Service Manual - Installation: (G152), DDP184
Contents
1. II L 00 Installation 4 8 9 Confirm to be able to open the SB cover and IS Cover 10 Fix the Relay Unit Front Engine and Rear Engine with M4 screws Screw hole A should be used M4 x 8 Tap screws CAUTION Make sure that it s no gap between each units before fixing No Gap No Gap Incorrect Incorrect II L 00 Installation 4 9 12 Connection of the Cables 1 Connect six cables coming from the Front Engine At this time put the cable through the opening A of the Front Engine for connection Opening A 18pin Connector From Front Engine J747 J717 J737 To Relay Unit J747 J718 J737 Twisted Pair Cable We 26pin Connector Front Rear Engine IF relay Shield Cable ord 2pin Connector FROM Front Engine P S J236 TO Relay Unit P S 8pin Connector From Front Engine J747 To Rear Engine J747 4pin Connector Front Engine Finisher P S relay 20pin Connector Front Engine Finisher IF relay Flat Cable II L 00 Installation 4 102. II L 00 Installation 4 14 usually On 13 Install the Finisher to the Printer 1 Fit the hooks on the main body installation plates upper and lower into the upper and lower holes on the Finisher as illustrated below then lock them by pushing the Finisher to the back CAUTION When installing the Finisher don t hit following A part to the Printer Rear Engine M4x6 TP 3 Places Lower view Upper view Pie Finisher 7 II L 00 Installation 4 15 CAUTION If the gap between the Finisher and Printer is not equal from the top through the bottom adjust it by the height of the front and rear casters on the paper exit side of the Finisher Inclination O II L 00 Installation 4 16 14 Connect the connectors of the Printer with the Finisher 1 When connecting the connectors of printer with the Finisher pass the two cables through the Hole of the Printer and Finisher 2 Connect the I F Cable to the CN7 connector on the Print Circuit Board through the cable clamps with other cables like following figure 3 Connect the Power Cable to the Relay Connector like following figure 4 Switch on No 8 of SW1 of on the Print Circuit Board of the Front Engine 5 Turn on the H of the SW1 mounted on the P K of the Finisher FS 108R RoHs C
3. 2 Connect five cables coming from Relay Unit At this time put the cable through the opening B of the Rear Engine for connection Rear Engine II L 00 Installation 4 11 Opening B 4pin Connector PR1 Finisher P S relay 26pin Connector From Rear Engine Twisted Pair Cable 26pin Connector Front Rear Engine IF relay Shield Cable 20pin Connector Front Engine Finisher IF relay Flat Cable 8pin Connector Front Rear Engine IF relay 3 Connect the AC cable to Terminal Block of Front Engine Power Supply and connect 1 2 3 the AC cable to Terminal Block of Rear Engine Power Supply i Put the Power Supply Cable and put it through the Cord Lock and pull it out of the Terminal Block ii Unscrew the screws to remove terminal block cover of power supply iii Connect the AC cable to the Terminal Block and chassis Screw the L terminal of AC cable to L terminal of Power Supply Screw the N terminal of AC cable to N terminal of Power Supply Screw the FG terminal of AC cable to frame ground of Printer iv Fasten the Power Supply Cable by the Cord Lock The voltage is constantly in unless the machine is unplugged or Breaker Switch is turned off Unplug the Power Supply Cable prior to connecting the power supply source Be careful not t
4. Table of Contents i CHAPTER 3 PREPARATION FOR INSTALLATION seseeeeeeereeeees 3 1 3 1 PREPARATION FOR INSTALLATION OF THE PRINTER ccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 3 1 3 1 1 Removing the Protection Tape and Mat from the Front and Rear Engine 06 3 1 3 1 2 Setthe PS Air Filter for the Engine Rear Cover csccceeeesssceeeeessseeeeeenseeeeeeeeeees 3 4 3 1 3 Removing the Protection Tape from 2000 Sheet Hopper Only Front Engine 3 5 3 1 4 Removing the Protection Tape from 500 Sheet Hopper Only Front Engine 3 5 3 1 5 Removing the Protection Tape from the Relay Unit cc cceeeeeeeeeeeeeettteeeeeeeeeeeeeee 3 6 3 2 PREPARATION FOR INSTALLATION OF THE FINISHER cccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeess 3 7 3 3 PREPARATION FOR INSTALLATION OF THE HIGH CAPACITY HOPPER sseeeeeeeeeeeeeeees 3 11 3 4 PREPARATION FOR INSTALLATION OF THE CONTAINER STACKER 1 OR 2 cccceeeeeeeeeeees 3 13 CHAPTER 4 INSTALLATION ccccccssssssseeeseeenseeeeeseeeseeeeeseneeeeeees 4 4 4 1 INSTALLATION IN THE COMPOSITION OF THE PRINTERAND FINISHER cceeceeeeeeeeeeees 4 1 4 2 INSTALLATION IN THE COMPOSITION WITH THE HIGH CAPACITY HOPPER 0eeeeeee08 4 18 4 3 INSTALLATION IN THE COMPOSITION WITH THE CONTAINER STACKER 1 OR 2 000000008 4 21 4 3 1 Connection of the Rear Engine and Container Stacker 1 Of 2
5. 2 Remove the screws 3 Remove the Ramps and Upper Packing 4 Remove the Box and Base Packing Cap Box Ramp Upper Packing Screws Base Packing Under Tray II L 00 Unpacking 2 10 5 Attach the two Ramps under the Platform 6 Carefully roll the Relay Unit off from the Tray Platform II L 00 Unpacking 2 11 2 4 Unpacking of the Server 1 Perform unpacking where there is no dust or water leaking 2 Donot place objects on device 3 Observe the speed limit of 300 mm sec 1 08 km hr when moving device Do not move device on unleveled floor Do not tilt device 15 or more 4 Choose the location to place device where the slope is less than 15 5 Choose the location to place device where there is no condensation 2 4 1 Components in the package Table 2 6 Components in the package Unit of Packing Accessory Box 1 2 4 2 Unpacking Procedures 1 Cut the Tape of the Packing Box 2 Remove the Upper Packing Server and Accessory Box 2 Accessory Box Spacer Upper Packing Server Bottom Packing Packing Box II L 01 Unpacking 2 12 2 4 3 Parts Check in the Accessory Box USB Dongle AC Cable K User s Guide e CD ROM Ww Printer Driver amp Utilities ade SK Ze CD ROM Server Documentation Table 2 7 Parts list in the Accessory Box No Parts N
6. II L 01 Server Installation 5 1 3 Connect the network cable to the Ethernet outlet labeled with a printer symbol at the rear side of Server CAUTION Please connect Ethernet cable to Network I F before turn the printer power ON 4 Connect 10 BASE T 100BASE TX 1000BASE T cross cables which are attached with the DDP Server to 10 100 1000B T Connector located at the rear of the printer 10 100 1000B T Connector Jee 5 Connect AC cable into AC connector on back side of DDP Server II L 01 Server Installation 5 2 5 1 1 Setting the IP Address The IP Address can be set from the Operator Control Panel OCP Regarding Setup refer to section of Operator Control Panel OCP Menu CAUTION The DDP Server uses a fixed IP Address to DDP Engine which is set at factory Therefore you must not change the IP Address CAUTION If you perform a setup in the situation that Ethernet cable is not connected to the Ethernet I F you need to turn printer power OFF ON after connecting Ethernet cable 1 Choose a display screen in the order of the following on a main menu screen Setup System Password II L 00 Server Installation 5 3 2 A System Password is inputted with a ten key and a Enter or Accept key is pushed System Ten Key 3 Choose following screen Network Select Engine IP
7. cccccceeeeeeeeeteeeeeees 4 21 4 3 2 Connection of the Container Stacker 1 and Container Stacker 2 0eseeeeeeeees 4 29 4 3 3 Connection of the Container Stacker 2 and Finisher sscccceceeeessseeeeeeeeeeeees 4 34 4 4 INSTALLATION IN THE COMPOSITION WITH THE COVER SHEET FEEDER cccceeeeeeees 4 38 CHAPTER 5 SERVER INSTALLATION ccccsssseeeeesesesseeeeseeeeeeeees 5 1 5 1 CONNECTING TO DDP SEPVER is hese tae tates ail diletae teat Seiten cet heen e aati cs 5 1 5 1 1 Setting the IP ACOs eeeccceeesseceeeeeeeeaeeeeeeaeeeeeeeaeaeeeeeeaaaaeeeesaaeeeesnesaaeeensenaes 5 3 5 2 CONFIRMING MAC ADDRESS cccccceeeeeeeeeeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeess 5 5 5 3 NGTAUL PRINTER DRIVER siisceaaeiarisavieaesasei aessavieaciavien acter gwen annen nennen nnne 5 5 CHAPTER 6 CHECKS iieii atiduos ninaa dd daan hakanan daaa aenda aii vend 6 1 6 1 CHECK THE DIP SWITCH ON CP P K FOR CONFIGURATION 00 ceeeeeeeeeeeeeeseeeeeeeeenaeeees 6 1 6 2 CONFIRMATION OF THE PAPER SIZE INDICATION ccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeess 6 2 6 3 CHECKTHE DETACH VOLTAGE oe cet se ca teeta iat Salata cel aaah ten aalaated 6 4 6 4 PRINTING OF THE STATUS REPORTS cccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeess 6 5 6 5 CHECK THE PRINT CONTAMINATION cccccceeeeceeeececeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 6 6 6 6 CONFIRMATION OP P
