Optidrive E2 User Guide
Contents
1. shown until the nut will fit in the apertures Any Metal conduit used MUST be earth bonded by means of suitable earthing washer or gland adaptor Gland Hole Sizes Input A amp Output B Centre Knockout C Terminal Cover D Power Q Knockout Size 1 22mm 22mm 17mm BS ds s5005 Size 2 25mm 22mm 17mm non rigid conduit Input A amp Output B Centre Knockout C Recommended Gland Type SkinTop UL approved UL94 V0 Type12 IP55 non metallic cable gland or Terminal Cover D FS Q IN Power 0 Knockout y Size 1 PG13 5 M20 PG13 5 M20 PG9 M16 Size 2 amp 3 PG16 M25 PG13 5 M20 PG9 M16 Lock Off On the switched models the main power isolator switch can be locked in the Off position using a 20mm standard shackle padlock not supplied 11 4 Removing the Terminal Cover To access the connection terminals the drive front cover needs to be removed as shown below Optidrive E2 Single Phase Output User Guide www invertek co uk 21 11 5 11 5 1 IP55 NEMA 12 Switched OOO000000000 a gesel kd LIL T MOTOR la 0O09 LIN L2N L3 n eee T POWER F UL Connection Diagram Local Speed Potentiometer A Drive LED Display c REV 0 FWD ET Paasa 7 Selector Switch B J Local Power Isolator C Control Terminals pa Removable Cover2. 11 11 8 1 Terminal mode P 12 20 maamnanaaananaaanaaNNB ANON KNAANNNKKABAKKNAANNAKABANAKANAAKANKNANAKNKANNAAKKASKKNKANAKANNANAKAAANANA KANA KAKNANANN 15 8 2 Keypad mode P 12 1 Or 2 asasananaanananananann088KNNABNNNKNBBKKNKANNAKAKANAKAKANAKANKNNAKKNNANAKKANANAAAKASAAKNNNAKAKANAKAKNANA 16 8 3 MODBUS control mode P12 3 or A e ar a ae r ea aeo aama e aa saa e taea noaea eera oann gejo oae aaiae sinan 17 8 4 User PI control mode P 12 5 or 6 ssecccesseeeeeseeeeeeeeeeeeeneeeeeaaeeaeneeeeasaeeeeseaeeeessaeeeaseeeseesaeeseseeeeseeeeseeaeeneeaes 17 9 TROUBLESHOOTING iis PANINGIN KEN BARA 9 1 Fault Mes sa9 6S 2na PANA NG ANAN RANI NN NSAN RD RA AET 18 10 TECHNICAL DATA aaaea eare arar arean saves snestecnsiececavsnsvedecavsbeienscesti cassdeesesdesiesesesseeananeeeseeeets 10 1 Environmental c ccc 10am E BEE 18 10 2 Ratingitables EA NAAN a adi NAN a A E Bagana Gaman 19 10 3 Maximum supply ratings for UL compliance 1 000022eaaa nanana aanaa4KABNKKNNANAKKNAAEKKNKANSKANAAKANKKAN NAA KNNN KAANAK AA 19 11 ENCLOSED IP55 NEMA 12 DRIVES ulanan 11 1 Mechanical Installation 2 aaaa nananana AA 20 11 2 Mechanical dimensions and MOuUNting c ccceseeeeeeseeeeeeeeeeeeeeeeeeeeeeeeseeeeeseaeeeaseeeeeeaeeeeeeeeeeseaeeeeeeeenseeeeass 20 11 3 Gland Sizes amp LOCK Off a aA A EAE Oa aa rE 21 11 4 Removing the Terminal Cover cccccccsseeeceseeeeeeseeeeee
3. Optional Brake Resistor AF E Local Power Isolator DC BR Mozor Size 2 a f i N Optional p a KA phase Input Choke f i f AC input Optional 50 60Hz PEN Input Filter Ap in Note l The default setting for the switch on the drive is to run whether in the FWD REV and the motor speed is changed using the local potentiometer Changing the setting of P 15 will adjust the functionality of the FWD REV switch Set P 15 5 to disable the operation of the REV setting 22 A Th 4 D Cable NE Screen u C 1 24V Output Default Contact closed for Drive Healthy condition Analog Speed Reference Relay Contact Internal Drive Connections Optidrive E2 Single Phase Output User Guide www invertek co uk 11 6 Using the REV 0 FWD selector switch Switched version only By adjusting the parameter settings the Optidrive can be configured for multiple applications and not just for Forward or Reverse This could typically be for Hand Off Auto applications also known and Local Remote for HVAC and pumping industries OFF REY IE Fwo OFF REY EI Fwo OFF REY EN Fwo Parameters to Switch Position Set Notes P 12 P 15 Factory Default Configuration Run Forward STOP Run Forward 0 0 Run Forward with speed controlled from the Local POT Run Forward with speed co
4. Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 11 7 2 Extended parameters Par Description Range Default Explanation Defines the function of the digital inputs Digital input 0 to 12 0 depending on the control mode setting in P 12 function select See section 8 Analog and Digital Input Configurations for more information Configures the voltage or current format of the 0 10V b 0 10V 0 20mA pian SK gia orena a MEME Analog input format t 4 20mA r 4 20mA 0 10V Wea ee MEALS yey TNPALAIYRALTOMOYE t 20 4mA r 20 4mA when ative is enabled r indicates the drive will ramp to Preset Speed 1 if signal is removed when drive is enabled Sets maximum effective switching frequency of Effective switching the drive If rEd is displayed the switching frequency to 22Ktle 8 16kHz frequency has been reduced to the level in POO 14 due to excessive drive heatsink temperature 0 Drive enabled Defines the function of the user relay when the 1 Drive healthy operating conditions are met 2 Motor at target speed Disabled Contacts open P18 User relay output 3 Drive tripped 1 Enabled Contacts closed select 4 Motor speed gt limit 5 Motor current gt limit Options 4 to 7 the Relay output is enabled 6 Motor speed lt limit using the level set in P 19 7 Motor current lt limit mere User relay output 0 0 to 100 for speed AN Ge ee Gite SOU fae aenh 100 Sets the limit for P 18 amp P 25 meme
5. Connect external thermistor type PT100 or similar to digital input 3 Open Stop disable Closed Run enable Closed remote UP push button Open Keypad speed ref Closed Analog input 1 Analog input 1 Open Stop disable External trip input Open Keypad speed ref Connect external Closed Forward Run Closed Fast Stop Open Trip Closed Run a No effect ay A thermistor type PT100 or Closed Run enable Open Trip Closed Run 24V Preset speed 1 similar to digital input 3 Open Forward Stop Open Run External trip input Open Keypad speed ref Close digital input 3 to 24V Preset speed 1 carry out a fast stop P 24 provided P 05 0 Example Wiring a PN Keypad mode P 12 1 or 2 P150 Note 1 Motor Thermistor amp E Trip Connection 1 24v Output o of 4 Digital Input 3 Trip Run Suitable for PTC Motor Thermistors of type PT100 or similar 24V Output O Stop disable C Run enable C Remote UP C Remote DOWN 10V Output Trip Level set at 2 5 kQ Only operational using E trip terminal function on Digital Input 3 os Remote push button speed control NOTE 16 By default if the enable signal is present the drive will not Enable until the START button is pressed To automatically enable the drive when the enable signal is present set P 31 2 or 3 This then disables the use o
6. 1 50 1 97 50 1 97 33 1 30 11 gt 75 2 95 50 1 97 46 1 81 11 CJ 2 _y_ ly Note Dimension Z assumes that the drives are mounted side by side with O O no clearance Ig a Ca Typical drive heat losses are 3 of operating load conditions ic bee Baa Above are guidelines only and the operating ambient temperature of the k we drive MUST be maintained at all times 3 x t 6 Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 4 Power Wiring 4 1 Grounding the Drive This manual is intended as a guide for proper installation Invertek Drives Ltd cannot assume responsibility for the compliance or the non compliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment exists if codes are ignored during installation WARNING This drive contains high voltage capacitors that take time to discharge after removal of main supply Before working on the drive ensure isolation of main supply from line inputs Wait ten 10 minutes for capacitors to discharge to safe voltage levels waning Failure to observe this precaution could result in severe bodily injury or loss of life should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in f Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved
7. In mm in 1 173 6 81 160 6 30 109 4 29 162 6 38 5 0 20 123 4 84 82 3 23 50 1 97 5 5 0 22 10 0 39 2 221 8 70 207 8 15 137 5 39 209 8 23 5 3 0 21 150 5 91 109 4 29 63 2 48 5 5 0 22 10 0 39 Control Terminal Torque Settings of 0 5 Nm 4 5 Ib in Power Terminal Torque Settings of 1 Nm 9 Ib in 3 3 Enclosure mounting For applications that require a higher IP rating than the IP20 offered by the standard drive the drive must be mounted in a metallic enclosure The following guidelines should be observed for these applications e Enclosures should be made from a thermally conductive material e When vented enclosures are used there should be venting above the drive and below the drive to ensure good air circulation Air should be drawn in below the drive and expelled above the drive e If the external environment contains contamination particles e g dust a suitable particle filter should be fitted to the vents and forced ventilation implemented The filter must be serviced cleaned appropriately e High moisture salt or chemical content environments should use a suitably sealed non vented enclosure x md Drive X Y Z Recommended Size Above Below Either Side Between airflow 9099 9008 mm in mm in mm in CFM ft min LE IN TIN
8. P 01 0 Hz Skip frequency centre point D_98 VIF characteristic 0 P 07 0 Adjusts the applied motor voltage to this value adjustment voltage a at the frequency set in P 29 VIF characteristic Sets the frequency at which the adjustment 9 a 0 P 09 0 0Hz 3 frequency adjust voltage set in P 28 is applied Edge r if drive is powered up with Digital Input 1 closed enabled drive will not run The switch must be opened amp closed after power up or after clearing a trip for the drive to run Auto 0 drive will run whenever digital input 1 D_30 Terminal mode EdaE r Auto 0 Auto 5 Auto 0 is closed if not tripped restart function YET ng Auto 1 5 drive will make 1 5 attempts to automatically restart after a trip 25s between attempts If fault has cleared drive will restart To reset the counter the Drive must be powered down reset on the keypad or by re enabling the drive 12 Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk If set to 0 or 2 drive will always start from minimum speed 0 Minimum speed If set to 1 or 3 drive ramps up to the operating Keypad mode 1 Previous speed 1 speed prior to the last STOP command restart function 2 Minimum speed Auto run If set to 2 or 3 the status of digital input 1 3 Previous speed Auto run controls drive to start or stop The start and stop b
9. PI feedback a 2nd analog input T4 This parameter selects the feedback signal 1 1st analog input T6 0 select i source 2 motor load current Selects the format of the 2nd analog input ad analo input 0 10V 0 20mA t indicates the drive will trip if signal removed ala R t 4 20mA r 4 20mA 0 10V when drive is enabled t 20 4mA r 20 4mA r indicates the drive will ramp to Preset Speed 1 if signal is removed when drive is enabled Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 13 Boost Starting Cycle The unique operating mode of the single phase output drive is that on starting it always goes though a Boost Starting Cycle During this cycle the drive applies the Boost Frequency P 32 to the motor and the motor voltage is increased from the boost voltage level P 11 to the motor rated level P 07 At the end of the cycle the drive will then ramp to the desired operating frequency speed Voltage P 07 P 33 P 04 Time s Requested Speed y Fan and Pump Applications requiring energy saving 14 Voltage 7 3 Default Linear V F Adjusted P 29 Frequency P 09 Description P 01 P 00 Read Only Drive Status Parameters Display range Frequency P 32 Requested J Speed For fan and pump applications requiring energy saving the V F characteristic of the drive can be adjusted using parameters P 28 and P 29 Typic
10. group zero parameter For those parameters which have multiple values e g software ID pressing the and V keys will display the different values within that parameter Pressing lt gt returns to the next level up If lt up main parameter level i e P 00 is then pressed again without pressing or the display changes to the next level If or is pressed whilst on the lower level e g P00 05 to change the P 00 index pressing lt NAVIGATE gt quickly displays that parameter value 8 Analog and Digital Input Configurations 8 1 Terminal mode P 12 0 P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments Open Stop disable No effect Open Analog speed ref Analog input 1 Closed Run enable Closed Presetspeed1 reference Open Stop disable Open Analog speed ref Open Preset speed 1 Analog input 1 Closed Run enable Closed Preset speed 1 2 Closed Preset speed 2 reference Digital Input 2 Digital Input 3 Preset Speed 5 Preset speeds Open Open Preset Speed 1 Open Preset speeds selectable Open Stop disable 1 4 Note Max speed P 01 Closed Run enable Closed Open PrESErSPEEd2 Closed Max Speed must be set to the highest Open Closed Preset Speed 3 P 01 sped required Closed Closed Preset Speed 4 Open Stop disable Closed Run enable Open Analog speed ref Closed Preset
11. need be connected to DC and BR when required The brake resistor circuit should be protected by a suitable thermal protection circuit Further information can be found in the Advanced User Guide The DC DC and BR connections are blanked off by plastic tabs when sent from the factory The plastic tabs can be removed if when required Size 1 Connections L1 L L2 N u v Size 2 Connections DC LL L2 N DC BR U v 4 5 Compatible Motors The drive has been designed to operate with Permanent Split Capacitor motors Cap run or Shaded Pole motors Invertek Drives recommends that you refer to the motor manufacturer s wiring guidelines if reverse rotation of the motor is required 8 Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 5 Control Wiring 5 1 Control terminal connections Default Control Signal Description Connections Terminal 1 24V User Output 24V 100mA 2 Digital Input 1 Positive logic Logic 1 input voltage range 8V 30V DC 3 Digital Input 2 Logic 0 input voltage range OV 2V DC oo 3 oor 4 Digital Input 3 Digital 8 to 30V o 4 Analog Input 2 Analog 0 to 10V 0 to 20mA or 4 to 20mA e6 5 10V User Output 10V 10mA 1kQ minimum 6 Analog Input 1 Analog 0 to 10V 0 to 20mA or 4 to 20mA L Digital Input 4 Digital 8 to 30V D 7 ov User ground connected terminal 9 O 8 8 Analog Output Analog 0
12. parameter values in parameter edit mode Used to decrease speed in real time mode or to DOWN n decrease parameter values in parameter edit mode Ku P RESET Used to reset a tripped drive STOP When in Keypad mode is used to Stop a running drive When in keypad mode used to Start a stopped drive or O START to reverse the direction of rotation if bi directional keypad mode is enabled Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 6 1 1 Changing Parameters To change a parameter value press and hold the lt key for 51s whilst the drive displays 540P The display changes to F 1 indicating parameter 01 Press and release the lt gt key to display the value of this parameter Change to the required value using the Aand V keys Press and release the lt gt key once more to store the change Press and hold the gt key for 51s to return to real time mode The display shows 5t oF if the drive is stopped or the real time information e g speed if the drive is running 6 1 2 Reset Factory Default Settings To reset factory default parameters press V and Wi for 52s The display shows F dEF Press the button to acknowledge and reset the drive 6 2 Terminal Control When delivered the Optidrive is in the factory default state meaning that it is set to operate in terminal control mode and all parameters P xx have the default values as indicated in section 7 Parameters Connect motor to drive
