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1. 1 1 4 EEF _ vss 524 14 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 3 7 Guidelines for mounting IP55 Units e Before mounting the drive ensure that the chosen location meets the environmental condition requirements for the drive shown in section 10 1 e The drive must be mounted vertically on a suitable flat surface e The minimum mounting clearances as shown in the table below must be observed e The mounting site and chosen mountings should be sufficient to support the weight of the drives e P55units do not require mounting inside an electrical control cabinet however they may be if desired Y Either Side Typical drive heat losses are approximately 396 of operating load conditions Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times e Using the drive as a template or the dimensions shown above mark the locations required for drilling e Suitable cable glands to maintain the IP protection of the drive are required Gland sizes should be selected based on the number and size of the required connection cables Drives are supplied with a plain undrilled gland plate to allow the correct hole sizes to be cut as required Remove the gland plate from the dri
2. X SL e www invertekdrives com 15 Optidrive ODP 2 User Guide Revisions 1 31 3 9 Removing the Terminal Cover 3 9 1 Frame Sizes 2 amp 3 OO Using a suitable flat blade screwdriver rotate the two retaining screws indicated until the screw slot is vertical Lt y Using a suitable flat blade screwdriver rotate the four retaining screws indicated until the screw slot is vertical Using a suitable flat blade screwdriver rotate the two retaining screws indicated until the screw slot is vertical 16 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 3 9 4 Frame Size 6 Remove the two screws indicated lift the cover forwards and off To refit the cover slide the top locating lugs upwards under the top cover then re fasten the lower cover screws 3 10 Routine Maintenance The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating environment this should include e Ambient temperature is at or below that set out in the Environment section e Heat sink fans freely rotating and dust free e The Enclosure in which the drive i
3. ccscccccsssscccccssecccscnsecccccsecccseusececseuseesessusecscsseuseecsseusescesensesecsenseseesenserees 49 10 1 Deratihs Intor midtols dois 50 Ti Tro ubleshiOOLlliB o2 aia aida 51 bt Foume Sobe ruit dbavtdicendiae detta coi ive mat tekco dieit ed vac no iei cnaie aio vem ed odes 51 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 1 Introduction 1 1 Important safety information Please read the IMPORTANT SAFETY INFORMATION below and all Warning and Caution information elsewhere Danger Indicates a risk of electric shock which if not Danger Indicates a potentially hazardous situation AN avoided could result in damage to the equipment and other than electrical which if not avoided could possible injury or death result in damage to property This variable speed drive product Optidrive is intended for professional incorporation into complete equipment or systems as part of a fixed installation If installed incorrectly it may present a safety hazard The Optidrive uses high voltages and currents carries a high level of stored electrical energy and is used to control mechanical plant that may cause injury Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction Only qualified electricians are allowed to install and maintain this product System design installation commissioning and maintenanc
4. Link the terminals as shown Above optionally through switch contacts to enable the drive Control Terminals Run Stop 10K Pot Close the switch to run enable Open the switch to stop Motor Cable For correct cable size see Technical Data on page 47 Observe the maximum permissible motor cable length For Motor cable lengths gt 50 metres an output filter is recommended Use a screened shielded cable The shield should be bonded to earth at both ends Motor Connection Check for Star or Delta Connection Enter the Motor Nameplate Data into the drive Parameters as follows Motor Rated Voltage P1 07 Motor Rated Current P1 08 Motor Rated Frequency P1 09 Motor Rated Speed Optional P1 10 Optidrive ODP 2 User Guide Revision 1 31 Declaration of Conformity Invertek Drives Limited Offas Dyke Business Park Welshpool Powys UK SY21 8JF Invertek Drives Ltd hereby states that the Optidrive ODP 2 product range conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and the EMC Directive 2004 108 EC and has been designed and manufactured in accordance with the following harmonised European standards EN 61800 5 1 2003 Adjustable speed electrical power drive systems Safety requirements Electrical thermal and energy EN 61800 3 2 Ed 2004 Adjustable speed electrical power drive systems EMC requirements and specific test methods EN 55011 2007 Limits and Methods of me
5. ES l Lmm in mm in mm m me in mm in mm m E 4 450 1772 428 1685 433 1705 8 031 252 9 92 171 673 HS _ s4o 2126 515 32028 S20 2047 amp 031 270 1063 B5 9 25 1 EEk 3406 830 3268 B40 3307 10 O39 330 1299 330 1299 2 7 87 Mounting Bolts Frame Size 4 M8 5 16 UNF Frame Size 5 M8 5 16 UNF Frame Size 6 M10 3 8 UNF Frame Size 7 M10 3 8 UNF Tightening Torques Control Terminal Torque Settings All Sizes 0 8 Nm 7 Ib in Power Terminal Torque Settings Frame Size 4 4 Nm 3 Ib ft Frame Size 5 15 Nm 11 1 Ib ft Frame Size 6 20 Nm 15 Ib ft Frame Size 7 20 Nm 15 Ib ft E ee aa nae 12 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 3 4 3 IP66 Units Note Unit shown is a non switched unit with optional OLED display mm in mm in mm in mm in mm in mm in mm in mm in mm in kg lb 2 257 1012 220 866 200 7 87 29 112 239 941 188 740 178 701 42 017 85 033 48 106 3 310 1220 277 10 89 252 9 90 33 131 266 10 47 211 8 29 200 787 42 017 85 033 77 168 Mounting Bolt Sizes All Frame Sizes 4 x M4 H8 Tightening Torques Control Terminal Torque Settings All Sizes 0 8 Nm 7 Ib in Power Terminal Torque Settings Frame Size 2 1 2 1 5 Nm 10 15 Ib in EEF TYE EEE EM 5 eee dl www invertek
6. P1 10 www invertekdrives com Optidrive P2 IP55 Easy Start Up Guide Display Keypad Operation can be found on page 26 HARDWARE ENABLE Link the terminals as shown above optionally through switch contacts to enable the drive AC Supply Connection UEREED IDs S Control Terminals 200 240 Volts 10 Een R A uU 380 480 Volts 10 r1 Ta L3 1211 Run Stop 10K Pot Close the switch to run enable Open the switch to stop Fuses or MCB Motor Cable Check drive E For correct cable size see Rating info on n Technical Data on page 47 Page 47 f Observe the maximum permissible motor cable length For Motor cable lengths gt 50 metres an output filter is recommended Use a screened shielded cable The shield should be bonded to earth at both ends Motor Connection Check for Star or Delta Connection Enter the Motor Nameplate Data into the drive Parameters as follows Motor Rated Voltage P1 07 Motor Rated Current P1 08 Motor Rated Frequency P1 09 Motor Rated Speed Optional P1 10 www invertekdrives com 3 Optidrive P2 IP66 Easy Start Up Guide Fuses or MCB Check Drive Rating Information on Page 47 AC Supply Connection 200 240 Volts 10 380 480 Volts 10 OOOOOOOOOOOCOQ A al q gt py et 3s E ae a EY www invertekdrives com Display Keypad Operation can be found on page 26 HARDWARE ENABLE
7. Ratings shown above apply to 40 C Ambient temperature For derating information refer to section 10 4 1 Operation with single phase supply is possible with 50 derating of the output current capacity The maximum motor cable length stated applies to using a shielded motor cable When using an unshielded cable the maximum cable length limit may be increased by 50 When using the Invertek Drives recommended output choke the maximum cable length may be increased by 100 The PWM output switching from any inverter when used with a long motor cable length can cause an increase in the voltage at the motor terminals depending on the motor cable length and inductance The rise time and peak voltage can affect the service life of the motor Invertek Drives recommend using an output choke for motor cable lengths of 50m or more to ensure good motor service life For UL compliant installation use Copper wire with a minimum insulation temperature rating of 70 C UL Class CC or Class J Fuses ees www invertekdrives com 47 Optidrive ODP 2 User Guide Revisions 1 31 10 2 3 380 480 Volt 10 3 Phase Input 3 Phase Output Nominal Fuse or Rated Maximum Recommended Input MCB Type B Output Motor Brake Current Current i Cable Length Resistance W WwW W Ww eo 09 Ww eo OW Ww w Ww w 0 Uy Ww 09 Ww w w w w w Ww eo Ww Uy Ratings shown above apply to 40 C Ambient temperature For derating informa
8. 65 2 0D9 7265503K04SN ODP 2 265503K04Y5N 5 5 ODP 2 26075 3H04X5N ODP 2 26075 3HOM SN 7 5 9 2 DOP 136075 3K00 5N ODP 2 36075 3K04Y SN 7 5 ODP 2361003HODCSN ODP 2361003H045N 10 12 3 Note The final two characters of the model number relate to available factory build options as follows SN Standard Seven Segment LED Display standard PCB coating SC Standard Seven Segment LED Display additional PCB conformal coating TN OLED Text Display standard PCB coating TC OLED Text Display additional PCB conformal coating 10 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 3 Mechanical Installation 3 1 General e The Optidrive should be mounted in a vertical position only on a flat flame resistant vibration free mounting using the integral mounting holes or DIN Rail clip Frame Size 2 only e The Optidrive must be installed in a pollution degree 1 or 2 environment only e Do not mount flammable material close to the Optidrive e Ensure that the minimum cooling air gaps as detailed in section 3 5 and 3 7 are left clear e Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section 10 1 e Provide suitable clean moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the Optidrive 3 2 Before Installation e Carefully Unpack the Optidrive and check for any signs of damage Notify the ship
9. Optidrive ODP 2 User Guide Revisions 1 31 2 General Information and Ratings 2 1 Part Number Construction and Definition The model number of each Optidrive P2 is constructed according to the following system ODP Product Family ODE E Series ODP Optidrive Plus Series ODV HVAC Product Series Display S 7 Segment LED Display T OLED Text Display Frame Size Three Digit Power Rating Brake Chopper 1 No Brake Chopper 4 Internal Brake Chopper Power Type K kW Rated H HP Rated 2 2 Drive model numbers IP20 Mechanical Dimensions and Mounting information are shown from section 3 4 on page 11 Electrical Specifications are shown in section 10 2 on page 47 200 240V 10 1 Phase Input ODP 2 32040 3KF42 5N 4 ODP 2 32055 3KF42 SN 5 5 7 5 380 480V 10 3 Phase Input kW Model Number ODP 2 24075 3KF42 SN 75 ODP 2 24150 3KF42 SN ODP 2 24220 3KF42 SN O oa Output Current A ODP 2 22075 1KF42 SN ODP 2 22150 1KF42 SN ODP 2 22220 1KF42 SN 200 240V 10 3 Phase Input m Nula ns QJ 10 5 N ODP 2 22075 3KF42 SN ODP 2 22150 3KF42 SN ODP 2 22220 3KF42 SN 2 N R O M uo NIE oO Nui ODP 2 24400 3KF42 SN 4 2 ODP 2 34055 3KF42 SN_ 5 7 18 24 U1 d1 UI ODP 2 34075 3KF42 SN ODP 2 34110 3KF42 SN 11 ODP 2 34150 3HF42 SN 500 600V 10 3 Phase Input ER ER kW Model Number kW HPModelNumber_
10. www invertekdrives com 31 Optidrive ODP 2 User Guide Revisions 1 31 6 Parameters 6 1 Parameter Set Overview The Optidrive P2 Parameter set consists of 6 groups as follows e Group 0 Read Only Monitoring Parameters e Group 1 Basic Configuration Parameters e Group 2 Extended Parameters e Group 3 PID Control Parameters e Group 4 High Performance Motor Control Parameters e Group 5 Field Bus Parameters When the Optidrive is reset to factory defaults or is in its factory supplied state only Group 1 Parameters can be accessed In order to allow access to parameters from the higher level groups P1 14 must be set to the same value as P2 40 Default setting 101 With this setting 6 2 Parameter Group 1 Basic Parameters Par Parameter Name Minimum Maximum Default Units P1 01 Maximum Frequency Speed Limit P1 02 500 0 50 0 60 0 Hz Rpm Maximum output frequency or motor speed limit Hz or rpm If P1 10 gt 0 the value entered displayed is in Rom P1 02 Minimum Frequency Speedlimit OO P101 00 Hz Rpm Minimum speed limit Hz or rpm If P1 10 gt 0 the value entered displayed is in Rom P1 03 Acceleration Ramp Time 5 0 10 0 Acceleration ramp time from O to base speed P 1 09 in seconds FS2 amp FS3 5 0 Seconds Default Setting 0 01 Seconds Resolution 600 0 Seconds Maximum FS4 FS7 10 0 Seconds Default Setting 0 1 Seconds Res
11. HP Output Current A Frame Size ODP 2 26550 3K042 5N 5 5 ODP 22607533H0425N 75 9 2 Note The final two characters of the model number relate to available factory build options as follows SN Standard Seven Segment LED Display standard PCB coating SC Standard Seven Segment LED Display additional PCB conformal coating sss I E E O a O a e e T f 8 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 2 3 Drive model numbers IP55 Mechanical dimensions and mounting information are shown from section 3 4 2 on page 122 Electrical specifications are shown in section 10 2 on page 47 200 240V 10 3 Phase Input HP Model Number ODP 2 42075 3HF4N SN DP 2 42100 3HFAN SN DP 2 42150 3HF4N SN DP 2 52020 3HF4N SN DP 2 52025 3HF4N SN DP 2 62030 3HFAN SN DP 2 62040 3HF N SN DP 2 62050 3HF N SN DP 2 62060 3HF N SN 80 DP 2 72075 3HF N SN 202 DP 2 72100 3HF N SN 100 248 380 480V 10 3 Phase Input Output Current A xe ga kW Model Number ODP 2 42055 3KF4N SN ODP 2 42075 3KF4N SN ODP 2 42110 3KF4N SN ODP 2 52150 3KF4N SN ODP 2 52185 3KF4N SN ODP 2 62022 3KFHN SN ODP 2 62030 3KFHN SN ODP 2 62037 3KFHN SN ODP 2 62045 3KFHN SN ODP 2 72055 3KFHN SN ODP 2 72075 3KFHN SN Output Current A 7 N P NU O Ui Un O w to 11 15 18 5 22 30 37 45 55 75 O E S Oo U1 B W IN NM HP Ul O JOjOjuUui OjUI O N o ER IB 10 50 O NI aa O HP
12. Star NM 4 7 Motor Thermal overload Protection 4 7 1 Internal Thermal overload protection The drive has an in built motor thermal overload function this is in the form of an I t trP trip after delivering gt 100 of the value set in P1 08 for a sustained period of time e g 150 for 60 seconds 4 7 2 Motor Thermistor Connection Where a motor thermistor is to be used it should be connected as follows Additional Information e Compatible Thermistor PTC Type 2 5kO trip level e Use a setting of P1 13 that has Input 5 function as External Trip e g Control Terminal Strip P1 13 6 Refer to section 7 for further details 20 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 4 8 Control Terminal Wiring e All analog signal cables should be suitably shielded Twisted pair cables are recommended e Power and Control Signal cables should be routed separately where possible and must not be routed parallel to each other e Signal levels of different voltages e g 24 Volt DC and 110 Volt AC should not be routed in the same cable e Maximum control terminal tightening torque is 0 5Nm e Control Cable entry conductor size 0 05 2 5mm 30 12 AWG 4 9 Connection Diagram 4 9 1 Power Terminal Designations Incoming Mains Power Supply Motor Connections For 1 Phase Supply connect to Connect the motor to the U V amp W L1 L and L2 N terminals terminals For 3 Phase Supply
13. 1 Drive Enabled Running Bit 1 0 Drive Healthy 1 Drive Tripped Bit 2 No Function Bit 3 Drive Ready 1 Drive Inhibit Bit 4 Maintenance Time Not Reached 1 Maintenance Time Reached Bit 5 0 Not In Standby Sleep 1 Standby Sleep mode active Bit 6 No function Bit 7 No Function 9 2 3 Modbus Parameter Access Bit 8 No Function The Upper Byte will contain the relevant fault number in the event of a drive trip All User Adjustable parameters Groups 1 to 5 are accessible by Modbus except those that would directly affect the Modbus communications e g Represents the status of the drive inputs where Bit O Digital Input 1 etc Analog Input 1 Applied Signal level in 96 to one decimal place e g 1000 100 0 Analog Input 2 Applied Signal level in 96 to one decimal place e g 1000 100 0 Internal drive frequency setpoint Measured DC Bus Voltage in Volts Measured Heatsink Temperature in C e P5 01 Communication Protocol Select e P5 02 Drive Fieldbus Address e P5 03 Modbus RTU Baud Rate e P5 04 Modbus RTU Data Format All parameter values can be read from the drive and written to depending on the operating mode of the drive some parameters cannot be changed whilst the drive is enabled for example When accessing a drive parameter via Modbus the Register number for the parameter is the same as the parameter number Some parameters are internally scaled for further information refer to the O
