A.C.E WASHER DISINFECTOR OPERATING INSTRUCTIONS
Contents
1. 15 ml per litre The cleaning action will be accelerated if the solution can be heated Note Gloves should always be worn during all manual cleaning procedures Lightly soiled articles Medium soiled articles 4 0 ml per litre Heavily contaminated articles 6 0 ml per litre Where machines have automatic dispensing systems manufacturer s instructions should be followed MACHINE WASHING CHEMICAL COMPOSITION AND PROPERTIES Surfactant system CS oe o l pH concentrate 12 5 12 8 pH 0 5 dilution 9 3 9 6 Foam properties Controlled low foam Solubility cc oes tah eed eae Completely soluble in water TO AT A MA A A A A Bil Ad A A E 12 99 M V Free Alkalinity 1 5 KOH Soaps and Amines None TOXICITY 4a li ae hae ee oE AR aE Mildly toxic alkali only roe Shelf Life eo Ox 1071 o Tax AG Head Office ig a T s ESS ee TS POP For callers outside N S W Toll Free 1800 257 352 MATERIAL SAFETY DATA SHEET STATEMENT OF HAZARDOUS NATURE Hazardous according to criteria of Worksafe Australia R34 Causes burns R41 Risk of serious damage to eyes 537 39 Wear suitable gloves and eye face protection 924 25 Avoid contact with skin and eyes COMPANY DETAILS WHITELEY INDUSTRIES PTY LTD A C N 000 906 6782. Grasp the Drain Pump and pull the rm motor and pump assembly from the bore of the sump socket wherein the Drain Pump Spigot and neoprene O e is housed as shown below i The Neoprene O ring is removed from the pump cover inlet spigot and discarded A replacement neoprene O ring should be used upon refitment of the drain pump Refer to refit section of the Drain Pump or refer to dismantle section of the Drain Pump Neoprene O Ring 41 REMOVAL OF PARTS Drain Pump Dismantle amp Assemble As the Drain Pump is a self clearing devise generally the Drain Pump will not require to be dismantled However if there is a need to dismantle the Drain Pump after having removed it then follow this procedure Removal of the Drain Pump cover inlet spigot will require a Torx hand driver fitted with a T 15 drive to remove three torx headed screws which retain the pump cover inlet spigot to the pump body motor assembly Prior to removing the three torx screws view the Drain Pump from the motor end with the two electrical tap terminals marked from left to right as N amp L and also inverted The pump cover outlet spigot three deep grooves on surface is positioned in relation to the electrical terminals N amp L at an eleven o clock position Mark both pump cover and pump body to retain this relationship Remove the three torx headed screws and separate the pump cover from t
3. A C E WASHER DISINFECTOR OPERATING INSTRUCTIONS amp SERVICE MANUAL SERIES 2000 K 01 INDUSTRILEX MANUFACTURING PTY LTD FACTORY 7 91 99 BERESFORD ROAD P O BOX 189 LILYDALE VICTORIA AUSTRALIA TELEPHONE 03 9735 1673 FAX 03 9739 6490 OPERATING INSTRUCTIONS amp SERVICE MANUAL NTENT INSTALLATION INSTRUCTIONS PAGE ELECTRICAL CONNECTIONS 2 PLUMBING REQUIREMENTS 2 DRAINHOSE CONNECTION 3 PREPARING THE UTENSIL WASHER 3 4 SECURING THE UTENSIL WASHER FOR HEAVY LOADS 4 OPERATING INSTRUCTIONS OPERATION amp LOADING OF MACHINE 5 PERIODIC MAINTENANCE CLEANING MACHINE CASING 6 CLEANING SPRAY ARMS amp DRAIN CUP 6 CLEANING WASH FILTERS 7 CLEANING INLET WATER FILTER 8 NG SERVICE 9 UTENSIL WASHER WARRANTY 10 E INSTRUCTIONS SPECIFICATIONS 11 16 ELECTRONIC CONTROL TEST FACILITY 17 PROGRAMME ELECTRONIC CONTROLLER 18 WIRING DIAGRAM 19 TROUBLE SHOOTING GUIDE 20 22 REMOVAL OF PARTS OUTER DOOR PANEL 23 DETERGENT DISPENSER 24 CONTROL PANEL 25 MEMBRANE SWITCH 26 POWER CONTROL BOARD 27 DOOR SAFETY SWITCH 28 EXTERIOR PANELS 29 STAINLESS STEEL DOOR LINER 30 DOOR HINGE SPRING amp PUSH ROD GUIDES 31 DOOR HINGES 32 UPPER BASKET RAIL amp WHEEL GUIDES 33 TUB GASKET 34 PRESSURE SWITCH amp ADJUSTMENT FOR WATERLEVEL 35 SUMP 36 WASH MOTOR PUMP ASSEMBLY 37 40 DRAIN PUMP 41 43 PARTS LISTS EXTERIOR PANELS amp CONTROL PANEL PARTS 44 45 DOOR COMPONENTS 46 47 WASHTUB amp ELECTRICAL COMPONENTS
4. Ribbon Cable Handle Assembly LED Bezels Lift Clip Y AT LED Bezel ANG Control Panel 27 REMOVAL OF PARTS DOOR SAFETY SWITCH SECTION 6 Replacing the Door Safety Switch Remove Outer Door Panel and Control Panel Section 1 amp 3 Remove clip retaining microswitch assembly See sketch and pivot the assembly to clear the retaining lug of the black plastic moulding Withdraw the switch from the mounting spigot by pulling forward Remove the rubber cover and pull quick connects off switch terminals Assemble in reverse order Micro Switch i Micro Switch Mount Spigot Micro Switch Contact Point Micro Switch to remove pull switch out Micro Switch Cover f to remove or Micro switch 7 replace angle the Mount Clip assembly and remove from spigot 28 REMOVAL OF PARTS EXTERIOR PANELS M MODEL Disconnect electrical power supply To remove the exterior panels the following sequence should be observed Top Panel Remove 2 screws located underneath the front ledge and remove 2 screws located at the back flange Bottom Panel Remove 2 screws located on each side of the bottom panel Back Panel Remove 6 screws located on the back of the machine Side Panel LH amp RH Remove 2 screws located on the front flange and remove 2 screws located on the back flange Assemble in reverse order EXTERIOR PANELS L MODEL Disconnect elect
5. Postal Address P O Box 1076 North Sydney NSW 2059 Telephone Number 02 9929 9155 Facsimile 02 9929 9077 Emergency Telephone Number Poisons Information Centre National 13 11 26 Product Name SONEX UN Number 1719 Intended Use Instrument Detergent Dangerous Goods Class 8 Product Type Alkaline detergent Subsidiary Risk Nil Date Issued 31 January 2000 Issue 5 Hazchem Code 2R Poisons Schedule 5 PHYSICAL PROPERTIES Specific Gravity H20 1 1 060 Solubility in Water Soluble Appearance Odour Colourless liquid with no perceptible odour Flash Point Nil Method Nil Flammability Limits Lower Nil Upper Nil Other pH gt 13 INGREDIENTS Chemical Family Hazardous Ingredients CAS No Proportion 1 Alkali Potassium Hydroxide 1310 58 3 2 2 Surfactant Sodium napthalenesulfonate 68442 09 1 lt 10 3 Nil Ingredients determined not to be hazardous to 100 HEALTH HAZARD INFORMATION EFFECTS Eye Contact Will cause burning pain and reddening of the eyes Skin Contact A mild to moderate irritant Prolonged or repeated contact may lead to dermatitis Inhalation Breathing Not volatile at normal use temperatures Ingestion Swallowing Will cause abdominal pain and nausea Page 1 of 2 This document remains property of Whiteley Industries Pty Ltd A C N 000 906 678 Alterations are not permitted without Company approval SONEX DISCLAIMER nn OHNE The user should consult the company prior
6. past the poles of the motor every 180 of rotation This is normal and the effect is used to obtain a self clearing pump action Refer to refit section of the Drain Pump REMOVAL OF PARTS DRAIN PUMP REFIT TO MACHINE Disconnect electrical power supply It is recommended to replace the neoprene O ring which seals the pump cover inlet spigot to the sump socket Fit neoprene O ring onto pump cover inlet spigot and locate against the eight stops moulded onto the surface of the inlet spigot When engaging the drain pump inlet spigot to the sump socket it is advised to smear water onto the surface of the neoprene O ring to assist entry into the sump socket Approximately position the pump cover outlet spigot towards the front of the machine or in a horizontal mode insert the pump cover inlet spigot into the sump socket Exert hand pressure against the drain pump to compress the neoprene O ring and rotate at the same time approximately 90 to seat the slotted locking plate of the Drain Pump against the retaining boss of the Sump Refit the Phillips flange head two start thread screw Do not over tighten Slide the double coil hose clamp over the drain hose elbow and fit the elbow over the pump cover outlet spigot Engage the two offset slots in the end of the drain hose elbow with the two lugs on the pump cover outlet spigot Push the drain hose elbow firmly onto the two offset slots and lugs Compres
7. ITC Number 16 240V continuous Door Microswitch Zippy 10 Amp 250V 162 SERVICE INSTRUCTIONS ELECTRONIC CONTROL TEST FACILITY LED Display Test This test is useful for checking that all LED s are working Press the following buttons Ist Press Temp 80 C 2nd Power on 3rd Temp 65 C 4th Temp 80 C and then Power on All the lights will go on and then one at the time to show that they are working To cancel this mode Switch off at electric supply and switch on again Individual Output Control This allows each output to be operated independently for fault finding 1st Press Temp 80 C 2nd Power on 3rd Temp 65 C 4th Temp 80 C and then Completed Then each control switch operates an output as follows Completed Operates Wash Pump Temp 80 C a Drain Pump Temp 65 C k Water Heater Fault s Detergent Dispenser Power On M Door Lock Operate Start ki Cold Water Fill Valve Blank at the end l Hot Water Fill Valve To disable this facilitv and return to normal operation switch off at electric supplv and switch on again 17 SERVICE INSTRUCTIONS PROGRAMME ELECTRONIC CONTROLLER Cycle Step Time Operation 1st PRE RINSE 1 Till Full Cold Fill and wash full signal Cold After 15 seconds wash motor off Rinse LED on for 3 seconds then on again 2 2min Wash 3 Empty 15 Drain until empty 15 sec 2nd PRE RINSE 4 Till Full Hot fill and wash until full signal Hot Afte
