Quantum Elite Manual
Contents
1. CONNECTOR DISPLAY DATA UNK HARNESS CONNECTOR WITH STRAIN RELIEF CONNECTOR PROTOCOL A CONFIGURATION CH SINGLE FOUR PRICE HARNESS f 7 G MDB HARNESS DEXMIS 7 HARNESS WN BILL VALIDATOR CONNECTOR PRIMARY TRANSFORMER CONNECTOR LARGE PLUG SINGLE FOUR PRICE HARNESS INNECTOR DEX MIS HARNESS PEST A lt BILL VALIDATOR CONNECTOR MDB 55 DISPLAY CONNECTOR SECONDARY TRANSFORMER CONNECTOR F S CONFIGURATION Page 34 800 Series SECTION 6 EXPLODED VIEWS SET OF 4 ITEM NO 1 2 3 4 5 6 7 8 9 ER EIU zh ola E O oO gt 800 Series SEE NOTE POSITION C 800 Series Final Assembly DESCRIPTION Assembly Housing Assembly Payout Assembly Acceptor Assembly Transformer F S models only Logic Board Board Upper Tube Sense Cover Logic Board Lens Upper Tube Sense Lens Cashbox Latch PVC Foam Bracket Strain Relief Screw Pan Head 6 x 11 16 Screw Pan Head 6 x 1 2 Label Identification Label Patent ITEM NO 17 18 19 20 21 22 23 24 25 26 27 28 37 38 39 Notes 1 Cover to be clean and dry prior to application of mirrors and labels Position end of C D mirror a2. TABLE OF CONTENTS SECTION 1 GENERAL INFORMATION Datrodiot OE a te 3 For Your Records i O Sea 3 Features AAA A AAA AE Se BS 4 ARECUN PAIN orator 4 Specifications id 4 SECTION 2 INSTALLATION Installing the Changer A O 5 SECTION 3 CONFIGURATION Option Switch Module a Setting the Vend Price on a Single Price 8 Setting the Vend Price on a Four Price Changer s 9 Setting the Vend Price on a Protocol A Changer 10 Setting the Vend Price on MDB and BDV Changers 10 Manual Fill Mode siria ads 11 11 Setting the Float Mode Levels diri 12 Activating Float Pay Down seen nennen 13 Setting The Use Correct Change Value aida 13 Setting the Exact Change Accept Group 14 E ae a ee DR pad AOS 15 Reading Audit Information qct esee a Pd e a Rb dei editae 16 Tube COMES e M 16 Digital Display Address Chart essere 17 Changing the Com Paes astu 22 Chaneme Coin RU a 22 SECTION 4 MAINTENANCE Routine Maintenance ette ete iaa 24 Cia diia 24 Removing Replacing Individual Modules 25 C loanne AG RS alec 25 SECTION 5 TROUBLESHOOTING EOL ias 26 Dd ases ii ms 26
3. 14 Prices 15 Prices 16 Prices 17 Prices 18 Prices 19 Prices 20 Prices 21 Prices 22 Prices 23 Prices 24 Prices 25 10 Z Z 2 2 2 2 2 2 2 23 lt lt lt af af a ar sr fas pas as CO NIDI O1 amp Po co lt lt lt lt lt lt lt lt lt lt lt lt lt lt IPS lt lt lt lt lt lt lt lt lt lt 2 2 2121212 2 2 2 2 2 2 2 23 2 Page 20 800 Series SECTION 3 CONFIGURATION DIGITAL DISPLAY GENERAL USE ACCEPTOR INFORMATION ADDRESSES Display Description Options Addresses Select Unit Configuration 1 Enables and pays out coins 16 31 2 Enables coins 0 31 pays out coins 16 31 3 Enables coins 0 31 pays out coins 0 15 4 Enables and pays out coins 0 15 Current Payout configuration Current payout configuration or set your own Token coin set enabled 0 Disable 1 Enable Coin Ratio read only Coin values Coin Enables 0 Coin is disabled 1 Dummy coin 2 Normal Non compressed 3 Normal The following are not settable through HP display 4 Slug Eater 5 Slug Eater with dummy coin 6 Credited and Returned non compressed 7 Credited and Returned Validation Acceptance level Relative acceptance Levels 1 10 for all 32 coin types 1 Highest slug protection 7 Factory acceptance rate 10 Highest
4. 9 OFF and press the Mode Switch Plug motor wires into logic board Replace defective payout motor Page 29 SECTION 6 EXPLODED VIEWS 800 Series Dimensional View ALL MEASUREMENTS ARE SHOWN IN MILLIMETERS COIN RETURN 10 4 COIN PAYOUT CASH BOX CHUTE AREA Page 30 800 Series SECTION 6 EXPLODED VIEWS 800 Series Payout Base Assembly ITEM NO DESCRIPTION NO DESCRIPTION 1 Removed 11 Gear Pinion 2 Tube Home SenseBoard Lower 12 Shaft Gear 3 Gear Encoder 13 CableTie 4 Cover Gearbox 14 Lens Tube Sense Lower 5 Base Payout Upper 15 Gear Reduction 6 Base Payout Lower 16 Harness Lower Tube Sense 7 Assembly Motor Harness 17 Washer Plastic selected models only 8 Assembly Sweeper 18 Screw 8x1 2 PH PHL Threadcutting 9 Arm Coin Clearing 19 Retainer Motor 10 Gear Reduction 800 Series Page 31 SECTION 6 EXPLODED VIEWS x 150007 mL v foni un ia Mgr UN oni 0 3 DU is nia pO D eae Page 32 800 Series SECTION 6 EXPLODED VIEWS ITEM NO Y O 014 WMH C5 lll lt OND gt WP DRO PO WR NN NN YH mn OO OND gt CO CO CO AUN FHF 4 C5 cO 800 Series DESCRIPTION Mainplate and Coil Operating Lever Spring Operat
5. Press B to scroll up to Address A008 for individual tube float setting 4 Press C to enter the Address 5 Thedisplay will be shifted to the right to indicate asecond Sub Address selection is required Use button B increase or button D decrease to reach the desired tube selection 6 Press C to enter the Sub Address 7 Use button B increase to reach the correct setting 0 to disable 1 for standard float 2 for float pay down 8 Press Cto store setting The farright decimal point will illuminate indicating the selection has been stored 9 Press C again to return to the Sub Address Display 10 Press A to return to the Address Display 11 Press A again to exit the Display Mode The tube float level isnow set forthe individual tube youhave chosen The Digital Display s second decimal from the right will be illuminated if any tube float levels have been set 800 Series SECTION 3 CONFIGURATION Activating Float Pay Down Pressing and releasing buttons A and simulta neously activates Float Pay down Use Manual Fill to replenish low tubes see Manual Fill Mode section of this manual 800 Series Setting The Use Correct Change Value Single Four Price and Protocol A Models Only When a valueis selected for turning on the Use Correct Change light the lightis illuminated when the changer is unable to make change for7HAT value or any lesser value NOTE Option s
6. TroubleshootingGuide e a dE 28 SECTION 6 EXPLODED VIEWS Exploded VISWS P 30 SECTION 1 GENERAL INFORMATION Introduction This manual contains information on installing operating and maintaining your COINCO GLO BAL2 coin changer This manual is intended for owners route operators and shop level technicians as a primary source of information Taking time to read this manual and becoming familiar with this information will help you obtain the best performance from your COINCO GLOBAL2 changer The COINCO GLOBAL2 Changer from Coin Acceptors is available in a 700 Series and an 800 Series The 700 Series changers can accept and validate up to 16 different coins or tokens The 800 Series changers can accept and validate up to 32 different coins or tokens The 800 Series has a digital display for easy programming GLOBAL MDB For electronic vending machines that utilizes COINCO s Multi Drop Bus technology GLOBAL Single Price Four Price For electromechanical vending machines GLOBAL A For vending machines equipped with an electronic Protocol A serial interface GLOBAL BDV For vending machines equipped with an electronic BDV serial interface 800 Series For Your Records A label indicating the coin changer model num ber and serial number can be found on the side of the coin changer Refer to the model and serial number whenever you call upon your Coinco Service Cent
