SERVICE MANUAL Level 1&2
Contents
1. IHF SPEAKER A5 10212 e FLASH ASSEMBLY A6 _ ANTENNA A5 10214 10213 e A6 D COVER ASSEMBLY 10214 10216 D COVER A6 10216 s CONN CHR DIA 2 0mm A6 10215 SCREW M1 4X3 4 TORX PLUS 4IP inl n A 10218 BATTERY COVER 0219 inl These parts can not be reused after removal only available as assembly Page 6 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Care Service Manual Level 182 8 LEVEL 2 SOLDER COMPONENTS 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Components overview Solder components only for LEVEL 2 od LE 2 el et tas gt ifs Kii a T tory D MAT a EER E a i AN 21 J ALT AU SRE 23 4 j E nil HU 4 ae ery r i ad 4 gy H i d 1 a tios oe EERTE RS PROTOTYPE NOT FOR SALE Type RM 242 MADE BY NOKIA Property of Nokia CODE C1A012675 004401 01 530463 3 Build F3 1 S2401 Page 7 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Ca re Service Manual Level 1 amp 2 9 SERVICE TOOLS FLS 5 incl ACF 8 Driver and User ACF 8 Travel Charger AC 4 Guide Universal Power Supply is used to Small and lightweight charger for Dongle and flash device incorporated power FLS 4S fast charging of your phone battery into one package d2. NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Service Manual Level 1 amp 2 1 Do not apply pi pressure at the components underneath 42 Release the adhesive pads of the TOP FLEX ASSEM BLY Gently lever up the flex connector beginning at this edge Also release the other shown pads 3 Keep these adhesives lean if this Tr enol Be aired 44 EITE T the lower TETAI ise the SS 93 for Alse remove the adhesive residues on the opponent part Opening the flex connector of the CAMERA FLEX MODULE we L4 gt t A y ATO e E J N ve vi N A Er vey PPTPP 2 z V shal 7 Gently unlock this clip of the D COVER on both sides of the K 18 Lift out ine ENGINE M MODULE ENGINE MODULE Page 15 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved OKLA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 os Care Service Manual Level 1 amp 2 53 Lever out the FLASH ASSEMBLY Keep the adhesive clean if 54 The disassembly procedure is now finnished his part should be used again Page 16 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved a ANY 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Care Service Manual Level 1 amp 2 12 ASSEMBLY INSTRUCTION NOKIA XpressMusic S gt S 10 XPRESS MUSIC Assembly Copyright 09 2007 Nokia Corporation Company Confidential 1 Nokia 5610 Xpress Music assembly 2 You will need the Nokia Standard Toolkit ver
3. People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only Page 3 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Ca re Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety
4. information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 4 ESD PROTECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the c
5. reserved NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Service Manual Level 1 amp 2 28 Check the correct functionality of the NAVI SLIDER before continuing 1 20 Shift open the SLIDE MODULE ASSEMBLY partly in order to 50 Align the SLIDE MODULE ASSEMBLY to these guides exactly reach the maximum recess Slot the flex through this recess i SE te i eS 31 and click the clips into their places evenly Page 20 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Service Manual Level 1 amp 2 iN GA W Pe ais 7 EL SA oe J l 5 NS a P RY E JUAN S E i 34 Set the correct torque RAA A 35 Tighten the screws in the order shown 36 Fit the LOWER BEZEL ASSEMBLY beginning at the shown side 38 Click the metal snaps into their places also on the opposite side Ar w b 0 Ti L E J 4 j Lu B x Q m 4 i NE FA ae it z EE 39 Check the functionality of the slider before continuing Page 21 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Service Manual Level 1 amp 2 fully flip A2 Hold the flex connector Bring the upper part into position over the lower part as shown ar 43 Use the tape to align the connector correctly Close the connector and remove the tape 46 Check the correct posi
6. use or store the phone in dusty dirty areas Its moving parts can be damaged e Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics e Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards e Do not drop knock or shake the phone Rough handling can break internal circuit boards e Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone e Do not paint the phone Paint can clog the moving parts and prevent proper operation e Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not lea
7. NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Care Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA 610 XPRESS MUSIC RM 242 RM 279 RM 358 RM 359 Transceiver characteristics NOKIA Kore Band EGSM Quad band 850 900 1800 1900MHz RM 242 WCDMA 850 2100MHz RM 279 WCDMA 850 1900MHz RM 358 WCDMA RM 359 WCDMA XpressMusic Display LCD 5 588cm QVGA 2 2 320x240 pixel 16M colors Camera Camera 3 2 Megapixel 8x digital zoom autofocus flash Operating System Series 40 Connections Wireless Bluetooth Connector Micro USB Connector AV Connector Memory MicroSD max 4GB Transceiver with BP 5M Li Ion battery pack Talk time Standby Note Depends on network up to 6h up to 13days parameters and phone settings Page 1 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Care TABLE OF CONTENTS 1 CHANGE HISTORY 2 COPYRIGHT 3 WARNINGS AND CAUTIONS 4 ESD PROTECTION 5 CARE AND MAINTENANCE 6 BATTERY INFORMATION T EXPLODED VIEW 8 LEVEL 2 SOLDER COMPONENTS 9 SERVICE TOOLS 10 SW UPDATE 11 DISASSEMBLY INSTRUCTION 12 ASSEMBLY INSTRUCTION Page 2 24 CONFIDENTIAL Copyright 2007 2008 NOKIA All rights reserved Service Manual Level 1 amp 2 az fa Co NO O M O UT U1 dh Aa WUW l
8. T can be removed 8 Equip your Bitholder with a Torx Plus size 4 bit easily Page 10 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Care Service Manual Level 1 amp 2 Discard these screws Do not use them again f A T oye gt LL Sct x A ANE be EP S N e side A 13 Note that this small flex connector was opened before continuing 15 The large flex connector becomes visible Release it with the 16 The assemblies can be separated now SS 93 Do not bend the grounding clip Page 11 24 CONFIDENTIAL Copyright 2007 2008 NOKIA All rights reserved Unlock both clips of the A COVER with the SS 93 _ 12 Slightly release the assemblies beginning at the bottom ISSUE 2 BE We Ga os 4 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Care Service Manual Level 1 amp 2 18 Turn the assembly Gently lift up the BOTTOM KEYMAT SUPPORT 22 Carefully release the LOWER BEZEL ASSEMBLY from the metal Snaps of the SLIDE MODULE ASSEMBLY FN 44s ET S o L on i 23 Shift the LOWER BEZEL ASSEMBLY into direction of the 24 Prevent mechanical stress to the NAVI SLIDER MODULE while hreads It can be lifted up now unscrewing the screws Page 12 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Ser
9. atteries according to local regulations e g recycling Do not dispose as household waste Page 5 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Care Service Manual Level 182 T EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Exploded view A1 A COVER ASSY 10001 10003 A COVER A1 10001 TOP KEYMAT ASSY 10005 EARPIECE A1 10003 il NAVI SLIDER MODULE 10004 _ TOP DOME SHEET A2 pee ey is DU Sa gt LA TOP PWB A2 Fs 10102 NAVI KEYMAT SUPPORT 10007 NUMERIC KEYMAT 10201 LCD AM 240x320 10006 CMOS CAMERA MODULE CIF A2 310103 TOP FLEX A2 210104 A3 BOTTOM KEYMAT SUPPORT 10202 10204 E BOTTOM DOME SHEET A3 210202 g BOTTOM SUPPORT A3 Sona Y BOTTOM FLEX A3 f 10203 S SLIDE MODULE ASSEMBLY 10105 LOWER BEZEL ASSEMBLY VARIANT PART 10205 SCREW M1 4x2 5 lt 10008 lll A4 LIGHT SWAP PACKAGE CAMERA FLEX au 10208 10211 19998 LEVEL 3 amp 4 ONLY RF LID A4 CAMERA MOD 3MP 10208 10206 BB LID A4 10209 Il LIGHT SWAP PWB __ TYPE LABEL A4 sm LEVEL 3 amp 4 ONLY ca it 10211 A5 ANTENNA IHF ASSEMBLY 10212 10213 WATER INGRESS LABEL aai LEVEL 3 amp 4 ONLY 19998
10. ei jam ISSUE 2 NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Ca re Service Manual Level 1 amp 2 1 CHANGE HISTORY 11 Sep 2007 Initial draft Approved 04 0ct 2007 Approved Approved 17 Jan 2008 Exploded view updated Disassy Assy instruction text modified Approved 24 Jan 2008 RM 279 RM 358 RM 359 added The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support ailto Service Manual nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 2 COPYRIGHT Copyright 2007 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting
11. eveloped specifi cally for POS use Service Cable to connect the PC with Soldering Jig the Micro USB connector OKI Stan dard Too TT V2 nm Internal Battery BP 5M 0772040 Inserted under the back cover this NMP Standard Toolkit V2 Li Ion battery provides power in a For more informations refer to the lightweight package Service Bulletin SB 011 on NOKIA On line Supplier or manufacturer contacts for tool re order can be found in Recom mended service equipment docu ment on NOKIA Online Page 8 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Care Service Manual Level 1 amp 2 10 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on SOFTWARE PRODUCT SPECIFIC BATTERY Page 9 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved Care 11 DISASSEMBLY INSTRUCTION NOKIA XpressMusic S IO XPRESS MUSIC Disassembly Copyright 09 2007 Nokia Corporation Company Confidential c 1 Nokia 5610 Xpress Music disassembly K e OVER 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Service Manual Level 1 amp 2 2 You will need the Nokia Standard Toolkit version 2 7 After releasing all clips the NUMERIC KEYMA
