Home

VLT Active Filter AAF005 Operating Instructions

1. Take the following position of the terminals into consideration when designing the cable access er TN 2 L a ee I 3 2 flay jlo l S 10 O O a C O d ok j 0 H ca o DO ok o O o Pea lo ol 332 5 f 13 1 q a o 0 ql o 7 o Pl 4 q O 0 a alll _ e Si Cee 10 pea MZ rT5 Illustration 4 8 Terminal locations E MG 90 V1 02 VLT is a registered Danfoss trademark 21 4 How to Install Danfi VLT Active Filter AAF005 Note that the power cables are heavy and difficult to bend Consider the optimum position of the unit for ensuring easy installation of the cables Each terminal allows use of up to 4 cables with cable lugs or use of standard box lug Earth is connected to relevant termination point in the unit i 104 4 1 F CS O q 176FA271 10 J 35 1 4 ye a LO i EA A WU woo AS gO Rg 68 amp amp Illustration 4 9 Terminal in details NB Power connections can be made to positions A or B 4 3 5 Cooling and Airflow Cooling Cooling can be obtained in different ways by using the cooling ducts in the bottom and the top of the unit by taking air in and out the back of t
2. P 0 11 Pea gt w N o xs eoo M o gO 130BA199 10 Set up 1 2 P 0 11 OOJO olojo 3 4 Set up I 2 P 0 11 3 4 PLC Fieldbus Set up L 1 2 eT P 0 11 E 4 0 12 This Set up Linked to Option Function To enable conflict free changes from one set up to another during operation link set ups containing parameters which are not changeable during operation The link will ensure synchronising of the not changeable during operation parameter values when moving from one set up to another during operation Not changeable during operation parameters can be identified by the label FALSE in the parameter lists in the section Parameter Lists MG 90 V1 02 VLT is a registered Danfoss trademark 63 6 How to Programme Danfett VLT Active Filter AAFOO5 0 Not linked 2 Set up 2 4 Set up 4 64 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Darfi 6 How to Programme 0 13 Readout Linked Set ups Array 5 Range 0 N A 0 255 N A 0 14 Readout Edit Set ups Channel Range o 2147483648 2147483647 6 2 5 0 2 LCP Display Define the variables displayed in the Graphical Local Control Panel Function
3. i m o o o le 5 2 ee 889 1 35 e L oo 1 Illustration 4 6 Space in front of IP21 IP54 enclosure type frame size E Wire access Ensure that proper cable access is present including necessary bending allowance All cable lugs shoes must mount within the width of the terminal bus bar 20 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFO05 Danfi 4 How to Install 4 3 3 Terminal Locations Frame size D Take the following position of the terminals into consideration when you design for cables access 6 D x aig 130BB425 10 fan i 3x277 1 mn s ima oo tog IH w 0 n 0 OF 2m o2 A No ES gE RE Fe 08 as eS NZ Illustration 4 7 Terminal locations D filter Be aware that the power cables are heavy and hard to bend Consider the optimum position of the unit for ensuring easy installation of the cables NB All D frames are available with standard input terminals or disconnect switch 4 3 4 Terminal Locations Frame size E
4. Auto CT detection The VLT Active Filter is able to perform an auto detection of the installed CT The ct auto detection can be conducted both while the system is running and at no load conditions The filter injects a prefixed current of known amplitude and phase angle and is measuring the returned CT input The per formance is conducted on each phase individually and for several frequencies to reassure phase sequence and that harmonics of different correctly The Auto CT detection is pending on the follow conditions Active filter bigger then 10 of CT RMS rate CT s installed on source PCC side auto CT not possible for load side CT installation Only one CT per phase not possible for summation CT s CT s are part of below standard range Sec iv 150 200 250 300 400 500 600 750 1000 1250 1500 2000 2500 3500 4000 Sec SA 30 40 50 60 80 100 120 150 200 250 300 400 500 700 800 MG 90 V1 02 VLT is a registered Danfoss trademark 33 4 How to Install Danfi VLT Active Filter AAF005 4 5 2 Power Connections Cabling and Fusing NB Cables General All cabling must comply with national and local regulations on cable cross sections and ambient temperature UL applications require 75 C copper conductors 75 and 90 C copper conductors are thermally acceptable to use in non UL applications The power cable connections are situated as shown below The mains connection is fitted to the mains switch if
5. Overview of functions alarms and warnings Function No PTC Relay No Function 0 Safe Stop Alarm 1 Safe Stop A68 Safe Stop Warning 3 Safe Stop W68 PTC 1 Alarm 4 PTC 1 Safe Stop A71 PTC 1 Warning 5 PTC 1 Safe Stop W71 PTC 1 amp Relay A 6 PTC 1 Safe Stop A71 Safe Stop A68 PTC 1 amp Relay W 7 PTC 1 Safe Stop W71 Safe Stop W68 PTC 1 amp Relay A W 8 PTC 1 Safe Stop A71 Safe Stop W68 PTC 1 amp Relay W A 9 PTC 1 Safe Stop W71 Safe Stop A68 W means warning and A means alarm For further information see Alarms and Warnings in section 7roubleshooting in the Design Guide or the Operating Instructions A dangerous failure related to Safe Stop will give Alarm Dangerous Failure A72 Please refer to the section Description of Alarm Word Warning Word and extended Status Word in the chapter Troubleshooting MG 90 V1 02 VLT is a registered Danfoss trademark 75 Darfi 6 How to Programme VLT Active Filter AAF005 6 2 12 5 3 Digital Outputs Parameters for configuring the output functions for the output terminals The 2 solid state digital outputs are common for terminals 27 and 29 Set the T O function for terminal 27 in par 5 01 Terminal 27 Mode and set the I O function for terminal 29 in par 5 02 Terminal 29 Mode These parameters cannot be adjusted while the unit is running 6 2 13 5 30 Terminal 27 Digital Output 5 30 Terminal 27 Digital Output O
6. Danfoss CT auto detection support most standard CTs The auto CT detection will not succeed if CT s are not wired correctly CT s are installed on load side Primary rate is not a standard size Secondary rate and CT placement is not configured CT current primary rate is bigger then 10 times filter current rate A manual configuration is needed in case the automatic CT detection fails to set the CT s In that case set the following parameters according to the CT plate data and installation 1 300 20 CT Primary Rating 2 300 24 phase sequence 3 300 25 CT polarity The active filter allows different CT polarity of all three current transformers That means that parameter 300 25 CT polarity need to be set for all three CT s individually Then the current transducers are successful configured the filter is ready to start it operation To setup the filter compensation mode and priority please consult the section 6 How to programme the Active Filter 46 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFOO5 DPanfots 5 How to Operate the Active Filter 5 How to Operate the Active Filter 5 1 1 Ways of operation The Active Filter can be operated in 2 ways 1 Graphical Local Control Panel GLCP 2 RS 485 serial communication or USB both for PC connection 5 1 2 How to operate graphical LCP GLCP The GLCP is divided into four functional groups 1 Graphical display with Status lin
7. VLT is a registered Danfoss trademark 85 6 How to Programme Danfets VLT Active Filter AAFOO5 3 Warning word every scan time Data logging is continuous but if an alarm occurs the 4 Alarm word log is saved and the values can be viewed on the display This feature is useful for example when carrying out service following a trip View the tat ets Status ward historic log contained in this parameter via the serial communication port 6 Control word or via the display 7 Extended status word Events are logged with value and time stamp in msec The time interval between two events depends on how often events occur maximum once 15 20 Historic Log Event Array 50 Range Function 0 N A 0 255 N A View the event type of the logged events 15 21 Historic Log Value Array 50 Range Function 0 N A 0 2147483647 N A View the value of the logged event Interpret the event values according to this table Digtal input Decimal value See par 16 60 Digita Input for description after converting to binary value Digital output not monitored in Decimal value See par 16 66 Digital Output bin for de this SW release scription after converting to binary value Warning word Decimal value See par 16 92 Warning Word for descrip tion Alarm word Decimal value See par 16 90 Alarm Word for description Status word Decimal value See par 16 03 Status Word for description after converting to binary value Control word D
8. OFF 1 via par 14 50 RFI Filter on the unit For further reference see IEC 364 3 In OFF the internal RFI capacities between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and to reduce the earth capacity currents according to IEC 61800 3 Please also refer to the application note VLT on IT mains MN 90 CX 02 It is important to use isolation monitors that are capable for use together with power electronics IEC 61557 8 4 5 6 Torque When tightening all electrical connections it is very important to tighten with the correct torque Too low or too high torque results in a bad elec trical connection Use a torque wrench to ensure correct torque Below is 176FA247 12 the tightening torque required for the mains terminal Frame size Torque Bolt size D 19 40Nm M10 E 19 40Nm M10 Nm in lbs Illustration 4 28 Always use a torque wrench to tighten the bolts 38 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFO05 Danes 4 How to Install 4 5 7 Shielded Cables It is important that shielded and armoured cables are connected in a proper way to ensure high EMC immunity and low emissions Connection can be made using either cable glands or clamps EMC cable glands Generally available cable glands can be used to ensure an optimum EMC connection EMC cable clamp Clamps allowing easy connection are su
9. The index character high byte must be 4 Some parameters contain text that can be written to via the serial bus To write a text via the PWE block set the parameter command AK to F Hex The index characters high byte must be 5 110 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfets 7 RS 485 Installation and Setup PKE IND PWE high PWE tow 2 T xR Read text Fx xx 04 00 Q 1 S T pa Write text FX xx 05 00 7 4 11 Data Types Supported by FC 300 Unsigned means that there is no operational sign in the telegram Data types Description 3 Integer 16 4 Integer 32 5 Unsigned 8 6 Unsigned 16 7 Unsigned 32 9 Text string 10 Byte string 13 Time difference 33 Reserved 7 35 Bit sequence 7 4 12 Conversion The various attributes of each parameter are displayed in the section Conversion table Factory Settings Parameter values are transferred as whole numbers Eea a i Conversion index Conversion factor only Conversion factors are therefore used to transfer decimals E7 a 2 100 Par 4 12 Motor Speed Low Limit Hz has a conversion factor of 0 1 10 To preset the minimum frequency to 10 Hz transfer the value 100 A 0 1 conversion factor of 0 1 means that the value transferred is multiplied by 1 0 1 0 1 The value 100 is thus perceived as 10 0 2 0 01 3 0 001 4 0 0001 5 0 00001 7 4 13 Process Words PCD The bloc
10. b shows up to 5 variables with related unit regardless of status In case of alarm warning the warning is shown instead of the variables It is possible to toggle between three status read out displays by pressing the Status key Operating variables with different formatting are shown in each status screen see below Several values or measurements can be linked to each of the displayed operating variables The values measurements to be displayed can be defined via par 0 20 0 21 0 22 0 23 and 0 24 which can be accessed via QUICK MENU Q3 Function Setups Q3 1 General Settings Q3 11 Display Settings Each value measurement readout parameter selected in par 0 20 to par 0 24 has its own scale and number of digits after a possible decimal point Larger numeric values are displayed with few digits after the decimal point Ex Current readout 5 25 A 15 2 A 105 A Status display I This read out state is standard after start up or initialization Use INFO to obtain information about the value measurement linked to the displayed operating variables 1 1 1 2 1 3 2 and 3 See the operating variables shown in the display in this illustration 1 1 1 2 and 1 3 are shown in small size 2 and 3 are shown in medium size 48 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfoss 5 How to Operate the Active Filter Statu
11. or better Class 0 5 Secondary rated current 1A or 5A 5A is recommended Rated frequency 50 60 Hz Rated apparent power burden See table below AAF s burden equal 2milliohm Rated apparent power burden VA 5 7 5 10 15 30 Impedance of current CT installation Q lt 0 15 lt 0 25 lt 0 35 lt 0 55 lt 1 15 NB All other technical data like dynamic rated current maximal permitted operating voltage thermal dimensioning of continuous current thermal dimensioning of short time current over current limit isolation class working temperature range etc are specific values of the system and have to be defined during the project planning phase of the equipment The minimum RMS has to be determined by the total current that passes through the current transformer It is important that the current sensor is not to small leading to saturation of the sensor Add 10 margin and pick the next following bigger standard RMS rate It is advised to use current transformers which has a RMS rating close to the maximum current that flows through it to allow the highest possible accuracy of the measurement and so an ideal compensation In order to ensure that the current transformer performs according to specifications the rated burden should not be above the true current requirement by the Active Filter The burden of the CT is depending on the wire type and the cable length between the CT and the filter CT connection terminal The filter
12. 1473 Legacy Warning Word 1474 Leg Ext Status Word 1501 Running Hours Function Select a variable for display in line 1 left position One or more status conditions in a Hex code No display value selected MG 90 V1 02 VLT is a registered Danfoss trademark 65 6 How to Programme 1502 1600 1601 1602 1603 1605 1609 1610 1611 1619 1620 1621 1622 1625 1630 1632 1633 1634 1635 1636 1637 1638 1639 1650 1651 1652 1653 1660 1661 1662 1663 1664 1665 1666 1667 1668 1669 1670 1671 1672 1673 1674 66 kWh Counter Control Word Reference Unit Reference Status Word Main Actual Value Custom Readout Power kW Power hp KTY sensor temperature Motor Angle Torque High Res Torque Torque Nm High DC Link Voltage Brake Energy s Brake Energy 2 min Heatsink Temp Inverter Thermal Inv Nom Current Inv Max Current SL Controller State Control Card Temp External Reference Pulse Reference Feedback Unit Digi Pot Reference Digital Input Terminal 53 Switch Setting Analog Input 53 Terminal 54 Switch Setting Analog Input 54 Analog Output 42 mA Digital Output bin Freq Input 29 Hz Freq Input 33 Hz Pulse Output 27 Hz Pulse Output 29 Hz Relay Output bin Counter A Counter B Prec Stop Counter Darfi VLT Active Filte
13. Active Filter AAFOO5 3430 PCD 10 Read from MCO 3440 Digital Inputs 3441 Digital Outputs 3450 Actual Position 3451 Commanded Position 3452 Actual Master Position 3453 Slave Index Position 3454 Master Index Position 3455 Curve Position 3456 Track Error 3457 Synchronizing Error 3458 Actual Velocity 3459 Actual Master Velocity 3460 Synchronizing Status 3461 Axis Status 3462 Program Status 3464 MCO 302 Status 3465 MCO 302 Control 3470 MCO Alarm Word 1 3471 MCO Alarm Word 2 9913 Idle time 9914 Paramdb requests in queue 9917 tCon1 time 9918 tCon2 time 9919 Time Optimize Measure 9920 HS Temp PC1 9921 HS Temp PC2 9922 HS Temp PC3 9923 HS Temp PC4 9924 HS Temp PC5 9925 HS Temp PC6 9926 HS Temp PC7 9927 HS Temp PC8 0 21 Display Line 1 2 Small Option Function 1614 Motor Current Select a variable for display in line 1 middle position The options are the same as listed for par 0 20 0 22 Display Line 1 3 Small Option Function 1610 Power kW Select a variable for display in line 1 right position The options are the same as listed for par 0 20 0 23 Display Line 2 Large Option Function 1613 Frequency Select a variable for display in line 2 The options are the same as listed for par 0 20 0 24 Display Line 3 Large Select a variable for display in line 3 68 MG 90 V1 02 VLT is a registered Danfoss
14. Analog Input X48 2 mA Temp Input X48 4 Temp Input X48 7 Temp Input X48 10 Digital Input 2 Process PID Error Process PID Output Process PID Clamped Output Process PID Gain Scaled Output Wobble Delta Freq Scaled Bypass Status Word Bypass Running Hours PCD 1 Write to MCO PCD 2 Write to MCO PCD 3 Write to MCO PCD 4 Write to MCO PCD 5 Write to MCO PCD 6 Write to MCO PCD 7 Write to MCO PCD 8 Write to MCO PCD 9 Write to MCO PCD 10 Write to MCO PCD 1 Read from MCO PCD 2 Read from MCO PCD 3 Read from MCO PCD 4 Read from MCO PCD 5 Read from MCO PCD 6 Read from MCO PCD 7 Read from MCO PCD 8 Read from MCO PCD 9 Read from MCO Danfoss 6 How to Programme Actual value at input X30 11 either as reference or protection value Actual value at input X30 12 either as reference or protection value Actual value at output X30 8 in mA Use par 6 60 Terminal X30 8 Output to select the value to be shown Control word CTW received from the Bus Master Main reference value sent with control word from the Bus Master Extended fieldbus communication option status word Control word CTW received from the Bus Master Status word STW sent to the Bus Master One or more alarms in a Hex code One or more alarms in a Hex code One or more warnings in a Hex code One or more warnings in a Hex code One or more status conditions in a Hex code MG 90 V1 02 VLT is a registered Danfoss trademark 67 6 How to Programme Danfet VLT
15. Copies all parameters in all set ups from the filter memory to the LCP memory 2 All from LCP Copies all parameters in all set ups from the LCP memory to the filter memory 3 Size indep from LCP Copy only the parameters that are independent of the motor size The latter selection can be used to programme several filters with the same function without disturbing motor data 4 File from MCO to LCP 5 File from LCP to MCO 6 Data from DYN to LCP 7 Data from LCP to DYN This parameter cannot be adjusted while the motor is running 0 51 Set up Copy Option Function 0 No copy No function 1 Copy to set up 1 Copies all parameters in the present Programming Set up defined in par 0 11 Programming Set up to Set up 1 2 Copy to set up 2 Copies all parameters in the present Programming Set up defined in par 0 11 Programming Set up to Set up 2 3 Copy to set up 3 Copies all parameters in the present Programming Set up defined in par 0 11 Programming Set up to Set up 3 4 Copy to set up 4 Copies all parameters in the present Programming Set up defined in par 0 11 Programming Set up to Set up 4 9 Copy to all Copies the parameters in the present set up over to each of the set ups 1 to 4 6 2 8 0 6 Password 0 60 Main Menu Password Range Function 100 N A 0 999 N A Define the password for access to the Main Menu via the Main Menu key If par 0 61 Access to Main Menu w o Password is set to
16. Filter A 2 i a name as well as the selected parameter value ay Nominalne z2 Illustration 6 3 Display example 60 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFOO5 Danfoss 6 How to Programme 6 2 1 Main Menu The Main Menu includes all available parameters in the VLT Active Filter AAF005 All parameters are grouped in a logic way with a group name indicating the function of the parameter group All parameters are listed by name and number in the following section A quicker overview can be found in the Parameter Lists later in this manual 6 2 2 0 Operation Display Parameters related to the fundamental functions of the Active Filter function of the LCP buttons and configuration of the LCP display 6 2 3 0 0 Basic Settings 0 01 Language Option Function Defines the language to be used in the display The filter can be delivered with 4 different language packages English and German are included in all packages English cannot be erased or manipu lated 0 English Part of Language packages 1 4 1 Deutsch Part of Language packages 1 4 2 Francais Part of Language package 1 3 Dansk Part of Language package 1 4 Spanish Part of Language package 1 5 Italiano Part of Language package 1 Svenska Part of Language package 1 7 Nederlands Part of Language package 1 10 Chinese Part of Language package 2 Suomi Part of Language package 1 22 English US
17. Full access 0 this parameter will be ignored 70 MG 90 V 1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFOO5 Danfet 6 How to Programme 0 61 Access to Main Menu w o Password Option Function 0 Full access Disables password defined in par 0 60 Main Menu Password 1 LCP Read only Prevent unauthorized editing of Main Menu parameters 2 LCP No access Prevent unauthorized viewing and editing of Main Menu parameters 3 Bus Read only Read only functions for parameters on fieldbus and or FC standard bus 4 Bus No access No access to parameters is allowed via fieldbus and or FC standard bus 5 All Read only Read only function for parameters on LCP fieldbus or FC standard bus 6 All No access No access from LCP fieldbus or FC standard bus is allowed If Full access 0 is selected then par 0 60 Main Menu Password par 0 65 Personal Menu Passwordand par 0 66 Access to Personal Menu w o Password will be ignored 0 65 Quick Menu Password Range Function 200 9999 9999 Define the password for access to the Quick Menu via the Quick Menu key If par 0 66 Access to Quick Menu w o Password is set to Full access 0 this parameter will be ignored 0 66 Access to Quick Menu w o Password Option Function 0 Full access Disables the password defined in par 0 65 Quick Menu Password 1 LCP Read only Prevents unauthorised editing of Quick Menu parameters 2 LCP No access Prev
18. MG 90 V1 02 VLT is a registered Danfoss trademark 25 4 How to Install Danfi VLT Active Filter AAF005 4 3 7 IP21 Drip Shield Installation Frame size D To comply with the IP21 rating a separate drip shield is to be installed as explained below Remove the two front screws 176FA285 10 Insert the drip shield over the filter LCP and replace screws X lt Torque the screws to 5 6 Nm 50 in lIbs Illustration 4 14 Drip shield installation 26 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFO05 Danfss 4 How to Install 4 4 Field Installation of Options 4 4 1 Installation of Input Plate Options This section is for the field installation of input option kits available for Active Filters Do not attempt to remove RFI filters from input plates Damage may occur to RFI filters if they are removed from the input plate Where RFI filters are available there are two different type of RFI filters depending on the input plate combination and the RFI filters interchangeable Fuses Disconnect RFI Fuses amp RFI Fuses RFI amp Discon nect D 176Fxxxx 176Fxxxx 176Fxxxx 176Fxxxx 176Fxxxx E 176FXxxx 176Fxxxx 176FXxxx 176FXxxx 176FxXxxx For further information please see the Instruction Sheet 175R5795 available for Electrical Drives but also for the Active Filters 4 4 2 Installation of Mains Shield for Active Filters The mains shield is for
19. Part of Language package 4 Greek Part of Language package 4 Bras port Part of Language package 4 Slovenian Part of Language package 3 Korean Part of Language package 2 Japanese Part of Language package 2 Turkish Part of Language package 4 Trad Chinese Part of Language package 2 Bulgarian Part of Language package 3 Srpski Part of Language package 3 Romanian Part of Language package 3 Magyar Part of Language package 3 Czech Part of Language package 3 MG 90 V1 02 VLT is a registered Danfoss trademark 61 6 How to Programme Danfoss VLT Active Filter AAFOO5 Polski Part of Language package 4 Russian Part of Language package 3 Thai Part of Language package 2 Bahasa Indonesia Part of Language package 2 52 Hrvatski Option Function Selects the operating mode upon reconnection of the filter to mains voltage after power down in Hand local operation mode 0 Resume Restarts the filter maintaining the same local reference and the same start stop settings applied by HAND ON OFF as before the filter was powered down 1 Forced stop ref old Restarts the filter with a saved local reference after mains voltage reappears and after pressing HAND ON 2 Forced stop ref 0 Resets the local reference to 0 upon restarting the filter 6 2 4 0 1 Set up Operations Define and control the individual parameter setups The filter has four parameter setups that can be programmed independently of each other This makes the filter very flex