14. 1000m 3281ft per 100m 328 ft 2000m 6562 ft 4000m 13123 ft 1 IP55 1000m 3281ft 1 per 100m 328 ft 2000m 6562 ft 4000m 13123 ft P66 1000m 3281ft 196 per 100m 328 ft 2000m 6562 ft 4000m 13123 ft 10 4 3 Derating for Swicthing Frequency Switching Frequency Where available Enclosure Type 4kHz 8kHz 12kHz l kHz 24kHz IP20 IP55 Pe 1 NA 10 25 35 50 50 10 4 4 Example of applying Derating Factors A 4kW IP66 drive is to be used at an altitude of 2000 metres above sea level with 12kHz switching frequency and 45 C ambient temperature From the table above we can see that the rated current of the drive is 9 5 Amps at 40 C Firstly apply the switching frequency derating 12kHz 2596 derating 9 5 Amps x 75 7 1 Amps Now apply the derating for higher ambient temperature 2 596 per C above 40 C 5 x 2 596 12 596 7 1 Amps x 87 596 6 2 Amps Now apply the derating for altitude above 1000 metres 196 per 100m above 1000m 10 x 1 1096 7 9 Amps x 90 5 5 Amps continuous current available If the required motor current exceeds this level it will be necessary to either Reduce the switching frequency selected Use a higher power rated drive and repeat the calculation to ensure sufficient output current is available 50 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 11 Troubleshooting 11 1 Fault message
15. 3ph EXEC 400V 0 02kVV Press STOP key to reset Displayed when the hardware Displayed when the drive power Drive operating display showing Drive trip display showing trip enable circuit is open is applied motor stopped output information condition Maximum speed limit 23 Hz P1 01 1250 00 10 0 Output Frequency Under voltage Maximum speed limit ai kV 400V 3ph MI5O 0Hz P1 01 7250 0 10 0 Hold navigate button in for gt 1 Use up and down keys to scroll Presss release navigate button Use up and down keys to edit Sec to required parameter when required parameter shown parameter value 28 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 5 8 Changing the Language on the OLED Display Select Language ltaliano AB Espa ol Hold down the Start and Up keys Use the Up and Down arrows to for gt 1s select a language Press the Navigate button to select 5 9 Resetting Parameters to Factory Default Settings LED Display Press and hold the Keys for at least 2 seconds The display will show P gEF Press the UY key OLED Display Load default parameters Hold down the Up Down Start and Stop keys for gt 2s Press STOP key to reset The display shows P Def Drive is returned to User Standard settings Press the Stop key yjE ___AAA_A A A A K K K K _ lt E gt E4 gt 5AAAAAAA2AA IOI MlM www invertekdrives com 29 Optidrive ODP 2 User Guide Revisions 1 31 5
16. Digital Input 1 remains closed The Input must be closed after a power on or reset to start the drive RUEa D Following a Power On or Reset the drive will automatically start if Digital Input 1 is closed RUEa to RUEa 5 Following a trip the drive will make up to 5 attempts to restart at 20 second intervals The drive must be powered down to reset the counter The numbers of restart attempts are counted and if the drive fails to start on the final attempt the drive will fault with and will require the user to manually reset the fault DANGER RUEo modes allow the drive to Auto start therefore the impact on system Personnel safety needs to be considered 38 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 Par ParameterName Minimum Maximum Default Units P2 37 Keypad Mode Restart Speed AA AO ae ENSEM This parameter is only active when P1 12 1 or 2 When settings O to 3 are used the drive must be started by pressing the Start key on the keypad When settings 4 7 are used the drive starting is controlled by the enable digital input 0 Minimum Speed Following a stop and restart the drive will always initially run at the minimum speed P1 02 1 Previous Operating Speed Following a stop and restart the drive will return to the last keypad setpoint speed used prior to stopping 2 Current Running Speed Where the Optidrive is configured for multiple speed references typically Hand Auto
17. Drive relay 2 Setting P2 18 to a value of 13 will result in relay opening when the STO function is activated STO Fault Codes Fault Code Description Corrective Action Code Number A fault has been detected within either of the Sto F 29 MGE d Refer to your Invertek Sales Partner internal channels of the STO circuit 4 10 6 STO Function response time The total response time is the time from a safety related event occurring to the components sum of within the system responding and becoming safe Stop Category 0 in accordance with IEC 60204 1 e The response time from the STO inputs being de energised to the output of the drive being in a state that will not produce torque in the motor STO active is less than 1ms e The response time from the STO inputs being de energised to the STO monitoring status changing state is less than 20ms e The response time from the drive sensing a fault in the STO circuit to the drive displaying the fault on the display Digital output showing drive not healthy is less than 20ms 4 10 7 STO Electrical Installation The STO wiring shall be protected from inadvertent short circuits or tampering which could lead to failure of the STO input signal further guidance is given in the diagrams below In addition to the wiring guidelines for the STO circuit below section 4 1 1 Recommended installation for EMC compliance Should also be f
18. Input 1 amp the value of P3 07 3 PID output Added to Analog Input 1 Value The output value from the PID Controller is added to the speed reference applied to the Analog Input 1 P3 10 PID Feedback Signal Source Select Os DE NM ETERNI Analog Input 2 Analog Input 1 Output Current DC Bus Voltage Differential Analog Input 1 Analog Input 2 Largest Value Analog Input 1 or Analog Input 2 P3 11 Maximum PID Error to Enable Ramps L0 08 PS qp ed Defines a threshold PID error level whereby if the difference between the setpoint and feedback values is less than the set threshold the internal ramp times of the drive are disabled Where a greater PID error exists the ramp times are enabled to limit the rate of change of motor speed on large PID errors and react quickly to small errors Setting to 0 0 means that the drive ramps are always enabled This parameter is intended to allow the user to disable the drive internal ramps where a fast reaction to the PID control is required however by only disabling the ramps when a small PID error exists the risk of possible over current or over voltage trips being generated are reduced P3 12 PID Feedback Value Display Scaling Factor 0 000 50 000 o 0o00 a Applies a scaling factor to the displayed PID feedback allowing the user to display the actual signal level from a transducer e g O 10 Bar etc P3 13 PID Feedback Wake Up Level ki Seip Peeks Sets a programm
19. Model Number DP 2 44150 3HF4N SN DP 2 44200 3HF4N SN DP 2 44250 3HF4N SN DP 2 44300 3HF4N SN DP 2 54040 3HF4N SN DP 2 54050 3HF4N SN DP 2 64060 3HFHN SN DP 2 64075 3HFHN SN DP 2 64120 3HF N SN 120 ODP 2 64090 3KFHN SN DP 2 64150 3HF N SN 5 ODP 2 74110 3KFHN SN 11 DP 2 74175 3HF N SN 7 ODP 2 74132 3KF N SN 132 ODP 2 74200 3HF N SN 200 ODP 2 74160 3KF N SN 160 ODP 2 74250 3HF N SN 250 480 525V 10 3 Phase Input HP Model Number kW Model Number ODP 2 44110 3KF4N SN ODP 2 44150 3KF4N SN ODP 2 44185 3KF4N SN ODP 2 44220 3KF4N SN ODP 2 54300 3KF4N SN ODP 2 54370 3KF4N SN ODP 2 64045 3KFHN SN ODP 2 64055 3KFHN SN ODP 2 64075 3KFHN SN 11 15 18 5 22 30 37 45 55 75 O IB N U1 BRB W IN NM ui OJO OJUI O U OJO Ra unio O 7 7 Ss 7 na U unio kW Model Number ODP 2 75132 3KOH N SN 13 ODP 2 75150 3KOHN SN ODP 2 75185 3KO N SN ODP 2 75200 3KO N SN Output Current A 185 205 255 275 NO N 00 O 500 600V 10 3 Phase Input HP Model Number ODP 2 46200 3HO4N SN 5 ODP 2 46250 3HO4N SN kW Model Number ODP 2 46150 3KO4N SN ODP 2 46185 3KO4N SN ODP 2 46220 3KO4N SN ODP 2 56300 3K04N SN ODP 2 56370 3K04N SN ODP 2 56450 3K04N SN ODP 2 66055 3KOHN SN Output Current A 15 18 22 30 7 5 5 NIN 00 N ODP 2 46300 3H04N SN ODP 2 56400 3H04N SN w ms ul UI D ODP 2 56050 3H04N SN ODP 2 56060 3H04N SN ODP 2 66075 3HO N SN 7 5 o Ul BlLWI N
20. O Selected Speed Ref f 3 C Reire G preset speed 1 Analog 1 Speed reference Analog torque reference O Stop O Forward O Selected Speed Ref O Decel ramp 1 P1 04 O Stop O Forward O Selected Speed Ref Analog 2 f 5 C Analog input 2 Analog 1 Speed reference nalog 2 Speed reference O Stop O Forward O Selected Speed Ref External trip Analog 1 f 1 2 T meia pad E i NA Preset Speed Digital input 3 Analog input 1 Preset Speed Preset Speed 1 oo Preset Speed O Decel ramp 1 P1 04 C Reverse Off Preset Speed 3 C Decel ramp 2 P2 25 on on Preset sped On Digital input 3 Analog input 1 Preset Speed Preset Speed 1 O Forward 2 a a O Selected Speed Ref CR Preset speed o Preset sbeed 1 4 TENES Presetspeed3 C Preset speed 1 On Preset Speed 4 O Stop O Forward Normally Open N O Normally Open N O O Selected Speed Ref C Run C Reverse Close to increase speed Close to reduce speed C Preset speed 1 O Stop O Stop O Selected Speed Ref O Preset speed 1 Analog 1 f C Run Fwd C Preset speed 1 2 PENSIONES C Preset speed 2 10 1 1 Off O Stop O Stop 1 Dus EUREN O Stop O Stop O Selected Speed Ref Analog 1 f Anal f C Run Fwd Ce R n Rey C Preset snos nalog 1 Speed reference nalog torque reference O Stop O Stop O Selected Speed Ref O Decel ramp 1 P1 04 Analog 1 f C Run Fwd C Run Rev C Preset speed 1 nates TODCSb Telefone C Decel ramp 2 P8 11 1 1 Analog 1 Speed
21. P0 04 Displays the set point reference input applied to the drive internal speed controller Torque Controller Reference 96 Displays the set point reference input applied to the drive internal torque controller PO 06 Displays the value of the drive internal Motorised Pot used for keypad speed reference P0 07 Fieldbus Communication Speed Reference E Displays the setpoint being received by the drive from the currently active Fieldbus interface PO 08 PID Reference Setpoint Displays the setpoint input to the PID controller PO 09 PID Feedback Level Displays the Feedback input signal to the PID controller PO 10 PID Controller Output Displays the output level of the PID controller Applied Motor Voltage Displays the instantaneous output voltage from the drive to the motor Output Torque Displays the instantaneous output torque level produced by the motor PO 11 PO 12 PO 13 Displays the last four fault codes for the drive Refer to section 11 1 for further information Motor Magnetising Current Id Displays the motor magnetising Current providing an auto tune has been successfully completed Motor Rotor Current Iq PO 14 PO 15 Displays the motor Rotor torque producing current providing an auto tune has been successfully completed DC Bus Voltage Ripple Level Displays the level of ripple present on the DC Bus Voltage This par
22. Temperature These parameters contain a record of how many times certain critical faults have occurred during a drives operating lifetime This provides useful diagnostic data Reserved EE SEND Reserved Parameter Reserved ESSEN Reserved Parameter Modbus RTU Communication Error Counter a This parameter is incremented every time an error occurs on the Modbus RTU communication link This information can be used P0 47 P0 48 P0 49 for diagnostic purposes CAN Open Communication Error Counter b This parameter is incremented every time an error occurs on the CAN Open communication link This information can be used for diagnostic purposes eee a nae 44 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 9 Serial communications 9 1 RJ45 Connector Pin Assignment Optidrive P2 has an RJ45 connector on the front of the control panel This connector allows the user to set up a drive network via a wired connection The connector contains multiple interfaces for different communication protocols e nvertek s Optibus Protocol Used for PC and peripheral connection only e Modbus RTU e CANBus The Optibus connection is always available and can be used simultaneously with other interfaces however only one other interface may be used e g If Modbus RTU is in use CAN is disabled If a Fieldbus Option Module E g Profibus is inserted into the drive bath Modbus and CAN are disabl
23. area of the PE Conductor must be at least equal to that of the incoming supply conductor 4 1 4 Safety Ground This is the safety ground for the drive that is required by code One of these points must be connected to adjacent building steel girder joist a floor ground rod or bus bar Grounding points must comply with national and local industrial safety regulations and or electrical codes 4 1 5 Motor Ground The motor ground must be connected to one of the ground terminals on the drive 4 1 6 Ground Fault Monitoring As with all inverters a leakage current to earth can exist The Optidrive is designed to produce the minimum possible leakage current whilst complying with worldwide standards The level of current is affected by motor cable length and type the effective switching frequency the earth connections used and the type of RFI filter installed If an ELCB Earth Leakage Circuit Breaker is to be used the following conditions apply e A Type B Device must be used e The device must be suitable for protecting equipment with a DC component in the leakage current e Individual ELCBs should be used for each Optidrive 4 1 7 Shield Termination Cable Screen The safety ground terminal provides a grounding point for the motor cable shield The motor cable shield connected to this terminal drive end should also be connected to the motor frame motor end Use a shield terminating or EMI clamp to connect the shield to the safety grou
24. defines the maximum torque limit or reference used by the drive in conjunction with P4 06 When operating in V F Mode P4 01 2 this parameter defines the maximum output current the drive will provide to the motor before reducing the output frequency to attempt to limit the current P4 08 Minimum Motoring Torque Limit Sao P4 07 iS ha Active only in Vector Speed or Vector Torque motor control modes P4 01 0 or 1 Sets a minimum torque limit whereby the when the Optidrive is enabled it will always attempt to maintain this torque on the motor at all times whilst operating NOTE This parameter should be used with extreme care as the drive output frequency will increase to achieve the torque level and may exceed the selected speed reference Generator Mode Max Torque Limit Maximum Regenerative Torque 00 200 0 100 0 Active only in Vector Speed or Vector Torque motor control modes P4 01 0 or 1 Sets the maximum regenerating torque allowed by the Optidrive P4 10 V F Characteristic Adjustment Frequency 00 P1 09 oo SS P4 09 When operating in V F mode P4 01 2 this parameter in conjunction with P4 11 sets a frequency point at which the voltage set in P4 11 is applied to the motor Care must be taken to avoid overheating and damaging the motor when using this feature P4 11 V F Characteristic Adjustment Voltage IEEE UN P1 07 a a Used in conjunction with parameter P4 10 P4 12 T
25. energy being transferred from the load back to the drive When a high inertia or over hauling type load is connected If the fault occurs on stopping or during deceleration increase the deceleration ramp time P1 04 or connect a suitable brake resistor to the drive If operating in Vector Mode reduce the speed loop gain P4 03 If operating in PID control ensure that ramps are active by reducing P3 11 Under voltage on DC bus This occurs routinely when power is switched off If it occurs during running check the incoming supply voltage and all connections into the drive fuses contactors etc Heatsink over temperature The heatsink temperature can be displayed in PO 21 A historical log is stored at 30 second intervals prior to a trip in parameter PO 38 Check the drive ambient temperature Ensure the drive internal cooling fan is operating Ensure that the required space around the drive as shown in sections 3 5 to 3 9 has been observed and that the cooling airflow path to and from the drive is not restricted Reduce the effective switching frequency setting in parameter P2 24 Reduce the load on the motor drive NEM rr A over 10 C in order to start the drive ibd been loaded E tr iP E trip requested on control input terminals Some settings of P1 13 require a normally closed contactor to provide an external means of tripping the drive in the event that an external device develops a fault If a motor thermistor is connected check if the motor i
26. of the acceleration ramp time P1 03 e Ifthe potentiometer is turned to minimum the motor will decelerate to OHz the default minimum speed set in P1 02 under the control of the deceleration ramp P1 04 The output speed can be adjusted anywhere between minimum and maximum speed using the potentiometer e Todisplay motor current Amps briefly press the 2 Navigate key e Press again to display the motor power e Press again to return to speed display e Tostopthe motor disable the drive by opening the control switch terminals 1 2 e If the enable disable switch is opened the drive will decelerate to stop at which time the display will show SEoP C lt l 10 010 9 MMM 30 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 5 11 Keypad Control To allow the Optidrive to be controlled from the keypad in a forward direction only set P1 12 1 e Connect the drive to the supply ensuring the correct voltage and fusing circuit breaker protection see section 10 2 e Connect the motor to the drive ensuring the correct star delta connection for the voltage rating see section 4 6 e Apply the mains power to the drive then enter the motor data from motor nameplate P1 07 motor rated voltage P1 08 motor rated current P1 09 motor rated frequency e Connect the Drive Hardware Enable STO circuit as follows o Link Terminal 1 to Terminals 12 STO o Link Terminal 9 to Terminal 13 STO e Connect a control