13. 2 200 240V Filter Type B Internal EMC Filter fitted 0 no filter Power Ratin Power Type K kW H HP No of Input Phases Figure 1 Drive Model Number Format 2 2 Drive model numbers IP20 Drives 110 115V 10 1 Phase Input kW Model Number ki HP Model Number kip Output Current Frame With Filter Without Filter With Filter Without Filter A Size ODE 2 11005 1HB12 01 ODE 2 11005 1H012 01 0 5 7 1 ODE 2 21007 1HB42 01 ODE 2 21007 1H042 01 0 75 10 5 2 200 240V 10 1 Phase Input kW Model Number WA HP Model Number Hp Output Current Frame With Filter Without Filter With Filter Without Filter A Size ODE 2 12037 1KB12 01 ODE 2 12037 1K012 01 0 37 ODE 2 12005 1HB12 01 ODE 2 12005 1H012 01 0 5 4 3 1 ODE 2 12075 1KB12 01 ODE 2 12075 1K012 01 0 75 ODE 2 12010 1HB12 01 ODE 2 12010 1H012 01 1 7 1 ODE 2 22110 1KB42 01 ODE 2 22110 1K042 01 14 ODE 2 22015 1HB42 01 ODE 2 22015 1H042 01 1 5 10 5 2 IP55 NEMA 12 Drives 110 115V 10 1 Phase Input kW Model Number KW HP Model Number HP Output Current Frame With Filter Without Filter With Filter Without Filter A Size ODE 2 11005 1HB1 01 ODE 2 11005 1H01 01 0 5 7 1 ODE 2 21007 1HB4 01 ODE 2 21007 1H04 01 0 75 10 5 2 200 240V 10 1 Phase Input kW Model Number Kin HP Model Number ap Output Current Frame With Filter Withou
14. 4 DRIVES User Guide www invertek co uk P OPTIDRIVE E Single Phase Output Single Phase Motor Control AC Variable Speed Drive 0 37 1 1kW 0 5 1 5HP Installation and operating instructions Declaration of Conformity Invertek Drives Ltd hereby states that the Optidrive E2 product range is CE marked for the low voltage directive and conforms to the following harmonised European directives EN 61800 5 1 2003 Adjustable speed electrical power drive systems Safety requirements Electrical thermal and energy EN 61800 3 2 Ed 2004 Adjustable speed electrical power drive systems EMC requirements and specific test methods EN 55011 2007 Limits and Methods of measurement of radio disturbance characteristics of industrial scientific and medical ISM radio frequency equipment EMC Company Information Address Invertek Drives Ltd Offa s Dyke Business Park Welshpool Powys SY21 8JF United Kingdom Email sales invertek co uk Website www invertek co uk All rights reserved No part of this User Guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by any information storage or retrieval system without permission in writing from the publisher Copyright Invertek Drives Ltd 2007 The manufacturer accepts no liability for any consequences resulting from inappropriate negligent or incorrect installation or adjustment of the opti
15. 50 47 200 240V 10 1 Phase Input kW HP Frame Nominal Fuse or Supply Nominal 150 Motor Max Min Size Input MCB Cable Output Output Cable Motor Brake Current type B Size Current Current Size Cable Res 60 secs Length Value Amps Amps mm Amps Amps mm m Q 0 37 0 5 1 6 8 6 1 5 4 3 6 5 1 5 25 0 75 1 1 12 8 10 1 5 7 10 5 1 5 25 1 1 1 5 2 16 2 16 2 5 10 5 15 8 1 5 50 47 Output Frequency range 0 P 01 500Hz max 10 3 Maximum supply ratings for UL compliance Drive rating Maximum supply voltage Maximum supply short circuit current 115V ratings 120V rms AC 5kA rms AC 0 5HP to 1 HP 230V ratings 240V rms AC 5kA rms AC 0 37kW 0 5HP to 1 1kW 1 5HP All the drives in the above table are suitable for use on a circuit capable of delivering not more than the above specified maximum short circuit Amperes symmetrical with the specified maximum supply voltage Optidrive E2 IP55 NEMA 12 User Guide 19 www invertek co uk 11 Enclosed IP55 NEMA 12 Drives 11 1 Mechanical Installation e Store the Optidrive in its box until required Storage should be clean and dry and within the temperature range 40 C to 60 C e Install the Optidrive on a flat vertical flame resistant vibration free mounting within a suitable enclosure according to EN60529 if specific Ingress Protection ratings are required
16. Earth The Optidrive product range has input supply voltage surge suppression components fitted to protect the drive from line voltage transients typically originating from lightening strikes or switching of high power equipment on the same supply When carrying out a HiPot Flash test on an installation in which the drive is built the voltage surge suppression components may cause the test to fail To accommodate this type of system HiPot test the voltage surge suppression components can be disconnected by removing the VAR screw After completing the HiPot test the screw should be replaced and the HiPot test repeated The test should then fail indicating that the voltage surge suppression components are once again in circuit Safety Ground This is the safety ground for the drive that is required by code One of these points must be connected to adjacent building steel girder joist a floor ground rod or bus bar Grounding points must comply with national and local industrial safety regulations and or electrical codes Motor Ground The motor ground must be connected to one of the ground terminals on the drive Shield Termination Cable Screen The safety ground terminal provides a grounding point for the motor cable shield The motor cable shield connected to this terminal drive end should also be connected to the motor frame motor end Use a shield terminating or EMI clamp to connect the shield to the safety ground terminal When sh
17. T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments 0 y Open Stop disable Open PI control f 9 Closed Run enable Closed Preset speed 1 PI logahackanaloganpak Mo erie Open Stop disable Open PI control Closed Run enable Closed Analog input 1 PI feedback analog input Analog input 1 f PEE Connect external 6 Open Stop disable Open PI control External trip input F Closed Run enable Closed Preset speed 1 Open Trip Closed Run PI feedback analog input thermistor type PT100 or similar to digital input 3 Example Wiring PI mode P 12 5 P15 0 D a PI mode P 12 5 P15 1 a a PI mode P 12 5 P15 3 D oO 24V Output 24V Output s 1 24V Output Pd 2 O Stop disable O Stop disable 2 O Stop disable C Run enable 2 C Run enable C Run enable G O PI Control 3 O PI Control G O PI Control C Preset Speed 1 C Local Speed Ref C Preset Speed 1 4 PI Feedback 4 PI Feedback 4 O External Trip Signal Signal C Run Permit 10V Out 6 10V Out 10V Out Volts O 7 bhi Volts O ig upu Current Current 5 Volt PI Feedback P 47 6 Local Analog Ref P 47 J E 6 Local Analog Ref ure C 6 Signal Pu P 16 LH 7 ov LAP ov 7 ov NS Na Ae NG S Remote closed loop PI feedback control with Local Preset speed 1 pumping applications Remote closed loop PI feedback control with Local Analog speed input By default the PI
18. aeeeeeneeeeseeaeeeseeeeeeeeseesaeseasaeeesesaeeesseeeeseaeeseeeeeeesaeeenss 21 11 5 Connection Diagram ana NANG aana aeaea paaa Aa 22 11 5 1 IP55 NEMA 42 Switched La kasa nk ion ARA NN GRRR al Ba BA hash NA ia Ba 22 11 6 Using the REV 0 FWD selector switch Switched version only 12 ananananaaananaaaananaaanananansananananann 23 Optidrive E2 P55 NEMA 12 User Guide www invertek co uk 1 Introduction 1 1 Important safety information This variable speed drive product Optidrive is intended for professional incorporation into complete equipment or systems If installed incorrectly it may present a safety hazard The Optidrive uses high voltages and currents carries a high level of stored electrical energy and is used to control mechanical plant that may cause injury Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction System design installation commissioning and maintenance must be carried out only by personnel who have the necessary training and experience They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport storage installation and use of the Optidrive including the specified environmental limitations Please read the IMPORTANT SAFETY INFORMATION below and all Warning and Caution information elsewhere Indicates a potentially hazardou