7. Weight in Shipping Carton Non Metric Metric Approximately 7 pounds Approximately 3 15 kilograms Coin Size Range Up to 32 coins or tokens in the size range of 15 0 to 33 5 mm diameter and 1 02 to 3 10 mm thickness can be validated 800 Series SECTION 2 INSTALLATION nsan ng The Changer Remove power from vendor 2 Remove the acceptor from the changer by releasing acceptor latch and rotating the top of the acceptor forward away from changer see Figures 1 and 2 Unplug ribbon cable from changer Free acceptor studs from changer housing Place the acceptor in a clean area 3 With the acceptor removed set the mount ing holes in the back of the changer housing over the mounting screws in the vendor Tighten snugly see Figure 3 4 Replace the acceptor by inserting bottom acceptor studs into changer housing guides Plug the ribbon cable into the changer see Figure 2 5 units that use a DEX UCS Hand held Computer attach DEX Plug Ground Connector to the vending machine frame see Figure 1 6 Plugchanger into vendor socket 7 Setthe desired vend price and options on the changer see Figure 2 Refer to Set ting The Vend Price and Option Switch Module section of this manual 8 Press the top of the acceptor into the changer housing until the acceptor latches and locks 9 If coin tube loading door is not locked additional option hand load the four coin tubes see Figure 4 Tilting the coin tube
8. loading door open load the four coin tubes Make sure all coins lie flat and that each tube is filled at least to the 20 mark Payout at least two coins from each tube to set tube counters If audit is required enter Display Mode see Display Mode sec tion and feed coins in through acceptor 10 Optional Set the coin tube float levels Refer to Setting The Float Tube Levels section of this manual 11 Check to make sure the tube cover and acceptor studs are properly installed 12 Test the coin changer with a variety of coins to ensure proper operation 800 Series Acceptor Latch Acceptor LED Figure 1 Main Logic Board LED E Mode Button Ribbon Option Cable Switches De Acceptor Stud 3 D Front Cover Figure 2 Page 5 SECTION 2 INSTALLATION Mounting Holes Figure 3 Inventory Buttons Coin Tube Loading Door Figure 4 Page 6 800 Series SECTION 3 CONFIGURATION Option Switch Module Applies to Single Price Four Price Changers Only Located behind the acceptor on the middle right hand side of the changer housing are twelve switches see Figure 2 The first eight are used to set the vend price see Setting The Vend Price section of this manual The last four Option Switches are used to enable or disable the follo
9. of coin tubes while keeping dirt and debris out of the changer After Unpacking After unpacking the unit inspect it for any possible shipping damage Ifthe unit is dam aged notify the shipping company immediately Only the consignee the person or company receiving the unit can file a claim against the carrier for shipping damage We recommend that you keep the original shipping carton and packing materials to reuse if you need to trans port or ship your changer in the future If the coin changer is being stored or used asa spare always keep it in its shipping carton when not in use This will keep it clean and offer the bestprotection forthe unit Page 4 Specifications Power Requirements by model MDB e 34V DC Single Four Price 24V AC 50 60 Hz 120V AC 50 60 Hz 220V 240V AC 50 60 Hz Protocol 24V AC 50 60 Hz 24V DC att dls 24V DC Operating Temperature Non Metric Metric 0 to 150 Degrees Fahrenheit 18 to 65 Degrees Celsius Storage Temperature Non Metric Metric 22 to 160 Degrees Fahrenheit 30 to 72 Degrees Celsius Relative Humidity 20 to 98 Noncondensing Operating Attitude Vertical 3 degrees Physical Dimensions Non Metric Metric Height BASE TO TOP OF COIN RETURN LEVER 14 93 inches or 37 92 centimeters Width 5 47 inches or 13 89 centimeters Depth GATE OPEN 3 25 inches or 8 25 centimeters GATE CLOSED 3 00 inches or 7 62 centimeters
10. release the acceptor latch and pull the top of the acceptor forward away from the changer Unplug ribbon cable from changer Free lower acceptor studs from changer housing UPPER TUBE SENSE BOARD Remove the front cover by spreading out the right side of changer housing just enough to disengage side snaps Remove the four inven tory tubes one at a time by pulling upward Remove strain relief bracket which is located in the upper left corner of changer housing by removing screw Remove recessed screw that secures logic board cover and remove cover Push snap toward top of housing and remove upper tube sense board which will separate from main logic board upon removal PAYOUT BASE Disconnect the two motor harnesses and the tube sense harness Remove the screws from the bottom exterior sides of the changer housing and remove payout base MAIN LOGIC BOARD ASSEMBLY Unplug harnesses from logic board and lift the logic board out of the housing 800 Series Clearing Coin Jams Should a coin jam occur in the cash box chute area use the following steps to help dislodge coins 1 Remove changer from vendor 2 Keeping changer in an upright position remove cash box chute located on the back of the changer by pulling lower edge out and down at the same time Remove any lodged coins 4 Replace the cash box chute by pressing in and up to snap into place Page 25 SECTION 5 TROUBLESHOOTING Error Codes
11. set all four floatlevels atonetime A007 Set or Clear All Float Levels 0 Clear All Float Levels 1 Set All Standard Float Levels 2 Set All Float Pay down Levels A008 Tube A B C D Float Level 0 Disable Float Level 1 Enable Standard Float Level 2 Enable Float Paydown Setting All Four Float Levels At Once 1 Load the four coin tubes to the float level you want the coin changer to maintain 2 Enter the Display Mode see Display Mode section of this manual 3 Press to scroll up to Address A007 4 Press Cto enter Address A007 The display will show the current float mode settings for all tubes The far left digit represents tube A through the far right digit representing tube D 5 Press B increase or D decrease to 1 to set standard float levels 2 for float pay down or 0 to disable float mode Page 12 6 Press C to enter your selection The far right decimal point will illuminate indicated the selection has been stored 7 Press A to return to the Address selection 8 Press A again to exit display mode All four tube float levels are now set The Digital Display 5 second decimal point from the right will beilluminated ifany tube float levels have been set Setting Float Levels Individually 1 Load the individual coin tube to the float level you want the coin changer to maintain 2 Enter the Display Mode see Display Mode section of this manual 3