27. overall process responds slowly PID Differential Time Constant 000 4100 00m s PID Differential Time Constant PID Operating Mode USERS e C AEN O O Direct Operation Use this mode if an increase in the motor speed should result in an increase in the feedback signal 1 Inverse Operation Use this mode if an increase in the motor speed should result in a decrease in the feedback signal PID Reference Setpoint Source Select A 2 Selects the source for the PID Reference Setpoint 0 Digital Preset Setpoint P3 06 is used 1 Analog Input 1 Setpoint 2 Analog Input 2 Setpoint PID Digital Reference Setpoint oo 100 0 cr EN When P3 05 0 this parameter sets the preset digital reference setpoint used for the PID Controller P3 07 PID Controller Output Upper Limit P3 08 100 0 100 0 Limits the maximum value output from the PID controller P3 08 PID Controller Output Lower Limit AAA Limits the minimum output from the PID controller PID Output Limit Control A Se Ses 0 Digital Output Limits The output range of the PID controller is limited by the values of P3 07 amp P3 08 1 Analog Input 1 Provides a Variable Upper Limit The output range of the PID controller is limited by the values of P3 08 amp the signal applied to Analog Input 1 2 Analog Input 1 Provides a Variable Lower Limit The output range of the PID controller is limited by the signal applied to Analog
28. start function P2 26 should be enabled The drive brake chopper is enabled in this mode however it will only activate when required during a change in the drive frequency setpoint and will not activate when stopping P1 06 Energy Optimiser o 0 1 0 J Only active when enhanced V F motor control mode is selected P4 01 2 0 Disabled 1 Enabled When enabled the Energy Optimiser attempts to reduce the overall energy consumed by the drive and motor when operating at constant speeds and light loads The output voltage applied to the motor is reduced The Energy Optimiser is intended for applications where the drive may operate for some periods of time with constant speed and light motor load whether constant or variable torque P1 07 Motor Rated Voltage Drive Rating Dependent This parameter should be set to the rated nameplate voltage of the motor Volts P1 08 Motor Rated Current Drive Rating Dependent This parameter should be set to the rated nameplate current of the motor P1 09 Motor Rated Frequency 50 60 This parameter should be set to the rated nameplate frequency of the motor P110 MotorRatedSpeed 1 O 3000 0 Rm This parameter can optionally be set to the rated nameplate rpm of the motor When set to the default value of zero all speed related parameters are displayed in Hz and the slip compensation for the motor is disabled Entering
29. switch between the control terminals 1 and 2 ensuring that the contact is open drive disabled e Enable the drive by closing the switch between control terminals 1 amp 2 The display will show 5E oP e Press the D key The display shows H O D e Press A to increase speed e The drive will run forward increasing speed until A is released e Press M decrease speed The drive will decrease speed until vo is released The rate of deceleration is limited by the setting in P1 04 e Press the Y key The drive will decelerate to rest at the rate set in P1 04 e The display will finally show SEOP at which point the drive is disabled e Topreseta target speed prior to enable press the key whilst the drive is stopped The display will show the target speed use the A amp M keys to adjust as required then press the Y key to return the display to SE OP e Pressing the key will start the drive accelerating to the target speed e To allow the Optidrive to be controlled from the keypad in a forward and reverse direction set P1 12 2 e Operation is the same as when P1 12 1 for start stop and changing speed e Press the key The display changes to H D D e Press D increase speed e The drive will run forward increasing speed until A is released Acceleration is limited by the setting in P1 03 The maximum speed is the speed set in P1 01 e To reverse the direction of rotation of the motor press the key again 5 12 Oper
30. the signal falls below the value programmed in P2 17 8 Output Frequency Motor Speed O to P 01 9 Output Motor Current 0 to 200 of P1 08 10 Motor Torque 0 to 20096 of motor rated torque 11 Output Motor Power 0 to 15096 of drive rated power 12 PID Output Output from the internal PID Controller O 10096 P2 12 Analog Output 1 Terminal8 Format n SeeBelow UO U D 10 0to10V U 10 0 10 to OV A D 20 0 to 20mA A 20 0 20 to 0OmA A 4 20 4 to 20mA A 20 4 20 to 4mA P2 13 Analog Output 2 Terminal 11 Function Select tt Qu Digital Output Mode Logic 1 24V DC Drive Enabled Running Logic 1 when the Optidrive is enabled Running Drive Healthy Logic 1 When no Fault condition exists on the drive At Target Frequency Speed Logic 1 when the output frequency matches the setpoint frequency Output Frequency gt 0 0 Logic 1 when the motor runs above zero speed Output Frequency gt Limit Logic 1 when the motor speed exceeds the adjustable limit Output Current gt Limit Logic 1 when the motor current exceeds the adjustable limit Output Toque gt Limit Logic when the motor torque exceeds the adjustable limit Analog Input 2 Signal Level gt Limit Logic when the signal applied to the Analog Input 2 exceeds the adjustable limit Note When using settings 4 7 parameters P2 16 and P2 17 must be used together to control the behaviour The output will switch to L
31. 0 2 Power cable connections and tightening torques are shown in section 3 4 Optidrive P2 provides motor overload protection in accordance with the National Electrical Code US e Where a motor thermistor is not fitted or not utilised Thermal Overload Memory Retention must be enabled by setting P4 12 1 e Where a motor thermistor is fitted and connected to the drive connection must be carried out according to the information shown in section 4 7 SS AAA AAA O OE O www invertekdrives com 49 Optidrive ODP 2 User Guide Revisions 1 31 10 4 Derating Information Derating of the drive maximum continuous output current capacity is require when e Operating at ambient temperature in excess of 40 C 104 F for enclosed drives non UL approved e Operating at Altitude in excess of 1000m 3281 ft e Operation with Effective Switching Frequency higher than the minimum setting The following derating factors should be applied when operating drives outside of these conditions 10 4 1 Derating for Ambient Temperature Enclosure Type Maximum Temperature Derate by Maximum Permissable Operating Without Derating Ambient Temperature with UL Approved Derating Non UL Approved IP20 50 C 122 F IP55 40 C 104 F 1 5 per C 1 8 F P66 40 C 104 F 2 5 per C 1 8 F 10 4 2 Derating for Altitude Enclosure Type Maximum Altitude Derate by Maximum Permssable UL Maximum Permssable Without Derating Approved Non UL Approved IP20
32. 1 Invertek Drives om OPTIDRIVE P AC Variable Speed Drive 0 75kW 160kW 1HP 250HP 200 480 Volt 1 3 Phase Installation amp Operating Instructions Motor Speed 45 0 Hz 74A 1200 rm 5 4 kW pss NEMA Optidrive P2 IP20 Easy Start Up Guide AC Supply Connection Supply Voltage 3 Phase Units Connect L1 L2 L3 PE 200 240 Volts 10 1 Phase Units Connect L1 L2 PE 380 480 Volts 1096 Fuses or MCB o Check the Drive Rating Information on page 47 Help Card Display Pas Keypad Operation can be found on page26 HARDWARE ENABLE FUNCTION nh ib V StoP Link the terminals as shown optionally through switch contacts to enable the drive 0000000000000 S500 99000 14 48 16 17 18 Control Terminals Based on the factory default parameter settings 2 2c 5 6 7 aS Se Motor Cable aa For correct cable size see Technical Data on page 47 Observe the maximum permissible motor cable length Run Stop 10K Speed Pot Close the switch to run enable open to stop For Motor cable lengths gt 50 metres an output filter is recommended Use a screened shielded cable Motor Connection Check for Star or Delta Connection Enter the Motor Nameplate Data into the drive Parameters as follows Motor Rated Voltage P1 07 Motor Rated Current P1 08 Motor Rated Frequency P1 09 Motor Rated Speed Optional
33. 10 Terminal Control When delivered the Optidrive is in the factory default state meaning that it is set to operate in terminal control mode and all parameters have 4 the default values as indicated in section 6 e Connect the drive to the supply ensuring the correct voltage and fusing circuit breaker protection see section 10 2 e Connect the motor to the drive ensuring the correct star delta connection for the voltage rating see section 4 6 e Apply the mains power to the drive then enter the motor data from motor nameplate P1 07 motor rated voltage P1 08 motor rated current P1 09 motor rated frequency e Connect the Drive Hardware Enable STO circuit as follows o LinkTerminal 1 to Terminals 12 STO o Link Terminal 9 to Terminal 13 STO e Connect a control switch between the control terminals 1 and 2 ensuring that the contact is open drive disabled e Connect a potentiometer 1kO min to 10 kQ max between terminals 5 and 7 and the wiper to terminal 6 e With the potentiometer set to zero switch on the supply to the drive The display will show SEoP e Close the control switch terminals 1 2 The drive is now enabled and the output frequency speed are controlled by the potentiometer The display shows zero speed in Hz H 0 0 with the potentiometer turned to minimum e Turn the potentiometer to maximum The motor will accelerate to 50Hz 60Hz for HP drives the default value of P1 01 under the control
34. Encoder Feedback Fault Incorrect Encoder PPR count set in parameters Encoder Feedback Fault Encoder Channel A Fault Encoder Feedback Fault Encoder Channel B Fault Encoder Feedback Fault Encoder Channels A amp B Fault Measured motor stator resistance varies between phases Ensure the motor is correctly connected and free from faults Check the windings for correct resistance and balance Measured motor stator resistance is too large Ensure the motor is correctly connected and free from faults Check that the power rating corresponds to the power rating of the connected drive Ww 05 34 35 40 Measured motor inductance is too low Ensure the motor is correctly connected and free from faults Measured motor inductance is too large Ensure the motor is correctly connected and free from faults Check that the power rating corresponds to the power rating of the connected drive Autotune Failed Measured motor parameters are not convergent Ensure the motor is correctly connected and free from faults Check that the power rating corresponds to the power rating of the connected drive 49 Output Motor Phase Loss One of the motor output phases is not connected to the drive Modbus comms fault A valid Modbus telegram has not been received within the watchdog time limit set in P5 06 Check the network master PLC is still operating Check the connection cables Increase the value of P5 05 to a suitable level A valid CAN
35. HMYSN 3 105 2 DDP 2320403KHEXSN ODP 2320403KFaV SN 4 ODP 232053HFXXSN oDP 2320503HPYSN 5 18 3 380 480V 10 3 Phase Input kW Model Number HP Model Number Output Frame _ Non Switched Switched NonSwithed Switched Current A Size OOP 2 O75 3KFAXSN ODP 224075 3KFAY SN 0 75 ODP 2 24010 3HFAX5N ODP 22401038FAYSN 1 22 2 ODP 2 24150 3KFAX SN ODP 2 24150 3KF4Y SN 1 5 ODP 2 24020 3HFAKSN ODP 224003FAYSN 2 41 2 ODP 2 24220 3KF4X SN ODP 224220 3KF4V 5N 2 2 ODP 2 24030 3HFAXSN oDP 2240503HRYSN 3 58 2 DP 2 244003KDXSN ODP 2 24400 3kFAY SN 4 ODP 2 24050 3HFAX SN ODP 2240503HPYSN 5 95 2 ODP 2 34055 3KFAX SN ODP 2 34055 3KFAV SN 5 5 ODP 2340753HFDXSN ODP 2340753HFIYSN 75 ma 3 DOP 134075 3KEDCSN ODP 2 34075 3KFaY 5N 7 5 ODP 2 34100 3HFAXSN ODP 2341003HM YSN 10 18 3 500 600V 10 3 Phase Input KW Model Number KW HP Model Number HP Output Frame NonSwitched Switched NonSwitched Switched Current A Size 09 2260753K04X5N ODP 2 26075 3K04V5N 0 75 ODP 2 26010 3H04x5N oDP 226010 3M0445N 1 21 2 0DP 2 26150 3K04X SN ODP 2261503K04X5N 1 5 ODP 2 26020 3H04X 5N ODP 2260203H04Y SN 2 31 2 009 126220 3K005N DDP 1262203K04YN 2 0 ODP 2 26030 3H04X5N ODP 2260303804v5N 3 41 2 ODP 2 26400 3KO4X SN DDP 1 26400 3K0Y5N 4 ODP 2260503HODCSN ODP 2260503H045N S
36. IN UJ 3 4 5 N 00 ODP 2 66075 3KO N SN ODP 2 66100 3HO N SN 0 ODP 2 66090 3KO N SN ODP 2 66125 3HO N SN 125 Note The final two characters of the model number relate to available factory build options as follows 7 IP O IP SN Standard Seven Segment LED Display standard PCB coating SC Standard Seven Segment LED Display additional PCB conformal coating TN OLED Text Display standard PCB coating TC OLED Text Display additional PCB conformal coating Replace with 4 for internal brake transistor 1 for no internal brake transistor eee www invertekdrives com 9 Optidrive ODP 2 User Guide Revisions 1 31 2 4 Drive model numbers IP66 Mechanical dimensions and mounting information are shown from section 3 4 3 on page 13 4 Electrical specifications are shown in section 10 2 on page 47 200 240V 10 1 Phase Input HP Model Output Frame NonSwitched Switched NonSwitched Switched Current A Size 200 240V 10 3 Phase Input kW Model Number bd HP Model Number Output Frame NonSwitched Switched NonSwitched Switched Current A Size ODP 2 22075 3KF4X SN_ ODP 2 22075 3KFAY SN 0 75 ODP 2 12010 3HFAKSN ODP222010 3HFAVSN 1 43 2 ODP 2 22150 3KFAX SN ODP 2 22150 3KF4Y SN 1 5 ODP 2 22020 3HFAKSN ODP 2 220203HFAY SN 2 7 2 ODP 2 22220 3KF4X SN DDP 2222203 SN 2 2 ODP 2 22030 3HFAX SN oDP 2220503
37. able level whereby if the drive enters standby motor whilst operating under PID control the selected feedback signal must fall below this threshold before the drive will return to normal operation P3 18 PID Operation Control A EAN SA 0 Continuous PID Operation In this operating mode the PID controller operates continuously regardless of whether the drive is enabled or disabled This can result in the output of the PID controller reaching the maximum level prior to the drive enable signal being applied 1 PID operation on Drive Enable In this operating mode the PID controller only operates when the drive is enabled and hence will always start from zero when the drive is enabled Nili riiv UN ee ae 40 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 8 3 Parameter Group 4 High Performance Motor Control Incorrect adjustment of parameters in menu group 4 can cause unexpected behaviour of the motor and any connected machinery It is recommended that these parameters are only adjusted by experienced users Parameter Name Minimum Maximum Default Units P4 01 Motor Control Mode eg Selects the motor control method An autotune must be performed if setting O or 1 is used 0 Speed Control with Torque Limit vector 1 Torque Control with Speed Limit vector 2 Speed Control Enhanced V F Motor Parameter Auto tune Enable 5 1 x When set to 1 the drive immediately carr
38. ameter is used by the Optidrive for various internal protection PO 16 and monitoring functions Motor Stator resistance Rs Displays the measured motor stator resistance providing an auto tune has been successfully completed Motor Stator Inductance Ls Displays the measured motor stator inductance providing an auto tune has been successfully completed Motor Rotor Resistance Rr Displays the measured motor rotor resistance providing an auto tune has been successfully completed DC Bus Voltage Displays the instantaneous DC Bus Voltage internally within the drive Drive Temperature Displays the Instantaneous Heatsink Temperature measured by the drive Time Remaining to next service PO 17 P0 18 PO 19 PO 21 Displays the number of hours remaining on the service time counter before the next service is due Operating Time Accumulated With Heatsink Temperature Above 80 C HH MM SS Displays the amount of time in hours and minutes that the Optidrive has operated for during its lifetime with a heatsink temperature in excess of 80 C This parameter is used by the Optidrive for various internal protection and monitoring functions Operating Time Accumulated With Ambient Temperature Above 80 C Displays the amount of time in hours and minutes that the Optidrive has operated for during its lifetime with an ambient temperature in excess of 80 C This parameter is used by the O
39. ana Motor Connect 20 4 6 Motor Terminal Box CONMECTIONS varas A 20 4 7 Motor Thermal Overload Protec nc aos 20 4 8 Control SGI al WITT aan o A EE 21 4 9 Connection DIA Miss E LUDUM 21 ALO Sale Torque PESE A RS 22 TIL Conectinea Brake RESISTOR tar AAA AAA AAA 25 5s Managing the KevDad iia 26 5 1 Kevpad Layout and Function Standard LED Key Gad css tarada E opus eDiE vlt eoe obi Maser e Ed omui ie 26 5 2 Change parameters s asco via qas diu Oca uec tmd ges et Ecc oed tose La a a 26 5 9 Advanced Keypad Operation Short Cuts ire rex vpn e thes ere tere lea ddaiwodhn is dt dE dd dia 27 5 4 Drive Operaning DISDIaVS s oor db hearted he tics anda dea tat MN S SLM LM mat E E E a M ead asians onto 27 5 5 Keypad Eayout and Function Optional OLED Keypad e pe Pr bU LER EUR DEOR rU HR DEOR EORR DRE DEP slide vides DEDE Dr DM DARE Deka s Uds 28 5 6 Drive Operating Displays sie anae RES P E N E E SNR RUPEE Va FALE ABE A AE ALA AAA AA AREA ee AA AAA 28 5 7 Accessing and changing Parameter ValllBsz eno i AAA 28 5 8 Ehaneme the Language On the OLED DISPLAY saxea AAA cor d tva vu rae A 29 5 9 Resetting Parametersto Bactory Default SCLIN GS sick dea eoo Ger oes eaae A ep aie dora Pale bn dade Gvia Dose EU ena i ia TENE 29 EON quie CONTO ELI bir tii 30 Delay Keypad Controla mc 31 5 12 Operating in Sensorless Vector Speed Control MOdeC cccccsssccccsssecceseeccecsusececcuesecceeaueceeeaaeceesaeaeceessueeeessuauecessaeseeessugeecessunae
