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S100/S300 Series User Guide

1. 3 4 Optional Ancillary Signal Connection 3 4 Optional RS232 3 5 Preparing the Site Aquacell 5300 Series Samplers 3 7 Sampler Location eek 3 8 Condensate Drain Installation if required 3 8 Optional Condensate Evaporator Tray Installation 3 8 Wastewater Drain Installation if required 3 8 Electrical Power Supply 3 9 Auxiliary Equipment Installation 3 9 Optional Ancillary Signal 3 9 Optional Auxiliary Equipment Mounting Plate 3 9 Optional Auxiliary Equipment Enclosure 3 10 Installation Aquacell 5100 Sampler 3 13 SAM 3 13 Sample Collection Vessel 3 13 1x10 Litre format with optional Suspension 3 13 All SCV formats when optional Suspension Bracket is no
2. Preparing the Site 5300 Series Samplers First remove all packing material from the Sampler and it s ancillaries except for the wooden palette on which the Sampler stands Note The Sampler s Lower Compartment is used to transport the Sample Collection Vessel ancillaries etc Figure 3 4 Installation Drawing S300 Sampler NOLLVTIVLSNI 031319395 SI 497114108 ONIALdNI 473S ae 3SV8 1 3 7 TVNOLLdO ONISN 931113 SI NIVHO HILVMILSYM IHL NIHM Of I AG GIS VAHONI IHL 30 LHOIH TIWYSAO 13437 IVAN ITHNVSIHL LHOIY Lo aalsioads AON SI H3LVMELSVM 094 o4 N3HM HOZES 3 028 1 ST30ON 1 4 4 4 137100 3LVSN3ANOO i ANIOd LIX3 18 9 AlddNS HIMOd 9 st AVL HOLVHOdVAI TVNOILO gt gt 18 5 ANAWdINDA STYNDIS AHVITIIONV Om q 5 3LV1d 0921 6891 ONLLNNOW
3. Samplers 5100 Aquacell 5100 Wastewater Sampler 110V powered 220V powered 230V powered Aquacell 5100 Sampler Unit Wall mounting plate with 4 Anchor bolts User Guide Intake Hose with filter 10 metres long Intake Hose Anchor KO 5 Part Number CL 1501 Part Number CL 1513 Part Number CL 1502 Clip for Intake Hose Spare Volume Control Tube Strain relief bracket with 2 fixing screws Mains supply cable Samplers 5310 Aquacell 5310 Wastewater Sampler 110V powered Part Number CL 1601 220V powered Part Number CL 1602 230V powered Part Number CL 1603 Note The Sampler s lower compartment is used to transport the Sample Collection Vessel ancillaries etc u ES 8 Aquacell 5310 Sampler Clip for Intake Hose Unit User Guide Spare Volume Control Tube Intake Hose with filter Air Cowls 10 metres long OS Intake Hose Anchor Samplers 5310 Aquacell 5310 Wastewater Sampler 110V powered Part Number CL 1621 220V powered Part Number CL 1622 230V powered Part Number CL 1623 Note The Sampler s lower compartment is used to transport the Sample Collection Vessel 2 ancillaries d Tan Aquacell S310H Sampler Clip for Intake Hose Unit 8
4. JOYLNOD ILONIY AS ama NOLLONNSTYN HaTdnvs FHM 8 4 0 NMOHE FTdNYS Tans 5 zxnv Old HOLOSNNOO YIMOd L IAIM 901 194008 HOLOANNOO YIMOd SNILOANNOO 340439 GALVNINYAL ATS4VS SI LI LVHL JYNSNI MATANWS JHL 30 30IS NO YOLOSNNOO YIMOd JHL OL GSLOSNNOO LNINAINDI NI SONVTO SNIVN 5914590 ITEVO 5180 HONOUHL SSVd S3T8VO TYNDIS HIMOd IHL LNINdINDI AYYNIXNY IHL YIONVA 3UYNSOTONA LNIWdINDA TYNOLL O ILON 3 12 INSTALLATION Installation Aquacell 5100 Sampler Sampler 1 7 Attach the Wall Mounting Plate to the vertical mounting surface using the masonry bolts provided Drill 8mm holes in masonry or other fasteners appropriate to the mounting surface Install Back up Battery if applicable See Optional Back up Battery Installation Page 3 14 Connect electrical cables to the Sampler Module See Electrical Connections to the Sampler Module Page 3 15 Loosen the 2 wing nuts on the Wall Mounting Plate and hang the Sampler on the Mounting Studs Hand tighten the 2 wing nuts to firmly secure the Sampler in place Attach the Strain Reli
5. Detachable SCV s Bottlers 4 x 4 5 Litre Glass Bottler 4 x 5 Litre HDPE Bottler 12 x 0 75 Litre Glass Bottler 12 x 1 Litre PET Bottler 24 x 1 Litre HDPE Bottler Part Number CL 3005 Part Number CL 3001 2 x 4 5 Litre Self Emptying Polypropylene Bottler S100 only Part Number CL 3006 Part Number CL 3007 Part Number CL 3008 Part Number CL 3002 Part Number CL 3003 Part Number CL 3004 PACKAGE e Gi Integral SCV Bottler 2 x 4 5 Litre Self Emptying Part Number CL 3108 J H Polypropylene Integral Bottler plus X additional integral parts v 5 5 m 30 SLNALNOD Ancillaries ra Ancillary Signal Connection Basic plus additional integral parts 5100 Sampler only Auxiliary Equipment Enclosure Auxiliary Equipment Mounting Plate Back up Battery Float Charger plus additional integral parts Condensate Evaporator Tray plus additional integral parts Intake Hose Support Bracket Kit Padlock S300 Series RS232 Interface plus additional integral parts Spare Bottle Carrier 2 x 4 5 Litre Self Emptying Polypropylene Bottler Part Number CL 4004 Part Number CL 4117 Part Number CL 4108 Part Number CL 4024 Part Number CL 4112 Part Number CL 4010 Part Number CL 4034 Part Num
6. Temperature logging is not available with YES Aquacell 5100 5300 models Select NO NO Now see SYS5 SYS5 LOW POWER MODE When the Sampler is in the low power YES mode it goes to sleep after about 3 NO minutes with no button pushes This means that the display switches off and the system goes into hibernation until called upon to act To restore normal operation the user just needs to push any button With Aquacell 5100 5300 models LOW POWER MODE is probably an inconvenience with little benefit to the user Note LOW POWER MODE can not be used when Sampler is programmed in FLOW mode Note LOW POWER MODE disables the Sampler Warning Output relay Select YES or NO Now see SYSSAM1 m gt 4 12 Systems Settings Sampler IDENT DISPLAY SHOWS ACTION COMMENTS SYSSAM1 BOTTLER FITTED amp Select YES when the Sampler is to be YES used with one of the 3 bottlers multiple NO bottle formats or NO when the Sampler is to be used with a single Container Now see SYSSAM2 SYSSAM2 SHOTS SAMPLE A sample is usually a single shot sample 01 however there are applications where a 500ml 100ml in the case of the 12 bottle bottlers shot of liquid at one time is insufficient for the requirements of the application If this is the case then set number of shots as appropriate When multiple shot sampling is opted for then every reference to sample means XX shots Now see SYSSAM3 SYSS
7. Sampler Mod le e 5 12 Detachable 5 12 Other faulty hardware which is readily detachable 5 13 TECHNICAL SPECIFICATIONS 6 1 akse 6 1 Materials of 6 2 Mechanical ss 6 2 Optional 6 3 Standards Compliance 6 3 6 4 Data Table continued 6 5 TABLE OF FIGURES Figure 3 1 Intake Hose Geometry 3 1 Figure 3 2 Installation Drawing S100 5 3 3 Figure 3 3 Connecting the Sampler to Typical Auxiliary Equipment Aquacell 5100 Sampler 22 3 6 Figure 3 4 Installation Drawing 5300 3 7 Figure 3 5 Connecting the Sampler to Typical Auxiliary Equipment Aquacell 5300 56 8 5 3 11 Figure 3 6 Wiring Details Optional Auxiliary Equipment Mounting Pl
8. To adjust the distributor pipe alignment proceed as follows see illustration below 1 Ensure distributor pipe is in the bottle 1 position switch power off then on to reset if unsure Loosen the 3 locking screws Grip the distributor dome and the spout support Rotate spout support on it s friction bearing until the desired alignment is reached Tighten locking screws GT gt lt Carry out wet test to ensure that the sample enters the Container correctly readjusting if necessary Note 4 Bottle Bottlers Distributor pipe should be aligned as indicated on the distributor Unit label 12 Bottle Bottlers Distributor pipe should align with indent A 24 Bottle Bottlers Distributor pipe should align with position centrally between indent and the polarising slot m gt 410 Advanced operations Having become familiar with the basic operations of the Sampler the next thing to consider is how to program the Sampler to carry out whole sequence of sample shots for your particular application Programming the Sampler Programming should start with the screen showing either DEFAULT DISPLAY 1 SAMPLER READY or DEFAULT DISPLAY 2 SAMPLER BOTTLER READY Depending on whether the Sampler is programmed to operate with Bottler or not Before attempting to program the Sampler please note the following simple rules 1 Whe
9. 4 Aquacell 5320 Wastewater Sampler With Sample Temperature Control The Sampler is suitable for operation at ambient temperatures between 10 C and 50 mainly outdoor applications Wastewater Drain All S300 series samplers can be specified with a Wastewater Drain When a Sampler is supplied with a Wastewater Drain the lower compartment of the Sampler provides a useful discharge point for surplus samples accidental spillage etc When a Sampler is specified with a Self Emptying Bottler a Wastewater Drain is included Samplers incorporating a Wastewater Drain are supplied with a P Trap To accommodate the P Trap the Sampler is fitted with a special deep Cabinet Base which raises the overall height of the Sampler by 140mm The purpose of the water trap is to prevent cold air leaking from the Sampler s Lower Compartment and adversely effecting temperature control 5320 amp S320H only also provides a screen against intrusion from insects etc Condensate Drain S320 amp S320H only A Condensate Drain is incorporated in all samplers with sample temperature control The Condensate Drain outlet discharges the small volume of condensate water produced by the refrigeration system in the Samplers Lower Compartment The Condensate Drain incorporates a water trap within the Base of the Sampler Cabinet to prevent cold air leaking from the Sampler s Lower Compartment and adversely effecting temperat
10. Electrical Power Supply Installation A suitable electrical supply should be provided for the Sampler See TECHNICAL SPECIFICATION Page 6 1 which is terminated in a switched fused Isolator mounted adjacent to the Sampler 1 8 metre Power Cable is provided which connects to the bottom rear of the Sampler Module This cable should be connected to the isolator Optional Ancillary Signal Connection See page 3 6 Figure 3 3 Connecting the Sampler to Typical Auxiliary Equipment Aquacell S100 Sampler Auxiliary Equipment should be positioned adjacent to where it is intended to mount the Sampler within reach of the Samplers Ancillary Signals Cable If it isn t possible to mount the Auxiliary Equipment adjacent to the Sampler then the cables to from the Auxiliary Equipment should be terminated in one or more Signal Isolators Not supplied by Aquamatic mounted adjacent to the Sampler The isolators should be connected to the Sampler via the Samplers Ancillary Signals Cable Isolators are necessary to protect the Samplers inputs outputs from damaging electrical transients which are sometimes induced in long cables Optional RS232 Interface Where an RS232 Interface is specified a splitter box is supplied This box should be mounted close to the Sampler such that its connectors are accessible The flying lead from the splitter box connects to the Sampler s ancillary signal connector The splitter box has 2 labelled connector