12. If any of the errors listed below as E001 E007 are detected the message Eror will flash on the display To view the error or a list of errors enter the Display Mode Ifa single error is detected the code will be displayed in place of the Full Fill AbCd message If there is more than one error the codes will alternate one after the other FULL FILL AbCd No Errors estos Validation Sensors Error o sotto dae Tube Sensors Error e Desde tese Coin Jammed ici Dr SDN TERT RE TENER Payout Error A AA ROM Error 0 Configuration Error as ctus E Line Voltage Error The error codes listed below are displayed upon Occurrence ized ur ME Double Arrival di 23641 se Ad Timeout ioi aetate Quo Ad not work pisos Coin ring zone timeout SED sor eee Coin core zone timeout Mid LED timeout DO a Last LED Timeout IESU a No EC MF air phase 75F ut EE TAU air out of range A ies ED Air out of range PEAD Sec Na ic MF1 2 3 Air out of range ALA No coin in tubes SIS End of stroke Flash failure Page 26 Diagnostics When the coin return lever is depressed or a coin is dropped both the decimals points Figure 9 and the four digits Figures 10 and 11 are used to communicate various diagnostic conditions as follows Display Value No sensors are blocked Lower sensor is blocked L
13. Information you can gain valuable the quantity of coins within the tube information about your vendor s performance Audit informations retrieved viathe Digital Display by performing the following steps 1 Enter the Display Mode see Display Mode section of this manual 2 Press C In response the display will show Address d000 3 Press B or D to scroll to the desired audit address see Audit Information Addresses 4 Press C to view the upper four digits of the displayed address Press C again to view the lower four digits including the decimal point if any EXAMPLE 10 480 20 would be displayed as 0104 in the upper four digits followed by 80 20 in the lower four digits 5 Press C again to return to the Address Display 6 Press A to exit to the FULL FILL AbCd message NOTE Audit Information is read only and cannot be reset via the Digital Display NOTE Free vends issued directly from the vending machine are not audited by the changer Page 16 800 Series SECTION 3 CONFIGURATION DIGITAL DISPLAY AUDIT INFORMATION ADDRESSES CE Total number of vends Total number of vends Y Supported N Not Supported Cash to tubes Total value of coins routed to tubes Cash to cash box Total value of coins routed to cash box Dispensed cash Total value dispensed Inventoried cash Total value dispensed using inventory buttons Overpa
14. acceptance rate boundary checks only Float setting Each Digit Represents a Tube ABCD 0 Float mode disabled 1 Float level 2 Float pay down Float setting individual tube access 0 Float mode disabled 1 Float level 2 Float pay down Alternative payout 0 Disable special coin selection 1 Enable special coin selection Scaling factor Value used to scale all coins Decimal point value read only Value Remainder enable read only 0 Remainder disabled Indicates second sub address is required 800 Series Page 21 SECTION 3 CONFIGURATION Changing The Coin Tubes REMOVING REPLACING THE TUBES Toremove the coin tubes remove the acceptor and then remove the grey smoked front cover by pulling out on the left side of the cover at the notch in the housing The front cover will swing forward exposing the tubes The tubes can be removed one at a time by pulling upward Four slots have been placed in the front of the changer along the pay out assembly area to assist in this procedure Place a screw driver into the slot and apply an inward upward pres sure to free the tube retainer tab Replace the coin tubes by inserting the dove tail guides into the tube holes and pushing inward and down ward ABOUT THE SHIMS The coin tubes in your COINCO GLOBAL2 changer utilize six interchangeable shims to accommodate variable thicknesses of coins These shims are color coded Enclosed with this manual is a Coin Set ins
15. ails 800 Series SECTION 3 CONFIGURATION Manual Fill Mode Manual Fill Mode allows coins to be inserted into the acceptor which routes the coins to the proper coin tube withoutestablishing credit Whenhigh sensor level or float level is reached and in manual fill mode coins will be rejected Enter the Display Mode see Display Mode section of this manual When FILL appears in the display deposit coins until the desired level Alternating withthe FILL message will be the tubes needing coins AbCd The changer will automatically return to operating mode after 45 seconds of no activity orifbutton A escape is pressed Manual Fill Mode is supported for Single Four Price Protocol A and BDV chang ers Manual Fill Mode in MDB changers is accessed through the vending machine control ler See vending machine manual for details 800 Series Float Mode Float Mode is used to systematically reduce the number of coins keptinatube The 800 Series GLOBAL2 changer supports two Float Mode Options which are set through the use of Global Support Tools or the digital display STANDARD FLOAT MODE In Standard Float Mode once a tube level is set see Setting The Float Mode Levels section the changer will try to maintain the set level of coins in the tube by routing accepted coins to the tube onlyifacoin was paid out Once the tube reaches its float level in Standard Float Mode any coins normally
16. ayed with the far right decimal point illuminated Use either Inventory Buttons B or D to increase or decrease the address values as needed Press Button C again to store the selection Press A to return to the Address Display Press A again to exit the Display Mode You will exit the Display Mode if one of the following procedures is performed 1 No Inventory Buttons are pressed or coins are dropped for more than 45 seconds 2 Depressing the A Button until the Display Mode is exited 3 Automatic exit after hardware reset 800 Series 800 Series Changer DIGITAL DISPLAY Figure 6 DIGITAL DISPLAY Normal Operating State Co Co Co Cao Indicates Power is ON Indicates Float Level Is Set On At Least One Tube Indicates At Least One Coin Is Enabled Indicates By A Flash Each Changer Acceptor Communication Figure 7 NOTE All addresses in the Display Mode can be made Read Only disabled via Global Support Tools see separate Global Support Tools manual for further information NOTE If power is removed from the changer before the Display Mode is exited the changes may not be saved Page 15 SECTION 3 CONFIGURATION Reading Audit Information Tube Counts Protocol A and Single Four Price Models Only By briefly depr essing and n eleasing aninventory button youcan obtain information aboutthe coin value and Byreading Audit