40. asurement of radio disturbance characteristics of industrial scientific and medical ISM radio frequency equipment EMC EN60529 1992 Specifications for degrees of protection provided by enclosures Safe Torque OFF STO Function Optidrive P2 incorporates a hardware STO Safe Torque Off Function designed in accordance with the standards listed below TUV Note TUV Approval of the STO function is relevant for drives which have a TUV logo applied on drive rating label Electromagnetic Compatibility All Optidrives are designed with high standards of EMC in mind All versions suitable for operation on Single Phase 230 volt and Three Phase 400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter This EMC filter is designed to reduce the conducted emissions back into the supply via the power cables for compliance with harmonised European standards It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC legislation of the country of use Within the European Union equipment into which this product is incorporated must comply with the EMC Directive 2004 108 EC When using an Optidrive with an internal or optional external filter compliance with the following EMC Categories as defined by EN61800 3 2004 can be achieved Drive Type Rating ee P GR X 1 Phase 230 Volt Input No ad
41. ating in Sensorless Vector Speed Control Mode Optidrive P2 can be programmed by the user to operate in Sensorless Vector mode which provides enhanced low speed torque optimum motor speed regulation regardless of load and accurate control of the motor torque In most applications the default Voltage Vector control mode will provide adequate performance however if Sensorless Vector operation is required use the following procedure e Ensure advanced parameter access is enabled by setting P1 14 101 e Enter the motor nameplate details into the relevant parameters as follows P1 07 Motor Rated Voltage P1 08 Motor Rated Current P1 09 Motor Rated Frequency Optional P1 10 Motor Rated Speed Rpm o P4 05 Motor Power Factor e Select Sensorless Vector control mode by setting P4 01 0 e Ensure that the motor is correctly connected to the drive e Carry out a motor data Autotune by setting P4 02 1 O O O O The Autotune will begin immediately when P4 02 is set regardless of the status of the drive enable signal Whilst the autotune procedure does not drive or spin the motor the motor shaft may still turn slightly It is not normally necessary to uncouple the load from the motor however the user should ensure that no risk arises from the possible movement of the motor shaft It is essential that the correct motor data is entered into the relevant drive parameters Incorrect parameter settings can result in poor or even dangerous performance
42. cable is utilised the earth conductor must be of at least equal cross sectional area and manufactured from the same material as the phase conductors e The motor earth must be connected to one of the Optidrive earth terminals e For compliance with the European EMC directive a suitable screened shielded cable should be used Braided or twisted type screened cable where the screen covers at least 8596 of the cable surface area designed with low impedance to HF signals are recommended as a minimum Installation within a suitable steel or copper tube is generally also acceptable e The cable screen should be terminated at the motor end using an EMC type gland allowing connection to the motor body through the largest possible surface area e Where drives are mounted in a steel control panel enclosure the cable screen may be terminated directly to the control panel using a suitable EMC clamp or gland as close to the drive as possible e ForlP55 drives connect the motor cable screen to the internal ground clamp 4 6 Motor Terminal Box Connections Most general purpose motors are wound for operation on dual voltage supplies This is indicated on the nameplate of the motor This operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection STAR always gives the higher of the two voltage ratings Incoming Supply Voltage Motor Nameplate Voltages Connection DELTA 230 400 Delta m wo
43. connect to The motor earth must be L1 L2 amp L3 terminals connected to the drive Phase sequence is not Optional Brake Resistor amp DC Bus important Connections Where a Brake resistor is used it must be connected to the BR and DC terminals Protective Earth Ground connection The drive must be Earthed Grounded 4 9 2 Control Terminal Connections amp Factory Settings Open Closed 24V Supply 100mA External Input Digital Input 1 Run Enable Digital Input 3 Analog Speed Ref Preset Speed Digital Inputs 8 30 Volt DC 10 Volt 10mA Output Analog Input 1 Analog Output 0 10 Volt 4 20mA 20mA Max 0 Volt Supply External Input pov 9 ow Analog Input 2 a Output Speed Output Current Analog Output 0 10 Volt 4 20mA 20mA Max C War AOUT2 E SCIEN Also refer to section 4 10 7 STO Electrical Installation je 13 a ae Default Healthy Relay Contacts Terminals 14 18 16 ranc Fault 250VAC 30VDC Function Logic High 18 30 Vdc SAFE TORQUE OFF Standby mode SS AAA AA AAA AAA O Ua www invertekdrives com 21 Optidrive ODP 2 User Guide Revisions 1 31 4 10 Safe Torque Off Safe Torque OFF will be referred to as STO through the remainder of this section 4 10 1 Responsibilities The overall system designer is responsible for defining the requirements of the overall Safety Control System within which the drive will b
44. control or Local Remote control when switched to keypad mode by a digital input the drive will continue to operate at the last operating speed 3 Preset Speed 8 Following a stop and restart the Optidrive will always initially run at Preset Speed 8 P2 08 4 Minimum Speed Terminal Enable Following a stop and restart the drive will always initially run at the minimum speed P1 02 5 Previous Operating Speed Terminal Enable Following a stop and restart the drive will return to the last keypad setpoint speed used prior to stopping 6 Current Running Speed Terminal Enable Where the Optidrive is configured for multiple speed references typically Hand Auto control or Local Remote control when switched to keypad mode by a digital input the drive will continue to operate at the last that the mains loss period is short and sufficient energy can be recovered before the drive control electronics power off the drive 2 Fast Ramp To Stop The drive will ramp to stop at the rate programmed in the 2 deceleration time P2 25 operating speed 7 Preset Speed 8 Terminal Enable Following a stop and restart the Optidrive will always initially run at Preset Speed 8 P2 08 will automatically restart on return of mains power 1 Coast To Stop The Optidrive will immediately disable the output to the motor allowing the load to coast or free wheel When 3 DC Bus Power Supply Mode This mode is intended to be used when the drive is powered d
45. d from the drive to the network master during cyclic communications Motor current Output current to 1 decimal place e g 100 10 0 Amps Power x xx kW Output power in kW to two decimal places e g 400 4 00kW Digital input status Bit O indicates digital input 1 status bit 1 indicates digital input 2 status etc Analog Input 2 Signal Level 0 to 1000 0 to 100 0 Drive Heatsink Temperature 0 to 100 0 to 100 C User register 1 User Defined Register 1 Value User register 2 User Defined Register 1 Value PO 80 value User Selected data value P5 13 Fieldbus Process Data Input Word 4 Select A A ee A When using an optional fieldbus interface this parameter configures destination for the 4 process data word received by the drive from the network master during cyclic communications 0 Fieldbus Ramp Control This option must be selected if the drive acceleration and deceleration ramps are to be controlled from the fieldbus P5 07 must also be set to 1 to enable this function 1 User register 4 The value received by the drive in PDI 4 is transferred to User Register 4 This option allows the function of the process data word to be defined in Parameter Group 9 In this case User Register 4 should not be written to within any PLC function code although the value can be read P5 14 Fieldbus Process Data Input Word 3 Select AA A eee A ra When using an optional fieldbus interface this para
46. ditional filtering required ODP 2 x2xxx 1XFXx xx ODP 2 x4xxx 3xFXx xx IP55 Models Use Shielded Motor Cable ODP 2 x4xxx 3xFxN xx 3 Phase 525 amp 600 Volt Input These models are excluded from the Declaration of conformity to eh EMC Directive Compliance may require the use of ODP 2 x5xxx 3xOxx xx additional EMC filters contact your local Sales Partner for further assistance ODP 2 x6xxx 3x0xx xx Compliance with EMC standards is dependent on a number of factors including the environment in which the drive is installed motor switching frequency motor cable lengths and installation methods adopted details mode only for cable lengths exceeding 50m All rights reserved No part of this User Guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by any information storage or retrieval system without permission in writing from the publisher Copyright Invertek Drives Ltd 2013 All Invertek Optidrive P2 units carry a 2 year warranty against manufacturing defects from the date of manufacture The manufacturer accepts no liability for any damage caused during or resulting from transport receipt of delivery installation or commissioning The manufacturer also accepts no liability for damage or consequences resulting from inappropriate negligent or incorrect installation incorrect adjustment of the operating parameters of the drive incorrect matching of the drive to th
47. drives com 13 Optidrive ODP 2 User Guide Revisions 1 31 3 5 Guidelines for Enclosure mounting IP20 Units e P20 drives are suitable for use in pollution degree 1 environments according to IEC 664 1 For pollution degree 2 or higher environments drives should be mounted in a suitable control cabinet with sufficient ingress protection to maintain a pollution degree 1 environment around the drive e Enclosures should be made from a thermally conductive material e Ensure the minimum air gap clearances around the drive as shown below are observed when mounting the drive e Where ventilated enclosures are used there should be venting above the drive and below the drive to ensure good air circulation Air should be drawn in below the drive and expelled above the drive e n any environments where the conditions require it the enclosure must be designed to protect the Optidrive against ingress of airborne dust corrosive gases or liquids conductive contaminants such as condensation carbon dust and metallic particles and sprays or splashing water from all directions e High moisture salt or chemical content environments should use a suitably sealed non vented enclosure The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the drive heatsink Invertek Drives recommend the following minimum sizes for drives mounted in non ventilated metallic enclosu
48. e STOP When in Keypad mode is used to Stop a running drive When in keypad mode used to Start a stopped drive or to START reverse the direction of rotation if bi directional keypad mode is enabled 5 2 Changing Parameters DOWN Used to decrease speed in real time mode or to decrease parameter values in parameter edit mode Procedure Power on Drive Press and hold the for gt 2 seconds Press the Key A and can be used to select the desired parameter Select the required parameter e g P1 02 gt Press the button and keys to adjust the value e g set to 10 Press the key The parameter value is now adjusted and automatically stored Press the key for 2 seconds to return to operating mode Display shows StoP P l 02 P l 09 etc P l Ue 26 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 5 3 Advanced Keypad Operation Short Cuts When Display shows Result Press Function The next highest Parameter group is selected Px XX D gt Fast Selection of Parameter Groups Note Parameter Group Access must be enabled P1 14 101 The next lowest Parameter group is selected The first parameter of a group is selected Select lowest Group Parameter Any numerical value Whilst editing a parameter value The parameter is set to the minimum value Set Parameter to minimum value GO G Bg Any numerical value Whilst editi
49. e incorporated furthermore the system designer is responsible for ensuring that the complete system is risk assessed and that the Safety control System requirements have been entirely met and that the function is fully verified this must include confirmation testing of the STO function before drive commissioning The system designer shall determine the possible risks and hazards within the system by carrying out a thorough risk and hazard analysis the outcome of the analysis should provide an estimate of the possible hazards furthermore determine the risk levels and identify any needs for m risk reduction The STO function should be evaluated to ensure it can sufficiently meet the risk level required 4 10 2 What STO Provides input signals Terminal 12 with respect to Terminal 13 this allows the drive to be incorporated into a complete safety control system where STO requirements need to be fulfilled The STO Function also corresponds to an uncontrolled stop in accordance with category O Emergency Off of IEC 60204 1 This means that the motor will coast to a stop when the STO function is activated this method of stopping should be confirmed as being acceptable to the system the motor is driving The STO function is recognised as a fail safe method even in the case where the STO signal is absent and a single fault within the drive has occurred the drive has been proven in respect of this by meeting t
50. e 2 environments IP20 drives must be installed in a pollution degree 2 environment mounted in a cabinet with IP54 or better Optidrives are intended for indoor use only When mounting the drive ensure that sufficient cooling is provided Do not carry out drilling operations with the drive in place dust and swarf from drilling may lead to damage The entry of conductive or flammable foreign bodies should be prevented Flammable material should not be placed close to the drive Relative humidity must be less than 9596 non condensing Ensure that the supply voltage frequency and no of phases 1 or 3 phase correspond to the rating of the Optidrive as delivered Never connect the mains power supply to the Output terminals U V W Do not install any type of automatic switchgear between the drive and the motor Wherever control cabling is close to power cabling maintain a minimum separation of 100 mm and arrange crossings at 90 degrees Ensure that all terminals are tightened to the appropriate torque setting Do not attempt to carry out any repair of the Optidrive In the case of suspected fault or malfunction contact your local Invertek Drives Sales Partner for further assistance E lt _ __________ _ _ ___ _ __ _ _ _ ___ __ _ _ _ _ _ _ __ __ _ _ _ __ _ _ _ _ _ _ _ _ __ _ _ ___ ___ ___ _ _ _ __ _ _ __ _ _ _ www invertekdrives com 7
51. e STO inputs terminals 12 Parameters reset to factory default settings Parameters reset to User default settings For drive fault code displays refer to section 11 1 on page 51 www invertekdrives com 27 Optidrive ODP 2 User Guide Revisions 1 31 5 5 Keypad Layout and Function Optional OLED Keypad An optional Multi Language OLED display keypad may be specified at the time of order option code Tx This option is not available for IP20 1 drives Main Displayed Parameter Shows which of the selectable parameters is currently being shown on the main display e g Motor Speed Motor Current etc Operating Information Provides a real time display of key operating information e g output current and power Start Button When in Hand mode used to Start the drive Stop Reset Button Used to reset a tripped drive When in Hand mode used to Stop the drive OLED Display Control Keypad Provides access to the drive parameters and also allows control of the drive when Hand operation is selected Navigate Button Used to display real time information to access and exit parameter edit mode and to store parameter changes Up Button Used to increase speed in real time mode or to increase parameter values in parameter edit mode Down Button Used to decrease speed in real time mode or to decrease parameter values in parameter edit mode 5 6 Drive Operating Displays INHIBIT U Volt ai kV 400V
