OPERATING INSTRUCTIONS AND PARTS MANUAL
Contents
1. The product orpart must bereturned to thedistributor or sales agent for examination You must provide proof of initialpurchase date andan explanation of the complaint mustaccompany the merchandise If our inspectiondiscloses a defect we willrepair or replacethe product orrefund the purchase price at our option We will return the repaired product orreplacement at ourexpense unless it is determined byus that thereis no defect or that the defect resulted from causes not within the scope of ourwarranty in which case we will at your direction dispose of or returnthe product Inthe event youchoose to havethe product returned you will be responsible for the shipping and handling costsfor the return SAFETY INFORMATION Please read andunderstand this entire manual before attemptingto assemble operate or installthe product Ifyou have any questions regarding the product please contact the distributor or sales agent IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATION INSTRUCTIONS BEFORE USING THIS EQUIPMENT WHEN USING AIR TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY e Air powered equipment and power tools are capable of propelling materials such as fasteners metal chips sawdust and other debris at high speed which could result in serious eye injury e Compressed air can be hazardous The air s2. cartridge weekly The recommended hook up procedure can be viewedin the diagram below 6 Line pressure should be increased accordingly to makeup for extralong air hoses usually over 8meters The minimum hose diameter should be 1 4 D and the fittings should havethe same inside dimensions But usuallya 3 8 D air hose is recommended forair supply toget the bestfunction of airtool operation 7 Use properhoses and fittings We donot suggest connecting quick change couplings directly tothe tool sincethey may cause failure due tovibration Instead add aleader hose andconnect coupling betweenair supply andhose whip 8 Check hoses for wear before individual use Makecertain that allconnections are in security E ACCU COCWUOIOUUOO00 AIR SYSTEM LAYOUT 1 Air Tool 6 Shut Off Valve 11 Air Dryer 2 Air Hose 3 8 1 D 7 Whip Hose 12 1 Or Larger Pipe And Fitting 3 Oiler 8 Coupler Body And Connector 13 Air Compressor 4 Pressure Regulator 9 Drain Daily 14 Auto Drain 5 Filter 10 1 2 Or Larger Pipe And Fitting 15 Drain Daily SPECIFICATIONS tem TCD Ol so wnarie cen ceamisednnse tte E EE r AT 4038C Drilling Capacity io i siec rica caniadicadxiceulnmaintbaeiane datas nie a EE ites E 3 8 IN 9 5 MM PICS SOC esisin eea non TAa EEEN ERA SRA mands deabiale 2 500 RPM Average air consumption ssssssessssresrsrrrrrrrrerrrrrrrrrrrrrrrrrrrrereererre 4 5 SCFM Requ
3. decrease the life of the tool and may cause a hazardous situation e Check air hosefor wear and keep themaway from heatand sharp edges Do not carrythe tool bythe air hose e Slip trip fall isa major cause of serious injury or even death Be aware of excess hose lefton your walking way or onthe working surfaceand be aware of thewhipping air hosetoo e Continuous operation and bad working condition will injure hands Once hand numbs oraches operator shallstop the toolfor a whilefor relaxing and re start the workafter recovery Operator shallimmediately see adoctor if such a serioussymptom occurs e Keep visitors asafe distance fromthe work area keep children away e This product may contain one ormore chemicals knownto cause cancer and birth defects or other reproductive harm Wash hands after handling AIR SUPPLY Please refer tothe diagram below 1 Make surethat the aircompressor being usedfor the airtool operation supplies the correct output CFM 2 Have the toolin the off position when connecting the tool to the air supply 3 Use normal 90 psi orranging from 6 0to 8 0kg airpressure while runningthe tool High pressure and unclean airwill shorten thetool s life due to fasterwear and also maycreate a hazardous situation 4 Drain water fromair compressor tank daily as well asany condensation inthe air lines Waterin the airline may enterthe tool anddamage the toolmechanisms at operation 5 Clean theair inlet filter