8. 1 130 1118535 03 6 Sealing Sleeve Temperature Sensor al 523B 1170351 00 9 Mount Pressure Switch _ 1 550C 8996461234 30 5 Cover Cap i il A 567 1118709 01 1 Rubber Damper Circulation Pump i 1 N i 1560119 10 7 Harness 1 N I 1526453 31 9 Power Cable AUS NZ 1 Page 11 DW177 Whiteley Industries Pty Ltd A C N 000 906 678 Inc in N S W TECHNICAL BULLETIN MEDICAL PRODUCTS DIVISION SONEX HOSPITAL AND LABORATORY EQUIPMENT DETERGENT SONEX is a highly active liquid detergent free of colour and odour It is specifically designed for manual and machine cleaning of anaesthetic equipment instruments plastic and glass utensils in hospitals pathology and research laboratories SONEX is moderately alkaline non flammable and completely safe for use when used in accordance with the directions It is non corrosive at use dilution In formulating SONEX particular care was taken to ensure rapid and complete rinsibility so that cleaned arti cles are free of detergent residues This is particularly important whenever research is being conducted and articles such as micro titre dishes must be completely detergent free after final rinsing It is equally important that all medical instruments be completely free of detergent residues DIRECTIONS FOR USE MANUAL WASHING Lightly soiled articles 5 ml per litre Medium soiled articles 10 ml per litre Heavily contaminated articles
9. 48 49 SPRAY ARM FILTERS amp OVERFLOW SYSTEM 50 51 WASH MOTOR amp DRAIN PUMP 52 53 HOSES 54 55 BASKETS 56 58 INSTALLATION INSTRUCTIONS Preparing the cupboard opening Undercounter model IMPORTANT If bare chipboard is adjacent to or above the Washer door opening seal with suitable paint to prevent swelling NOTE Ensure floor and cupboard opening levels are the same to enable easy removal of the Washer for service requirements Cupboard opening dimensions Cut outs for hoses ond electrical cables on All dimensions aro in millimotros Power Supply The power point must be in an accessible location adjacent to and not behind the Washer The supply must be 240 Volt 50 HZ with 15 Amp rating The power point must be correctly earthed if in doubt have it checked by a qualified electrician Before any work is carried out the unit must be isolated from the power supply Water Supply The hot water temperature must be 60 degrees C minimum Taps for the hot and cold water with 3 4 BSP connection must be provided in an accessible location adjacent to and not behind the Washer It is essential to use gate valves or ball valves which have no non return characteristics DO NOT use stop taps The temperature of the hot water must not exceed 75 degrees C adjust the hot water service setting if adjustable The water supply for the Washer must be between 30 kPa and 1100 kPa If the pressure exceeds 1100 kPa i
10. Sump Retainer clear as shown right Remove Sump from the stainless steel tub and lift it clear from the stainless steel tub as shown below left Remove the Sump Gasket from the flange of the stainless steel tub as shown below right Reassemble the machine in reverse order Operate amp test machine before leaving 36 REMOVAL OF PARTS Wash Motor Pump Assembly Removal and Refitting The Wash Motor Pump Assembly is a high efficiency compact devise horizontally mounted at a 30 angle to the rear rail and located within the rear left hand corner of the machine as shown right A centrally positioned induction or inlet spigot on the pump cover also provides the front mounting via a short hose connected to the sump spigot with A appropriate hose clamps r a AWA To remove the Wash Motor Pump Assembly from the machine proceed as follows Disconnect electrical power Remove appropriate panels Disconnect the four pin wash motor pump receptacle from wiring harness plug as shown above right Remove the two pump outlet hoses from the pump cover by compressing the double coil hose clamps and sliding the clamps and sliding the clamps along the hoses away from the pump cover spigots Short hose connection Disconnect The two hoses as shown above right are between pump inlet four pin identified as follows spigot and sump spigot receptacle e Upper hose 22mm diameter pump spigot parallel wi
11. cutouts at six o clock position on the flanged diecast end shield of the Wash Motor Note that the large directional vane for the lower spray arm spigot is then located at the four o clock position Check the condition of the pump impellor for damage and inspect the ceramic rotary seal face for condition damage If damage wear is present replace both impellor and pump cover rotary seal i Fit the impellor to the right handed threaded pump shaft Rotate impellor and compress rotarv bellows seal until the rotor of the Wash Motor commences to rotate with the impellor Insert a screw driver into the opposite end diecast end shield air cooling vent and lock the blades of the cooling fan and rotor from turning whilst screwing the impellor onto the shaft at the opposite side of the wash motor pump Tighten impellor securelv and remove screw driver from the blades of the cooling fan Clean and refit neoprene O ring to Pump Plate if a replacement is not available It is suggested to fit a replacement if a pump is serviced Refit the pump cover to the Pump Plate ensuring the 3mm spigot on the pump cover locates into the cutout 3mm of the Pump Plate located at the four o clock position Refit the four Phillips headed screws to the pump cover pump plate wash motor mounting holes Tighten all four screws evenly alternate from side to opposite side to ensure the pump cover and pump plate compresses the neoprene O ring correctly Insert a finge
12. in the Utensil Washer and do not use soap impregnated steel pads for cleaning as this will cause rust stains on the stainless steel interior When not in use for long periods To prevent any chance of odour e Ensure racks are completely cleared of utensils e Clean filters thoroughly Ensure rubber door seal is clean also the door liner edges which are not cleaned by the wash cycle e Turn off the electricity and water e Leave the door ajar to avoid stuffiness Fitting filter standard hose MILES Gate or Ball Valve IMPORTANT Ensure domed side of filter faces valve Hose Fitting If this component requires replacement it must be replaced with the authorised service spare part to ensure correct operation Fill hoses should be checked at 6 month intervals to ensure any deterioration is identified Power Cord Replacement In the event of the power supply cord being damaged it must be replaced with the authorised service part and fitted by a qualified electrician BEFORE CALLING FOR SERVICE Machine will not start Make sure that the door is closed press door until it clicks shut Make sure Power on light is on if not check the power supply to the machine When power is available to machine switch power point off and then on Machine starts but water does not enter machine Check that the water taps are on Check for kinks and sharp bends in hoses Check inlet filters in supply hoses Progr
13. length of the drain hose can be extended by two meters maximum 2000 mox All dimonsions ore In millimotros A Drain hose Extension Kit Part No 7801 0894 or 16 20 mm inside diameler rubber hose able lo wilhstand 90 C hot waler Drain Hose supplied Tr Copper Pipe 20mm diameler flared at drain hose and other ae the Washer end if required Unclip hoses and powercord from the back panel Place the Washer on its back and remove the wooden base Screw the levelling screws into the legs of the machine free standing models 3 Place the Washer in position and adjust levelling feet if required A Connect machine to water supply drain and electric supply Open the wash chamber door and remove cardboard inserts and elastic bands from spray arms 5 Provide the machine with liquid detergent Liquid detergent is strongly alkaline and caustic We strongly recommend to use skin and eye protection when handling this substance INSTALLATION INSTRUCTIONS Preparing the Washer Cont d 6 The recommended Liquid Detergent is MEDIGLEAM It is available in 5 litre containers from Whiteley Industries Pty Ltd Telephone 02 9929 9155 Detergent provision for Freestanding Models Open the bottom door of the machine and place the liquid detergent container on the floor in front of the bottom tray Remove the cap of the container and insert the stainless steel tube carefully place the container inside the machi