19. age 19 Keypad Operation can be found on page 9 Control Terminals Based on default setting out of box Connect a START STOP switch from Terminal to 2 Close the contact START enable the drive Open the contact STOP the drive i 2 Connect a 10kQ potentiometer on terminals 5 6 amp 7 to vary the speed from 35 to 50Hz 60Hz for HP drives 10kQ Speed Pot Stop Run Motor cable sizes check drive rating information on page 19 Motor connection check connections to suit Permanent Split Capacitor or Shaded Pole motor on page 8 Motor nameplate details Enter motor rated voltage V in P 07 Enter motor rated current A in P 08 Enter motor rated frequency Hz in P 09
20. age over the boost period The frequency during the applied boost period is fixed at the motor rated frequency P 09 Primary Control Mode of the drive 0 Terminal control 0 Terminal control 1 2 Keypad control fwd only 12 ni directional k d LK d 3 MODBUS network control 2 alll aeclonal Keypad contro ribet Aue with internal accel decel START button does not reverse direction Terminal Keypad ramps 3 Control via Modbus RTU R8485 comms MODBUS PI 4 MODBUS network control 0 interface using the internal accel decel ramps Drive Control Mode with Hoc decel ram 4 Control via Modbus RTU RS485 comms Selection z p interface with accel decel ramps updated via adjustment Modbus pa naa pala with analog 5 User PI control with external feedback signal input Summation 6 User PI control with external feedback signal and summation with analog input 1 Previous 4 trips stored in order of occurrence with the most recent first Press UP or DOWN to step through all four Trip log Last four trips stored Read only The most recent trip is always displayed first UV trip is only stored once Further fault event logging functions are available through parameter group zero Set to 101 default for extended menu Extended menu Code 0 to 9 999 0 access access Change code in P 39 to prevent unauthorised access to the Extended Parameter Set NOTE Default parameter values for Horse Power rated drives are shown in brackets
21. al values to set are P 28 P 07 4 220 4 55V P 29 P 09 2 50 2 25 Hz Increasing the acceleration ramp time P 03 deceleration ramp time P 04 and boost starting time P 33 should also be considered Explanation 1st Analog input value 0 100 100 max input voltage 2nd Analog input value 0 100 100 max input voltage Speed reference input 0 P 01 Displayed in Hz if P 10 0 otherwise displayed in RPM Digital input status Binary value Drive digital input status Reserved 0 Reserved Reserved 0 Reserved Applied motor voltage 0 250V AC Value of RMS voltage applied to motor DC bus voltage 0 1000V dc Internal DC bus voltage Internal Heatsink 20 100 C Temperature of heatsink in C temperature Hours run meter 0 to 99 999 hours Not affected by resetting factory default parameters Run time since last trip 1 0 to 99 999 hours Run time clock stopped by drive disable or trip reset on next enable only if a trip occurred Reset also on next enable after a drive power down Run time since last trip 2 0 to 99 999 hours Run time clock stopped by drive disable or trip reset on next enable only if a trip occurred under volts not considered a trip not reset by power down power up cycling unless a trip occurred prior to power down Run time since last disable 0 to 99 999 hours Run time clock stopped on drive disable value res
22. checking correct configuration 2 Enter motor data from motor nameplate P 07 motor rated voltage P 08 motor rated current P 09 motor rated frequency Connect a control switch between the control terminals 1 and 2 ensuring that the contact is open drive disabled Connect a potentiometer 1kQ min to 10 kQ max between terminals 5 and 7 and the wiper to terminal 6 With the potentiometer set to zero switch on the supply to the drive The display will show 5 oF DO gis Oo Close the control switch terminals 1 2 The drive is now enabled and the output frequency speed are controlled by the potentiometer The drive will start by going through the boost starting phase by ramping up to 50Hz 60Hz HP rated drives then ramps down to the minimum speed P 02 The display shows the speed in Hz H 15 0 with the potentiometer turned to minimum 7 Tum the potentiometer to maximum The motor will accelerate to 50Hz the default value of P 01 under the control of the accelerating ramp time P 03 The display shows 50Hz H 50 0 at max speed 8 To display motor current A briefly press the lt gt Navigate key 9 Press lt gt again to return to speed display 10 To stop the motor disable the drive by opening the control switch terminals 1 2 If the enable disable switch is opened the drive will coast to stop at which time the display will show 5 aF Keypad Control To allow the Optidrive to be controlled from the k
23. d mounting cccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeaaeeeseaaeeeseeeeseeeeeaseeeseesaeeeeeeseneeeeeeas 6 3 3 Enclosure mounting AA 6 4 POWER WIRING ANAN NANANA NANANA NAG 4 1 Grounding the Drive ssai eaire aaaea Ea aea anaa iano aaan akg eas doiana danatan iaiia daai 7 4 1 1 Grounding Guidelines AA AN NA AA AA reeset aa 7 4 2 Wiring Predato NS ic cei fois cn cece cts NN DA BANAL RANG AG RANG AA 7 4 3 Connection Diagrami kisa rae a a cece an San ae band Gude ae ae i E di aaiae 8 4 4 Drive and motor connections aasa 8 4 5 Compatible Motors x aiig cate AN NAN ANAN 8 5 CONTROL WIRING pA GAGA bani 5 1 Control terminal connections RJ45 Data Connection aaa nananana 9 5 2 9 6 OPERATION 28Na aa aaa a NAGA a AG 6 1 Managing the keypads ia AG GRADE 9 6 1 1 Changing Parameters ma 10 6 1 2 Reset Factory Default SettiN9 8 nahasa Nagana AARAL ARR eaii Aaa EIS ie 10 6 2 Terminal Controla tseisean naea aa a paaa maa 10 7 PARAMETERS ai NMIN a ea aaae a aaa naa a aeaa aeaa a Eiei AGA TA Standard parameters i2 NN a ai a a a ALA 11 7 2 Extended parameters 3na DAANAN 12 P 00 Read Only Drive Status Parameters 2 mmununaanaaananuNNA NNNK KN KANAN KNKANKANKANAKKNKANAKKANAKAKKKASSAANNASANNANAAKNNA NAKA KNNN NANA 14 7 24 Parameter group zero access and navigation 1 7 naaaanaaawanaaanwawaaaawaawaaawaasanasanasaswasanaassnasasnssana 15 8 ANALOG AND DIGITAL INPUT CONFIGURATIONS
24. e The Optidrive must be installed in a pollution degree 1 or 2 environment e The IP55 NEMA 12 drive is intended for INDOOR USE ONLY e Ensure that all terminals are tightened to the appropriate torque setting 11 2 Mechanical dimensions and mounting ry 1 0 O o O o J D i a B 1 A rh 1 E E Li 1 t _ H E F Drive A B C D E F G H l J Size mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in 1 200 7 87 166 6 54 141 5 55 33 1 30 162 6 38 140 5 51 128 5 04 4 2 0 17 8 4 0 33 2 310 12 20 276 10 87 251 9 88 33 1 30 176 6 93 164 6 46 153 6 02 4 2 0 17 8 4 0 33 Control Terminal Torque Settings of 0 5 Nm 4 5 Ib in The IP55 NEMA 12 Optidrives can be installed side by side with their heatsink flanges touching This gives adequate ventilation space between drives TAP sinn If the IP55 Optidrive is to be installed above another drive or any other heat producing device the minimum vertical spacing is 150mm 5 9 inches 150 mm 5 9 inches 20 www invertek co uk 0200 f 000 Power Terminal Torque Settings of 1 Nm 9 Ib in Optidrive E2 IP55 NEMA 12 User Guide 11 3 Gland Sizes amp Lock off Some types of gland nut will require modification for correct installation Remove one or more flanges as Gd