20. V 1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfet 6 How to Programme 6 2 55 301 14 Leftover Currents 301 14 Leftover Currents Range Function 0 0 A 0 0 8000 0 A View the harmonic currents leftover after prioritized harmonic and cos phi compensation by the active filter 6 2 56 301 20 Mains Current A 301 20 Mains Current A Range Function 0 A 0 65000 A View the total harmonic distortion of the current after compensation by the active filter 6 2 57 301 21 Mains Frequency 301 21 Mains Frequency Range Function 0 Hz 0 100 Hz View the total harmonic distortion of the voltage 6 2 58 301 22 Fund Mains Current A 301 22 Fund Mains Current A Range Function 0 A 0 65000 A View the power factor after compensation by the active filter MG 90 V1 02 VLT is a registered Danfoss trademark 97 6 How to Programme 6 1 Parameter Lists 6 3 1 Default settings Changes during operation VLT Active Filter AAF005 TRUE means that the parameter can be changed while the Active Filter is in operation and FALSE means that the unit must be stopped before a change can be made 4 Set up All set up the parameter can be set individually in each of the four set ups i e one single parameter can have four different data values 1 set up data value will be the same in all set ups SR Size related Conversion index N A No default
21. VLT Active Filter AAFO05 WARNING 77 Reduced power mode This warning indicates that the drive is operating in reduced power mode i e less than the allowed number of inverter sections This warning will be generated on power cycle when the drive is set to run with fewer inverters and will remain on ALARM 79 Illegal power section configuration The scaling card is the incorrect part number or not installed Also MK102 connector on the power card could not be installed ALARM 80 Unit initialized to default value Parameter settings are initialized to default settings after a manual reset ALARM 244 Heatsink temperature Report value indicates source of alarm from left 1 4 Inverter 5 8 Rectifier ALARM 245 Heatsink sensor No feedback from the heatsink sensor Report value indicates source of alarm from left 1 4 Inverter 5 8 Rectifier ALARM 246 Power card supply The supply on the power card is out of range Report value indicates source of alarm from left 1 4 Inverter 5 8 Rectifier ALARM 247 Power card temperature Power card over temperature Report value indicates source of alarm from left 1 4 Inverter 5 8 Rectifier ALARM 248 Illegal power section configuration Power size configuration fault on the power card Report value indicates source of alarm from left 1 4 Inverter 5 8 Rectifier ALARM 249 Rect low temp The temperature of the rectifier heat sink is too low This could indicate that
22. Voltage 1 Actual value at input 53 either as a reference or protection value Setting of input terminal 54 Current 0 Voltage 1 Actual value at input 54 either as reference or protection value Actual value at output 42 in mA Use par 6 50 Terminal 42 Output to select the value to be shown Binary value of all digital outputs Actual value of the frequency applied at terminal 29 as an impulse input Actual value of the frequency applied at terminal 33 as an impulse input Actual value of impulses applied to terminal 27 in digital output mode Actual value of impulses applied to terminal 29 in digital output mode Application dependent e g SLC Control Application dependent e g SLC Control Display the actual counter value MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFO05 1675 1676 1677 1678 1679 1680 1682 1684 1685 1686 1690 1691 1692 1693 1694 1836 1837 1838 1839 1860 1890 1891 1892 1893 3019 3110 3111 3401 3402 3403 3404 3405 3406 3407 3408 3409 3410 3421 3422 3423 3424 3425 3426 3427 3428 3429 Analog In X30 11 Analog In X30 12 Analog Out X30 8 mA Analog Out X45 1 mA Analog Out X45 3 mA Fieldbus CTW 1 Fieldbus REF 1 Comm Option STW FC Port CTW 1 FC Port REF 1 Alarm Word Alarm Word 2 Warning Word Warning Word 2 Ext Status Word
23. and the unit is reset Note that first start up takes a few more seconds 7 Press Reset Par 14 22 Operation Mode initialises all except Par 14 50 RFI Filter Par 8 30 Protocol Par 8 31 Address Par 8 32 Baud Rate Par 8 35 Minimum Response Delay Par Par 8 37 Maximum Inter Char Delay i 8 36 Max Response Delay Par 15 00 Operating Hours to par 15 05 Over Volt s Par Par Ss 15 20 Historic Log Event to par 15 22 Historic Log Time 15 30 A arm Log Error Code to par 15 32 Alarm Log Time Parameters selected in par 0 25 My Personal Menu will stay present with default factory setting Manual initialisation When carrying out manual initialisation serial communication and fault log settings are reset 1 Disconnect from mains and wait until the display turns off 2a Press Status Main Menu OK at the same time while power up for LCP 2b Press Menu while power up for LCP 101 Numerical Display 3 Release the keys after 5 s 4 The active filter is now programmed according to default set tings 5 1 10 RS 485 Bus Connection The filter can be connected to a controller or master together with other loads using the RS 485 standard interface Terminal 68 is connected to the P signal TX RX while terminal 69 is connected to the N signal TX RX In order to avoid potential equalizing currents in the screen earth the cable screen v
24. as possible Connect the different earth systems at the lowest possible conductor impedance The lowest possible conductor impedance is obtained by keeping the conductor as short as possible and by using the greatest possible surface area The metal cabinets of the different devices are mounted on the cabinet rear plate using the lowest possible HF impedance This avoids having different HF voltages for the individual devices and avoids the risk of radio interference currents running in connection cables that may be used between the devices The radio interference will have been reduced In order to obtain a low HF impedance use the fastening bolts of the devices as HF connection to the rear plate It is necessary to remove insulating paint or similar from the fastening points 4 5 4 Extra Protection RCD ELCB relays multiple protective earthing or earthing can be used as extra protection provided that local safety regulations are complied with In the case of an earth fault a DC component may develop in the fault current If ELCB relays are used local regulations must be observed Relays must be suitable for protection of 3 phase equipment with a bridge rectifier and for a brief discharge on power up 4 5 5 RFI Switch Mains supply isolated from earth Tf the Active filter is supplied from an isolated mains source IT mains floating delta and grounded delta or TT TN S mains with grounded leg the RFI switch is recommended to be turned off
25. but with reduced precision in some cases 6 2 35 300 01 Compensation Priority 300 01 Compensation Priority Option Function 0 Harmonics 1 Cosphi Enter the compensation priority for the active filter If cosphi compensation has priority then har monics compensation will be reduced in cases where a large amount of current is used to compen sate cosphi Similarly if harmonics mitigation has priority then cosphi compensation might be re duced 6 2 36 300 10 Active Filter Nominal Voltage 300 10 Active Filter Nominal Voltage Range Function Application Application dependant Enter the network voltage at the location where the active filter is installed This value will be dif dependent ferent than the 300 22 only if a step down transformer is used to connect the active filter Enter the transformer secondary side voltage 6 2 37 300 20 CT Primary Rating 300 20 CT Primary Rating Range Function Application 1 4000 A Enter the primary rating of the current transformers For a 1000 5 current transformer enter 1000 dependent Alternatively this value can be determined by performing an auto CT detection using parameter 300 29 MG 90 V1 02 VLT is a registered Danfoss trademark 93 6 How to Programme Danfet VLT Active Filter AAF005 6 2 38 300 21 CT Secondary Rating 300 21 CT Secondary Rating Option Function 0 1A 1 5A Enter the secondary rating of the current transformers For a 1000 5 cu
26. fieldbus manual 16 85 FC Port CTW 1 Range Function 0 N A 0 65535 N A View the two byte Control word CTW received from the Bus Master Interpretation of the control word depends on the fieldbus option installed and the Control word profile selected in par 8 10 Control Profile 6 2 33 16 9 Diagnosis Read Outs 16 90 Alarm Word Range Function 0 N A 0 4294967295 N A View the alarm word sent via the serial communication port in hex code 16 91 Alarm Word 2 Range Function o 0 4294967295 View the alarm word sent via the serial communication port in hex code 16 92 Warning Word Range Function 0 N A 0 4294967295 N A View the warning word sent via the serial communication port in hex code 92 MG 90 V 1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFOO5 Danfet 6 How to Programme 16 93 Warning Word 2 Range Function o 0 4294967295 View the warning word sent via the serial communication port in hex code 16 94 Ext Status Word Range Function o 0 4294967295 Returns the extended warning word sent via the serial communication port in hex code 6 2 34 300 00 Harmonic Cancellation Mode 300 00 Harmonic Cancellation Mode Option Function 0 Overall 1 Selective 2 Parallel Enter the harmonic compensation mode Selective provides precise compensation of the following harmonics 5 7 11 13 17 19 23 25 Overall provides compensation for additional harmonics
27. ha mM N a aS o g O fe a 2 S R _ Key N oe A T 2 c Q 3 nm AN vt 16 MG 90 V1 02 VLT Illustration 4 3 Frame size D is a registered Danfoss trademark VLT Active Filter AAFO05 VLT Active Filter AAFO05 Danfi 4 How to Install ol 96pg9g0El xd D _ 9 ig Ne p lo we we ae be x m S fo coal 3S ADA C o o o J o oO N o a 25 N a to l BS Illustration 4 4 Frame size E MG 90 V1 02 VLT is a registered Danfoss trademark 17 4 How to Install Danfi VLT Active Filter AAF005 Mechanical Dimensions and Rated Power Frame size D E 130BB506 10 130BB505 10 IP 21 54 21 54 Enclosure protection NEMA Type 1 Type 1 Nominal Current Rate 190A 250 310 A Shipping Dimensions Height 1892 mm 2111 mm Width 1118 mm 1118 mm Depth 947 mm 947 mm Filter Dimensions Height 1740 mm 2000 Width 850 mm 850 Depth 380 mm 494 Max Weight 293 kg 352 kg Hybrid IP54 electronics IP21 magnetics 18 MG 90 V1 02 VLT is a registered Danfoss trademark Darfi VLT Active Filter AAF005 4 3 Mechanical Installa
28. is used for extra protection only an RCD of Type B time delayed shall be used on the supply side of this product Protective earthing of the filter and the use of RCD s must always follow national and local regulations MG 90 V1 02 VLT is a registered Danfoss trademark 5 2 Safety Danfisi VLT Active Filter AAF005 2 1 3 Before Commencing Repair Work Hazardous Voltage 1 Disconnect the filter from mains 2 Wait at least the amount of time indicated in section General Warning above Failure to follow recommendations could result in death or serious injury 2 1 4 Special conditions Electrical ratings The rating indicated on the nameplate of the active filter is based on a typical 3 phase mains power supply within the specified voltage current and temperature range which is expected to be used in most applications The unit also support other special applications which affect the electrical ratings of the filter Special conditions which affect the electrical ratings might be High temperature applications which require derating of the electrical ratings High altitude installation which require derating of the electrical ratings Marine applications with more severe environmental conditions Consult the relevant clauses in these instructions for information about the electrical ratings Installation requirements The overall electrical safety of the active filter requires special installation conside
29. locked yellow and red 118 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFO05 9 Troubleshooting Alarm Word and Extended Status Word Bit Hex Dec Alarm Word Warning Word Extended Status Word 0 00000001 1 Mains Cont Fault Reserved Reserved 1 00000002 2 Heatsink Temp Heatsink Temp Auto CT Running 2 00000004 4 Earth Fault Earth Fault Reserved 3 00000008 8 Ctrl Card Temp Ctrl Card Temp Reserved 4 00000010 16 Ctrl Word TO Ctrl Word TO Reserved 5 00000020 32 Over Current Over Current Reserved 6 00000040 64 SC Cont Fault Reserved Reserved 7 00000080 128 Cap Over Current Cap Over Current Reserved 8 00000100 256 Cap Earth Fault Cap Earth Fault Reserved 9 00000200 512 Inverter Overld Inverter Overld Reserved 10 00000400 1024 DC under Volt DC under Volt Reserved 11 00000800 2048 DC over Volt DC over Volt Reserved 12 00001000 4096 Short Circuit DC Voltage Low Reserved 13 00002000 8192 Inrush Fault DC Voltage High Reserved 14 00004000 16384 Mains ph Loss Mains ph Loss Reserved 15 00008000 32768 Auto CT Error Reserved Reserved 16 00010000 65536 Reserved Reserved Reserved 17 00020000 131072 Internal Fault 10V Low Password Time Lock 18 00040000 262144 DC Over Current DC Over Current Password Protection 19 00080000 524288 Resistor temp Resistor temp Reserved 20 00100000 1048576 Mains Earth Fault Mains Earth Fault Reserved 21 00200000 2097152 Switch Freq Limit Reserved Reserved 22 004
30. low resolutions e g 30 ppr at low speeds MG 90 V1 02 VLT is a registered Danfoss trademark 73 6 How to Programme Danfisi VLT Active Filter AAF005 2 g a Speed rpm 7 Speed rpm Q a Time sec b Time sec a very low encoder resolution b standard encoder resolution Pulse a i 2 Timer PEPTEEEPEEEE EEE ETE ET ELE PEEP EEE PEPE EPP Pere eee S Sample time f l l l l EA Time counter l a Time Start Read Timer Read Timer 20 timer tides 20 timer tides 99 Follower AF 1 Run Feedback 100 Follower AF 2 Run Feedback 5 11 Terminal 19 Digital Input Option Function 10 Reversing Functions are described under 5 1 Digital Inputs 5 12 Terminal 27 Digital Input Option Function 2 Coast inverse Functions are described under 5 1 Digital Inputs 5 13 Terminal 29 Digital Input Option Function Select the function from the available digital input range and the additional options 60 61 63 and 64 Counters are used in Smart Logic Control functions This parameter is available for FC 302 only 14 Jog Functions are described under 5 1 Digital Inputs 5 14 Terminal 32 Digital Input Option Function Select the function from the available digital input range and the additional options 60 61 63 and 64 Counters are used in Smart Logic Control functions 0 No operation Functions are described under 5 1 Digital Inputs 5 15 Terminal 33 Digital Input Option Fun
31. maximum permissible time interval between receipt of two bytes This parameter acti dependent vates time out if transmission is interrupted This parameter is active only when par 8 30 Protoco is set to FC MC 1 protocol 8 53 Start Select Option Function Select control of the unit start function via the terminals digital input and or via the fieldbus 0 Digital input Activates Start command via a digital input 1 Bus Activates Start command via the serial communication port or fieldbus option 2 Logic AND Activates Start command via the fieldbus serial communication port AND additionally via one of the digital inputs 3 Logic OR Activates Start command via the fieldbus serial communication port OR via one of the digital inputs 80 MG 90 V 1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFOO5 Danfoss 6 How to Programme NB This parameter is active only when par 8 01 Control Site is set to 0 Digital and control word 8 55 Set up Select Option Function Select control of the unit set up selection via the terminals digital input and or via the fieldbus 0 Digital input Activates the set up selection via a digital input 1 Bus Activates the set up selection via the serial communication port or fieldbus option 2 Logic AND Activates the set up selection via the fieldbus serial communication port AND additionally via one of the digital inputs 3 Logic OR Activate the s
32. net From the Internet based configurator you can configure the right filter for the right application and generate the type code string The configurator will automatically generate an eight digit sales number to be delivered to your local sales office Furthermore you can establish a project list with several products and send it to a Danfoss sales representative The configurator can be found on the global Internet site www danfoss com drives Filters will automatically be delivered with a language package relevant to the region from which it is ordered Four regional language packages cover the following languages Language package 1 English German French Danish Dutch Spanish Swedish Italian and Finnish Language package 2 English German Chinese Korean Japanese Thai Traditional Chinese and Bahasa Indonesian Language package 3 English German Slovenian Bulgarian Serbian Romanian Hungarian Czech and Russian Language package 4 English German Spanish English US Greek Brazilian Portuguese Turkish and Polish To order filters with a different language package please contact your local sales office 10 MG 90 V1 02 VLT is a registered Danfoss trademark Danfi 3 Introduction to VLT Active Filter AAF 005 VLT Active Filter AAF005 3 1 3 Ordering Form Type Code 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 F005 A T 4 E H x G C x
33. plug USB type B device plug 114 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfoss 8 General Specifications Generic specifications Maximum parallel filters 4 on same CT set Filter Efficiency 97 Typical average switching frequency 3 0 4 5 kHz Response time lt 0 5 ms Settling time reactive current control lt 20 ms Settling time harmonic current control lt 15 ms Overshoot reactive current control lt 10 Overshoot Harmonic current control lt 10 NB Connection to PC is carried out via a standard host device USB cable The USB connection is galvanically isolated from the supply voltage PELV and other high voltage terminals The USB connection is not galvanically isolated from protection earth Use only isolated laptop PC as connection to the USB connector on the unit or an isolated USB cable converter Protection and Features Temperature monitoring of the heatsink ensures that the active filter trips if the temperature reaches a predefined level An overload temperature cannot be reset until the temperature of the heatsink is below the values stated in the tables on the following pages If a mains phase is missing the Active filter trips Monitoring of the intermediate circuit voltage ensures that the filter trips if the intermediate circuit voltage is too low or too high The Active filter monitors the mains current as well as internal curre
34. than 10 below the filter lowest rated supply voltage If mains voltage exceed the filter highest rated voltage the filter continues to work but harmonic mitigation performance is reduced Filter will not cut out until main voltages exceed 580V Supply frequency Max imbalance temporary between mains phases where mitigation performance is kept high Max THDv pre distortion Harmonic Mitigation Performance 50 60 Hz 5 3 0 of rated supply voltage Filter will mitigate at higher mains imbalance but harmonic mitigation performance is reduced 10 with kept mitigation performance Reduced performance for higher pre distortion levels THiD Individual harmonic mitigation ability 5th 7th 11th 13th 17th 19th 23rd 25th Total current of harmonics Reactive Current Compensation Best performance lt 4 Depending on filter vs distortion ratio of filter current rating 70 50 32 28 20 18 16 14 90 Cos phi Reactive current of filter current rating Cable lengths and cross sections Controllable 1 0 to 0 5 lagging 100 Max grid cable length Maximum cross section to control terminals rigid wire Maximum cross section to control terminals flexible cable Maximum cross section to control terminals cable with enclosed core Minimum cross section to control terminals CT terminals specification Unlimited determined by voltage drop 1 5 mm 16 AWG 2 x 0 75 mm 1 mm2
35. trademark VLT Active Filter AAFOO5 Danfet 6 How to Programme Option Function 1502 kWh Counter The options are the same as those listed in par 0 20 Display Line 1 1 Small 0 25 My Personal Menu Range Function Application 0 9999 Define up to 50 parameters to appear in the Q1 Personal Menu accessible via the Quick Menu dependent key on the LCP The parameters will be displayed in the Q1 Personal Menu in the order they are programmed into this array parameter Delete parameters by setting the value to 0000 For example this can be used to provide quick simple access to just one or up to 50 parameters which require changing on a regular basis e g for plant maintenance reasons or by an OEM to enable simple commissioning of their equipment 6 2 6 0 4 LCP Keypad Enable disable and password protect individual keys on the LCP 0 40 Hand on Key on LCP Option Function 0 Disabled No effect when Hand on is pressed Select 0 Disabled to avoid accidental start of the drive in Hand on mode 1 Enabled The LCP switches to Hand on mode directly when Hand on is pressed 2 Password After pressing Hand on a password is required If par 0 40 is in included in My Personal Menu define the password in par 0 65 Personal Menu Password Otherwise define the password in par 0 60 Main Menu Password 3 Hand Off On When Hand on is pressed once the LCP switches to Off mode When pressed again the L
36. value available This number refers to a conversion figure used when writing or reading by means of an active filter Conv 100 75 74 70 67 6 5 4 3 2 1 0 1 2 3 4 5 6 index Conv 1 3600000 ha 60 1 60 1000090 100009 10000 1000 100 10 1 0 1 0 01 0 001 saan 0 00001 aii factor Data type Description Type 2 Integer 8 Int8 3 Integer 16 Int16 4 Integer 32 Int32 5 Unsigned 8 Uint8 6 Unsigned 16 Uint16 7 Unsigned 32 Uint32 9 Visible String VisStr 33 Normalized value 2 bytes N2 35 Bit sequence of 16 boolean variables v2 54 Time difference w o date TimD 98 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFO05 6 3 2 Operation Display 0 6 How to Programme Par Parameter description Default value 4 set up FC 302 Change dur Conver Type No only ing opera sion index tion 0 0 Basic Settings 0 01 Language 0 English 1 set up TRUE Uint8 0 04 Operating State at Power up Hand 1 Forced stop All set ups TRUE gt Uint8 0 1 Set up Operations 0 10 Active Set up 1 Set up 1 1 set up TRUE Uint8 0 11 Edit Set up 1 Set up 1 All set ups TRUE Uint8 0 12 This Set up Linked to 0 Not linked All set ups FALSE Uint8 0 13 Readout Linked Set ups 0 N A All set ups FALSE 0 Uint16 0 14 Readout Edit Set ups Channel 0 N A All set ups TRUE 0 Int32 0 2 LCP Display 0 20 Display Line 1 1 Sm
37. x S x fx ix ix Ayx By x C x x x x D x 130BB504 10 Possible choice Product groups 1 3 AAF Series 4 6 005 Current rating 7 10 A190 190Amp A250 250Amp A310 310Amp A400 400Amp A500 500Amp Phases 11 T Three Phases Mains Voltage 12 4 380 480V AC Enclosure 13 15 E21 IP21 Nema Typei ESH Hybrid IP54 IP21 magnet ics IP54 electronics E2M IP21 Nema Type1 with mains shield E5G Hybrid IP54 with mains shield RFI filter 16 17 H2 RFI filter Class A2 stand ard H4 RFI filter Class A1 option al Display LCP 19 G Graphical Local Control Panel LCP Coating PCB 20 C Coated PCB Mains option 21 X No mains option 3 Mains disconnect and fuse 7 Fuse Adaptation A 22 Reserved Adaptation B 23 Reserved Software release 24 27 Reserved Software lan 28 Reserved guage A options 29 30 AX No A option B options 31 32 BX No B option C option config 33 37 CFxxx CO option occupied with uration Active Filter control card D options 38 39 DX No Options MG 90 V1 02 VLT is a registered Danfoss trademark 11 4 How to Install Danfi VLT Active Filter AAF005 12 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter A
38. 00000 4194304 Fieldbus Fault Fieldbus Fault Reserved 23 00800000 8388608 24 V Supply Low 24V Supply Low Reserved 24 01000000 16777216 CT Range Reserved Reserved 25 02000000 33554432 1 8V Supply Low Reserved Reserved 26 04000000 67108864 Reserved Low Temp Reserved 27 08000000 134217728 Auto CT Interrupt Reserved Reserved 28 10000000 268435456 Option Change Reserved Reserved 29 20000000 536870912 Unit Initialized Unit Initialized Reserved 30 40000000 1073741824 Safe Stop Safe Stop Reserved 31 80000000 2147483648 Mains Freq Limit Extended Status Word Reserved Table 9 2 Description of Alarm Word Warning Word and Extended Status Word The alarm words warning words and extended status words can be read out via serial bus or optional fieldbus for diagnosis See also par 16 90 A arm Word par 16 92 Warning Word and par 16 94 Ext Status Word Reserved means that the bit is not guaranteed to be any particular value Reserved bits should not be used for any purpose MG 90 V1 02 VLT is a registered Danfoss trademark 119 9 Troubleshooting 9 1 1 Fault messages WARNING 1 10 volts low The control card voltage is below 10 V from terminal 50 Remove some of the load from terminal 50 as the 10 V supply is over loaded Max 15 mA or minimum 590 Q WARNING ALARM 2 Live zero error The signal on terminal 53 or 54 is less than 50 of the value set in par 6 10 6 12 6 20 or 6 22 respectively WARNING ALARM 4 Mains
