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User Guide and Assembly Instructions AGRIBOX

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1. AGRILIGHT BRIGHT BY NATURE Dear Client Firstly we wish to thank you for choosing an Agrilight BV product The Agriboxes are specially designed for switching lighting on and off in livestock pens Agriboxes are durable and require very little maintenance These instructions provide the necessary information for handling and installing your Agriboxes safely and correctly We therefore recommend that you read the instructions carefully and keep them is a safe place In the event of doubt please do not hesitate to contact your service technician or Agrilight BV for additional information Application The Agribox constitutes part of the Agrilight range of products for the livestock industry and is designed for producing optimum lighting conditions in livestock pens for beef cattle dairy cattle Installation It is important to note that the Agribox should be installed by a certified technician If this is not done the product warranty will be invalid In compliance with the instructions for installation laid down by Agilight BV all generally and locally applicable building and construction regulations should be respected and complied with Service parts To ensure proper operation of the unit only original Agrilight BV components should be used or components of the same quality CE certification C With reference to the conformance certificate for Agribox indicates that the product is in full comp
2. You are advised to discontinue the installation of the Agribox in the event of damage even if the damage in question appears to be superficial or minor In the event of damage please consult Agrilight BV first before you consider installing the Agribox Introduction and scope of delivery The Agribox line is a range of control cabinets for connecting and controlling various types of AL2007 armature supplied by Agrilight The cabinet has an IP65 value which means that the cabinet is completely dust free and spraywater tight in all directions provided that all connecting glands and covers are properly tightened and secured and the protection cover is closed Number No Description Model Small Medium Agribox Feed through sleeve are not used Keys spanners Screw Cable ties Sealing caps Trims covering strips Feed through plug not used Klemko twilight sensor fixtures and manual in packaging Moeller ETR2 timer manual Moeller Z SDM 1KWO timer clock manual Moeller PLC ME Easy manual Agribox Manual not shown AGRILIGHT a note es 1 EP N TYPE Agribox Small The daylight function of the armatures can be switched on and off both manually and automatically with the timer and twilight control via the Agribox Small Night lighting can also be switched on and off manually via the Agribox Small Technische gegevens Specifications TYPE Agribox Medium The daylight function of the a
3. of clamping rail 312 513 D 4 Eo xStart ey m _ ls o __ 4T2 6713 L2 L3 Group 2 Clamp Designation on Description Connecting Agribox X to Agribox Medium no sticker in cabinet Group 1 PE Line in PE Earth connection input Connect relay T1 of relay K1 group 1 of the Agribox N Line in N Null neutral connection input Medium to relay A1 group 1 of the Agribox X i pi in r Phase 1 input Group 2 13 Ti 13 es she Connect relay A2 group 2 relay of the Agribox Medium l ase 9 INpu to relay A2 group 2 of the Agribox X PE PE Line out 1 Earth connection output Group 1 y Ae z PE PE Line out 2 Earth connection output Group 2 1 Lamp N Output Null group 1 2 Lamp N Output Null group 2 3 Relay K1 A1 Relay control Group 1 Medium 4 Relay K2 A2 Relay control Group 2 Medium Maintenance Disconnect the Agribox from the power supply before performing maintenance on the Agribox Agrilight BV recommends that you have your Agribox serviced once a year by a certified technician to test operation and to check all fixtures and connections In order to retain the amount of lighting you are advised to check the condition of the lights and the sensor and to clean the armatures and the display of the twilight sensor Malfunctions When checking malfunctions be aware of the risk of electrically live components Although the Agribox is designed with safety in mind and is earthed hazards due to malf
4. 1 Daylight 1 z RS 2 2 Connections of clamping rail and twilight sensor Designation on sticker in cabinet gt O ox 3 oO a Description gt 9 8 8 IOG Ve 998 F Line out Connecting Klemko twilight sensor e Connect clamp no 1 of the Agribox Small to terminal Line in PE Line in N Line in L PE Line out Klemko Load Klemko out L Klemko out N Line out N Night N Night L Night PE my OoR WN q7 2h Earth connection input Null neutral connection input Phase input Earth connection input Dimmer sensor output load Power supply twilight sensor Phase Power supply twilight sensor Null Null neutral connection output Night lighting Null Night lighting Earth connection night lighting point Ly of the twilight sensor Connect clamp no 2 of the Agribox Small to terminal point L of the twilight sensor Connect clamp no 3 of the Agribox Small to terminal point N of the twilight sensor Main circuit T u PLC connections L1 Photodiode blemko 840005 le j kK 4 Clamp no Designation on cabinet label Q11 Q PLC PLC Day light Hand Auto Description Electrical control circuit Agribox Medium fl Night Off M22 K01 ele Night PLC Q42 Nightlight S Klemko 1 L2 Group 2 L3 Group 1 Connecting Agribox Medium to Agribox X L1 Line in L1 Phase 1 input L2 Line in L2 Phase 2 input G