8. 12 In order to adjust the height of Container stacker tum 180 degrees each of four leveling bolts and satisfy the following conditions and bolt the screw of a temporary tight 1 When the Front cover R is shut and it looks into the space between the Printer and Container stacker from front side the height of the Frame s projection of Container stacker and the Guide plate U s projection is the same Note As for the way of opening front cover L refer to the item 3 3 Rear Engine Stacker frame Guide plate U Level Meter Front cover R Both projection are same height Connection part Details Front cover L Leveling bolts II L 01 Installation 4 24 2 Itlooks into the space between Printer and Container stacker from a rear side the height of the Frame s upper part of Container stacker and the Guide plate U s upper part is the same 3 Put the Level Meter on two places of Container stacker is level Rear Engine Guide plate U ef nee ne cs h liz A b Connection part details Check the Gaps of A B C D are nearly equal each other Adjust the gap in parallel Rear Engine II L 00 Installation 4 25 Open the L paper guide A of the Container Stacker make sure that the SB cover can be opened When not open re adjusts to implement the item 4 3 1 12 and to lift the Container Stacker Rear Engine L paper guide A SB Cover II
9. Guide plate U Rear Engine M3x8 Screw Electrostatic Eraser LS IS Guide plate L M3x8 Screw with washer M4x8 Screw Joint bracket U Joint bracket L ae M4x8 Screw Guide Plate L Guide Plate U view from front side view from front side II L 00 Installation 4 22 9 Releasing the Rear Cover of the Rear Engine 1 Unscrew the six M4 Screws 2 Unhook the lower hook of the Rear Cover and release the Rear Cover Release the Rear Cover by lifting up and pulling forward Rear Engine a M4 screws 4 Rear cover gt M4 screws 10 Remove the six M4 screws and the Rear Cover of the Container Stacker Container Stacker M4 screws Rear cover II L 00 Installation 4 23 11 Attach the Container Stacker to the Rear Engine 1 Pass the AC Relay cable 2 pin white connector and FNS IF cable 20 pin black connector through opening A in the Rear Engine and then through opening B in the Container Stacker 2 Pass the CST FG cable and CST AC cable 2 pin white connector through opening B in the Container Stacker and then through opening A in the rear engine 3 Attach the Rear Engine to the Container Stacker 6 M4x12 screws Important Do not tighten the screws all the way M4x12 Screws Rear Engine M4x12 Screws Frame projection part Opening B Opening A
10. Observe the speed limit of 300 mm sec 1 08 km hr when moving device Do not move device on unleveled floor Do not tilt device 15 or more Choose the location to place device where the slope is less than 15 Only left and right direction from view of operator s side Choose the location to place device where there is no condensation 2 1 1 Components in the package Table 2 1 Components in the package Unit of Packing Front Engine AccessoryBox 1 II L 01 Unpacking 2 1 2 1 2 Unpacking Procedures 1 Cut the V Bands and remove the Cap 2 Remove the screws 3 Remove the Packing Accessory box or Spacer Box Ramps Upper Packing 4 Remove the Box Corner Packing Packing Cap Front Engine Accessory Box Rear Engine Spacer Box Base Packing Under Tray II L 01 Unpacking 2 2 5 Jack up the Engine by rotating the leveling bolts Put the wood spacer It is taken out from the accessories box under four leveling bolts Jack up the Engine by rotating the leveling bolts Leveling Bolt 6 Remove the Base Packing 7 Place all Casters in the same direction Ci PAS Caster 8 Lower the Engine on the Under Tray and screw the leveling bolts in all the way 9 Attach the four Ramps under the Platform 10 Carefully roll the Engine off the Tray II L 01 Unpacking 2 3 2 1 3 Parts Check in the Accesso
11. 7 Be careful when unpacking using the crane or forklift Do not to drop device hit it against something or turn it over on its side Perform unpacking where there is no dust or water leaking Do not place heavy objects which weigh 5 kg or more on device Be careful when lifting device with the forklift so device is well balanced on the arms of the lift Also put the packing cushion between device and forklift so device is not damaged Observe the speed limit of 300 mm sec 1 08 km hr when moving device Do not move device on unleveled floor Do not tilt device 15 or more Choose the location to place device where the slope is less than 15 Only left and right direction from view of operator s side Choose the location to place device where there is no condensation 2 2 1 Components in the package Table 2 3 Components in the package Unit of Packing II L 00 Unpacking 2 6 2 2 2 Unpacking Procedures 1 Cut the V Bands and remove the Outside Box 2 Remove the two Upper packing Accessory Box 3 Remove the Tape of Protection Bag and take down the Protection Bag 4 Carefully lift the Finisher by two persons and stand on Floor Tape The Outside Box Main Tray Protection Bag Upper Packing Screws Packing Main Fixed Plate 1 2 M4 Truss Screw 3 M4 TP Screw 79 M3 SEMS Screw 2 Accessory Box Protection Bag Desiccant Under tray Flat Pallet
12. Cut the tape for corner on pallet and push down the side of pallet to outside p Cap Spacer box Spacer packing Spacer packing B as Ramp Ramp Seemed Upper packing Upper packing ae N Accessory box Spacer box Shipping box Corner packing Plastic bag Container Stacker Corner packing y Base packing a Paw i e ase packing Pallet II L 00 Unpacking 2 17 6 Remove the tape for leveling bolt and take out four wood spacers from accessory box it puts on the bottom of leveling bolts under plastic bag turned the leveling bolt by using the Adjustable Open End Wrench and raised the Container Stacker 7 Remove the four base packing Wood spacer ey oe Leveling bolt 8 Turned the all casters in the same direction can Caster 9 Install the ramp to the bottom of an inclination board Ramp is two pieces to both sides Inclination board 10 Raised the leveling bolt and remove the wood spacer 11 Carefully lift down the Container Stacker on the floor II L 00 Unpacking 2 18 2 6 3 Parts Check in the Accessory Box Basket small Screw Hopper spacer Partition Accessory box Table 2 10 Parts list in the Accessory Box No Parts Name Qty Note JOINT BRACKET L 1 JOINT BRACKET U 1 GUIDE PLATE L 1 GUIDE PLATE U 1 BASKET SMALL 2 6 4 HOPPER SPACER WOOD SPACER NI OO oO AJOIN gt
13. yun easy soUeUaIUIe APIS SJO eIadO g JOYOEIS Juup 9L9Y 00 II Appendix 7 Installation maintenance area of the Printer High Capacity Hopper Container Stacker 2 including through path unit and Finisher Appendix 1 8 2565 665 ww yun Bally SOUUSIUIe yeddoy A Ayoedeo yH i k apis s000 ee a es Ere nk JOU 9L6V g JOYOEIS JEuIeJuoD Jousiul4 00 II Appendix 8 Appendix 2 Locations of the Leveling Bolt and Caster Appendix 2 1 Locations of the Leveling Bolt and Caster of the Printer CAUTION Make sure that the ground under the floor where the Leveling Bolt is installed is reinforced by the stand or other If the ground is not reinforced because of the holes on the floor the Printer may tilt and maybe the paper path will be affected 86 Caster Circling Dia 82 Caster Circling Dia Opsrator s Side gt 50 Leveltne Bolt Dia II L 00 Appendix 9 Appendix 2 2 Locations of the Leveling Bolt and Caster of the Finisher l Caster Circling Dia Finisher 450 636 Operator s side Appendix 2 3 Locations of the Leveling Bolt and Caster of the High Capacity Hopper High Capacity Hopper Front Engine e 0 M Operater S Side Jack Screw Dia II L 00 Appendix 10 Appendix 2 4
14. 1 M3x8 2pieces 8 SCREW 12 2 M4x8 4 pieces 3 M4 x 12 6 pieces Note In the case of composition of that the Container Stacker 1 and 2 connect the Hopper Spacer and the Guide plate L and the two M3 x 8 Screws in one of the two Accessories are not used II L 00 Unpacking 2 19 2 7 Unpacking of the Cover Sheet Feeder Use only FS 108H amp FS 108HBM No RoHS Compliance Unit Perform unpacking where there is no dust or water leaking 2 7 1 Components in the package Table 2 11 Components in the package 2 7 2 Unpacking Procedures 1 Remove the Outside Box 2 Remove the two Upper packing Accessory Box 3 Remove the Tape of Protection Bag and take down the Protection Bag Upper Packing a Accessory Box Cover Sheet Feeder Protecting Bag Lower Packing Outside Box II L 01 Unpacking 2 20 2 7 3 Parts Check in the Accessory Box Table 2 12 Parts list in the Accessory Box Unpacking 2 21 No Name Shape Quantity 1 PI 108H P K 1 2 Pre sensor assay 1 3 Guide axis 1 4 Miniclamp 2 2 5 Locking wire saddle 5 6 Locking stopper S 4 7 Nylon clamp es 3 CO7 8 M3 x 8 Tapping screw with washer 5 9 M4 x 6 TP screw iz 6 II L 00 BLANK L 00 Unpacking 2 22 Chapter 3 Preparation for Installation 3 1 Preparation for Installation of the Print