14. or operation of this unit e The installation work performed on this appliance is not within the control of the manufacturer If damage and incorrect operation of this appliance occurs due to faulty installation then the subsequent repair is not covered by this warranty and any service work required to rectify the faults is chargeable Industrilex Manufacturing Factory 5 91 99 Beresford Road P O Box 189 Lilydale Victoria 3140 Australia Tel 03 9735 1673 Fax 03 9739 6490 10 SERVICE INSTRUCTIONS LOCATION OF MAJOR COMPONENTS 20 19 D 17 16 15 Upper Basket Feed Pipe Door Solenoid Load Collector Door Hinge Spring amp Push Rod Wash Motor Capacitor Overtemperature Thermostat Wash Motor Pump Water Inlet Solenoid Valve Detergent Dispenser Overfill Chamber Cup amp Microswitch Assy Heater Relay s 11 2 Door Microswitch Electronic Controller Push Rod Guide Pressure Switch Overfill Spillway Sump Drain Pump Detergent Pump Heating Element 2000 Watt Heating Element 1200 Watt SERVICE INSTRUCTIONS The diagram below illustrates the water flow and identifies the main components in a 3 level micro filtration system Note that the sump is drawn in dotted lines for illustration purposes 1 Water inlet Solenoid Valve 2 Collector 3 Pressure Switch 4 Sump 5 Wash Pump water inlet via sump 6 Wash Pump 7 Wash Pump to Upper Spray Arm 8 Wash Pump
15. photograph below right to prevent damage to the spillway fixed to the front lip of the stainless steel tub pm Remove 2 screws from each side With the Swing Arms of the door hinges returned to the door open position lift the stainless steel door liner clear of the machine as shown below right Reassemble the machine in reverse order Move Door Liner to near closed position Move Hinge Swing Arms to door open position A 2 REMOVAL OF PARTS DOOR HINGE SPRING amp PUSH ROD GUIDES Disconnect electrical power supply Remove Top and Side panels to expose the door hinge system The complete door assembly is counter balanced with a compression spring system mounted at each side of the machine A Push Rod is connected to the Swing Arm of the hinge plate forming a lower pivot point The upper end of the Push Rod is supported by the Fixed Guide which is anchored to the chassis rail by two retainer clips Upon opening the door the Push Rod will pass through the bore of the Fixed Guide decreasing the length of the Push Rod between the step and Fixed Guide Hence the compression spring located on the Push Rod will be compressed by the reduction of length between the step of the Push Rod and the Fixed Guide Closing the door will result in an increase of length between the step of the push rod and the fixed guide resulting in a reduction of the spring tension To remove the Push Rod and Fixed G
16. should have drained may be caused by Drain hose strained to reach the spigot on the sink waste and subsequently flattened especially when hot The spigot on the sink waste not drilled out completely and debris has collected and partially blocked the spigot Hose extended beyond allowable limits Hose kinked Hose incorrectly extended by using a smaller diameter hose as the extension piece 21 SERVICE INSTRUCTIONS TROUBLE SHOOTING GUIDE Cont d wN co co Motor Cutting Out Give unit an extended run in a fully installed condition and ensure that motor does not cut out during this time Ensure that machine is up to operating temperature Machine Will Not Start Make sure that the door is closed press door until it clicks shut Make sure the Power On light is on if not check the power supply to the machine When power is available to machine switch power point off and then on Check membrane switch Machine Starts But Water Does Not Enter Machine Check that the water taps are on Check for kinks and sharp bends in hoses Check inlet filters in supply hoses Check coil of watervalves Programme Is Not Advancing Automatically This may be due to water loss caused by syphoning The machine will stay in the heating mode Check height of discharge end of drain hose this should not be lower than 600mm from the top of the Utensil Washer Check Thermistor position and supply to heating elemen
17. to Lower Spray Arm 9 Various Lower Spray Arm water jets 10 Lower Spray Arm water jets 11 Spray Jet Diverter 12 Drain Pump water inlet 13 Drain Pump 14 Water outlet to drain 12 SERVICE INSTRUCTIONS SPECIFICATIONS DIMENSIONS OF UTENSIL WASHER M Model L Model Width in mm 600 600 Height in mm 825 1310 Depth in mm 590 590 Electric Mains 240 Volt 50 Hz AC Current Rating 15 Amps Wash Pump Motor 110 Watts Drain Pump Motor 30 Watts Water Heating Elements 2000 Watts amp 1200 Watts Water Volume per fill 6 Litres Inlet Water Pressure 30 kPa min 1100 kPa max Inlet Water Temperature 60 C min 75 C max Drain Hose 19mm I D Wash Motor Pump Assembly Part Number 8905 900 2 outlet Motor Manufacturer Webster Manufacturing Ltd Motor Cat No D63V 3110 240V AC 50 Hz 1 PH 0 89A 110W MCR CS amp R 2850rpm Class 130 Capacitor 6uF 400V Warning Motor is fitted with internal auto reset overload and may restart without warning Resistance of winding 2 20 C 5 Brown amp Blue 29 0 Ohms Blue amp Black 29 0 Ohms Black amp Brown 58 Ohms Note Motor Pump Assembly part number 8905 900 has pump cover with the two 10mm diameter spigots blanked off 2 outlets s 13 2 SERVICE INSTRUCTIONS Water Inlet Valve Manufacturer Eltek Operating Supply Pressure Range Static Cold 20 kPa minimum 1000 kPa maximum Static Hot 20 kPa minimum 500 kPa maxim
18. upside down so that all water will drain freely from the articles Ensure there is sufficient liquid detergent available in the machine or place a heaped tablespoon of powder detergent in the dispenser in the door Close the door and press Start The programme will commence While the machine is in operation the door cannot be opened THE WASH PROGRAMME N U gt a D Cold Rinse the rinse light is on Hot rinse the rinse light is on Hot Wash the wash light is on 55 degrees C the heat light is on for 2 min the temp 55 degrees C light will illuminate when the temperature is reached Hot Rinse the rinse light is on Disinfect the final light is on 80 degrees C the heat light is on for 5 min the three temperature lights will illuminate when the indicated temperatures are reached Cold Rinse the rinse light is on On completion of the cold rinse the door is unlocked the buzzer sounds and the completed light is illuminated PERIODIC MAINTENANCE Cleaning the machine casing Inside Use recommended stainless steel cleaner to keep the inner lining in as new condition Wipe the rubber door seals over occasionally including the seal at the bottom of the door Cleaning the machine casing Outside Wipe over occasionally with a soft damp cloth NEVER use acids abrasive cleaners or detergents Removing the spray arms Eve
19. utilised for hot amp cold watervalves Electrical connection 6 3mm male tabs Nominal Calibration set 60mm H O reset 15mm H O Operating Temperature T85 C maximum Drain Pump Manufacturer Plaset Rated Input 30W 0 25A 240V AC Resistance of Field Winding 20 C 166 Ohms 10 Insulation Class F Nominal RPM 3000 2 pole motor Motor temperature protector field winding 170 C trips open Outlet Spigot equipped with non return flap valve Nominal Discharge Rate 15 20 litres min 1 metre head Micro Switch Overfill Manufacturer Honeywell 250V AC 20A UL approved 85 C maximum temperature Switch Mode SPDT Contacts Silver CAD oxide or silver contacts Electrical connection 6 3mm x 0 8mm silver plated QC tabs Operating Force 70 gram Release Force 10 gram oe Ti SERVICE INSTRUCTIONS Mains Terminal Block Supplier Multi Contacts Australia Pty Ltd Poles 3 marked A N amp E 380V 16A from 3 x 0 75 to 5 x 1 5mm Housing Self Extinguishing Black polyamide Temperature Rating 125 C Metal Parts Zinc Passivated Steel Heating Relay MB2 240V 13 Amp MB2 PDT 13 Amp 12 Volt Transformer Arlec part number PS699 Multi Voltage Transformer 240V 50 Hz 3 3 12V 500 mA Operated at 12 Volts DC Wash Motor Capacitor 400V AC 50 Hz 6uF Type metallised Polypropylene Electrical Connection 2 x 6 3mm x 0 8mm QC tabs Door Solenoid Manufacturer