5. On Off Auto switch Agribox Medium NIGHT ON AUTO A On Auto Off Night switch B On Off Auto switch group 1 Day 1 C On Off Auto switch group 2 Day 2 Auto switching In order for the cabinet to operate automatically the selector switch must be set to the On Off Auto Auto position The timer clock switches the lighting automatically in conjunction with the Klemko twilight sensor 1 Caution When operating in Autoswitch mode the Day Off Night switch must always be in the Off position Manual Switching In order for the cabinet to be operated manually the selector switch must be set to the On Off Auto On position The Day Off Night button can then be used for manual switching e Day daytime lighting ON e Off alllights OFF e Night night lighting ON When the switch is set manually to the On Off Auto Off position all lights will switch off The night lighting does not switch on off automatically it must be switched on off manually using the Day Night switch Caution When the switch is set to manual there must be a delay of 10 minutes between switching off and switching on again This is to prevent permanent damage to the lights if they were to be switched on within a 10 minute period Auto switching Daytime lighting preferred setting Set groups 1 and 2 to AUTO Daytime lighting of group 1 wil
6. and conditions of delivery according to the conditions and requirements laid down by the Netherlands Metal Association and any additional warranty provisions of Agrilight BV
7. are connected to a power supply of 230V Safety instructions Always follow and comply with the safety instructions of this manual If the safety instructions and warnings are not complied with this may damage the installation and or lead to serious personal injury or death the Agribox the CE mark on the type label of the a EU declaration of Conformity Manufacturer Agrilight b v Address Vlotlaan 560 2681 TX Monster Netherlands Hereby certifies that the Agribox with type designation complies with European harmonized standards EMC compliance accordance with standards S Agribox Small single phase 20A 230V 50Hz Agribox Medium and Agribox X 3 phase 20A 400V 50Hz Safety requirements for electricalequipment measurment control and laboratory us norm EN61010 1 EN55015 EN61547 1995 incl amedent A1 2000 EN61000 6 2 and EN6100 6 3 2007 The Agribox complies with the IP65 standard if the connecting glands have been properly tightened by the user Monster 2010 Agrilight b v We retain the right to make amendments to the text drawings and diagrams without any prior notification Document Agribox GB Version 01 Date May 2010 Unpacking and Inspecting 1 Carefully unpack the Agribox 2 Inspect the contents of the package for any damage that may have occurred during transport 3 In the event of damage contact Agilight BV immediately with reference to the packaging documents
8. e installed by a certified technician e When connecting up consult the circuit diagram in this e Always block off any traffic in the vicinity where the Agribox is manual and always Sueur that you comply with the being installed before commencing with any work on the legally applicable connecting requirements e g NEN 1010 installation for the Netherlands e Always turn off the power to the Agribox before opening the The lighting plan shows the conditions that must be taken into cabinet or carrying out service or maintenance on the Agribox Ensure that the power supply is not turned on accidentally To do this a lock can be mounted to the red yellow coloured main switch Agrilight BV cannot be held liable for damage e Keep the direct vicinity free from animals and any internal andor injury resulting from improper mounting transport whilst carrying out installation activities i and installation e Only use electrically insulated tools account when installing These instructions must be fully complied with in order to ensure uniformity and a proper light level Mounting the cabinet to the wall 300 1 Remove the cover by unscrewing the 4 2 2 Mount the cabinet to the wall with 4 screws preferably in the corners If the user screws on the front of the cabinet with a chooses to mount the unit by screwing to the base plate the sealing caps 6 included in 1 6 x 9 mm screwdriver the package must be used in order to en