15. 108R RoHs Compliance Unit Note Put the cable through the opening A of the Container Stacker 2 for connection Connection 2 FNS IF cable 20 pin black Rear Engine J294 sca Through path CPXXX P K J745 Disconnection 1 Disconnection 2 Connection 1 2 pin white 4 pin white 4 pin white FS 108R RoHS Compliance Unit 7 Install the Rear Covers of the Printer Container Stacker 2 and Finisher II L 02 Installation 4 37 4 4 Installation in the composition with the Cover Sheet Feeder Use only FS 108H amp FS 108HBM No RoHS Compliance Unit 1 Remove the Top cover from the Finisher 1 Open the Sub tray cover remove the fixing screws and then remove the Sub tray Sub tray 2 Remove the Caps on the rear side of the Top cover and then remove the two screws 3 Remove the two screws in the Sub tray cover p Sub tray cover Top cover II L 01 Installation 4 38 4 Open the Front door then remove the two screws from the front side of the Top cover 2 Remove the Rear cover from the Finisher Truss screw M4x6 5 x Le A a a Rear cover a II L 00 Installation 4 39 3 Cut off the coverings for the Cover Sheet Feeder fixtures from the Top cover 1 Cut off the Top auxiliary cover 2 Cut
16. 2 1 Section 2 2 Page 2 6 Section 2 3 Page 2 9 Section 2 6 Page 2 16 we ree a NH e Perform unpacking where there is no dust or water leaking Section 2 1 Page 2 1 Section 2 2 Page 2 6 Section 2 3 Page 2 9 Section 2 4 Page 2 12 Section 2 5 Page 2 14 Section 2 6 Page 2 16 Section 2 7 Page 2 20 _ a e Do not place heavy objects which weigh 5 kg or more on device Section 2 1 Page 2 1 Section 2 2 Page 2 6 Section 2 3 Page 2 9 Section 2 5 Page 2 14 Section 2 6 Page 2 16 e Be careful when lifting device with the forklift so device is well balanced on the arms of the lift Also put the packing cushion between device and the forklift so device is not damaged Section 2 1 Page 2 1 Section 2 2 Page 2 6 Section 2 3 Page 2 9 Section 2 6 Page 2 16 we ree a NH II L 00 Safety 2 SAFETY SUMMARY Continued Observe the speed limit of 300 mm sec 1 08 km hr when moving device Do not move device on unleveled floor Do not tilt device 15 or more Section 2 1 Page 2 1 Section 2 2 Page 2 6 Section 2 3 Page 2 9 Section 2 4 Page 2 12 Section 2 5 Page 2 14 Section 2 6 Page 2 16 Choose the location to place device where the slope is less than 15 Only left and right direction from view of operator s side Section 2 1 Page 2 1 Section 2 2 Page 2 6 Section 2 3 Page 2 9 Choose the location to place device where there is no condensation Section
17. Address 4 IP Address EX 192 1 1 195 is inputted with a ten key and Enter or Accept key is pushed It is necessary to input a dot at this time IP Address Ten Key Enter or Accept 5 When you set up items other than an IP address please push an applicable item and perform in the same procedure as item 4 II L 00 Server Installation 5 4 5 2 Confirming MAC Address 5 3 The MAC Address can be confirmed by OCP Follow the procedure shown below at the information screen displayed by pushing i switch on the Main Menu 1 When the Onboard Network I F 10 100BASE T AUX is being used as Network I F Select Network to display the MAC Address and the IP Address of the Onboard Network I F Install printer driver Install a printer driver in client PC according to CD ROM appended to each OS Refer to DDP Server User s Guide for details II L 00 Server Installation 5 5 BLANK II L 00 Server Installation 5 6 Chapter 6 Checks 6 1 Check the Dip Switch on CP P K for configuration The DIP Switch on CP P K need to be set up by the option A setup of DIP Switch is shown below Front Engine Relay Unit Rear Engine s i i Pora ELE eh a A B and C are positions i rl Chi p zi T ye y Ie i of the DIP Switch o Motor 2 I
18. Engine Leveling Bolt 2 Places Distance adjustment II L 00 Installation 4 20 4 3 Installation in the composition with the Container Stacker 1 or 2 4 3 1 Connection of the Rear Engine and Container Stacker 1 or 2 1 Install the SB Fan Ass y to the Rear Engine by using a M4 Screw and install the Cable Clamp Connect the SB FAN cable coming from SB FAN Ass y to Rear Engine Rear Engine M4 Screw SB Fan Ass y 2 Open the Front cover of the Rear Engine and loosen the two M4 Screw 3 Pull upper part of the Front Lower Cover forward and unhook the lower hook of it by lifting and pulling it forward Rear Engine Front Cover Front Lower Cover II L 00 Installation 4 21 4 Tum the four leveling bolts until casters are floated Adjust the horizontal level of the Rear Engine with the Level Meter putting on the frame Rear Engine Caster Floor Gap A A Max 1mm Leveling Bolt Level Meter 5 Remove the two M3x8 Screws and Electrostatic Eraser from the Rear Engine 6 Install the Guide plate U with the Electrostatic Eraser FRONT letter is surface by using the two M3x8 Screws Be careful that the hair of the Electrostatic Eraser does not fall 7 Install the Guide plate L by using the two M3x8 Screws with washer 8 Install the Joint Bracket U and Joint Bracket L by using the two M4x8 Screws
19. Fixed Plate 1 wer Joint cover F Container Stacker 2 2 Remove the rear covers from the Rear Engine Container Stacker 2 and Finisher II L 00 Installation 4 34 3 Install the Finisher to the Container Stacker 1 Fit the hooks on the Container Stacker installation plates upper and lower into the upper and lower holes on the Finisher as illustrated below then lock them by pushing the Finisher to the back CAUTION When installing the Finisher don t hit following A part to the Printer Holes M4x6 screws 3 Places Upper view Container Stacker 2 II L 00 Installation 4 35 CAUTION If the gap between the Finisher and Container Stacker is not equal from the top through the bottom adjust it by the height of the front and rear casters on the paper exit side of the Finisher II L 00 Installation 4 36 4 Connect the FNS IF cable 4 pin white connector coming from the Container Stacker 2 to the 4 pin white connector in the Finisher Connection 1 on the below figure 5 Connect the FNS IF cable 20 pin black connector coming from the Container Stacker 2 to the CN7 connector on the Finisher main P K Connection 2 on the below figure 6 Turn on the No 5 and 8 and turn off the No 2 of the SW1 mounted on the CPXXX P K of the Front Engine Tum on the H of the SW1 mounted on the P K of the Finisher FS
20. II L 00 Unpacking 2 7 2 2 3 Parts Check in the Accessory Box Joint cover F Joint cover T Joint cover R Table 2 4 Parts list in the Accessory Box Protection Bag Unpacking 2 8 No Parts Name Qty Use JOINT COVER F 1 JOINT COVER U 1 JOINT COVER R 1 II L 00 2 3 Unpacking of the Relay Unit 7 Be careful when unpacking using the crane or forklift Do not to drop device hit it against something or turn it over on its side Perform unpacking where there is no dust or water leaking Do not place heavy objects which weigh 5 kg or more on device Be careful when lifting device with the forklift so device is well balanced on the arms of the lift Also put the packing cushion between device and forklift so device is not damaged Observe the speed limit of 300 mm sec 1 08 km hr when moving device Do not move device on unleveled floor Do not tilt device 15 or more Choose the location to place device where the slope is less than 15 Only left and right direction from view of operator s side Choose the location to place device where there is no condensation 2 3 1 Components in the package Table 2 5 Components in the package Unit of Packing Relay Unit 2 3 2 Unpacking Procedures 1 Cut the V Bands and remove the Cap II L 00 Unpacking 2 9
21. L 00 Appendix 13
22. L 01 Installation 4 26 13 Mount the CST FG cable coming from the Container Stacker side on the Rear Engine frame by using M4 screw Connection 1 on the below figure 14 Connect the CST AC cable 2 pin white connector coming from the Container Stacker to the AC Relay cable 2 pin white connector coming from the Rear Engine Connection 2 on the below figure 15 Connect the FNS IF cable 20 pin black connector coming from the Rear Engine to the J680 connector on the STO9X P K board in the Container Stacker Connection 3 on the below figure 16 Connect the CS relay cable in the printer accessory box to the FNS IF cable 4 pin white connector and the RB cable 4 pin white translucence connector of the Container Stacker Connection 4 on the below figure Note Put the cable through the opening A of the Rear Engine for connection 17 When the Container Stacker 1 or Finisher are furthermore connected Perform item 4 3 2 or 4 3 3 18 Perform to item 4 1 6 4 1 11 to install the Printer 19 Turn on the No 5 and tum off the No 2 and 8 of the SW1 mounted on the CPXXX P K of the Front Engine M4 screw AC Relay cable Connection1 Opening A RB cable Container Stacker Connection 4 4 pin white translucence CS relay cable Connection 4 4 pin white Disconnection 2 pin white Connection 2 Connection 3 FNS IF cable CST FG cable 2 pin white 20 pin bla