52. e motor incorrect installation unacceptable dust moisture corrosive substances excessive vibration or ambient temperatures outside of the design specification The local distributor may offer different terms and conditions at their discretion and in all cases concerning warranty the local distributor should be contacted first This user guide is the original instructions document All non English versions are translations of the original instructions Contents of this User Guide are believed to be correct at the time of printing In the interest of a commitment to a policy of continuous improvement the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User Guide without notice This User Guide is for use with version 1 30 Firmware User Guide Revision 1 31 Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date information the information contained in this User Guide should be used for guidance purposes only and does not form the part of any contract eee www invertekdrives com 5 Optidrive ODP 2 User Guide Revisions 1 31 IV EFOGUGTION i 525c2cceseusiesenevensscnavonsasae uence M H 7 1 1 important sale yin onno IO oso ei eto tei aO I ER Saba boxed E p CEDE Po bo posi eub ERN CER NN 7 General Information a
53. e must be carried out only by personnel who have the necessary training and experience They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport storage installation and use of the Optidrive including the specified environmental limitations Do not perform any flash test or voltage withstand test on the Optidrive Any electrical measurements required should be carried out with the Optidrive disconnected Electric shock hazard Disconnect and ISOLATE the Optidrive before attempting any work on it High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply Always ensure by using a suitable multimeter that no voltage is present on any drive power terminals prior to commencing any work Where supply to the drive is through a plug and socket connector do not disconnect until 10 minutes have elapsed after turning off the supply Ensure correct earthing connections and cable selection as per defined by local legislation or codes The drive may have a leakage current of greater than 3 5mA furthermore the earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB Suitably rated fuses or MCB should be fitted in the mains supply to the drive according to any local legislation or codes Do not carry out any work on the drive control cables whilst p
54. ed The electrical signal arrangement of the RJ45 connector is shown as follows RS 4854 Modbus RTU 9 2 Modbus RTU Communications 9 2 1 Modbus Telegram Structure The Optidrive P2 supports Master Slave Modbus RTU communications using the 03 Read Holding Registers and 06 Write Single Holding Register commands Many Master devices treat the first Register address as Register 0 therefore it may be necessary to convert the Register Numbers detail in section O by subtracting 1 to obtain the correct Register address The telegram structure is as follows Master Telegram Length Slave Response B B CRC Checksum B FUR E GB NEN Master Telegram Length Slave Response es www invertekdrives com 45 Optidrive ODP 2 User Guide Revisions 1 31 9 2 2 Modbus Control amp Monitoring Registers The following is a list of accessible Modbus Registers available in the Optidrive P2 e When Modbus RTU is configured as the Fieldbus option all of the listed registers can be accessed e Registers 1 and 2 can be used to control the drive providing that Modbus RTU is selected as the primary command source P1 12 4 and no Fieldbus Option Module is installed in the drive Option Slot e Register 3 can be used to control the output torque level providing that o The drive is operating in Vector Speed or Vector Torque motor control modes P4 01 1 or 2 o Thetorque controller reference limit is set for Fieldbus P4 06 3 e X Register 4 ca
55. eessages 31 6 Ao ELS III DEOR 32 6 1 Parameter Seb OVerviel scene ettet dis 32 6 2 Parameter Group 1 Basic Parameters is veriora tuos ARES Ve E Pu En QNA dasa UNAM ERR QUA BU VOU N NOS AA 32 Te Digital Input FUNCION nina iii dicas 34 7 1 Digital Input Contiguratron Parameter PLISADAS dx eS LIE CUL PIN FORT RIP D ERUNT 34 B Extended Parameters 325 son h eite sog ubv T COE e rovs uo UENIRE ec sevass OR REUS ROV Ese cE peius ae aepo c20 S VOS OUR nu Re s a gea eo de pa 36 8 1 Parameter Group 2 Extended pafahlletel s c aevi Dato PRU DEED aa 36 8 2 Parameter Group 3 PID Control cs A VIE SY EFE E A AA IAEA AAA AAA E LER CU Le RR E 40 8 3 Parameter Group 4 High Performance Motor Cont inc as 41 8 4 Parameter Group 5 Communication Parameters iure eie etr ene eae aea eer Erano aae va Y Ye aa E Ya EVE Ya avo an Ya vo vena aa tu n Eee rev elu ava pae VN aav aue ares Ure TUS 42 8 5 Parameter Group O Monitoring Parameters Read Only eese nenne nennen nens nnn nnns sss nant esse sss e nnne nnn 43 PEE C DuriWeeDurir hse ec 45 Sl Rias Connector PIM ASSIBMIN GI tania 45 9 2 Modb us RTU Comimublcati ORS s opc I FED EF PAChU CU DEch4 E Ve sus ka cua EAA utr ba do obl Clu a ci b Cat pte be LR Rea 45 10 Technical Data ote NO 47 10A Ehvirompebbdlass dent sacra d UL IER ARA AA AAA ae OM PorpA ae EE 47 10 2 dnput OutputPower and Current ate diia 47 10 3 Additional Information for UL Approved Installations
56. endent Switching Voltage Rating 30Vdc Switching Current 100mA 4 10 10 Enabling the STO Function The STO function is always enabled in the drive regardless of operating mode or parameter changes made by the user 4 10 1 Testing the STO Function Before commissioning the system the STO function should always be tested for correct operation this should include the following tests e With the motor at standstill and a stop command given to the drive as per the start source method selected in P1 13 o De energise the STO inputs Drive will display InHibit O Givea start command as per the start source method selected in P1 13 and check that the drive still displays Inhibit and that the operation is in line with the section 4 10 4 and section 4 10 5 STO Status and Monitoring e With the motor running normally from the drive o De energise the STO inputs o Check that the drive displays InHibit and that the motor stops and that the operation is in line with the section and section a 1221111 X X EF __ gt s_ ss 24 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 4 10 2 STO Function Maintenance The STO function should be included within the control systems scheduled maintenance program so that
57. erence via Optibus 1 To access P8 11 set P1 14 201 2 Ifa motor thermistor PTC type only or normally closed thermal switch contact is to be connected this must be selected in P2 33 Connect the thermistor between terminal 1 and terminal 10 3 When P1 12 0 and P 1 13 10 or 20 the Motorised Pot Keypad reference is automatically selected to be the Selected Speed Reference www invertekdrives com 35 Optidrive ODP 2 User Guide Revisions 1 31 28 Extended Parameters N 1 Parameter Group 2 Extended parameters Parameter Name Minimum Maximum Default Units 01 Preset Jog Frequency Speed5_ Poa Piol 00 Hz Rpm Preset Jog Frequency Speed6 P02 POL 00 Hz Rpm P2 07 Preset JogFrequency Speed7 Pro2 P10 00 Hz Rpm _ P2 08 Preset Jog Frequency Speed 8 P1 02 P1 01 00 Hz Rpm Preset Speeds Frequencies selected by digital inputs depending on the setting of P1 13 If P1 10 0 the values are entered as Hz If P1 10 gt O the values are entered as Rpm Setting a negative value will reverse the direction of motor rotation SkipFrequencyCentrePoint P102 Pros 00 Hz Rpm P2 10 Skip Frequency Band Width 00 Pros 00 j Hz Rpm The Skip Frequency function is used to avoid the Optidrive operating at a certain output frequency for example at a frequency which causes mechanical resonance in a particular mac
58. esult in severe bodily injury or loss of life 4 1 1 Recommended installation for EMC compliance AF Metal Back Panel Site Ground Bus Bar bonded to Metal Back Panel panel which is bonded to main power ground RFI Filter i Hokia e Ensure Filter chassis is making metal metal contact with P Mounting panel e Twisted Pair shielded cables for analog control and motor Uii 77 EX feedback signals h X H Whenever possible use Shielded motor cables maintaining shield as far as possible along the cable 360 bonding EMC cable gland Best Practice Shield to Motor Chassis 18 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 4 1 2 Grounding Guidelines The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground bus bar through the filter if installed Optidrive ground connections should not loop from one drive to another or to or from any other equipment Ground loop impedance must confirm to local industrial safety regulations To meet UL regulations UL approved ring crimp terminals should be used for all ground wiring connections The drive Safety Ground must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be checked periodically 4 1 3 Protective Earth Conductor The Cross sectional
59. for 400 Volt rated units 10 variation allowed Maximum 500 Volts RMS 500 600 Volts for 600 Volt rated units 10 variation allowed Maximum 600 Volts RMS Imbalance Maximum 3 voltage variation between phase phase voltages allowed All Optidrive P2 units have phase imbalance monitoring A phase imbalance of gt 396 will result in the drive tripping For input supplies which have supply imbalance greater than 396 typically the Indian sub continent amp parts of Asia Pacific including China Invertek Drives recommends the installation of input line reactors Alternatively the drives can be operated as a single phase supply drive with 5096 derating 50 60Hz 5 Variation Short Circuit Capacity Voltage Rating MinkW HP MaxkW HP Maximum supply short circuit current 100kA rms AC All the drives in the above table are suitable for use on a circuit capable of delivering not more than the above specified maximum short circuit Amperes symmetrical with the specified maximum supply voltage Incoming power supply connection must be according to section 4 3 All Optidrive P2 units are intended for indoor installation within controlled environments which meet the condition limits shown in section 10 1 Branch circuit protection must be installed according to the relevant national codes Fuse ratings and types are shown in section 10 2 Suitable Power and motor cables should be selected according to the data shown in section 1
60. g supply voltage 10 2 1 200 240 Volt 10 1 Phase Input 3 Phase Output Nominal Fuse or Rated Maximum Recommended Input MCB Type B Output Motor Brake Current i Current Cable Length Resistance e Ratings shown above apply to 40 C Ambient temperature For derating information refer to section 10 4 1 e The maximum motor cable length stated applies to using a shielded motor cable When using an unshielded cable the maximum cable length limit may be increased by 50 When using the Invertek Drives recommended output choke the maximum cable length may be increased by 10096 e The PWM output switching from any inverter when used with a long motor cable length can cause an increase in the voltage at the motor terminals depending on the motor cable length and inductance The rise time and peak voltage can affect the service life of the motor Invertek Drives recommend using an output choke for motor cable lengths of 50m or more to ensure good motor service life e For UL compliant installation use Copper wire with a minimum insulation temperature rating of 70 C UL Class CC or Class J Fuses 10 2 2 200 240 Volt 10 3 Phase Input 3 Phase Output Nominal Fuse or Rated Maximum Recommended Input MCB Type B Output Motor Brake Current i Current i Cable Length Resistance A NonUL UL 5 E N 10 0 16 5 16 32 30 50 50 70 100 125 110 160 150 160 175 250 225 250 300 300 1 1 1 5 7 2 0 5 350
61. he following safety standards iE DD a Lifetime assumed Safety Integrity Level Probability of dangerous Failures per Hour Safe failure fraction EN 61800 5 2 1 23E 09 1 h 0 12 of SIL 2 PL CCF Performance level Common Cause Failure EN ISO 13849 1 SILCL EN 62061 SILCL 2 Note The values achieved above maybe jepardised if the drive is installed outside of the Environmental limits detailed in section 10 1 Environmental 4 10 3 What STO does not provide Disconnect and ISOLATE the drive before attempting any work on it The STO function does not prevent high voltages from being present at the drive power terminals Note The STO function does not prevent the drive from an unexpected re start As soon as the STO inputs receive the relevant signal it is possible subject to parameter settings to restart automatically Based on this the function should not be used for carrying out short term non electrical machinery operations such as cleaning or maintenance work Note In some applications additional measures may be required to fulfil the systems safety function needs the STO function does not provide motor braking In the case where motor braking is required a time delay safety relay and or a mechanical brake arrangement or similar method should be adopted consideration should be made over the required safety function when braking as The drive braking circuit alone cannot be relied up
62. hermal Overload Value Retention PTA AA ee AA AA O Disabled 1 Enabled All Optidrives feature electronic thermal overload protection for the connected motor designed to protect the motor against damage An internal overload accumulator monitors the motor output current over time and will trip the drive if the usage exceeds the thermal limit When P4 12 is disabled removing the power supply from the drive and re applying will reset the value of the accumulator When P4 12 is enabled the value is retained during power off www invertekdrives com 41 Optidrive ODP 2 User Guide Revisions 1 31 4 Parameter Group 5 Communication Parameters P5 01 Drive Fieldbus Address II MEN Sets the fieldbus address for the Optidrive CAN Open Baud Rate 1000 Sets the baud rate when CAN Open communications are used Modbus RTU Baud Rate 96 1152 115 2 Sets the baud rate when Modbus RTU communications are used Modbus Data Format PA PES A A Sets the expected Modbus telegram data format as follows n No Parity 1 stop bit n7 e No parity 2 stop bits D Odd parity 1 stop bit E Even parity 1 stop bit Communications Loss Timeout 00 50 20 Seconds Sets the watchdog time period for the communications channel If a valid telegram is not received by the Optidrive within this time period the drive will assume a loss of communications has occurred and react as selected below Set
63. hine Parameter P2 09 defines the centre point of the skip frequency band and is used conjunction with P2 10 The Optidrive output frequency will ramp through the defined band at the rates set in P1 03 and P1 04 respectively and will not hold any output frequency within the defined band If the frequency reference applied to the drive is within the band the Optidrive output frequency will remain at the upper or lower limit of the band P2 11 Analog Output 1 Terminal 8 Function Select A Digital Output Mode Logic 1 24V DC Drive Enabled Running Logic 1 when the Optidrive is enabled Running Drive Healthy Logic 1 When no Fault condition exists on the drive At Target Frequency Speed Logic 1 when the output frequency matches the setpoint frequency Output Frequency gt 0 0 Logic 1 when the motor runs above zero speed Output Frequency Limit Logic 1 when the motor speed exceeds the adjustable limit Output Current gt Limit Logic 1 when the motor current exceeds the adjustable limit Motor Torque gt Limit Logic when the motor torque exceeds the adjustable limit Analog Input 2 Signal Level gt Limit Logic when the signal applied to the Analog Input 2 exceeds the adjustable limit Note When using settings 4 7 parameters P2 16 and P2 17 must be used together to control the behaviour The output will switch to Logic 1 when the selected signal exceeds the value programmed in P2 16 and return to Logic O when
64. ies out a non rotating autotune to measure the motor parameters for optimum control and efficiency Following completion of the autotune the parameter automatically returns to O i Vector Speed Controller Proportional Gain 400 0 Sets the proportional gain value for the speed controller when operating in Vector Speed or Vector Torque motor control modes P4 01 0 or 1 Higher values provide better output frequency regulation and response Too high a value can cause instability or even over current trips For applications requiring best possible performance the value should be adjusted to suit the connected load by gradually increasing the value and monitoring the actual output speed of the load until the required dynamic behaviour is achieved with little or no overshoot where the output speed exceeds the setpoint In general higher friction loads can tolerate higher values of proportional gain and high inertia low friction loads may require the gain to be reduced P4 04 Vector Speed Controller Integral Time Constant Sets the integral time for the speed controller Smaller values provide a faster response in reaction to motor load changes at the risk of introducing instability For best dynamic performance the value should be adjusted to suit the connected load P Motor Power Factor Cos ru quee o s ei When operating in Vector Speed or Vector Torque motor control modes this parameter must be set to the motor nameplate po
