Operating instructions K3G400AC3061
Contents
1. B x P Li f i t3 E Ub ed LJ e s JF 8 q e 29 22 23 4 94 All measures have the unit mm 1 RS485 terminal box 2 Terminal strip Wago 862 2503 2 1 N 2 2 PE 2 3 L 3 RJ45 socket RSB PIN 5 RSA PIN 6 4 RJ45 socket RSB PIN 5 RSA PIN 6 Item no 50331 5 9970 Revision 82624 Release 2014 05 08 Page 4 11 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com K3G400 AC30 61 3 2 Nominal data Operating instructions Motor M3G084 FA Phase 1 Nominal voltage VAC 230 Nominal voltage 200 277 range VAC Frequency Hz 50 60 Type of data definition ml Speed min 1350 Power input W 383 Current draw A 1 7 Min ambient temperature 25 1 C Max ambient 30 temperature 1 C ml Max load me Max efficiency fa Running at free air cs Customer specs cu Customer unit Subject to alterations 3 3 Data according to ErP directive Installation category A Efficiency category Static Variable speed drive Yes Specific ratio 1 00 Specific ratio 1 pts 100 000 Pa Actual Request Request 2013 2015 Overall efficiency nes 58 4 43 1 47 1 Efficiency grade N 73 3 58 62 Power input Ped k2. Test the device with DC voltage when you carry out the high voltage test required by law The voltage to be used corresponds to the peak value of the AC voltage required by the standard What has to How to test Frequency Which be tested measure Check the Visual inspection Atleast every Repair or protective 6 months replacement of casing against the device accidental contact for damage and to ensure that it is intact Check the Visual inspection Atleast every Replacement device for 6 months of the device damage to blades and housing Mounting the Visual inspection Atleast every Fasten connection lines 6 months Mounting of Visual inspection At least every Fasten protective 6 months earth connection ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com K3G400 AC30 61 Operating instructions Check the Visual inspection Atleast every Replace wires insulation of 6 months the wires for damage Impeller for Visual inspection Atleast every Clean or wear deposits 6 months replace impeller corrosion and damage Item no 50331 5 9970 Revision 82624 Release 2014 05 08 Page 11 11 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49
3. K3G400 AC30 61 ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com CONTENTS 1 SAFETY REGULATIONS AND NOTES 4 1 Levels of hazard warnings 4 2 Staff qualification 4 3 Basic safety rules 4 4 Electrical voltage 4 5 Safety and protective functions 4 6 Electromagnetic radiation 4 Mechanical movement 4 8 Emission 4 9 Hot surface 4 10 Storage 4 11 Disposal 2 PROPER USE 3 TECHNICAL DATA 3 1 Product drawing 3 2 Nominal data 3 3 Data according to ErP directive 3 4 Technical features 3 5 Mounting data 3 6 Transport and storage conditions 3 7 Electromagnetic compatibility 4 CONNECTION AND START UP 4 1 Connecting the mechanical system 4 2 Connecting the electrical system 4 3 Connection via plug 4 4 Connection screen 4 5 Checking the connections 4 6 Switch on device 4 7 Switching off the device 5 INTEGRATED PROTECTIVE FUNCTIONS DO DO DAN DADA oO OCiOc101 0 Cc fF d W NNN NY YN YN 6 MAINTENANCE MALFUNCTIONS POSSIBLE 10 CAUSES AND REMEDIES 6 1 Cleaning 10 6 2 Safety test 10 Item no 50331 5 9970 Revision 82624 Release 2014 05 08 Page 1 11 Operating instructions 1 SAFETY REGULATIONS AND NOTES Please read these operating instructions carefully before starting to work with the device Observe the follo
4. 0 7938 81 110 info1 de ebmpapst com www ebmpapst com
5. Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply Check mains supply voltage faulty voltage restore power supply apply control signal Faulty connection De energise correct connection see connection diagram Thermal overload Allow motor to cool protector responded off locate and rectify cause of error if necessary cancel restart lock out Item no 50331 5 9970 Revision 82624 Release 2014 05 08 Page 10 11 Operating instructions Overtemperature of Insufficient cooling Improve cooling Let electronics motor the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Ambient temperature Reduce the ambient too high temperature Let the device cool down Unacceptable Correct the operating operating point point Let the device cool down a If you have any other problems contact ebm papst 6 1 Cleaning NOTE Damage to the device during cleaning Malfunction possible Do not clean the device using a water jet or high pressure washer Do not use any cleaners containing acids bases or solvents Do not use any pointed or sharp edged objects to clean 6 2 Safety test NOTE High voltage test The integrated EMC filter contains Y capacitors Therefore the trigger current is exceeded when AC testing voltage is applied