11. outputs 5 Carries out calibration of the Sampler s temperature probe provided that a comparative standard is available To enter the test mode press and hold STOP button for about 7 seconds To return to the normal operating mode press SET PROG button The test routine is shown in the table below After the initial display use button to step from one test to the next one Apart from test Bottler and test run only the bottom line of the display changes during test DISPLAY SHOWS COMMENTS total shots Records total number of sample shots taken by the 0000000001 Sampler since its date of manufacture This display only shows briefly test pump 2 Press Y button to exercise pump Listen to pump and driving pump check for any spurious noises test finished test level det 2 Press Y button to check main level probe 0514 Reading should be in the range 0500 to 0520 test finished A reading below this range suggests that a conductive path exists between the 2 long electrodes This probably means that the inside of the Sample Chamber top needs Cleaning A reading above this range suggests a bad contact between one or more of the spring contacts and its corresponding electrode 5 lt DISPLAY SHOWS COMMENTS test guard elec Press Y button to check guard level probe 0515 Reading should be in the range 0500 to 0520 test finished reading below this range suggests that co
12. A small deposit of grease is applied to the piston shaft and spread over the working surfaces by manually moving the piston in and out It is also a good policy to maintain the Sampler and its accessories in a generally clean condition bearing in mind the potential infection hazards associated with wastewater Caution use only the recommended grease lt Cleaning The Sample Tract The method adopted to clean the sample tract will depend on how sensitive the application is to cross contamination Most parts of the sample tract are easily accessible and be cleaned with detergent and or cream cleaner such as using suitable brush Inaccessible parts of the sample tract are usually flushed out with clean water Where the Sampler has to be completely free from the contamination of previous sampling operations then replacement of inaccessible parts is the only option The frequency of cleaning will depend very much on the application Initial operating experience with the Aquacell 5100 5300 Samplers will enable you to decide how frequently the sample tract needs to be cleaned in order to ensure that reliable and representative samples are always available The parts of the sample tract which need to be kept clean are as follows Intake Hose Assembly Loosen the hose clamp to remove Either flush out with clean water or replace Sample Chamber Chamber Top Remove
13. ANENdIND3 lt TYNOLLdO aNv19 5 1 303 SITOH 9 gt HIMOd PFS sa 378V4007 139908 HOLOINNO2 STYNDIS ALV 1d KEW 1 40 ee 1 Wo3 13900840L03NNOO moo 9 1 HIMOd SIV INIOd UITdAYS avin 37dAVS 318 007 YALVMALSWM 0065 401 ONIXIS 39 13 3SVE Sampler Location See Page 3 7 Figure 3 4 Installation Drawing Aquacell 5300 Sampler flat horizontal mounting base typically 100mm thick concrete should be provided for the Sampler preferably with standing area in front and service access to the rear Condensate Drain Installation if required Construct the drain from 21 5mm 0 0 plastic pipe It is important when configuring the drain to avoid the possibility of water being removed from the trap by siphon action The Sampler is provided with 21 5mm 0 0 stub pipe at the bottom rear of the Sampler Cabinet The drain pipe is joined to the stub pipe using a suitable fitting Optional Condensate Evaporator Tray Installation Attach the 4 Thermal Isolation Springs to the feet of the tray The springs are quite a tight force fit The tray gets too hot to touch and the Thermal Isolation Springs se
14. DEFAULT DISPLAY 2 PROGBOT2 TIME PER BOTTLE Select the time samples are to be 00 HOURS 30 MINS deposited into a bottle before the Bottler indexes to the next bottle or next group if Bottler is in GROUP MODE Now see DEFAULT DISPLAY 2 m gt 418 This completes the program installation when Sampler is programmed to operate with a Bottler Special Options An additional menu of system options is available for functions which are only required for specialised applications This menu can only be accessed when the screen shows either DEFAULT DISPLAY 1 or DEFAULT DISPLAY 2 To enter the SPECIAL OPTIONS menu press and hold 2 button for at least 2 seconds then release and briefly press button IDENT DISPLAY SHOWS ACTION COMMENTS SPECOP1 SPECIAL OPTIONS Select YES to see options available or EXIT to return to default display Now see SPECOP 2 if YES is selected or default display if EXIT is selected SPECOP2 AUTO RESTART 2 The Sampler can be made to automatically restart its program after a power interruption This option is not available when a Bottler is connected Select YES or NO Now see SPECOP 3 SPECOP3 The Sampler can be made to deposit individually designated numbers of sample shots into each bottle of a bottle array when in GROUP mode Select YES or NO Now see SPECOP 4 SPECOP4 RELAY OUTPUT 25 Sample Acquired relay output can be SAMPLE ACQUIRED reprogrammed to close for th
15. in clockwise direction to secure the connector Figure 3 10 Removable connector sealing cap 2 5 2 Details Aquacell 5100 Sampler iring W Figure 3 11 AO d l MO14 G38INDOV d l ILONIY AS d O NOILONNATV YA Td VS G38INDOV a d O NOLLONNSTYN YITANVYS NOILONNA Movie MOTISA 3339 ama SLIHM 19710 31108 379VHOVL 3 TYNOILdO JINON YITdNYS 40 30v4 NOLLOGE NOLLVTIVLSNI 3 17 NOILONNA Ey D 318v0 TYNDIS ASVTIIONV TYNOLLdO NOLLO3NNOO YITLLOG TYNOILdO TYHLNIN ania NOILOANNOO HLava MOTIJA 3339 NMOHE 5 NOILOSANNOO IWNOILdO SNIVN Intake Hose Installation To ensure that the Sampler is able to extract representative samples it is essential to take care over the selection of the Sampling Point and the installation of the Intake Hose Refer to Choosing Site Page 3 1 before proceeding 1 Install the optional Intake Hose Support Bracket or equivalent means of support for the lower end of the Intake Hose Note The Intake Hose Support Bracket Kit includes 2 masonry bolts which require 8mm fixing holes Figure 3 12 2 Attach the Intake Anchors the upper and lower ends of the I
16. run and pinch valve closes Display shows SAMPLING NOW CLOSE VALVE 2 Air is blown out of Intake Hose for a short period PRE PURGE time factory set to 3 seconds Display shows SAMPLING NOW PRE PURGE 3 Sample is drawn up Intake Hose at a nominal 0 5 metres second and fills Sample Chamber up to the level of the lower tips of the 2 long electrodes Display shows SAMPLING NOW INTAKE 4 Water is expelled from Sample Chamber back up the Volume Control Tube and down the Intake Hose until the level reaches the bottom of the Volume Control Tube A metered volume is thus trapped in the Sample Chamber This second air purge continues until water is completely removed from the sample tract Post purge time factory set to 6 seconds lt Display shows SAMPLING NOW POST PURGE 5 Pinch valve opens and sample is expelled from Sample Chamber into Sample Collection Vessel Display shows SAMPLING NOW SAMPLE RELEASE m gt Setting the Purge Times Pre Purge Time The time required to expel the column of water from the submerged sample Intake Hose This time is factory set to 3 seconds The PRE PURGE time should be long enough to ensure that water is expelled from the Intake Hose followed by bubbles emitted from the end of the Intake Hose for approximately 2 seconds Post Purge Time The time required to expel the excess water from the Sample Chamber and in
17. test run test impulse 2 00001 test finished test 4 20 loop 2 0001 test finished test remote 2 input open input closed test finished temp correction 2 24 0 test finished COMMENTS Press button to trigger SAMPLE CYCLE Sampler should carry out its programmed SAMPLE CYCLE In this test the display shows readouts appropriate to the SAMPLE CYCLE see page 3 11 during the test At the end of the test the display shows SAMPLING NOW 2 test finished Feeding contact closures between red and black cores on ancillary signal cable should increment counter Feed current signal into Sampler via blue core positive and red core negative on ancillary signal cable The following current signals should produce display readings within the following ranges 0809 0829 0385 0405 0000 0000 Feeding contact closure between green and black cores on ancillary signal cable should make display go from open to closed 4mA flow 12mA half scale flow 20mA full scale flow With temperature probe immersed in a liquid the temperature of which is monitored by a calibrated thermometer adjust the reading to agree with that indicated by the calibrated thermometer Either press button 1 to increment reading by 0 1 C or press button 2 to decrement reading by 0 1 C If the probe is faulty or not connected the display will show 2 C Not applicable to Aquacell S100 S300 Samplers 5 11 MAI
18. the Container Zone Fan located behind the grill at the top of the Container Zone will start up and run continuously for as long as the Sampler is powered up The Sampler Module will carry out the switch on routine see above 5320 The Plant Zone Fan located in the Plant Zone at the upper rear of the cabinet and the Container Zone Fan located behind the grill at the top of the Container Zone will start up and run continuously for as long as the Sampler is powered up After minute delay the Refrigeration Unit will start up provided the ambient temperature is above 100 The Sampler Module will carry out the switch on routine see above 320H The Plant Zone Fan located in the Plant Zone at the upper rear of the cabinet and the Container Zone Fan located behind the grill at the top of the Container Zone will start up and run continuously for as long as the Sampler is powered up After a 3 minute delay the Refrigeration Unit will start up provided the ambient temperature is above 1 C If the ambient temperature is above 32 C the Vent Fan behind the Small Air Cowl will run The Sampler Module will carry out the switch on routine see above Taking Spot Sample Press SPOT SAMPLE button on keypad Sampler should extract single sample of water from the sampling point and deposit it in the Sample Collection Vessel according to the SAMPLE CYCLE as follows 1 Valve clicks to vent pinch valve and then pump starts to
19. the Sampler and connected to it via the Optional Connections Terminal Block mounted in the terminal enclosure at the rear of the Sampler by specifying the Optional Ancillary Signal Connection Alternatively equipment can be mounted integrally to the Sampler by specifying either the Optional Auxiliary Equipment Plate or the Optional Auxiliary Equipment Enclosure See Page 3 11 Fig 3 5 Connecting the Sampler to Typical Auxiliary Equipment Aquacell S300 Series Samplers for application information Optional Ancillary Signal Connection Auxiliary Equipment should be positioned adjacent to the Sampler such that the cable connecting between the Samplers Optional Connections Terminal Block and the Auxiliary Equipment doesn t exceed 1 5 metres If it isn t possible to mount the Auxiliary Equipment adjacent to the Sampler then the cables to from the Auxiliary Equipment should be terminated in one or more Signal Isolators Not supplied by Aquamatic mounted adjacent to the Sampler The isolators should be connected to the Samplers Optional Connections Terminal Block by a cable not exceeding 1 5 metres Isolators are necessary to protect the Samplers inputs outputs from damaging electrical transients which are sometimes induced in long cables Optional Auxiliary Equipment Mounting Plate Caution All equipment attached to the mounting plate including junction boxes terminal blocks etc must be suitably environmentall