17. can result in dirt build up To clean the coin ramp lift the acceptor gate upward and diagonally to the right Hold gate to prevent it from snapping back Wipe the exposed coin ramp and inner surface with a damp cloth being cautious not to harm the coin stabilizer a thin piece of polyester film Ifthe coin stabilizer looks buckled wrinkled or is not firmly adhered to the changer replace it at this time NOTE Not all COINCO GLOBAL2 changers are equipped with a coin stabilizer For detailed cleaning of the acceptor remove the front cover by opening the coin tube loading door and wedging thumb underneath front cover To remove cover push out and up Next remove the intermediate cover by depressing snap on right side and pivot intermediate cover away from unit You are now able to fully clean both the intermediate cover paying particular attention to the mirrored surface as well as the interior coin rail and gates Use caution when removing the metal debouncer Due to it s small size it can be easily misplaced Reassemble front of acceptor in reverse order of disassembly 800 Series SECTION 4 MAINTENANCE Removing Replacing Individual Modules Modular assembly replacement provides the basis of all COINCO GLOBAL20 series changer repair Instructions for removing and replacing modules are provided below These modules should be removed in the following sequence ACCEPTOR To remove the acceptor from the changer
18. dor Replace acceptor Replace changer s main logic board Replace changer s main power harness Plug acceptor cable and or changer power harness into changer main logic board Replace changer s main logic board Replace changer s main power harness Check power source No Coin Acceptance or Rejects Percentage of Good Coins Coin Return Lever Acceptor is dirty or foreign matter in coin accept path Make sure changer is mounted correctly and coin return lever is in proper position Check to see that acceptor coin path is clean and free of matter If still rejects good coins If still rejects good coins Reposition changer and or vendor coin return lever Clean acceptor and remove any foreign matter Replace acceptor Replace changer s main logic board Accepts Coins But Gives No Or Erratic Credit Page 28 Acceptor Replace acceptor with good acceptor and test to see if changer functions properly If still no erratic credit If still no erratic credit Replace defective acceptor Replace changer s main logic board Replace changer s main power harness 800 Series SECTION 5 TROUBLESHOOTING TROUBLE Troubleshooting Guide POSSIBLE CAUSE PROCEDURE REMEDY Accepted Coins Always Go To Cashbox Accepted Coins Always Go To Coin Tubes Coin Routing Tube Sensor Board or Acceptor Coin tube gate is in the open position Tube Sensor B
19. e buttons B increase or D decrease to change selection to 808 5 Press C to enter the new routing information The far right decimal point will illuminate to indicate the selection has been stored 6 Press A to return to the Address Display 7 Press A to exit the Display Mode The payout configuration has been changed to 808 EXAMPLE COINCO GLOBAL changer is configured as follows Coin Type 0 goes to Tube A Coin Type 1 goes to Tube B Coin Type 2 goes to Tube C Coin Type 3 goes to Tube D Remaining Coin Types 4 15 go to Cashbox BUT Coin Type 6 is interchangeable with coin type 0 and must be accepted to Tube A along with coin type 0 800 Series 1 Enter the Display Mode 2 Press B to scroll up to Address A002 3 Press C to enter the Address 4 Press B increase or D decrease to choose one of the programmable payout configuration selec tions 5 Press Cto select the payout configuration 6 Press C again to enter programmable payout configuration mode The display will be shifted to the far left 7 Use button B and D to choose tube A on the display then drop one ofcoin type 0 and one ofcointype 6 8 Select tube B drop one of coin type 1 9 Select tube C and drop one of coin type 2 10 Finally Selecttube D drop one ofcoin type 3 11 Verify all coins have been routed to the desired tubes 12 Press A to return to address menu 13 Press A again to exit T
20. er for information or ser vice For your information the first four digits ofthe serial number indicates when the unit was built which is also the beginning of the warranty period The first two digits indicate the week of manufacture the third and fourth digits indicate the year of manufacture For example Serial Number 269407053 would indicate that the unit was manufactured in the 26th week of 1994 The first three letters of the model number indicate the Country Code while the fourth letter indicates the model of changer F Single Four Price B BDV A Protocol The first digit of the model number indicates the unit is an 800 8 series and the last two digits indicates the changer s payout configuration EXAMPLE Model Number GBP F801 is an 800 Series Four Price COINCO GLOBAL 2 changer for Great Britain Page 3 SECTION 1 GENERAL INFORMATION Features The COINCO GLOBAL 20 coin changer has a modular design for easy service Tubes snap in and out of housing for easy customization of your changer Pays out change from self loading high capacity change tubes Two motors provide fast accurate payout Programmable tube floats allow variable tube level adjustment State of the art electronic logic system is designed for reliability and performance Lightweight rugged plastic construction All models equipped with the MDB protocol Lockable coin loading door allows easy hand loading
21. ert sheet which outlines the different tube shim coin combinations which are possible for your particular coin set Shims are removed and replaced by sliding in or out of the bottom of the coin tube NOTE Do not reuse shims Continuous instal lation and removal can stress the plastic causing the shims to lose their ability to stay firmly in place Page 22 Changing Coin Routing Having consulted the Coin Set insert sheet and changed the coin tubes the coin routing needs to be reconfigured via the Digital Display using Address A002 This address allows the user to change payout configuration in the field This feature only provides a means for the acceptor to alter coin routing when different physical payout tubes have been placed in the PLB This address is capable of being programmable in the field thus a second level sub address could be required When this mode is initially chosen five pre existing payout configurations are available Selection is achieved by scrolling up button B or down button D to the desired configuration When the desired setting is reached press enter button C again to store the selection The far right decimal point will illuminate to indicate the setting has been stored to memory If the location has the capability of being program mable pressing enter button C again will enter programmable mode This will be evident if the display shifts to the far right and a value between a a