39. 11 Illustration 5 5 For control cable connections see section on Contro Terminals 5 1 12 PC software tools PC based Configuration Tool MCT 10 The Active Filter is equipped with one serial communication ports Danfoss provides a PC tool for communication between PC and filter PC based Configuration Tool MCT 10 Please consult the MCT10 software where build in literature can reveal more usefull information MCT 10 set up software MCT 10 has been designed as an easy to use interactive tool for setting parameters in our Active Filters The software can be downloaded from the Danfoss internet site http www Danfoss com BusinessAreas DrivesSolutions Softwaredownload DDPC Software Program htm The MCT 10 set up software will be useful for Planning a communication network off line MCT 10 contains a complete active filter database Commissioning active filters on line Saving settings for all active filters Replacing an active filter in a network Simple and accurate documentation of active filter settings after commissioning Expanding an existing network Future developed active filters will be supported Save filter settings 1 Connect a PC to the unit via USB com port NOTE Use a PC which is isolated from the mains in conjunction with the USB port Failure to do so may damage equipment 2 Open MCT 10 Set up Software 3 Choose Read from drive 4 Choose Save as All parameters are now
40. 18 AWG 0 5 mm 20 AWG 0 25 mm Needed CT number AAF s burden equals Secondary current rating Accuracy Digital inputs 3 one for each phase 2mQ 1A or 5A Class 1 or better Programmable digital inputs Terminal number Logic Voltage level Voltage level logic 0 PNP Voltage level logic 1 PNP MG 90 V1 02 VLT is a registered Danfoss trademark 2 4 18 19 27 29 PNP or NPN 0 24 V DC lt 5VDC gt 10VDC 113 8 General Specifications Danfoss VLT Active Filter AAF005 Voltage level logic 0 NPN gt 19VDC Voltage level logic 1 NPN lt 14VDC Maximum voltage on input 28 V DC Input resistance Ri approx 4 kQ All digital inputs are galvanically isolated from the supply voltage PELV and other high voltage terminals Terminals 27 and 29 can also be programmed as output Control card RS 485 serial communication Terminal number 68 P TX RX 69 N TX RX Terminal number 61 Common for terminals 68 and 69 The RS 485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from the supply voltage PELV Digital output Programmable digital pulse outputs 2 Terminal number 27 29 Voltage level at digital frequency output 0 24V Max output current sink or source 40 mA Max load at frequency output 1kQ Max capacitive load at frequency output 10 nF Minimum output frequency at frequency output 0 Hz Maximum output frequenc
41. 1N A 2 set ups Uint32 300 42 Num of Parallel AFs 1N A 2 set ups Uint32 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfoss 6 How to Programme 6 3 9 AF Readouts301 Par No Parameter description Default value 4 set up FC 302 Change Conver Type only during op sion index eration 301 0 Output Currents 301 00 Output Current A 0 00 A All set ups TRUE 2 Int32 301 01 Output Current 0 0 All set ups TRUE 1 Int32 301 1 Unit Performance 301 10 THD of Current 0 0 All set ups TRUE 1 Uint16 301 11 Estimated THD of Voltage 0 0 All set ups Uint16 301 12 Power Factor 0 00 N A All set ups TRUE 2 Uint16 301 13 Cosphi 0 00 N A All set ups TRUE 2 Int16 301 14 Leftover Currents 0 0 A All set ups TRUE Sil Uint32 301 2 Mains Status 301 20 Mains Current A OA All set ups TRUE 0 Int32 301 21 Mains Frequency 0 Hz All set ups TRUE 0 Uint8 301 22 Fund Mains Current A OA All set ups TRUE 0 Int32 MG 90 V1 02 VLT is a registered Danfoss trademark 103 7 RS 485 Installation and Setup 104 Darfi MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 VLT Active Filter AAFOO5 Danfoss 7 RS 485 Installation and Setup 7 RS 485 Installation and Setup 7 1 RS 485 Installation and Set up 7 1 1 Overview RS 485 is a two wire bus interface compatible with multi drop network topology i e nodes can be connected as a bus
42. 2 5mm 2 wire gt 25 0 0082 30 1 25 7 4 gt 7 5 VA Current transformer Installation The VLT only supports three CT installation External CT s should be oin j aL S installed on all three phases to detect the harmonic contend of the grid te a JX le eee Ho 8 The flow direction of the sensor is in most cases indicated by an arrow O sse ao 74 mal aly E E ges 1 2 The arrow should point in the direction of the current flow and so towards the load In case the flow direction is incorrectly programmed the polarity 7 can be changed via filter parameter 300 25 CT polarity Parameter 300 25 can program the polarity of all three phases individually as 7 91 92 9 411213 12 1 ar 4 12 Individual or group compensation The compensation of the filter is depending on the signal that is returned from the current transformers The point of installation for these sensors is so determine the loads that are corrected MG 90 V1 02 VLT is a registered Danfoss trademark 29 4 How to Install Danfi VLT Active Filter AAF005 D in a a a a O f 7 Rep eS wre l PCC PCC1 l MF MF PCC2 PCC2 Illustration 4 15 Current transformers installed in front of Illustration 4 16 Current transformers are in
43. 24 V supply low X X X 48 1 8 V supply low X X 65 Control Board Over temperature X X X 66 Heat sink Temperature Low X 67 Option Configuration has Changed X 68 Safe Stop Activated x 69 Pwr Card Temp X X 70 Illegal FC configuration X 72 Dangerous Failure x 73 Safe Stop Auto Restart 76 Power Unit Setup X 79 Illegal PS config X X 80 Drive Initialised to Default Value X 244 Heatsink temp X X X 245 Heatsink sensor X X 246 Pwr card supply X X 247 Pwr card temp X X 248 Illegal PS config X X 250 New spare part X 251 New Type Code X X 300 Mains Cont fault X 301 SC Cont Fault X 302 Cap Over Current X X 303 Cap Earth Fault X X 304 DC Over Current X X 305 Mains Freq Limit X 308 Resistor temp X X 309 Mains Earth Fault X X 311 Switch Freq Limit X 314 Auto CT Interrupt X 315 Auto CT Error X 316 CT Location Error X 317 CT Polarity Error X 318 CT Ratio Error X Table 9 1 Alarm Warning code list A trip is the action when an alarm has appeared The trip will stop the filter operation and can be reset by pressing the reset button or make a reset by a digital input Par 5 1 1 The origin event that caused an alarm cannot damage the filter or cause dangerous conditions A trip lock is an action when an alarm occurs which may cause damage to the device or connected parts A Trip Lock situation can only be reset by a power cycling LED indication Warning yellow Alarm flashing red Trip
44. 26 Auto mode 5 31 Terminal 29 Digital Output Option 0 No operation 6 2 14 5 4 Relays Function Functions are described under 5 3 Digital Outputs This parameter only applies to FC 302 Parameters for configuring the timing and the output functions for the relays 6 2 15 5 40 Function Relay 5 40 Function Relay Option Function 0 No operation 128 SC contactor 76 MG 90 V 1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfet 6 How to Programme 129 Mains contactor 5 41 On Delay Relay Array 9 Relay 1 0 Relay 2 1 Relay 3 2 Relay 4 3 Relay 5 4 Relay 6 5 Relay 7 6 Relay 8 7 Relay 9 8 Range Function Ois 01 600 00 s nter the delay of the relay cut in time Select one of available mechanical relays an in 0 01 s 0 01 600 00 s Enter the delay of the rel t in time Select f availabl hanical rel d MCB 105 i an array function See par 5 40 Function Relay Relay 3 6 are included in MCB 113 Selected Event Relay output On Delay Off Delay P 5 41 P 5 42 Selected Event Relay output On Delay P 5 41 5 42 Off Delay Relay Array 9 Relay 1 0 Relay 2 1 Relay 3 2 Relay 4 3 Relay 5 4 Relay 6 5 Relay 7 6 Relay 8 7 Relay 9 8 Range Function 0 01 s 0 01 600 00 s Enter the delay of the relay cut out time Select one of available mechanical relays and MCB 105 i
45. 4 Set up 4 9 Multi Set up Remote selection of set ups using digital inputs and the serial communication port This set up uses the settings from par 0 12 This Set up Linked to Stop the filter before making changes to open and closed loop functions Use par 0 51 Set up Copy to copy a set up to one or all other set ups Stop the filter before switching between set ups where parameters marked not changeable during operation have different values To avoid conflicting settings of the same parameter within two different set ups link the set ups together using par 0 12 This Set up Linked to Parameters which are not changeable during operation are marked FALSE in the parameter lists in the section Parameter Lists 62 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFOO5 Danfet 6 How to Programme 0 11 Edit Set up Option Function Select the set up to be edited i e programmed during operation either the active set up or one of the inactive set ups 0 Factory setup Cannot be edited but it is useful as a data source to return the other set ups to a known state 1 Set up 1 Set up 1 1 to Set up 4 4 can be edited freely during operation independently of the active set up 2 Set up 2 3 Set up 3 4 Set up 4 9 Active Set up Can also be edited during operation Edit the chosen set up from a range of sources LCP FC RS485 FC USB or up to five fieldbus sites Set up
46. 4V 03 0v g2 29 24V NPN TIN OV PNP 01 0v 24V NPN mooo OA 32 OV PNP 9 05 33 24V NPN ov PNP 04 37 J 1 2 3 4 5 6 7 8 Illustration 4 29 Diagram showing all electrical terminals without options Terminals L1 L2 and L3 91 92 93 and 95 are grid connection terminals Terminal 37 is the input to be used for Safe Stop See also sections Safe Stop and Safe Stop Installation Gray scaled terminals are already used for internal operation or are not configurable via software of the Active Filter Terminals are not all located on the same PCB Very long control cables and analogue signals may in rare cases and depending on installation result in 50 60 Hz earth loops due to noise from mains supply cables If this occurs it may be necessary to break the screen or insert a 100 nF capacitor between screen and chassis MG 90 V1 02 VLT is a registered Danfoss trademark 43 i 4 How to Install VLT Active Filter AAFO05 Input polarity of control terminals PNP Source a 8 a s NPN Sink a S a Ri ii 2 in 9g S v Digital input wiring Q Digital input wiring 5 N gt s Ss Oo A m 12 13 18 19 27 29 32 33 20 37 12 13 18 19 27 29 32 33 20 37 NB To comply with EMC emission specifications screened a
47. 5 72 Option in Slot B Range Function 0 N A 0 0 N A View the type code string for the option installed in slot B and a translation of the type code string E g for type code string BX the translation is No option 15 73 Slot B Option SW Version Range Function 0 N A 0 0 N A View the software version for the option installed in slot B 15 74 Option in Slot CO Range Function 0 N A 0 0 N A View the type code string for the option installed in slot C and a translation of the type code string E g for type code string CXXXX the translation is No option 15 75 Slot CO Option SW Version Range Function 0 N A 0 0 N A View the software version for the option installed in slot C 15 76 Option in Slot Ci Range Function 0 N A 0 0 N A Shows the typecode string for the options CXXXX if no option and the translation i e gt No option lt 15 77 Slot C1 Option SW Version Range Function 0 N A 0 0 N A Software version for the installed option in option slot C 6 2 28 15 9 Parameter Info 15 92 Defined Parameters Array 1000 Range Function 0 N A 0 9999 N A View a list of all defined parameters in the active filter The list ends with 0 15 93 Modified Parameters Array 1000 Range Function 0 N A 0 9999 N A View a list of the parameters that have been changed from their default setting The list ends with 0 Changes may not be visible until up to 30 seconds after imp
48. 5 Over Volt s Range Function 0 N A 0 65535 N A View the number of unit overvoltages which have occurred 15 07 Reset Running Hours Counter Option Function 0 Do not reset 1 Reset counter Select Reset 1 and press OK to reset the Running Hours counter to zero see par 15 01 Running Hours This parameter cannot be selected via the serial port RS 485 Select Do not reset 0 if no reset of the Running Hours counter is desired 6 2 22 15 1 Data Log Settings The Data Log enables continuous logging of up to 4 data sources par 15 14 Samples Before Trigger are used to start and stop the log par 15 10 Logging Source at individual rates par 15 11 Logging In ging conditionally terval A trigger event par 15 12 Trigger Event and window 6 2 23 15 10 Logging Source 15 10 Logging Source Array 4 Option Function Select which variables are to be logged 0 None 1600 Control Word 1603 Status Word 1630 DC Link Voltage 84 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFOO5 Danfet 6 How to Programme 1634 Heatsink Temp 1635 Inverter Thermal 1660 Digital Input 1666 Digital Output bin 1690 Alarm Word 1692 Warning Word 1694 Ext Status Word 15 11 Logging Interval Range Function Application Application dependant Enter the interval in milliseconds between each sampling of the variables to be logged dependent 15 12 Trigger Event Select th
49. 90 V1 02 VLT is a registered Danfoss trademark 3 1 How to Read these Operating Instructions Danfoss VLT Active Filter AAFOO5 Indicates a high voltage warning ij Indicates default setting 4 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfisi 2 Safety 2 1 Safety 2 1 1 Safety note The voltage of the Active Filter is dangerous whenever connected to mains Incorrect installation of the filter or options may cause damage to the equipment serious personal injury or death Consequently the instructions in this manual as well as national and local rules and safety regulations must be complied with Safety Regulations 1 The Filter must be disconnected from mains if repair work is to be carried out Check that the mains supply has been disconnected and that the necessary time has passed before removing mains plugs The STOP RESET key on the control panel does not disconnect the equipment from mains and is thus not to be used as a safety switch Correct protective earthing of the equipment must be established and the user must be protected against supply voltage in accordance with applicable national and local regulations The earth leakage currents are higher than 3 5 mA Do not remove the plugs for the mains supply while the filter is connected to mains Check that the mains supply has been disconnected and that the necessary time has passed before removing ma
50. AF005 Danfi 4 How to Install 4 How to Install 4 1 How to Get Started 4 1 1 About How to Install This chapter covers mechanical and electrical installations to and from power terminals and control card terminals Electrical installation of options is described in the relevant Operating Instructions 4 1 2 How to Get Started The active filter is designed to achieve a quick and EMC correct installation by following the steps described below Read the safety instructions before installing the unit Failure to follow recommendations could result in death or serious injury Mechanical Installation Mechanical mounting L2 L3 I Electrical Installation PE Connection to Mains and Protecting Earth H i CT connection and cables e e s P 91 92 93 95 88 89 Fuses and circuit breakers DC DC o L1L2L3PE Control terminals cables Quick Setup Local Control Panel of filter UV W PE Programming 130BA015 13 Illustration 4 1 Diagram showing basic installation including mains start stop key and potentiometer for speed adjust ment MG 90 V1 02 VLT is a registered Danfoss trademark 13 4 How to Install Danes VLT Active Filter AAF005 4 2 Pre installation 4 2 1 Planning the Installation Site NB Before performing the installation it is important to plan the installation of the Filter Neglecting this may result in extra work during and
51. CP switches to Hand on mode 4 Hand Off On w Passw Same as 3 but a password is required see 2 0 41 Off Key on LCP Option Function 0 Disabled Avoids accidental stop of the unit 1 Enabled 2 Password Avoids unauthorised stop If par 0 41 Off Key on LCPis included in the Quick Menu then define the password in par 0 65 Quick Menu Password 0 42 Auto on Key on LCP Option Function 0 Disabled Avoid accidental start of the unit in Auto mode 1 Enabled 2 Password Avoids unauthorised start in Auto mode If par 0 42 Auto on Key on LCPis included in the Quick Menu then define the password in par 0 65 Quick Menu Password 0 43 Reset Key on LCP Option Function 0 Disabled No effect when Reset is pressed Avoids accidental alarm reset 1 Enabled 2 Password Avoids unauthorised resetting If par 0 43 Reset Key on LCPis included in the Quick Menu then define the password in par 0 65 Quick Menu Password 7 Enabled without OFF Resets the drive without setting it in Offmode MG 90 V1 02 VLT is a registered Danfoss trademark 69 6 How to Programme Danfoss VLT Active Filter AAFOO5 8 Password without OFF Resets the drive without setting it in Offmode A password is required when pressing Reset see 2 6 2 7 0 5 Copy Save Copy parameter settings between set ups and to from the LCP 0 50 LCP Copy Option Function 0 No copy 1 All to LCP
52. Disconnectors Frame Size D and E Frame size Power amp Voltage Type D A190 380 480V OT400U12 91 E A250 380 480V ABB OETL NF600A E A310 380 480V ABB OETL NF800A 4 5 13 Control and CT Cable Routing Tie down all control wires to the designated control cable routing as shown in the picture Remember to connect the shields in a proper way to ensure optimum electrical immunity CT connection Connections are made to the terminal block below the active filter card The cable must be placed in the provided path inside the filter and tied down together with other control wires see pictures 130BB434 10 130BB429 10 Control card wiring path for the D frame Control card wiring path for the E frame 4 5 14 Access to Control Terminals All terminals to the control cables are located beneath the LCP They are accessed by opening the door of the unit MG 90 V1 02 VLT is a registered Danfoss trademark 41 4 How to Install Danfi VLT Active Filter AAF005 4 5 15 Electrical Installation Control Terminals To connect the cable to the terminal 1 Strip insulation by about 9 10 mm 2 Insert a screwdriver in the square hole 3 Insert the cable in the adjacent circular ho
53. GE 12 1 1 14 bytes The length of telegrams containing texts is 101 n bytes 1 The 10 represents the fixed characters while the n is variable depending on the length of the text 7 4 4 Filter Address ADR Two different address formats are used The address range of the filter is either 1 31 or 1 126 1 Address format 1 31 Bit 7 0 address format 1 31 active Bit 6 is not used Bit 5 1 Broadcast address bits 0 4 are not used MG 90 V1 02 VLT is a registered Danfoss trademark 107 7 RS 485 Installation and Setup Danfoss VLT Active Filter AAF005 Bit 5 0 No Broadcast Bit 0 4 Filter address 1 31 2 Address format 1 126 Bit 7 1 address format 1 126 active Bit 0 6 Filter address 1 126 Bit 0 6 0 Broadcast The slave returns the address byte unchanged to the master in the response telegram 7 4 5 Data Control Byte BCC The checksum is calculated as an XOR function Before the first byte in the telegram is received the Calculated Checksum is 0 7 4 6 The Data Field The structure of data blocks depends on the type of telegram There are three telegram types and the type applies for both control telegrams mas ter gt slave and response telegrams slave gt master The three types of telegram are Process block PCD The PCD is made up of a data block of four bytes 2 words and contains Control word and reference value from master to slave Status word and present outp
54. MAKING MODERN LIVING POSSIBLE VLT Active Filter AAF005 Operating Instructions THE REAL DRIVE VLT Active Filter AAF005 Danfss Contents Contents 1 How to Read these Operating Instructions 3 Copyright Limitation of Liability and Revision Rights 3 Symbols 3 2 Safety 5 Safety 5 General Warning 5 Before Commencing Repair Work 6 Special conditions 6 Avoid unintended start 6 IT Mains 6 3 Introduction to VLT Active Filter AAF 005 9 Working Principle Filter Configurator 10 Ordering Form Type Code 11 4 How to Install 13 How to Get Started 13 Pre installation 14 Planning the Installation Site 14 Receiving the Active Filter 14 Transportation and Unpacking 14 Lifting 15 Mechanical Dimensions 16 Mechanical Installation 19 Terminal Locations Frame size D 2i Terminal Locations Frame size E 2i Cooling and Airflow 22 Field Installation of Options 27 Installation of Input Plate Options 27 Installation of Mains Shield for Active Filters 27 Electrical Installation 28 Current Transformer CT 28 Power Connections 34 Mains Connection 39 Power and Control Wiring for Unscreened Cables 40 Fuses 40 Control and CT Cable Routing 41 Electrical Installation Control Terminals 42 Electrical Installation Control Cables 43 MG 90 V1 02 VLT is a registered Danfoss trademark 1 Contents Darfi Final Set Up and Test 5 How to Operate the Active Filter How to operate graphical LCP GLCP Tips and tricks 6 How to Programme Ma
55. VLT Active Filter AAF005 Danfoss 7 RS 485 Installation and Setup Parameter Number Setting Par 8 30 Protoco FC Par 8 31 Address 1 126 Par 8 32 FC Port Baud Rate 2400 115200 Par 8 33 Parity Stop Bits Even parity 1 stop bit default 7 3 FC Protocol Message Framing Structure 7 4 1 Content of a Character byte Each character transferred begins with a start bit Then 8 data bits are transferred corresponding to a byte Each character is secured via a parity bit which is set at 1 when it reaches parity i e when there is an equal number of 1 s in the 8 data bits and the parity bit in total A character is completed by a stop bit thus consisting of 11 bits in all Start 0 1 2 3 4 5 6 7 Even Stop bit Parity bit 195NA036 10 7 4 2 Telegram Structure Each telegram begins with a start character STX 02 Hex followed by a byte denoting the telegram length LGE and a byte denoting the filter address ADR A number of data bytes variable depending on the type of telegram follows The telegram is completed by a data control byte BCC g Q S STX LGE ADR DATA BCC ray 7 4 3 Telegram Length LGE The telegram length is the number of data bytes plus the address byte ADR and the data control byte BCC The length of telegrams with 4 data bytes is LGE 4 1 1 6 bytes The length of telegrams with 12 data bytes is L
56. View a list of all the set ups linked by means of par 0 12 This Set up Linked to The parameter has one index for each parameter set up The parameter value displayed for each index represents which setups are linked to that parameter setup Index LCP value 0 0 1 1 2 2 1 2 3 3 4 4 Table 6 4 Example Set up 1 and Set up 2 are linked Function View the setting of par 0 11 Edit Set up for each of the four different communication channels When the number is displayed in hex as it is in the LCP each number represents one channel Numbers 1 4 represent a set up number F means factory setting and A means active set up The channels are from right to left LCP FC bus USB HPFB1 5 Example The number AAAAAA21h means that the FC bus selected Set up 2 in par 0 11 Edit Set up the LCP selected Set up 1 and all others used the active set up Please refer to par 0 37 Display Text 1 par 0 38 Dis play Text 2 and par 0 39 Display Text 3 for informa tion on how to write display texts 0 20 Display Line 1 1 Small Option 1695 Ext Status Word 2 0 None 9 Performance Monitor 37 Display Text 1 38 Display Text 2 39 Display Text 3 953 Profibus Warning Word 1005 Readout Transmit Error Counter 1006 Readout Receive Error Counter 1007 Readout Bus Off Counter 1013 Warning Parameter 1230 Warning Parameter 1472 Legacy Alarm Word