9. ect manner and in accordance with the written user manual and assembly instructions the product will be replaced free of charge within a period of one year after purchase In order to claim this warranty the customer must submit the product invoice to 2 The product must be returned to Agrilight BV within 30 days following the occurrence of the defect or malfunction for 3 The product must be provided with a project name and sent to the following address Agrilight b v t a v Service dept Vlotlaan 412 2681 TV Monster The Netherlands 4 When Agrilight bv sends the replacement parts you will receive an invoice that will be credited to your account when and if it can be verified that the malfunction of defect falls under the warranty 5 If Agrilight BV has not received the defective product by return mail within 30 days of the invoice date the warranty invoice will be treated as a sales invoice after which period the invoiced amount must be paid to Agrilight BV within 30 6 The warranty does not cover the following situations for which the customer will be invoiced during the warranty a defects or damage resulting from fire earthquakes floods lightning strikes other natural disasters as well as environmental pollution and problems related to power supply b Defects resulting from sand mud dirt etc entering the cabinet of the product c Defects resulting from transport accidents shock and vibrations etc following the purcha
10. grams can be used to set seasonal lighting parameters Selecting clock program 1 Press the arrow and keep pressed for 10 seconds 2 Then press the arrow 4 or gt and keep pressed until the correct program is selected Changing clock times to set new time in clock program 4 Press Press arrow and select parameter Press Select clock 4 Press arrow lt or gt to select days hours and minutes Press to changes settings Press N or to make changes Press to confirm changes Press R gt to return to the previous menu O E S Operating hours counter Press arrow to view operating hours The unit automatically displays the number of operating hours of Group 1 Group 2 and the night lighting Hours gr 1 000149 000147 Hours gr 2 easy 512 AC RC After 30 secs the display will automatically return to the main menu Safeguarding program When switched on for the first time it will take 10 minutes before the day lighting can be switched on If the lights are on the day lighting can be switched off manually In emergency situations always disconnect the unit from the power supply by using the yellow red main switch Electrical control circuit Agribox Small Main circuit L1 Pe L1 Load Klemko Auto Hand S2 1 F S2 2 k delay 10 min LO 11 H 0 Night Day S1 2 t 1 1 h 7 ut O 3 2 ININ l l K1 reall Ae se 6 nD i N Z X1 9 N m N Nightlight
11. l switch on after the set value of twilight sensor 1 has been reached Daytime lighting of group 2 will switch on after the set value of twilight sensor 2 has been reached Manually switching Daytime Lighting Set the switch of one of the desired groups 1 or 2 to the ON position Group 1 will switch on immediately and if groups 1 and 2 are switched on together group 2 will come on after a short delay of 50 seconds Caution After switching a group off and immediately on again there will be a pre programmed delay of 10 minutes before the daytime lighting turns on again This is to prevent damage to the lights Auto switching Night Lighting Set Night Switch manually to the Auto position Caution In AgriLED armatures there is a delay of 10 A N minutes when switching between night time lighting and day time lighting Manually switching Night Lighting Set Night Switch manually to the On position The night lighting will now switch on immediately The night lighting can be switched off again by turning the switch to the Off position Attention when using AgriLED armatures if the unit is AN switched on shortly after the day time lighting has illuminated there will be an automatic delay of 10 minutes before the night lighting is activated Attention After switching on the night lighting manually this can be turned off again when leaving the livestock enclosure by setting the Night swi
12. liance with EU consumer safety health and environmental requirements Type Agribox Small User Guide and Assembly Instructions AGRIBOX Agribox Medium Agribox X AGRILIGHT b v Vlotlaan 560 2681 TX Monster The Netherlands Tel 31 0 174 287 287 Fax 31 0 174 287 292 Internet www agrilight com E mail info agrilight com Intended use The Agribox is intended for the optimum control of lighting in livestock pens Any other use is not in compliance with the intended use Agrilight b v accepts no liability for damage or injury resulting from any use of the Agribox other than its intended use i e for which it was developed and designed For your safety Caution Agrilight BV attaches the utmost importance to the fact that the Agribox is operated and maintained in a manner that ensures the safety of the user Please follow the instructions below in order to ensure the safe and reliable operation of the Agribox 1 Always read the user and instruction manual of the Agribox before installing 2 Ensure that the persons responsible for installing and mounting connecting the Agribox are familiar with the instructions and all other relevant information contained in the manuals before installing Please ensure before installing that all instructions are fully understood This is the responsibility of the certified technician responsible for installing the Agribox 230V AC Power supply Components in de Agribox