20. to peripheral equipment or products loss of use productivity or time Discrepancies in Content of Consignment Damage in Transit On receipt of the consignment it is important to check the following e the consignment matches the supplier s delivery note and in turn the items specified on your purchase order See CONTENTS OF PACKAGE page 1 1 e transit damage has occurred It is important to report any discrepancies or transit damage within 48 hours otherwise transit insurance may be invalidated In any event the cost of rectification would not be covered under the product warranty gt Z lt gt 5 gt 3 lt Note 5300 The packaging material protecting the Sampler can be removed for inspection purposes temporarily if appropriate without the need to remove the Sampler from its palette See page 3 20 Copyright 2007 Aquamatic Ltd All rights reserved Storage of the Sampler Prior to Installation 5300 The Sampler should be kept in dry indoor storage area until it is ready to be installed CONTENTS OF PACKAGE The following is an illustrated list of most of the items appearing on the price list Some price list items are omitted as they are fully integrated and not able to be depicted visually Price list items are also omitted when an illustration serves no useful purpose PAGKAGE i n 2 i 8 BS Da
21. 0 N User Guide Spare Volume Control A Tube Intake Hose with filter Air Cowls 10 metres long Intake Hose Anchor Samplers 5320 Aquacell 5320 Wastewater Sampler 110V powered 220V powered 230V powered Part Number CL 1611 Part Number CL 1612 Part Number CL 1613 Note The Sampler s lower compartment is used to transport the Sample Collection Vessel ancillaries etc Aquacell 5320 Sampler Unit User Guide Intake Hose with filter 10 metres long Intake Hose Anchor Clip for Intake Hose Spare Volume Control Tube Air Cowls i 2 i PACKAGE v 5 5 m 30 SLNALNOD Samplers 5320 Aquacell 5320 Wastewater Sampler 110V powered 220V powered 230V powered Part Number CL 1631 Part Number CL 1632 Part Number CL 1633 Note The Sampler s lower compartment is used to transport the Sample Collection Vessel ancillaries etc Aquacell 5320 Sampler Unit User Guide Intake Hose with filter 10 metres long Intake Hose Anchor Clip for Intake Hose Spare Volume Control Tube Air Cowls Sample Collection Vessels SCV s Detachable SCV s Single Containers 10 Litre Polypropylene Container 25 Litre Polyethylene Container
22. 105 10 Litre Polypropylene Container 25 Litre Polyethylene Container 0 75 Litre Glass Bottle 1 Litre PET Bottle 1 Litre HDPE Container 4 5 Litre Polypropylene Container 4 5 Litre Glass Bottle 5 Litre HDPE bottle 12 Litre Polyethylene Bottle Part Number CL 3005 Part Number CL 3001 Part Number CL 6034 Part Number CL 6035 Part Number CL 6036 Part Number CL 6091 Part Number CL 6088 Part Number CL 6020 Part Number CL 6173 2 INTRODUCTION The Sampling Process The Aquacell 5100 5300 Wastewater Sampler extracts individual sample shots from an open pressurised source Such as wastewater channel or vessel according to a predetermined program and deposits them into one or more Sample Collection Vessels In this way the user is provided with representative sample of the wastewater discharge Two models in the 5300 range incorporate sample temperature control This is particularly important for biologically active wastewater The Sample Collection Vessel is contained within the temperature controlled lockable lower compartment of the Sampler Samples are stored at an average temperature between 0 and 5 C to minimise degradation during the storage period between sample extraction and analysis The refrigerated housing is automatically defrosted The way in which samples are used will vary from application to application For
23. 5 Fault Intake TIMED OUT Sampler has failed to induce a sufficient phase time volume of liquid into its Sample Chamber out within the allotted time 68 seconds See Maintenance section for details Maximum Triggers when overfill protection limit samples is reached Single Container programs reached only Fault Probe OPEN CCT One or more of the 3 stainless steel open circuit electrodes is not connecting to its contact springs at commencement of the sample cycle See Maintenance section for details OPERATION EVENT EVENT DISPLAY SHORT COMMENTS GODE FORM 7 STOP button STOPPED The STOP button has been pressed pressed during a program Fault Probe SHORT CCT There is a conductive path between short circuit the common centre stainless steel electrode and either one or both the long and short stainless steel electrodes at commencement of the sample cycle See Maintenance section for details Ll Remote input REM ON Remote control input short circuited on Fi Remote input REM OFF Remote control input open circuited off 0 11 Increment ING BOTTLER Bottler has moved to its next Bottler programmed location 2 Fault T SENS FLT This event only occurs if the Sampler Temperature has been incorrectly programmed to sensor operate with temperature logging which is not available with Aquacell 5100 5300 models 4 1 As E 15 Bottler has moved t
24. 5 Litre Polyethylene Container Format Remove the central access disc for cleaning Cleaning with a brush using detergent solution followed by a clean water rinse is usually sufficient 2 x 4 5 Litre Self Emptying Polypropylene Bottler Format Cleaning with a brush using detergent solution followed by a clean water rinse is usually sufficient 4 x 4 5 Litre Glass Bottler Format Cleaning with a brush using detergent solution followed by a clean water rinse is usually sufficient 4 x 5 Litre Polyethylene Bottler Format Gleaning with brush using detergent solution followed by clean water rinse is usually sufficient 2 2 4 x 12 Litre Polyethylene Bottler Format Cleaning with a brush using detergent solution followed by a clean water rinse is usually sufficient 12 x 0 7 Litre Glass Bottler Format Either clean in a bottle washer or replace 12 x 1 Litre Bottler Format Either flush with clean water or replace 24 x 1 Litre HDPE Bottler Format Cleaning with a brush using detergent solution followed by a clean water rinse is usually sufficient Bottler Distributor Pipe The Distributor Pipe is flipped out of its retaining clip for cleaning Cleaning with a brush using detergent solution followed by a clean water rinse is usually sufficient Keeping the Inside of the Sampler Module Dry See Page 5 5 Figure 5 2 Humidity Indicator Desiccant Bag Location acce
25. 5100 5300 Series User Guide 5100 5300 Series Stationary Wastewater Samplers for Non pressurised Sampling Points AQUAMATIC Wastewater Samplers for the World Issue 1 1 CONTENTS WARRANTY CONTENTS OF PACKAGE INTRODUCTION INSTALLATION OPERATION MAINTENANCE TECHNICAL SPECIFICATION AQUACELL 5100 5300 SERIES WASTEWATER SAMPLER NEW PRODUCT lah fides 9 Discrepancies in Content of Consignment Damage 9 Storage of the Sampler Prior to Installation 5300 10 CONTENTS OF PAGKAGE 1 1 5100 1 2 5 5310 1 3 5 5310 1 4 Samplers 5320 1 5 Samplers 5 2 1 6 Sample Collection Vessels SCV S 1 7 Detachable SCV s Single 1 7 Detachable SCV s 5 1 7 Integral SCV Bottleri An dere 1 8 Ancillarl s vun
26. AMS INITIAL SAMPLE You can choose to take a sample either at YES the beginning of a routine or after the first NO time interval flow increment When the application is to obtain flow proportional samples then the samples should always be taken after a certain volume of water has passed the sampling point and therefore an initial sample should not be taken Where the requirement is to take samples from a sampling point at equal time intervals commencing at a certain time then an initial sample is sometimes appropriate Select YES or NO Now see SYSSAM4 SYSSAM4 SAMPLING MODE 2 Samples can either be taken at fixed time TIME intervals or when coupled to a suitable 443 FLOW flowmeter at equal flow increments see SAMPLING FREQUENCY page 3 14 Select either TIME or FLOW Now see SYSSAM6 If you selected TIME OR SYSSAM5 if you selected FLOW SYSSAM5 FLOW SIGNAL 2 Sampler will accommodate either IMPULSE an impulse signal repeating at equal 4 20mA flow increments or a 4 20mA signal corresponding to flow rate Select either IMPULSE or 4 20mA Now see SYSSAM6 lt IDENT DISPLAY SHOWS ACTION COMMENTS SYSSAM6 REMOTE CONTROL The sampling routine can be inhibited YES enabled by an external signal see NO SYSSAM7 for details Select YES or NO If YES see SYSSAIV7 if NO see SYSSAM9 SYSSAM7 CONTROL MODE With SAMPLER ENABLE selected SAMPLER ENABLE Sampler will remain dormant during
27. AY 1 if Sampler is programmed to operate without a Bottler If Sampler is programmed to operate with a Bottler either see PROGBOTT if INCREMENT BY SAMPLES is programmed PROGBO72 if INCREMENT BY TIME is programmed 417 PROGSAM5 IMPs PER SAMPLE Set number of impulses 0001 Now see DEFAULT DISPLAY 1 if Sampler is programmed to operate without a Bottler If Sampler is programmed to operate with a Bottler either see PROGBOT1 if INCREMENT BY SAMPLES is programmed or PROGBOT2 if INCREMENT BY TIME is programmed lt IDENT DISPLAY SHOWS AGTION GOMMENTS PROGSAM6 INTERVAL AT F S Set interval between sample shots at 010 MINs full scale flow i e when current signal is 20mA Note Interval at half scale 12mA would be twice that at full scale Now see DEFAULT DISPLAY 1 if Sampler is programmed to operate without a Bottler If Sampler is programmed to operate with a Bottler either see if INCREMENT BY SAMPLES is programmed or PROGBOT2 if INCREMENT BY TIME is programmed This completes the program installation when Sampler is programmed to operate without a Bottler If a Bottler is included then continue as follows Program Settings Bottler IDENT DISPLAY SHOWS ACTION COMMENTS PROGBOT1 SAMPLES PER BOTTLE Select the number of samples to be 002 deposited into a bottle before the Bottler indexes to the next bottle or next group if Bottler is in GROUP MODE NOW SEE
28. HOWS ACTION COMMENTS SYSSAM8 TRIGGER DELAY A delay can be programmed in the 00 HOURS 00 MINs samplers recognition of the external signal This delay is typically used when a pump is providing the control signal to allow the pump to establish a representative flow Set time Now see SYSSAMY or SYSSAMT I if multiple bottle format SYSSAM9 OVERFILL PROT The number of samples can be limited YES when using a single composite sample NO Container to avoid overfilling Select YES or NO If YES see SYSSAM10 If NO see SYSSAM 11 YSSAM10 MAX SAMPLES Set limit to number of samples deposited 0050 Now see SYSSAM11 SYSSAM11 PRE PURGE See Setting the Purge Times page 4 5 03 SECONDS Set time Now see SYSSAM12 SYSSAM12 POST PURGE See Setting the Purge Times page 4 5 06 SECONDS Set time Now see SETPROG or SYSBOTT if Bottler is included This completes the programming of the samplers operating system when programmed to operate without Bottler If a Bottler is included then continue as follows System Settings Bottler IDENT DISPLAY SHOWS AGTION COMMENTS SYSBOT1 BOTTLE LOCATIONS Set according to Bottler format 4 15 24 Now see SYSBOT2 other bottle location lt number selections SYSBOT2 RE CYCLE Bottler can either stop on last bottle or YES continue on to bottle 1 and repeat its NO cycle continuously Select YES or NO Now see SYSBOT3 IDENT DISPLAY SHOWS AGTION CO
29. MMENTS SYSBOT3 BOTTLER MODE In SINGLE mode each bottle is addressed SINGLE individually according to the program GROUP selected In GROUP mode a nominally identical sample is deposited into each bottle of a group simultaneously Perhaps a bottle for each interested party or possibly a separate bottle for each determinant Necessary where preservative dosing of the sample is required for example Select SINGLE or GROUP If SINGLE see SYSBOT5 If GROUP see SYSBOTA SYSBOT4 BOTTLES GROUP Select number of bottles to be addressed 2 simultaneously 2 3 4 6 8 12 or 24 other group sizes This number must be less than or equal to the number of bottle locations Now see SYSBOT5 INCREMENT BY The Bottler can be programmed to move TIME from one bottle to the next or one group SAMPLES to the next if Bottler is in GROUP mode either at regular time intervals or after a fixed number of samples Select TIME or SAMPLES Now see SETPROG unless TIME is selected and SAMPLING MODE is set to FLOW then see SYSBOT6 SYSBOT6 MAX SAMPs BOT Set limit to number of samples deposited 0007 in each bottle Further samples are inhibited until Bottler advances to next bottle Now see SETPROG This completes the programming of the samplers operating system when 4 16 programmed to operate with Bottler m gt Samples actually deposited into each bottle group successively bu