57. able Auto CT Detection When enabled the auto CT detection will determine the CT primary rating CT sequence and CT polarity CT Secondary Rating CT Nominal Voltage and CT Placement must be entered by the user before starting the auto CT detection Automatic CT detection cannot be performed on CTs placed at the load currents 6 2 44 300 30 Compensation Points 300 30 Compensation Points Range Function 0 0 A 0 0 8000 1 A Enter the max accepted distortion of the current in amps Change these values to customize the harmonic compensation It is possible to change the compensation points for the following har monics 5 7 11 13 17 19 23 25 Selective mode provides compensation of individual harmonics with permitted residual levels on the supply mains The parameter Compensation Point defines the permitted residual level into the supply of the following harmonics 6 2 45 300 35 Cosphi Reference 300 35 Cosphi Reference Range Function 0 500 0 500 1 000 Enter the reference for cosphi 6 2 46 300 40 Master Follower Selection 300 40 Master Follower Selection Option Function 0 Master If operating active filters in parallel select whether this AF is a master or a follower active filter 1 Follower 2 Not Paralleled 6 2 47 300 41 Follower ID 300 41 Follower ID Range Function aks 1 3 Enter the unique ID of this follower Verify that no other follower uses the same ID MG 90 V1 02 VLT is a regis
58. ad protection is however needed in case of internal failures to avoid fire hazard due to overheating of the cables in the installation Fuses or circuit breakers can be used to provide the needed protection for the installation Over current protection must always be carried out according to national regulations Non UL compliance If UL cUL is not to be complied with we recommend using the following fuses which will ensure compliance with EN50178 Unit Voltage Fuse type 190A T4 gG 250 310A T4 gR UL Compliance The fuses below are suitable for use on a circuit capable of delivering 100 000 Arms symmetrical Size Bussmann Bussmann SIBA LittelFuse Rib ete Bussmann Bussmann Internal Toe E1958 E4273 E180276 E71611 60314 E4274 E125085 Option yp JFHR2 T JDDZ JFHR2 JFHR2 JFHR2 H JDDZ JFHR2 Bussmann Table 4 3 Frame size D Line fuses 380 480 V 170M fuses from Bussmann shown use the 80 visual indicator TN 80 Type T 110 or TN 110 Type T indicator fuses of the same size and amperage may be substituted for external use 40 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFO05 Danfou 4 How to Install Supplementary fuses Frame size Bussmann PN Rating D and E KTK 4 4 A 600 V Table 4 4 SMPS Fuse Size Type Bussmann PN LittelFuse Rating A190 250A 380 480 V KTK 4 4 A 600 V A310A 380 480 V KLK 15 15A 600 V Table 4 5 Fan Fuses 4 5 12 Mains
59. after installation Select the best possible operation site by considering the following see details on the following pages Ambient temperature conditions Altitude at installation point Installation and compensation method How to cool the unit Position of the Active Filter CT installation point and possibility to reuse existing CT s Cable routing and EMI conditions Ensure the power source supplies the correct voltage and frequency If the unit is without built in fuses ensure that the external fuses are rated correctly 4 2 2 Receiving the Active Filter When receiving the unit please make sure that the packaging is intact and be aware of any damage that might have occurred to the unit during transport In case damage has occurred contact immediately the shipping company to claim the damage NB Damaged packaging can indicate a too rough transportation which might have resulted in inside failures of the unit Even though the unit from the outside seems to be intact make sure to claim the damage 4 2 3 Transportation and Unpacking Before unpacking the Active Filter it is recommended that it is located as close as possible to the final installation site Keep the Filter on the pallet and boxed as long as possible to avoid scratches and dents 14 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFO05 Danfi 4 How to Install 4 2 4 Lifting Always lift the u
60. ailed due to defect hardware or fans not mounted WARNING 24 External fan fault External fans have failed due to defect hardware or fans not mounted ALARM 29 Heatsink temp The maximum temperature of the heatsink has been exceeded The tem perature fault will not be reset until the temperature falls below a defined heatsink temperature ALARM 33 Inrush fault Check whether a 24 Volt external DC supply has been connected WARNING ALARM 34 Fieldbus communication fault The fieldbus on the communication option card is not working Darfi WARNING ALARM 35 Option Fault Contact your supplier ALARM 38 Internal fault Contact your Danfoss supplier ALARM 39 Heatsink sensor No feedback from the heatsink temperature sensor WARNING 40 Overload of Digital Output Terminal 27 Check the load connected to terminal 27 or remove short circuit connec tion WARNING 41 Overload of Digital Output Terminal 29 Check the load connected to terminal 29 or remove short circuit connec tion WARNING 42 Overload of Digital Output on X30 6 or Overload of Digital Output on X30 7 For X30 6 check the load connected to X30 6 or remove short circuit connection For X30 7 check the load connected to X30 7 or remove short circuit connection WARNING 43 Ext Supply option The external 24 V DC supply voltage on the option is not valid ALARM 46 Power card supply The supply on the power card is out of range WARNING 47 24 V supply lo
61. al input GP 1 0 term X30 3 Bit 9 Digital input GP 1 0 term X30 2 Bit 10 63 Reserved for future terminals 00000000000000000 Lor T 33 DIT 32 DIT 29 DIT 27 130BA894 10 DIT 19 DIT 18 DIT 37 DI X30 4 DI X30 3 DI X46 7 DI X46 5 DI X46 3 DI X46 1 16 66 Digital Output bin Range Function o 0 15 View the binary value of all digital outputs MG 90 V1 02 VLT is a registered Danfoss trademark 91 6 How to Programme Danfet VLT Active Filter AAF005 16 71 Relay Output bin Range Function 0 N A 0 511 N A View the settings of all relays Readout choice Par 16 71 Relay output bin 130BA195 10 000 0 Obin L OptionB card relay 09 OptionB card relay 08 OptionB card relay 07 Power card relay 02 Power card relay 01 6 2 32 16 8 Fieldbus amp FC Port Parameters for reporting the BUS references and control words 16 80 Fieldbus CTW 1 Range Function 0 N A 0 65535 N A View the two byte Control word CTW received from the Bus Master Interpretation of the Control word depends on the fieldbus option installed and the Control word profile selected in par 8 10 Control Profile For more information please refer to the relevant fieldbus manual 16 84 Comm Option STW Range Function 0 N A 0 65535 N A View the extended fieldbus comm option status word For more information please refer to the relevant
62. all 30112 All set ups TRUE gt Uint16 0 21 Display Line 1 2 Small 30110 All set ups TRUE a Uint16 0 22 Display Line 1 3 Small 30120 All set ups TRUE Uint16 0 23 Display Line 2 Large 30100 All set ups TRUE Uint16 0 24 Display Line 3 Large 30121 All set ups TRUE Uint16 0 25 My Personal Menu ExpressionLimit 1 set up TRUE 0 Uint16 0 4 LCP Keypad 0 40 Hand on Key on LCP 1 Enabled All set ups TRUE Uint8 0 41 Off Key on LCP 1 Enabled All set ups TRUE Uint8 0 42 Auto on Key on LCP 1 Enabled All set ups TRUE Uint8 0 43 Reset Key on LCP 1 Enabled All set ups TRUE a Uint8 0 5 Copy Save 0 50 LCP Copy 0 No copy All set ups FALSE Uint8 0 51 Set up Copy 0 No copy All set ups FALSE z Uint8 0 6 Password 0 60 Main Menu Password 100 N A 1 set up TRUE 0 Int16 0 61 Access to Main Menu w o Password 0 Full access 1 set up TRUE Uint8 0 65 Quick Menu Password 200 N A 1 set up TRUE 0 Int16 0 66 Access to Quick Menu w o Password 0 Full access 1 set up TRUE Uint8 6 3 3 Digital In Out 5 Par Parameter description Default value 4 set up FC 302 Change dur Conver Type No only ing opera sion index tion 5 0 Digital I O mode 5 00 Digital I O Mode 0 PNP All set ups FALSE Uint8 5 01 Terminal 27 Mode 0 Input All set ups TRUE E Uint8 5 02 Terminal 29 Mode 0 Input All set ups xX TRUE Uint8 5 1 Digital Inputs 5 10 Terminal 18 Digital Input 8 Start All set ups TRUE Uint8 5 11 Terminal 19 Digital Input 0 No operati
63. all Mains current 0 23 Display Line 2 Large Output current corrected 0 24 Display Line 3 Large Mains frequency 15 51 Unit serial number 6 1 4 Q2 Quick Setup The parameters in Q2 Quick Setup are the basic parameters which are always needed to set up the Active Filter to operation Q2 Quick Setup Parameter number Name Factory default 0 01 Language English 300 10 Active Filter Nominal Voltage 400V 300 22 CT Nominal Voltage Same as AF 300 21 CT Secondary rating 5A 300 29 Start Auto CT detection Off 300 01 Compensation Priority Harmonics 300 00 Harmonic cancellation mode Overall NB It is necessary to set the nominal voltage and CT Secondary rating as well as change par 300 26 to PCC before the Auto CT detection is started Auto CT detection is only possible if CTs are located at the point of common coupling 58 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfoss 6 How to Programme 6 1 5 Q5 Changes Made Q5 Changes Made can be used for fault finding Select Changes made to get information about e the last 10 changes Use the up down navigation keys to scroll between the last 10 changed parameters the changes made since default setting 6 1 6 Q6 Loggings Q6 Loggings can be used for fault finding Select Loggings to get information about the display line read outs The information is shown as graphs Only display parameters selected in par 0 20 and par 0 24 ca
64. alled upstream of the filter towards the transformer If not possible the current transformers should be in stalled in a way that they do not measure both needed current compen sation and the capacitor corrected current SCRE mal A Illustration 4 21 Capacitor bank mounted up stream and CT s installation does not measure capacitor current Below diagram shows recommended installation of the active filter and CT placement in installations holding capacitor banks ns m1 x a 13 H MF ar Illustration 4 22 Not allowed installation Corrected capac itor current interacts with CT measurement 130BB519 10 PCC1 R H MF w Illustration 4 23 CT s installation does not measure capac itor current 32 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Darfi VLT Active Filter AAF005 4 How to Install For installation where the CT s connection point can be moved below conections is also OK For some few retrofit applications summation CT are needed to reassure that the capacitor current is not measured PCC1 130BB520 10 F J MF aa Illustration 4 24 Capacitor bank mounted on PCC but CT s installed to reassure that capacitor corrected current is not measured
65. arameter cannot be adjusted while the motor is running Option Function 0 Input Defines terminal 29 as a digital input 1 Output Defines terminal 29 as a digital output This parameter is available for FC 302 only This parameter cannot be adjusted while the motor is running 72 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFOO5 Danfoss 6 How to Programme 6 2 10 5 1 Digital Inputs Parameters for configuring the input functions for the input terminals The digital inputs are used for selecting various functions in the filter All digital inputs can be set to the following functions Digital input function Select Terminal No operation 0 All term 32 33 Reset 1 All Stop inverse 6 All Start 8 All term 18 Latched start 9 All Set up select bit 0 23 All Set up select bit 1 24 All Precise stop inverse 26 18 19 Precises start stop 27 18 19 Pulse input Time Based 32 29 33 Ramp bit 0 34 All Mains failure inverse 36 All Latched precise start 40 18 19 Digipot Hoist 58 All Functions dedicated to only one digital input are stated in the associated parameter 6 2 11 5 10 Terminal 18 Digital Input 5 10 Terminal 18 Digital Input Standard terminals are 18 19 27 29 32 and 33 MCB 101 terminals are X30 2 X30 3 and X30 4 Terminal 29 functions as an output only in FC 302 Option Function 0 No operation No reaction to signals transmitt
66. conversion factor must be used to transfer decimals Please refer to the Parameters section 7 5 6 Parameter Values Standard Data Types Standard data types are int16 int32 uint8 uint16 and uint32 They are stored as 4x registers 40001 4FFFF The parameters are read using function O3HEX Read Holding Registers Parameters are written using the function 6HEX Preset Single Register for 1 register 16 bits and the function 10HEX Preset Multiple Registers for 2 registers 32 bits Readable sizes range from 1 register 16 bits up to 10 registers 20 characters Non standard Data Types Non standard data types are text strings and are stored as 4x registers 40001 4FFFF The parameters are read using function 03HEX Read Holding Registers and written using function 10HEX Preset Multiple Registers Readable sizes range from 1 register 2 characters up to 10 registers 20 characters 112 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 ral Specifications 8 1 Electrical Data 8 1 1 Power Rating Grid conditions 8 General Specifications Supply voltage Mains voltage low mains drop out 380 480 V During low mains voltage or a mains drop out the Filter continues until the intermediate circuit voltage drops below the minimum stop level which corresponds typically to 15 below the filter lowest rated supply voltage Full compensation cannot be expected at mains voltage lower
67. ction Select the function from the available digital input range and the additional options 60 61 63 and 64 Counters are used in Smart Logic Control functions 0 No operation Functions are described under 5 1 Digital Inputs 5 16 Terminal X30 2 Digital Input Option Function 0 No operation Functions are described under 5 1 Digital Inputs 5 17 Terminal X30 3 Digital Input Option Function 0 No operation Functions are described under 5 1 Digital Inputs 74 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFOO5 Danfoss 6 How to Programme 5 18 Terminal X30 4 Digital Input Option Function 0 No operation Functions are described under 5 1 Digital Inputs 5 19 Terminal 37 Safe Stop Option Function 1 Safe Stop Alarm Coasts frequency converter when safe stop is activated Manual reset from LCP digital input or fieldbus 3 Safe Stop Warning Coasts frequency converter when safe stop is activated T 37 off When safe stop circuit is rees tablished the frequency converter will continue without manual reset 4 PTC 1 Alarm Coasts frequency converter when safe stop is activated Manual reset from LCP digital input or fieldbus Choice 4 is only available when the MCB 112 PTC Thermistor Card is connected 5 PTC 1 Warning Coasts frequency converter when safe stop is activated T 37 off When safe stop circuit is rees tablished the frequency converter will continu
68. ctivated Hand on Off Auto on Reset Stop command from serial communication NB External stop signals activated by means of control signals or a serial bus will override a start command via the LCP Off stops the unit The key can be Enabled 1 or Disabled 0 via par 0 41 Off key on LCP If no external stop function is selected and the Off key is inactive the unit can only be stopped by disconnecting the mains supply Auto on enables the unit to be controlled via the control terminals and or serial communication When a start signal is applied on the control terminals and or the bus the unit will start The key can be Enabled 1 or Disabled 0 via par 0 42 Auto on key on LCP 50 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfoss 5 How to Operate the Active Filter NB An active HAND OFF AUTO signal via the digital inputs has higher priority than the control keys Hand on Auto on Reset is used for resetting the filter after an alarm trip The key can be Enabled 1 or Disabled 0 via par 0 43 Reset Keys on LCP The parameter shortcut can be carried out by holding down the Main Menu key for 3 seconds The parameter shortcut allows direct access to any parameter 5 1 3 Changing Data The procedure for changing data is the same whether you select a parameter in the Quick menu or the Main menu mode Press OK to change th
69. ctive Filter AAF005 Danfoss 6 How to Programme 6 3 6 FC Information 15 Par Parameter description Default value 4 set up FC 302 Change dur Conver Type No only ing opera sion index tion 15 0 Operating Data 15 00 Operating Hours Oh All set ups FALSE 74 Uint32 15 01 Running Hours Oh All set ups FALSE 74 Uint32 15 03 Power Up s 0 N A All set ups FALSE 0 Uint32 15 04 Over Temp s 0 N A All set ups FALSE 0 Uint16 15 05 Over Volt s ON A All set ups FALSE 0 Uint16 15 07 Reset Running Hours Counter 0 Do not reset All set ups TRUE 2 Uint8 15 1 Data Log Settings 15 10 Logging Source 0 2 set ups TRUE Uint16 15 11 Logging Interval ExpressionLimit 2 set ups TRUE 3 TimD 15 12 Trigger Event 0 False 1 set up TRUE Uint8 15 13 Logging Mode 0 Log always 2 set ups TRUE Uint8 15 14 Samples Before Trigger 50 N A 2 set ups TRUE 0 Uint8 15 2 Historic Log 15 20 Historic Log Event ON A All set ups FALSE 0 Uint8 15 21 Historic Log Value ON A All set ups FALSE 0 Uint32 15 22 Historic Log Time 0 ms All set ups FALSE 3 Uint32 15 3 Fault Log 15 30 Fault Log Error Code ON A All set ups FALSE 0 Uint16 15 31 Fault Log Value ON A All set ups FALSE 0 Int16 15 32 Fault Log Time Os All set ups FALSE 0 Uint32 15 4 Unit Identification 15 40 FC Type 0 N A All set ups FALSE 0 VisStr 6 15 41 Power Section ON A All set ups FALSE 0 VisStr 20 15 42 Voltage ON A All set ups FALSE 0 VisStr 20 15 43 Softwa
70. de Mains connection 380 480V 8 3 8 Optional input 8 plate RFI Disconnect Fuses J n Main side 2 gt 3 filter Sh gh 3m gt gt io 3 Relay 2 Control amp AUX Feedback y Ac D Contactor L va Relay 1 Rep Cet i Control amp AUX h Feedback Wwv A f Ne k 7 i heny icf ef WN Ret Cot NVV D ke F Converter Side Filter g x Soft id charge L 5 gt 2 3 gt 2k 2k Sk ake 3 lt 5 J y v y Current sensors S _p pI Cy TT Cpt TF Power Stage py I 7 J MG 90 V1 02 VLT is a registered Danfoss trademark 9 3 Introduction to VLT Active Filter AAF 005 Danfi VLT Active Filter AAF005 3 1 2 Filter Configurator It is possible to design an Active Filter according to the application requirements by using the ordering number system For the Active filter AAF005 Series you can order standard filters and filters with integral options by sending a type code string describing the product to the local Danfoss sales office i e AAF005A190T4E21H2xGCXXXSXXXXAXBXCFXXXDX The meaning of the characters in the string can be located in the following pages containing the ordering numbers and option setings In the example above a standard 190A Active filter is chosen in an IP21 enclosure for a 380 480V
71. dependent 4 Specific Power Card ambient temperature exceeded power size dependent 5 Specific Control Card ambient temperature exceeded Once the fan is started it will run for minimum 10 minutes External ducts If additional duct work is added externally to the Rittal cabinet the pressure drop in the ducting must be calculated Use the charts below to derate the unit according to the pressure drop 90 60 50 4 40 5 J 30 4 20 130BB007 10 Drive Derating 0 0 5 49 13 273 45 9 66 893 115 7 147 Pressure Increase Pa Illustration 4 10 D frame Derating vs Pressure Change Air flow 450 cfm 765 m3 h ie 3 e 130BB010 10 y i 60 5 50 E v 40 O 30 20 E o 0 O 01 36 98 215 434 76 1471 2375 2789 Pressure Change Pa Illustration 4 11 E frame Derating vs Pressure Change Air flow 650 cfm 1105 m3 h MG 90 V1 02 VLT is a registered Danfoss trademark 23 4 How to Install 4 3 6 Gland Conduit Entry IP21 NEMA 1 and IP54 NEMA12 Darfi VLT Active Filter AAF005 Cables are connected through the gland plate from the bottom Remove the plate and plan where to place the entry for the glands or conduits Prepare holes in the marked area on the drawing The gland plate must b
72. e selected parameter The procedure for changing data depends on whether the selected parameter represents a numerical data value or a text value 5 1 4 Changing a Text Value If the selected parameter is a text value change the text value by means i i of the up down navigation keys 740RPM 10 64 A 10 3 The up key increases the value and the down key decreases the value 0 0 ia Place the cursor on the value to be saved and press OK 0 01 Language Al a 0 English Vv Illustration 5 1 Display example 5 1 5 Changing a group of numeric data values If the chosen parameter represents a numeric data value change the chosen data value by means of the lt and gt navigation keys as well og om ws as the up down 4 Y navigation keys Use the lt and gt navigation 300 20 CT Primary Ea E keys to move the cursor horizontally n 200 A Illustration 5 2 Display example Use the up down navigation keys to change the data value The up key enlarges the data value and the down key reduces the data value Place 0 0 0 00 1 1 gt the cursor on the value to be saved and press OK ESS 300 2 3 300 20 CT Primary ra Rating mM 570 A l v Illustration 5 3 Display example MG 90 V1 02 VLT is a registered Danfoss trademark 51 5 How to Operate the Active Filter Danfoss VLT Active Filter AAF005 5 1 6 Read out and p
73. e fitted to the active filter to ensure the specified protection degree as well as ensuring proper cooling of the unit If the gland plate is not mounted the unit may trip on Alarm 69 Pwr Card Temp Illustration 4 12 Example of proper installation of the gland plate Frame size D Frame size E 246 0 10 2 lt 419 7 w 17 o o s 3 00 55 9 on Qo 0 00 20 0 1 2X 380 0 15 O O O O O 2 So 9 361 7 55 9 14 Mia ea Ko a o o o p o ne Q 20 0 1 380 0 15 p 800 0 32 Cable entries viewed from the bottom of the filter 24 130BB499 10 130BB500 10 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFO05 Danfi 4 How to Install J o N aa Ne S u P 6 N 2 9 Tol tT gt D P Ly b Illustration 4 13 Mounting of bottom plate E The bottom plate of the E frame can be mounted from either in or outside of the enclosure allowing flexibility in the installation process i e if mounted from the bottom the glands and cables can be mounted before the unit is placed on the pedestal
74. e loop 8 Par 14 22 Operation Mode is automatically set to Normal operation Carry out a power cycle to start up in Normal operation after a control card test If the test is OK LCP read out Control Card OK Disconnect the mains supply and remove the test plug The green LED on the Control Card will light up If the test fails LCP read out Control Card 1 O failure Replace the unit or Control card The red LED on the Control Card is turned on Test plugs connect the following terminals to each other 18 27 32 19 29 33 42 53 54 82 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFOO5 Danfoss 6 How to Programme CIOIDIO O O O O olo Clololalalalolololo olodo Oeo A7 oloo lololo CIGIGIMIOIG olololololo Select Initialization 2 to reset all parameter values to default settings except for par 15 03 Power Up s par 15 04 Over Temp s and par 15 05 Over Volt s The unit will reset during the next power up Par 14 22 Operation Mode will also revert to the default setting Normal operation 0 0 Normal operatio
75. e relevant LED on the front of the filter and indicated by a code on the display A warning remains active until its cause is no longer present Under certain circumstances operation may still be continued Warning messages are not critical for the filter operation and is often an indication that the filter has reached it maximum current capability Even if filter compensation current is low some higher order corrected harmonics might have reached the filter maximum capability resulting in a overload warning Only critical warnings will if not automatically resolved generate an alarm In the event of an alarm the Active Filter will have tripped Alarms must be reset to restart operation once their cause has been rectified This may be done in four ways 1 By using the RESET control button on the LCP control panel 2 Via a digital input with the Reset function 3 Via serial communication optional fieldbus 4 By resetting automatically using the Auto Reset function See par 14 20 Reset Mode in theHow to Programme chapter NB After a manual reset using the RESET button on the LCP the AUTO ON or HAND ON button must be pressed to restart the unit If an alarm cannot be reset the reason may be that its cause has not been rectified or the alarm is trip locked see also table on following page Alarms that are trip locked offer additional protection means that the mains supply must be switched off before the alar