4. OPERATING INSTRUCTIONS AND PARTS MANUAL 3 8 INLINE AIR DRILL Model AT 4038C Thanks for your purchasing our air tools and please read this Instruction Manual carefully and thoroughly before operating the tool to do your best jobs CE Revision 01 2009 WARRANTY AND SERVICE za RISK OF EYE OR HEAD INJURY y WHAT COULD HAPPEN HOW TO PREVENT IT We the manufacturers warrant all products we sell tobe free from defects in materials and workmanshipfor a periodof 360 daysfrom the original purchase date This warranty doesnot apply toeffects due directly or indirectlyto abuse misuse negligence normal wearand tear downor improper maintenance nor shall itapply to any productthat has beenrepaired or altered outside of ourfacilities Should any product fail toprovide satisfactory service call your distributorfor return authorization but tobe accompanied with proof of purchaseand an explanation for the return We make noother warranty expressed and orimplied Weshall in noevent be liable for death injuriesto persons orproperty or for incidental consequential indirect or special damages ofany nature arisingfrom the saleor use ofthe products excepting only the cost or expenseof repair andreplacement as described above This warranty givesthe customer specificlegal lights Otherlegal rights may vary from state tostate WHO IS COVERED This warranty covers only the initial purchaser of the product HOW TOGET SERVICE
5. block Part 03 and press down TROUBLESHOOTING Possible Cause Corrective Action on the throttlelever Howfar the throttlelever is pressed 1 Grit orgum in tool 1 Flush thetool with air tool oil or gum solvent determines the toolrotation speed Then the toolstarts to 2 No oilin tool 2 Lubricate the tool oe tothe lubrication instructions in this manual work See Figure 5 Low airpressure 3 a Adjust the regulatoron the toolto maximum setting Figure 3 b Adjustthe compressor regulator to tool CARE AND MAINTENANCE maximum of 90 PSIG Airhose leaks Tightenand seal hosefittings if leaks are found Toolruns slowly Use sealing tape or will not Pressure drops a Besure the hoseis the propersize Long hose operate or tools usinglarge volumes ofair may requirea hose with anl D of 1 2in or larger depending on the total lengthof the hoses b Do notuse a multiplenumber of hosesconne The tool should be lubricated daily or before eachuse with air tool oil not included MAF Air tool oilis available atmajor tool hardware stores SAE 10 weightoil or sewing machine lubricant or any other high grade turbine oil containing moisture stad together wiihau ck connectiiting This absorbent rust inhibitors metal wetting agents and causes ac dillonal pressure drops and ryduces an EP extreme pressure additive may be usedas a Figure 4 the tool power Directly connect
6. et the tool perform the work e Fasteners could ricochet or be propelled causing e Never point discharge of tool at self or others serious injury or property damage e Do not pull trigger unless tool contact safety device is against work surface Never attempt to drive fasteners into hard surfaces such as steel concrete or tile Avoid driving a fastener on top of another fastener Position tool carefully so that fasteners will be delivered to the proper location e Improperly maintained tools and accessories can e Maintain the tool with care Cause serious injury e Keep a cutting tool sharp and clean A properly maintained tool with sharp cutting edges reduces the risk of binding and is easier to control e There is a risk of bursting if the tool is damaged e Check for misalignment or binding of moving parts breakage of parts and any other condition that affects the tool s operation If damaged have the tool serviced before using e Use only accessories identified by the manufacturer Use of an accessory not intended for use with the to be used with specific tools specific tools increase the risk of injury to persons RISK OF ELECTRIC SHOCK PA W e Using air tools to attach electrical wiring can result in e Never use nail staplers to attach electrical wiring electrocution or death while energized e This tool is not provided with an insulated gripping e Avoid body contact with grounded surfaces such as surface Contact