65. irectly via the DC and DC Bus connections Refer to your Invertek Sales Partner for further details Mains Loss Ride Through Stop Control So StS has Controls the behaviour of the drive in response to a loss of mains power supply whilst the drive is enabled 0 Mains Loss Ride Through The Optidrive will attempt to continue operating by recovering energy from the load motor Providing using this setting with high inertia loads the Spin Start function P2 26 may need to be enabled ll Access Lock EE EOS 0 Unlocked All parameters can be accessed and changed 1 Locked Parameter values can be displayed but cannot be changed Extended Parameter Access Code Definition Al 9999 eo eee Defines the access code which must be entered in P1 14 to access parameter groups above Group 1 _ ee y EE E UU gt gt A www invertekdrives com 39 Optidrive ODP 2 User Guide Revisions 1 31 8 2 Parameter Group 3 PID Control Par Parameter Name Minimum Maximum Default Units P3 01 PID Proportional Gain TATU NI MEM PID Controller Proportional Gain Higher values provide a greater change in the drive output frequency in response to small changes in the feedback signal Too high a value can cause instability PID Integral Time Constant 00 300 10 s PID Controller Integral Time Larger values provide a more damped response for systems where the
66. irst value shown is the number of hours Pressing the Up key will display the minutes and seconds Drive Run time Since Last Trip 2 Displays the total operating time of the drive since the last fault occurred The first value shown is the number of hours Pressing the Up key will display the minutes and seconds Drive Run Time Since Last Disable Displays the total operating time of the drive since the last Run command was received The first value shown is the number of hours Pressing the Up key will display the minutes and seconds Drive Internal Cooling Fan Total Operating Time Displays the total operating time of the Optidrive internal cooling fans The first value shown is the number of hours Pressing the Up key will display the minutes and seconds This is used for scheduled maintenance information 0 37 0 38 PO 40 Motor Current Log 256ms The above parameters are used to store the history of various measured levels within the drive at various regular time intervals prior to a trip The values are frozen when a fault occurs and can be used for diagnostic purposes see section for further information PO 41 Critical Fault Counter Over Current Sas Critical fault counter Over Voltage Sis Critical fault counter Under Voltage ig PO 44 Critical fault counter Over Temperature Critical fault counter Brake Transistor Over Current PO 46 Critical fault counter Ambient Over
67. meter configures destination for the 3 process data word received by the drive from the network master during cyclic communications 0 Torque limit reference This option must be selected if the drive output torque limit setpoint is to be controlled from the fieldbus This also requires setting P4 06 3 NO UB WN FEF O 1 User PID reference register This option allows the setpoint to the PID controller to be received from the Fieldbus In order for this option to be used P9 38 must be set to 1 and the PID User setpoint must not be utilised within the PLC function 2 User register 3 The value received by the drive in PDI 3 is transferred to User Register 3 This option allows the function of the process data word to be defined in Parameter Group 9 In this case User Register 3 should not be written to within any PLC function code although the value can be read 42 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 8 5 Parameter Group 0 Monitoring Parameters Read Only PO 01 Analog Input 1 Applied Signal Level 96 Displays the signal level applied to analog input 1 Terminal 6 after scaling and offsets have been applied Analog Input 2 Applied Signal Level 96 Displays the signal level applied to analog input 2 Terminal 10 after scaling and offsets have been applied Displays the status of the drive inputs starting with the left hand side digit Digital Input 1 etc
68. mit Analog Input 2 Signal Level gt Limit 1 Logic when the signal applied to the Analog Input 2 exceeds the adjustable limit Note When using settings 4 7 parameters P2 16 and P2 17 must be used together to control the behaviour The output will switch to Logic 1 when the selected signal exceeds the value programmed in P2 16 and return to Logic O when the signal falls below the value programmed in P2 17 8 Reserved No Function 9 Reserved No Function 10 Reserved No Function 11 Reserved No Function 12 Drive Tripped Logic one when the drive has tripped and the display shows the fault code STO Status Logic 1 when both STO inputs are present and the drive is able to be operated PID Error gt Limit The PID Error difference between setpoint and feedback is greater than or equal to the programmed limit ne Threshold 1 Upper Limit Analog Output 1 Relay Output P2 17 200 0 100 0 a 1 Adjustable Threshold 1 Lower Limit Analog Output 1 Relay Output m P2 16 222 1 Used in conjunction with some settings of Parameters P2 11 amp P2 15 User Relay 2 Output Terminals 17 amp 18 Functionselect 0 8 0 J gt Selects the function assigned to Relay Output 2 The relay has two output terminals Logic 1 indicates the relay is active and therefore terminals 17 and 18 will be linked together Drive Enabled Running Logic 1 when the motor is enabled Drive Healthy Logic 1 when power is applied to the drive and
69. mm magi tpeiem eu eer IA The connected motor PTC device has caused the drive to trip 21 Motor PTC Over Temperature Cooling Fan Fault Check and if necessary replace the drive internal cooling fan 23 Ambient Temperature too High The measured temperature around the drive is above the operating limit of the drive Ensure the drive internal cooling fan is operating Ensure that the required space around the drive as shown in sections 3 5 to 3 9 has been observed and that the cooling airflow path to and from the drive is not restricted Increase the cooling airflow to the drive Reduce the effective switching frequency setting in parameter P2 24 Reduce the load on the motor drive 24 Maximum Torque Limit Exceeded The output torque limit has exceeded the drive capacity or trip threshold Reduce the motor load or increase the acceleration time 25 Output Torque Too Low Active only when hoist brake control is enabled P2 18 8 The torque developed prior to releasing the motor holding brake is below the preset threshold Contact your local Invertek Sales Partner for further information on using the Optidrive P2 in hoist applications Drive output fault Drive output fault Internal STO circuit Error Refer to your Invertek Sales Partner Encoder Feedback Fault Encoder communication data loss 31 Speed Error Speed Error The error between the measured encoder feedback speed or the estimated rotor speed is greater than the pre set limit allowed
70. mmended output choke the maximum cable length may be increased by 10096 The PWM output switching from any inverter when used with a long motor cable length can cause an increase in the voltage at the motor terminals depending on the motor cable length and inductance The rise time and peak voltage can affect the service life of the motor Invertek Drives recommend using an output choke for motor cable lengths of 50m or more to ensure good motor service life For UL compliant installation use Copper wire with a minimum insulation temperature rating of 70 C UL Class CC or Class J Fuses Data values shown in talics are provisional 48 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 10 2 5 500 600 Volt 10 3 Phase Input 3 Phase Output Nominal Fuse or Rated Maximum Recommended Input MCB Type B Output Motor Brake Current i Current i Cable Length Resistance d Rd 7 8 4 pDimbimpe EM C 309 5 2 10 3 Additional Information for UL Approved Installations N o DA ul Y RES Hd w ino N Ui 1 1 1 1 1 2 3 5 6 6 1 1 1 1 1 175 0 0 0 0 6 0 2 0 3 3 00 25 60 60 00 Optidrive P2 is designed to meet the UL requirements In order to ensure full compliance the following must be fully observed Input Power Supply Requirements Supply Voltage 200 240 RMS Volts for 230 Volt rated units 10 variation allowed 240 Volt RMS Maximum 380 480 Volts
71. n be used to control the acceleration and deceleration rate of the drive providing that Fieldbus Ramp Control is enabled P5 07 1 e Registers 6 to 24 can be read regardless of the setting of P1 12 m acl Number Byte Byte Write Command Control Word R W Command control word used to control the Optidrive when operating with Modbus RTU The Control Word bit functions are as follows Bit O Run Stop command Set to 1 to enable the drive Set to O to stop the drive Bit 1 Fast stop request Set to 1 to enable drive to stop with 2 deceleration ramp Bit 2 Reset request Set to 1 in order to reset any active faults or trips on the drive This bit must be reset to zero once the fault has been cleared Bit 3 Coast stop request Set to 1 to issue a coast stop command Command Speed Reference Setpoint must be sent to the drive in Hz to one decimal place e g 500 50 0Hz Command Torque Reference R W Setpoint must be sent to the drive in 96 to one decimal place e g 2000 200 096 Command Ramp times R W This register specifies the drive acceleration and deceleration ramp times used when Fieldbus Ramp Control is selected P5 08 1 irrespective of the setting of P1 12 Refer to section 11 1 for a list of fault codes and diagnostic information The input data range is from O to 60000 0 00s to 600 00s This register contains 2 bytes The Lower Byte contains an 8 bit drive status word as follows Bit 0 O Drive Disabled Stopped
72. nd terminal 4 2 Wiring Precautions Connect the Optidrive according to section 4 3 ensuring that motor terminal box connections are correct There are two connections in general Star and Delta It is essential to ensure that the motor is connected in accordance with the voltage at which it will be operated For more information refer to section 4 6 Motor Terminal Box Connections It is recommended that the power cabling should be 4 core PVC insulated screened cable laid in accordance with local industrial regulations and codes of practice 4 3 Incoming Power Connection e For1phase supply power should be connected to L1 L L2 N e For3 phase supplies power should be connected to L1 L2 and L3 Phase sequence is not important e Forcompliance with CE and C Tick EMC requirements a symmetrical shielded cable is recommended e Forcompliance with CSA requirements transient surge suppression shall be installed on the line side of this equipment and shall be rated 600V phase to ground 600V phase to phase suitable for overvoltage category III and shall provide protection for a rated impulse withstand voltage peak of 4 kV or equivalent e A fixed installation is required according to IEC61800 5 1 with a suitable disconnecting device installed between the Optidrive and the AC Power Source The disconnecting device must conform to the local safety code regulations e g within Europe EN60204 1 Safety of machinery e The cable
73. nd Ratings id ano 8 2 1 Patt NumberConstruction and Denton iii 8 2 2 Drive model MUM DEES SIP ZO RR AA A 8 2 3 Drivemodel numbers IP55 onda o rA vu tpa ip eat ha p os BER Ep pea eie ob espada ona ron tm on ncaa ocean onu plTrU 9 2 4 Drive model Aumbes P cmd da dida 10 Mechanical Installation RED ls 11 3 1 COn piece Ere vas eb epe RE ce aes beb s HE NELLE ete ip is 11 3 2 BetoreJAstala ON stan arado 11 3 3 ULCompliantilstalatiON mantra nl 11 3 4 Mechanical dimensions and Welentssri ata vc RONDE pud EXE on SEP Qo D ED on D DD o EDD ID IpM oT Dr ED or USD D M ME De n dud 11 3 5 Guidelines for Enclosure mounting IP20 Units sssseeeeeessseeeennnnne enne nennen nnns sss nna nnn ne sess sa an ness ssa arn esses naar nnns 14 3 6 Monntins the Drive P ZO AU nib Ss oon E A obe L a ec e uo ta rn o MP a eae 14 3 7 Guidelines for mounting IP55 Units nennen nnne nnn nnnnnnrn ness nn nn enn esse ssi annees esse aas esses ssa aee esses nnne nnns 15 3 8 Guidelinessormounting Pob UDIES a 15 3 9 REMOVING the Terminal COVEN seo oe pna ai 16 3 10 Routine Mate SNC oie oe DUE LEUTE RAE veu AAA EAS AAA AAA AREA Lr REUS 17 Electrical InstallatiOTi coseiesv etie o eR ERSTER REN sodas 18 4 1 Grounding tHe DAVOS EE E 18 4 2 Arie PC AUT ONS PP O 19 4 3 Incoming Power Connections SAA TE AAA A ES 19 4 4 Operation of 3 Phase drives from a Single Phase Supply dicis viti Ga E E p E ds 20 4 5 Drive
74. ng a parameter value Individual parameter digits can be adjusted Adjusting individual digits within a parameter value 9 0 5 4 Drive Operating Displays Display Status SEoP HUEo E H x x Motor Autotune in progress Drive running display shows output frequency Hz Drive running display shows motor current Amps Drive Running display shows motor power kW Drive Running display shows customer selected units see the next selection parameters P2 21 and P2 22 L x x EE e4 nh bE P gEF U dEF and 13 as shown in section 4 9 Connection Diagram selected by briefly pressing the Each press of the button will cycle the display through to Example Display shows P l ig 0 0 Display shows Pe 1 Display shows Pe eb Press 2 T i Press Display shows PIDI Display shows P 1 10 voc 88 Display shows P l 01 When editing P1 01 Display shows 50 0 Press A i Display shows 0 0 When editing P1 10 Display shows O Press Y 2 Display shows O Press Display shows I Press Y 2 Display shows I Press 10 Display shows Etc Whilst the drive is running the following displays can be Drive mains power applied but no Enable or Run signal applied button on the drive Drive mains power not present external 24 Volt control power supply present only Output power hardware inhibited hardware enable circuit open External links are required to th
75. no fault exists At Target Frequency Speed Logic 1 when the output frequency matches the setpoint frequency Output Frequency gt 0 0 Hz Logic 1 when the drive output frequency to the motor is exceeds 0 0Hz Output Frequency gt Limit Logic 1 when the motor speed exceeds the adjustable limit Output Current gt Limit Logic 1 when the motor current exceeds the adjustable limit Output Torque gt Limit Logic 1 when the motor torque exceeds the adjustable limit Analog Input 2 Signal Level gt Limit 1 Logic when the signal applied to the Analog Input 2 exceeds the adjustable limit Hoist Brake Control The relay can be used to control the motor holding brake on a hoist Contact your local Invertek Sales Partner for further information on using this feature Note When using settings 4 7 parameters P2 19 and P2 20 must be used together to control the behaviour The output will switch to Logic 1 when the selected signal exceeds the value programmed in P2 19 and return to Logic O when the signal falls below the value programmed in P2 20 9 Reserved No Function 10 Reserved No Function 11 Reserved No Function 12 Drive Tripped Logic one when the drive has tripped and the display shows the fault code 13 STO Status Logic 1 when both STO inputs are present and the drive is able to be operated 14 PID Error gt Limit The PID Error difference between setpoint and feedback is greater than or equal to the
76. ogic 1 when the selected signal exceeds the value programmed in P2 16 and return to Logic O when the signal falls below the value programmed in P2 17 8 Output Frequency Motor Speed 0 to P 01 9 Output Motor Current 0 to 200 of P1 08 10 Motor Torque 0 to 200 of motor rated torque 11 Output Motor Power 0 to 150 of drive rated power 12 PID Output Output from the internal PID Controller O 100 NO UB YN fF O NO UB WN FE Oo 36 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 Par Parameter Name Minimum Maximum Default Units P2 14 P2 16 P2 17 P2 18 P2 19 Analog Output 2 Terminal 11 Format uo i U D IB 0to10V A G 20 0to20mA A 4 20 4to20mA U 0 G 10to0V A 20 0 20to0mA A 20 94 20to 4mA therefore terminals 14 and 15 will be linked together Drive Enabled Running Logic 1 when the motor is enabled Drive Healthy Logic 1 when power is applied to the drive and no fault exists At Target Frequency Speed Logic 1 when the output frequency matches the setpoint frequency Output Frequency gt 0 0 Hz Logic 1 when the drive output frequency to the motor is exceeds 0 0Hz Output Frequency gt Limit Logic 1 when the motor speed exceeds the adjustable limit Output Current gt Limit Logic 1 when the motor current exceeds the adjustable limit Output Torque gt Limit Logic 1 when the motor torque exceeds the adjustable li
77. ollowed The drive should be wired as illustrated below the 24Vdc signal source applied to the STO input can be either from the 24Vdc on the drive or from an External 24Vdc power supply www invertekdrives com 23 Optidrive ODP 2 User Guide Revisions 1 31 4 10 7 1 Recommended STO wiring Using an External 24Vdc Power Supply Using the drives on board 24Vdc suppl Protective Capped Trunking or equivalent to prevent STO Cable short circuit to an external Voltage source Protective Capped Trunking or equivalent to prevent STO Cable short circuit to an external Voltage source Safety relay Twisted Pair Shielded cables Protected shielded cables Wires should be protected against short circuits as External DAV dc shown above Power Supply OV Note The Maximum cable length from Voltage source to the drive terminals should not exceed 25 mtrs 4 10 8 External Power supply Specification Voltage Rating Nominal 24Vdc STO Logic High 18 30Vdc Safe torque off in standby Current Consumption Maximum 100mA 4 10 9 Safety Relay Specification The safety relay should be chosen so that at minimum it meets the safety standards in which the drive meets Standard Requirements SIL2 or PLd SC3 or better With Forcibly guided Contacts Number of Output Contacts 2 indep