76. e trigger event When the trigger event occurs a window is applied to freeze the log The log will then retain a specified percentage of samples before the occurrence of the trigger event par 15 14 Samples Before Trigger Option Function 0 False 1 True 2 Running 6 Current limit 16 Thermal warning 19 Warning 20 Alarm trip 21 Alarm trip lock 33 Digital input D118 34 Digital input DI19 35 Digital input D127 36 Digital input DI29 37 Digital input DI32 38 Digital input DI33 15 13 Logging Mode Option Function 0 Log always Select Log always 0 for continuous logging 1 Log once on trigger Select Log once on trigger 1 to conditionally start and stop logging using par 15 12 Trigger Eventand par 15 14 Samples Before Trigger 15 14 Samples Before Trigger Range Function 50 0 100 Enter the percentage of all samples prior to a trigger event which are to be retained in the log See also par 15 12 Trigger Event and par 15 13 Logging Mode 6 2 24 15 2 Historic Log View up to 50 logged data items via the array parameters in this param to be confused with SLC events Events in this context are defined as a eter group For all parameters in the group 0 is the most recent data change in one of the following areas and 49 the oldest data Data is logged every time an event occurs not 1 Digital input 2 Digital outputs not monitored in this SW release MG 90 V1 02
77. e without manual reset unless a Digital Input set to PTC Card 1 80 is still enabled Choice 5 is only available when the MCB 112 PTC Thermistor Card is connected 6 PTC 1 amp Relay A This choice is used when the PTC option is gated together with a Stop button through a Safety relay to T 37 Coasts frequency converter when safe stop is activated Manual reset from LCP digital input or fieldbus Choice 6 is only available when the MCB 112 PTC Thermistor Card is connected 7 PTC 1 amp Relay W This choice is used when the PTC option is gated together with a Stop button through a Safety relay to T 37 Coasts frequency converter when safe stop is activated T 37 off When safe stop circuit is reestablished the frequency converter will continue without manual reset unless a Digital Input set to PTC Card 1 80 is still enabled Choice 7 is only available when the MCB 112 PTC Thermistor Card is connected 8 PTC 1 amp Relay A W This choice makes it possible to use a combination of Alarm and Warning Choice 8 is only available when the MCB 112 PTC Thermistor Card is connected 9 PTC 1 amp Relay W A This choice makes it possible to use a combination of Alarm and Warning Choice 9 is only available when the MCB 112 PTC Thermistor Card is connected Choises 4 9 are only available when the MCB 112 PTC Thermistor Card is connected NB When Auto Reset Warning is selected the frequency converter opens up for automatic restart
78. ecimal value See par 16 00 Control Word for description Extended status word Decimal value See par 16 94 Ext Status Word for de scription 15 22 Historic Log Time Array 50 Range Function 0 ms 0 2147483647 ms View the time at which the logged event occurred Time is measured in ms since unit start The max value corresponds to approx 24 days which means that the count will restart at zero after this time period 6 2 25 15 3 Alarm Log Parameters in this group are array parameters where up to 10 fault logs can be viewed 0 is the most recent logged data and 9 the oldest Error codes values and time stamp can be viewed for all logged data 15 30 Fault Log Error Code Array 10 Range Function 0 0 255 View the error code and look up its meaning in the Troubleshooting chapter of the FC 300 Design Guide 86 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfet 6 How to Programme 15 31 Alarm Log Value Array 10 Range Function 0 N A 32767 32767 N A View an extra description of the error This parameter is mostly used in combination with alarm 38 internal fault 15 32 Alarm Log Time Array 10 Range Function 0 s 0 2147483647 s View the time when the logged event occurred Time is measured in seconds from unit start up 6 2 26 15 4 Unit Identification Parameters containing read only information about the hardware and software configu
79. ed to the terminal 1 Reset Resets filter after a TRIP ALARM Not all alarms can be reset 6 Stop inverse Stop Inverted function Generates a stop function when the selected terminal goes from logical level 1 to 0 The stop is performed according to the selected ramp time par 3 42 Ramp 1 Ramp Down Time par 3 52 Ramp 2 Ramp down Time par 3 62 Ramp 3 Ramp down Time par 3 72 Ramp 4 Ramp Down Time NB When the unit is at the torque limit and has received a stop command it may not stop by itself To ensure that the unit stops configure a digital output to Torque limit amp stop 27 and connect this digital output to a digital input that is configured as coast 8 Start Default Digital input 18 Select start for a start stop command Logic 1 start logic 0 stop 9 Latched Start The motor starts if a pulse is applied for min 2 ms The motor stops when Stop inverse is activated 23 Set up select bit 0 Select Set up select bit 0 or Select Set up select bit 1 to select one of the four set ups Set par 0 10 Active Set up to Multi Set up 24 Set up select bit 1 Default Digital input 32 Same as Set up select bit 0 23 32 Master cmd pulse in Time based pulse input measures the duration between flanks This gives a higher resolution at lower frequencies but is not as precise at higher frequencies This principle has a cut off frequency which makes it unsuited for encoders with very
80. eded the jumpers are removed and the supply is connected to terminals 100 and 101 A 5 Amp fuse should be used for protection In UL applications this should be LittleFuse KLK 5 or equivalent 4 5 10 Power and Control Wiring for Unscreened Cables Induced Voltage Run input power and control wiring in separate metallic conduits or raceways for high frequency noise isolation Failure to isolate power and control wiring could result in less than optimum controller and associated equipment performance Control wiring including CT wires should always be isolated from the high voltage power wiring When screened armoured cable is not used at least separate conduits must be connected to the panel option for the power wiring and the control wiring 4 5 11 Fuses Branch circuit protection In order to protect the installation against electrical and fire hazard all branch circuits in an installation switch gear machines etc must be short circuited and over current protected according to national international regulations Short circuit protection The Active Filter must be protected against short circuit to avoid electrical or fire hazard Danfoss recommends using the fuses mentioned below to protect service personnel and equipment in case of an internal failure in the device Over current protection The active filter is equipped with an internal over current protection that avoids overload in normal running conditions Provide overlo
81. ents unauthorised viewing and editing of Quick Menu parameters 3 Bus Read only Read only functions for Quick Menu parameters on fieldbus and or FC standard bus 4 Bus No access No access to Quick Menu parameters is allowed via fieldbus and or FC standard bus 5 All Read only read only function for Quick Menu parameters on LCP fieldbus or FC standard bus 6 All No access No access from LCP fieldbus or FC standard bus is allowed If par 0 61 Access to Main Menu w o Password is set to Full access 0 then this parameter will be ignored 6 2 9 5 0 Digital I O Mode Parameters for configuring the input and output using NPN and PNP 5 00 Digital I O Mode Option Function Digital inputs and programmed digital outputs are pre programmable for operation either in PNP or NPN systems 0 PNP Action on positive directional pulses PNP systems are pulled down to GND 1 NPN Action on negative directional pulses NPN systems are pulled up to 24 V internally in the filter NB Once this parameter has been changed it must be activated by performing a power cycle MG 90 V1 02 VLT is a registered Danfoss trademark 71 6 How to Programme Danfet VLT Active Filter AAF005 This parameter cannot be adjusted while the motor is running 5 01 Terminal 27 Mode Option Function 0 Input Defines terminal 27 as a digital input 1 Output Defines terminal 27 as a digital output Please note that this p
82. eps 1 Press Quick Setup for selecting language compensation mode CT setup etc 2 Press My personal Menu to setup the LCP readout parameters If preset display is acceptable this operation can be left out It is recommended to do the set up in the order listed MG 90 V1 02 VLT is a registered Danfoss trademark 57 6 How to Programme Danfoss VLT Active Filter AAF005 0 0 0 00 1 1 A ol My Personal Menu li A 02 Quick Setup 05 Changes Made 06 Loggings X Illustration 6 1 Quick Menu view If No Operation is selected in terminal 27 no connection to 24 V on terminal 27 is necessary to enable start If Coast Inverse is selected in Terminal 27 a connection to 24V is necessary to enable start 6 1 3 Q1 My Personal Menu Parameters defined by the user can be stored in Qi My Personal Menu Select My Personal Menu to display only the parameters which have been pre selected and programmed as personal parameters A large scale Active filter user may have pre programmed important setup values in the My Personal Menu to make on site commissioning fine tuning simpler These parameters are selected in par 0 25 My Personal Menu Up to 20 different parameters can be defined in this menu Q1 My Personal Menu Parameter number name Factory default 0 01 Language English 0 20 Display Line 1 1 Small Power Factor 0 21 Display Line 1 2 Small THD of current 0 22 Display Line 1 3 Sm
83. es 2 Menu keys and indicator lights LED s selecting mode changing parameters and switching between display functions 3 Navigation keys and indicator lights LEDs 4 Operation keys and indicator lights LEDs Graphical display The LCD display is back lit with a total of 6 alpha numeric lines All data is displayed on the LCP which can show up to five operating variables while in Status mode MG 90 V1 02 VLT is a registered Danfoss trademark 47 5 How to Operate the Active Filter Danfoss VLT Active Filter AAF005 Display lines a Status line Status messages displaying icons and graphics b Line 1 2 Operator data lines displaying data and variables de Panfots fined or chosen by the user By pressing the Status key up to 130BB468 10 one extra line can be added aw a 0 0 0 0 oc c Status line Status messages displaying text a b The display is divided into 3 sections 0A 4 Auro Running c Top section a shows the status when in status mode or up to 2 variables when not in 7 Quick Main Alarm status mode and in the case of Alarm Warning Status M nus Ment Log y OJIOIOIS KN The number of the Active Set up selected as the Active Set up in par 0 10 is shown When programming in another Set up than the Active Set up the number of the Set up being programmed appears to the right in brackets Middle section
84. es voltages control alarm warning and status words 300 AF Settings Parameter group for setting the Active Filter Apart from par 300 10 Active Filter Nominal Voltage it is not recommended to change the settings of this parameter group 301 AF Readouts Parameter group for the filter readouts Table 6 1 Parameter groups Parameter descriptions and selections are displayed on the graphic LCP display area See Section 5 for details Access the parameters by pressing the Quick Menu or Main Menu key on the control panel The quick menu is used primarily for commissioning the unit at start up by providing those parameters necessary to start operation The main menu provides access to all parameters for detailed application programming All digital input output terminals are multifunctional All terminals have factory default functions suitable for the majority of applications but if other special functions are required they must be programmed in parameter group 5 6 1 2 Quick Menu Mode The GLCP provides access to all parameters listed under the Quick Menus To set parameters using the Quick Menu button Pressing Quick Menu the list indicates the different areas contained in the Quick menu Efficient parameter set up for most applications The parameters can easily be set up for the majority of the applications only by using the Quick Menu The optimum way to set parameters through the Quick Menu is by following the below st
85. ese steps to reassure correct installed current transformers Incorrect current transformer connection installation or configuration will lead to unintended and uncontrollable behaviour of the filter Par 300 10 AAF Nominal voltage Par 300 26 CT Placement Par 300 21 CT Secondary Rating Par 300 29 Start Auto CT Detection 130BB508 10 oe T208 81824 1 006 5 5 CL 05 FS6 Hz Made in UK MG 90 V1 02 VLT is a registered Danfoss trademark 45 4 How to Install Danfi VLT Active Filter AAF005 Step 1 Enter the filter nominal voltage in parameter 300 10 Step 2 Locate the CT and note the position in the installation and the secondary current level Step 3 Enter the CT location in parameter 300 26 and the sec ondary current form the plate data in this parameter 300 21 Step 4 Enter the CT location in parameter 300 26 and the sec ondary current form the plate data in this parameter 300 21 Performing an Auto CT The automatic current transformer detection will set the CT polarity phase sequence and current ratio Stop the CT detection during operation Press the off key the filter enters into alarm mode and display show that the Auto CT was terminated by the user Successful CT detection The display will show the found ratios parameters and the phase sequence Press OK to accept the found parameters After the CT detection the filter is ready to start operation CT detection failed
86. et up selection via the fieldbus serial communication port OR via one of the digital inputs NB This parameter is active only when par 8 01 Control Site is set to 0 Digital and control word 6 2 19 14 2 Trip Reset Parameters for configuring auto reset handling special trip handling and control card self test or initialisation 14 20 Reset Mode Option Function Select the reset function after tripping Once reset the unit can be restarted 0 Manual reset Select Manual reset 0 to perform a reset via RESET or via the digital inputs 1 Automatic reset x 1 Select Automatic reset x 1 x20 1 12 to perform between one and twenty automatic resets after tripping 2 Automatic reset x 2 3 Automatic reset x 3 4 Automatic reset x 4 5 Automatic reset x 5 6 Automatic reset x 6 7 Automatic reset x 7 8 Automatic reset x 8 9 Automatic reset x 9 10 Automatic reset x 10 11 Automatic reset x 15 12 Automatic reset x 20 13 Infinite auto reset Select Infinite Automatic Reset 13 for continuous resetting after tripping 14 Reset at power up MG 90 V1 02 VLT is a registered Danfoss trademark 81 6 How to Programme Danfoss VLT Active Filter AAFOO5 NB The motor may start without warning If the specified number of AUTOMATIC RESETs is reached within 10 minutes the unit enters Manual reset 0 mode After the Manual reset is performed the setting of par 14 20 Reset Mode re
87. ext Response slave gt master Bit no Response 15 14 13 12 0 0 0 0 No response 0 0 0 1 Parameter value transferred word 0 0 1 0 Parameter value transferred double word 0 1 1 1 Command cannot be performed 1 1 1 1 text transferred MG 90 V1 02 VLT is a registered Danfoss trademark 109 7 RS 485 Installation and Setup Danfoss VLT Active Filter AAF005 If the command cannot be performed the slave sends this response 0111 Command cannot be performed and issues the following fault report in the parameter value PWE PWE low Hex Fault Report 0 The parameter number used does not exit 1 There is no write access to the defined parameter 2 Data value exceeds the parameter s limits 3 The sub index used does not exit 4 The parameter is not the array type 5 The data type does not match the defined parameter 11 Data change in the defined parameter is not possible in the unit s present mode Certain parameters can only be changed when the motor is turned off 82 There is no bus access to the defined parameter 83 Data change is not possible because factory setup is selected 7 4 8 Parameter Number PNU Bits no 0 11 transfer parameter numbers The function of the relevant parameter is defined in the parameter description in the Programming Guide 7 4 9 Index IND The index is used together with the parameter number to read write access parameters with an index e g par 15 30 A arm Log Erro
88. he unit or by combining the cooling possibilities Back cooling The backchannel air can also be ventilated in and out the back of a Rittal TS8 enclosure This offers a solution where the backchannel could take air from outside the facility and return the heat loses outside the facility thus reducing air conditioning requirements NB A door fan s is required on the enclosure to remove the heat losses not contained in the backchannel of the unit and any additional losses generated from other components installed inside the enclosure The total required air flow must be calculated so that the appropriate fans can be selected Some enclosure manufacturers offer software for performing the calculations i e Rittal Therm software Airflow The necessary airflow over the heat sink must be secured The flow rate is shown below Enclosure protection Fram sie Door fan s Top fan airflow Heatsink fan s Total airflow of multiple fans Total airflow of multiple fans IP21 IP54 D 510 m h 300 cfm 2295 m h 1350 cfm E 680 m3 h 400 cfm 2975 m3 h 1750 cfm Table 4 1 Heatsink Air Flow 22 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfi 4 How to Install For the active filter the fan runs for the following reasons 1 Active filter running 2 Active filter not running but mains current exceeding limit power size dependent 3 Specific heatsink temperature exceeded power size
89. high frequency noise from one cable to another Normally a distance of 200 mm 8 inches is sufficient but keeping the greatest possible distance between the cables is generally recommended especially where cables run in parallel over long distances When crossing is unavoidable the RS 485 cable must cross other power cables at an angle of 90 degrees The FC protocol also referred to as FC bus or Standard bus is the Danfoss standard fieldbus It defines an access technique according to the master slave principle for communications via a serial bus One master and a maximum of 126 slaves can be connected to the bus The individual slaves are selected by the master via an address character in the telegram A slave itself can never transmit without first being requested to do so and direct message transfer between the individual slaves is not possible Communications occur in the half duplex mode The master function cannot be transferred to another node single master system The physical layer is RS 485 thus utilizing the RS 485 port built into the unit The FC protocol supports different telegram formats a short format of 8 bytes for process data and a long format of 16 bytes that also includes a parameter channel A third telegram format is used for texts 7 2 Network Configuration 7 3 1 FC 300 Filter Set up Set the following parameters to enable the FC protocol for the filter 106 MG 90 V1 02 VLT is a registered Danfoss trademark
90. ia terminal 61 which is connected to the frame via an RC link Bus termination The RS 485 bus must be terminated by a resistor network at both ends If the unit is the first or the last device in the RS 485 loop set the switch S801 on the control card for ON This parameter initialises all except Par 15 00 Operating Hours Par 15 03 Power Up s Par 15 04 Over Temp s Par 15 05 Over Volt s rsa Isa EEEE 3520 IssG0 3500 g 130BA060 11 RS 232 68 69 68 69 68 69 USB RS485 Illustration 5 4 Connection example MG 90 V1 02 VLT is a registered Danfoss trademark 5 How to Operate the Active Filter 53 5 How to Operate the Active Filter Danfoss VLT Active Filter AAF005 5 1 11 How to connect a PC to the Active Filter To control or program the Filter from a PC install the PC based Configuration Tool MCT 10 The PC is connected via a standard host device USB cable to both devices or via the RS 485 interface NB The USB connection is galvanically isolated from the supply voltage PELV and other high voltage terminals The USB connection is connected to protection earth on the Active Filter Use only an isolated laptop as PC connection to the USB connector on the Active Filter 13087308
91. ible and able to solve advanced control functionality problems often saving the cost of external control equipment For example these can be used to program the filter to operate according to one control scheme in one setup and another control scheme in another setup The active setup i e the setup in which the filter is currently operating can be selected in par 0 10 Active Set up and is displayed in the LCP Using Multi set up it is possible to switch between setups with the filter running or stopped via digital input or serial communication commands If it is necessary to change setups whilst running ensure par 0 12 This Set up Linked to is programmed as required Using par 0 11 Edit Set up it is possible to edit parameters within any of the setups whilst continuing the filter operation in its Active Setup which can be a different setup to that being edited Using par 0 51 Set up Copy it is possible to copy parameter settings between the setups to enable quicker commissioning if similar parameter settings are required in different setups 0 10 Active Set up Option Function Select the set up to control the filter functions 0 Factory setup Cannot be changed It contains the Danfoss data set and can be used as a data source when returning the other set ups to a known state ts Set up 1 Set up 1 1 to Set up 4 4 are the four separate parameter set ups within which all parameters can be programmed 2 Set up 2 3 Set up 3
92. in Menu Parameter Lists Default settings Operation Display 0 Digital In Out 5 Comm and Options 8 Special Functions 14 FC Information 15 Data Readouts 16 AF Settings 300 AF Readouts301 7 RS 485 Installation and Setup RS 485 Installation and Set up Network Configuration FC Protocol Message Framing Structure How to Access Parameters 8 General Specifications Electrical Data Power Rating 9 Troubleshooting MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 45 47 47 52 57 61 98 98 99 99 100 100 101 102 102 103 105 105 106 107 112 113 113 113 117 VLT Active Filter AAFOO5 Danfoss 1 How to Read these Operating Instructions 1 How to Read these Operating Instructions 1 1 1 Copyright Limitation of Liability and Revision Rights This publication contains information proprietary to Danfoss By accepting and using this manual the user agrees that the information contained herein will be used solely for operating equipment from Danfoss or equipment from other vendors provided that such equipment is intended for communication with Danfoss equipment over a serial communication link This publication is protected under the Copyright laws of Denmark and most other countries Danfoss does not warrant that a software program produced according to the guidelines provided in this manual will function properly in every physical hardware or software env
93. ins plugs Please note that the filter has voltage inputs other than L1 L2 and L3 when external 24 V DC have been installed Check that all voltage inputs have been disconnected and that the necessary time has passed before commencing repair work Installation at High Altitudes Installation at high altitude At altitudes above 3 km please contact Danfoss Drives regarding PELV 2 1 2 General Warning Warning Touching the electrical parts may be fatal even after the equipment has been disconnected from mains Before touching any potentially live parts of the unit wait at least as follows 380 480 V 190A 310A wait at least 20 minutes 380 480 V 400A 500A wait at least 40 minutes Shorter time is allowed only if indicated on the nameplate for the specific unit Be aware that there may be high voltage on the DC links even when the Control Card LEDs are turned off A red LED is mounted on a circuit board inside the active filter to indicate the DC bus voltages The red LED will stay lit until the DC link is 50 Vdc or lower Leakage Current The earth leakage current from the filter exceeds 3 5mA According to IEC 61800 5 1 a reinforced Protective Earth connection must be ensured by means of an PE wire with the same cable cross section as the Mains wiring must be terminated separately Residual Current Device This product can cause a D C current in the protective conductor Where a residual current device RCD