7. ired air preSSure ccc sns srr rrrrrerrr eee eeeeeeeeeaeeuseaeeeeeeeeeas 90 PSI 6 3 BAR AO o T E E E 1 4 IN A RO E erea r N E E E A 3 8 IN inside diameter Overa llengii eeaeee E A nasteeeae 8 46 IN 215 MM Net weight oienccctecscsecckeasierantawscesnats aenebnasd ceeeamactedeateeatensse 0 90 KGS 2 00LBS PACKAGING CONTENTS Quantity 3 8 In Line Air Drill a o Chuck Key a Male Plug a a Mana O O O o PREPARATION Before beginning assemblyor operation ofthe product make sure that allparts are present Compare the parts with the package contents list If any partis missing or damaged do notattempt to assemble install or operatethe product Contactthe distributor or sales agent for replacement OPERATION INSTRUCTIONS 1 Lubricate the tool before operating See CARE AND MAINTENANCE section foroiling instructions 2 Have thedrill chuck open using the chuckkey Part 35 by turning itcounterclockwise by hand See Figure 1 Figure 1 3 Insert adrill into the chuck and thentighten the chuck using the chuckkey by turningit clockwise byhand Make sure that the drill is installed securely and tightened enough before operating the tool See Figure 2 amp 3 Only use drillsthat have an RPM rating equal to orgreater than thetool itself Figure 2 4 Remove theair cap fromthe tool airinlet and connectthe air supply hoseto the tool Set the airpressure at 90PSI See Figure 4 5 Push forwardthe lever
8. ive heat Improper lubrication Follow proper lubrication procedures in this manual develops in the tool Moi For any specialtroubles which cannotbe settled downby the operator contact the distributoror sales agentfrom whom you purchase the tool Figure 6 Figure 7 EXPLODED DIAGRAMAND PARTSLIST PartNo Description Quantity PartNo Description Quantity 01 Main housing Rotor blade Lever trigger Cylinder Lever block Bolt Spring Front plate Bolt Bearing Bolt Gear O ring Bolt O ring Rotating axle Valve stem Interior gear Spring Bearing O ring Decorating ring Screw nut Fixing ring Muffler Spacer Inlet nipple Drill chuck Bearing Screw Rear plate Soft grip Steel ball Chuck key Rotor ol _ _ n nna Aa RN GM Wd RNY e Contact the distributoror sales agentfrom whom you purchase the toolfor spare parts ordering forany necessary replacementto get continuous use of tooland for extending thetool life e When ordering spareparts and components give each partnumber and order quantity Thank you
9. part of the tool increases the risk of personal injury the tool on e Using inflator nozzles for duster applications can e DO NOT use inflator nozzles for duster applications Cause serious injury e Air tools can become activated by accident during e Remove air hose to lubricate or add grinding maintenance or tool changes attachments sanding discs drills etc to the tool e Never carry the tool by hose e Avoid unintentional starting Don t carry hook up tool with finger on trigger e Only an authorized service representative should do repair servicing e Air tools can cause the workpiece to move upon e Use clamps or other devices to prevent movement contact leading to injury e Loss of control of the tool can lead to injury to self e Never use tool while using drugs or alcohol or others e Don t overreach Keep proper footing and balance e Keep handles dry clean and free from oil grease e Stay alert Watch what you are doing Use common sense Do not operate tool when you are tired e Poor quality improper or damaged tools such as e Always use tool attachments rated for the speed of grinding wheels chisels sockets drills nailers the power tool staplers etc can fly apart during operation e Never use tools which have been dropped impacted propelling particles throughout the work area causing or damaged by use serious injury e Use only impact grade sockets on an impact wrench e Do not apply excessive force to the tool l
10. s verify prior to using the tools that the air source has been adjusted to the rated air pressure range RISK OF LOSS OF HEARING WHAT COULD HAPPEN HOW TO PREVENT IT e Long term exposure to noise produced from the operation of air tools can lead to permanent hearing loss e Always wear ANSI 3 19 hearing protection INHALATION HAZARD WHAT COULD HAPPEN HOW TO PREVENT IT e Abrasive tools such as grinders sanders and cut off tools generate dust and abrasive materials which can be harmful to human lungs and respiratory system e Some materials such as adhesives and tar contain chemicals whose vapors could cause serious injury with prolonged exposure e Always wear properly fitting facemask or respirator when using such tools e Always work in a clean dry well ventilated area RISK OF INJURY J a WHAT COULD HAPPEN e A tool left unattended or with the air hose attached e Remove air hose when tool is not in use and store can be activated by unauthorized persons leading to tool in secure location away from reach of children their injury or injury to others and untrained users e Air tools can propel fasteners or other materials e Use only parts fasteners and accessories throughout the work area recommended by the manufacturer e Keep work area clean and free of clutter Keep children and others away from tool while it is in operation e Keep work area well lit e Awrench or a key that is left attached to a rotating