20. 344 1522344 05 8 Latch i 1 505 N P A NO PART AVAILABLE 0 521D 1526576 00 2 Hole Cover Latch l MI 1 523 50282756 00 1 Wheel Support Kit Dark Grey 4 Pieces 1 523B 1521220 03 6 Stiffening Bracket 4 541 1526417 00 9 Hose Clamp m 1 550B 1522345 03 0 Wiring Protection 1 552 1520512 05 2 Rail Basket Upper l 2 567 1523236 03 0 Plague 1 2 2 Stopper Back Dark Grey 50282092 00 1 Fixing Clip Stud 4 Pieces D gt Page 5 DW177 Page 8 DW177 1118455 00 3 Hose Drain Tub Circulation Puig PART N DESCRIPTION Ex 5985 1526815 10 3 Tube Container Cup Fill Valve x 525 Long 1525986 10 3 Tube Container Cup Sump 50278866 00 4 Feeder Hose x 1500 Long Inc Item 130F 1526492 01 0 Outlet Tube Complete x 1930 Long Inc Item 520 1526612 02 1 __ Drain Filter Complete 1119082 00 4 1118945 00 3 Filter Plastic Pipe Union Sump Heating Element H a 2 i 1118568 00 3 Hose Drain Tub Drain Pump i 1118946 00 1 Pipe Union Heating Element Washing Pump 1523119 01 2 Seal Channel Drainage 8996461217 70 6 O Ring Sum 50659231 00 0 Round Seal Container Cup 1240151 00 9 Sealing 1118940 00 4 Column Holder Lower Spray Arm 50281041 00 9 Channel Drainage Complete Grey _ 1118952 00 9 Lower Spray Arm Light Grey 11189
21. 49 00 5 Spray Arm Upper Light Grey 1170481 10 3 Container Cup Small Electronic 1118960 00 2 Manifold Vertical Inc Item 130A 1118955 01 0 Sump 1170159 11 3 Basement 1526272 10 7 Grill Vapour Outlet Dark Grey 1526862 00 6 Flange Discharge Pipe 1527389 00 9 Stopper Drainage Hose if a Customer needs to extend their Drain Hose order these components E 1 A in i 1 i 1 ik Hose Drain 2M length 0571400142 Ferrule Hose Joiner 19mm 0182200002 x1 and Clamp 0005001019 x 2 For extensions under 2 metres use Kit Hose Flex Drain 1M ES5323K NOTE Total Drain Hose length must not exceed 4 metres Page 9 DW177 1 T Page 10 DW177 ITEM PART N DESCRIPTION Ex 5998 QTY 5 1526439 06 0 Fill Valve 1 6 1111469 31 6 Washing Motor 2800 RPM 1 SA 50287471 00 2 Drain Pump 50Hz i eae a 10 50280071 00 7 Heater 230V 2000W 232mm 1 11 1526356 11 6 Capacitor l 1 11B 1526204 02 7 Interference Capacitor 1 12 1526370 02 6 Pressure Switch Level 65 45 l 1 12A 1526370 14 1 Pressure Switch Safety 123 98 1 14 1560116 20 2 Assembly PCE G ID l 1 48 1115912 06 3 Temperature Sensor _ l ion 1 110C 1170450 40 5 Tube Pressure Switch Safety x 525 long gt 1 110D 1170450 50 4 Tube Pressure Switch Level x 525 long 1 118 50285882 00 2 Kit Dispenser Detergent
22. PENSER SECTION 2 Disconnect electrical power supply Remove the Outer Door Panel Remove the six retaining screws which fix the Detergent amp Rinse Aid Dispenser to stainless steel door liner through upper and lower fixing brackets On electronic models attached to the right hand corner of the upper fixing bracket by one of the retaining screws is the Thermistor Retaining Clip a Remove the Detergent amp Rinse Aid Dispenser from the stainless steel door liner Upon refitment of a Detergent amp Rinse Aid Dispenser to the stainless steel door liner ensure the sealing face area is clean and free from damage To ensure an effective seal between the Dispenser seal and the stainless steel door liner face alternatively tension the two centre screws through the upper and lower brackets and then the upper and lower corner screws Operate amp test machine before leaving Note The Dispenser upper amp lower fixing bracket also clamp the thermistor bracket insert thermistor in bracket before tightening screws Refit Outer Door Panel 24 REMOVAL OF PARTS CONTROL PANEL SECTION 3 Disconnect electrical power supply Remove the Outer Door Panel Section 1 Remove the Six Phillips Head countersunk stainless steel screws located at the top section of the stainless steel door liner Four screws are located on the top of the liner flange and a screw on each side is 80mm from the top corner Close door pull co
23. THERMISTOR vc A B z ox a AZA z DE TERCEM _PRESSURE SWITCH HEATING ELEMENT INC O TEMP Hada 5 PRESSURE SWITCH 3 FOR CLARITY THE EARTH WIRING AND CONNECTIONS ARE NOT SHOWN 19 SERVICE INSTRUCTIONS TROUBLE SHOOTING GUIDE 14 Poor Wash Most poor wash problems are caused by insufficient water supply to the spray arms Clear anv obstruction from the sprav arms Check cleanliness of the wash filters Check the upper spray arm nozzle for any blockage Top spray arms only have jet holes on the top and a small drain hole on the underside Use a clear glass or plastic panel the size of the door opening to allow a clear view of the spray arms in operation Check top basket venturi cone lines up with delivery nozzle in top of tub BOTTOM SPRAY ARM jets should easily reach top of the liner with substantial force when empty TOP SPRAY ARM during this test cover bottom basket area with heavy dishes or pans Jets from top spray arm should easily and forcefully reach the top of the liner If spray height is correct check rotation of spray arms the range is 20 36 R P M Spray patterns should be clearly defined streams of water Not diffused This indicates obstruction in spinner arm Bottom Spray Arm poor performance and or low pressure Check water level in the Utensil Washer Low water level will cause poor wash performance and pulsing hunting of spray arm press
24. amme is not advancing automatically This may be due to water loss caused by syphoning The machine will stay in the heating mode Check height of discharge end of drain hose this should not be lower than 600mm from the top of the Utensil Washer Water does not empty out of machine Check drain hose for kinks and sharp bends Check drain filter for blockage If the machine pumps water into a bucket when the drainhose is disconnected from the waste pipe then the waste pipe plumbing is blocked Machine Displays Fault Flashing on Control Panel The machine is programmed to indicate fault on the Control Panel LED when the programme time has exceeded 45 minutes this may be due to the hot inlet water being to cold e Check temperature of hot water to machine it should be 60 C min e Even with the fault LED flashing on account of to low a water temperature the machine will complete the disinfecting programme satisfactorily IMPORTANT It is essential that the discharge end of the drain hose terminates not lower than 600mm from the top of the Utensil Washer STANDARD WARRANTY AUSTRALIA Foreword The warranty below is to help you in the unlikely event that there is a problem with the appliance itself We functionally test every unit using its own controls including water fills circulation and drain out It would be a good practice to check your method of operation against the operating instructions before calling out our servic
25. ctly Starting at each top corner seat the gasket into the radius of the stainless steel tub alternated from side to PLANT AT 1 4 13 side ensuring it is seated located correctly SRE Finally seat the tub gasket working from each side across the top section of stainless steel tub with central section also to be located into recess correctly without an excess in length of tub gasket present Operate amp Test machine before leaving 34 REMOVAL OF PARTS Pressure Switch amp Adjustment for Waterleve The Pressure Switch is located on the right hand front chassis rail directly to the rear of the electrical access panel as shown right To remove the pressure switch proceed as follows Disconnect Electrical Power Supply Remove appropriate panels Locate the pressure switch sguare detent spring mounting on the bracket attached to the front chassis rail as shown below right Compress the detent spring mounting with a pair of pointed nose pliers as shown below push the mounting through the square hole in the bracket to release the Pressure Switch Compress the double coil hose clamp located on the pressure switch hose with pliers and slide hose clamp off the pressure switch spigot Grasp the Pressure Switch and pull the hose from the Pressure Switch Remove the 6 3mm terminals and wires from the pressure switch tab connections Replace pressure switch if faulty Adjust Pressure Switch for Waterleve
26. de wall surface of the stainless steel tub is mounted a heavy gauge stainless steel Rail Guide which is free to slide forwards and backwards when the top basket is pulled out to load unload The two Rail Guides support the top basket by means of a set of wheels attached to the top basket which engage the top and lower surfaces of the Rail Guide Each Rail Guide is supported by two Wheel Guides located on each side of the stainless steel tub wall surfaces which support and allows each Rail Guide to slide freely Each Wheel Guide has a stainless steel axle which is threaded Rail Guide into a heavy gauge support plate affixed to the external surface 1 of the stainless steel tub by a stainless steel Phillips head screw r clamped to each vertical chassis rail with a M5 nyloc nut Each stainless steel Phillips headed axle is located within the two vertical side recesses of the stainless steel tub which spans the complete height of the stainless steel tub walls As the support plate is attached to the vertical chassis rail it remains captive even if both Wheel Guide Axles are removed together Previous model machines required only one Wheel Guide to be removed at a time as the support plate was only i supported bv the two Wheel Guides ali san To remove the Rail and Wheel Guides proceed if 7 as follows Remove both front Rail Guide Pegs by compressing the top sections together and lifting clear from the Rail Guides as above