25. eeds 4 preset speeds and max speed select switch Effectively giving 5 preset speeds g Terminal mode P 12 0 P15 11 A Terminal mode P 12 0 P15 3 a Terminal mode P 12 0 P15 4 24V Output 24V Output 24V Output O Stop disable C Run enable O Local Speed Ref C Remote Speed Ref O Stop disable C Run enable O Analog Speed Ref C Preset Speed 1 O External Trip C Run Permit C Run o t 3 O Stop Remote Speed Ref C Fast Stop P 24 10V Output 10V Output Push button start stop and fast stop using 2 deceleration ramp Local Analog Ref Analog Speed Ref ov ov Analog speed input with 1 preset speed and motor thermistor trip Local or remote analog speeds 2 analog inputs 8 2 Keypad mode P 12 1 or 2 P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments Open Stop disable Closed Run enable Closed remote UP push button Closed remote DOWN push button No effect Open Stop disable Closed Run enable Open Stop disable Closed Run enable Closed remote UP push button Closed remote UP push button Closed remote DOWN push button External trip input Open Trip Closed Run Open Keypad speed ref 24V Preset speed 1 Closed remote DOWN push button
26. et on next enable Drive Effective Switching Frequency Actual drive effective output switching frequency This value maybe lower than the selected frequency in P 17 if 4 to 32 kHz the drive is too hot The drive will automatically reduce the switching frequency to prevent an over temperature trip and maintain operation DC bus voltage log 0 1000V 8 most recent values prior to trip updated every 250ms an temperature 20 120 C 8 most recent values prior to trip updated every 250ms og Motor current 0 to 2x rated 8 most recent values prior to trip updated every 250ms current Software ID IO amp motor e g 1 00 Version number and checksum ctrl AZAR i 1 on LH side indicates I O processor 2 indicates motor control Drive serial number 000000 999999 00 000 99 999 Unique drive serial number e g 540102 32 005 Drive identifier Drive rating Drive rating drive type e g 0 37 1 230 1P out Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 7 3 1 Parameter group zero access and navigation When P 14 P 37 all P 00 parameters are visible Default value is 101 When the user scrolls to P 00 pressing lt _ gt will display P OO A where F represents the secondary number within P 00 i e 1 to 20 The User can then scroll to the required P 00 parameter Pressing lt gt once more will then display the value of that particular
27. ever control cabling is close to power cabling maintain a minimum separation of 100 mm and arrange crossings at 90 degrees e Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes CAUTION 1 2 Electromagnetic Compatibility EMC Optidrive is designed to high standards of EMC and is optionally fitted with an internal EMC filter This EMC filter is designed to reduce the conducted emissions back into the supply via the power cables for compliance with harmonised European standards It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC legislation of the country of use Within the European Union equipment into which this product is incorporated must comply with 89 336 EEC EMC For use on domestic supplies screened motor cable must be used with the screen terminated to earth on both motor and drive sides The installation must be carried out by qualified installation engineers observing good wiring practice such as power and signal cable segregation and correct screening techniques to minimise emissions When installed in this way the Optidrive with built in filter has emission levels lower than those defined in EN61800 3 category C2 for 13 environments for screened cable lengths of up to 5m For cable leng
28. eypad in a forward direction only set P 12 1 1 Connect Motor as for terminal control above 2 Enable the drive by closing the switch between control terminals 1 amp 2 The display will show 5 oF 3 Press the V key The drive will start by going through the boost starting phase by ramping up to 50Hz 60Hz HP rated drives then ramps down to the minimum speed P 02 The display shows the speed in Hz H 35 0 with the potentiometer turned to minimum 4 Press to increase speed 5 The drive will run forward increasing speed until is released The rate of acceleration is controlled by the setting of P 03 check this before starting CAUTION 6 Press V to decrease speed The drive will decrease speed until V is released The rate of deceleration is limited by the setting in P 04 Press the key The drive will coast to stop the display will show 5k oF at which point the drive is disabled 8 To preset a target speed prior to enable press the V key whilst the drive is stopped The display will show the target speed use the amp V keys to adjust as required then press the key to return the display to SEaP 9 Pressing the key will start the drive accelerating through the boost starting cycle then to the target speed 10 Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 7 Parameters 7 1 Standard parameters Par Description Range Default Explanation Maxi
29. f the START amp STOP buttons Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 8 3 MODBUS control mode P12 3 or 4 Comments P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 0 2 n h 4 5 A disable No effect No effect No effect 8 12 osed Run enable 30 Open Stop disable Open Master speed ref External trip input No effect Closed Run enable Closed Preset speed 1 Open Trip Closed Run 1 Open Stop disable Open Master speed ref External trip input a Closed Run enable Closed Analog input Open Trip Closed Run Analog input reference g Open Master speed ref n 4 ra Open Stop disable Closed keypad speed External trip input No effect Run and stop commands given via the RS485 link and Digital input 1 must be closed for the drive to run Connect external thermistor type PT100 or similar to digital input 3 Closed Run enable ref Open Trip Closed Run Master Speed Ref start and stop controlled via RS485 Keypad Speed Ref drive auto runs if digital input 1 closed depending on P 31 setting Further information the MODBUS RTU Register Map information and communication setup please refer to the Advanced User Guide 8 4 User PI control mode P 12 5 or 6 P 15 Digital input 1
30. heatsink Refer to your IDL Authorised Distributor External trip on digital Input 3 E trip requested on digital input 3 Normally closed contact has opened for some reason If motor thermistor is connected check if the motor is too hot Comms loss trip Check communication link between drive and external devices Make sure each drive in the network has its unique address Internal memory fault Parameters not saved defaults reloaded Try again If problem recurs refer to your IDL Authorised Distributor Analog input current out of range Check input current in range defined by P 16 amp P 47 Internal drive Fault Refer to your IDL Authorised Distributor Internal drive Fault Refer to your IDL Authorised Distributor Environmental Operational ambient temperature range 0 50 C frost and condensation free Storage ambient temperature range 40 60 C Maximum altitude 2000m Derate above 1000m 1 100m Maximum humidity 95 non condensing Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 10 2 Rating tables 110 115V 10 1 Phase Input kW HP Frame Nominal Fuse or Supply Nominal 150 Motor Max Min Size Input MCB Cable Output Output Cable Motor Brake Current type B Size Current Current Size Cable Res 60 secs Length Value Amps Amps mm Amps Amps mm m Q 0 5 1 12 4 10 1 5 7 10 5 1 5 25 0 75 2 16 1 16 2 5 10 5 15 8 1 5
31. ielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end 4 2 Wiring Precautions Connect drive according to section 4 3 Connection Diagram ensuring that motor terminal box connections are correct It is essential to ensure that the motor is connected in accordance with the voltage at which it will be operated For more information refer to section 4 4 Drive and motor connections For recommended cabling and wiring sizing refer to section 10 2 Rating tables It is recommended that the power cabling should be 3 core PVC insulated screened cable laid in accordance with local industrial regulations and codes of practice Optidrive E2 IP55 NEMA 12 User Guide 7 www invertek co uk 4 3 Connection Diagram Optional Brake Resistor DC BR MCB or gt Isolator Fuse Size 2 Re N Optional it 1 phase Input Choke Onti AC input ptional 50 60Hz Input Filter 1 24V Output 2 Digital Input 1 3 Digital Input 2 Default 4 Digital Input 3 Analog amp Digital Input Connections Default Contact closed for Drive Healthy condition 5 10V Output Analog Speed Reference Relay Contact 4 4 Drive and motor connections The single phase voltage power supply should be connected to terminals L1 L L2 N The motor should be connection to U and V For drives that have a dynamic brake transistor Size 2 an optional external braking resistor will
32. mum speed P 02 to 5 P 09 max 500Hz Bore Maximum speed limit Hz or rpm See P 10 Minimum speed 5 to P 01 max 500Hz 35Hz Minimum speed limit Hz or rom See P 10 Acceleration ramp 0 to 600s 5s Acceleration ramp time from 0 to base speed time P 09 in seconds Deceleration ramp time from base speed P 09 Deceleration ramp 0 to 600s 5s to standstill in seconds When set to zero time fastest possible ramp time without trip is activated If the supply is lost and P 05 0 then the drive 0 Ramp stop will try to continue running by reducing the Stop mode select brown out ride through 4 speed of the load using the load as a generator 1 Coast to stop If P 05 2 the drive will ramp to stop using the 2 Ramp to stop fast stop P 24 decel ramp with dynamic brake control when mains supply lost Reserved Reserved 0 Reserved Motor rated voltage 0 20V to 150V 115V Rated nameplate voltage of the motor Volts 0 20V to 250V 230V Setting to zero disables voltage compensation Motor rated current 2970100761 drive rateg Drive Rated nameplate current of the motor Amps current rating Huan 25Hz to 500Hz ie Rated nameplate frequency of the motor Motor rated speed 0 to 30 000 rpm 0 When non zero all speed related parameters are displayed in rpm Percentage of rated motor voltage applied at the start of the boost period P 33 The 0 0 to 100 of max output o applied voltage increases from this level to Boost start voltage voltage ae rated volt
33. ndicates the drive will ramp to stop if time exceeded Access code 0 to 9 999 101 Defines Extended Parameter Set access code definition P 14 0 Parameters can be changed Controls user access to parameters When P amp automatically saved on 38 0 all parameters can be changed and Parameter access 3 ick power down 0 these changes will be stored automatically 1 Read only No changes When P 38 1 parameters are locked and allowed cannot be changed Analog input offset 500 0 500 0 0 Introduces an offset to the analog input level with a resolution 0 1 Custom scaling factor applied to drive speed If Display speed 0 P 10 0 speed in Hz scaled by this factor If pay Sp 0 000 to 6 000 P 10 gt 0 speed in RPM scaled Displayed as scaling factor disabled a 5 real time variable on the drive display indicated by a c User PI Higher value used for high inertia Too high a 3 3 0 0 30 0 1 0 kisen i Proportional Gain value gives instability User PI Integral 0 0s 30 0s 10s Higher value gives slower more damped time constant response F Hat If an increasing feedback signal should User PI operating a Direct 0 increase the speed of the motor set to mode 1 Inverse i Inverse mode User PI reference 0 Digital 0 Sets the source for the PI control reference select 1 Analog signal When set to 1 analog input 1 is used User PI digital 0 100 0 0 Sets the preset reference used when P 44 0 reference User
34. ntrolled from the Local POT SLOR SIOR Run Forward k o Preset Speed 1 provides a Jog Speed set in P 20 Run Forward with speed controlled from the Local POT Preset Speed 1 STOR R n Forward 9 i Preset Speed 1 provides a Jog Speed set in P 20 Run in Hand Speed controlled from the Local POT RUNIN AUD SIOR Run mand 0 4 Run in Auto Speed controlled using Analog input 2 e g from PLC with 4 20mA signal Run in Speed In Speed Control the speed is controlled from bakbak STOP Run in PI Control 5 1 the Local POT In PI Control Local POT controls PI set point In Preset Speed Control P 20 sets the Preset Run in Preset 0 2 4 5 Speed Speed Control SIOP RUN IEI Control 8 12 In PI Control POT can control the PI set point P 44 1 F Hand speed controlled from the Local POT Raninagang STOF Rununaulo 3 8 Auto Speed Reference from Modbus Hand Speed reference from Preset Speed 1 Run in Hand STOP Run in Auto 3 3 P 20 Auto Speed Reference from Modbus NOTE To be able to adjust parameter P 15 extended menu access must be set in P 14 default value is 101 Optidrive E2 Single Phase Output User Guide www invertek co uk 23 NIHd 123 28 OPTIDRIVE E EASY START UP GUIDE Supply Voltage 115 230V Single phase check drive rating information on page 19 AC Supply Voltage 50 60Hz LI L2 L N Earth Fuses or MCB amp cable sizes check drive rating information on p
35. onal operating parameters of the drive or from mismatching of the drive to the motor The contents of this User Guide are believed to be correct at the time of printing In the interest of a commitment to a policy of continuous improvement the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User Guide without notice All Invertek drives products carry a 2 year warranty valid from the date of manufacture This date is clearly visible on the product rating label This User Guide is for use with V1 03 Software User Guide Issue 2 02 2 Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 1 INTRODUCTION eaeoe serrana ararte naana ANEK KABATAAN ARA AA 1 1 Important safety information maananana kanan KNNNKANN KNA KANE KA NASAAN NASAAN SAAN 4 1 2 Electromagnetic Compatibility EMC 7 0 mmeenanananaan06nNNANNNKNAANAKKNABEKAKANSKKNKNNKKAKNASEKKNANAKANNA NAN KA KAKANAN 4 2 GENERAL INFORMATION AND RATING SG ccecceee eee eee eeeeeeneeeneeeeeeeeeeees 2 1 Identifying the drive by model NUMDEL ccscececeseeeeeeeeeeeeeeeeeeeeeeenseeeeeesaeeeeeaeeeasaeeeeeaeeaesaeeeaseeeenseeeeensoeee 5 2 2 Drive model numbers u 1 1 3 naaa AA 5 3 MECHANICAL INSTALLATION 0111303 UNAG GINN NAGANA AD 3 1 General 0NA GISING NIANG KAIA DING TABI aaa aana aidara aeia a paani Aa aana padadaanin anans 6 3 2 Mechanical dimensions an
36. osed Closed Preset Speed 4 Normally Open NO Momentary close to run Normally Closed NC Momentary open to stop Open Analog speed ref Closed Preset speed 1 Analog input 1 reference Normally Open NO Momentary close to run Normally Closed NC Momentary open to stop Normally Open NO Momentary close for Fast stop Analog input 1 reference Close digital input 3 to carry out a fast stop P 24 provided P 05 0 Open Stop disable Closed Run enable Open Fast Stop disable Closed Run enable Optidrive E2 IP55 NEMA 12 User Guide Open Analog speed ref Closed Preset speed 1 www invertek co uk Analog input 1 reference 15 Typical Applications Terminal mode P 12 0 P15 0 7 Terminal mode P 12 0 P15 1 Terminal mode P 12 0 P15 2 24V Output 24V Output 24V Output O Stop disable C Run enable O Stop disable C Run enable O Stop disable C Run enable O Analog Speed Ref 3 T3 T4 Speed C Preset Speed 1 2 oo 0 0 Preset1 O Analog Speed Ref O Preset Speed 1 1 0 Preset2 C Preset Speed 1 C Preset Speed 2 4 j Prosna rese 10V Output 10V Output 10V Output O Preset Speeds 1 4 Analog Speed Ref C Max Speed P 01 Analog Speed Ref ov ov ov Analog speed input with 1 preset speed Analog speed input with 2 preset sp