30. NOIS TWNOLL O vel 3503 TWNINYAL LNdNI YIMOd AlddNS Y3MOd 359 ALV Id IAONIU L3NISVO YITdNVS TANVd NI IFYNLYUIAV Sample Collection Vessel SCV Single Containers Detachable Bottlers Place the SCV on the Tray in the Lower Compartment beneath the sample outlet Single containers remove the screw cap first Place the Pinch Valve Tube in the top opening of the Container Bottler The tube should engage the SCV to a depth not exceeding 70mm Integral Bottlers Position Bottles Bottle Carrier on the SCV tray as determined by the plastic location pegs Optional Auxiliary Equipment Mounting Plate Attach the fully assembled wired Equipment Mounting Plate to the 4 fixing points on the left hand side of the Sampler using the fixing screws provided Connect the Ancillary Signal Cable to the 12 pole connector on the side of the Sampler Connect the Mains Supply Cable to the 3 pole connector on the side of the Sampler Optional Auxiliary Equipment Enclosure Use the key provided to open the Enclosure door and gain access to the 4 fixing holes Attach the fully assembled wired Equipment Enclosure to the 4 fixing points on the left hand side of the Sampler using the fixing screws provided Connect the Ancillary Signal Cable to the 12 pole connector on the side of the Sampler Connect the Mains Supply Cable to the 3 pole connector on the side of the Sampl
31. NTENANCE Breakdown Service There are no user serviceable parts on the Aquacell Sampler apart from those mentioned in this section of the User Guide the event of failure of Sampler the following procedure should be carried out 1 Report the failure to Aquamatic or it s approved Distributor Often telephone call is enough to resolve perceived problem When problem cannot be resolved over the telephone then there are two possible alternatives On Site Service Arrange for an engineer to come to site and carry out repairs This is often the only practical option in the case of 5300 Series Samplers particularly when the fault lies somewhere other than within the removable Sampler Module Back to Base Service Return the faulty item to Aquamatic or it s approved Distributor for repairs to be carried out in the workshop Proceed as follows Sampler Module Remove Sampler Module from its location and remove the battery if fitted Do not return the battery with the Sampler unless requested Do not remove the Sample Chamber assembly from the Sampler e Pack Sampler Module and battery separately if requested in TRANSIT PACK If you require a TRANSIT PACK please contact your supplier who will arrange for one to be forwarded to you e Return to Aquamatic Ltd or it s approved distributor for repair Detachable Bottler e Pack Bottler in original TRANSIT PACK if possible If original pa
32. WARRANTY Thank you for choosing an Aquamatic Wastewater Sampler The Sampler when properly used and maintained should give many years of reliable service To mark our confidence in your new Aquamatic Sampler it comes with the following guarantee Electrical and or mechanical defects occurring during the 12 months from the date of invoice will be rectified free of charge provided the defective item is returned Carriage paid to the supplier during this 12 month warranty period See MAINTENANCE page 5 1 for details of Breakdown Service Please read this User Guide carefully as neither Aquamatic Ltd nor its agents accept responsibility for any damage or defect caused by misuse abuse neglect or incorrect operation Aquamatic Wastewater Samplers are subject to continuous development and improvement Components and specifications may change without notice One copy of the User Guide is included with each Sampler This is intended to assist the reader in the effective application of the product and although the information contained is given in good faith Aquamatic Ltd accepts no responsibility or liability for any loss or damage arising from the use of information provided or from information being omitted In any event Aquamatic Ltd accepts no liability for any consequential loss or damage arising from the use or failure of the product or any information provided including but not limited to economic or financial loss damage
33. XAY SNOILOJNNO9 ANINdINDI NOILONNS 3LON J19Y9 STYNDIS AYYTIONY ILON 40078 SNOLLOSNNOO TYNOLLHO LV 8 SLAALNO SLNANI 379 S SLON 319Y9 STYNDIS 9078 TWNINYAL SNOILOSNNOO TWNOLLdO LV 8 SNOLLOANNOO 3UVdS Plate ing t Mount iary Equipmen I Auxil iona Details Opt iring W Figure 3 6 Optional Auxiliary Equipment Enclosure 3LVIYdOYddY SV LNAWdINOA ASVIIXNY OL 1 3 3 YI Id VS M9018 TYNINYIL SNOLLOSNNOO TWNOILdOu Av FISVIVAV OS TV SNOILOANNOO JYYdS TISHS YOLOSNNOO JHL 30 JHL LY LAN NIVYLS JHL NILHOLL 9 YOLOINNOO 1 ITENISVIL N TYNINYSIL WHLNAN 3 TYNINSIL TIWNIWYSL SMOTIOS SV HOLOANNOO YIMOd JHL OL ATddNS ALNAWdINOA IHL SIHIM LOANNOO avo OLNO TISHS YOLOSNNOO JHL LANIGVO 3HL 30 ACIS 3HL NO YHOLOANNOO 310d Y3ddN JHL OL GALLS 9 LSNA JHL 30 dOL IHL NO GSLVTIALSWO JHL ONISN YOLOANNOOD JHL ITLNVINSIG 1 371995 YAMOd LNAWdINOA OL YOLOANNOS YIMOd LNINdINDA 0 OVE 3180 STVNOIS 13NI VO TANVd 5 ANYH 1437 MOTA v I TANYS MOTHA HOLOINNOD at N3349 STYN IS
34. arger total sample volume can be achieved through programmable multiple shots sample 100m maximum shot size for Samplers used with 12 bottle Bottlers 30 seconds approximately with 4 metres lift 60 C See Data Table Page 6 6 for details 5 n lt m gt 22 vu m Materials of construction Sampler module 5300 Cabinet Sample Chamber Sample Chamber Top Intake Hose with Filter Sample Collection Vessels Sealed Polyurethane mouldings Stainless Steel components Cabinet Base Stainless Steel 304 Cabinet Body options Standard Galvanised Steel pre treated and finished with architectural grade white polyester powder coating Optional Stainless Steel 304 Optional Stainless Steel 304 finished with architectural grade white polyester powder coating Lower Compartment insulation Expanded Polyurethane Pentane blown foam or Glass optional Standard Polypropylene Stainless Steel Silicone Rubber Optional PTFE Stainless Steel Silicone Rubber Standard Braided PVG Stainless Steel Optional Braided PTFE Stainless Steel See Data Table Page 6 4 for details Mechanical User interface Intake Hose Sample tract diameter Sample Collection Vessels Environmental protection Humidity control 17 button Control Panel incorporating tactile keys LCD 16 x 2 alpha numeric bac
35. ate Optional Auxiliary Equipment 5 3 12 ask dl 3 14 FIGUre ia 3 14 HUSE IG Le 3 15 Fiqure310k akan 3 16 Figure 3 11 Wiring Details Aquacell S100 3 17 HiqUre 31 2 cc era 3 18 EUS I IR 3 18 FiIqure3 1 en 3 19 Ne 3 19 VE aie a 3 20 Figure 3 17 Wiring Details Aquacell S300 Series Samplers 3 22 3 18 a Sec eases 3 24 ENN LEGEN 3 24 Figure 3 20 3 25 FIQUIC 3 21 ENN 3 26 ee 3 26 FIqure 3 23 3 26 3 24 gen 3 27 Figure 3 25 sen uranet 3 27 FIQUIG 26 3 28 Figure 4 1 Front Panel of Sampler 4 2 EE EN NN NE 4 6 kata 4 7 HU 44 4 7 Fure Ge 4 9 Figure 4 6 Locating Distributor Unit on Bottle 4 24 Fig r ningen rar 5 2 Figure 5 2 Humidity Indicator Desiccant Bag Location 5 5 AQUACELL 5100 5300 SERIES WASTEWATER SAMPLER NEW PRODUCT
36. bers CL 4047 CL 4097 and CL 4098 Part Number CL 4031 Spare Bottle Carrier 2x4 5 Litre Self Emptying Bottler can be used with both Integral and Detachable Bottlers PACKAGE Gi Spare Bottle Part Number CL 4032 4 x 4 5 Litre Glass Bottler Spare Bottle Carrier Part Number CL 4041 4 x 5 Litre HDPE Bottler Spare Bottle Carrier Part Number CL 4012 12 x 0 75 Litre Glass Bottler J9VAJVd 30 SLNALNOD Spare Bottle Carrier Part Number CL 4013 12 x 1 Litre PET Bottler Spare Bottle Carrier Part Number CL 4014 24 x 1 Litre HDPE Bottler Suspension Bracket Part Number CL 4034 User Guide Part Number CL 4113 Watewater Drain plus additional Part Number CL 4102 ME integral parts Consumable Spares Battery Sampler Part Number CL 6026 Clip for Intake Hose pinch valve tube Part Number CL 7001 5 CS as 4 a 22 Desiccant Bag Part Number CL 7009 Distributor pipe 130 reach Part Number CL 6031 160 reach Part Number CL 6030 160 reach Extended Spout Part Number CL 6181 Intake filter Part Number CL 6059 Intake Hose Anchor Part Number CL 4009 Intake Hose 30 metre reel Part Number CL 6089 Intake Hose with filter Part Number CL 6090 10 metres long Sample Chamber Glass Part Number CL 6164 Acrylic Part Number CL 6028 30 13
37. ckaging materials have been discarded please contact your supplier who will arrange for a new TRANSIT PACK to be forwarded to you 5 N e Return to Aquamatic Ltd or it s approved distributor for repair Other faulty hardware which is readily detachable e Either pack in original packaging if available or use suitable alternative packaging materials e Return to Aquamatic Ltd or its approved distributor for repair It is most important to pack items securely such that movement of the items within the pack is prevented NOTE Repair of transit damage is chargeable Lu lt 2 lt TECHNICAL SPECIFICATIONS Performance Environmental suitability Media Source suitability Sample extraction method Sampling method Maximum lift height Transport velocity Sample shot volume range Sample shot cycle time Maximum sample media temperature Ambient operating temperature Not suitable for use in classified hazardous areas see Data Table Page 6 6 for more details Wastewater from a non pressurised sampling point Air pump vacuum system Time Sampling frequency from 1 min to 99 hrs 59 mins Flow 4 20 or pulsed volt free contact closure Event Controlled by external equipment such as a pump or pH Meter etc providing volt free on off contact gt 7 metres 0 5 metres sec average with 7 metre lift Single shot 20 500 l
38. closure should have 2 strain relieved flying leads coming from it cut to a suitable length to connect to the mating connectors on the left hand side of the Sampler 1 Aquacell ical Auxil the Sampler to Typ Connecting Figure 3 5 300 Series Samplers 4 LOVLNOO 3383 0 340 TYNDIS 38 TNdNI GALVYOSLNI HILINMOT3 Le Z HILINMOTS MOT SLON dil LOVLINOS 1 3344 4 340 ATIVAHON TWNOIS 3NDOTVNV ALVY MOTH yw OZ HILINMOTY 013 330 NO TOHLNOO 3LONIY ALON Y3LIWMOT4 7031409 510 34 3 SALON Y d O NOLLONNSTVN ILON 7019 YOLYIONNNNY NYVIV SYNSOTONA TYNOLLdO 3HL YO ALV Id ONLLNNON ANANdINDA TYNOLLdO 031519395 SI YITdNVYS IHL N3HM 5 1 SI WALSAS 038070 arv SLOVINOO VI LV GALVY SLOVLINOO 3383 LIOA N3dO ATIVNHON SLNdLNO 934404 NMOHS SNOILOSNNOO 8 YILINMOTH FALLYNHILTV Z NOILLOANNOO TYNDIS TYNOLLdO HLIM 031519385 SI JHL N3HM 310 8 p 8 SALON NOLLONNS TYNN O 2 O zxnv O