23. Stacker and check the gap of the paper feeding position between tray 1 and tray 2 whether the paper is closer to the front side or the rear side 5 When the gap of the paper feeding position between tray 1 and tray 2 is 2mm or more correct the connection of the printer according to the Chapter4 Installation Frame Top Cover Interlock switch Measurement position Slit between paper guides Container Stacker2 II L 00 Checks 6 10 Appendix 1 Installation Area Information Don t install the Server in the CAUTION following place The position in which the Cover and the Tray cannot be opened Under the tray of the Finisher Front of exhaust fan Top of the Printer Appendix 1 1 __ Installation maintenance area of the Printer and Finisher 3700 a i Sos E Finisher 1 eet DW Q ea eee e as 1 esmeg l S i 1 S O j i ay ee N K Ke vaites i oe ee o g ad oF 7 a oO ra aq a ee l ii s l II Appendix 1 Unit mm Appendix 1 2 _ Installation maintenance area of the Printer High Capacity Hopper and Finisher 2565 Unit mm Maintenance Area Operator s Side 4000 Finisher II L 00 Appendix 2 Installation maintenance area of the Printer and Container Stacker 1 in
24. i m at a Sit Mr aL bag f m f Hl l pii A Rear Engine CP6xx Ass y 2 Motor 4 Only the DIP Switch SW1 of the CP6xx P K of the Front Engine is set according to the following configuration Front Engine CP6xx Ass y Fixed ON Normal OFF With CS2 ON position With CS1 ON position With HCF ON position Normal OFF With FS108H BM PI108H ON position II L 01 Checks 6 1 6 2 Confirmation of the paper size indication 1 Adjust the size guide of tray 1 to the A4 size or the Letter size Size Guide Sensor Plate II L 01 Checks 6 2 4 Adjust the size guide of tray 2 and tray 3 to the A4 size or the Letter size Size Guide 5 Adjust the sensor plate of tray 2 and tray 3 to A4 or LTR Sensor Plate II L 00 Checks 6 3 7 Push the information switch in the main menu screen Main Menu Information 8 Push the Printer switch in the information menu screen Information Menu Printer Consumables Usage Finisher Network 9 Confirm that the paper size of the tray 1 2 3 is the A4 size or the Letter size in the information printer screen 10 Push 4 button twice and return to the main menu screen 6 3 Check the Detach Voltage The Detach Voltage is sensitive
25. off the coverings for the Pre Sensor window Note Remove any remaining burrs after cutting off the parts Pre sensor P window Top auxiliary cover 4 Install the accessories on the underside of the Top cover 1 Install two Pre sensors Tapping screw M3x8 2 2 Secure the wires from the Pre sensors with the Nylon clamps in three places Use three 3N Nylon clamps and three M3x8 Tapping screws Tapping screw M3x8 2 iy J The sensor with the longer wire bundled should be placed on the paper exit tray side II L 00 Installation 4 40 5 Install the Cover Sheet Feeder 1 Install the Cover Sheet Feeder on the top of the Finisher TP screw M4x6 6 Note When installing the Cover Sheet Feeder make sure to position it by pushing toward the Printer side Don t hit the terminal of motor to the plate edge Install the Cover Sheet Feeder Terminal Plate 2 Push down the Driven gear of the Cover Sheet Feeder so as to engage it with the Drive gear of the Finisher then fix it with a screw Driven gear of the Cover Sheet Feeder gt down Fixing screw Drive gear of FS 108H 108HBM II L 00 Installation 4 41 6 Arrange the wire bundle 1 Insert five locking wire saddles into the Finisher 2 Secure the bundle with three wire saddles on the top 3 Insert the two Miniclamps into the Finisher 4 Secure the gray
26. print position between the Front Engine and Rear Engine adjust the horizontal print position Refer to the Controller Maintenance Manual Engine Setting Menu Tray Calibration 6 8 Confirmation of the stapling When DDP92 184 Standard Finisher or DDP92 184 Booklet Finisher was installed 1 The way of test printing is as follows Printer Test Print Finishing Test Staple Booklet 1 Tray 2 It is returned automatically to the main menu and three sheets of paper are stapled II L 01 Checks 6 9 6 9 Adjustment of paper feeding position of Tray 1 When Container Stacker 1 or Container Stacker 2 was installed This adjustment is applied to DDP 184 The hopper spacer has already adhered Therefore the addition of hopper spacer is unnecessary When container stacker 1 and container stacker 2 are installed confirm paper feeding position in container stacker 2 1 Print the same sized paper from tray 1 and tray 2 and check the paper feeding position 2 Incase that the configuration includes Container Stacker 1 check the paper feeding position on the sample tray 3 In case that the configuration includes Container Stacker 2 open the Top Cover of the Container Stacker 2 insert the cheater in the interlock switch and check the paper feeding position on the slit between paper guides The cheater is in the accessory box of the printer 4 Set a standard point in the sample tray and the frame of Container
27. to altitude humidity and paper type Therefore it is necessary to be set appropriately according to altitude of installation site When the installation site is 1300ft or more set the Detach Voltage according to the procedure as shown in Appendix 4 II L 00 Checks 6 4 6 4 Printing of the status reports 1 Push the Reports switch in the main menu screen Main Menu Reports 2 Push the Status switch in the reports menu screen Reports Menu Status 3 It is returned automatically to the main menu and the Status page is printed II L 00 Checks 6 5 6 5 Check the print contamination 1 Push the Printer switch in the main menu screen Main Menu Printer 2 Push the Test Print switch in the printer menu screen Printer Menu Printer Test Print Test Print 3 The way of test printing is as follows Printer Test Print Print Quality Text File 4 Tray Elevator Tray Color Duplex 1 Copies Input either tray 4 Confirm that there is no printing contamination when sampling print samples If contaminated print samples clean the contaminated parts or continuous printing II L 00 Checks 6 6 6 6 Confirmation of paper skew This confirmation is applied to DDP 184 1 Set the A4 size paper 80g m2 or the letter size paper 75g m2 in tray 1 tray 2 and tray 3 2 Print the cross pattern of test print from tray 1
28. translucence of the Container Stacker 2 Connection 3 on the below figure 11 Mount the CST FG cable coming from the Container Stacker 1 on the frame of the Container Stacker 2 by using M4 screw Connection 4 on the below figure 12 Turn on the No 4 and No 5 and turn off the No 2 and 8 of the SW1 mounted on the CPXXX P K of the Front Engine Note Put the cable through the opening A of the Rear Engine for connection RB cable For Container Stacker 1 RB cable For Container Stacker 2 Connection 3 4 pin white PERE Container Rear Engine Stacker 2 Stacker 1 W Through path W Sample tray Connection 2 Connection 1 in whi 20 pin black Connection4 CST FG cable 2 pin white CSTAC cable Disconnection 1 Disconnection 2 4 pin white 2 pin white Il L 01 Installation 4 32 13 Install the Rear Covers of the Rear Engine Container Stacker 1 and Container Stacker 2 Rear Cover of the Rear Engine T Rear Cover of the Container Stacker 1 M4 screws Rear Cover of the M4 screws Container Stacker 2 II L 00 Installation 4 33 4 3 3 Connection of the Container Stacker 2 and Finisher 1 Install the Joint Cover F Joint Cover U and Joint Cover R to the Container Stacker 2 and install the two Main Fixed Plate 1 to the Joint Cover R Joint cover U M4x6 Truss screw 6 M4x6 TP screws Main Fixed Plate 1 Joint cover R A Main
29. wire with the two Miniclamps ee Locking wire saddle 2 d z f d Locking wire II L 00 Installation 4 42 7 Arrange the wire bundle on the back of the Finisher and Install the PI 108H P K 1 Lead the remaining two wires from the Cover Sheet Feeder through the hole on the back the Finisher 2 Connect the shorter CN to CN 51 on the FS 108H P K FS 108HBM P K 3 Insert the four locking supports 4 Set the PI 108H P K onto the locking support 5 Connect the CN1 and CN2 to the PI 108H P K etl rir Locking supports 7 a N II L 00 Installation 4 43 8 Reinstall the Top cover 1 Connect the CN of the Pre Sensor Assay CN of the Pre Sensor Assay 2 Set and tighten the two screws on the rear side of the Top cover and put the caps back on 3 Set and tighten the two screws on the front side of the Top cover 4 Set and tighten the two screws on the Sub tray cover Sub tray cover Top cover Il Installation 4 44 5 Install the Sub tray on the secondary exit portion then fix it with the two screws 9 Reinstall the Rear cover 10 Install the Guide axis Sub tray Il L 00 Installation 4 45 Note The Printer detects the configuration error E259 because a