6. D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com K3G400 AC30 61 6 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Return the device to ebm papst for repair or replacement o WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device CAUTION If control voltage is applied or a speed setpoint is stored the motor automatically restarts e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device stops After working on the device remove any used tools or other objects from the device If the device remains out of use for some time e g when in storage we recommend switching the device on for at least two hours to allow any condensate to evaporate and to move the bearings Malfunction error Possible cause Possible remedy Impeller running Imbalance in rotating Clean the device if roughly parts imbalance is still evident after cleaning replace the device If you have attached any weight clips during cleaning make sure to remove them afterwards Motor does not turn
7. Fig 4 TN system Electrical leads With plug Motor protection Thermal overload protector TOP wired internally Protection class if protective earth is connected by customer Product conforming to standard EN 61800 5 1 CE Approval CSA C222 Nr 77 EAC UL 2111 o6 For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support 3 5 Mounting data For depth of screw see chapter 3 1 Product drawing gt Secure the mounting screws against accidentally coming loose e g by using self locking screws Strength class for mounting screws 8 8 You can obtain additional mounting data from the product drawing if necessary 3 6 Transport and storage conditions gt Use the device in accordance with its protection type ambient motor temp transp storage Max permissible 80 C ambient motor temp transp storage Min permissible 40 C ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com K3G400 AC30 61 Operating instructions 3 7 Electromagnetic compatibility EMC interference Acc to EN 61000 6 2 industrial immunity environment EMC harmonics Acc to EN 61000 3 2 3 EMC interf
8. spray mist Exceptions are devices that are intended for salt spray mist and protected accordingly e Moving air that contains dust pollution e g suctioning off saw dust e Operating the device close to flammable materials or components e Operating the device in an explosive atmosphere e Using the device as a safety component or for taking on safety related functions e Operation with completely or partially disassembled or modified protective features e In addition all application options that are not listed under proper use Item no 50331 5 9970 Revision 82624 Release 2014 05 08 Page 3 11 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com K3G400 AC30 61 Operating instructions 3 TECHNICAL DATA 3 1 Product drawing 56042 e 269 413 ey r 520 7 48 5 220 9 lau 25 I b P PN Pus D L V J E d F i d i H z
9. G Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com K3G400 AC30 61 Operating instructions 4 4 Connection screen Customer circuit Connection Fan motor Mains supply voltage 200 V 277 V r 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 T 1 1 1 1 T U PE RSB FRETI RE E M Operation Malfunction S 1 1 gt 1 OV 15V i LED for operation and i fault H Item no 50331 5 9970 Revision 82624 Release 2014 05 08 Page 8 11 i ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com K3G400 AC30 61 4 5 Checking the connections gt Make sure that the power is off all phases gt Secure it from being switched on again gt Check that the mating connector is correctly locked into the panel connector gt Check that the mating connector is correctly crimped to the connection line 4 6 Switch on device The device may only be switched on if it has been installed properly and in accordance with its intended use including the required safety mechanisms and professional electrical connection This also applies for devices which have already been equipped with plugs
10. W 0 38 Air flow qv m h 2390 Pressure increase total pst Pa 300 Speed n min 1370 Data definition with optimum efficiency The ErP data is determined using a motor impeller combination in a standardised measurement configuration 3 4 Technical features Mass 9 9 kg Size 400 mm Surface of rotor Coated in black Material of electronics housing Die cast aluminium Material of impeller Aluminium sheet Material of mounting Aluminium sheet plate Material of distancing Aluminium profiles Material of inlet nozzle Aluminium sheet Number of blades 6 Direction of rotation Clockwise seen on rotor Type of protection IP 20 Insulation class B Humidity class F0 Item no 50331 5 9970 Revision 82624 Release 2014 05 08 Page 5 11 Mounting position Shaft horizontal or rotor on top rotor on bottom on request Condensate discharge None holes Operation mode 1 Motor bearing Ball bearing Technical features Operation and alarm display reversible voltage output 0 V 15 V Integrated PID controller Motor current limit PFC active R8485 ebmBUS Soft start Control interface with SELV potential safely disconnected from the mains Over temperature protected electronics motor Line undervoltage phase failure detection Touch current acc lt 3 5 mA IEC 60990 measuring network