94. installation with D and E frames and satisfy BG 4 requirements Ordering numbers D frames 176Fxxxx E frames 176Fxxxx F frames has mains protection as standard NB For further information please see the Instruction Sheet 175R5923 F frame Filters can be supplied with additional options such as cabinet light power outlet space heaters etc Please contact your local Danfoss repre sentative for these options MG 90 V1 02 VLT is a registered Danfoss trademark 27 4 How to Install Danes VLT Active Filter AAFO05 4 5 Electrical Installation 4 5 1 Current Transformer CT The filter operates in close loop operation by receiving current signals for external current transformers The received signal is processed and the filter is reacting according to programmed actions Wrong connection installed of configuration of the current transformers will lead to improper function of the filter I Incorrect current transformer connection installation or configuration will lead to unintended and uncontrollable behaviour of the filter The current transformers are not part of the filter package and needs to be purchased separately Current transformer specification The Active Filter supports most current transformers The current transformers have to have the following specifications Technical specification of Active filter passive current transformers RMS maximum measured RMS current Accuracy 0 5
95. ironment Although Danfoss has tested and reviewed the documentation within this manual Danfoss makes no warranty or representation neither expressed nor implied with respect to this documentation including its quality performance or fitness for a particular purpose In no event shall Danfoss be liable for direct indirect special incidental or consequential damages arising out of the use or the inability to use information contained in this manual even if advised of the possibility of such damages In particular Danfoss is not responsible for any costs including but not limited to those incurred as a result of lost profits or revenue loss or damage of equipment loss of computer programs loss of data the costs to substitute these or any claims by third parties Danfoss reserves the right to revise this publication at any time and to make changes to its contents without prior notice or any obligation to notify former or present users of such revisions or changes 1 1 2 Software Version and Approvals CE This manual can be used with all VLT Active Filters with software version 1 00 AAFO05 VLT Active Filter Software version 1 00 The software version number can be found in parameter 15 43 and 15 61 for the control and filter card respectively 1 1 3 Symbols Symbols used in these Operating Instructions Indicates something to be noted by the reader I Indicates a general warning MG
96. itself contributes with 2 milliohm The accuracy of the CT is depending on wire type and length of the cable between filter and current transformer The required minimum CT burden can be calculated as VA 25 0hm M M 1 25 Ohm M being the cable resistance in Ohm meter M being the cable length in meters 28 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFO05 Danfi 4 How to Install Below table shows the minimum CT burden for different wire gauge at wire length of 50m and standard wire resistance value Wire Gauge mm2 AWG Resistance Ohm Km Wire length meters feet Minimum CT burden VA 1 5 16 13 3 50 164 gt 16 6 2 5 14 8 2 50 164 gt 10 2 4 12 5 1 50 164 gt 6 3 6 10 3 4 50 164 gt 4 2 10 8 2 50 164 gt 2 5 For a fixed CT burden the maximum allowed wire length can be calculated as M VA 1 25 25 Ohm M Below the maximum wire length of CT with 2 5mm2 wires and resistor value equal 8 2 Ohm km Wire Gauge mm2 AWG Resistance Ohm Km Minimum CT burden VA Wire length meter feet 2 5 14 8 2 5 lt 18m 60 2 5 14 8 2 7 5 lt 30m 100 2 5 14 8 2 10 lt 42m 140 2 5 14 8 2 15 lt 67m 220 2 5 14 8 2 30 lt 140m 460 Calculation example for correct current transformer for an application with RMS 653Amp Distance between filter and CT s of 30m RMS 653 1 1 719A CT RMS 750Amp Burden 30m
97. k of process words is divided into two blocks of 16 bits which always occur in the defined sequence PCD 1 PCD 2 Control telegram master gt slave Control word Reference value Control telegram slave gt master Status word Present outp frequency MG 90 V1 02 VLT is a registered Danfoss trademark 111 7 RS 485 Installation and Setup Danfoss VLT Active Filter AAFOO5 7 4 How to Access Parameters 7 5 1 Parameter Handling The PNU Parameter Number is translated from the register address contained in the Modbus read or write message The parameter number is translated to Modbus as 10 x parameter number DECIMAL 7 5 2 Storage of Data The Coil 65 decimal determines whether data written to the unit are stored in EEPROM and RAM coil 65 1 or only in RAM coil 65 0 7 5 3 IND The array index is set in Holding Register 9 and used when accessing array parameters 7 5 4 Text Blocks Parameters stored as text strings are accessed in the same way as the other parameters The maximum text block size is 20 characters If a read request for a parameter is for more characters than the parameter stores the response is truncated If the read request for a parameter is for fewer characters than the parameter stores the response is space filled 7 5 5 Conversion Factor The different attributes for each parameter can be seen in the section on factory settings Since a parameter value can only be transferred as a whole number a
98. larm Indicates an alarm LCP keys Menu keys Quick Menu The menu keys are divided into functions The keys below the display and tatus Main Alarm Menu Log 130BP045 10 indicator lamps are used for parameter set up including choice of display indication during normal operation Status Indicates the status of the filter Use the Status key to toggle single or double readout mode 5 line readouts 4 line readouts Use Status for selecting the mode of display or for changing back to Display mode from either the Quick Menu mode the Main Menu mode or Alarm mode Quick Menu Allows quick set up of the unit The most common functions can be programmed here The Quick Menu consists of Q1 My Personal Menu Q2 Quick Setup Q5 Changes Made Q6 Loggings The Quick Menu parameters can be accessed immediately unless a password has been created via par 0 60 0 61 0 65 or 0 66 It is possible to switch directly between Quick Menu mode and Main Menu mode Main Menu is used for programming all parameters The Main Menu parameters can be accessed immediately unless a password has been created via par 0 60 0 61 0 65 or 0 66 It is possible to switch directly between Main Menu mode and Quick Menu mode Parameter shortcut can be carried out by pressing down the Main Menu key for 3 seconds The parameter shortcut allows direct access to any parameter MG 90 V1 02 VLT is a regi
99. le 4 Remove the screwdriver The cable is now mounted in the terminal To remove the cable from the terminal 1 Insert a screw driver in the square hole 2 Pull out the cable 1 Max 0 4 x 2 5 mm 3087312 10 pa 130BA150 10 9 10mm 0 37 in l 130BT306 10 42 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFO05 Danfi 4 How to Install 4 6 1 Electrical Installation Control Cables 2 Fuse Manual 5 Option disconnect n a 88 r AAAA r NA r 91 11 S B HH HH HH S la a a A O NONA n oy 4 92 L2 T T Se p b h E O AN A x 93 L3 T T T 999 ii i Switch mode Z7 Power Suppl 35 ower Supply 10Vde 24Vdc 42 L 15mA 200mA save RS 485 50 se Interface 53 as o On 0 20mA 55 P 202 Off U 0 10V 69 v 2 N 68 12 61 13 18 24V NPN it ov Fi ov PNP E 19 24V NPN N g ov PNP 20 24V NPN ov PNP On Terminated 27 24V NPN Off Open ov PNP 2
100. lementation 15 98 Unit Identification Range Function 0 N A 0 0 N A 15 99 Parameter Metadata Array 30 Range Function 0 0 9999 This parameter contains data used by the MCT10 software tool MG 90 V1 02 VLT is a registered Danfoss trademark 89 6 How to Programme Danfet VLT Active Filter AAF005 6 2 29 16 0 General Status 16 00 Control Word Range Function 0 N A 0 65535 N A View the Control word sent from the unit via the serial communication port in hex code 16 03 Status Word Range Function 0 N A 0 65535 N A View the Status word sent from the unit via the serial communication port in hex code 6 2 30 16 3 AF Status Parameters for reporting the status of the filter 16 30 DC Link Voltage Range Function 0v 0 10000 V View a measured value The value is filtered with an 30 ms time constant 16 34 Heatsink Temp Range Function 0 C 0 255 C View the heatsink temperature The cut out limit is 90 5 C and the motor cuts back in at 60 BAG 16 35 Inverter Thermal Range Function 0 0 100 View the percentage load on the inverter 16 36 Inv Nom Current Range Function Application 0 01 10000 00 A View the inverter nominal current which should match the nameplate data on the connected motor dependent The data are used for calculation of torque motor protection etc 16 37 Inv Max Current Range Function Application 0 01 10000 00 A Vie
101. m can be reset After being switched back on the device is no longer blocked and may be reset as described above once the cause has been rectified Alarms that are not trip locked can also be reset using the automatic reset function in par 14 20 Reset Mode Warning automatic wake up is possible If a warning and alarm is marked against a code in the table on the following page this means that either a warning occurs before an alarm or it can be specified whether it is a warning or an alarm that is to be displayed for a given fault MG 90 V1 02 VLT is a registered Danfoss trademark 117 9 Troubleshooting VLT Active Filter AAFO05 No Description Warning Alarm Trip Alarm Trip Lock Parameter Reference 1 10 Volts low X 2 Live zero error X X 6 01 4 Mains phase loss X 5 DC link voltage high X 6 DC link voltage low X 7 DC over voltage X X 8 DC under voltage X X 13 Over Current X X X 14 Earth fault X X X 15 Hardware mismatch X X 16 Short Circuit X X 17 Control word timeout X X 8 04 23 Internal Fan Fault X 24 External Fan Fault X 14 53 29 Heatsink temp X X X 33 Inrush fault X X 34 Fieldbus fault X X 35 Option fault X X 38 Internal fault 39 Heatsink sensor X X 40 Overload of Digital Output Terminal 27 X 5 00 5 01 4i Overload of Digital Output Terminal 29 X 5 00 5 02 42 Overload of Digital Output On X30 6 X 5 32 42 Overload of Digital Output On X30 7 X 5 33 46 Pwr card supply X X 47
102. n 1 Control card test 2 Initialisation 3 Boot mode 14 29 Service Code Range Function 0 2147483647 2147483647 For internal service only 14 50 RFI Filter Option Function 0 off Select Off 0 only if the unit is fed by an isolated mains source IT mains In this mode the internal RFI filter capacitors between chassis and the mains RFI filter circuit are cut out to reduce the ground capacity currents 1 On Select On 1 to ensure that the unit complies with EMC standards 6 2 20 14 54 Bus Partner 14 54 Bus Partner Range Function 1 0 126 MG 90 V1 02 VLT is a registered Danfoss trademark 83 6 How to Programme Danfet VLT Active Filter AAF005 Parameter group containing filter information such as operating data hardware configuration and software versions 6 2 21 15 0 Operating Data 15 00 Operating Hours Range Function 0 h 0 2147483647 h View how many hours the unit has run The value is saved when the unit is turned off 15 01 Running Hours Range Function 0 h 0 2147483647 h View how many hours the motor has run Reset the counter in par 15 07 Reset Running Hours Counter The value is saved when the unit is turned off 15 03 Power Up s Range Function 0 N A 0 2147483647 N A View the number of times the unit has been powered up 15 04 Over Temp s Range Function 0 N A 0 65535 N A View the number of unit temperature faults which have occurred 15 0
103. n an array function See par 5 40 Function Relay Selected Event 130BA172 10 Relay output On Delay Off Delay P 5 41 P 5 42 If the selected Event condition changes before the on or off delay timer expires the relay output is unaffected 6 2 16 8 0 General Settings 8 01 Control Site Option Function The setting in this parameter overrides the settings in par 8 50 Coasting Selectto par 8 56 Preset Reference Select MG 90 V1 02 VLT is a registered Danfoss trademark 77 6 How to Programme Danfets VLT Active Filter AAFOO5 0 Digital and ctrl word Control by using both digital input and control word 1 Digital only Control by using digital inputs only 2 Controlword only Control by using control word only 8 02 Control Word Source Select the source of the control word one of two serial interfaces or four installed options During initial power up the frequency converter automatically sets this parameter to Option A 3 if it detects a valid fieldbus option installed in slot A If the option is removed the frequency converter detects a change in the configuration sets par 8 02 Control Word Source back to default setting FC RS485 and the frequency converter then trips If an option is installed after initial power up the setting of par 8 02 Contro Word Source will not change but the frequency converter will trip and display Alarm 67 Option Changed This parame
104. n be viewed It is possible to store up to 120 samples in the memory for later reference Please notice that the parameters listed in the below table for Q6 only serve as examples as they will vary depending on the programming of the particular Active Filter Q6 Loggings 0 20 Display Line 1 1 Small Power Factor 0 21 Display Line 1 2 Small THD of current 0 22 Display Line 1 3 Small Mains Current 0 23 Display Line 2 Large Output Current 0 24 Display Line 3 Large Mains Frequency 6 1 7 Main Menu mode The LCP provide access to the main menu mode Select the Main Menu mode by pressing the Main Menu key Illustration 6 2 shows the result U 0 00 10 F iy js ing read out which appears on the display of the GLCP o Operation Display ff 2 Lines 2 through 5 on the display show a list of parameter groups which 5 Digital In Out z i 8 Comm and Options can be chosen by toggling the up and down buttons 14 Special Functions Illustration 6 2 Display example Each parameter has a name and number which remain the same regardless of the programming mode In the Main Menu mode the parameters are divided into groups The first digit of the parameter number from the left indicates the parameter group number All parameters can be changed in the Main Menu Option cards added to the unit enable additional parameters associated with the option device MG 90 V1 02 VLT is a registered Danfoss t
105. n par 8 04 Control Word Timeout Function following a control word time out 1 Do reset Returns the unit to the original set up following a control word time out The unit performs the reset and then immediately reverts to the Do not reset 0 setting MG 90 V1 02 VLT is a registered Danfoss trademark 79 6 How to Programme Danfet VLT Active Filter AAF005 6 2 18 8 3 FC Port Settings 8 30 Protocol Option Function 0 FC 1 FC MC Select the protocol for the FC standard port 2 Modbus RTU 8 31 Address Range Function Application Application dependant Enter the address for the FC standard port dependent Valid range 1 126 8 32 FC Port Baud Rate Option Function 0 2400 Baud Baud rate selection for the FC standard port 1 4800 Baud 2 9600 Baud 3 19200 Baud 4 38400 Baud 5 57600 Baud 6 76800 Baud 7 115200 Baud 8 35 Minimum Response Delay Range Function 10 ms Application dependant Specify the minimum delay time between receiving a request and transmitting a response This is used for overcoming modem turnaround delays 8 36 Max Response Delay Range Function Application Application dependant Specify the maximum permissible delay time between transmitting a request and receiving a re dependent sponse Exceeding this delay time will cause control word time out 8 37 Max Inter Char Delay Range Function Application Application dependant Specify the
106. ne 6 LCL capacitors R S T 7 LCL filter reactor L1 L2 L3 8 CT wire connection point 3 Input plate 9 Fan SMPS fuse 4 Backchannel fan MG 90 V1 02 VLT is a registered Danfoss trademark 35 4 How to Install VLT Active Filter AAFO05 Illustration 4 26 Position of earth terminals 130BA455 10 TERMINALS 36 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFO05 Danfi 4 How to Install 130BB502 10 Oooo000000 oo0o0g00g000 Illustration 4 27 Frame size E 1 RFI 5 LCL line reactor 2 Line 6 LCL capacitors R S T 7 LCL filter reactor L1 L2 L3 8 CT wire connection point 3 Input plate 9 Fan SMPS fuse 4 Backchannel fan MG 90 V1 02 VLT is a registered Danfoss trademark 37 4 How to Install Danfi VLT Active Filter AAF005 4 5 3 Earthing The following basic issues need to be considered when installing an active filter so as to obtain electromagnetic compatibility EMC Safety earthing Please note that the active filter has a high leakage current and must be earthed appropriately for safety reasons Apply local safety regulations High frequency earthing Keep the earth wire connections as short
107. nit in the dedicated lifting eyes For all D and E frames use a bar to avoid bending the lifting holes 130BB494 10 ay L tf a O oO id oO Seo Ee 0 o LA o olo ad o o Illustration 4 2 Recommended lifting method frame sizes D and E The lifting bar must be able to handle the weight of the unit See Mechanical Dimensions for the weight of the different frame sizes Maximum diameter for bar is 2 5 cm 1 inch The angle from the top of the unit to the lifting cable should be 60 or greater NB Note the plinth is provided in the same packaging as the filter but is not attached to frame during shipment The plinth is required to allow airflow to the unit to provide proper cooling The plinth of the D and E frames filters should be mounted before the unit is lifted to it final position The angle from the top of the unit to the lifting cable should be 60 or greater MG 90 V1 02 VLT is a registered Danfoss trademark 15 4 How to Install Danfi 15 OL S6vEd0EL i s 2 OO eae am L j o d N N mM
108. ns take both skin and proximity effects into account Filter Min CU wire Min ALU wire 190A 70mm 2 0 95mm 3 0 250A 120mm 4 0 150mm 300MCM 310A 240 mm 500MCM 2 95mm 2 3 0 400A 2 95mm 2 3 0 2 150mm 2 300MCM 500A 2 240mm 2 500MCM 2 300mm 2 600MCM Table 4 2 Allowed active filter mains cable with typical cable manufacturer data Due to the built in LCL filter the unit will not feed the main wire with high du dt signals but only conduct a limited amount of high order harmonics That reduces the radiated emission through the power cable Cable screen shielding can thus be omitted allowing the mains cables to be connected without considering EMC requirements The Active Filter will be able to run at long cable runs Cable length is limited by the voltage drop It is advised to keep the cable lengths to less then 200m MG 90 V1 02 VLT is a registered Danfoss trademark 39 4 How to Install Danes VLT Active Filter AAFO05 4 5 9 External Fan Supply In case the Active filter is supplied by DC or if the fan must run independently of the power supply an external power supply can be applied Terminal No Function 100 101 Auxiliary supply S T 102 103 Internal supply S T The connector located on the power card provides the connection of line voltage for the cooling fans The fans are connected from factory to be supplied form a common AC line jumpers between 100 102 and 101 103 If external supply is ne
109. nt32 8 04 Control Word Timeout Function 0 Off 1 set up TRUE Uint8 8 05 End of Timeout Function 1 Resume set up 1 set up TRUE Uint8 8 06 Reset Control Word Timeout 0 Do not reset All set ups TRUE 2 Uint8 8 3 FC Port Settings 8 30 Protocol 1 FC MC 1 set up TRUE Uint8 8 31 Address 2 N A 1 set up TRUE 0 Uint8 8 32 FC Port Baud Rate 2 9600 Baud 1 set up TRUE Uint8 8 35 Minimum Response Delay 10 ms All set ups TRUE 3 Uint16 8 36 Max Response Delay 5000 ms 1 set up TRUE 3 Uint16 8 37 ___Max Inter Char Delay 25 ms 1 set up TRUE 3 Uint16 8 5 Digital Bus 8 53 Start Select 3 Logic OR All set ups TRUE z Uint8 8 55 Set up Select 3 Logic OR All set ups TRUE Uint8 6 3 5 Special Functions 14 Par Parameter description Default value 4 set up FC 302 Change dur Conver Type No only ing opera sion index tion 14 2 Trip Reset 14 20 Reset Mode 0 Manual reset All set ups TRUE Uint8 14 21 Automatic Restart Time 10s All set ups TRUE 0 Uint16 14 22 Operation Mode 0 Normal operation All set ups TRUE Uint8 14 23 Typecode Setting null 2 set ups FALSE Uint8 14 28 Production Settings 0 No action All set ups TRUE E Uint8 14 29 Service Code 0 N A All set ups TRUE 0 Int32 14 5 Environment 14 50 RFI Filter 1 On 1 set up FALSE a Uint8 14 53 Fan Monitor 1 Warning All set ups TRUE E Uint8 14 54 Bus Partner 1N A 2 set ups TRUE 0 Uint16 100 MG 90 V1 02 VLT is a registered Danfoss trademark VLT A
110. nts to reassure that current levels do not reach critical levels In case current exceed a critical level the filter trips AAF005A2 AAF005A3 10T4E21H 30T4E21H AAF005A1 2GCxx AAF005A2 AAF005A3 2GCxx AAF005A4 AAF005A5 90T4E21H LHD filter 50T4E21H 10T4E21H LHD filter 00T4E21H 00T4E21H 2GCxx only 2GCxx 2GCxx only 2GCxx 2GCxx Total Current A 190 250 310 400 500 Losses Watt kw Needed Airflow M3 h Frame D E F Nominal Reactive A 190 250 310 400 500 Nominal Harmonic A 170 225 280 360 450 Max individual harmon ic compensation 119 158 196 252 315 Is 131 173 216 277 347 Nominal 85 113 140 180 225 maximum I 94 124 154 198 248 54 72 90 115 144 Note Numbers are rounded to nearest amp I 60 79 99 127 158 48 63 78 101 126 I3 52 69 86 111 139 34 45 56 72 90 I7 37 50 62 79 99 31 41 50 65 81 Tig 34 45 55 71 89 27 36 45 58 72 123 30 40 49 63 79 24 32 39 50 63 Tas A A 26 35 43 55 69 MG 90 V1 02 VLT is a registered Danfoss trademark 115 9 Troubleshooting Danfoss VLT Active Filter AAFOO5 116 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFOO5 Danfoss 9 Troubleshooting 9 Troubleshootinc A warning or an alarm is signalled by th
111. omponents must not be disposed of together with domestic waste It must be separately collected with electrical and electronic waste according to local and currently valid leg islation MG 90 V1 02 VLT is a registered Danfoss trademark 7 3 Introduction to VLT Active Filter AAF 005 Danfi VLT Active Filter AAF005 8 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfi 3 Introduction to VLT Active Filter AAF 005 3 Introduction to VLT Active Filter AAF 005 3 1 1 Working Principle VLT Active Filter AAF005 is a device for harmonics and reactive current mitigation The unit is designed for installation in various applications or combined with a VLT frequency converter as a packaged low harmonic drive solution The AAF measures the current signal via external transducers and counter acts the unwanted elements of the measured current The unwanted elements are programmable via the LCP The Active filter can compensate all harmonics until 40th harmonics at the same time in an overall compensation mode or individual harmonics down to specified value set via the LCP The unit is also capable of correcting reactive currents and so make the current get in phase with the voltage giving a displacement power factor close to 1 Finally the unit will also try to balance out the current loads on the three installed filters to reassure that all phases are loaded identically when the filter is in overall compensation mo
112. on All set ups TRUE z Uint8 5 12 Terminal 27 Digital Input 0 No operation All set ups TRUE Uint8 5 13 Terminal 29 Digital Input 0 No operation All set ups TRUE z Uint8 5 14 Terminal 32 Digital Input 90 AC Contactor All set ups TRUE Uint8 5 15 Terminal 33 Digital Input 91 DC Contactor All set ups TRUE 2 Uint8 5 16 Terminal X30 2 Digital Input 0 No operation All set ups TRUE Uint8 5 17 Terminal X30 3 Digital Input 0 No operation All set ups TRUE Uint8 5 18 Terminal X30 4 Digital Input 0 No operation All set ups TRUE Uint8 5 19 Terminal 37 Safe Stop 1 Safe Stop Alarm 1 set up TRUE Uint8 5 3 Digital Outputs 5 30 Terminal 27 Digital Output 0 No operation All set ups TRUE z Uint8 5 31 Terminal 29 Digital Output 0 No operation All set ups x TRUE Uint8 5 4 Relays 5 40 Function Relay 0 No operation All set ups TRUE Uint8 5 41 On Delay Relay 0 30 s All set ups TRUE 2 Uint16 5 42 Off Delay Relay 0 30 s All set ups TRUE 2 Uint16 MG 90 V1 02 VLT is a registered Danfoss trademark 99 6 How to Programme Danfoss VLT Active Filter AAFOO5 6 3 4 Comm and Options 8 Par Parameter description Default value 4 set up FC 302 Change dur Conver Type No only ing opera sion index tion 8 0 General Settings 8 01 Control Site 0 Digital and ctrl word All set ups TRUE Uint8 8 02 Control Word Source null All set ups TRUE Uint8 8 03 Control Word Timeout Time 1 0 s 1 set up TRUE 1 Ui
