Installation Manual: SR85, TR85
Contents
1. 3 Installing the Trimmer 3 1 Unpacking 1 Remove all parts from the pallets 2 Unpack installation kit Box 1 containing Exit guide bracket Two 8 mm screws with 20 mm washers and two nuts to secure the trimmer to the Booklet maker Plastic distance with one M5x25 screw Black studs 2x Knife protection plate Tapping cabel N DIA Ww 3 Ensure all of the packaging material is removed from the outside of the Trimmer TR85 4 Remove the front cover 1 on the Trimmer by loosen two 8 mm screws figure 15 Installation manual SR85 3 1 3 2 Power reguirements 1 2 Povver reguirements see page 2 2 Chect vvall outlet voltage Check the transformer 2 tapping for the correct configuration figure 16 Machines are tapped for 230V or 115V depending on configuration Reinstall the rear cover 3 3 Attaching the Trimmer to the Bookletmaker 1 2 9 Remove the two screws which secures the Beltstacker Remove the two black hangers for the Beltstacker 1 from the Bookletmaker figure 17 Remove the exit guide bracket 2 from the Bookletmaker and replace it with the new one 3 figure 16 Note Install it as high as possible Install the two black studs 4 on the Bookletmaker base figure 17 Move the Trimmer up to the Bookletmaker connect the communication cable 5 and the power cord 6 figure 16 Make sure the cable not interferes with the fold pocket Take the two screws w2. Power on the Bookletmaker Set up the Bookletmaker for A4 saddle stapling and folding according to the operation manual 4 2 Press the yellow Run Adjustment button on the Bookletmaker Send one A4 proof set from the Printer by pressing the proof button on the printer 13 Check for the correct feeding of the paper The paper should enter in the middle of the infeeder if not perform Adjustment 2 8 on page 2 9 Installation manual SR85 2 10 14 Open the top cover on the Bookletmaker the set is now in the stapling area Check 15 16 17 18 19 20 length and vvidth adjust if needed according to the operation manual 4 2 Close the top cover press the yellow Run Adjustment button Take the book from the stacker and check the fold and the staples adjust if needed Set up the Bookletmaker for A3 saddle stapling and folding according to the operation manual 4 2 Press the yellow Run Adjustment button on the Bookletmaker Send one A3 proof set from the Printer by pressing the proof button on the printer Open the top cover on the Bookletmaker the set is now in the stapling area Check length and width adjust if needed according to the operation manual 4 2 Close the top cover press the yellow Run Adjustment button Take the book from the stacker and check the fold and the staples adjust if needed If installing a Trimmer TR85 go to the Trimmer installation Installation manual SR85 2 11
3. 7 mm screws 4x 2 4 Preparing the printer 1 Take the exit arm catcher 1 remove the adesive from the back of the catcher Take the mounting template 2 and hold it to the output on the printer finisher 3 Install the catcher on the printer Lift up the exit paper arm and set onto the catcher 4 Figure 6 ag T Installation manual SR85 2 3 Remove the rear cover on the printer finisher 1 figure 7 Open the printer finisher door and pull out the stapling tray Remove the two black plastic covers 2 at the bottom of the printer finisher by removing two 5 5 mm screws figure 7 5 Take the docking assembly 3 and install it with two positioning screws 4 in the holes who were under the black plastic covers 2 Make sure you turn the screws correct one side for the small hole and one side for the big hole There shall be no play in the Docking assembly if mounted correctly AOUN Small hole Installation manual SR85 2 4 6 Remove the shift tray 1 from the printer by removing four 5 5 mm screws figure 8 7 Take the shift tray plate 2 with the four counter holes and install it on the printer with four 5 5 x 6 mm counter screws from the installation kit Four 5 5 mm counter screws Installation manual SR85 2 5 8 Take the printer exit tray 1 Take the exit tray plate 2 and install it with four 5 5 x 6 mm screws from the installation kit at th
4. Installation Manual Bookletmaker SR 85 and Trimmer TR 85 August 2000 Part nr 75653 Introduction This install manual covers the installation of the Booklet maker SR 85 and the Trimmer TR 85 If you have any comments or remarks please contact us on one of the following numbers Email support oem plockmatic se Phone 46 8 602 50 41 1800 648 57 73 Fax 46 8 722 9970 Installation manual SR85 Page 2 Table of contents 1 Minimum space requirements 1 1 Space requirements 2 Installing the Bookletmaker 2 1 Unpacking 2 2 Power requirements 2 3 Installing the infeeder 2 4 Preparing the printer 2 5 Interface 2 6 Wiring communication cable 2 7 Connectors communication cable 2 8 Adjustments 3 Installing the Trimmer Installation manual SR85 3 1 Unpacking 3 2 Power requirements 3 3 Attaching the Trimmer to the Bookletmaker Page 1 1 2 1 2 2 2 3 2 6 2 7 2 8 3 1 3 2 3 2 1 Minimum space requirements 1 1 Space requirements 1 Ensure that the minimum required floor space is available for an installation of the Bookletmaker SR 85 including the Trimmer TR 85 as shown in figure 1 1732 mm Installation manual SR85 1 1 2 Installing the Bookletmaker 2 1 Unpacking 1 Remove all parts from the pallets 2 Unpack installation kit Box 1 containing 1 Base Box 2 containing 1 EPROM 2 Exit arm catcher 3 Template 4 Connection cable 5 Powercord 6 Shift tra