39. d and Sampler locks out 11 Display shows Electrical signals from the Ensure that the Bottler FAULT Bottler are incorrect connector is fully engaged and restart the program If BOTTLER FAILED this does not resolve the and Sampler locks out problem then return Bottler distributor Unit for service 12 Display shows default Battery is completely flat Charge battery display and Sampler re boots when a sample is attempted Note Each fault symptom where the display shows FAULT on the top line in the above table with the exception of fault symptoms 9 and 10 will be registered in the Sampler s event logger provided that the logger is enabled see Programming the Sampler page 4 10 and that a program is running at the time the fault occurred The exact time of fault occurrence can therefore be determined Test Mode The Sampler has test mode which is very useful in helping to diagnose fault conditions both within the Sampler and in its peripheral equipment The test mode can also be useful during commissioning the Sampler When in the test mode the Sampler has the following facilities 1 Provides check on the total number of sample shots taken by the Sampler since manufacture 2 Self checks the major operating components of the Sampler 3 Verifies the validity of the signals from ancillary equipment fed to the Sampler s inputs 4 Verifies the responses of ancillary equipment to signals fed from the Sampler s
40. d to be called upon during this event then the sample would simply be delayed until the spot sample had been completed which should be long enough to replace the original sample collection vessel Bottlers Detachable Bottlers All Aquamatic detachable bottlers comprise a distributor unit characterised by its transparent distributor dome a distributor pipe and a bottle carrier It is most important when locating the distributor unit on the bottle carrier that the polarising slot in the distributor dome engages with the corresponding peg on the bottle carrier Figure 4 6 Locating Distributor Unit on Bottle Carrier HE cP m gt When using one of the two 12 bottle bottlers it should be borne mind that there is an upper limit on sample shot volume of about 100ml This is imposed by the rate at which the distribution tray is able to disperse the water into the bottle Self Emptying Bottler The Self Emptying Bottler operates similar way to the standard bottler except that it drives at a much slower rate time to complete the full 360 degrees is about 75 seconds As the distributor pipe moves round it causes the two 4 5 litre containers to tip out their contents in turn The tipped samples are fed down gravity drain to waste A typical requirement for the Self Emptying Bottler is to collect 24 hour composite samples in each container in turn disposing of the next container s contents immediately befor
41. e Container or with a Bottler a support shelf will be required not supplied by Aquamatic 5 Sampler Sample Collection Vessel Location A wall or similar flat vertical surface is required on which to mount the Sampler If the Sampler is to be connected to Bottler then shelf should be constructed beneath the Sampler positioned such that the Sampler s Pinch Valve Tube is able to engage in the Sample Collection Vessel to nominal depth of 60mm If the Sampler is to be used with 2 x 4 5 Litre Self Emptying Bottler then pair of Guide Rails for the Bottler should be fitted to the Bottler Support Shelf This is to ensure that the Bottler Drain Spigot will readily engage with the Expansion Coupling Gravity Drain when the Bottler is slid into position Wastewater Drain Installation if required Construct the drain from 56mm 0 0 50mm 1 0 plastic pipe An expansion coupling is provided with the Bottler which has solvent weld joint at one end and chevron seal at the other Terminate the drainpipe by solvent welding the pipe end to the expansion coupling The expansion coupling should be rigidly supported possibly by the drainpipe connecting to it such that the chevron seal aligns with the Drain Spigot at the base of the rear face of the Bottle Carrier when the Bottler is in position beneath the Sampler The rubber chevron seal provides removable coupling for the Bottler
42. e commencing the next composite sample In this way yesterday s sample is always available The following abbreviated example program should achieve this requirement SAMPLING MODE TIME BOTTLE LOCATIONS 2 RECYCLE YES BOTTLER MODE SINGLE INCREMENT BY TIME SAMPLE INTERVAL 01HOURS OOMINS TIME PER BOTTLE 24HOURS OOMINS Leaving the Sampler to Operate Automatically e Ensure that the sample container s is are clean and dry e Locate the sample collection vessel taking care to ensure that the samplers Pinch Valve Tube the sample discharge point is properly located in the collection vessel point of entry e Switch on power e Program the sampler as required e Take a few spot samples to verify operation you may wish to use a substitute sample container to collect these samples in order not to contaminate the sample collection vessel to be used for the sample program lt m gt Press RUN PROG button Close and secure front cover door as appropriate Leave sampler to extract its programmed samples NB You may find the Test Mode see page 5 7 useful when setting up the sampler Returning to Collect Samples Open front cover door Press VIEW PROGRAM button to check the sampler s movements Press STOP button Remove sample collection vessel s Either decant the samples into separate container
43. e duration of DURING SHOT the sample shot Select SAMPLE ACQUIRED or DURING SHOT Now see SPECOP 1 lt m gt Special Options Indication Having selected one or more of the 3 available SPEGIAL OPTIONS the default screen will show a 3 digit code positioned at the bottom left of the display The digits show 0 for option not selected and 1 for option selected choice in for SPECOP2 SPECOP3 and SPECOP4 respectively Example Default screen shows 010 at the bottom left of the display This means that SPECOP3 has been programmed Programming the number of shots for each bottle Set up the Sampler Bottler program as required See Programming Procedure page 4 11 up to SYSTEM SETTINGS BOTTLER SYSBOT3 Select GROUP and proceed as follows IDENT DISPLAY SHOWS ACTION COMMENTS SYSBOT4A BOTTLES GROUP Select number of bottles to be 2 addressed simultaneously 2 3 4 6 8 12 or 24 This number must be sub other group sizes multiple of or equal to the number of bottle locations NOW SEE SYSBOT5A SYSBOT5A BOTTLE 01 Use to select the bottle number and SHOTS 02 input a 2 digit number using the number keys to select the number of shots required to be deposited into each bottle of the bottle array NOW SEE SETPROG Samples are actually deposited into each bottle in group successively but the time delay between each deposition is o
44. ef Bracket to the right hand side of the Sampler Module using the 2 screws provided Install the Intake Hose See Intake Hose Installation Page 3 18 Sample Collection Vessel SCV 1x10 Litre format with optional Suspension Bracket 1 2 3 4 Remove the screw top from the pourer in the 10 Litre Container lid Hang the Container by its wire handle on the suspension bracket Place the pinch valve tube in the opening of the Container lid Slide the black plastic weather shield along the pinch valve tube so that it covers the top opening All SCV formats when optional Suspension Bracket is not used 1 Position the Sample Collection Vessel beneath the Sampler outlet single containers remove the screw cap first Place the pinch valve tube in the top opening of the Container Bottler The tube should engage the Sample Collection Vessel inlet to a depth not exceeding 70mm Slide the black plastic weather shield along the pinch valve tube so that it covers the top opening 5 2 Optional Back Up Battery Installation IMPORTANT The Back Up Battery should not be connected to the Sampler and left for an extended period before the system is commissioned as it may become fully discharged If this happens battery damage could result 1 Remove the battery cover at the rear of the Sampler Module by unscrewing the black thumb screw Figure 3 7 5 2 Unclip and hinge open the battery re
45. elow 5 5 2 e Choose a sampling point where you can be sure that the wastewater is well mixed downstream of a measuring flume is ideal Figure 3 1 Intake Hose Geometry not OK potential siphon problem not OK water trap not OK intake takes up excess solids The Intake Level See Page 3 3 Figure 3 2 Installation Drawing 5100 Sampler or See Page 3 7 Figure 3 4 Installation Drawing 5300 Sampler as appropriate should be above top water level of the stream from which the samples are to be taken This avoids the possibility of siphoning Gravity Drain When choosing a site it may be necessary to consider the installation of a gravity drain to take away unwanted wastewater condensate water to suitable disposal point Often back to the vicinity of the Sampling Point Please note the following cases where gravity drain may be required 100 Sampler If the Sampler is to be operated with 2 x 4 5 Litre Self Emptying Bottler gravity drain will need to be constructed to dispose with surplus wastewater 300 Series Samplers If the Sampler is to be operated with a 2 x 4 5 Litre Self Emptying Bottler or if the Sampler is specified with Wastewater Drain even though it is not intended to be used with Self Emptying Bottler gravity drain will need to be constructed to dispose with surplus wastewater and the cases of the 5320 and 5320 the drain will also dispose w
46. en one or more warning conditions occur RS232 interface Event and temperature log if specified can be downloaded to your PC or suitable hand held computer via RS232 serial connection 16 events relating to the Samplers operation are logged including Program Start Stop times Sample acquired times Bottler increment times Warning conditions 11 possible Standards Compliance e MCERTs Continuous Water Monitoring Equipment Certification see Data Table for details of model coverage e Water quality Sampling Part 10 Guidance on sampling of wastewaters ISO 5667 10 e CE Marked and complies with the following EC Directives EMC 2004 108 EC Low Voltage Directive 2006 95 EC 22 lt Data Table Model I 5 5 N N 9 0 2 N n N N MCERTs certified Cabinet enclosure Sample Frost Protection Sample temperature control g IP rating 65 54 54 54 54 5 Minimum ambient temp 10 5 10 10 10 5 5 Maximum ambient temp 50 50 50 50 Integral battery 12V DC 7Ah 2 110 220 230V AC 50Hz 5 Float charged backup battery 12 DC 7Ah Separate 12V DC 10 litre Polypropylene Container gt 25 litre Polyethylene Container 5 2 x 4 5 litre Self Em
47. ene Container 5 3 25 Litre Polyethylene Container 5 3 2 x 4 5 Litre Self Emptying Polypropylene Bottler Format 5 3 4 x 4 5 Litre Glass Bottler Format c cccccccssccsscssecssecsscssecseecsesssesssesseseaeesees 5 3 4 x 5 Litre Polyethylene Bottler Format 5 3 4x 12 Litre Polyethylene Bottler Format 5 4 12 x 0 7 Litre Glass Bottler Format eooreorornrornrrsrornrornrrnrornrernrrsvrrnvrnnrrsvernvennn 5 4 12 x 1 Litre Bottler 5 4 24 x 1 Litre HDPE Bottler Format mananaia a 5 4 Bottler Distributor Pipe 5 4 Keeping the Inside of the Sampler Module 5 4 Trouble Shooting 5 6 Test 5 9 Breakdown Service 5 12 On Site 5 12 Back to Base 5 5 12
48. er Optional Back Up Battery Installation IMPORTANT The Back Up Battery should not be connected to the Sampler and left for an extended period before the system is commissioned as it may become fully discharged If this happens battery damage could result 5 Figure 3 18 1 Remove the four fixing screws from the side flanges of the Sampler Module 2 Withdraw the Sampler Module from the Sampler Panel 3 Unclip and hinge open the battery retaining strap 5 Figure 3 19 4 Lay the Sampler Module face down the Sampler Panel Ledge use rubber mat or similar to protect the paint surface 5 Place the Battery in position by introducing it into the right hand side of the Sampler Module and position it against the front and side bulkheads of the battery compartment with terminals adjacent to the battery leads Make sure that the Battery is pushed firmly against the side bulkhead 6 Secure the Battery with the battery retaining strap Figure 3 20 3 3 2 N 7 connect battery power to the Sampler connect the battery connector to the Sampler s battery connector 8 Replace the Sampler Module in the Sampler Panel Intake Hose Installation To ensure that the Sampler is able to extract representative samples it is essential to take care over the selection of the Sampling Point and the installation of the Intake Hose Refer to Choosing a Site Page 3 1 before proceedin