78. olution 6000 Seconds Maximum P1 04 Deceleration ramp time from base speed P1 09 to standstill in seconds When set to zero fastest possible ramp time without trip is activated FS2 amp FS3 5 0 Seconds Default Setting 0 01 Seconds Resolution 600 0 Seconds Maximum FS4 FS7 10 0 Seconds Default Setting 0 1 Seconds Resolution 6000 0 Seconds Maximum P1 05 StopMode o YO 3 0 J 0 Ramp To Stop When the enable signal is removed the drive will ramp to stop with the rate controlled by P1 04 as described above In this mode the drive brake transistor where fitted is disabled 1 Coast to Stop When the enable signal is removed the drive output is immediately disabled and the motor will coast freewheel to stop If the load can continue to rotate due to inertia and the drive may possibly be re enabled whilst the motor is still rotating the spin start function P2 26 should be enabled In this mode the drive brake transistor where fitted is disabled 2 Ramp To Stop When the enable signal is removed the drive will ramp to stop with the rate controlled by P1 04 as described above The Optidrive Brake chopper is also enabled in this mode 3 Coast to Stop When the enable signal is removed the drive output is immediately disabled and the motor will coast freewheel to stop If the load can continue to rotate due to inertia and the drive may possibly be re enabled whilst the motor is still rotating the spin
79. on as a fail safe method When using permanent magnet motors and in the unlikely event of a multiple output power devices failing then the motor could effectively rotate the motor shaft by 180 p degrees Where p denotes number of motor pole pairs gt Pee 2 www invertekdrives com N Optidrive ODP 2 User Guide Revision 1 31 4 10 4 STO Operation When the STO inputs are energised the STO function is in a standby state if the drive is then given a Start signal command as per the start source method selected in P1 13 then the drive will start and operate normally When the STO inputs are de energised then the STO Function is activated and stops the drive Motor will coast the drive is now in Safe Torque Off mode To get the drive out of Safe Torque Off mode then any Fault messages need to be reset and the drive STO input needs to be re energised 4 10 5 STO Status and Monitoring There are a number of methods for monitoring the status of the STO input these are detailed below Drive Display In Normal drive operation Mains AC power applied when the drives STO input is de energised STO Function activated the drive will highlight this by displaying InHibit Note If the drive is in a tripped condition then the relevant trip will be displayed and not InHibit Drive Output Relay e Drive relay 1 Setting P2 15 to a value of 13 will result in relay opening when the STO function is activated e
80. onnected motor has a holding brake ensure the brake is correctly connected and controlled and is releasing correctly Fault Occurs When Running If operating in Vector mode P4 01 0 or 1 reduce the speed loop gain in P4 03 E ErP I Drive has tripped on overload after Check to see when the decimal points are flashing drive in overload and either increase EE br g i delivering gt 100 of value in P1 08 for acceleration rate or reduce the load a period of time Check motor cable length is within the limit specified for the relevant drive in section 10 2 Ensure the motor nameplate parameters are correctly entered in P1 07 P1 08 and P1 09 If operating in Vector mode P4 01 0 or 1 also check the motor power factor in P4 05 and ensure an autotune has been successfully completed for the connected motor Check the load mechanically to ensure it is free and that no jams blockages or other mechanical faults exist Hardware Over Current Check the wiring to motor and the motor for phase to phase and phase to earth short circuits Disconnect the motor and motor cable and retest If the drive trips with no motor connected it must be replaced and the system fully checked and retested before a replacement unit is installed Over voltage on DC bus The value of the DC Bus Voltage can be displayed in PO 20 A historical log is stored at 256ms intervals prior to a trip in parameter PO 36 This fault is generally caused by excessive regenerative
81. open telegram has not been received within the watchdog time limit set in P5 06 Check the network master PLC is still operating Check the connection cables Increase the value of P5 06 to a suitable level Fault Check the module is correctly inserted Check the module is correctly inserted 82 P2MAN IN_V1 31 U1 E o P W N un CAN Open comms trip 52 3 5 www invertekdrives com
82. ower is applied to the drive or to the external control circuits The Safe Torque Off Function does not prevent high voltages from being present at the drives power terminals Within the European Union all machinery in which this product is used must comply with the Machinery Directive 2006 42 EC Safety of Machinery In particular the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204 1 The level of integrity offered by the Optidrive control input functions for example stop start forward reverse and maximum speed is not sufficient for use in safety critical applications without independent channels of protection All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed The STOP function does not remove potentially lethal high voltages ISOLATE the drive and wait 10 minutes before starting any work on it Never carry out any work on the Drive Motor or Motor cable whilst the input power is still applied The Optidrive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains supply Obtain confirmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range prior to machine start up IP55 and IP66 drives provide their own pollution degre
83. peed P1 01 Analog Input 1 Offset 500 0 500 0 00 Sets an offset as a percentage of the full scale range of the input which is applied to the analog input signal Analog Input 2 Terminal 10 Format y O 10 U D ID 0 to 10 Volt Signal Uni polar U 10 0 10 to O Volt Signal Uni polar PEc Eh Motor PTC Thermistor Input A 0 20 0 to 20mA Signal E 4 20 4to 20mA Signal the Optidrive will trip and show the fault code 4 2UF if the signal level falls below 3mA r 4 20 4 to 20mA Signal the Optidrive will ramp to stop if the signal level falls below 3mA E 20 4 20 to 4mA Signal the Optidrive will trip and show the fault code 4 2UF if the signal level falls below 3mA r 20 54 20 to 4mA Signal the Optidrive will ramp to stop if the signal level falls below 3mA Analog Input 2 Scaling SOO EUA S coo SSS Scales the analog input by this factor e g if P2 30 is set for O 10V and the scaling factor is set to 200 0 a 5 volt input will result in the drive running at maximum speed P1 01 Analog Input 2 Offset 500 0 500 0 00 Sets an offset as a percentage of the full scale range of the input which is applied to the analog input signal P2 36 Start Mode Select Automatic Restart AUEo U Se Defines the behaviour of the drive relating to the enable digital input and also configures the Automatic Restart function EdSE r Following Power on or reset the drive will not start if
84. per immediately if any exist e Check the drive rating label to ensure it is of the correct type and power requirements for the application e To prevent accidental damage always store the Optidrive in its original box until required Storage should be clean and dry and within the temperature range 40 C to 60 C 3 3 UL Compliant Installation Note the following for UL compliant installation e Foran up to date list of UL compliant products please refer to UL listing NMMS E226333 e The drive can be operated within an ambient temperature range as stated in section 10 1 e ForlP20 units installation is required in a pollution degree 1 environment e For IP55 amp IP66 units installation in a pollution degree 2 environmant is permissible e UL Listed ring terminals lugs must be used for all bus bar and grounding connections Refer to section 10 3 on page 49 for Additional Information for UL Approved Installations 3 4 Mechanical dimensions and weights 3 4 1 IP20 Units C Ke ib 728 10 aso 63 248 5 022 10 039 18 40 205 807 131 546 80 315 55 022 10 039 35 777 Mounting Bolts All Frame Sizes 4 x M4 H8 Tightening Torques Control Terminal Torque Settings All Sizes 0 8 Nm 7 Ib in Power Terminal Torque Settings All Sizes 1 Nm 8 85 Ib in www invertekdrives com 11 Optidrive ODP 2 User Guide Revisions 1 31 3 4 2 IP55 Units Ln ug cr pw
85. programmed limit NO UB WN fF O P2 15 User Relay 1 Output Terminals 14 15 amp 16 Function select a aa eee ee ee eee Selects the function assigned to Relay Output 1 The relay has three output terminals Logic 1 indicates the relay is active and CON OO UB YN FF OC Adjustable Threshold 1 Upper Limit Analog Output 2 Relay Output 2 P2 20 200 0 100 0 a NN 220 Adjustable Threshold 1 Lower Limit Analog Output 2 Relay Output 2 ep P2 19 oo nas 21 Used in conjunction with some settings of Parameters P2 13 amp P2 18 Display Scaling Factor 30 000 30 000 o o00 NNI Display Scaling Source IA E O SES SES P2 21 P2 22 allow the user to program the Optidrive to display an alternative output unit scaled from an existing parameter e g to display conveyer speed in metres per second based on the output frequency This function is disabled if P2 21 is set to O If P2 21 is set de the variable selected in P2 22 is multiplied by the factor entered in P2 21 and displayed whilst the drive is running with a c to indicate the customer scaled units P2 22 Options 0 Motor Speed 1 Motor Current 2 Analog Input 2 3 PO 80 Value I 7 7 000 Q99 37 Optidrive ODP 2 User Guide Revisions 1 31 Parameter Name O Minimum Maximum Default Units Zero Speed Holding Time 00 600 02 Seconds Determines the time for which the drive outp
86. ptidrive P2 Modbus Register Map Application Note or Advanced User Guide E g Parameter P1 03 Modbus Holding Register 103 Since Modbus RTU supports sixteen bit integer values only and the parameter is adjustable to one decimal place the register value will be multiplied by a factor of ten E g Read Value of P1 03 50 therefore this is 5 0 seconds 46 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 10 Technical Data 10 1 Environmental Ambient temperature range Operational 10 50 C IP20 Units 10 40 C IP55 Units UL Approved 10 50 C IP55 Units Non UL Approved with derating refer to section 10 4 1 for Derating for Ambient Temperature Information 10 40 C IP66 Units UL Approved 10 50 C IP66 Units Non UL Approved with derating refer to section 10 4 1 for Derating for Ambient Temperature Information Storage and Transportation 40 C 60 C Max altitude for rated operation 1000m Refer to section 10 4 2 for Derating for Altitude Information Relative Humidity 9596 non condensing Note Drive must be Frost and moisture free at all times Installation above 2000m is not UL approved 10 2 Input Output Power and Current ratings The following tables provide the output current rating information for the various Optidrive P2 models Invertek Drives always recommend that selection of the correct Optidrive is based upon the motor full load current at the incomin
87. ptidrive for various internal protection and monitoring functions Rotor Speed Estimated or Measured aS In Vector control mode this parameter displays either the estimated rotor speed of the motor if no encoder feedback is present or the measured rotor speed if an optional Encoder Feedback Interface Option is fitted Energy Consumption kWh Meter kWh Displays the amount of energy consumed by the drive in kWh When the value reaches 1000 it is reset back to 0 0 and the value of P0 27 MWh meter is increased P0 27 Energy Consumption MWh Meter MWh Displays the amount of energy consumed by the drive in MWh Software Version and Checksum IEEE E Displays the software version of the drive Drive Type A Displays the type details of the drive Drive Serial Number MEN Displays the unique serial number of the drive P0 28 www invertekdrives com 43 Digital Input Status ON Trip History Log ee 91901 Pre Ramp Speed Controller Reference gt Digital Speed Reference Motorised Pot i z Optidrive ODP 2 User Guide Revisions 1 31 Description its PO 31 Drive Lifetime Operating Time HH MM SS Displays the total operating time of the drive The first value shown is the number of hours Pressing the Up key will display the minutes and seconds Drive Run Time Since Last Trip 1 Displays the total operating time of the drive since the last fault occurred The f
88. ranes Inallother installations an input choke is recommended to ensure protection of the drive against power supply faults Ca M MOO O O LL LG www invertekdrives com 19 Optidrive ODP 2 User Guide Revisions 1 31 4 4 Operation of 3 Phase drives from a Single Phase Supply A special function of Optidrive P2 allows all drives designed for operation on 3 phase supplies to be operated on a single phase supply of the 4 correct rated voltage at up to 50 of the nominal capacity For Example Model Number ODP 2 64450 3KA4N can be operated on a single phase supply 380 480 volts with the maximum output current limited to 45 Amps The supply should be connected to the L1 and L2 terminals of the drive 4 5 Drive and Motor Connection e The drive inherently produces fast switching of the output voltage PWM to the motor compared to the mains supply for motors which have been wound for operation with a variable speed drive then there is no preventative measures required however if the quality of insulation is unknown then the motor manufacturer should be consulted and preventative measures may be required e The motor should be connected to the Optidrive U V and W terminals using a suitable 3 or 4 core cable Where a 3 core cable is utilised with the shield operating as an earth conductor the shield must have a cross sectional area at least equal to the phase conductors when they are made from the same material Where a 4 core
89. reference Analog 2 Speed reference O Stop O Stop O Selected Speed Ref C Run Fwd C Run Rev C Analog input 2 O Stop O Stop O Selected Speed Ref External trip Analog 1 f C Run Fwd C Preset speed 1 nop pec retenenee O trip C Run DUE MEN ETT O Stop O Stop OR on Preset Seed External trip 2 2 E aid Run Fw Run Rev Presetspeeda trip Ci Run ETE a A O Stop O Decel ramp 1 P1 04 E PresetSpeed3 C Decel ramp 2 P2 25 DEGREES O Stop O Stop O Selected Speed Ref C Run Fwd C Run Rev Off C Preset speed 1 4 20 O Stop O Stop Normally Open N O Normally Open N O O Selected Speed Ref C Run Fwd C Run Rev Close to increase speed Close to reduce speed C Preset speed 1 Nonmally Open Normally Closed N C Normally Open N O O Selected Speed Ref N O LP 1 Close to run Fwd M TOOP Close to run Rev C Preset speed 13 4 5 16 E N E o N ram E Analog 1 Speed reference www invertekdrives com UJ I Optidrive ODP 2 User Guide Revision 1 31 The Selected Speed Reference referred to in the above table is determined by the value set in P1 12 Control Mode P1 12 control Mode Selected Speed Reference 0 Terminal Mode Analog input 1 1 Keypad Mode uni directional Digital Potentiometer 2 Keypad Mode bi directional Digital Potentiometer 3 User PID mode PID controller output 4 Fieldbus Control Speed reference via Fieldbus 5 Slave Mode Speed ref
90. res Drive X Y 2 Recommended Size Above amp Either Between airflow Below Side NN mee 68556 N E Note Dimension Z assumes that the drives are mounted side by side with no clearance Typical drive heat losses are 3 of operating load conditions HERMINIO Above are guidelines only and the operating ambient o temperature of the drive MUST be maintained at all times 3 6 Mounting the Drive IP20 Units e P20Units are intended for installation within a control cabinet e When mounting with screws o Usingthe drive as a template or the dimensions shown above mark the locations for drilling o Ensurethat when mounting locations are drilled the dust from drilling does not enter the drive o Mount the drive to the cabinet backplate using suitable M5 mounting screws o Position the drive and tighten the mounting screws securely e When Din Rail Mounting Frame Size 2 Only o Locate the DIN rail mounting slot on the rear of the drive onto the top of the DIN rail first o Press the bottom of the drive onto the DIN rail until the lower clip attaches to the DIN rail o If necessary use a suitable flat blade screw driver to pull the DIN rail clip down to allow the drive to mount securely on the rail o Toremove the drive from the DIN rail use a suitable flat blade screwdriver to pull the release tab downwards and lift the bottom of the drive away from the rail first