37. r a period of time Check to see when the decimal points are flashing drive in overload and either increase acceleration ramp P 03 or decrease motor load Check cable length is within drive specification Check the load mechanically to ensure it is free and no jams blockages or other mechanical faults exist Brake channel over current Over current in the brake resistor circuit Check the cabling to the brake resistor Check the brake resistor value Ensure minimum resistance values from the rating tables are observed S2 only Brake resistor overload Brake resistor overload Increase deceleration time reduce load inertia or add further brake resistors in parallel Ensure minimum resistance values from the rating tables are observed S2 only Internal power stage fault Check wiring to motor look for ph ph or ph Earth short circuit Check drive ambient temp additional space or cooling needed Check drive is not forced into overload Over voltage on DC bus Supply problem or increase decel ramp time P 04 Under voltage on DC bus This occurs routinely when power is switched off If it occurs during running check power supply voltage Heatsink over temperature Check drive ambient temp Additional space or cooling required Under temperature Trip occurs when ambient temperature is less than 10 C Temperature must be raised over 10 C in order to start the drive Faulty thermistor on
38. reference is set for a digital reference level set in P 45 When using an Analog reference set P 44 1 analog and connect reference signal to analog input 1 T6 The default settings for proportional gain P 41 integral gain P 42 and feedback mode P 43 are suitable for most HVAC and The analog reference used for PI controller can also be used as the local speed reference when P15 1 thermistor trip Further information on configuring the PI controller for typical feedback applications please refer to the Advanced User Guide Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 17 Remote closed loop PI feedback control with Local Preset speed 1 and motor 9 Troubleshooting 9 1 Fault messages Fault Code 10 Technical data 18 10 1 Description Corrective Action Factory Default parameters have been loaded Press STOP key drive is ready to configure for particular application Over current on drive output Excess load on the motor Over temperature on the drive heatsink Motor at constant speed investigate overload or malfunction Motor starting load stalled or jammed Check for motor wiring error Motor accelerating decelerating The accel decel time too short requiring too much power If P 03 or P 04 cannot be increased a bigger drive is required Cable fault between drive and motor Drive has tripped on overload after delivering gt 100 of value in P 08 fo
39. s Preset speed 1 0 to P 01 0 Hz Sets jog preset speed 1 P Preset speed 2 0 to P 01 0 Hz Sets jog preset speed 2 P Preset speed 3 0 to P 01 0 Hz Sets jog preset speed 3 P Preset speed 4 0 to P 01 0 Hz Sets jog preset speed 4 2nd Deceleration ramp time from base speed 2nd decel ramp P 09 to standstill in seconds meme time 0 25 0s 0 Selected using fast stop function via digital Fast Stop input setting or on mains loss as set by P 05 If set to zero drive will coast to STOP Digital output mode Digital Output Mode 0 Drive enabled Options O to 7 select a digital voltage output 1 Drive healthy signal 2 Motor at target speed Disabled OV 3 Drive tripped Enabled 24V 20mA limit 5 Analog output 4 Motor speed gt limit 8 Options 4 to 7 the Digital output is enabled function select 5 Motor current gt limit using the level set in P 19 6 Motor speed lt limit Analog Output Mode 7 Motor current lt limit Option 8 Motor Speed signal range Analog output mode 0 10V 0 100 of P 01 8 Motor speed Option 9 Motor Current signal range 9 Motor current 0 10V 0 200 of P 08 Set P 09 before adjusting Speed reference held at upper or lower skip Skip frequency frequency limit until input signal reaches the MG hysteresis band O tGnE Q Hing opposite skip frequency limit Speed ramps ys pp p ireq y p p through the skip frequency band at a rate set by P 03 and P 04 z Set P 09 before adjusting Skip frequency P 02 to
40. s situation which if not Indicates a potentially hazardous situation which if not avoided could result in injury or death avoided could result in damage to property WARNING CAUTION Safety of machinery and safety critical applications The level of integrity offered by the Optidrive control functions for example stop start forward reverse and maximum speed is not sufficient for use in safety critical applications without independent channels of protection All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed Within the European Union all machinery in which this product is used must comply with Directive 89 392 EEC Safety of Machinery In particular the electrical equipment should comply with EN60204 1 e Optidrives should be installed only by qualified electrical persons and in accordance with local and national regulations and codes of practice The Optidrive has an Ingress Protection rating of IP20 For higher IP ratings use a suitable enclosure e Electric shock hazard Disconnect and ISOLATE the Optidrive before attempting any work on it High voltages are WARNING present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply e Where supply to the drive is through a plug and socket connector do not disconnect until 10 minutes have elapsed after turning off the supply e Ensure correc
41. speed 1 External trip input Open Trip Closed Run Analog input 1 reference Connect external thermistor type PT100 or similar to digital input 3 Open Stop disable Closed Run enable Open Analog input 1 Closed Analog input 2 Analog input 2 reference Analog input 1 reference Switches between analog inputs 1 and 2 Open Stop disable Closed Run enable Open Run Closed Fast Stop Open Analog speed ref Closed Preset speed 1 Analog input 1 reference Close digital input 2 to carry out a fast stop P 24 provided P 05 0 Open Stop disable No effect External trip input Open Trip Analog input 1 Connect external thermistor type PT100 or CloscsHumipnahla Closed Run Nejatanea similar to digital input 3 5 External trip input F Close digital input 2 to Open Stop disable Open Run Open Trip p inp Analog input 1 carry ais ahy P Closed Run enable Closed Fast Stop Closed Run reference 24 provided P 05 0 Digital Input 3 Analog Input 1 Preset Speed i f Open Open Preset Speed 1 Hi A seta No effect Closed Open Preset Speed 2 Open Closed Preset Speed 3 Closed Closed Preset Speed 4 Digital Input 3 Analog Input 1 Preset Speed A Open Open Preset Speed 1 Close digital input 2 to gabi enue pide nya st Sto Closed Open Preset Speed 2 carry out a fast stop P i p Open Closed Preset Speed 3 24 provided P 05 0 Cl