5. e bottom of the exit tray figure 10 2 5 Interface 1 Change EPROM on the Main board PCB1 in the printer finisher 2 Remove the printer finisher connectors CN115 CN120 and CN125 from the Main board PCB1 figure 11 3 Take the harness from the installation kit and connect connectors CN115 CN120 and CN125 on the Main board PCB1 Note make sure you connect the connectors correctly the yellow wire should allways be on top figure 12 4 Connect the printer finisher connectors CN115 CN120 and CN125 to the harness 5 Secure the harness in the finisher with tie raps from the installation kit Installation manual SR85 2 6 2 6 Wiring communication cable Paper Exit signal Abnormal signal Booklet detect signal Bookletmaker SR85 Installation manual SR85 Ext Sensor CN120 3 CN120 2 Proof Tray sensor S19 CN125 6 ON 125 5 O CN125 4 S22 Sensor 2 7 Connectors communication cable D Sub Bookletmaker Red black 2 wires Yellow black 2 wires Green 1 wire Connector CN 115 To cable hamess To printer Yellow black White black Connector CN 120 Connector CN 125 To cable hamess To printer To cable hamess Installation manual SR85 2 8 2 8 Adjustments 1 Make sure the exit paper arm is in the upper position 1 figure 13 Turn on the printer the shift tray will go down to the lower position Turn off the printer Take the template 2 and hold i
6. ith the 20 mm washers install them in the holes where you removed the two black positioning pins 1 figure 17 Take the allen screw and the plastic distance and attach it to the Trimmer and the Bookletmaker 7 figure 17 Take the stacker and install iton the Trimmer 8 turn the two stacker height brackets 9 a half turn so that the stacker is in the up position figure 17 Secure the Beltstacker with two screws to obtain correct grounding Installation manual SR85 3 2 Installation manual SR85
7. t to the output on the printer Adjust the height on the Bookletmaker by adjusting the four nuts on the Bookletmaker with the caster tool 3 The caster tool is located behind the front cover on the Bookletmaker Raise or lower the casters to achive the correct height The lower edge on the template should be against the stainless plate at the infeeder 4 figure 13 Adjust the gap between the infeeder assembly and the printer adjust by moving the two positioning pins 5 with the caster tool The two black studs on the infeeder assembly should have contact with the printer cover 6 figure 13 Adjust the distance between the front of the Bookletmaker infeeder and the front of the Printer panel 7 Adjust by moving the two positioning pins 5 with the castor tool The distance should be 5 7 mm figure 13 Installation manual SR85 2 9 10 11 12 Tighteen the two positioning pins Undock the Bookletmaker Take the front 1 and the rear 2 panels slide them with the bottom first onto the docking bracket put the shelf 3 between the panels and slide the top of the panels under the screws on the infeeder Tighteen the four 7 mm screws Take the printer exit tray and put it on the shelf figure 14 Four 7 mm screws Connect the communication cable and the power cord through the hole in the rear panel Make sure the exit paper arm is in the upper position Move the Bookletmaker up to the printer and dock it
8. y plate with four 5 5 mm x 6 counter screws 7 Exit tray plate with four 5 5 mm x 6 screws 8 Docking assembly for the printer with two screws 9 Docking assembly for the Bookletmaker with four MRX 7 MM x 8 screws 10 Tapping cabel Pipe 1 containing 1 Front panel 2 Rearpanel 3 Shelf Pipe 2 containing 1 Infeederassembly 3 Ensure all of the packaging material is removed from the outside of the Bookletmaker 4 Take the base 1 and turn it up side down and install the docking assembly 2 with four 7 mm screws Turn the base around and put it on the floor Take the Bookletmaker 3 and install iton the base according to figure 2 The four screws on the Bookletmaker fits in the four holes on the base 0 Installation manual SR85 2 1 2 2 Power Requirements Bookletmaker With Trimmer Configuration Nom Voltage V Max Current A Max Current A Europe 220 230 240 0 5 A 2 0A N amp S America 105 115 125 1 0A 4 0A 1 Removetherightcover 1 by loosen two 8 mm screws figure 3 eS Ronn A 2 Checkwalloutlet voltage 3 Checkthetransformer 2 tapping for the correct configuration figure 4 Machines are tapped for 230V or 115V depending on configuration 115V 115V 4 Reinstall the right cover Installation manual SR85 2 2 2 3 Installing the infeeder 1 Take the infeeder assembly 1 and install it on the Bookletmaker with four 7mm screws figure 5
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