11. against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Item no 50331 5 9970 Revision 82624 Release 2014 05 08 Page 2 11 Operating instructions Do not wear any loose clothing or jewellery while working on rotating parts Protect long hair by wearing a cap 1 8 Emission WARNING Depending on the installation and operating conditions a sound pressure level greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection Also observe the requirements of local agencies 1 9 Hot surface A CAUTION High temperature at the electronics enclosure Danger of burn injuries Ensure that sufficient protection against accidental contact is provided 1 10 Storage gt Store the device partially or fully assembled in a dry and weatherproof manner in the original packing in a clean environment Protect the device from environmental impacts and dirt until the final installation gt We recommend storing the device for a maximum up to one year to guarantee proper operation and longest possible service life gt Even devices explicitly suited fo
12. and terminals or similar connectors by the customer A WARNING Hot motor housing Fire hazard Ensure that no combustible or flammable materials are located close to the fan gt Inspect the device for visible external damage and the proper function of the protective features before switching it on gt Check the air flow paths of the fan for foreign objects and remove any that are found gt Apply the nominal voltage to the voltage supply gt Start the device by changing the input signal 4 7 Switching off the device gt Disconnect the device from the supply voltage at the main switch for the supply line When disconnecting be sure to disconnect the earth wire connection last Item no 50331 5 9970 Revision 82624 Release 2014 05 08 Page 9 11 Operating instructions 5 INTEGRATED PROTECTIVE FUNCTIONS The integrated protective functions cause the motor to switch off automatically in case of faults described in the table Malfunctions Description Function of safety feature An automatic restart occurs Rotor position detection error Locked rotor gt After the blockage is removed the motor restarts automatically Line under voltage mains input voltage outside of permitted gt If the mains supply voltage returns to permitted values the nominal voltage motor restarts automatically ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2
13. ds stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit gt Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage gt Check the electrical equipment of the device at regular intervals refer to chapter 6 2 Safety test gt Replace loose connections and defective cables immediately A DANGER Electrical load on the device Risk of electric shock Stand on a rubber mat if you are working on an electrically charged device WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com K3G400 AC30 61 CAUTION In the event of failure there is electric voltage at the rotor and impeller The rotor and impeller are base insulated Do not touch the rotor and impeller once they are installed CAUTION If control voltage is applied or a speed setpoint is stored the motor automatically restarts e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply volta
14. e current Because of the EMC filter integrated for compliance with EMC limits interference emission and interference immunity idle currents in the mains cable can be measured even when the motor is at a standstill and the mains voltage is switched on e The values lie in a range of typical lt 250 mA e The effective power in this operating state readiness for operation is simultaneously at typical lt 4 W 4 2 3 Residual current operated device Only universal type B or B RCD protective devices are permitted Like frequency inverters RCD protective devices cannot provide personal safety while operating the device When switching on the power supply of the device pulsed charge currents from the capacitors in the integrated EMC filter can lead to the RCD protective devices triggering without delay We recommend residual current devices with a trigger threshold of 300 mA and delayed triggering super resistant characteristic K 4 2 4 Locked rotor protection Due to the locked rotor protection the start up current LRA is equal to or less than the nominal current FLA 4 3 Connection via plug 4 3 1 Establish supply connections gt Check the PIN assignment of your connector gt Connect the panel connector and mating connector gt Ensure that the connector is locked in correctly Item no 50331 5 9970 Revision 82624 Release 2014 05 08 Page 7 11 ebm papst ebm papst Mulfingen GmbH amp Co K
15. erence Acc to EN 61000 6 4 industrial emission environment Item no 50331 5 9970 Revision 82624 Release 2014 05 08 Page 6 11 4 CONNECTION AND START UP 4 1 Connecting the mechanical system O A CAUTION Cutting and crushing hazard when removing the fan from the packaging Carefully remove the fan from its packaging Make sure to avoid any shock Wear safety shoes and cut resistant safety gloves Check the device for transport damage Damaged devices must no longer be installed Install the undamaged device according to your application 4 2 Connecting the electrical system A A DANGER Electric voltage on the device Electric shock Always install a protective earth first Check the protective earth DANGER Incorrect insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation requirements for voltage current insulation material load etc Route cables such that they cannot be touched by any rotating parts DANGER Electrical load gt 50 uC between mains wire and protective earth connection after switching of the supply when switching multiple devices in parallel Electric shock risk of injury Make sure that sufficient protection against accidental contact is provided Before working on the electrical connection the connections to the mains supply and PE must be shorted CAUTION Electrical voltage The fa