113. on reestablishment of communication following a control word time out If communication resumes causing the time out situation to disappear par 8 05 End of Timeout Function defines whether to resume the set up used before the time out or to retain the set up endorsed by the time out function 8 Select setup 2 See 7 Select setup 1 9 Select setup 3 See 7 Select setup 1 78 MG 90 V 1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfoss 10 Select setup 4 See 7 Select setup 1 6 How to Programme NB The following configuration is required in order to change the set up after a time out Set par 0 10 Active Set up to 9 Multi set up and select the relevant link in par 0 12 This Set up Linked to 8 05 End of Timeout Function Option Function Select the action after receiving a valid control word following a time out This parameter is active only when par 8 04 Contro Timeout Function is set to Set up 1 4 0 Hold set up Retains the set up selected in par 8 04 Contro Timeout Function and displays a warning until par 8 06 Reset Control Timeout toggles Then the unit resumes its original set up 1 Resume set up Resumes the set up active prior to the time out 8 06 Reset Control Word Timeout This parameter is active only when Ho d set up 0 has been selected in par 8 05 End of Timeout Function Option Function 0 Do not reset Retains the set up specified i
114. onal programming The filter is set in overall harmonic compensation mode with harmonic current priority Selection of read outs and what information to be displayed on the LCP status lines can be made to fit individual preferences The filter will only in a few cases have to be tuned specially for the given grid and load conditions The following steps are often sufficient to set up the filter and get proper operation Check that the nominal voltage in par 300 10 is correct Program the external CT s E Check the CT location is correct in par 300 26 5 Enter CT Secondary Rating par 300 21 2 Activate the Auto CT Detection in par 300 29 a Confirm the found CT ratio polarity and sequence Make sure the filter is in auto mode press the Auto On button on the LCP Overview of all parameter groups Group Title Function 0 Operation Display Parameters related to the fundamental functions of the filter function of the LCP buttons and configuration of the LCP display 5 Digital In Out Parameter group for configuring the digital inputs and outputs 8 Communication and Options Parameter group for configuring communications and options 14 Special Functions Parameter group for configuring special filter functions 15 Unit Information Parameter group containing filter information such as operating data hardware config uration and software versions 16 Data Readouts Parameter group for data read outs e g actual referenc
115. or via drop cables from a common trunk line A total of 32 nodes can be connected to one network segment Network segments are divided up by repeaters Please note that each repeater functions as a node within the segment in which it is installed Each node connected within a given network must have a unique node address across all segments Terminate each segment at both ends using either the termination switch S801 of the unit or a biased termination resistor network Always use screened twisted pair STP cable for bus cabling and always follow good common installation practice Low impedance ground connection of the screen at every node is very important including at high frequencies This can be achieved by connecting a large surface of the screen to ground for example by means of a cable clamp or a conductive cable gland It may be necessary to apply potential equalizing cables to maintain the same ground potential throughout the network particularly in installations where there are long lengths of cable To prevent impedance mismatch always use the same type of cable throughout the entire network Cable Screened twisted pair STP Impedance 120 Ohm 7 Cable length Max 1200 m including drop lines Max 500 m station to station 7 1 2 Network Connection Connect the unit to the RS 485 network as follows see also diagram i Connect signal wires to terminal 68 P and terminal 69 N on the main control board of the
116. osis Readouts 16 90 Alarm Word ON A All set ups FALSE 0 Uint32 16 91 Alarm Word 2 ON A All set ups FALSE 0 Uint32 16 92 Warning Word ON A All set ups FALSE 0 Uint32 16 93 Warning Word 2 ON A All set ups FALSE 0 Uint32 16 94 Ext Status Word ON A All set ups FALSE 0 Uint32 6 3 8 AF Settings 300 NB Except for par 300 10 it is not recommended to change the settings in this par group for the Low Harmonic Drive Par No Parameter description Default value 4 set up FC 302 Change Conver Type only during op sion index eration 300 0 General Settings 300 00 Harmonic Cancellation Mode 0 Overall All set ups TRUE a Uint8 300 01 Compensation Priority 0 Harmonics All set ups TRUE Uint8 300 1 Network Settings 300 10 Active Filter Nominal Voltage ExpressionLimit 2 set ups FALSE 0 Uint32 300 2 CT Settings 300 20 CT Primary Rating ExpressionLimit 2 set ups FALSE 0 Uint32 300 21 CT Secondary Rating 1 5A 2 set ups FALSE gt Uint8 300 22 CT Nominal Voltage 342 V 2 set ups FALSE 0 Uint32 300 24 CT Sequence 0 L1 L2 L3 2 set ups FALSE Uint8 300 25 CT Polarity 0 Normal 2 set ups FALSE Uint8 300 26 CT Placement 1 Load Current 2 set ups FALSE z Uint8 300 29 Start Auto CT Detection 0 Off All set ups FALSE Uint8 300 3 Compensation 300 30 Compensation Points 0 0 A All set ups TRUE 1 Uint32 300 35 Cosphi Reference 0 500 N A All set ups TRUE 3 Uint16 300 40 Master Follower Selection 2 Not Paralleled 2 set ups Uint8 300 41 Follower ID
117. phase loss A phase is missing on the supply side or the mains voltage imbalance is too high WARNING 5 DC link voltage high The intermediate circuit voltage DC is higher than the high voltage warning limit The unit is still active WARNING 6 DC link voltage low The intermediate circuit voltage DC is below the under voltage limit of the control system The unit is still active WARNING ALARM 7 DC overvoltage If the intermediate circuit voltage exceeds the limit the unit trips WARNING ALARM 8 DC under voltage If the intermediate circuit voltage DC drops below the under voltage limit the filter checks if a 24 V backup supply is connected If not the unit trips Check that the mains voltage matches the nameplate specifi cation WARNING ALARM 13 Over Current the unit current limit has been exceeded ALARM 14 Earth ground fault There is a discharge from the output phases to earth Turn off the unit and correct the earth fault ALARM 15 Incomp Hardware A mounted option is not handled by the present Control Card SW HW ALARM 16 Short circuit There is a short circuit in the output Turn off the unit and correct the error WARNING ALARM 17 Control word timeout There is no communication to the unit The warning will only be active when par 8 04 Control Word Timeout Function is NOT set to OFF Possible correction Increase par 8 03 Change par 8 04 WARNING 23 Internal fan fault Internal fans have f
118. pplied with the unit 4 5 8 Mains Connection Mains must be connected to terminals 91 92 and 93 located on the far left of the unit Earth is connected to the terminal to the right of terminal 93 Terminal No Function 91 92 93 Mains R L1 S L2 T L3 94 Earth The conductor is predominantly carrying currents of high frequencies so the distribution of current is not evenly dispersed throughout the cross section of the conductor This is due to two independent effects known as skin effect and proximity effect Both effects make derating necessary and consequently the mains wire of the Active Filters have to be rated at a higher current then the filter rating itself If is insufficient to rate the power cable for the filter current rating alone due to skin and proximity effects The required derating is calculated as two separate factors one for the skin effect and one for the proximity effect The skin factor is depending on frequency of conduct cable material and cable dimensions The proximity effect is depending on the number of conducts diameters and distance between the individual cables The optimized mains wire is Cupper wires Single conducts Busbars The reason for that is that cupper has lower skin effect factors then aluminium busbars have bigger surface area compared to cables reducing the skin effect factor and proximity effects of single conducts is negligible The following cables specificatio
119. ption Function 0 No operation Default for all digital outputs and relay outputs 1 Control ready The control card is ready E g Feedback from a drive where the control is supplied by an external 24 V MCB 107 and the main power to drive is not detected 2 Unit ready The frequency converter is ready for operation and applies a supply signal on the control board 4 Enable no warning Ready for operation No start or stop command is been given start disable No warnings are active 5 Running Motor is running and shaft torque present 9 Alarm An alarm activates the output There are no warnings 10 Alarm or warning An alarm or a warning activates the output 12 Current limit The motor current is outside the range set in par 4 18 Current Limit 21 Thermal warning The thermal warning turns on when the temperature exceeds the limit in the motor the frequency converter the brake resistor or the thermistor 22 Ready no thermal W Frequency converter is ready for operation and there is no over temperature warning 24 Ready voltage OK Frequency converter is ready for operation and the mains voltage is within the specified voltage range see General Specifications section in the Designn Guide 26 Bus OK Active communication no time out via the serial communication port 55 Pulse output 122 No alarm 125 Hand mode Output is high when the unit is in Hand on mode as indicated by the LED light above Hand on 1
120. r AAF005 Present control word Total reference sum of digital analog preset bus freeze ref catch up and slow down in selected unit Total reference sum of digital analog preset bus freeze ref catch up and slow down in percent Present status word Actual value as a percentage Actual power consumed by the motor in kW Actual power consumed by the motor in HP Present motor load as a percentage of the rated motor torque Intermediate circuit voltage in the unit Present brake power transferred to an external brake resistor Stated as an instantaneous value Brake power transferred to an external brake resistor The mean power is calculated continuously for the most recent 120 seconds Present heat sink temperature of the unit The cut out limit is 95 5 oC cutting back in occurs at 70 5 C Percentage load of the inverters Nominal current of the unit Maximum current of the unit State of the event executed by the control Temperature of the control card Sum of the external reference as a percentage i e the sum of analog pulse bus Frequency in Hz connected to the digital inputs 18 19 or 32 33 Reference value from programmed digital input s Signal states form the 6 digital terminals 18 19 27 29 32 and 33 There are 16 bits in total but only six of them are used Input 18 corresponds to the leftmost of the used bits Signal low 0 Signal high 1 Setting of input terminal 54 Current 0
121. r Code The index consists of 2 bytes a low byte and a high byte Only the low byte is used as an index 7 4 10 Parameter Value PWE The parameter value block consists of 2 words 4 bytes and the value depends on the defined command AK The master prompts for a parameter value when the PWE block contains no value To change a parameter value write write the new value in the PWE block and send from the master to the slave When a slave responds to a parameter request read command the present parameter value in the PWE block is transferred and returned to the master If a parameter contains not a numerical value but several data options e g par 0 01 Language where 0 corresponds to English and 4 corresponds to Danish select the data value by entering the value in the PWE block See Example Selecting a data value Serial communication is only capable of reading parameters containing data type 9 text string Par 15 40 FC Type to par 15 53 Power Card Serial Number contain data type 9 For example read the unit size and mains voltage range in par 15 40 FC Type When a text string is transferred read the length of the telegram is variable and the texts are of different lengths The telegram length is defined in the second byte of the telegram LGE When using text transfer the index character indicates whether it is a read or a write command To read a text via the PWE block set the parameter command AK to F Hex
122. rademark 59 6 How to Programme Danfoss VLT Active Filter AAF005 6 1 8 Parameter Selection In the Main Menu mode the parameters are divided into groups Select The following parameter groups are accessible a parameter group by means of the navigation keys Group Title Function 0 Operation Display Parameters related to the fundamental functions of the filter function of the LCP buttons and configuration of the LCP display 5 Digital In Out Parameter group for configuring the digital inputs and outputs 8 Communication and Options Parameter group for configuring communications and options 14 Special Functions Parameter group for configuring special filter functions 15 Unit Information Parameter group containing filter information such as operating data hardware config uration and software versions 16 Data Readouts Parameter group for data read outs e g actual references voltages control alarm warning and status words 300 AF Settings Parameter group for setting the Active Filter Apart from par 300 10 Active Filter Nominal Voltage it is not recommended to change the settings of this parameter group 301 AF Readouts Parameter group for the filter readouts Table 6 2 Parameter groups After selecting a parameter group choose a parameter by means of the PANE navigation keys 0 0 0 00 1 1 TESS 300 1 The middle section on the GLCP display shows the parameter number and 300 10 Active
123. ration of the active filter 15 40 FC Type Range Function o 0 0 View the FC type The read out is identical to the FC 300 Series power field of the type code defi nition characters 1 6 15 41 Power Section Range Function o 0 0 View the FC type The read out is identical to the FC 300 Series power field of the type code defi nition characters 7 10 15 42 Voltage Range Function o 0 0 View the FC type The read out is identical to the FC 300 Series power field of the type code defi nition characters 11 12 15 43 Software Version Range Function 0 N A 0 0 N A View the combined SW version or package version consisting of power SW and control SW 15 44 Ordered Typecode String Range Function 0 N A 0 0 N A View the type code string used for re ordering the active filter in its original configuration 15 45 Actual Typecode String Range Function 0 N A 0 0 N A View the actual type code string 15 46 Unit Ordering No Range Function 0 N A 0 0 N A View the 8 digit ordering number used for re ordering the active filter in its original configuration 15 47 Power Card Ordering No Range Function 0 N A 0 0 N A View the power card ordering number MG 90 V1 02 VLT is a registered Danfoss trademark 87 6 How to Programme Danfet VLT Active Filter AAF005 15 48 LCP Id No Range Function 0 N A 0 0 N A View the LCP ID number 15 49 SW ID Control Card Range Func
124. rations regarding Fuses and circuit breakers for over current and short circuit protection Selection of power cables mains and relays Grid configuration IT TN grounded leg etc Safety of low voltage ports PELV conditions Consult the relevant clauses in these instructions for information about the installation requirements 2 1 5 Avoid unintended start While the active filter is connected to mains the device can be started stopped using digital commands bus commands references or via the Local Control Panel amp Disconnect the unit from mains whenever personal safety considerations make it necessary to avoid unintended start To avoid unintended start always activate the OFF key before changing parameters Unless terminal 37 is turned off an electronic fault temporary overload a fault in the mains supply may cause a stopped filter to start 2 1 6 IT Mains IT mains Do not connect the unit with RFI filters to mains supplies with a voltage between phase and earth of more than 440 V for 400 V For 400 V IT mains and delta earth grounded leg mains voltage may exceed 440 V between phase and earth Par 14 50 RFI Filter can be used to disconnect the internal RFI capacitors from the RFI filter to ground 6 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Davfets 2 Safety 2 1 7 Disposal Instruction Equipment containing electrical c
125. re Version ON A All set ups FALSE 0 VisStr 5 15 44 Ordered Typecode String 0 N A All set ups FALSE 0 VisStr 40 15 45 Actual Typecode String 0 N A All set ups FALSE 0 VisStr 40 15 46 Unit Ordering No 0 N A All set ups FALSE 0 VisStr 8 15 47 Power Card Ordering No 0 N A All set ups FALSE 0 VisStr 8 15 48 LCP Id No 0 N A All set ups FALSE 0 VisStr 20 15 49 SW ID Control Card 0 N A All set ups FALSE 0 VisStr 20 15 50 SW ID Power Card ON A All set ups FALSE 0 VisStr 20 15 51 Unit Serial Number ON A All set ups FALSE 0 VisStr 10 15 53 Power Card Serial Number 0 N A All set ups FALSE 0 VisStr 19 15 6 Option Ident 15 60 Option Mounted 0 N A All set ups FALSE 0 VisStr 30 15 61 Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 62 Option Ordering No ON A All set ups FALSE 0 VisStr 8 15 63 Option Serial No 0 N A All set ups FALSE 0 VisStr 18 15 70 Option in Slot A ON A All set ups FALSE 0 VisStr 30 15 71 Slot A Option SW Version ON A All set ups FALSE 0 VisStr 20 15 72 Option in Slot B ON A All set ups FALSE 0 VisStr 30 15 73 Slot B Option SW Version ON A All set ups FALSE 0 VisStr 20 15 74 Option in Slot CO ON A All set ups FALSE 0 VisStr 30 15 75 Slot CO Option SW Version ON A All set ups FALSE 0 VisStr 20 15 76 Option in Slot C1 ON A All set ups FALSE 0 VisStr 30 15 77 Slot C1 Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 9 Parameter Info 15 92 Defined Parameters ON A All set ups FALSE 0 Uint16 15 93 Modified Parameter
126. rmation Table 5 1 Tips and tricks 5 1 8 Quick Transfer of Parameter Settings between Multiple Active Filters Once the set up of a Filter is complete we recommend that you store the data in the LCP or on a PC via MCT 10 Set up Software Tool Data storage in LCP 1 Go to par 0 50 LCP Copy 2 Press the OK key 3 Select All to LCP 4 Press the OK key All parameter settings are now stored in the LCP indicated by the progress bar When 100 is reached press OK You can now connect the LCP to another filter and copy the parameter settings to this unit as well Data transfer from LCP to Filter 1 Go to par 0 50 LCP Copy 2 Press the OK key 3 Select All from LCP 4 Press the OK key The parameter settings stored in the LCP are now transferred to the filter indicated by the progress bar When 100 is reached press OK 5 1 9 Initialisation to Default Settings There are two ways to initialise the filter to default recommended initialisation and manual initialisation Please be aware that they have different impact according to the below description Recommended initialisation via par 14 22 Operation Mode 3 Select Initialisation for NLCP select 2 1 Select par 14 22 Operation Mode 4 Press OK 2 Press OK 52 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfots 5 Remove power to unit and wait for display to turn off 6 Reconnect power
127. rmoured cables are recommended If an unscreened unarmoured cable is used see section Power and Control Wiring for Unscreened Cables If unscreened control cables are used it is recommended to use ferrite cores to improve EMC performance 130BT340 10 Remember to connect the shields in a proper way to ensure optimum electrical immunity 44 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfi 4 How to Install 4 6 Final Set Up and Test External CT setting are programmed via parameter group 300 2 It is CT secondary side rating need to be set before an automatic CT detection advised to perform an automatic CT detection for all standalone filters is performed Filter support all standard CTs with 1A or 5A secondary via parameter 300 29 rating CT secondary rating is configured in parameter 300 21 To test the set up and ensure that the Active Filter is running correctly follow these steps 0 0 0 00 1 1 CT Settings 300 2 a 300 29 Start Auto CT m Detection sa Enable Auto CT Detect CT s should have an accuracy of 0 5 or better to reassure sufficient accuracy 0 0 0 00 1 1 2 ICT Settings 300 2 a co 300 21 CT Secondary m Rating is Do not perform this for the LHD 1 5A NB The automatic CT detection is only possible with CT installed on the load side Follow th
128. rogramming of indexed parameters Parameters are indexed when placed in a rolling stack Par 15 30 Alarm Log Error Code to par 15 32 Alarm Log Time contain a fault log which can be read out Choose a parameter press OK and use the up down navigation keys to scroll through the value log Use par 3 10 Preset Reference as another example Choose the parameter press OK and use the up down navigation keys keys to scroll through the indexed values To change the parameter value select the indexed value and press OK Change the value by using the up down keys Press OK to accept the new setting Press Cancel to abort Press Back to leave the parameter 5 1 7 Tips and tricks The AAF hold standard parameters to ensure lowest possible need of changes For the majority of applications the Quick Menu Quick Set up provides the simplest and quickest access to all the typical parameters required Performing an Auto CT for all standalone filters to set correct current sensor setup Auto CT setup is only possible if CT s are installed at Point of common coupling PCC towards the transformer CT of LHD is preset from factory Under Quick Menu and Changes Made any parameter that has been changed from factory settings is displayed E Press and hold the Main Menu key for 3 seconds to access any parameter For service purposes it is recommended to copy all of the parameters to the LCP see par 0 50 LCP Copy for further info
129. rrent transformer enter 5 This value can not be determined by performing an auto CT detection 6 2 39 300 22 CT Nominal Voltage 300 22 CT Nominal Voltage Range Function 342 V 342 47250 V Enter the network voltage at the location where the CTs are installed This value will be different than the 300 10 only if a step down transformer is used to connect the active filter Enter the transformer primary side voltage 6 2 40 300 24 CT Sequence 300 24 CT Sequence Option Function 0 L1 L2 L3 1 L1 L3 L2 2 L2 L1 L3 3 L2 L3 L1 4 L3 L1 L2 5 L3 L2 L1 Enter the sequence of the current transformers Alternatively this value can be determined by per forming an auto CT detection using parameter 300 29 6 2 41 300 25 CT Polarity 300 25 CT Polarity Option Function 0 Normal 1 Inverse Enter the polarity of the current transformers Alternatively this value can be determined by per forming an auto CT detection using parameter 300 29 6 2 42 300 26 CT Placement 300 26 CT Placement Option Function 0 PCC 1 Load Current Enter the placement of the current transformers For a stand alone active filter installation the CTs will typically be placed at a PCC 94 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFOO5 Danfet 6 How to Programme 6 2 43 300 29 Start Auto CT Detection 300 29 Start Auto CT Detection Option Function 0 Off 1 En
130. s ON A All set ups FALSE 0 Uint16 15 98 Unit Identification ON A All set ups FALSE 0 VisStr 40 15 99 Parameter Metadata ON A All set ups FALSE 0 Uint16 MG 90 V1 02 VLT is a registered Danfoss trademark 101 6 How to Programme 6 3 7 Data Readouts 16 VLT Active Filter AAFO05 102 Par Parameter description Default value 4 set up FC 302 Change dur Conver Type No only ing opera sion index tion 16 0 General Status 16 00 Control Word ON A All set ups FALSE 0 v2 16 03 Status Word 0 N A All set ups FALSE 0 V2 16 3 AF Status 16 30 DC Link Voltage OV All set ups FALSE 0 Uinti6 16 34 Heatsink Temp 0 C All set ups FALSE 100 Uint8 16 35 Inverter Thermal 0 All set ups FALSE 0 Uint8 16 36 Inv Nom Current ExpressionLimit All set ups FALSE 2 Uint32 16 37 Inv Max Current ExpressionLimit All set ups FALSE 2 Uint32 16 39 Control Card Temp 0 C All set ups FALSE 100 Uint8 16 40 Logging Buffer Full 0 No All set ups TRUE Uint8 16 49 Current Fault Source 0 N A All set ups TRUE 0 Uint8 16 6 Inputs amp Outputs 16 60 Digital Input ON A All set ups FALSE 0 Uint16 16 66 Digital Output bin ON A All set ups FALSE 0 Int16 16 71 Relay Output bin ON A All set ups FALSE 0 Int16 16 8 Fieldbus amp FC Port 16 80 Fieldbus CTW 1 ON A All set ups FALSE 0 v2 16 84 Comm Option STW ON A All set ups FALSE 0 v2 16 85 FC Port CTW 1 ON A All set ups FALSE 0 v2 16 9 Diagn