22. gainst slope for small mirror Position small mirror on slope against end of C D mirror Gap between mirrors not to exceed 030 DESCRIPTION Harness Bill Validator optional selective models Label Configuration Screw Flat Head 4 x 5 16 Tube Inventory Shim Mirror Tube A Mirror Tube C and D Labels Tube Front Cover Coin Return Plug Lg Strain Relief selective models Plug Sm Strain Relief selective models Label Price Setting F S models only Label Warranty selective models Screw Pan Head 4 x 3 4 Pad selective models Page 35 ACCEPTORS INC PRODUCTS ARE PATENTED AND PATENTS ARE PENDING IN THE UNITED STATES AND THROUGHOUT THE WORLD Coin Acceptors Inc World Headquarters 300 Hunter Avenue St Louis MO 63124 2013 Phone 314 725 0100 Coin Acceptors Europe Ltd Coinco House Imberhorne Lane East Grinstead Sussex RH19 1QZ England Phone 44 1342 315724 Coinco Publication No 924242 Rev 1 1 00 Printed in the U S A
23. he payout configuration has now been changed to Coin Type 0 goes to Tube A and cashbox Coin Type 1 goes to Tube B and cashbox Coin Type 2 goes to Tube C and cashbox Coin Type 3 goes to Tube D and cashbox Coin Type 6 goes to Tube A and cashbox Coin Types 4 5 and 7 15 go to Cashbox only Page 23 SECTION 4 MAINTENANCE Routine Maintenance Routine maintenance will improve performance and extend the working life of your COINCO GLOBAL2 changer and reduce the need for more involved repairs Frequency of mainte nance will depend on environment and number of transactions For normal environments cleaning is recommended every six months However in harsh environments with lots of dirt and dust cleaning is recommended every three months The coin changer should be kept in its original shipping carton when not in use This will keep the changer clean and offer the best protection for the unit Mainplate and Coil Assembly Figure 8 Page 24 Cleaning A majority of your COINCO GLOBAL2 changer is manufactured from a high quality plastic which should only be cleaned with a warm water and mild detergent solution CAUTION Never submerge unit in water Do not use petroleum solvents steel wool scouring pads or a metal brush for cleaning Do not spray any part of the changer with any type of lubricant Since all coins share a common coin ramp heavy usage or a dirty environment
24. ing Lever Retaining Ring Gate Lever Pivot Screw Gate and Coil Assembly Gate Board Keypad Gate Cover Label Front Cover Intermediate Cover Label Mirror 575 Debounce Validation Debounce Sorting Hand Loading Door Hand Loading Door Spring Accept Reject Door Sort Door Cashbox Door Pivot Diverter Pin Short Diverter Pin Coin Stop Plunger and Yoke Assembly Tube C and Plunger Assembly Copper Plated Spring Solenoid Coil Assembly C Frame Solenoid Tube B and Plunger Assembly Spring Retention Plug Self Locking Hex Nut Logic Board Rear Cover Acceptor Label Debounce Plate Patent Label Foam not shown Foam not shown Screw Pan Head 4x5 16 Global Decal Anti Stringing Lever Screw Flat Head 4x5 16 Acceptor Gasket Insert Mainplate selective models only Screw Flat Head 2x3 16 selective models only Gate Board assembly for service only Page 33 SECTION 6 EXPLODED VIEWS 800 Series Harness and Logic Board Configuration G MDB HARNESS 407544 SMALL PLUG LARGE PLUG 2 REQ D G CONNECTOR IN t oF a 407499 a MDB CONFIGURATION PROTOCOL A HARNESS COM gt b MDB HARNESS DEX HARNESS DEX MIS CONNECTOR HARNESS PROTOCOL A HARNESS WITH STRAIN RELIEF G MDB HARNESS CONNECTOR
25. manual for price setting instructions VIA DEX UCS Consult Hand held Computer manufacturer VIA OPTION SWITCHES 1 Tosetthe vend price ofa selection add the value of the rocker switches that are switched to the ON position 2 Set Option Switch B to the ON position 3 Set Option Switches A C and D to the desired configuration see Option Switch Module section of this manual 4 After setting the desired vend price on the Option Switch Module press and release the Mode Button see Figure 2 The changer s Main Logic Board LED and the Use Cor rect Change light will begin to flash 5 Within 30 seconds press and release any one desired product selection switch on the front of the machine The present price on the switch module is now set for all selections on that price line and the LED and Use Correct Change light will stop flashing 800 Series 6 Repeatthe above steps until the remaining three price lines have been assigned a vend price EXAMPLE If the first fourth and fifth price setting switches are in the UP position the vend price setting would be 25 x I or 25 assuming the lowest denomination coin accepted is 1 NOTE If the price for one or more of the selections is set to zero that selection is a free vend VIA DIGITAL DISPLAY 1 Enter the Display Mode see Display Mode section of this manual 2 Press B to scroll up to C001 Price 1 3 Press C to enter The Current P
26. n type 8 9 Accepts coins reported as MDB coin type 9 10 Accepts coins reported as MDB coin type 10 11 Accepts coins reported as MDB coin type 11 12 Accepts coins reported as MDB coin type 12 13 Accepts coins reported as MDB coin type 13 14 Accepts coins reported as MDB coin type 14 15 Accepts all reported MDB coin types Single Multivend and Four Price card revaluating 0 Multi Vend Disabled 1 Multi Vend Enabled Protocol A Card Revaluation OFF 0 Single vend Credit Limit 1 Multi Vend Credit Limit 2 Single Vend Price Limit 3 Multi Vend Price Limit Card Revaluation ON 4 Single vend Credit Limit 5 Mulit Vend Credit Limit 6 Single Vend Price Limit 7 Mulit Vend Price Limit Escrow return inhibit 0 Coin Return Allowed 1 Coin Return NOT Allowed Peripheral and clear checksum flag No Card Reader 0 Checksum OK 1 Checksum Error Card Reader Installed 4 Checksum OK 5 Checksum Error gt z 2 2 z z z z z z z z z z lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt 22 z 2 2 z z z z z z z lt lt lt Page 18 800 Series SECTION 3 CONFIGURATION Y Supported DIGITAL DISPLAY N Not Supported AUDIT INFORMATION CHANGER ADDRESSES R Read Only Bill value scaled Value Four price time out Programmable 4 20 seconds L mode enabled 0 L Mode 1 L Mode L Programmed left t