49. ettings Sampler 4 17 Program Settings Bottler 4 18 Special 4 19 Special Options 4 20 Viewing the Program 4 21 Running the Progra serenan 4 23 Taking Spot Samples During Sampling Program 4 24 ans danses Gn steden 4 24 Detachable Bottlers 4 24 Self Emptying 4 25 Leaving the Sampler to Operate Automatically 4 25 Returning to Collect 5 4 26 FeWw DO Sand DON TS iss 4 27 DORS E 4 27 DONS ud ie 4 27 MAINTENANCE 5 1 GMETAD 3 33 eset 5 1 Cleaning The Sample 5 2 Intake Hose Assembly 5 2 Sample Chamber Chamber 5 2 Sample Collection Vessel 5 3 10 Litre Polypropyl
50. example samples can be e Analysed using in house laboratory facilities when the objective of taking samples is to gain a greater knowledge of the discharge profile with a view to a Reducing the pollution load of the discharge to meet consent conditions for example b Reducing water company effluent charges c Reducing product wastage e Sent to a specialist analytical laboratory for analysis when an independent assessment of the discharge is required e Made available to the water company receiving and treating the wastewater as a source of data on which to base charges Self monitoring is being increasingly encouraged by water companies both in the interests of accurate charging and to encourage dischargers to improve plant efficiency and so reduce the pollution load of their discharge gt am a The Aquacell 5100 5300 Samplers The Aquacell 100 Wastewater Sampler A wall mounted automatic Sampler featuring the Aquacell Sampler Module The Sampler Module is supplied with a Wall Mounting Bracket An optional Suspension Bracket is available which attaches to the lower edge of the Module and provides a suspension point for the 10 Litre Polyethylene Container All other Detachable Sample Collection Vessels can be used with the S100 where the installation provides support for the SCV to be suitably located beneath the Sample
51. g 1 Install the optional Intake Hose support bracket or equivalent means of support for the lower end of the Intake Hose Note The Intake Hose Support Bracket Kit includes 2 masonry bolts which require 8mm fixing holes z 5 2 Figure 3 21 2 Attach an Intake Hose Anchor to the lower end of the Intake Hose as shown Do not tighten the hose clip at this stage Figure 3 22 3 Attach the Intake Hose to the Intake Hose Support Bracket and adjust the Intake Hose Anchor so that the Intake Filter is positioned optimally in the flow Tighten hose clip Figure 3 23 4 Run the Intake Hose along its designated path up to the Intake Hose Entry Point on the right hand side of the Sampler Cabinet 5 Thread the hose through the Intake Hose Entry Point and attach the Intake Hose Anchor to the upper end of the Intake Hose Only tighten the hose clip sufficiently to support the weight of the Intake Hose at this stage Figure 3 24 5 5 2 6 Remove any slack from the Intake Hose adjust the position of the upper Intake Hose anchor so that the hose suspends in its final intended position and tighten the Hose Clip Figure 3 25 5 Cut off surplus hose Place the Intake Hose Clip over the Intake Hose and soften the end of the hose by applying heat using hot air gun Push the Intake Hose onto the top pipe so that approximately 20mm is engaged and secure in place by tighte
52. gravity drain to the Condensate Drain outlet Wastewater Drain outlet if applicable Install the Back up Battery if applicable See Optional Back up Battery Installation page 3 23 Install the Intake Hose See Intake Hose Installation page 3 25 Remove the Cover Plate on the Samplers Upper Rear Panel by removing the 4 fixing screws This exposes the Samplers electrical terminals Install electrical connections See Page 3 22 Figure 3 18 Wiring Details Aquacell S300 Series Samplers Replace the cover plate 3 3 2 Wiring Details Aquacell 5300 Series Samplers Figure 3 17 ANSINLYVANOO YIMOT LINISYO 30 401 SGISNI AIONSdSNS 378V0 83TLLOG 1 3HL OL WHOSLNI SUITLLOG IHL _LOANNOO SUITLLOG 1 TWNOILdO ILON ONV19 18 9 STYNDIS AYYTIIONY 19 40 37890 LNdNI YIMOd LANISVS YITdNVS 40 NO 31 1 5 MOTH T Z ILON oe ANYS 51050897 55 AG JOHLNOO ILONIY Dy Ase 89 3 2 Z SILON Y 2 ANANI SNIV NOILONNSTWW YITdNYS 3LON 8 3TdNVS ver 2 8 NOLLONNA TYNN YI TdNYS O 2 OOJ 901d WNINYSL TW
53. ing list If you are unable to remedy the problem then refer to Aquamatic Ltd or your local dealer See Breakdown Service below FAULT SYMPTOM FAULT ACTION 1 No Display Power off Connect power Electronic fault Return for service 2 Reduced sample lift Partially blocked sample Clean sample tract capability transport tract velocity Replace 0 ring stub pipe Leaking top clamp pneumatic connector Replace 0 ring chamber top Leaking chamber top Seal Change pinch valve tube Leaking pinch valve bubbles rising through pinch valve seal N B Often a new pinch valve tube will need to undergo several sample E Leaking Intake Hose or intake cycles before it seals filter connection excessive properly bubbles entrained in water entering Sample Chamber Check connections and seal Pump inefficiency Return for service G Internal pneumatic fault Return for service 3 Sample shot sequence Purge times are incorrectly Check purge times and in error set reset if necessary Internal pneumatic Return for service electronic fault 4 Display shows Chamber not fitted Fit chamber FAULT One or more contact Clean tops of electrodes PROBE OPEN CCT springs in front panel where contact is made Sample Chamber assembly with contact springs See recess not connecting to its Cleaning Sample Tract respective electrode Stainless Steel Electrodes page 5 2 and sample shot cycle aborts Th
54. is has the effect of minimising the time that wastewater is dropping out of the Volume Control Tube and hitting the surface of the wastewater accumulating in the Sample Chamber so creating foam before the Volume Control Tube becomes immersed Don ts 1 Don t leave samples for longer than necessary before analysing When the samples are biologically active the degradation can be minimised by storing them refrigerator set to about 4 Don t allow Sampler to cycle more frequently than necessary particularly at high lifts and or at high ambient temperature and don t set unnecessarily long purge times as this will impose unnecessary wear on the pump Don t allow wastewater to splash the inside of the Sample Chamber top as this will cause the inside of the Chamber to build up layer of wastewater residues This in turn can lead to PROBE SHORT GUARD PROBE HIT faults see page 5 1 Maintenance When water enters the chamber erratically it is likely that the intake is not fully immersed Check and correct if necessary lt General The only routine user maintenance required by the Aquacell 5100 5300 Samplers is to keep the sample tract clean and to ensure that electronic electrical hardware inside the sealed Sampler Module remains dry Occasionally it may be necessary to lubricate the pinch valve using Pinch Valve grease Part No CL 6140
55. is message will only appear briefly if a Contacts springs should project about N B This fault will not cause from their location holes the program to abort It will however prevent program being initiated Electronic fault Return for service FAULT SYMPTOM 5 Display shows FAULT PROBE SHORT and sample shot cycle aborts This message will only appear briefly if a program is not in progress when the fault occurs N B This fault will not cause the program to abort It will however prevent a program being initiated 6 Display shows FAULT GUARD PROBE HIT but sample shot cycle continues normally This message will only appear briefly if a program is not in progress when the fault occurs N B This fault will not cause the program to abort It will however prevent a program being initiated 7 Display shows FAULT LOW VOLTAGE and Sampler locks out 8 Display shows FAULT TIMED OUT This message will only appear briefly if a program is not in progress when the fault occurs and the Sampler does not acquire a sample N B This fault will not cause the program to abort Conduction path exists between electrodes at start of sample cycle possibly due to contamination caused by splashing Electronic fault Sample induction phase is terminated by short guard probe because long probes have become insulating due to conta
56. ith the condensate water 320 and 5320 Samplers These Samplers are fitted with a condensate water drain unless a Wastewater Drain is fitted A Wastewater Drain is fitted if the Sampler is specified with a 2 x 4 5 Litre Self Emptying Bottler or if the Sampler is specified with a Wastewater Drain If a condensate water drain is fitted to the Sampler there are 3 methods of disposing with the small volume of water which is discharged as water drips from the fridge evaporator plate These are as follows Construct a gravity drain from 21 5mm 0 0 plastic pipe Deploy a Condensate Evaporator tray Part Number CL 4112 Note This should have been specified with the Sampler order as it cannot be purchased retrospectively Simply allow the condensate water to soak away into the surrounding earth Preparing the Site 5100 Sampler First remove all packing material from the Sampler and its Ancillaries Figure 3 2 Installation Drawing 5100 Sampler All dimensions are in mm Shown with a 10 Litre Container and optional Suspension Bracket 310s 180 25 250 1 4 Intake TT level 770 1x25 or 880 relief bottler bracket for intake hose 730 4x M6 fixing holes Shelf level CIAN Front cover hinge NU 325 wall r kn thing holes Intake When installing the Aquacell S100 for use with a 25 Litre Sampl
57. its PUMP TIME TRIG sample routine until the external signal appears or if a TRIGGER DELAY has been selected see SYSSAMS for details until the external signal has been present for the period of the trigger delay EXAMPLE We only want to take samples when the pump discharging the effluent is running during the period of the sample routine With PUMP TIME TRIG selected Sampler will take time based samples which can be temporarily inhibited by a signal from the pump which is generating the wastewater flow The method of operation is as follows The Sampler will take time based samples provided the effluent pump is running If the effluent pump is not running at the time the Sampler is due to sample then the Sampler does not take a sample If the pump commences during the ensuing time interval then the Sampler will take a sample at the point of switch on or if a TRIGGER DELAY has been selected after the pump has been running for the period of the trigger delay The next sample will be taken at the end 414 of the programmed interval provided the pump is running Provided the pump operates for some period during the sample interval then the Sampler will extract the number of samples expected consistent with the programmed interval Note PUMP TIME TRIG can not be used when Sampler is programmed in FLOW mode Select SAMPLER ENABLE or PUMP TIME TRIG Now see SYSSAMS m gt IDENT DISPLAY S