11. the hoses substitute Do notuse detergent oil Worn rotorblade together During continuous operation the tool shouldbe oiled Moisture blowing out Replace rotor blade every 1 to2 hours This may bedone using anin line of tool exhaust Waterin tank draintank See aircompressor oiler ormanually If done manually proceed as manual on tooland run untilno water is evident follows Oil tool againand run 1 2seconds 1 Disconnect thetool from airsupply See Figure 6 2 Place afew drops ofair tool oilinto the airinlet See Figure 7 M Avoid the misuse ofthicker oil which may lead to the reduced performanceor malfunction Figure 3 Connect thetool to theair supply Run the tool without load for a fewseconds to distribute the oil through the tool MF Any excess oil may be propelled from the chuck area or airexhaust area So keep thetool away in a safe direction 4 Afteroperating the tooland before storing the tool disconnect the airhose and place4 or 5drops of airtool oil into the airinlet then re connectthe air hoseand run the tool to evenly distribute the oilthroughout the toolfor 30 seconds approximately This will prolong the tool life 5 Avoid storing thetool in ahumid environment which promotes rusting ofinternal mechanisms Always oil the tool before storage 6 When thetool is seriously damaged or outof life itshould be left ina resource recyclingcan Never dropit into fire Abnormal vibration and or excess
12. with a live wire will also make pipes radiators ranges and refrigerators There is exposed metal parts of the tool live and can result an increased risk of electric shock if your body is in electrocution or death grounded e Fasteners coming in contact with hidden electrical e Thoroughly investigate the workpiece for possible wiring could cause electrocution or death hidden wiring before performing work RISK OF ENTANGLEMENT fe e Tools which contain moving elements or drive other e Never wear loose fitting clothes or apparel that moving parts such as grinding wheels sockets contains loose straps or ties etc which could sanding discs etc can become entangled in hair become entangled in moving parts of the tools clothing jewelry and other loose objects resulting in Remove any jewelry watches identifications severe injury bracelets necklaces etc which might become caught by the tool e Keep hands away from moving parts Tie up or cover long hair e Always wear proper fitting clothing and other safety equipment when using the tool RISK OF CUT OR BURNS JE WN m8 e Tools that cut shear drill staple punch chisel etc e Keep the working part of the tool away from hands are capable of causing serious injury and body AWARNINGS e Replace warning labels if they become obscured or removed e Do not usethis tool forother than itsintended use e Excessive air pressureor too muchfree rotation will
13. ystem can cause injury to soft tissue areas such as eyes ears etc Particles or objects propelled by the stream can cause injury e Always wear ANSI approved Z87 1 safety glasses with side shields e Never leave operating tool unattached Disconnect air hose when tool is not in use e For additional protection use an approved face shield in addition to safety glasses e Tool attachments can become loose or break and fly e Make sure that any attachments are securely apart propelling articles at the operator and others assembled in the work area RISK OF FIRE OR EXPLOSION Mi y WHAT COULD HAPPEN HOW TO PREVENT IT e Abrasive tools such as sanders and grinders rotating tools such as drills and impact tools such as nailers staplers wrenches hammers and reciprocating saws are capable of generating sparks which could result in ignition of flammable materials e Exceeding the maximum pressure rating of tools or accessories could cause an explosion resulting in serious injury e Never operate tools near flammable substances such as gasoline naphtha cleaning solvents etc e Work in a clean well ventilated area free of combustible materials e Never use oxygen carbon dioxide or other bottled gases as a power source for air tools e Use compressed air regulated to a maximum pressure at or below the rated pressure of any attachments e Never connect to an air source that is capable of exceeding 200 psi e Alway
Download Pdf Manuals
Related Search