27. nd e is displayed To program a coin to a tube select the tube by scrolling to the desired tube and drop the coin type to be routed to the tube coin s value differs from the coins currently routed to the tube all coins previously routed to the tube with different values will have their routing to the tube removed If value e is chosen for a new destination the coin type dropped will have its routing changed to the indicate a cashbox only coin Pressing enter button C again will return to the second sub address menu esc button A will always return to the high level address selectionmenu 800 Series SECTION 3 CONFIGURATION Float modes will be turned offand coin counts will be cleared for any tube in which all coins assigned to the tube were not previously assigned to the tube and have been assigned during the current payout configuration session If more than one coin is routed to a tube all the coins in that tube will be reported as the lowest coin type for that tube Even if a coin is also routed to another tube or cashbox it will still be reported as the lowest coin type of any tube it is routed into EXAMPLE Change payout configuration from 802 to 808 To configure the coin tubes via the Digital Display follow these steps 1 Enter the Display Mode see Display Mode section of this manual 2 Press B to scroll up to the Address A002 3 Press C to enter the Address 4 Us
28. ns in highest value tube Total value of coins Total value coins tube 2 Total value of coins in second lowest value tube Total value coins tube 3 Total value of coins in second highest value tube D029 Total value coins tube 4 Total value of coins in highest value tube N 800 Series Page 17 SECTION 3 CONFIGURATION Y Supported DIGITAL DISPLAY N Not Supported AUDIT INFORMATION CHANGER ADDRESSES R Read Only Value Value Value Prices 4 Repeated at address C104 Value Prices 5 Repeated at address C105 Value Prices 1 Repeated at address C101 Prices 2 Repeated at address C102 Prices 3 Repeated at address C103 Prices 6 Repeated at address C106 Value Prices 7 Repeated at address C107 Value Prices 8 Repeated at address C108 Value Prices 9 Repeated at address C109 Value Prices 10 Repeated at address C110 Value Maximum change Value Discount award increase in credit Value when discount trigger is reached Discount Trigger Value Exact change accept group 0 Accepts only coins reported as MDB coin type 0 1 Accepts coins reported as MDB coin type 1 2 Accepts coins reported as MDB coin type 2 3 Accepts coins reported as MDB coin type 3 4 Accepts coins reported as MDB coin type 4 5 Accepts coins reported as MDB coin type 5 6 Accepts coins reported as MDB coin type 6 7 Accepts coins reported as MDB coin type 7 8 Accepts coins reported as MDB coi
29. nt scaling factor can be displayed using display mode address A010 on the acceptor The current decimal point position can be displayed using diplay mode address A011 Page 7 SECTION 3 CONFIGURATION Setting The Vend Price On A Single Price Changer The vend price on a single price changer may be set in four ways via Coinco Support Software via DEX UCS viathe first eight Option Switches viathe digital display The vend price can be set in single increments up to 255 times the lowest denomination coin that is accepted by the changer and routed to a coin tube EXAMPLE If the lowest denomination coin is one the highest vend price setting would be 255 x 1 or 255 VIA GLOBAL SUPPORT TOOLS Consult Coinco Support Software manual for price setting instructions VIA DEX UCS Consult Hand held Computer manufacturer VIA OPTION SWITCHES 1 Set the vend price by adding the amount of the appropriate switches and setting them to the ON position see Figure 5 2 Set Option Switch B to the OFF position 3 Set Option Switches A C and D to the desired configuration see Option Switch Module section of this manual 4 After setting the vend price and the desired options on the Option Switch Module PRESS AND RELEASE THE MODE BUTTON to store the new setting The LED and the Use Correct Change light will then flash once indicating that the price was recorded Page 8 EXAMPLE If the first fou
30. oard Check that coins are routed to tubes Check the sensor board for loose components Make sure tube sensor board is properly secured to main logic board Check cable from sensor board for damage or improper connection If coin still goes to cashbox replace acceptor with good acceptor and test to see if changer functions properly If coin still goes to cashbox Remove acceptor back cover and check solenoid for free operation Replace tube sensor board with good board and test to see f changer functions properly If coins still go to tubes See Rerouting the Coins Replace tube sensor board Replace acceptor Replace changer s main logic board Replace acceptor Replace tube sensor board Replace changer s main logic board Changer Credits Coins But Does Not Escrow Coin return lever Acceptor Make sure changer is mounted correctly and acceptor gate opens when vendor coin return lever is operated Replace acceptor with good acceptor and test to see if changer operates correctly Reposition changer and or vendor coin return lever Replace defective acceptor No Payout 800 Series Switch 9 is ON escrow is inhibited Payout Motor Uninhibit the escrow feature Make sure motor wires are properly connected to changer s main logic board If still no payout replace motor with good motor and test to see if changer operates properly Turn switch
31. ower and Upper sensors are blocked Tube is jammed Sensor error The display information will be presented in the following manner Position Display Digit Decimal Point Lett Tube position A Left cashbox sensor blocked Left middle Tube position Right cashbox sensor blocked Right middle Tube position C Float level set on at least one tube Right Tube position D Power on 800 Series SECTION 5 TROUBLESHOOTING DIGITAL DISPLAY DECIMALS When Coin Return Lever Is Depressed Indicates Power Is ON Indicates Float Level Set On At Least One Tube Indicates Right Cashbox Sensor Is Blocked Indicates Left Cashbox Sensor Is Blocked Figure 9 DIGITAL DISPLAY DIGITS When Coin Return Lever Is Depressed TUBE TUBE B TUBE C TUBE D The Following Values In The Above Tube Positions Indicate the Condition in the Corresponding Tube 0 Sensors Are Blocked 1 Lower Sensor Is Blocked 2 Lower and Upper Sensors Are Blocked 8 Tube Is Jammed 9 Sensor Error Figure 10 800 Series DIGITAL DISPLAY DIGITS When Coin Is Inserted The Following Values In The Following Positions Indicate a Response to the Coin that was Just Dropped the digit 2 is used for example purposes only 2 Coin Type Recognized and Credited 2 Coin Type Recognized but Not C