27. e personnel Also ensure that the installation specifications have been met Failure to do this could result in expense to you for our service personnel attending even inside the warranty period where there is no fault with our product Utensil Washer Warranty The benefits conferred by this warranty are in addition to all other rights and remedies in respect of the product which the comsumer has under the Trade Practises Act and similar state and territory laws Subject to the following conditions we provide from the date of installation the following warranty e Any part found to be defective in workmanship or material will be replaced at no cost within the period of warranty which is 12 months The period of warranty and the condition below do not impinge upon your statutory rights which you are at liberty to exercise as a consumer Conditions of Warranty The following conditions do not preclude you from your statutory rights as a consumer e Under this warranty the unit must be installed according to the Manufacturer s installation instructions and be connected to the correct electric power water supply and drainage system e The unit must be used in strict accordance with the operating instructions e Acharge will be made where the failure is due to neglect abuse or accidental damage on the part of the operator e No responsibility is accepted for any loss or damage direct or indirect arising from the incorrect installation
28. er i to remove Cleaning of filters To clean the filters place under running water and gently brush with a soft bristled brush Be careful not to deform the filters while cleaning as this may prevent them from being able to be re installed Replacing the filters Replace the filters in reverse order starting with the right half stainless steel perforated filter then replace the tower and lower spray arm Reconnect the micro mesh filter to the left half stainless steel perforated filter prior to replacing it back into tne machine and then replace the drain cup Ensure that the filters are replaced correctly for best results Sk Lower Spray Arm Spray Jet Diverter Steel Filters Micro mesh Barrel Filter Perforated Stainless PERIODIC MAINTENANCE Cleaning the inlet water filters The special filter washer between the tap and hose filters all incoming water To clean this first close the shut off valve than to release any water pressure left in the hose select and start the program Allow the machine to run for about 25 to 30 seconds then switch off at the power point Unscrew the hose connection and gently remove the filter washer and rinse clean Refit the washer and hose to the shut off valve in the reverse order take care not to over tighten The condition of the water supply hoses should be checked periodically IMPORTANT Do not use iron and non rust proof steel utensils
29. f a lip which locates under the inner side of the stainless steel tub recess flange Ensure the lip is correctly fitted to the recess on each end of the tub gasket With both ends of the tub gasket positively positioned in the recess press down onto the block moulded section of the tub gasket at one end to maintain its position and commence to feed the tub gasket into the recess The tub gasket has three barbs moulded into the side face of the gasket and extends the full length of the tub gasket As the tub gasket is pushed into the recess the barbed side face of the tub gasket engages with the side face of the recess flange The tub gasket is located within the recess by finger pressure only do not push the gasket upwards as this will tend to stretch the tub gasket and cause an excess in length to occur resulting in the tub gasket not seating correctly After approximately 300mm of the tub gasket has been seated into the recess switch to the opposite side of the machine press down onto the block moulded section of the tub gasket to maintain its position at the bottom of the tub and feed lt the tub gasket into the recess by finger STA pressure MA ika After seating approximately 300mm of tub gasket into the recess switch to other side of machine and repeat the procedure Alternate procedure Seat 300 mm of Tub Gasket at a until both sides of time switching from side to sides a A the tub gasket has been inserted and seated corre
30. g to pass through the drain pump For best wash performance check the drain cup after each wash program empty and rinse if necessary Twist the two vertical handles anticlockwise rotate the drain cup and lift to remove To replace reverse these steps making sure the drain cup locks into place Rotate anticlockwise s l amp lift to remove A drain cup PERIODIC MAINTENANCE The wash filters Your machine has two wash filters a two piece round perforated stainless steel filter located in the base of the machine and a finer micro mesh filter under this Removal of the wash filters The left half of the stainless steel filter can be removed by firstly removing the drain cup grip the filter and lift Grip filter amp Perforated LO U lift to remove stainless f steel filter Z Micro mesh filter Attached to the underside of this filter is the micro mesh filter Squeeze the two clips above the perforated filter to release the micro mesh Squeeze clips to remove micro mesh filter The remaining half of the perforated filter can be removed First remove the lower spray arm then grasp the spray jet diverter around the outer edges To remove pull upwards and it will simply unclip Unscrew the tower anticlockwise then grip the stainless steel filter and lift it out Grasp edges amp pull up to remove spray jet diverter Unscrew tower anticlockwise to remove Lift stainless steel filt
31. he pump body A Neoprene O ring is located within a groove on the pump housing carefully remove the O ring clean the groove and refit the O ring A flap valve is incorporated within the pump cover inlet spigot The purpose of the flap valve is to ensure water from the household drain system will not flow back into the dishwasher Located within the end groove on the pump cover outlet spigot is the retaining ring flap valve Lift the retaining ring flap valve from the groove clean examine for damage and refit to pump cover outlet spigot groove Establish that the domed surface of the flap valve is towards the seat face of the pump cover outlet spigot The retaining ring of the flap valve should be positioned within the groove for the domed surface of the flap valve to contact the seat face effectively and be concentric with the bore of the pump cover outlet spigot NOTE Ifthe flap valve is not seated correctly it will not operate as a non return valve Refit the pump cover to the pump body locating the outlet spigot at the eleven o clock position in relation to the electrical terminals N amp L Press both components together without damaging the neoprene O ring and fit the three torx head screws and tighten evenly Insert finger into pump cover inlet spigot engage with the impellor blade and establish impellor will turn freely NOTE A magnetic effect between rotor and stator will cause the impellor to flick
32. is at the four o clock position The alignment of the pump cover to the two support hooks on the diecast end shield of the motor must be maintained for correct fitment of the Wash Motor Pump to the machine Directly below the pump outlet spigot located at the four o clock position Lower Spray Arm water supply on the outer diameter is a 3 mm diameter round spigot engaged into a slot on a corresponding black plastic flange which is known as the Pump Plate Locate the small locating spigot and corresponding cutout 3mm wide and mark this location onto the diecast flanged end shield of the Wash Motor four o clock position with a felt tipped marking pen for re assembly purposes It can also be noted that the four o clock position is identified by the electrical input cables entering the stator at this position Release and remove the four Phillips head screws which retain the pump cover to the Pump Plate and wash motor flanged diecast end shield Lift clear the pump cover and the neoprene O ring which seals the pump cover to the pump plate The pump impellor requires to be removed to access the removal of the Pump Plate To remove the impellor from the shaft insert a screw driver into the opposite end diecast end shield air cooling vents and engage with a blade of the cooling fan eight diecast blades on rotor to lock the rotor in a stationary position Whilst holding the screw driver firmly grasp the impellor and turn in an an