30. 2 1 Page 2 1 Section 2 2 Page 2 6 Section 2 3 Page 2 9 Section 2 4 Page 2 12 Section 2 5 Page 2 14 Section 2 6 Page 2 16 Do not place objects on device Section 2 4 Page 2 12 Choose the location to place device where the slope is less than 15 Section 2 4 Page 2 12 Section 2 5 Page 2 14 Section 2 6 Page 2 16 The voltage is constantly in unless the machine is unplugged or Breaker Switch is turned off Section 4 1 Page 4 12 Unplug the Power Supply Cable prior to connecting the power supply source Section 4 1 Page 4 12 Be careful not to have other personnel plug in the power cable while performing the connecting Section 4 1 Page 4 12 II L 00 Safety 3 SAFETY SUMMARY Continued Unplug the Power Supply Cable prior to connecting Section 4 1 Page 4 12 Be careful not to have other personnel plug in the power cable while performing the connecting Section 4 1 Page 4 12 Be sure to use power supply cable which complies with the following specification Power plug rating Min AC 250V Min 15A 2 Pole 3 Wire Grounded 6 15P UL Listed CSA Certified in North America Type CA Conformed to IEC 950 in Europe Power cable rating Min AC 250V Min 15A Type SJT or SVT UL Listed CSA Certified in North America Conformed to IEC 950 in Europe Section 4 1 Page 4 12 Use the Power Supply Cable which is approximately 50 mm longer for the FG The cable should be de
31. AE y E E banotinrh cede tincctcodbusctiondveebis tincades 1 2 CHAPTER 2 UNPACKING asssnssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn 2 1 2 1 UNPACKING OF THE FRONT ENGINE AND REAR ENGINE eeeeeeeeeeeeeeeeeeeeeeeeeeeeanees 2 1 2 1 1 Components in the package ccccccceceeessseeeeeeeeeeeeeeeeeeeeeeeeeaaaeeeessaaaeeeeesceeeeeeeaees 2 1 2 1 2 Unpacking Procedures i 2 ee ccot ec te osetia tee chet tenes de dle el ecaet tied etal sanecet a Meciecd 2 2 2 1 3 Parts Check in the Accessory BOX rie soccer itis eaetvaiet ede dhs ae chien eeewene an iat 2 4 2 2 UNPACKING OF THE FINISHER eccees eit hee te A kN i ANE he hate ae ee a 2 6 2 2 1 Components in the Package ccccccccceeessseeeeeeeeeeeeeeeeeaaeeeeeeaaeeeeessaaaeeeseenaeeeeeeeaees 2 6 2 2 2 Unpacking Procedures scc 28 ance tenes teteuePvcnudas gs siees chenesal di a airaa iaka dotata iaai 2 7 2 2 3 Parts Check in the Accessory Box ciseciecseRaesdeesad deed de ld eden eee eee a aeeds 2 8 2 3 UNPACKING OF THE RELAY UNIT ccccceeeeeeeeeeeeeeeeeeeeeeeeeesennaaeeeeeeeeeeeeeeeesaaees 2 9 2 3 1 Components in the PACKAGE vcs cst ccc cance ttnens duachdanensedsecedsscdedenenuandtnenssnstoressvdeneens Denne 2 9 2 3 2 Unpacking Procedures lt 5 lt 8 2caxccs sce cat cay teat vetdtn acute dy ans uavepinceteuaes feuaencestengeatedanee 2 9 2 4 UNPACKING OF THE SERVER cccceeeeeesseceeceeeeeeeeeeeesaeeeeeeeeeeeeeeeensaaeaeeeeeeeeeeeenees 2 12 2 4 1 Compon
32. APER SKEW scacisavscccsaavsuacinavicacssavinacsaaebeacisauieaesaavieacinauieaceasets 6 7 6 7 GHECK THE TRAY GSIIBRATION si aiessthiate atdiateiathiaielsthiettie ialtvedwettie ialeeliwetinaness 6 9 6 8 CONFIRMATION OF THE STAPLING tiie dred netic adnan edad vadna vedas Medias ceded ii dee 6 9 6 9 ADJUSTMENT OF PAPER FEEDING POSITION OF TRAY 1 cccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeees 6 10 APPENDIX 1 INSTALLATION AREA INFORMATION cssssseeeeeees 1 APPENDIX 2 LOCATIONS OF THE LEVELING BOLT AND CASTER 9 II L 01 Table of Contents ii APPENDIX 3 CONNECTOR MOUNTING DIAGRAM APPENDIX 4 DETACH VOLTAGE ADJUSTMENT WHEN THE INSTALLATION SITE IS 1 300FT OR MORE 2c00000 II L 01 Table of Contents iii BLANK II L 00 Table of Contents iv A SAFETY SUMMARY The hazard warnings which appear on the warning labels on the machine or in the manual have one of the following alert headings consisting of an alert symbol and a signal word DANGER WARINIG or CAUTION injury hazards Obey all safety messages that follow this symbol to avoid i This is the safety alert symbol It is used to alert you to potential personal possible injury or death A DANGER _ Indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING _ Indicated a potentially hazardous situation which
33. DDE 184 Installation Manual 2005 Ricoh Printing Systems Lid October 2005 N904118 Revision Table for manual Sale cls Page No Contents Date 00 First Edition May 2005 01 Table of Contents ii 01 Table of Contents iii 01 Oct 2005 2 3 01 2 4 01 2 5 01 4 24 01 4 26 01 4 27 01 4 32 01 4 37 01 6 1 01 6 2 01 6 3 00 to 6 10 00 02 Front X ROHS Compliance Mar 2006 Rear B1 2 4 02 2 5 02 2 20 01 3 4 01 3 9 01 4 17 01 4 37 02 4 38 01 03 2 1 01 2 2 01 2 4 03 2 5 03 2 12 01 2 13 01 5 1 01 Jun 2006 5 2 01 6 9 01 2005 Ricoh Printing Systems Ltd All rights reserved No part of this document may be reproduced without the expressed permission of Ricoh Printing Systems Lid The material in this document is for informational purposes and is subject to change without notice Ricoh Printing Systems Ltd assumes no responsibility for errors or omissions in this document No liability is assumed for any damages resulting from the use of the information it contains This manual describes information for handling and operating the DDP184 laser printer NOTICE TO USER In an effort to meet the demands of a rapidly changing technology the manufacturer is continually developing new features and functions to meet your changing printing or printer needs As a result th
34. Locations of the Leveling Bolt and Caster of the Container Stacker Leveling bolt 50 Container Stacker Caster 915 6 Operator s side II L 00 Appendix 11 Appendix 3 Connector Mounting Diagram A Terminal for receiving transmitted electricity Width of the terminal12 0 max D5 3 12 0 max II L 00 Appendix 12 Appendix 4 Detach Voltage Adjustment When the installation site is 1300ft or more The Detach Voltage is sensitive to elevation humidity and paper type Therefore when the installation site is 1300ft or more it is necessary to be set appropriately according to altitude of installation site The procedure for adjusting the Detach Voltage will depend on the Controller Version of your printer Performing the following steps set the Detach Voltage Select Printer Options gt gt Detach Voltage Front Engine or Rear Engine The following screen will be displayed Detach Voltage Detach Voltage Select All trays Set the Detach Voltage value by using A and W buttons according to the altitude as shown in table 6 1 At that time make the setting of both the front and back pages same Table 6 1 The Detach Voltage Setting according to the altitude Default Oft lt altitude lt 1 300ft 1 300ft lt altitude lt 3 800 3 800ft lt altitude lt 7 000 DTC PWM 144 144 128 112 II
35. Use only FS 108HBM No RoHS Compliance Unit a ea Booklet tray II L 01 Preparation for Installation 3 9 8 Install the Sub tray on the secondary exit portion then fix it with screws SEMS II M3x6 2 SEMS II M3x6 II L 00 Preparation for Installation 3 10 3 3 Preparation for Installation of the High Capacity Hopper 1 Remove the Protection Tapes from the High Capacity Hopper 2 Remove the Paper Tape High Capacity Hopper 3 Remove the Protection Tape and Mirror Mat from the High Capacity Hopper High Capacity Hopper Mirror Mat II L 00 Preparation for Installation 3 11 4 Confirm the Paper Guide position of the High Capacity Hopper LT or A4 Usually Paper Guide position is set in LT at the shipment When the customer wish to use the High Capacity Hopper in A4 paper change the Paper Guide position according to the following steps Change procedure of the Paper Guide Position 1 Open the Front door and remove two M4 Screws 2 Lift up the Paper Guide and move to the outside 3 Insert the upper and lower of the Paper Guide to a Guide hole for A4 At that time the Paper Guide is outside of the Size Guide Sensor 4 Fix the M4 Screw in a Screw hole for A4 Paper Guide Size Guide Sensor y Pies Front Door ul S vy M4 Screw AScrew hole AScrew hole A Screw hole
36. ame Qty Use 1 AC CABLE 1 2 ETHERNET CROSS LINK CABLE 2 3 USB DONGLE 1 4 USER S GUIDE 1 5 CD ROM 1 Printer Driver amp Utilities 6 CD ROM 1 Server Documentation II L 01 Unpacking 2 13 2 5 Unpacking of the High Capacity Hopper 1 Perform unpacking where there is no dust or water leaking 2 Do not place heavy objects which weight 5 kg or more on device 3 Observe the speed limit of 300 mm sec 1 08 km hr when moving device Do not move device on unleveled floor Do not tilt device 15 or more 4 Choose the location to place device where the slope is less than 15 Only left and right direction from view of operator s side 5 Choose the location to place device where there is no condensation 2 5 1 Confirmation of Parts Quantities Table 2 8 Components in the package Unit of Packing High Capacity Hopper 2 5 2 Unpacking Procedures 1 Cutthe V Bands and remove the Cap K PY TKY f J is J XXX 7 or X A KXXX XX XX zO X KKK KR II L 00 Unpacking 2 14 2 Remove the two Upper Packing Outside Packing 3 Remove the High Capacity Hopper Cap wo Materiat H IPLE ACE AA Upper Packing Material Foamed Polyethylene Outside Packing i Yo Materialt HIPLE ACE AA Mirror Mat Material Foamed Polyethylene High Capacity Hopper Desiccant Plastic Film Material HD PE Base Pack
