 TL 494 AK 7500 221V
14. ttt L Pon gt 1 Pot gt I C20 mcm Lt 8 d 8 831 RIG RIT RI D9 TU T a ES YT Vs Vss Vss Vss Vss R13 2 4 gt Control amp Drive Circuit Primay Driver l Power 1 2 m 4 Secondary Rectify Primary and Filter Circuit AC IN Input Filter Circuit FUSE B Pot _ gt 4 4 Port gt 2 13 V2 25 Vss 849 e 4 2 R47R45 p n ER R72 87 ET mm L RST RSS 2 kt 9 0 R53
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