GB Operating Instructions Document Shredders Modular
Contents
1. ASA Ver N Subject to alterations without notice L dod E E es es a Say IDEAL EG KONFORMIT TSERKL RUNG EC declaration of conformity D claration de conformit CE Declaraci n CE de conformidad Dichiarazione CE di conformit EG verklaring van overeenstemming Declara ao CE de conformidade EF overensstemmelseserkl ring Hiermit erkl ren wir da die Bauart von Herewith we declare that Par la pr sente nous d clarons que Por la presente declaramos que la Si dichiara che il modello della Hiermede verklaren wij dat de in de handel gebrachte machine Com a presente declaramos que o modelo da Hermed erkl res at produkttypen 5009 2 folgenden einschl gigen Bestimmungen entspricht complies with the following provisons applying to it sont conformes aux dispositions pertinentes suivantes satisface las disposiciones pertinentes siguientes conforme alle seguenti disposizioni pertinenti voldoet aan de eisen van de in het vervolg genoemde bepalingen est em conformidade com as disposi es pertinentes a saber er i overensstemmelse med f lgende bestemmelser EG 98 37 EG 73 23 EG 89 336 Angewendete harmonisierte Normen insbesondere Applied harmonized standards in particular Normes harmonis e utilis es notamment Normas armonizadas utilizadas particularmente Norme armonizzate applicate in particolare Gebruikte geharmoniseerde normen in het b2. easily and safely Please read these operating instructions before putting the machine into operation and observe the safety regulations 1 1 Safety Precautions IS A Danger Non compliance with the instructions may endanger persons IS Warning Non compliance with the instructions may cause damage to the machine The operating instructions must always be available for the operator 1 2 Application The machine is constructed to shred paper flat or crumpled as well as cardboard boxes including staples Data security is not guaranteed when shredding single sheets of paper Access to the cutting mechanism is prevented by a grid A Danger The machine may only be operated by qualified persons Do not let children operate the machine A Danger When the main switch is switched on do not use steps or anything similar when operating or repairing the machine A Danger Do not shred materials which may loop liquids or materials which may explode chemically react or splinter IS Warning Do not feed large steel components screws nails or hard materials This will damage the shredding mechanism IDEAL 2 Installation 800mm 1040mm 500mm av oe The machine is mobile on castors The machine 7 must be installed on a sturdy dry and level floor 500mm pee A Danger d The machine must not be used outside Do not use in the vicinity o
3. of the door switch Start the machine If the door is opened the machine must stop immediately 3 5 Oiling the shredding mechanism l DEE If the sheet capacity reduces or after the bag is T emptied we recommend that you oil the shredding w mechanism Press the oil pump lever 13 once After lubrication let the machine run several times backwards and forwards alternately Ae If the tank 14 is empty refill with oil Type of oil environmentally friendly cutting oil see accessories 11 IDEAL 5009 4 Trouble shooting A Danger Disconnect from the mains before starting any service work or before removing the cover Malfunction Standby 5 is not lighting up Cause Main switch is OFF Emergency button is pressed Key switch is vertical Machine is not plugged in On site fuse Motor protection switch from the conveyor belt 9 operates Machine is overloaded The motor protection switch is re activated after 10 minutes Malfunction White light 2 illuminates standby 5 is not lighting up Cause Door is open Grid is open Conveyor belt accessory is not locked Malfunction Machine door is difficult to open Cause Guiding bar of the lower cutting head cover is dirty Remedy Clean and grease the guiding bar Do not use grease or oil containing resin Malfunction Motor hums and has no power Cause One phase is missin
4. IDEAL Document Shredders GB Operating Instructions Modular conveyor belt system IDEAL 5009 2 Children must not operate the machine Do not reach into the feed opening of the cutting head Do not cut hard materials or materials which may splinter IDEAL Table of contents Te General EE 4 1 1 Safety Precautions cee 4 1 2 Application ccc eeeeeeeeeeeteeeeeeeeeeeeeeeees 4 2 Installation i eessen 5 sl TRANS POM merne aenn nests 5 2 2 Preparing for installation 0 cceeee 6 Waste after 6 Conveyor belt Accessory ssseseeeeeeeeea 6 2 3 Power SUPDIY re er inct 8 2 4 Checking rotating direction 0 008 8 When the machine works in the opposite GIFECHON eerste Eesen 8 3 Operation aoeeeeeeeeeeeee eeaeee ennenen 9 3 1 Operating element 9 3 2 Starting the machine 9 Stopping the machine eee 10 Yellow pilot light flashes 0 00 10 3 3 Stopping the machine ssasnnnennnenneeeea 10 For short breaks aaannaoeeaooeeoeeo0eee0eeeeeene 10 For longer DieakSi ch nua weet 10 3 4 Replacing the plastic bag 11 3 5 Oiling the shredding mechanism 11 4 Trouble shooting cccccccceeeeeeceeeeees 12 5 ACCESSOS 00 TE 14 6 Technical data 14 7 EC declaration of conforme 15 IDEAL 5009 2 H_ 1 General This instruction manual is meant to help you to operate the machine
5. f flammable liquids or gases Do not use in wet environments Protect the power cable from extreme heat H 1710mm 2175mm oil and sharp edges H 68 86 SS Warning P Do not cover the ventilation slits gt see picture left Y d Consider the floor loading Weight approx 1200 kg 1500mm 60 Z 15 01 1 2 1 Transport SS Warning Do not lift the machine more than necessary risk of tipping IS Warning The transport safety device 1 and 2 must be mounted when the machine is transported lengthwise The machine must be transported from the rear It is not necessary to mount the safety device when the machine is transported from the side Make sure the pallet jack is centred under the 1200 k machine 2630 Ibs IDEAL 5009 f 23 01 W 2 2 Preparing for installation Open the door Remove the transport safety device 1 and keep for later use Mount the supporting screws 3 Screw down the supporting screws until the rear castors are balanced Waste cart Put the plastic bag into the waste cart as described under replace bag Push the cart into the machine with the open side facing you until it touches the buffer Close the door Conveyor belt accessory When using a conveyor belt the following modifications must be made on the machine Remove the tran