32. pport Software viaDEX UCS viatheDigital Display VIA PC SUPPORT TOOLS Consult Coinco Support Software manual for Use Correct Change lightsetting instructions VIA DEX UCS Consult Hand held Computer manufacturer VIA DIGITAL DISPLAY The Exact Change Groupis setusing Address C014 ofthe Digital Display 1 Enter the Display Mode see Display Mode section ofthis manual 2 Press to scroll up to Address C014 Exact Change Group Press C to enter the Address 4 Use button B increase or button D decrease to reach the correct coin group see Exact Change Group Settings chart Press A to return to the Address Display 6 Press A to exitthe Display Mode The Exact Change Group is now programmed to the value you have set Page 14 EXACT CHANGE GROUP SETTINGS Address C014 0 Accepts only coin number 0 donis Accepts coin numbers 0 through 1 2 Accepts coin numbers 0 through 2 3 Accepts coin numbers 0 through 4 Accepts coin numbers 0 through 4 5 Accepts coin numbers 0 through 5 6 Accepts coin numbers 0 through 6 7 Accepts coin numbers 0 through 7 8 Accepts coin numbers 0 through 8 9 Accepts coin numbers 0 through 9 10 Accepts coin numbers 0 through 10 11 Accepts coin numbers 0 through 11 12 Accepts coin numbers 0 through 12 13 Accepts coin numbers 0 through 13 14 Accepts coin numbers 0 th
33. redited Coin Type Not Recognized Note One ofthe following letter codes may appear in lieu of the n Anattempthas been madeto route however the coin was not sensed atthe credit allocation sensors Rejectedas controller has disabled acceptance of the MDB coin type associated with this coin or error in routing due to cashbox sensor being blocked d Rejectedascoinhas been disabled by the acceptors internal coin enable settings U Rejected as the coins value is too large to enable coin s acceptance or the value is too small and the remainder system is disabled t Rejected asthe coinsetassociated with this coin is not enabled Figure 11 Page 27 SECTION 5 TROUBLESHOOTING TROUBLE Troubleshooting Guide POSSIBLE CAUSE PROCEDURE REMEDY No coin acceptance No power Acceptor Low Power Vend price is set to 0 Make sure changer is plugged into vendor Check power blocker LED behind acceptor Four Price Only If LED is on replace acceptor If still no coin acceptance If still no coin acceptance If LED is off check to see that acceptor cable and changer power harness are properly connected to changer s main logic board If still no coin acceptance If still no coin acceptance Flashes 20 on display when coin is dropped Set vend price see Setting the Vend Price sections of this manual Plug changer into into ven
34. rice Setting is displayed 4 Use buttons B increase and D decrease to change C001 to the appropriate price 5 Press C to store price The display will flash once to signal the new information has been saved Press A to return to the display mode Press B to increase to C002 Price 2 8 Repeat steps 3 6 for the remaining three prices 9 Once all four prices have been set press A twice to exitthe Display Mode ND Page 9 SECTION 3 CONFIGURATION Setting The Vend Price On A Protocol A Changer The Digital Display Inventory Buttons are located on the acceptor gate see Display Mode section ofthis manual Ifthe vending machine operates in Price Holding Mode then the twenty five prices are setusing Addresses C101 C125 accordingly 1 Enter the Display Mode see Display Mode section of this manual 2 Press to scroll up to Address 1 C101 3 Press C to enter Address 1 4 Use buttons B increase and D decrease to change Address 1 to the appropriate price 5 Press C to store price and return to the Address Display 6 Press B to scroll up to Address 2 C102 7 Repeat steps 3 6 forthe remaining twenty four prices 8 Onceall twenty five prices have been set press A twice to exit the Display Mode Page 10 Setting The Vend Price on MDB amp BDV Changers Vend prices for MDB BDV changers are set through the vending machine controller VMC See vending machine manual for det
35. rough 14 15 Accepts all coin numbers NOTE The Exact Change Group will only be applied when the Use Correct Change light is ON When the light is OFF all coins in the coin set are accepted Coin Number 0 is the first coin value accepted Coins of the same value are reported as the same coin number 800 Series SECTION 3 CONFIGURATION Display Mode The 800 Series changer is equipped with a four digit seven segment display located on the acceptor gate The Display Mode is utilized via the four Inventory Buttons also located on the acceptor gate see Figure 6 This Display Mode is used to read information as well as to set different options including price settings and tube float levels The Display Mode may be entered by pressing Inventory Buttons A and D simultaneously In response the display will turn on the message FILL FULL or AbCd Button activation will be recognized only if longer than 0 5 sec onds Once you have entered the Display Mode Inventory Buttons A through D are used to move through the addresses as follows Button ESCAPE Button Billar INCREASE B tton iio ENTER Button DECREASE EXAMPLE Simultaneously press A and D to enter Display Mode Press B to increase scroll through the various addresses Once you have reached the address you need to access press Button C to enter the address Information currently stored in non volatile memory will be displ
36. routed to that tube will be sent to the cash box As usual any cash box coins will be accepted and routed to the cash box FLOAT PAY DOWN MODE In Float Pay down Mode the acceptor will con tinue to route coins to the tube until the upper sensor is covered The coins will then be routed to the cash box Once a tube float level is set activat ing Float Pay down will dispense coins above the established levels until the coins reach the float levels see Activating Float Pay down section of thismanual When in Manual Fill Mode the acceptor will route coins to the tube until float levelis reached When float level is reached the display will change to FULL and coins will be rejected The float pay down level does not change The changer will automatically return to operating mode after 45 seconds of no activity orif button A escape is pressed Page 11 SECTION 3 CONFIGURATION Setting The Float Mode Levels The Float Mode Levels for both Float Level and Float Pay down can be set in two ways viaGlobal Support Tools e viathe Digital Display VIA GLOBAL SUPPORT TOOLS Consult Coinco Software Support manual for tube float level setting instructions Tube floatlevels can beset individually VIA DIGITAL DISPLAY The Digital Display Inventory Buttons are located onthe acceptor gate The individual tube float levels are setusing Address A008 Address A007 allows you to clear all float levels and to