13. on towards the sun pictogram increases the sensitivity of the sensor Turning the button towards the moon pictogram decreases the sensitivity of the sensor The twilight sensor is activated as soon as the red LED B lights up There must be a minimum of 10 minutes between switching the lights off and on again This is to prevent permanent damage to the lights The Moeller ETR2 11 timer was set in the factory and may NOT be modified If this is done this will invalidate the warranty Timer Z SDM 1KWO Agribox Small Refer to Moeller Z SDM 1KWO manual shipped with the Agribox Small Timer of PLC Agribox Medium The Klemko twilight sensor will activate after 10 minutes The lights will be activated as soon as the ambient light level is less than the desired setting if the switch is on automatic PLC Agribox Medium PLC Settings No changes or modifications may be made to soft ware this renders the warranty invalid Any changes made to the software can be read out i e made visible if any changes have been made The settings below do not fall under the above mentioned software restrictions and may be set as desired NO OD easy 512 DC RC Display 4 5 Delete no function Back Escape Confirming opening menu and changing value parameters Move cursor to increase value parameter Move cursor to decrease value parameter Scrolling back through parameter menu Scrolling forwa
14. rds through parameter menu O ON OAR ON gt Setting Time and Date Press button Press arrow N to select Set Clock Press button Press button again Press button again Set hours using arrow 1 hour and W 1 hour After setting the desired hour press button to set pee Ss IN minutes 8 Press 1 min arrow N and W 1 min to set minutes 9 Press button the time is now set 10 Press arrow to set date 11 Press button 12 Set the day parameter by using the arrow N 1 day and 1 day 13 After setting the day parameter use the arrow to set the month 14 Set the month parameter by using the arrow WW 1 month and 1 month 15 Press button 16 Press the arrow to set the year 17 Press button 18 Set the year parameter by using the arrow 1 year and 1 year 19 Press button Ps To leave the menu keep pressing the button lee 1 until Agrilight is displayed Clock program The PLC has 3 pre programmed clock programs The fourth clock program can be freely programmed Options include Pr 00000 Clock program 1 turn on lighting at 05 00 hrs switch off at 21 00 hrs Pr 00001 Clock program 2 turn on lighting at 6 00 hrs switch off at 22 00 hrs Pr 00002 Clock program 3 turn on lighting at 7 00 hrs switch off at 23 00 hrs Pr 00003 Clock program 4 clock can be programmed as desired standard at 06 00 hrs 22 00 hrs These clock pro
15. rmatures can be switched on and off both manually and automatically with the timer and twilight control via the Agribox Medium Night lighting can also be switched on and off manually and automatically via the Agribox Medium AGRIBOX TYPE Agribox X The Agribox X is a slave model and can be connected to the Agribox Medium in order to extend the capacity of the Agribox Medium with two additional electrical groups Model Dimensions Weight complete Max Light load Max C load Max Load Night lighting Max power supply 400x320x125 3 35 Kg 2x6x250W of 2x4x400W 470uF Phased 900W 230V 50Hz 20Amax 1 Phase N PE Medium 400x320x125 4 00 Kg 470uF Phased 900W 3 Phase N PE armature type AL2007 lamp type High pressure sodium HPS of Metallic Halide MH 2x18x250W of 2x12x400W 400V 50Hz 25Amax 270x180x170 3 30 Kg 2X18x250W of 2x12x400W 470uF Phased 400V 50Hz 25Amax 3 Phase N PE Installation e Ensure that you do not confuse the phase earth and If the following instructions and safety null connections when connecting this may result in warnings are not complied with this may life threatening situations result in damage to the unit serious personal Ensure that the power supply and voltage corresponds injury or death to the power supply and voltage required by the Agribox These are clearly indicated on the cabinet sticker e The Agribox may only b
16. roup 1 L3 Line in L3 Phase 3 input Connect relay A1 group 1 relay of the Agribox X N Line in N Null neutral connection input to T1 of relay K1 group 1 of the Agribox Medium FE Line in PE Earth connection input Group 2 PE PE Line out 1 Earth connection output Group 1 FE PE Line out 2 Earth connection output Group 2 Connect relay A2 group 2 relay of the Agribox X 4 Meiko oubl Twilight Sensor 1 Phase to T1 of relay K2 group 2 of the Agribox Medium 2 Klemko 2 out L1 Twilight Sensor 2 Phase 3 Klemko 1 Load Twilight Sensor 1 output load Connecting Klemko twilight sensor 4 Klemko 2 Load Twilight Sensor 2 output load e Connect clamp no 1 of the Agribox Medium to 5 Klemko 1 out N Twilight Sensor 1 Null terminal point Lyof the twilight sensor 6 Klemko 2 out N Twilight Sensor 2 Null e Connect clamp no 2 of the Agribox Medium to if Lamp N Output Null group 1 terminal point L of the twilight sensor NN iT l 5 Connect clamp no 3 of the Agribox Medium to 10 Night L1 Night lighting Phase 1 terminal point N of the twilight sensor Night PE Earth connection night lighting 0 Main circuit L3 L2 Electrical control circuit Agribox X as 2 L344 iat L2 L1 42 N ioo 09 Lo X1 X1 K1 K1 2 a o N co oO oO lt lt KMRL KECI oN N d lt PE PE PE PE N X19 X1 0 N CEE C E E E S G E a 1 1 RS QO x 211 N 2 1 QS RI APh gh QS QS g J2 o J2 Connections