16. ge and secure the latter from being switched on again Wait until the device stops After working on the device remove any used tools or other objects from the device 1 5 Safety and protective functions A DANGER Missing safety device and non functioning safety device If there is no safety device you could be seriously injured for example if you reach into the running device or your hands are sucked into it Operate the device only with a fixed and isolating safety protection and a fixed guard grille The guard must withstand the kinetic energy of a fan blade detaching at maximum speed The device is a built in component You the owner operator are responsible for providing adequate protection for the device Shut down the device immediately if you detect a missing or ineffective protective feature 1 6 Electromagnetic radiation Interference from electromagnetic radiation is possible e g in conjunction with open and closed loop control devices If unacceptable emission intensities occur when the fan is installed appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement A DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device
17. n is a built in component and features no electrically isolating switch Only connect the fan to circuits that can be switched off with an all pole separating switch When working on the fan you must switch off the installation machine in which the fan is installed and secure it from being switched on again NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com K3G400 AC30 61 Operating instructions Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites gt Check whether the data on the type plate agree with the connection data gt Before connecting the device ensure that the supply voltage matches the operating voltage of the device gt Only use cables designed for current according to the type plate For determining the cross section follow the basic principles in accordance with EN 61800 5 1 The protective earth must have a cross section equal to or greater than the outer conductor cross section We recommend the use of 105 C cables Ensure that the minimum cable cross section is at least AWG26 0 13 mm 4 2 2 Idl
18. r outdoor use are to be stored as described prior to being commissioned gt Maintain the storage temperature see chapter 3 6 Transport and storage conditions 1 11 Disposal When disposing of the device please comply with all relevant requirements and regulations applicable in your country ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com K3G400 AC30 61 Operating instructions 2 PROPER USE The device is exclusively designed as a built in device for moving air according to its technical data Any other or secondary use is deemed improper and constitutes a misuse of the device Installations on the customer s side must meet the mechanical thermal and service life related stresses that can occur Proper use also includes e Moving air with a density of 1 2 kg m e Using the device in accordance with the permitted ambient temperature see chapter 3 6 Transport and storage conditions and chapter 3 2 Nominal data e Operating the device with all protective features in place e Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited and may cause hazards e Operating the device with an imbalance e g caused by dirt deposits or icing e Moving air that contains abrasive particles e Moving highly corrosive air e g salt
19. wing warnings to prevent malfunctions or physical damage to both property and people These operating instructions are to be regarded as part of this device If the device is sold or transferred the operating instructions must accompany it These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention 1 1 Levels of hazard warnings These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations A DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Compliance with the measures is mandatory WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Exercise extreme caution while working CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or damage of property NOTE A potentially harmful situation can occur and if not avoided can lead to property damage 1 2 Staff qualification The device may only be transported unpacked installed operated maintained and otherwise used by qualified trained and authorised technical staff Only authorised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules Any safety hazar
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