131. s display IT See the operating variables 1 1 1 2 1 3 and 2 shown in the display in nfo S g this illustration status amp 1 1 Power Factor al 2 In this example the small readout are Power Factor in the upper left 1 2 THD of Current a n N 3 1 3 Mains Current A corner position 1 1 THiD of Current in the middle top position 1 2 2 Output Current A y z e 7 4 3 Mains Frequency l The mains current is displayed in the upper right corner 1 3 Large readouts are the Output current position 2 and lastly underneath the mains frequency is the reactive current at position 3 1 1 1 2 and 1 3 are shown in small size 2 is shown in large size Bottom section always shows the state of the unit in Status mode Topsection lt m 43 RPM 5 44 A 25 3kW S Middle section lt is 2 9 Pwr card temp W29 Bottom section Z Auto Remote Running Display contrast adjustment Press status and 4 for darker display Press status and for brighter display Indicator lights LEDs If certain threshold values are exceeded the alarm and or warning LED lights up A status and alarm text appear on the control panel The On LED is activated when the unit receives power from mains voltage a DC bus terminal or an external 24 V supply At the same time the back light is on Green LED On Control section is working Yellow LED Warn Indicates a warning Flashing Red LED A
132. s make sure that all CT s connected to the summation are from the same fabricate and that the CT have same polarity same primary rate same RMS value same accuracy class 0 5 same location PCC or load side same phase sequence NB Use summation CT with great caution and always unsure correct phase sequence current direction primary and secondary rate If installation is incorrect the filter will not work according to expectations The current transformers burden calculation has to include all wires in the installation and must be conducted for the longest total wire string when using summation CT s Active filter operating with capacitor banks The VLT active filter is able to run in conjunction with capacitor banks as long as the resonance frequency of the capacitor bank is not in the operation range of the Active filter NB Always use detuned capacitor banks in installation with variable speed drives and active filters to avoid resonance phenomena s unintended tripping or even brake down MG 90 V1 02 VLT is a registered Danfoss trademark 31 4 How to Install For the case of detuned capacitors the resonance frequency capacitors should be tuned for an inter harmonic number lower then the 5th har monic The VLT active filter has to operate in selective compensation mode if filter is installed in conjunction with capacitor banks of any kind Capacitor bank should ideally be inst
133. sation for group compensation If the current transformers are installed on the source PCC side the filter will expect a sinusoidal corrected signal feedback form the three sensors In case the sensors are installed on the load side the received signal will be subtracted from the ideal sine wave to calculate the needed corrected current I Erratic filter operation is a result of incorrect current transformers connection point programming 30 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFO05 Danfi 4 How to Install Multiple current sources In case the filter is to compensate current from several sources it is needed to install summation CT s This is often the case if filter is installed in systems with generator back up or where the filter is only to compensate a limited number of loads 130BB515 10 Ju 3E5161 0 PC f F A RA E HH t OC jj 1 i i MF Lo Lt Ws Mt ap Illustration 4 19 Summation CT s on generator backup ap ail _ plications PCC side Filter compensates full current of Illustration 4 20 Summation CT s example for individual transformer and generator harmonic compensation load side Summation current transformers are available with multiple 2 5 inputs and common output For application where summations CT s are used to add current from several source
134. stalled in front entire installation and filter is compensating all loads on the of distribution bus 2 and one drive and the filter only com transformer pensating currents for those If the CTs are installed on the secondary side of the transformer and so in front of the entire loads the filter will compensate all loads simultaneous If above right side example where the CT s are installed in front of only some of the loads the filter will not compensate unwanted current deformation of the drive and motor on the right hand side If CT s are installed in front of a single load the filter will only compensate the one load and so form individual load compensation The filter can be programmed to have CT s installed on source side also called point of common coupling side PCC or alternatively at the load side Kirchhoffs first low applies for the connection point and so the sum of currents to the connection point equals zero The third current is so a function of the two other signed current signals NB The filter will as standard be programmed to PCC side installation lia a D in ca a a a O O PCC1 PCC1 MF MF Illustration 4 17 Current transformers installed on source Illustration 4 18 Current transformers installed on load side PCC side for group compen
135. stered Danfoss trademark 49 5 How to Operate the Active Filter Danfoss VLT Active Filter AAFOO5 Alarm Log displays an Alarm list of the five latest alarms numbered A1 A5 To obtain additional details about an alarm use the arrow keys to manoeuvre to the alarm number and press OK Information is displayed about the condition of the unit before it enters the alarm mode Back Info reverts to the previous step or layer in the navigation structure displays information about a command parameter or function in any Cancel display window Info provides detailed information when needed last change or command will be cancelled as long as the display has not Exit Info mode by pressing either Info Back or Cancel been changed Navigation keys The four navigation arrows are used to navigate between the different 130BT117 10 choices available in Quick Menu Main Menu and Alarm Log Use the keys to move the cursor OK is used for choosing a parameter marked by the cursor and for enabling the change of a parameter amp lt N Alarm C J Operation keys for local control are found at the bottom of the control panel AEAT eE 130BP046 10 Hand on enables control of the filter via the LCP The key can be Enabled 1 or Disabled 0 via par 0 40 Hand on Key on LCP The following control signals will still be active when Hand on is a
136. stored in the PC Load filter settings 1 Connect a PC to the unit via USB com port 2 Open MCT 10 Set up software 54 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfoss 5 How to Operate the Active Filter 3 Choose Open stored files will be shown 4 Open the appropriate file 5 Choose Write to drive All parameter settings are now transferred to the filter A separate manual for MCT 10 Set up Software is available MG 10 Rx yy The MCT 10 Set up software modules The following modules are included in the software package MCT Set up 10 Software Setting parameters Copy to and from unit Documentation and print out of parameter settings incl diagrams Ext user interface Preventive Maintenance Schedule Clock settings Timed Action Programming Smart Logic Controller Set up Ordering number Please order the CD containing MCT 10 Set up Software using code number 130B1000 MCT 10 can also be downloaded from the Danfoss Internet WWW DANFOSS COM Business Area Motion Controls MG 90 V1 02 VLT is a registered Danfoss trademark 55 6 How to Programme Danfoss VLT Active Filter AAFOO5 56 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFOO5 Danfoss 6 How to Programme 6 How to Programme 6 1 1 Parameter set up The factory settings for the Active Filter are chosen for optimal operation for most applications with a minimum of additi
137. ter cannot be adjusted while the motor is running Option Function 0 None 1 FC RS485 2 FC USB 3 Option A 4 Option B 5 Option CO 6 Option C1 30 External Can 8 03 Control Word Timeout Time Range Function 1 0 s 0 1 18000 0 s Enter the maximum time expected to pass between the reception of two consecutive telegrams If this time is exceeded it indicates that the serial communication has stopped The function selected in par 8 04 Control Word Timeout Function will then be carried out The time out counter is trig gered by a valid control word 6 2 17 8 04 Control Word Timeout Function 8 04 Control Word Timeout Function Select the time out function The time out function activates when the control word fails to be updated within the time period specified in par 8 03 Control Word Timeout Time Option Function 0 Off Resumes control via serial bus Fieldbus or standard using the most recent control word 1 Freeze output Freezes output frequency until communication resumes 2 Stop Stops with auto restart when communication resumes 3 Jogging Runs the motor at JOG frequency until communication resumes 4 Max speed Runs the motor at maximum frequency until communication resumes 5 Stop and trip Stops the motor then resets the frequency converter in order to restart via the fieldbus via the reset button on the LCP or via a digital input 7 Select setup 1 Changes the set up up
138. tered Danfoss trademark 95 6 How to Programme Danfet VLT Active Filter AAF005 6 2 48 300 42 Num of Parallel AFs 300 42 Num of Parallel AFs Range Function aks Eesi Enter the total number of follower active filters The master active filter will only control this number of followers 6 2 49 301 00 Output Current A 301 00 Output Current A Range Function 0 00 A 0 00 10000 00 A View the RMS output current of the unit 6 2 50 301 01 Output Current 301 01 Output Current Range Function 0 0 0 0 10000 0 View the RMS output current of the unit expressed as a percentage of the nominal current 6 2 51 301 10 THD of Current 301 10 THD of Current Range Function 0 0 200 View the resistor heatsink temperature 6 2 52 301 11 Estimated THD of Voltage 301 11 Estimated THD of Voltage 0 Range Function 0 0 200 View the total harmonic distortion of the voltage This value is estimated because the active filter does not measure the mains voltage 6 2 53 301 12 Power Factor 301 12 Power Factor Range Function 0 00 0 00 2 00 View the power factor after compensation by the active filter 6 2 54 301 13 Cosphi 301 13 Cosphi Range Function 0 00 1 00 2 00 View the displacement power factor after compensation by the active filter Positive numbers in dicate a leading power factor while negative numbers indicate a lagging power factor 96 MG 90
139. the mains currents Check the mains for shorts and leakage current ALARM 310 RTDC Buffer Full Contact your supplier ALARM 311 Switch Freq Limit The average switching frequency of the unit exceeded the limit Verify that parameters 300 10 and 300 22 are set correctly If so contact your supplier ALARM 312 CT Range Current transformer measurement limitation was detected Verify that the CTs used are an appropriate ratio ALARM 314 Auto CT Interrupt Auto CT detection was interrupted by the user ALARM 315 Auto CT Error An error was detected while performing auto CT detection Contact your supplier ALARM 316 CT Location Error The Auto CT function could not determine the correct locations of the CTs ALARM 317 CT Polarity Error The Auto CT function could not determine the correct polarity of the CTs ALARM 318 CT Ratio Error The Auto CT function could not determine the correct primary rating of the CTs MG 90 V1 02 VLT is a registered Danfoss trademark 9 Troubleshooting 121 ji www danfoss com drives Danfoss can accept no responsibility for possible errors in catalogues brochures and other printed material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of
140. the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved _ MMM M G 9 amp V 1 Q 2
141. the temperature sensor is defect ALARM 250 New spare part The power or switch mode power supply has been exchanged The filter type code must be restored in the EEPROM Select the correct type code in par 14 23 Typecode Setting according to the label on the unit Re member to select Save to EEPROM to complete ALARM 251 New type code The filter has a new type code ALARM 300 Mains Cont Fault The feedback from the mains contactor did not match the expected value within the allowed time frame Contact your supplier ALARM 301 SC Cont Fault The feedback from the soft charge contactor did not match the expected value within the allowed time frame Contact your supplier ALARM 302 Cap Over Current Excessive current was detected through the AC capacitors Contact your supplier Darfi ALARM 303 Cap Earth Fault An earth fault was detected through the AC capacitor currents Contact your supplier ALARM 304 DC Over Current Excessive current through the DC link capacitor bank was detected Con tact your supplier ALARM 305 Mains Freq Limit The mains frequency was outside the limits Verify that the mains fre quency is within product specification ALARM 306 Compensation Limit The needed compensation current exceeds unit capability Unit is running at full compensation ALARM 308 Resistor temp Excessive resistor heatsink temperature detected ALARM 309 Mains Earth Fault An earth fault was detected in
142. this is included Dimensioning of cable cross section must be done in accordance with the filter current rating including skin and proximity effects derating and local legislation Please see the section Mains Connection for more details NB If is insufficient to rate the power cable for the filter current rating alone due to skin and proximity effects For protection of the active filter the recommended fuses must be used or the unit must be with built in fuses Recommended fuses can be seen in the tables of the fuse section Always ensure that proper fusing is made according to local regulation The mains connection is fitted to the mains switch if this is included oO ite N z 3 Phase S 91 L1 power 92 L2 input 93 L3 95 PE Screening of cables Avoid installation with twisted screen ends pigtails They spoil the screening effect at higher frequencies Make the screen connections with the largest possible surface area cable clamp This is done by using the supplied installation devices within the unit 34 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFO05 Danfi 4 How to Install 130BB501 10 Illustration 4 25 Frame size D 1 RFI 5 LCL line reactor 2 Li
143. tion 0 N A 0 0 N A View the control card software version number 15 50 SW ID Power Card Range Function 0 N A 0 0 N A View the power card software version number 15 51 Unit Serial Number Range Function 0 N A 0 0 N A View the active filter serial number 15 53 Power Card Serial Number Range Function 0 N A 0 0 N A View the power card serial number 6 2 27 15 6 Option Ident This read only parameter group contains information about the hardware and software configuration of the options installed in slots A B CO and 15 60 Option Mounted Range Function 0 N A 0 0 N A View the installed option type ES 15 61 Option SW Version Range Function 0 N A 0 0 N A View the installed option software version 15 62 Option Ordering No Range Function 0 N A 0 0 N A Shows the ordering number for the installed options 15 63 Option Serial No Range Function 0 N A 0 0 N A View the installed option serial number 15 70 Option in Slot A Range Function 0 N A 0 0 N A View the type code string for the option installed in slot A and a translation of the type code string E g for type code string AX the translation is No option 15 71 Slot A Option SW Version Range Function 0 N A 0 0 N A View the software version for the option installed in slot A 88 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfet 6 How to Programme 1
144. tion 4 How to Install Preparation of the mechanical installation of the filter must be done carefully to ensure a proper result and to avoid additional work during installation Start taking a close look at the mechanical drawings in section 4 2 5 to become familiar with the space demands 4 3 1 Tools Needed To perform the mechanical installation the following tools are needed Drill with 10 or 12 mm drill Tape measure Screw driver Wrench with relevant metric sockets 7 17 mm Extensions to wrench Sheet metal punch for conduits or cable glands Lifting bar to lift the unit rod or tube max 25 mm 1 inch able to lift minimum 1000 kg Cor other lifting aid to place the unit in position Torx T50 tool 4 3 2 General Considerations Space Ensure proper space above and below the unit to allow airflow and cable access In addition space in front of the unit must be considered to enable opening of the door of the panel 849 1 33 4 l OO000000000000000000 i Illustration 4 5 Space in front of IP21 IP54 enclosure type frame size D 3x771 0 30 4 I B ae l o0 p id I 5 130BB497 10 MG 90 V1 02 VLT is a registered Danfoss trademark 19 4 How to Install Danfi VLT Active Filter AAF005 849 0 33 130BB498 10
145. unit 2 Connect the cable screen to the cable clamps Screened twisted pair cables are recommended in or 130BB021 10 0 Remove jumper to enable Safe Stop d cs AED ae pls 2E 2a nen a u pL eferererererere SQO9998 i der to reduce noise between conductors 130BB022 10 61 Illustration 7 2 Control card terminals OO OO OOL Illustration 7 1 Network Terminal Connection MG 90 V1 02 VLT is a registered Danfoss trademark 105 7 RS 485 Installation and Setup Danfoss VLT Active Filter AAF005 7 1 3 RS 485 Bus Termination Use the terminator dip switch on the main control board of the unit to terminate the RS 485 bus NI 175ZA907 10 NB The factory setting for the dip switch is OFF 68 69 N RS485 P RS485 Terminator Switch Factory Setting 7 1 4 EMC Precautions The following EMC precautions are recommended in order to achieve interference free operation of the RS 485 network Relevant national and local regulations for example regarding protective earth connection must be observed The RS 485 communication cable must be kept away from noisy cables such as power lines and motor cables to avoid coupling of
146. ut frequency from slave to master ADR PCDI PCD2 BCC 130BA269 10 Parameter block The parameter block is used to transfer parameters between master and slave The data block is made up of 12 bytes 6 words and also contains the process block stx LGE ADR PKE IND PWEhigh PWElow PCD1 PCD2 Bcc 130BA271 10 108 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005 Danfoss 7 RS 485 Installation and Setup Text block The text block is used to read or write texts via the data block STX LGE ADR PKE IND Ch1 Ch2 Chn PCD1 PCD2 BCC 130BA270 10 7 4 7 The PKE Field The PKE field contains two sub fields Parameter command and response AK and Parameter number PNU PKE IND PWEhigh PWElow 130BA268 10 AK PNU 15141312111098 76543210 Parameter Parameter commands and replies number Bits no 12 15 transfer parameter commands from master to slave and return processed slave responses to the master Parameter commands master gt slave Bit no Parameter command No command Read parameter value Write parameter value in RAM word Write parameter value in RAM and EEprom double word 0 1 0 1 Write parameter value in RAM double word 1 0 Write parameter value in RAM and EEprom word 1 Read write t
147. verts to the original selection If the number of automatic resets is not reached within 10 minutes or when a Manual reset is performed the internal AUTOMATIC RESET counter returns to zero Automatic reset will also be active for resetting safe stop function in firmware version lt 4 3x 14 21 Automatic Restart Time Range Function 10 s 0 600 s Enter the time interval from trip to start of the automatic reset function This parameter is active when par 14 20 Reset Mode is set to Automatic reset 1 13 14 22 Operation Mode Option Function Use this parameter to specify normal operation to perform tests or to initialise all parameters except par 15 03 Power Up s par 15 04 Over Temp s and par 15 05 Over Volt s This function is active only when the power is cycled to the unit Select ormal operation 0 for normal operation of the unit Select Control card test 1 to test the analog and digital inputs and outputs and the 10 V control voltage The test requires a test connector with internal connections Use the following procedure for the control card test 1 Select Control card test 1 Disconnect the mains supply and wait for the light in the display to go out Set switches S201 A53 and S202 A54 ON I Insert the test plug see below Carry out various tests 2 3 4 5 Connect to mains supply 6 7 The results are displayed on the LCP and the unit moves into an infinit
148. w Contact your Danfoss supplier WARNING 48 1 8 V supply low Contact your Danfoss supplier WARNING ALARM TRIP 65 Control card over temperature Control card over temperature The cutout temperature of the control card is 80 C WARNING 66 Heatsink temperature low This warning is based on the temperature sensor in the IGBT module Troubleshooting The heatsink temperature measured as 0 C could indicate that the tem perature sensor is defective causing the fan speed to increase to the maximum If the sensor wire between the IGBT and the gate drive card is disconnected this warning would result Also check the IGBT thermal sensor ALARM 67 Option module configuration has changed One or more options have either been added or removed since the last power down ALARM 68 Safe stop activated Safe stop has been activated To resume normal operation apply 24 VDC to terminal 37 then send a reset signal via Bus Digital I O or by press ing the reset key See parameter 5 19 Terminal 37 Safe Stop ALARM 69 Power card temperature The temperature sensor on the power card is either too hot or too cold ALARM 70 Illegal FC Configuration Actual combination of control board and power board is illegal Warning 73 Safe stop auto restart Safe stopped Note that with automatic restart enabled the motor may start when the fault is cleared 120 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAF005
149. w the inverter maximum current which should match the nameplate data on the connected dependent motor The data are used for calculation of torque motor protection etc 16 39 Control Card Temp Range Function 0 C 0 100 C View the temperature on the control card stated in C 16 40 Logging Buffer Full Option Function View whether the logging buffer is full see parameter group 15 1 The logging buffer will never be full when par 15 13 Logging Mode is set to Log always 0 0 No 1 Yes 90 MG 90 V1 02 VLT is a registered Danfoss trademark VLT Active Filter AAFOO5 Danfet 6 How to Programme 16 49 Current Fault Source Range Function o 0 8 Value indicates source of current faults including short circuit over current and phase imbalance from left 1 4 Inverter 5 8 Rectifier 0 No fault recorded 6 2 31 16 6 Inputs and Outputs 16 60 Digital Input Range Function 0 N A 0 1023 N A View the signal states from the active digital inputs Example Input 18 corresponds to bit no 5 0 no signal 1 connected signal Bit 6 works in the opposite way on 0 off 1 safe stop input Bit 0 Digital input term 33 Bit 1 Digital input term 32 Bit 2 Digital input term 29 Bit 3 Digital input term 27 Bit 4 Digital input term 19 Bit 5 Digital input term 18 Bit 6 Digital input term 37 Bit 7 Digital input GP I O term X30 4 Bit 8 Digit
150. y at frequency output 32 kHz Accuracy of frequency output Max error 0 1 of full scale Resolution of frequency outputs 12 bit 1 Terminal 27 and 29 can also be programmed as input Control card 24 V DC output Terminal number 13 Max load 200 mA The 24 V DC supply is galvanically isolated from the supply voltage PELV but has the same potential as the analog and digital inputs and outputs Surroundings Enclosure IP 21 IP 54 hybrid Vibration test 0 7g Relative humidity 5 95 IEC 721 3 3 Class 3K3 non condensing during operation Aggressive environment IEC 60068 2 43 H2S test class kD Test method according to IEC 60068 2 43 H2S 10 days Ambient temperature with derating max NA C with full output current short temperature overload max 45 C at full continuous output current 24 hours max 40 C Minimum ambient temperature during full scale operation 0 C Minimum ambient temperature at reduced performance 10 C Temperature during storage transport 25 to 70 C Maximum altitude above sea level without derating 1000 m Maximum altitude above sea level with derating 3000 m EMC standards Emission EN 61800 3 EN 61000 6 3 4 EN 55011 IEC 61800 3 EN 61800 3 EN 61000 6 1 2 EMC standards Immunity EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 Control card performance Scan interval 1 5 ms Control card USB serial communication USB standard 1 1 Full speed USB

VLT Active Filter AAF005 Operating Instructions

Contents

Download Pdf Manuals

Related Search

Related Contents