17. se from and delivery of d Defects resulting from negligence carelessness or incorrect storage improper maintenance etc e Defects resulting from improper use such as the use of the unit for purposes not listed in the user manual and or f Defects resulting from uncertified repairs and modifications g If the invoice cannot be submitted together with the product when warranty claims are made h If changes have been made to the original purchase invoice or to the customer name on the invoice 7 The liability on the part of Agrilight BV is restricted to the scope of this warranty and only includes the replacement and or repair of the product Agrilight BV accepts no liability for damages incurred directly or indirectly as a result of any defects in the product Agrilight BV is not liable for expenses incurred as a result of disassembly and assembly mounting or expenses incurred as a result of travel and accommodation 8 Any damage resulting from transport or incomplete delivery must be reported to Agrilight BV within 5 working days Any notifications received by Agrilight BV beyond this period do not fall within the scope of the warranty or warranty Agrilight BV states emphatically that it cannot be held liable for damages of any kind or magnitude caused by non compliance with the instruction in this manual or as a result of the non compliance with the connecting and installing requirements according to NEN 1010 We also refer to our terms
18. sure that the unit is water tight Connecting power Disconnect the power supply before you connect the Agribox Ensure that the power supply cannot be switched on accidentally whilst connecting the unit 3 Feed the cables leads through the glands into the cabinet and connect these according to the circuit diagram see pages 6 8 A B1 TYPE Agribox Small TYPE Agribox Medium TYPE Agribox X A power supply A power supply A power supply B Klemko twilight sensor B1 2 Klemko twilight sensor B Connecting lead Agribox Medium C Armatures C Armatures Group 1 C Armature Group 1 D Armatures Group 2 D Armature Group 2 Gland feed throughs diam of leads min 11 mm max 14 mm Operation Main switch The main switch is intended for switching the Agribox unit on and off and not for switching the lighting in the livestock pens on and off When in use always leave the main switch in the ON position 1 Position 1 ON Agribox switched on 2 Position O OFF Agribox switched off The main switch can be locked A N Always switch the main switch off O OFF before commencing with service or maintenance activities on the Agribox or lighting installation Always lock or secure the main switch for example with the use of a padlock to ensure that it cannot be switched on unintentionally Selector switches Agribox Small A A Day Off Night switch B
19. tch to the Auto or Off position AgriLED Red Armatures Application of AgriLED Red The cabinet is connected as standard for use with AgriLED Red armatures including red LED night lighting This includes a delay set to 10 minutes between switching the night lighting on and off to prevent damage to the LEDs The display shows Int Night AGRILIGHT Int Night Pr 00001 P2006093 V8S easy 512 AC RC No AgriLED Red If another type of armature is used for the night lighting e g PL or TL fluorescent tube light armatures then the night lighting can be switched on and off automatically using clock time settings This can be changed by removing the grey wire between terminal 2 on the terminal strip and the PLC input 3 13 Ext Night is now displayed on the PLC The night lighting now switches on and off immediately at the preset time night time However the daytime lighting will be switched on in the morning with a short delay of 10 minutes if the twilight sensor s is are switched on AGRILIGHT Ext Night Pr 00001 P2006093 V8S easy 512 AC RC If the AgriBox M is set to Ext Night with the AgriLED Red armatures connected then the warranty on the armatures is no longer valid Settings Klemko settings Setting the luminance level The amount of light detected by the Klemko twilight sensor can be set by turning the A button on the front Turning the butt
20. unctions can never be excluded Only certified technicians are permitted to handle the electrical installation or to perform measurements on the unit Agrilight BV with the 1 year warranty period the purpose of verification days period the product by Agrilight BV assembly instructions etc period LIABILITY All technical modifications reserved Control Cabinet Lighting malfunctions e Check that the Agribox main switch is in the ON position e If applicable check that the Agribox X main switch is in the ON position e Check that the 3 way switch is not on the OFF position e Check that the display of the twilight sensor is not soiled or dirty e Check that power supply fuses and or ceramic fuses of the Agribox e Ensure that there is a power supply available e Check and or replace the light s If the control still doesn t operate correctly Always disconnect the Agribox before opening the plastic cover turn the main switch and lock it Be aware of and prevent any accidental activation by others or by an automated control and or dimmer switch In the event of a malfunction never touch the Agribox whilst the power supply is still connected or if the casing of the Agribox is damaged or wet e Check the wiring in the control cabinet s CONDITIONS OF WARRANTY 1 If it appears that your product does not function well even though you have used it in the corr

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