58. klit optional 10 metre long with Stainless Steel Intake Filter cut to length to suit application 12mm increasing to 16mm 22mm when Bottler is in use between Intake Filter and sample discharge See Data Table for details Electrical electronic components housed in humidity controlled enclosures see Data Table for more details Replaceable Desiccant Bag with 3 stage Humidity Indicator visible through Control Panel Various locking points When secured with optional locking mechanisms the Sampler is rendered tamper proof Optional Connections Ancillary signal connection 100 1 5m cable 300 Series Optional Connections Terminal Block Instantaneous flow input Accepts 4 20 mA into 255 ohm Pulsed flow input Accepts normally open volt free contact closure Remote control input Accepts normally open volt free contact closure Event controlled by signal from an external device such as a pump or pH Meter etc Sample acquired output Provides a contact closure each time a sample enters the Sampler Chamber 1 normally open volt free 50VDC 1A rated contact pair will close for 2 seconds when the sample induction phase is terminated by wastewater bridging the 2 longer electrodes in the Sample Chamber Sampler warning outout Provides a contact closure when one or more warning conditions occur 1 normally closed volt free 50VDC 1A contact pair will open for 2 seconds or longer in the case of power outage wh
59. lt screen as follows until operation is commenced SAMPLER BOTTLER READY Note Normally a Sampler will be supplied ready programmed to take into account whether it is intended to be used with a Bottler or not If the Sampler has been programmed to operate with a Bottler and a Bottler is not fitted then the display will show FAULT BOTTLER MISSING Here you have a choice of 1 Fit the Bottler switch off the power for 10 seconds and on again 2 Press the STOP button to return to the Default display and reprogram the Sampler to operate without a Bottler lt m gt If the Sampler has been programmed to operate without Bottler and is fitted then the display will show FAULT BOTTLER FITTED Here you have choice of 1 Remove the Bottler and press the STOP button to return to the Default display 2 Press the STOP button to return to the Default display and reprogram the Sampler to operate with a Bottler Then switch off the power for 10 seconds and on again 5100 The Sampler Module carries out the switch on routine see above 5310 The Plant Zone Fan located in the Plant Zone at the upper rear of the cabinet will start up and run continuously for as long as the Sampler is powered up The Sampler Module will carry out the switch on routine see above 5310 The Plant Zone Fan located the Plant Zone at the upper rear of the cabinet and
60. ly to avoid the risk of cuts Electrical Aquacell 5100 5300 Wastewater Samplers are powered by AC mains supply As all mains voltage terminals are safely housed behind protective covers then contact with dangerous voltages is avoided Mechanical Care should be taken whilst the Sampler is in operation to avoid trapping fingers in the pinch valve assembly The Sampler may if ordered have a Glass Sample Chamber and or Glass Sample Collection Vessels so do take great care when handling as these can be very slippery when wet 3 INSTALLATION Choosing a Site e The Sampler should not be situated in a classified hazardous area e The Sampler should be installed as close to the sampling point as possible to minimise cross contamination between successive samples e The Sampler is suitable for either indoor or outdoor sites subject to ambient temperature considerations See page 6 1 Technical Specification for the ambient temperature range of the Sampler being installed When choosing a site consideration should be given to the possibility that direct solar radiation could cause the Sampler to rise above its specified maximum temperature If this possibility exists then solar screening should be provided e The Sampler s Intake Hose should be installed so that it is self draining A single high point is permitted such as a channel wall as the sample tract is open between samples see Figure 3 1 Intake Hose Geometry b
61. mination build up Sample induction phase is terminated by short guard probe because water is entering the Sample Chamber in a turbulent manner causing random triggering due to splashing Supply voltage below minimum threshold Intake filter is out of the water Channel is dry Blocked sample tract See fault symptom 2 Clean chamber top See Cleaning Sample Tract Stainless Steel Electrodes page 5 2 Modify installation to avoid splashing See Installing the Intake Hose page 3 5 Return for service Clean electrodes Clean chamber top See Cleaning Sample Tract Stainless Steel Electrodes page 5 2 Modify installation to avoid splashing See Installing the Intake Hose page 3 5 Restore supply voltage to correct level by charging the battery for example Ensure intake filter is fully immersed See Installing the Intake Hose page 3 5 Clean sample tract See Cleaning Sample Tract Stainless Steel Electrodes page 5 2 MAINTENANCE 2 FAULT SYMPTOM FAULT ACTION 9 Display shows Bottler is fitted when the Either reprogram or remove FAULT Sampler is programmed not Bottler BOTTLER FITTED to have a Bottler when RUN PROGRAM button is pressed and Sampler locks out 10 Display shows Bottler is not fitted when the Either reprogram or fit Bottler FAULT Sampler is programmed to BOTTLER MISSING have a Bottler when RUN PROGRAM button is presse
62. mples at equal time intervals in order to acquire samples at equal flow increments Having established the need to take samples at equal flow increments consideration should be given to the actual size of the increment You should be sure that the flow increment is not so big that short term changes in the constituents of the wastewater are ignored if they occur between samples On the other hand sampling frequency should always be kept to a minimum to minimise wear on the Sampler Distributor Pipe Alignment Detachable Bottlers The distributor pipe alignment is factory set and the only time it should need altering it is if you decide to change bottle carriers Although the Bottler distributor Unit is designed to fit any of the bottle carriers it is necessary to realign the distributor pipe when changing between 4 12 and 24 bottle carriers The 4 and 24 bottle carriers require the distributor pipe outlet to be centrally positioned over the 3 locking screws Spout support Indent A Container to ensure the sample enters the Container correctly The 12 bottle carriers on the other hand require the distributor pipe to be offset clockwise direction looking down onto the Bottler so that the sample is poured onto the sloping face of the distributor tray recess This avoids unnecessary splashing and the danger of water flowing over the barrier between bottles Polarising Distributor pipe Distributor dome Figure 4 5
63. n 1991 Aquamatic Limited is leading manufacturer of automatic Wastewater Sampling Equipment based in Manchester United Kingdom The company and its product range benefit from over 50 years experience in the wastewater sampling industry From the outset the Aquamatic philosophy has been to focus strictly on the design and manufacture of uncomplicated robust and reliable wastewater sampling equipment By remaining committed to this goal Aquamatic now offer a true leading edge range of products suitable for the worldwide market Available both direct from Aquamatic in England and around the world via network of local distributors Aquamatic equipment is accessible globally to any company with requirement for high quality dependable wastewater sampling equipment Aquamatic wastewater sampling equipment is used by wide range of International companies and Organisations including many well known names such as ABB BNFL Cadburys Schweppes Heinz Rolls Royce and Veolia Additionally Aquamatic Wastewater Samplers are currently being used at many of the major Water Companies both UK and Worldwide AQUAMATIC Wastewater Samplers for the Worlc Aquamatic Limited Mayfield Industrial Park Liverpool Road Irlam Manchester M44 6GD United Kingdom Tel 44 0 161 777 6607 Fax 44 0 161 777 6617 Email _ salesQaquamatic Itd uk 180 9001 service aquamatic ltd uk Internet www aquamatic Itd uk FE sira
64. n in the programming mode the top line of the display indicates parameters where a user choice is available and the bottom line of the display indicates the option currently selected 2 An positioned top right of the display invites you to press the 2 button one or more times to reveal all the options available 3 When you reach the desired option you should press the button to enter your choice and move on to the next parameter 4 When the choice is numerical one such as date time then the entire bottom line of the display will flash This is an invitation to either accept the entry as it is by pressing the button or to change it by entering one digit at a time starting with the first digit on the left of the display successive digits will flash in turn When you have completely entered your choice the bottom line of the display will flash once more inviting you to either accept or amend the entry 5 When the choice is numerical one but with limited selection such as NUMBER OF BOTTLE LOCATIONS the will appear and the procedure 5 as described above 6 24 hour clock time settings are used throughout First you will be asked to SELECT MODE and given the option of either SYSTEM SETTINGS i e checking amending the samplers operating system or PROGRAM SETTINGS i e checking amending the samplers day to day program When you first operate the Sampler you will need to check that the sam
65. nductive path exists between the centre electrode and the short electrode This probably means that the inside of the Sample Chamber top needs cleaning reading above this range suggests bad contact between one or more of the spring contacts and its corresponding electrode test supply Press button to check power supply under load 12 18 test finished Reading should be in the range 11 00 to 12 25 test valves Press button to check valves 1 to 3 in turn Listen for driving valve 1 3 clicks as valves energise driving valve 2 driving valve 3 test finished test acquired op Press Y button to generate Sample Acquired output driving output Verify that peripheral equipment responds appropriately test finished test malfunct op Press Y button to generate Sampler Malfunction output driving output Verify that peripheral equipment responds appropriately test finished test bottler Press button to drive Bottler around to Bottle 1 position In this test the display shows TESTING BOTTLER PLEASE WAIT during the test and the Bottler if connected should start incrementing When the Bottler reaches the Bottle 1 position the display will show Bottler homed 2 test finished if the Bottler is operating correctly If the Bottler is not operating correctly or is not connected the display will show BOTTLER FAILED test finished JONVNALNIVIN after about 60 seconds DISPLAY SHOWS
66. net 1 9 Consumable Spares 1 11 INTRODUCTION 2 1 The Sampling Process 2 1 The Aquacell 5100 5300 Samplers 2 2 The Aquacell 5100 Wastewater 5 2 2 The Aquacell 5300 Wastewater Sampler Series 2 2 Wastewater 2 3 Condensate Drain 5320 amp 320H 2 3 The User Guide ks 2 4 Safety ai 24 INTO CUION ie ae eet aes ie A 2 4 2 4 aeri St cece En 24 INSTALLATION inan a a 3 1 GHOOSING a E 3 1 Preparing the Site Aquacell 5100 3 3 Sampler Sample Collection Vessel 3 4 Wastewater Drain Installation if required 3 4 Electrical Power Supply