33. l To adjust Pressure Switch for Waterlevel proceed as follows On the back of the pressure switch is a central spigot which house the adjustment screw for waterlevel Turning this screw clockwise raises the level and anti clockwise lowers the level It is recommended to make the adjustment turning the screw no more than one half tum at the one time and then check the result SE WS Reassemble in reverse order Operate amp Test machine before leaving Compress Detent 35 REMOVAL OF PARTS Sump The Sump is located under the stainless steel tub and is attached to the tub by a Sump Gasket and a Sump Retainer fitted to the interior of the stainless steel tub The Sump Retainer locates into the recessed aperture in the base of the stainless steel tub and into the internal face of the Sump The Sump Sump Retainer and the recessed aperture 190mm diameter have an 80mm long flat section towards the front of the machine and is parallel with the front lip of the stainless steel tub On the flange formed on the recessed aperture in the stainless steel tub is mounted a grooved sump gasket which is compressed between the sump flange and the sump retainer by four mounting screws Disconnect electrical power supply Remove appropriate panels To remove the Sump disconnect hoses attached to the Sump Spigots Remove Phillips head screw which retains the Drain Pump to the sump socket Remove the four mounting screws and lift the
34. led up into itself like dough and it departs cleanly from the Control Panel Starting at the left hand end of the membrane switch facing the front of the panel lightly align the membrane assembly at the left end butting it against the plastic moulding of the handle opening Lay the ribbon membrane assembly down when half way along feed the tail through the slot in RHS end After checking for correct positioning gently press the assembly down to adhere firmly 26 REMOVAL OF PARTS CONTROL BOARD SECTION 5 Replacement of Power Control Board Remove Outer Door Panel and Control Panel Section 1 3 Removal Disconnect the film switch from the connector See sketch Remove 3 circuit board mount screws Lift PCB and place in front of control panel Remove dew protection and carefully disengage the LED sub board which is connected to the PCB Replacing the P C Board Placing the Control Panel upside down on a bench place the board and LED sub board connected to it near the switch end Carefully insert the LED board into position while holding the plastic clips up alternately with a thumb ENSURE THE LED S AREN T DAMAGED WHEN SLIDING THE BOARD INTO POSITION The LED S should now be in the centre of the control board holes provided for them Place the main board in position and secure with the 3 screws Door Switch Terminals 2 leads iet LED Circuit MES Board Mount Bad Clips 2 clips i
35. ne and close the door Detergent provision for Undercounter Models Position the Liquid Detergent container in a cupboard next to the machine or in a convenient location close to the machine Remove the cap of the container and insert the stainless steel tube which is stored at the back of the Washer The plastic tube can be shortened to suit if necessary Securing the Washer for Heavy Loads Although both the Freestanding and Undercounter Washers are very stable we recommend where heavy loads are likely to be encountered to use the lock down bracket which is supplied with each machine To install lock down bracket e Position machine in required position e Place bracket over rear levelling foot and mark positions of fixing holes e Drill and insert 8mm dyna bolts or use woodscrews where required and secure bracket to the floor e Slide machine in position levelling foot engaged in bracket and insert lock pin as shown OPERATING INSTRUCTIONS BN a Check that electric power is on Check that the Hot and Cold water taps are turned on Open the door this can only be done when the power on light is illuminated Ensure no objects are left on utensils to be loaded into the machine i e cotton wool etc Load the utensils in the baskets The bottom basket can accommodate 6 wash bowls these are stacked vertically The top basket is used for tooth mugs sputum bowls kidney bowls etc these should be placed
36. ntrol panel assembly forward Carry out work required If the Control Panel is unserviceable remove the components and assemble them onto a new Control Panel Before reassembly on to the top of the door ensure that the reinforcing channel is in its correct position otherwise it could be very difficult to reopen the door Refit Control Panel Ensure door handle operates correctly and locking hook latches securely Refit Outer Door Panel 25 REMOVAL OF PARTS MEMBRANE SWITCH SECTION 4 Replacement of Membrane Switch Remove Outer Door Panel and Control Panel Section 1 amp 3 Removal of the membrane switch can be done without removing the power control board Remove the membrane switch tail from the board connector by unlatching the patent tail connector See sketch Remove the touch control as follows Insert the blade of a knife or small screwdriver under the extreme left hand corner of the membrane assembly and prise it from the Control Panel When sufficiently removed to grip with tweezers or fingernails gently pull the adhesive backed assembly off the panel for the full width of the membrane Grip the extreme end and remove Connector gt Finger Grip Film Switch Slide top part to unlatch Replacing the Membrane Switch Clean the switch area of the Control Panel front with a clean cloth using methylated spirit Any gum adhering to the board will not be dissolved by methylated spirit but it can be rol
37. r 15 sec wash motor off for Rinse LED on 3 seconds then on again 5 45 sec Wash 6 Empty 15 Drain until empty 15 sec Hot Wash 7 TillFull Hot fill and wash until full signal Wash LED on After 15 sec wash motor off for 3 seconds Then wash starts again together with start of detergent disp 8 1 20 min Wash Heat amp Detergent release 5 sec 9 Till Hot Wash Heat until 55 C is reached 10 2min Wash 11 Empty 15 Drain until empty 15 sec Ist Hot Rinse 12 Till Full Hot fill and Wash until full signal Rinse LED on After 15 seconds wash motor off for 3 seconds then on again 13 Till Hot Wash amp Heat until 55 C is reached 14 1 min Wash 15 Empty 15 Drain until empty 15 seconds 2nd Hot Rinse 16 Till Full Hot fill amp Wash until full signal Final LED on After 15 seconds wash motor off for 3 seconds then on again 17 Til Hot Wash amp Heat until 82 C is reached 18 5 mins Wash and maintain 82 C temperature 19 Empty 15 Drain until empty 15 seconds Last Rinse 20 Till Full Cold fill amp Wash until full signal Cold After 15 seconds wash motor off Rinse LED on for 3 seconds then on again 21 45 seconds Wash 22 Empty 15 Drain until empty 15 seconds 23 24 COMPLETED 25 End of cycle Door is unlocked buzzer sounds Completed LED is lit 18 8 WIRING DIAGRAM a SERIES 2000 DISPLAY BOARD a aa DOOR SWITCH CONTROL BOARD ee a 3 g
38. r in to the pump cover inlet spigot engage with the impellor blades and establish the impellor wash motor rotor is free and turns without fouling the pump cover Refer to removal and refitting section of Wash Motor Pump Ceramic Face e of Impellor A REMOVAL OF PARTS DRAIN PUMP REMOVAL The Drain Pump is a self contained motor and pump assembly mounted directly into the Sump by the induction or inlet spigot equipped with an neoprene O ring to prevent water leakage A single Phillips head screw retains the complete motor and pump to the Sump Removal of the Drain Pump is accomplished by the following procedure Disconnect electrical power supply Remove appropriate panels Disconnect the two QC terminals and wires from the 6 3mm tabs marked L amp N mounted on the encapsulated field windings of the Drain Pump Motor Remove the drain hose double coil hose clamp with a pair of multigrips pliers from the pump outlet spigot as shown below left and withdraw the moulded drain hose elbow from the pump outlet spigot The moulded elbow of the Drain Hose has two offset slots in the end face of the elbow which engage with the offset lugs on the pump cover outlet spigot This feature is to index the drain elbow hose into the correct angle and position in relation to other internal components Remove single Phillips head screw which retains Drain Pump to the sump socket as shown below right a ease
39. rdous Decomposition Products Unknown WARNING Corrosive Prepared By G PROBERT Position FACTORY CHEMIST Page 2 of 2 This document remains property of Whiteley Industries Pty Ltd A C N 000 906 678 Alterations are not permitted without Company approval