37. by using the two M3 Screws Front Engine Electrostatic Eraser F Guide Plate L view from front side Guide Plate U view from front side Guide Plate U M3 Screw AY Guide Plate L 9 Releasing the Rear Cover Relay Unit 1 Unscrew the six M4 Screws 2 Unhook the bottom of the Rear Cover and release the Rear Cover Release the Rear Cover by lifting up and pulling forward Relay Unit Rear Cover II L 00 Installation 4 4 10 Install the two Guide Plate and Guide Plate L 2 to the Relay Unit by using each two M4 Screws Guide Plate MA SUIS Relay Unit M4 Screws Guide Plate L 2 11 Fixing of the Printer 1 Twist the four leveling bolts of the Rear Engine until the leveling bolts touch the floor 2 By half rotate the nut of each leveling bolt of the Rear Engine jack up the Rear Engine to set gap between the floor and Caster of the Rear Engine to about 1mm 3 Adjust height and inclination of the Rear Engine using four leveling bolts according to the following figure CAUTION When height and inclination are adjusted set gap between the floor and Caster to 1 mm or more Right and Left Front and Rear ao TE E 2 mm max 2 mm max pe 1mm min A L Leveling Bolt II L 00 Installation 4 5 4 Put the Stays of the Relay Unit on the Rear Engine Stay
38. ck Coming from Front Engine II L 01 Installation 4 27 20 Install the Rear Cover of the Rear Engine and Container Stacker II L 00 Installation 4 28 4 3 2 Connection of the Container Stacker 1 and Container Stacker 2 1 Perform item 4 3 1 2 Remove the two M3x8 Screws and Electrostatic Eraser from the Container stacker 2 3 Install the Guide plate U with the Electrostatic Eraser FRONT letter is surface by using the two M3 Screws Be careful that the hair of the Electrostatic Eraser does not fall 4 Install the Joint Bracket U and Joint Bracket L by using the two M4x8 Screws Guide plate U Electrostatic Eraser Container Stacker 2 Joint bracket U M3 screws M4x8 screws nn Joint bracket L p gt Ci M4 x8 screws ae e 5 Remove the six M4 screws and remove the rear cover from the Container Stacker 1 Guide Plate U view from front side M4 screws Rear Cover II L 00 Installation 4 29 6 Install the Container Stacker 1 to the Container Stacker 2 The screw is the thing of the temporary stopping Container stacker 1 M4x12 screws Container stacker 2 M4x12 screws 7 In order to adjust the height of Container stacker turn 180 degrees each of four leveling bolts and satisfy the following conditions and bolt the screw of a temporary tight 1 When Front cover R is shut and it looks into the spac
39. cluding sample tray Appendix 1 3 2565 ww pun egay SOUBUSIUIe SPIS s000 OLLY JOYOEIS JauleyuoD 00 II Appendix 3 Installation maintenance area of the Printer High Capacity Hopper and Container Stacker 1 including sample tray Appendix 1 4 2565 ww pun Bally avueuyuIeN apis SJojeIedO Jeddoy Ayoedeo ysiH a Joyulld 9LvV JOYOE IS JauleyuoD 4 002 00 II Appendix 4 Installation maintenance area of the Printer Container Stacker 1 including sample tray and Container stacker 2 including through path unit Appendix 1 5 ww yun Bally avueuyuIeN aps SJOyeedO 2565 eT 3 i el Z JOHORIS JO gt OEIS JOU JauleyuoD JOUIEJUOD CEOS 00 Appendix 5 II Installation maintenance area of the Printer High Capacity Hopper Container Stacker 1 including sample tray and Container stacker 2 including through path unit Appendix 1 6 ww pun egay SOUBUSIUIe APIS s20 P00 E g 1 a econ pe a ee i e i Aoedeo yfIH A ae i Y LO Sh ji Si I i 8 In Z JOYOEIS JOYIEIS JEU Jeuleyuoy JeuleJuoD CEES 00 II Appendix 6 Installation maintenance area of the Printer Container Stacker 2 including through path unit and Finisher Appendix 1 7 2565 ww
40. configuration information without Cover Sheet Feeder which the printer had memorized is different from one with cover sheet feeder reported from the finisher when the power supply injection after Cover Sheet Feeder attachment Confirm the connection of the connector CN51 or CN1 in case that the Cover Sheet Feeder does not appear on the OCP though it is connected Refer to item 4 4 7 II L 00 Installation 4 46 Chapter 5 Server Installation 5 1 Connecting to DDP Server This chapter is aimed at the persons who has full knowledge about the system and the management concept of a network Please check to the network administrator who is responsible for the management of hosts servers and printers about the network environment before the registering the printer to the network Connections of cables Rear Engine Front Engine Network Connector of Rear Engine Connect to USB Dongle Connect to the network Ethemet outlet labeled with a printer symbol Ethernet outlet FRONT ENGINE Ethernet outlet REAR ENGINE Connect to the Front Engine Connect to the Rear Engine To connect the cables as described below 1 Connect the USB Dongle to USB port 2 Connect the Server to Printer engine by means of the enclosed Ethernet cross link cables Connect the Ethernet outlet FRONT ENGINE to the Front Engine Connect the Ethernet outlet REAR ENGINE to the Rear Engine
41. e between Container stacker 2 and Container stacker 1 from a front side the height of the Frame s projection of Container stacker and the Guide plate U s projection is the same Note As for the way of opening front cover L refer to the item 3 3 lt gt Stacker frame Guide plate U Y SG gt Hyp PP Level Meter Both projection are same height Connection part Details Eront eoyer L Leveling bolts II L 00 Installation 4 30 2 Itlooks into the space between the Container stacker 2 and Container stacker 1 froma rear side the height of the Frame s upper part of Container stacker 1 and the Guide plate U s upper part is the same 3 Put the Level Mater on two places of Container stacker is level Guide plate U Frame Connection part details Check the Gaps of A B C D are nearly equal each other Adjust the gap in parallel II L 00 Installation 4 31 8 Connect the FNS IF cable 4 pin white connector coming from the Container Stacker 2 to the J680 on the STO9X P K of the Container Stacker 1 Connection 1 on the below figure 9 Take out the CST AC cable 2 pin white connector from the Container Stacker 1 and connect it to the CST AC cable 2 pin white connector of the Container Stacker 2 Connection 2 on the below figure 10 Take out the RB cable 4 pin white connector from the Container Stacker 1 and connect it to the RB cable 4 pin white
42. ents in the package ss 2ei cas sett shane acute eee der aiteetiondetoneaalde 2 12 2 4 2 Unpacking Procedures facing his hee enol dit ween ee 2 12 2 4 3 Parts Check in the Accessory BOX cccceccsceeeeeeseceeeeeeeeeeeeeeeaaeeeeeeaaeeeeeesaaeeeeneaas 2 13 2 5 UNPACKING OF THE HIGH CAPACITY HOPPER 222cccccceeeeeeceeesseeccceeseeeeeeeeneeeeesaees 2 14 2 5 1 Confirmation of Parts Quantities sissessevesnccccinesssiececissaaeres sanssaeiveeseenndtaatstendstantavieeas 2 14 25 2 Unpacking Procedures ierni dietsi aisina ri E A Ta aE a i eaa aea 2 14 2 6 UNPACKING OF THE CONTAINER STACKER 1 OR 2 2 eeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 2 16 2 6 1 Confirmation of Pans Quantmes iiss mistcinsis tess tiaensadetsanvovisdecnnmocttasnvingtanneedvadinersis 2 16 2 6 2 Unpacking Procedures ccs scx cacslacredecastcesh taeuutaedian acute te sdanscuades ceaepeancgerqeccncncewintaseete 2 17 2 6 3 Parts Check in the Accessory BOX cccecsceeeeeeseeeeeeeseeeeeeeeeaaeeeeeesaaaeeeeenaaaeeeenaas 2 19 2 7 UNPACKING OF THE COVER SHEET FEEDER fo sccigddtedd ened scechnde oc dave i daueds iocesueetedaeges 2 20 2 7 1 Confirmation of Parts Quantmes s ssectisicttiaiiaadaasunetsmlersadasninanaiiwednamnente cane ersasiy 2 20 2 7 2 Unpacking Procedures vi 2y 2 vatks cet Stas secede Sceec Meta ia Sha cees noeegaeennanencetee dames 2 20 2 7 3 Parts Check in the Accessory BOX ccceeccseeeeeeseeeeeeeeeeeeeeeeseaeeeeeeeaaeeeeeessaaeeeenaas 2 21 II L 00