42. t Filter With Filter Without Filter A Size ODE 2 12037 1KB1 01 ODE 2 12037 1K01 01 0 37 ODE 2 12005 1HB1 01 ODE 2 12005 1H01 01 0 5 4 3 1 ODE 2 12075 1KB1 01 ODE 2 12075 1K01 01 0 75 ODE 2 12010 1HB1 01 ODE 2 12010 1H01 01 1 7 1 ODE 2 22110 1KB4 01 ODE 2 22110 1K04 01 14 ODE 2 22015 1HB4 01 ODE 2 22015 1H04 01 1 5 10 5 2 For IP55 NEMA 12 without switches NON SWITCHED change the for a N at the end of the product code For IP55 NEMA 12 with switches SWITCHED change the for a S at the end of the product code Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 3 Mechanical Installation 3 1 General e Store the Optidrive in its box until required Storage should be clean and dry and within the temperature range 40 C to 60 C e Install the Optidrive on a flat vertical flame resistant vibration free mounting within a suitable enclosure according to EN60529 if specific Ingress Protection ratings are required e The Optidrive must be installed in a pollution degree 1 or 2 environment e Sizes 1 amp 2 are DIN rail mountable e Ensure that all terminals are tightened to the appropriate torque setting 3 2 Mechanical dimensions and mounting i f J i j i 4 _ i tf J A D B g ss Aasa C z i l 3 t t amp g H E j B g H 5 F 8 las G Drive A B C D E F G H l J Size mm in mm in mm in mm in mm in mm in mm in mm in mm
43. t earthing connections The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB e The STOP function does not remove potentially lethal high voltages ISOLATE the drive and wait 10 minutes before starting any work on it e Parameter P 01 can be set to operate the motor at up to 60 000 rpm hence use this parameter with care e If itis desired to operate the drive at any frequency speed above the rated speed P 09 P 10 of the motor consult the manufacturers of the motor and the driven machine about suitability for over speed operation The fan if fitted inside of the Optidrive starts automatically when the heatsink temperature reaches approximately 45 C Carefully inspect the Optidrive before installation to ensure it is undamaged Indoor Use Only Flammable material should not be placed close to the drive The entry of conductive or flammable foreign bodies should be prevented Relative humidity must be less than 95 non condensing Ensure that the supply voltage frequency and single phase input correspond to the rating of the Optidrive as delivered An isolator should be installed between the power supply and the drive Never connect the mains power supply to the Output terminals U V W Protect the drive by using slow blowing HRC fuses or MCB located in the mains supply of the drive Do not install any type of automatic switchgear between the drive and the motor Wher
44. their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life WARNING NOTE Use the dedicated ground terminal to ground the drive Do not use mounting screws bolts or chassis screws for grounding 4 1 1 Grounding Guidelines The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground busbar through the filter if installed Optidrive ground connections should not loop from one drive to another or to or from any other equipment Ground loop impedance must confirm to local industrial safety regulations To meet UL regulations UL approved ring crimp terminals should be used for all ground wiring connections The drive Safety Ground must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be checked periodically Ground Fault Monitoring If a system ground fault monitor is to be used only Type B devices should be used to avoid nuisance tripping Drives with an EMC filter have an inherently higher leakage current to Ground Earth For applications where tripping occurs the EMC filter can be disconnected by removing the EMC screw on the side of the product Remove screw 1 e UU intemal Internal completely to NIL2 EMC Surge disconnect Ls Filter _ Protection EMC VAR R EMC VAR
45. ths above 5m the emission levels may exceed those defined by EN61800 3 cat C2 In this case further mitigation methods such as fitting an external filter Optifilter must be employed if the emissions limits are to be upheld When used on industrial supplies or 2 4 environments the installation must be carried out by qualified installation engineers observing good wiring practice such as power and signal cable segregation and correct screening techniques to minimise emissions The emissions limits defined by EN61800 3 cat C3 2 9 environment are upheld for screened cable lengths of up to 25m The cable screen should be connected to earth on both the drive and motor sides 4 Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 2 General Information and Ratings This chapter contains information about the Optidrive E2 including how to identify the drive 2 1 Identifying the drive by model number Each drive can be identified by its model number as shown in Figure 1 Drive Model Number Format The model number is on the shipping label and the drive nameplate The model number includes the drive and any options Drive model numbers for the Optidrive E2 drives are provided in 10 2 Rating tables ODE 2 12037 1KB12 01 Product Family L Single Phase Output IP Rating 2 IP20 N P55 Un switched S IP55 Switched Generation Dynamic Brake 1 No Brake Frame Size 1 2 Transistor 4 Brake Input Voltage Rating 1 110 115V
46. to 10V 20mA maximum 9 Digital Output Digital O to 24V D 9 OV User ground connected terminal 7 Ha 10 Relay Common 11 Relay NO Contact Contact 250Vac 6A 30Vdc 5A 5 2 RJ45 Data Connection For drives with software V1 00 V1 02 1 No connection 2 No connection 3 0V 4 RS485 Optibus MODBUS 5 RS485 Optibus MODBUS 6 24V for Optiport E2 only 7 No connection Kag 8 No connection For Optibus and Modbus data format is fixed as 1 start bit 8 data bits 1 stop bit no parity Baudrate amp address For MODBUS RTU register map information please refer to the Optidrive 30V E2 Advanced User Guide When using MODBUS control the Analog and Digital Inputs can be configured as shown in section 8 3 MODBUS control mode P12 3 or 4 For drives with software V1 03 amp later 1 No connection 2 No connection 4 RS485 Optibus 5 RS485 Optibus 6 24V for Optiport E2 only 7 RS485 MODBUS 18 RS485 MODBUS For Optibus and Modbus data format is fixed as 1 start bit 8 data bits 1 stop bit no parity Baudrate amp address set in P 36 set in P 36 6 Operation 6 1 Managing the keypad The drive is configured and its operation monitored via the keypad and display Used to display real time information to access and lt _ gt NAVIGATE exit parameter edit mode and to store parameter changes a UP Used to increase speed in real time mode or to increase
47. utton on the drive will not function in this case Drive boost frequency level applied to the Boost Fraquenc 0 to P 09 P 09 motor during the Boost Period q y If set to zero the boost start up process Will be disabled Time for which the startup boost period is i applied During this period the output Sae keriog 0 0 to 150s 5s frequency is set to P 32 and the voltage uration increases linearly from P 11 to P 07 Setting P 33 to zero disables boost Brake chopb r 0 Disabled Software protection for Invertek standard brake enable PP 1 Enabled with s w protection 0 resistors 200W 2 Enabled without s w For Non Invertek approved resistors and higher not S1 f i eet protection braking applications set to 2 aari input 0 500 0 100 Analog input scaling resolution 0 1 Serial Adr Unique drive address for communication Communications Adr O disable 1 63 1 network address When set to OP buS MODBUS disabled MODBUS enable OP buS fixed at 115 2 kbps OP buS Communication with Optistick PDA and baudrate select 9 6k to 115 2kbps Modbus Optiport E2 possible Setting a baudrate enables MODBUS at that baudrate and disables OP buS F The time before a trip in the event of a 0 no trip t 3000 maa eens communication loss can be set in milliseconds Trip enable delay t HA had a ana ms 3 rg Setting O disables the communications trip f ms rip t indicates the drive will trip if time exceeded r i
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