40. rical power supply Top Panel This panel is removed as described for the M Model Lower Door Remove 4 screws securing the 2 hinges of the door to the frame Back Panel Upper Remove 6 screws located on the back of the machine Back Panel Lower Remove 4 screws located on the back of the machine Side Panel LH amp RH Remove 3 screws located on the front flange and remove 2 screws located on the back flange Assemble in reverse order 29 REMOVAL OF PARTS Stainless Steel Door Liner The stainles steel Door Liner is retained to the machine hinges located at the base of the stainless steel Tub Two stainless steel Phillips head countersunk screws on each side of the lower section of the stainless steel Door Liner Flange clamp the Door Liner to the Swing Arm movable arm of the hinges The Fixed Arms of the hinge assembly are screwed to the front flange of stainless steel Tub by two stainless steel countersunk Phillips head screws identical to the screws used on the Swing Arms of the Hinges It is advised to remove both Push Rod Springs prior to removal of the stainless steel Door Liner from the dishwasher Disconnect electrical power Remove Outer Door Panel Remove the Door Hinge Springs and Push Rod Guides Remove the four stainless steel Phillips head countersunk screws from the side flanges with the door in the open position as shown right Return the door to a partially closed position as shown in the
41. right Slide the top basket out and clear of the Rail Guides Remove both Rear Rail Guide Pegs from the Rail Guides and lift clear Slide the Rail Guides out and clear from the Wheel Guides Remove the Wheel Guide Axles by releasing and unscrewing with a Phillips screwdriver as shown above right Ensure the stainless steel cup washer which houses the rubber O ring is identified with the recess side of the washer to the surface of the stainless steel tub Refer to illustration right for the correct assembly of the Wheel Guide Axle Wheel Rail Guide Peg Wheel Guide Guide stainless steel cup washer and rubber Peg o ring ii Reassemble in reverse order Peg Operate amp test machine before leaving f Rail Guide 341 3 REMOVAL OF PARTS Tub Gasket M x The tub gasket is of a new design wherein the left hand and ara i UAE right hand gasket extensions as used in previous models is vag Me ce eats 1 i now attached to the tub gasket AW Nese i To remove the tub gasket grasp the bottom section and pull the tub gasket from the recess formed in the stainless steel tub as shown right When refitting tub gasket to the stainless steel tub recess begin bv positioning both ends of the tub gasket into the bottom of the stainless steel tub recess which is formed around the tub by a flange located 8 mm from sides and top of tub The tub gasket has a moulded section on each end in the form o
42. ry so often it s worth removing and cleaning the spray arms to make sure that none of the holes have become blocked Removing the lower spray arm To remove the Lower Spray Arm grasp the centre of the spray arm and pull upwards it will simply unclip When replacing make sure it is fully clipped down A Pull up KI to remove The plastic nozzle on the underside of the spray arm can be detached simply by unscrewing anticlockwise Rotate anticlockwise to remove nozzle Removing the upper spray arm To remove the Upper Spray Arm pull the upper basket out Detach the clip on the right hand side of plastic tower which holds it to the basket Be careful not to trap your fingers Remove complete assembly from the underside of the basket Alternatively carefully unscrew the spray arms from the plastic tower To achieve this hold the inner tower steady and unscrew the spray arm clockwise To replace the spray arm carefully screw the spray arm anticlockwise on to the inner tower Cleaning the Spray arms To clean both the upper and lower spray arms rinse under running water Ensure all spray holes are clear if necessary unblock spray holes with a wooden kitchen skewer or the like To replace the spray arms reverse the above procedure Removing the drain cup The drain cup is located in the stainless steel filter at the base of you machine The drain cup is used to collect larger misc items which may be too bi
43. s the double coil hose clamp with multigrips pliers and position clamp on drain hose elbow between the wash motor pump and Drain Pump This position allows access to refit or remove the double coil hose clamp with multigrips pliers Refit the QC Terminals and wires to the Drain Pump tabs marked N amp L Reassembie in reverse order Operate amp test machine before leaving ASS Page 4 DW177 1524445 01 0 ITEM PART N DESCRIPTION Ex 5982 Sealing Sleeve Outer x 1730mm N P A NO PART AVAILABLE 1526645 12 0 Spring Hinge 1526298 04 5 Bottom Cabinet 1527129 61 1 50286354 00 1 Kit Door Hinge Right Left Crossbar Front Upper 1526299 02 7 Crossbar Back Upper 1527256 10 9 Crossbar Front Bottom 1170380 60 2 Side Panel Left NI N O a 1170153 41 3 Side Panel Left 1170380 70 1 Side Panel Right 1170153 51 2 Side Panel Right 1520664 01 0 Adjustable Foot 1527992 11 7 Adjustable Foot Front 10mm 1520479 20 3 Stopper Front Dark Grey _ 8996461234 05 7 7 lt 2
44. t will be necessary to fit a pressure limiting valve in the supply to the unit Water Hammer Quick action taps and fast acting electric valves can cause water hammer This can result in very high pressures which could lead to failure of the pressure limiting valve or the electric water valves to the Washer Water hammer can be prevented by fitting a flow control valve in line with and close to the quick action taps which cause the hammer Recommended type is R M C MF 50 10 12 litres INSTALLATION INSTRUCTIONS Drainage Connection Connection and positioning of drain hose a When the drain hose is connected to the sink S trap or waste disposal unit the hose must be looped up to the underside of the benchtop and secured b When the drain hose is connected to a seperate stand pipe or tundish it is essential that the discharge end of the drain hose terminates not lower than 600mm from the top of the Washer Important To prevent the possibility of syphoning the following installation methods must be observed Air Tight f A s ormer jit Sink an Hose f a t l 9 conneclion gt 800 UNDERCOUNTER PN esi 300mm Min ST washer Aai 4 Standpipe 40 mm 1300 Free Stabag All dimonsions oro in millimolras diomeler minimum IMPORTANT It is essential that the discharge end of the drain hose terminates not lower than 600mm from the top of the Washer HGS J TAK iia ET fan Drain Hose Extension The
45. th the base of the stainless steel tub Function Water supply to Top Spray Arm e Lower Hose 25mm diameter pump cover spigot hose connector Function Water supply t9 Lower Spray Arm Move double coil hose clamp Grasp each hose in turn and disconnect away from Wash Pump Motor from the pump cover spigots Removal of the two outlet hoses now provides access to the centrally mounted induction inlet spigot of the pump cover Compress the double coil hose clamp located on the inlet hose and slide clamp from spigot towards the Sump as shown left Note The Wash Motor Pump is actually supported by the short hose between the Wash Motor Pump and the corresponding spigot of the Sump s37 REMOVAL OF PARTS Wash Motor Pump Assembly Removal and Refitting Con d The rear end of the Wash Motor is supported by a triangular detachable neoprene Mounting Support Strap which is attached to a hook located on the left hand rear chassis panel On the rear diecast end shield of the Wash Motor are the support hooks onto which the two lower holes of the triangular Mounting Support Strap are attached to support the Wash Motor Refer to the previous photo which has the rubber triangular Mounting Support Strap removed to clearly show the hooks Two options are available to remove the Wash Motor triangular neoprene Mounting Support Strap Twist the Mounting Support Strap and push the locating hole from the front hook on the Wash Mo
46. ti clockwise direction to unscrew the impellor from the shaft Lift impellor clear from the pump shaft The flanged pump plate which houses the carbon faced rotary seal and bellows can also be lifted clear from the Wash Motor Upon lifting the Pump Plate clear the flanged diecast end shield of the Wash Motor will be visible A black plastic water slinger is attached to the motor shaft which is housed by an annular projection with a cutout at the six o clock position to allow water leaking past the rotary seal to exit the flanged diecast end shield Refer to re assembly section of Wash Pump Screwdriver inserted into cooling X vents blades to lock shaft REMOVAL OF PARTS Wash Motor Pump Reassemble Position the Wash Motor with the two mounting hooks at the twelve o clock position and the input electrical cables in a corresponding four o clock position Ensure the motor is electrically sound and the bearings are not water damaged noisy The Pump Plate is normally supplied as a replacement with the bellows and carbon faced seal factory fitted On the underface of the Pump Plate are two cutouts within the outer mounting rings positioned on each side of a mounting hole Note Both cutouts are to provide an exit for water leakage past the rotary seal and impellor ceramic face This mounting hole must be positioned directly opposite the two mounting hooks at the twelve o clock position ie Position the mounting hole and two