91. s Fault Code No Description Corrective Action no FLE 00 NoFaut Displayed in PO 13 if no faults are recorded in the log Dl b 01 Brake channel over current Ensure the connected brake resistor is above the minimum permissible level for the drive refer to the ratings shown in section 10 2 Check the brake resistor and wiring for possible short circuits Brake resistor overload The drive software has determined that the brake resistor is overloaded and trips to protect the resistor Always ensure the brake resistor is being operated within its designed parameter before making any parameter or system changes To reduce the load on the resistor increase deceleration the time reduce the load inertia or add further brake resistors in parallel observing the minimum resistance value for the drive in use Instantaneous over current on drive Fault Occurs on Drive Enable output Check the motor and motor connection cable for phase phase and phase earth short Excess load on the motor circuits Check the load mechanically for a jam blockage or stalled condition Ensure the motor nameplate parameters are correctly entered P1 07 P1 08 P1 09 If operating in Vector mode P4 01 0 or 1 also check the motor power factor in P4 05 and ensure an autotune has been successfully completed for the connected motor Reduced the Boost voltage setting in P1 11 Increase the ramp up time in P1 03 If the c
92. s installed should be free from dust and condensation furthermore ventilation fans and air filters should be checked for correct air flow Checks should also be made on all electrical connections ensuring screw terminals are correctly torqued and that power cables have no signs of heat damage www invertekdrives com 17 Optidrive ODP 2 User Guide Revisions 1 31 4 Electrical Installation 4 1 Grounding the Drive This manual is intended as a guide for proper installation Invertek Drives Ltd cannot assume responsibility for the compliance or the non compliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation This Optidrive contains high voltage capacitors that take time to discharge after removal of the main supply Before working on the drive ensure isolation of the main supply from line inputs Wait ten 10 minutes for the capacitors to discharge to safe voltage levels Failure to observe this precaution could result in severe bodily injury or loss of life Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could r
93. s should be dimensioned according to any local codes or regulations Guideline dimensions are given in section 10 2 e Suitable fuses to provide wiring protection of the input power cable should be installed in the incoming supply line according to the data in section 10 2 The fuses must comply with any local codes or regulations in place In general type gG IEC 60269 or ULtype T fuses are suitable however in some cases type aR fuses may be required The operating time of the fuses must be below 0 5 seconds e Where allowed by local regulations suitably dimensioned type B MCB circuit breakers of equivalent rating may be utilised in place of fuses providing that the clearing capacity is sufficient for the installation e When the power supply is removed from the drive a minimum of 30 seconds should be allowed before re applying the power A minimum of 5 minutes should be allowed before removing the terminal covers or connection e The maximum permissible short circuit current at the Optidrive Power terminals as defined in IEC60439 1 is 100kA e An optional Input Choke is recommended to be installed in the supply line for drives where any of the following conditions occur o Theincoming supply impedance is low or the fault level short circuit current is high o Thesupply is prone to dips or brown outs o Animbalance exists on the supply 3 phase drives o The power supply to the drive is via a busbar and brush gear system typically overhead C
94. s too hot C 05 external devices FLE dc 13 Excessive DC Ripple The DC Bus Ripple Voltage level can be displayed in parameter PO 16 A historical log is stored at 20ms intervals prior to a trip in parameter PO 37 Check all three supply phases are present and within the 396 supply voltage level imbalance PS ErP O uoLE U uoLE 0 E tolerance Reduce the motor load If the fault persists contact your local Invertek Drives Sales Partner P L 055 MATES 6 Input phase loss trip Drive intended for use with a 3 Drive intended for use with a 3 phase supply one input phase has been disconnected or lost supply one input phase has been disconnected or lost h D ELM C Instantaneous over current on drive ee to fault 3 above output www invertekdrives com 51 Fault Code Eh FLE dHER F 4 20F dRER E U dEF F PEc FAn F 0 HERE DU Eor 8 U Eor 4 QUE F Sto F SP Err Enc 03 Enc BH Enc 05 Enc 06 REF D REF De REF 03 REF 04 REF 05 DUE Ph Sc F 52 Enc D Optidrive ODP 2 User Guide Revisions 1 31 No Description Corrective Action Try again If problem recurs refer to your IDL Authorised Distributor 18 4 20mA Signal Lost The reference signal on Analog Input 1 or 2 Terminals 6 or 10 has dropped below the A minimam esha of m Chee Seal sor avd ui o e Opt temia 19 Internal memory fault Parameters not saved defaults reloaded m
95. the function is regularly tested for integrity Minimum once per Year furthermore the function should be integrity tested following any safety system modifications or maintenance work If drive fault messages are observed refer to section 11 1 Fault messages for further guidance 4 11 Connecting a Brake Resistor Optidrive P2 units feature an internal brake transistor fitted as standard for all frame Size 2 5 models and optionally on larger frame sizes The brake resistor should be connected to the DC and BR Terminals of the drive The brake transistor is enabled using P1 05 Refer to section 8 1 for further information Software protection against brake resistor overload is carried out within the drive For correct protection e Set P1 14 201 e Enter the resistance of the brake resistor in P6 19 Ohms e Enter the power of the brake resistor in P6 20 KW Ca Ml MOO AAA AAA A AA 222 AAAA A A A11 A1 fypAavzrxcahhaxxrz bux x M A www invertekdrives com 25 Optidrive ODP 2 User Guide Revisions 1 31 5 Managing the Keypad The drive is configured and its operation monitored via the keypad and display 5 1 Keypad Layout and Function Standard LED Keypad Used to display real time information to access and exit parameter edit mode and to store parameter changes UP Used to increase speed in real time mode or to increase parameter values in parameter edit mode NAVIGATE RESET Used to reset a tripped driv
96. the value from the motor nameplate enables the slip compensation function and the Optidrive display will now show motor speed in estimated rpm All speed related parameters such as Minimum and Maximum Speed Preset Speeds etc will also be displayed in Rpm Note When the drive is operated with the optional Encoder Feedback Interface this parameter must be set to the correct nameplate Rpm of the connected motor 32 www invertekdrives com Optidrive ODP 2 User Guide Revision 1 31 E B B MG GINE MS NN NN V F Mode Voltage Boost 00 Drive Rating Dependent Par P Voltage boost is used to increase the applied motor voltage at low output frequencies in order to improve low speed and mE torque Excessive voltage boost levels may result in increased motor current and temperature and force ventilation of the motor may be required An automatic setting FUEa is also possible whereby the Optidrive will automatically adjust this parameter based on the motor Drain measured during an autotune Primary Command Source Mode CT 0 6 0 0 Terminal Control The drive responds directly to signals applied to the control terminals 1 Uni directional Keypad Control The drive can be controlled in the forward direction only using an external or remote Keypad 2 Bi directional Keypad Control The drive can be controlled in the forward and reverse directions using an external or remote Keypad Pressing the keypad START button toggles bet
97. ting to zero disables the function Communications Loss Action o 3 0o Controls the behaviour of the drive following a loss of communications as determined by the above parameter setting 0 Trip amp Coast To Stop 1 Ramp to Stop Then Trip 2 Ramp to Stop Only No Trip 3 Run at Preset Speed 8 Fieldbus Ramp Control A A Selects whether the acceleration and deceleration ramps are control directly via the Fieldbus or by internal drive parameters P1 03 and P1 04 O Disabled Ramps are control from internal drive parameters 1 Enabled Ramps are controlled directly by the Fieldbus P5 08 Fieldbus Process Data Output Word 4 Select Se A SS aS ae When using an optional fieldbus interface this parameter configures the parameter source for the 4 process data word transferred from the drive to the network master during cyclic communications 0 Output Torque 0 to 2000 0 to 200 0 1 Output Power Output power in kW to two decimal places e g 400 4 00kW 2 Digital Input Status Bit O indicates digital input 1 status bit 1 indicates digital input 2 status etc 3 4 P5 07 Analog Input 2 Signal Level 0 to 1000 0 to 100 0 Drive Heatsink Temperature 0 to 100 0 to 100 C P5 12 Fieldbus Process Data Output Word 3 Select EE NEEDS ra When using an optional fieldbus interface this parameter configures the parameter source for the 3 process data word transferre
98. tion refer to section 10 4 1 Operation with single phase supply is possible with 50 derating of the output current capacity The maximum motor cable length stated applies to using a shielded motor cable When using an unshielded cable the maximum cable length limit may be increased by 50 When using the Invertek Drives recommended output choke the maximum cable length may be increased by 100 The PWM output switching from any inverter when used with a long motor cable length can cause an increase in the voltage at the motor terminals depending on the motor cable length and inductance The rise time and peak voltage can affect the service life of the motor Invertek Drives recommend using an output choke for motor cable lengths of 50m or more to ensure good motor service life For UL compliant installation use Copper wire with a minimum insulation temperature rating of 70 C UL Class CC or Class J Fuses Data values shown in talics are provisional 10 2 4 480 525 Volt 10 3 Phase input 3 Phase Output Nominal Fuse or Rated Maximum Recommended Input MCB Type B Output Motor Brake Current i Current i Cable Length Resistance Ratings shown above apply to 40 C Ambient temperature For derating information refer to section 10 4 1 The maximum motor cable length stated applies to using a shielded motor cable When using an unshielded cable the maximum cable length limit may be increased by 5096 When using the Invertek Drives reco
99. unction is disabled if P2 27 0 0 Slave Speed Scaling Control 1 O 3 0 Active in Keypad mode P1 12 1 or 2 and Slave mode P1 12 5 only The keypad reference can be multiplied by a preset scaling factor or adjusted using an analog trim or offset O Disabled No scaling or offset is applied 1 Actual Speed Digital Speed x P2 29 2 Actual Speed Digital Speed x P2 29 Analog Input 1 Reference 3 Actual Speed Digital Speed x P2 29 x Analog Input 1 Reference Slave Speed Scaling Factor 500 0 500 0 100 0 Used in conjunction with P2 28 Analog Input 1 Terminal 6 Format queq qd U 0 18 0 to 10 Volt Signal Uni polar U 10 0 10 to O Volt Signal Uni polar IB ID 10 to 10 Volt Signal Bi polar A 0 20 0 to 20mA Signal E 4 20 4to 20mA Signal the Optidrive will trip and show the fault code 4 2UF if the signal level falls below 3mA r 4 20 4 to 20mA Signal the Optidrive will ramp to stop if the signal level falls below 3mA E 20 4 20 to 4mA Signal the Optidrive will trip and show the fault code 4 2UF if the signal level falls below 3mA r 20 94 20 to 4mA Signal the Optidrive will ramp to stop if the signal level falls below 3mA P2 31 Analog Input 1 Scaling 00 500 0 100 0 Scales the analog input by this factor e g if P2 30 is set for O 10V and the scaling factor is set to 200 096 a 5 volt input will result in the drive running at maximum s
100. ut frequency is held at zero when stopping pire the drive mm is disabled Effective Switching Frequency DriveRating Dependent kHz Effective power stage switching frequency The range of settings available and factory default parameter setting depend on the drive power and voltage rating Higher frequencies reduce the audible ringing noise from the motor and improve the output current waveform at the expense of increased drive losses Refer to section O for further information regarding operation at higher switching enuen 2nd Deceleration Ramp Time o0 209 00 Seconds This parameter allows an alternative deceleration ramp down time to be programmed into the Optidrive which can be selected by digital inputs dependent on the setting of P1 13 or selected automatically in the case of a mains power loss if P2 38 2 When set to 0 0 the drive will coast to stop Spin Start Enable p ge Tp 4 T1 owe npo ce 7 0 Disabled 1 Enabled When enabled on start up the drive will attempt to determine if the motor is already rotating and will begin to control the motor from its current speed A short delay may be observed when starting motors which are not turning P2 27 Standby Mode Timer 00 2500 00 Seconds This parameter defines time period whereby if the drive operates at minimum speed for at least the set time period the Optidrive output will be disabled and the display will show 5EndbH The f
101. ve prior to drilling 3 8 Guidelines for mounting IP66 Units e Before mounting the drive ensure that the chosen location meets the environmental condition requirements for the drive shown in section 10 1 e The drive must be mounted vertically on a suitable flat surface e The minimum mounting clearances as shown in the table below must be observed e The mounting site and chosen mountings should be sufficient to support the weight of the drives Drive Size Nd amp a Pu ms a S Us sme Um 200 7 87 10 0 39 Note Typical drive heat losses are approximately 396 of operating load conditions Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times Cable Gland Sizes Power Cable Motor Cable Control Cables M25 PG21 M25 PG21 M20 PG13 5 M25 PG21 M25 PG21 M20 PG13 5 e Using the drive as a template or the dimensions shown above mark the locations required for drilling e Suitable cable glands to maintain the ingress protection of the drive are required Gland holes for power and motor cables are pre moulded into the drive enclosure recommended gland sizes are shown above Gland holes for control cables may be cut as required du
102. ween forward and reverse 3 PID Control The output frequency is controlled by the internal PID controller 4 Fieldbus Control Control via Modbus RTU if no fieldbus interface option is present otherwise control is from the fieldbus option module interface 5 Slave Mode The drive acts as a Slave to a connected Optidrive operating in Master Mode 6 CAN bus Control Control via CAN bus connected to the RJ45 serial interface connector l Digital Inputs Function Select Defines the function of the digital inputs depending on the control mode setting in P1 12 See section 7 1 for more information Extended Menu Access Code Parameter Access Control The following settings are applicable P1 14 P2 40 101 Allows access to Extended Parameter Groups O 5 P1 14 P6 30 201 Allows access to all parameter groups Intended for experienced users only usage is not described in this User Guide www invertekdrives com 33 Optidrive ODP 2 User Guide Revisions 1 31 Digital Input Functions NJN 1 Digital Input Configuration Parameter P1 13 P1 13 Digital Input 1 Digital Input 2 Digital Input 3 Terminal 2 Terminal 3 Terminal 4 User defined O Stop O Forward O Selected Speed Ref C Run C Reverse C Preset speed 1 2 Analog Input 1 Analog Input 2 Terminal 6 Terminal 10 User defined O Preset speed 1 C Preset speed 2 1 Analog 1 Speed reference off 2 eile REUS O Stop O Forward
103. wer factor When P4 01 0 this parameter defines the source for the maximum output torque limit When P4 01 1 this parameter defines the source for the torque reference setpoint 0 Fixed Digital The torque controller reference limit is set in P4 07 1 Analog Input 1 The output torque is controlled based on the signal applied to Analog Input 1 whereby 10096 input signal level will result in the drive output torque being limited by the value set in P4 07 2 Analog Input 2 The output torque is controlled based on the signal applied to Analog Input 2 whereby 10096 input signal level will result in the drive output torque being limited by the value set in P4 07 3 Fieldbus The output torque is controlled based on the signal from the communications Fieldbus whereby 10096 input signal level will result in the drive output torque being limited by the value set in P4 07 4 Master Slave The output torque is controlled based on the signal from the Invertek Master Slave whereby 10096 input signal level will result in the drive output torque being limited by the value set in P4 07 5 PID Controller Output The output torque is controlled based on the output of the PID controller whereby 10096 input signal level will result in the drive output torque being limited by the value set in P4 07 P4 07 Maximum Motoring Torque Limit Current Limit When operating in Vector Speed or Vector Torque motor control modes P4 01 0 or 1 this parameter

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