6. g Remedy Ensure that voltage is on all 3 phases Malfunction 12 IDEAL Machine switches off during normal operation Cause Indicator for bag full illuminates Remedy Renew plastic bag Cause Yellow pilot light 7 illuminates machine is overheated Remedy Wait approx 10 to 20 minutes for the machine to cool down Start afresh Cause Yellow pilot light 7 illuminates green light 5 is out Conveyor belt is overloaded Remedy Press the motor protection switch 9 after approx 5 minutes 13 IDEAL 5009 5 Accessories Plastic bags 3501 50 pieces 9000 414 Environmentally friendly oil 10 x 0 2 1 9000 610 Module conveyor belt system conveyor bett 9000 595 SE R ss tet bate 9000 593 For fastening plastic bags Wire twisting Tool 9000 591 Wire ties 1000 pieces 0 9000 592 IS Warning Only use manufacturer recommended accessories 9000 593 6 Technical data Sound level 75 dB A Minimal space requirement approx a W 2 3mxD 4 2m Weight approx 1200 kg 9000 591 9000 597 Fuse protection on 3 phase 400V 50 60 Hz with G32A F32A 3 phase 200V 50 60 Hz with G100A F100A 3 phase 230V 50 60 Hz with G100A F100A If you have further questions please contact your dealer or directly on the internet www ideal de gt Service service krug priester com IDEAL Service E S
7. ijzondere Normas harmonizadas utilizadas em particular Harmoniserede standarder der blev anvendt i s rdaleshed EN 60204 1 EN 55014 1 EN 55014 2 EN ISO 12100 1 EN ISO 12100 2 EN 294 ISO 7779 e Krug amp Priester GmbH u Co KG 12 01 2005 W Viator 72336 Balingen Germany Datum Wolfgang Priester General Manager QUALITATSMANAGEMENTSYSTEMV TF DIN EN ISO 9001 Reg Nr 1489 QM gepr fte Sicherheit 15 IDEAL 5009 pmd 01 2005 B_5009__ Printed in Germany IDEAL Krug amp Priester 72336 Balingen Germany www ideal de
8. ly and then return to the forwards mode This is repeated until all material is completely destroyed IS Warning If possible let the machine work at its normal speed Shred continous paper only in stacks Stopping the machine Press the white button 2 or emergency stop 8 Keep hands away from running shredding mechanism Yellow pilot light 7 flashes Motor is overheated reduce the amount of mate rial on the feeding belt so that the machine runs at the standard speed 3 3 Stopping the machine For short breaks Press and release the white button 2 gt Feeding belt stops For longer breaks Turn main switch 6 to position 0 the entire machine shuts down Turn the key switch 4 and remove the key now the machine is secured from unauthorised use 10 IDEAL 3 4 Replacing the plastic bag Replace bag when bag full indicator illuminates Open the door 10 Pull out the waste cart Remove the round belt 12 from the waste bag frame Pull the bag onto a pallet Tie the bag for sealing parts and binding wires see accessories Place a new bag into the bag frame and turn the edge over approx 40 cm to the outside of the frame Fasten the bag with the round belt Push the cart into the machine with the open side facing you until it touches the buffer Close the door Check the function
9. sport safety device 2 for the waste cart 33 01 IDEAL Remove the springs from the ball ends 4 on both sides Dismount the tie bar 5 Push the slide to the back Push back the conveyor belt into the machine Turn both handles to lock IDEAL 5009 2 H2HWH __ A 2 3 Power supply The rating plate is located at the rear of the machine Data stated on the rating plate Voltage V Frequency Hz Power consumption A must correspond to the values of the power supply unit Earth wire must be available Connect the machine to the mains 2 4 Checking rotating direction Operate the machine for a short time as described under 3 Operation The material is transported to the shredding mechanism by a feeding belt Feeding belt runs in the opposite direction The machine is wired according to the UEC rotary field standard When changing the rotary direction we recommend that this is performed by an experienced specialist The rotary direction may also be changed by exchanging the L1 and L2 connections in the plug A Danger Incorrect exchanging of connections may endanger the operator If in doubt this work should be performed by an electrical specialist IDEAL 3 Operation A Danger When the main switch is switched on do not use
10. steps or anything similar when operating or repairing the machine The machine may only be operated by persons who have read and understood the operating instructions Do not reach into the running shredding mechanism The shredding mechanism may cause serious injury The machine will only operate when the door to the machine and the safety grid are closed 3 1 Operating elements 1 Start black button 2 Stop light for door open and grid open white button 3 Reverse switch and light showing bag full 4 Key switch 5 Standby green light 6 Main switch 7 Temperature indicator yellow pilot light 8 Emergency stop 3 2 Starting the machine A Danger Do not shred any material which may loop or splinter Material not caught by the shredding mechanism must be pushed with the pusher 11 In case of danger press emergency stop button 8 Main switch 6 to position I Emergency stop 8 pulled out Grid 15 must be closed Turn key switch 4 to the right standby 5 illuminates Press and release the black button 1 conveyor belt is running Distribute the paper over the whole width of the feeding belt The grid 15 can be lifted to remove jammed paper IDEAL 5009 When large amounts of paper are inserted the machine automatically adjusts to a more powerful slower capacity If this capacity is still not powerful enough the machine will reverse short
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