47. to use of this MSDS to ensure this MSDS is the latest available for the product described The information on this MSDS was based on the best information available to the company at the date listed The user assumes full responsibility for proper use of this MSDS HEALTH HAZARD INFORMATION FIRST AID Eye Contact Hold eyelids open and immediately irrigate with copious quantities of water for 15 minutes Seek urgent medical assistance Skin Contact Remove contaminated clothing Wash thoroughly with soap and water Obtain medical attention if irritation persists Inhalation Breathing Not volatile at room temperature Ingestion Swallowing DO NOT induce vomiting Give a glass of water Seek immediate medical attention Advice to Doctor Treat symptomatically as for an alkaline detergent PRECAUTIONS FOR USE Exposure Limits Acute toxic data Potassium Hydroxide 100 Oral LDso rat 365 mg Kg Note Effects are reduced upon dilution Ventilation Not normally required Protective Equipment Gloves Rubber or PVC Eye Protection Eye protection should be wom Clothing amp Other Protective Equipment As required to prevent repeated eye or skin contact Flammability Nil SAFE HANDLING INFORMATION Storage amp Transport Precautions Store in a cool place Spills amp Disposal Wash to drain with copious volume of water Caution Slippery when wet Fire Explosion Hazard Special Fire Fighting Procedures Nil Haza
48. tor end shield as shown right Push the Mounting Support Strap up and release the Mounting Support Strap from the hook located on the chassis panel The rear locating hole of the mounting support strap can then be disengaged from the hook on the wash motor end shield The wash motor mounting support strap can then be lifted clear of the machine Twist Mounting OR Support Strap off hooks Remove the retaining screw which mounts the hook onto the chassis panel Detach both locating holes in the Mounting Support Strap from both hooks on the Wash Motor end shield Lift clear the Mounting Support St Sac chassis hook from the appliance mi Mu The Wash Motor Pump can then be withdrawn from the pump cover inlet hose as shown below right and lifted clear as a complete assembly Refit the Wash Motor Pump and reassemble the machine in reverse order or refer to section Wash Motor Pump requires to be dismantled Operate amp Test machine before leaving REMOVAL OF PARTS Wash Motor Pump Dismantle Sit the Wash Motor Pump upon the rear diecast end shield on a table or suitable flat surface Whilst viewing tne Wash Motor Pump assembly from the pump cover end position the two support hooks formed on the diecast end shield at a twelve o clock position It should be noted the pump outlet spigot for the water supply to the Upper Spray Arm is at the nine o clock position whilst the pump outlet spigot for the lower spray arm
49. ts Water Does Not Empty Out of Machine Check drain hose for kinks and sharp bends Check drain filter for blockage If the machine pumps water into a bucket when the drainhose is disconnected from the waste pipe then the waste pipe plumbing is blocked Check drain pump for blockage and operation Fault LED Flashing Check hot inlet water temperature for 60 C min Check Thermistor position Check operation of heating elements a tae REMOVAL OF PARTS OUTER DOOR PANEL SECTION 1 Disconnect electrical power supply Open the door to the horizontal position and remove the three Phillips head stainless steel screws fitted to each side of the door to enable the Outer Door Panel to be withdrawn from the stainless steel door liner Whilst removing the six stainless steel screws ensure the Outer Door Panel is supported to prevent damage It is suggested to leave one central screw loose and in place for support whilst removing the three stainless steel screws on the other side of the door To remove the Outer Door Panel support the side with all three screws removed with your knee under the Outer Door Panel while holding the Outer Door Panel and stainless steel door liner together on the opposite side with your free hand and remove the remaining central screw Carefully lift the Outer Door Panel clear carry out any work required Re fit the Outer Door Panel ee oe REMOVAL OF PARTS DETERGENT DIS
50. uide close the door and push the Fixed Guide downwards to unlatch the two retainer lug clips whilst pulling the bottom of the Fixed Guide away from the Chassis Rail Upon removing the Fixed Guide from the Chassis Rail slots the Push Rod and Door Spring can be disconnected from the Swing Arm of the Hinge Plate by tilting the Push Rod outwards to disengage the offset keeper retainer Reassemble in reverse order 31 REMOVAL OF PARTS DOOR HINGES Disconnect electrical power supply The Door Hinges consist of a left hand and right hand hinge assembly The fixed arm is mounted to the flange of the stainless steel tub by two stainless steel countersunk screws whilst the swing arm or movable arm is attached to the stainless steel door liner flange with two stainless steel countersunk screws A positive stop position is provided with the door in the open position by the swing arm locating on a heavy projection formed on the fixed arm of the hinge To replace the Door Hinges the stainless steel door liner needs to be removed Remove the two stainless steel screws which clamp the fixed arm to the flange of the stainless steel tub Repeat procedure for the opposite side Replacement hinges can be fitted by reversing the procedure Reassemble in reverse order Operate amp Test machine before leaving Hinge Fixed Arm Hinge Swing Arm 32 REMOVAL OF PARTS Upper Basket Rail amp Wheel Guides On each si
51. um Maximum inlet supply water temperature 65 C Nominal delivery flow rate from valve 4 litres minute 220 240V AC 50 Hz Solenoid DC resistance 20 C 3 94 k Ohms 5 Inlet thread G 3 4 3 4 BSP Electrical connection 2 x 6 3mm x 0 8mm QC tabs Powder Detergent Dispenser Manufacturer Elbi Type 542 Single solenoid type with gravity latch lock mechanism 220 240V AC 50 Hz Resistance of solenoid coil 20 C 1 3 Ohms 10 Total capacity of detergent chamber 37cc Fluid Detergent Dispenser 2 Litre capacity with 12 Volt DC pump for 40cc detergent injection Optical eye action filler cap for detergent level Water Heating Elements 240 V AC 50 Hz 2000W amp 240V AC 50 Hz 1200 Watt 31 Ohms 3 20 C 2000W Insulation resistance 20 meg Ohms minimum Element sheath material 321 stainless steel Mounting stainless steel type 302 Flange and stud M6 stainless steel type 302 304 Ends of sheath sealed with epoxy epirez 324A Electrical connection 6 3mm QC male stainless steel type 302 304 spade terminals EA ee SERVICE INSTRUCTIONS Thermostat Overtemp Identification Green Dot Mounting M4 x 0 7 male thread Electrical connection 6 3mm x 0 8mm QC tabs 125V 250V Temperature specification Close 50 C 4 C Open 80 C 3 C Pressure Switch Main Contact Load 16A 240V AC Contacts Nos 1 amp 3 utilised for heater Nos 1 amp 2
52. ure Allow machine to fill three times and check each fill Compare water level in tub with min max marking on lower spray arm support see sketch if water level is not correct refer to pressure switch adjustment Low water level may be due to syphoning Check drain hose routing Water level indicators TT eee Minimum level s 90a SERVICE INSTRUCTIONS TROUBLE SHOOTING GUIDE Cont d w m c o gt IMPORTANT It is essential that the discharge end of the drain hose terminates not lower than 600mm from the top of the Utensil Washer Check drain hose for kinks sharp bends etc If the water level or volume is too low or inconsistent then check the pressure switch and replace if necessary Check the inlet hose to see that it is free of kinks and sharp bends Also check filters and supply pressure Top Spray Arm poor performance and or pressure Upper Spray Arm feed hose check that the hose is not kinked blocked or pinched Rotation of Spray Arms Check free rotation of the arm by flicking it with the hand Ifthe arm turns slowly during actual operation check that it is horizontal and not binding on the shaft The spinner must have slight up down clearance Spray pattern check jets for blockages Replace arm if necessary Drain Time Check that unit drains in the allocated time If not look for drain hose damage or obstructions to flow Water in Machine Residual water in the machine after it
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