37. rth and fifth price setting switches are in the UP position the vend price setting would be 25 x I or 25 assuming the lowest denomination coin accepted is 1 NOTE The vend price must be set to an amount greater than zero for the changer to accept coins in single price mode VIA DIGITAL DISPLAY 1 Enter the Display Mode see Display Mode section of this manual 2 Press B to scroll up to C001 Price 1 3 Press C to enter The current Price Setting is displayed 4 Use buttons B increase and D decrease to change C001 to the appropriate price 5 Press C to store price The display will flash once to signify the information has been stored Press A to return to the Display Mode 7 Press A twice to exit the diplay mode Note The Display Mode will exit automatically if there is no programming action for 30 seconds 800 Series SECTION 3 CONFIGURATION Setting The Vend Price On A Four Price Changer The vend price on a four price changer may be set in four ways via Coinco Support Software viaDEX UCS viathe first eight Option Switches viathe digital display The vend price can be set in single increments up to 255 times the lowest denomination coin that is accepted by the changer and routed to a coin tube EXAMPLE If the lowest denomination coin is one the highest vend price setting would be 255 x lor 255 VIA GLOBAL SUPPORT TOOLS Consult Coinco Support Software
38. ube coin 0 15 Coins 0 12 Programmed right tube coin 0 15 Coins 0 12 L Programmed middle tube coin Full buffer mode 0 15 Coins 0 12 0 Normal buffer mode 1 Full buffer mode L Fourth tube reporting 0 Cashbox sorting always reported Card scale factor Value Max credit Value Use Correct Change value Value Price hold and display 0 Disable price holding 2 Enable price holding 3 Enable price holding and display Price display mode 0 Disable 1 Enable Keep change mode 0 Disable 1 Enable Four price mode 0 Single price mode 1 Four price mode Single vend till escrow Alternate exact change 0 Pulse vend 1 Vend holding 0 Programmed Value 1 Use highest price plus highest coin Mode switch disabled 0 Enable mode switch 1 Disable mode switch Read only display Addresses C001 through C255 0 Enables changes from digital display 1 Disable changes from digital display Enable DEX wipe 0 Disables DEX wipe 1 Enables DEX wipe DEX wipe 0 DEX data is present 1 ALL DEX case accountability data has been cleared Token values Types A P Value Page 19 SECTION 3 CONFIGURATION Y Supported DIGITAL DISPLAY N Not Supported AUDIT INFORMATION CHANGER ADDRESSES R Read Only ue N Y i Prices 1 ices 2 ices 3 ices 4 ices 5 ices 6 ices ices 8 ices 9 Prices 10 Prices 11 Prices 12 Prices 13 Prices
39. wing options Switch A SW9 Controls whether the escrow feature of the changer is inhibited ON Escrowinhibited OFF Escrow not inhibited Switch SW10 Determines the operation mode of the changer ON Operates as a Four Price changer OFF Operates as a Single Price changer Switch C SW11 Single Price Mode Only Controls the vend holding feature ON Vendis held until selection is made OFF Vendis pulsed Switch D SW12 Controls when the changer enters the Use Correct Change condition ON Usesthe sum ofthe highest price plus the value of the highest coin for the Use Correct Change indicator Uses a programmable value for Use Correct Change indicator Use Correct Change indicator is illuminated when changer is unable to make change for the programmed value or any lesser value OFF 800 Series SWITCH A t 1 x Scaling Factor A a 2 x Scaling Factor tends 4 x Scaling Factor SWIA 8 x Scaling Factor SWITCH oro 16 x Scaling Factor 32 x Scaling Factor 64 x Scaling Factor 128 x Scaling Factor Figure 5 Example Switch 1 3 4 set to on and the remaining set to off would result in a price of 1 4 8 x Scaling Factor If the scaling factor were set to 5 and the decimal point set to 2 the resulting price setting would be 1 4 8 x 05 13 x 05 0 65 units The curre
40. witch D set to the ON position will override any setting you make via the following instructions See Option Switch Module section of this manual for information on Option Switch D The Use Correct Change light can be pro grammed to come on in three ways e viaCoinco Support Software viaDEX UCS Protocol A Only viatheDigital Display VIA GLOBAL SUPPORT TOOLS Consult Coinco Support Software manual for Use Correct Change lightsetting instructions VIA DEX UCS Consult Hand held Computer manufacturer VIA DIGITAL DISPLAY The Use Correct Change lightissetusing Ad dress C032 ofthe Digital Display 1 Enterthe Display Mode see Display Mode section ofthis manual 2 Press B to scroll up to Address C032 Use Correct Change Setting 3 Press C to enter the Address 4 Use button B increase or button D decrease to reach the correct value 5 Press Cto store setting 6 Press A toreturn to the Address Display 7 Press A again to exit the Display Mode The Exact Change Setting is now programmed to the value you have set Page 13 SECTION 3 CONFIGURATION Setting The Exact Change Accept Group Single Four Price Protocol A Models Only By setting the Exact Change Group for the Single Four Price Models you re telling the changer what coins to accept when the Use Correct Change lightisON The Exact Change Group can be programmed in three ways viaCoinco Su
41. y value Vend value Change lost Total value of all vends Exact change vend value Value of vends taken when exact change light is on Z 2 Discount value Actual value of discount given Token value Value of vends from tokens Prepaid card value Value taken from prepaid cards Total vends for price 1 Count of vends for price 1 Total vends for price 2 Count of vends for price 2 Total vends for price 3 Count of vends for price 3 Total vends for price 4 Count of vends for price 4 Total vends for price 5 Count of vends for price 5 Total vends for price 6 Count of vends for price 6 Total vends for price 7 Count of vends for price 7 Total vends for price 8 Count of vends for price 8 Total vends for price 9 Count of vends for price 9 Total vends for price 10 Count of vends for price 10 Total slugs rejected Count of number of invalid coins Total coins tube 1 Total number of coins in lowest value tube 2 Z 2 Z 2 Z Z 222222 lt lt 2 Z Z Z Z Z lt lt lt lt 222 lt lt A lt lt lt lt lt lt lt lt lt lt lt lt 2 2 2 22 2 2 2 2 222222 Total coins tube 2 Total number of coins in second lowest value tube Total coins tube 3 Total number of coins second highest value tube Total coins tube 4 Total value coins tube 1 Total number of coi
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