43. er 3 1 1 Removing the Protection Tape and Mat from the Front and Rear Engine 1 Remove the Tapes and Mats from the Engine Mat Tape 2 Open the Front Cover 3 Remove the Tapes and TH Packing Tape TH Packing II L 00 Preparation for Installation 3 1 4 Tum the TH handle clockwise to open the TH Unit 5 Remove the Tapes and Mat TH handle TH Unit Tape Mat 6 Turn the TH Handle counterclockwise to close the TH Unit 7 Remove the M4 screw and Clamp for transportation Only Rear Engine Clamp Screw ay aA 1 eS II L 00 Preparation for Installation 3 2 8 Pull the Lever to open the Top Cover Only Rear Engine Lever Blue Tab Top Cover 9 Lift the Top Cover until it locks into place 10 Remove the four screws which fix the Toner Hopper Unit on to the frame 11 Lift the Arm and close the Top Cover Top Cover Screws II L 00 Preparation for Installation 3 3 3 1 2 Set the PS Air Filter for the Engine Rear Cover 1 Take out two PS Air Filter from Accessory Box 2 Install PS Air Filter to each Rear Cover of the Front and the Rear Engine Refer to shown below PS Air Filter Rear Cover Front amp Rear Engine II L 01 Preparation for Installation 3 4 3 1 3 Rem
44. for A4 Outside for LT Inside Outside Upper Guide hole Upper Guide hole for A4 Outside for LT Inside Upper Guide hole for A4 Outside Paper Guide Lower Guide hole Lower Guide hole Lower Guide hole acai for A4 Outside for LT Inside for Ad Outside II L 00 Preparation for Installation 3 12 3 4 Preparation for installation of the Container Stacker 1 or 2 1 Peel off the Protection Tapes and cushion from the Container Stacker 1 or 2 2 Open the Front Cover L and peel off the Protection Tapes 3 Peel off the mat under the Basket Adhesive tape Basket Adhesive tape Adhesive Zia lt hN Hi a j LA Oia r xl h LEQ x lt S ST SB 3 i oot Front cover L lt Opening procedure of the Front Cover L gt 1 Open the front cover R 2 Push A section in the direction of the arrow with Philips screwdriver and open the front cover L Front Cover L Container Stacker 1 or 2 Phillips Screwdriver II L 00 Preparation for Installation 3 13 Chapter 4 Installation 4 1 Installation in the composition of the Printer and Finisher CAUTION Don t install the Printer in any place where it will be subjected to direct sunlight since it may cause adverse effects on performance of the Printer 1 Releasing the Rear Cover Front Eng
45. if not avoided can result in death or serious injury A CAUTION Indicates a hazardous situation which if not avoided will or can result in minor or moderate injury or serious damage of product CAUTION Indicates a potentially hazardous situation which if not avoided may result in property damage 1 General Safety Guidelines Before operating the machine read the following instructions carefully e Follow all the installation procedures provided in this manual e Pay special attention to and follow all the hazard warnings on the machine and in the manual Failure to do so can cause injury to yourself or damage to the machine e Do not perform any installation in any way other than as provided in this manual e Keep in mind that the hazard warnings in this manual or on the machine cannot cover every possible case as it is impossible to predict and evaluate all circumstances beforehand Be alert and use your common sense II L 00 Safety 1 SAFETY SUMMARY Continued 2 Hazard Warning Statements The following are the hazard warning statements contained in this manual 2 1 WARNING Statement e Leave over than 400mm at the rear of the Printer for ventilation Otherwise print quality may be degraded Section 1 2 Page 1 1 e Be careful when unpacking using the crane or forklift Do not to drop device hit it against something or turn it over on its side Section 2 1 Page
46. ine and Rear Engine 1 Unscrew the six M4 Screws 2 Unhook the bottom of the Rear Cover and release the Rear Cover Release the Rear Cover by lifting up and pulling forward oa M4 screws t Rear cover Front Engine or Rear Engine go M4 screws Clamp Cable Clamp M4 Screw SB Fan Ass y II L 00 Installation 4 1 3 Install the Joint Cover F Joint Cover U and Joint Cover R to the Rear Engine 4 Install the two Main Fixed Plate 1 to the Joint Cover R Connect the SB FAN Cable coming from SB FAN Ass y to the Connector in the Rear Engine 5 Install the FS Stay SB Fan Cable Rear Engine Joint Cover U M4 x 6 Truss Screw Joint Cover R SB Fan Ass y M4x6TP a ee Screw pa Main Fixed Plate 1 ee Joint Cover F M4 Screws FS Stay M4 x 6 TP Screw II L 00 Installation 4 2 6 Releasing the Front Lower Cover Rear Engine 1 Open the Front Cover 2 Loosen two M4 Screws 3 Unhook the bottom of the Front Lower Cover and release the Rear Cover Rear Engine Front Cover Il L 00 Installation 4 3 Front Lower Cover 7 Install the Guide Plate U to the Front Engine with the Electrostatic Eraser FRONT letter is surface by using the two M3 Screws Be careful that the hair of the Electrostatic Eraser does not fall 8 Install the Guide Plate L to the Front Engine
47. ing Material Foamed Poltyethylene Tray Pallet Material HIPLE ACE A II L 00 Unpacking 2 15 2 6 Unpacking of the Container Stacker 1 or 2 1 2 3 4 5 6 7 Be careful when unpacking using the crane or forklift Do not to drop device hit it against something or turn it over on its side Perform unpacking where there is no dust or water leaking Do not place heavy objects which weigh 5 kg or more on device Be careful when lifting device with the forklift so device is well balanced on the arms of the lift Also put the packing cushion between device and forklift so device is not damaged Observe the speed limit of 300 mm sec 1 08 km hr when moving device Do not move device on unleveled floor Do not tilt device 15 or more Choose the location to place device where the slope is less than 15 Choose the location to place device where there is no condensation 2 6 1 Confirmation of Parts Quantities Table 2 9 Components in the package Unitof Packing of Unitof Packing Container Stacker 1 or 1 Container Stacker 2 II L 00 Unpacking 2 16 2 6 2 Unpacking Procedures 1 Remove the V band from the shipping box using a cutter and remove the cap 2 Remove the accessory box spacer box spacer packing ramp and upper packing 3 Remove the shipping box P P band and four corner packing 4 Peeling off the adhesive tapes remove the plastic bag 5
48. is manual may not exactly reflect future changes made to the product Please be sure to consult all manual updates or addenda when using this product s documentation INTRODUCTION This manual provides essential information to install the DDP 184 laser printer Carefully read and understand the safety instructions in this manual before starting installation Keep this manual on hand for reference DDP184 represent the model LB184A laser printer 0 9 A Z or blank BLANK Table of Contents SAFETY SUMMARY 1 General Safety Guidelines nn0nee oneone eddie etieseride events beans nidetualanies Hodis Safety 1 2 Hazard Warning Statements 0 2 ce cee eee eee ee eee eee eee eee eee eee eee eae eae eeeeeeeeeeeees Safety 2 2 1 WARNING Statement 2 0 cee cee ce eee eee ce eae eee ee eee eee eee nese saa eae eaa eae eaeaeeaes Safety 2 CHAPTER 1 INSTALLATION REQUIREMENTS ceeseeeeeeeeeeeeeeees 1 1 Tel APPLICATION aenieei tac cnt catia tad a cats AA AEA A SE 1 1 1 2 INSTALLATION ARE Aiscconcpstsiataetirnodepiteaiae two haps ices tapsbeceb aad iteateldicnekanetietalticvotensitel 1 1 1 3 INSTALEINGAINIM 2s ice cs ewes accdiyciancsancsancconsdancaesatesucincd couspaedancscant coesiaciescbancieocsancats 1 1 1 4 TOOLS REQUIRED giang sad asanda aaa inet Seed AREA Ea AE aA AEA a 1 1 1 5 ENVIRONMENTAL CONDITIONS s ssseisiseeerrireserrrreerrrreerrrrrtenrrrresrrrrreenrrreenrrrreeernnt 1 2 ean O NI
49. lay on the Base frame of Rear Engine Rear Engine Relay Unit Connector Leveling bolt Base Frame CAUTION When the Stay insert to the Base Frame be careful not to put the cable and connector between the Rear Engine and Relay Unit II L 00 Installation 4 6 5 The connector of the Front Engine is inserted in opening A of the Relay Unit 6 Put the Stays of Relay Unit on the Front Engine Stay lay on the Base frame of Front Engine Front Engine OpeningA Connector Ea Ih sW Relay Unit Stay Base Frame CAUTION When the Stay insert to the Base Frame be careful not to put the cable and connector between the Front Engine and Relay Unit 7 Twist the four leveling bolts of the Front Engine until the leveling bolts touch the floor II L 00 Installation 4 7 8 Adjust the leveling bolt of the Front Engine to align the center of screw holes of the Front Engine and Rear Engine with the center of oval holes of the Relay Unit and to be no gap between the Rear Engine and Relay Unit and between the Front Engine and Relay Unit Rear Engine Front Engine Front Side 4 Relay Unit peee ia ey Ea IS Cover A Screw hole Screw hole a Ne a LSS ANG ag B ify Rear Engine Front Engine Rear Side Relay Unit nae tia