12. overs are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Page 4 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Ca re Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years e Keep the phone and all its parts and accessories out of the reach of small children e Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not
13. sion 2 3 Insert the FLASH ASSEMBLY and push it down slightly The adhesive protection film must be removed if this part is new ail Fe si M e De re kat Rer LA w 4 e RY AN Te ANG SAN tik Se 5 Place the ANTENNA IHF ASSEMBLY 6 Insert the ENGINE MODULE beginning from the top T Click the ENGINE MODULE into its place on both sides 8 The CAMERA MODULE and the FLEX MODULE can be ordered as Separate parts only Page 17 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved il KI A 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Care Service Manual Level 1 amp 2 9 Insert the CAMERA MODULE into its housing Push it into its place slightly Do not touch the lens _ Da Liu ek pe gt a 2 15 Push it down carefully Never push down the metal part otherwise the EARPIECE could be destroyed Page 18 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Service Manual Level 1 amp 2 17 Place the TOP FLEX ASSEMBLY before if this part is new IN mal 19 Smooth down the TOP FLEX ASSEMBLY evenly rete VA MAUN thy HU te Pre HAY SAYS IRUN a F t Si RE a 21 Close the flex foil connector 22 ET the NAVI SLIDER ts ia LEZ a d a J 23 beginning from the shown side first Page 19 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights
14. tioning of both clips before going on AT shift open the assembly Click these bottom clips into their 148 Bring the BOTTOM KEYMAT SUPPORT into position as shown places Check the correct alignment of the cover parts Page 22 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Service Manual Level 1 amp 2 49 Close the flex connector Yi oo A ar nhs vith NE Cr iF tf uit Eee 52 Smooth down the BOTTOM KEYMAT SUPPORT evenly Click the clips into their places 53 Check the correct positioning of the BOTTOM KEYMAT 54 Close the slider Insert the 4 new screws SUPPORT before going on 55 Set the correct torque E 56 Prevent mechanical stress to the NAVI SLIDER Tighten all screws with the correct torque in the order shown Page 23 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved NOKIA 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Care Service Manual Level 182 1 r 4 CRIN ere Ce we f ey as Ay FRE x MERSU MAX rad TR RAN AAR PAT ve Q g a 5 gt 57 Shift open AT t i a AT if ee gt me a pis err tl a t RAR yy Yt Y AEREN NIN ANA 61 Place the BATTERY COVER Page 24 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved
15. ve the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Short circuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of b
16. vice Manual Level 1 amp 2 r ae 28 Lift up and shift open the SLIDE MODULE ASSEMBLY partly Slot through the flex foil connector gt the A COVER on both sides Y s Ge ra 2p 31 Lift lt y TAT 1 4 KA f e 22 k L gt y WS y amp lt 7 lt ivy r Ma 7 r SS REN DA a os i tie y A A 5 pa 74 4 n y P Pra a pay E _ 4 E reseed ao D ee is i lt J m Lee D r Tri Me ae iy dva gt 4 j E As gt m viet De tee ae ie Se ae Sea up the NAVI KEYMAT SUPPORT 32 Lift up the TOP PWB The TOP KEYMAT ASSEMBLY can be removed now Page 13 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved BD Qe Ge os 5610 Xpress Music RM 242 RM 279 RM 358 RM 359 Care Service Manual Level 1 amp 2 x ee rare z a 33 Now the NAVI S SLIDER MODULE can be reached city ul it 34 until this large clip was released partly Now pull it out down Sidewards to release the clip completely DAS aS rh A AE A Na 35 Release the LCD from its sealing with the SS 93 partly 37 Gently release the CMOS CAMERA MODULE and the counterpart of the EARPIECE Remove the assembly 39 Now pull it out with tweezers Discard it do not use it A0 Place the assembly on the face of the LCD Use the SS 93 for again opening the flex connector Page 14 24 CONFIDENTIAL ISSUE 2 Copyright 2007 2008 NOKIA All rights reserved
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