50. ner Stacker II L 00 Installation Requirements 1 1 1 5 Environmental Conditions Table 1 3 Environmental Conditions Items Value Temperature 10 32 50 89 6 F Humidity 20 80 RH Wet Bulb 26 C 78 8 F max Altitude 0 to 2 100 m 0 to 7 000 feet max 1 6 Input Line Voltage Table 1 4 Print Engine Input Line Voltage Input Line Voltage AC 200V AC 240V x 2 lines Phase Single Phase two wires and grounding wire Frequency 50 60 Hz 1Hz Transient Static 10 Transient Dynamic 18 15 500ms Drop out 100 20ms Table 1 5 DDP Server Input Line Voltage Input Line Voltage AC 100V AC 240V Phase Single Phase two wires and grounding wire Frequency 50 60 Hz 1Hz Transient Static 10 II L 00 Installation Requirements 1 2 Chapter 2 Unpacking 2 1 Unpacking of the Front Engine and Rear Engine 1 2 3 4 5 6 7 Be careful when unpacking using the crane or forklift Do not to drop device hit it against something or turn it over on its side Perform unpacking where there is no dust or water leaking Do not place heavy objects which weigh 5 kg or more on device Be careful when lifting device with the forklift so device is well balanced on the arms of the lift Also put the packing cushion between device and forklift so device is not damaged
51. o have other personnel plug in the power cable while performing the connecting Front Engine Relay Unit Rear Engine FNS Terminal Block Cover AC cable AC cable II L 00 Installation 4 12 1 Unplug the Power Supply Cable prior to connecting 2 Be careful not to have other personnel plug in the power cable while performing the connecting 3 Be sure to use power supply cable which complies with the following specification Power plug rating Min AC 250V Min 15A 2 Pole 3 Wire Grounded 6 15P UL Listed CSA Certified in North America Type CA Conformed to IEC 950 in Europe Power cable rating Min AC 250V Min 15A Type SJT or SVT UL Listed CSA Certified in North America Conformed to IEC 950 in Europe 4 Use the Power Supply Cable which is approximately 50 mm longer for the FG The cable should be designed as below so the FG power cable remains connected if the other cables are accidentally disconnected Power Cable Approx 50mm 5 Make sure that the power cables are connected to the correct terminals L N on the power plug and Terminal Block FG power cable is connected to chassis 6 The socket outlet shall be installed near the printer and be easily accessible II L 00 Installation 4 13 4 Check the switches of Front Engine and Rear Engine are ON Rear Engine Switch usually On Front Engine Switch
52. ompliance Unit 6 Install the Rear Covers of the Printer and Finisher Print Circuit Board Rear Engine Cable Cramp Relay Connector FS 108R RoHS Compliance Unit II L 01 Installation 4 17 Installation in the composition with the High Capacity Hopper 1 Install components other than the High Capacity Hopper 2 Draw the 2000 Sheet Hopper of the Front Engine 3 Remove the two M4 screws and Side Cover 2000 Sheet Hopper M4 Screw Side Cover II L 00 Installation 4 18 4 Connecting the two connectors 3pin and 14pin to the HPxxx Ass y of the Front Engine 5 Connecting the High Capacity Hopper 1 Put the Positioning Pin in the hole A and slide the High Capacity Hopper in the arrow direction 2 Make sure that the Cable does not get caught between the Printer and High Capacity Hopper 6 Tighten the two M4 screws Front Engine Positioning Pin NARS od SS A T Jee High Capacity Hopper M4 Screw Va E e Car Cable 3P Ce A Hole Cable 14P 7 Retum the 2000 Sheet Hopper II L 00 Installation 4 19 8 Remove the six M4 screws and Rear Cover 9 Switch on No 6 of SW1 on the CP P K of the Front Engine 10 Install the Rear Cover Front Engine M4 Screw M4 Screw Rear Cover 11 Turn the leveling bolt 2 Places to make the bottom of the High Capacity Hopper parallel with the floor judging by your eyes Front
53. oving the Protection Tape from 2000 Sheet Hopper Only Front Engine 2000 Sheet Hopper Ky A 2000 Sheet Hopper Tape 3 1 4 Removing the Protection Tape from 500 Sheet Hopper Only Front Engine 2 portion 500 Sheet Hopper 00 II Preparation for Installation 3 5 3 1 5 Removing the Protection Tape from the Relay Unit 00 Il Preparation for Installation 3 6 3 2 Preparation for Installation of the Finisher 1 Unscrew the five screws to remove the Rear cover of the Finisher WAX6 Truss 2 Remove three lock materials from each guide plate 3 Remove two stacker lock materials right and left Y Three lock materials Two stacker lock materials a right and left x II L 00 Preparation for Installation 3 7 4 Remove two lock materials inside the stacker on the side to be joined to the main body II L 00 Preparation for Installation 3 8 6 Install the Main tray on the up down portion paper exit side of the Finisher Truss screw M4x6 2 CAUTION When installing the Main tray fit the four auxiliary fittings to the guide holes of the Main tray before fixing screws Main tray Truss screw M4x6 7 Install the paper exit tray lower on the lower up down portion paper exit side of the Finisher
54. ry Box Toner Black Wood Spacer Developer Bottle User s Guide Installation Manual Wire Cleaning Tool Special Tool Interlock Stopper Cable Clamp CS Relay Cable Assy CD ROM Documentation Guide Plate Guide Plate U Guide Plate L 2 Guide Plate L Corotron Unit Charger Unit LE Toner Hopper Shutter SS Blower C II L 03 Unpacking 2 4 Table 2 2 Parts list in the Accessory Box No Parts Name Qty Use 1 USER S GUIDE 1 For Customer 2 DEVELOPER BOTTLE 2 For Developer exhaust 3 MAINTENANCE PANEL ASSY 2 For Customer Engineer 4 BLOWER 1 a me Engineer and 5 WIRE CLEANING TOOL 2 For Customer Engineer 6 INTERLOCK STOPPER 2 For Customer Engineer 7 TONER BLACKk 2 8 SB FAN ASSY 1 9 FSSTAY 1 10 GUIDE PLATE U 1 11 GUIDE PLATE L 1 12 GUIDE PLATE 2 13 GUIDE PLATE L 2 1 14 M4x8 SCREW 20 15 M3x6 BIND SCREW 2 16 M4x8 TAP SCREW 2 17 CABLE CLAMP 1 18 TONER HOPPER SHUTTER 1 For Toner Hopper exchange 19 CS RELAY CABLE ASSY 1 For Container Stacker connection 20 CD ROM DOCUMENTATION 1 For Customer Engineer 21 INSTALLATION MANUAL 1 For Customer Engineer 22 SPECIAL TOOL 1 23 CHARGER UNIT 1 24 COROTRON UNIT 1 25 WOOD SPACER 8 For Customer Engineer 26 PSAIR FILTER 2 II L 03 Unpacking 2 5 2 2 Unpacking of the Finisher 1 2 3 4 5 6
55. signed as below so the FG power cable remains connected if the other cables are accidentally disconnected Section 4 1 Page 4 12 Make sure that the power cables are connected to the correct terminals L N on the power plug and Terminal Block FG power cable is connected to chassis Section 4 1 Page 4 12 The socket outlet shall be installed near the printer and be easily accessible Il L 00 Safety 4 Section 4 1 Page 4 12 Chapter 1 Installation Requirements 1 1 Application This specification is applied to the DDP184 Printer for Unpacking Installing and Adjustment 1 2 Installation Area Installation area is shown in Appendix 1 1 1 8 corresponding to Table 1 1 Table 1 1 Installation area Appendix Printer Finisher a gs pea pase 1 1 X X 1 2 X X X 1 3 X X 1 4 X X X 1 5 X X X 1 6 X X X X 1 7 X X X 1 8 X X X X X Composed Leave over than 400mm at the rear of the Printer for ventilation Otherwise print quality may be degraded 1 3 Installation Unit Locations of the leveling bolt and Caster is shown in Appendix 2 1 2 4 1 4 Tools Required Table 1 2 Tools Required 2 _ Phillios Screw Driver NO 2 shaft Removing and installing the screw for covers length approx 40 and 100mm 3 Adjustable Open End Wrench Leveling the bolt Fixing the leveling the bolts 4 Level Meter Installation the Contai
56. tray 2 and tray 3 The way of test printing is as follows Printer Test Print Print Quality Cross Pattern Tray Elevator Tray Color Duplex 5 Copies Input either tray 3 Confirm inclination and positional gap of the line printed with front engine and rear engine 297mm C C C The line printed with front engine TES The line printed with rear engine A B lt 2mm C lt 1imm If above value isn t satisfied check the connection of engine and curl of the paper in tray 4 Confirm the following i The gap between the rear engine and the relay unit ii The gap between the relay unit and the front engine iii The gap between all caster and the floor iv Inclination in all directions of the front engine the rear engine the relay unit v Curl of the paper in the tray II L 00 Checks 6 7 0 5mm 0 5mm or less or a a min 0 5mm 0 5mm or less or less Right and Left Front and Rear OV ET Ge ITI AA 2mm or less 2mm or less gt p a 1mm or more A yi _ A II L 00 Checks 6 8 5 If the paper have any curl set the papers based on the following or change the paper Good NG Curl downward Curl upward 6 7 Check the Tray Calibration 1 After installation confirm the horizontal print position when sampling print samples If there is difference of horizontal
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