67. ning the Intake Hose Clip Figure 3 26 4 OPERATION lt Definitions SAMPLING CYCLE The sequence of operations the Sampler carries out in order to extract a sample shot An aliquot of liquid extracted from the sampling point by SHOT single operation of the sampling cycle shot or number of shots extracted in immediate SAMPLE 4 succession and deposited into single collection vessel SAMPLE EVENT series of samples extracted in immediate succession and deposited into separate collection vessels SPOT SAMPLE A sample taken by pressing the SPOT SAMPLE button A user programmed sequence of samples sample SAMPLE PROGRAM events which occur when the RUN PROGRAM button is pressed SYSTEM SETTINGS System operating parameters as selected by the user for the application The common variables including Start Time Stop Time PROGRAM SETTINGS Sample Frequency and Bottle Increment Frequency separated off to simplify programming m gt Basic Operations Controlling the Sampler The Sampler is operated programmed using the 17 button membrane keypad in conjunction with a 16 x 2 character liquid crystal display When a button is pushed on the keypad a beep sound will be heard Figure 4 1 Front Panel of Sampler Unit Liquid crystal display Keypad The keypad is divided into circular operating button
68. nly the sample cycle time seconds and hence in many cases samples can be regarded as being taken simultaneously Viewing the Program You are likely to want to finally assess the program you have just entered either before running it whilst it is running or after it has completed To do this press VIEW PROG button The display will now step through your chosen program indicating start and stop times frequency of sampling frequency of Bottler incrementation if Bottler fitted and total number of sample shots attempted completed Finally if EVENT LOG ENABLE has been selected the display will show VIEW LOG Successive depressions of the 2 button will now cause the display to reveal the contents of the Sampler s event log with corresponding 3 digit event number and date time against each event The event log contains up to 150 events including the following The list includes all possible events which the Sampler is able to recognise EVENT EVENT DISPLAY SHORT COMMENTS GODE FORM SAMPLE OK sample has been successfully acquired acquired 1 Fault Guard GUARD HIT The short guard electrode has been probe hit hit before the long electrode See Maintenance section for details Fault Low LOW VOLTS Battery has become fully discharged supply voltage See Maintenance section for details Fault Bottler BOT FAULT Electrical signals from Bottler are incorrect See Maintenance section for details 2 3 4
69. nominal 100ml sample shot volume and in the majority of applications this is adequate Certain applications may require sample shots which are larger or smaller and this is achieved by removing the Sample Chamber and simply cutting the Volume Control Tube to the length required The scale on the side of the Sample Chamber can be used to gauge the length of the Volume Control Tube spare length of silicon rubber tube is included with the Sampler for this purpose Where a more precisely determined sample volume is necessary sample shot volume can be measured using a suitable measuring cylinder Samples are deposited into the measuring cylinder and the volume noted The Volume Control Tube length is progressively adjusted between samples until the required sample shot volume is achieved Note 1 Sample shot volume repeatability is degraded at volumes in excess of 400ml Note 2 Sample shot volume is limited to 100ml when Sampler is used with either of the 12 bottle bottlers Sampling Frequency The need to sample automatically arises because of the continuously changing flow and composition of the wastewater It is therefore essential to take samples over the entire period that the liquid flow is being examined The frequency of sampling during the sampling period usually relates to the volume of wastewater which has flowed i e samples are taken every X litres In applications where the flow is constant then it is sufficient to take sa
70. ntake as shown Do not tighten the hose clips at this stage Figure 3 13 3 Attach the Intake Hose to the Intake Hose Support Bracket and adjust the Intake Hose Anchor so that the Intake Fitter is positioned optimally in the flow Tighten the hose clip Figure 3 14 4 Run the Intake Hose along its designated path up to the Strain Relief Bracket on the right hand side of the Sampler Module 5 5 2 5 Remove any slack from the Intake Hose and adjust the position of the upper Intake Hose Anchor so that the hose suspends in its final intended position 6 Cut off surplus hose Figure 3 15 gt ae ir 7 Place the hose clip over the Intake Hose and soften the end of the hose by applying heat using hot air gun 8 Push the hose onto the top pipe so that approximately 20mm is engaged and secure in place by tightening the hose clip Figure 3 16 2 5 2 Installation Aquacell 5300 Series Samplers Sampler 1 2 3 1 11 gt Move the Sampler on its wooden pallet to position close to the prepared base Remove the transit bolts attaching the Sampler to the pallet Carefully remove the Sampler from its pallet and position it on the prepared base Fasten the Sampler down on the base using suitable fixing screws in the four 13mm fixing holes in the cabinet base flanges Attach the 2 Air Cowls using the fixing screws provided Connect up the
71. o help you navigate your way through your particular program together with instructions few words of explanation application examples etc Check through each as appropriate and you will have installed program in your Sampler which meets your exact requirements INDENT DISPLAY SHOWS ACTION COMMENTS SETPROG SELECT MODE Select SYSTEM SETTINGS PROGRAM SETTINGS initially In future you SYSTEM SETTINGS would select PROGRAM SETTINGS unless you wished to change the operating system of the Sampler Now see SYS7 if SYSTEM SETTINGS selected or PROGSAMT if PROGRAM SETTINGS selected lt System Settings General IDENT DISPLAY SHOWS ACTION COMMENTS SYST SELECT LANGUAGE Select the language of your choice ENGLISH Now see SYS2 OTHER LANGUAGES SYS2 This is the date time now Set the date time taking care to enter 2 digits at each stage For example enter 05 not 5 Time should rarely if ever need correcting apart from the twice per year daylight saving time shift Now see SYS3 SYS3 EVENT LOG ENABLE 2 The Sampler is capable of logging every YES sample attempt Bottler NO if appropriate and fault occurrence see Maintenance for details of fault registration Plus optional temperature logging This can be omitted for simplicity or included if such detailed information is required Select YES or NO Now see SYS4 SYS4 TEMP LOG ENABLE
72. o its next location Bottler after the programmed number of samples 16 Program PRG STARTED Program has been initiated by pressing started the RUN PROGRAM button See Optional RS232 interface page 4 24 1 13 Program PRG COMPLET Program has been carried out complete m gt 4 22 Subsequently the display will revert to either the default display if program is running to the program running status displays See RUNNING THE PROGRAM page 4 23 Running the Program Press RUN PROG button First the sampler s data logger will be wiped clean and the sample shot counter will be reset to zero The selected PROGRAM will then be executed The bottler if fitted will first move to the Bottle 1 position and the display will show TESTING BOTTLER PLEASE WAIT The display will then cycle continuously through the program running status displays as follows DISPLAY A DISPLAY B DISPLAY C if bottler is included DISPLAY A etc IDENT DISPLAY SHOWS COMMENTS DISPLAY A PROGRAM RUNNING Shows status of sampler and 01 07 00 11 24 provides a date time check DISPLAY B NEXT SAMPLE DUE Provides an indication of when the OOHr 00Min 195 next sample can be expected DISPLAY C BOTTLER INC IN Provides an indication of when the next OOHr 05Min 25Sec bottle or group of bottles when BOTTLER MODE GROUP is selected will be addressed In addition to the above status displays
73. plers operating system is in keeping with the requirements of your particular application 50 choose SYSTEM SETTINGS and proceed to check amend the various options available The majority of users will only have very simple application operating continuously and taking samples at regular intervals for example These users will soon find that they are negating most options and so ensuring the absolute simplicity of programming the Sampler In the above example programming the Sampler would involve setting just one parameter INTERVAL Although many Sampler applications are undoubtedly simple in the extreme there are also applications where it is invaluable to be able to exercise one or more of the many system options available to the Aquacell user Having programmed SYSTEM SETTINGS according to your application you will find that the screen reverts to PROGRAM SETTINGS Check amend the program options these options will be appropriate to the system you have just programmed and the Sampler is programmed In future provided you do not wish to change any system settings programming the Sampler is just case of ticking PROGRAM SETTINGS and checking amending the program options as required Programming Procedure Press SET PROG button to get into programming mode The following is list of display readouts in bold capitals Where there is an alternative then this is shown in with identification codes in 7AL C capitals t
74. ptying Polypropylene 2 x 4 5 litre Self Emptying Polypropylene Integral Bottler 2 4 x 4 5 litre Glass Bottler 4 x 4 5 litre Glass Integral Bottler gt 5 4 x 5 litre HDPE Bottler 2 4 5 litre HDPE Integral Bottler S 4 x 12 litre Polyethylene Integral Bottler 12 x 0 75 litre Glass 12 1 litre Bottler 24 1 litre HDPE Bottler Incorporates Aquacell Sampler Module rated at 65 m gt n vu m Data Table continued Electrical Size and Optional Connections Weight Model I I 5 5 q N N N N N Height mm 330 1450 1450 1450 1450 Width mm 490 800 800 800 800 Depth mm 300 900 900 900 900 Weight Kg excluding Sample Collection Vessel 7 5 101 103 118 120 110 60 98 598 433 598 Surge current 110 9 5 9 5 220 60 94 549 398 549 Surge current 220 6 8 6 8 230 60 98 598 433 598 Surge current 230V AC 7 5 7 5 Ancillary Signal Bottler RS232 5 Lu 72 lt Established i
75. r Module Without sample temperature control or sample frost protection the Sampler is suitable for operation at ambient temperatures between 10 C and 50 C indoor and outdoor applications The Aquacell 5300 Wastewater Sampler Series A range of floor mounted automatic samplers based on a cabinet constructed from galvanised steel pre treated and finished with architectural grade white polyester powder coating The range features the Aquacell Sampler Module The Sampler Module with lockable front cover is mounted in the upper section of the cabinet and the lockable lower compartment is used to house the Sample Collection Vessel as required All SCV options in the range are compatible with the 5300 range The Aquacell S300 Series has four primary variants as follows 1 Aquacell 310 Wastewater Sampler Without Sample Temperature Control The Sampler is suitable for operation at ambient temperatures between 5 and 50 C mainly indoor applications Moulded plastic construction 2 Aquacell 5310 Wastewater Sampler Without Sample Temperature Control apart from sample frost protection The Sampler is suitable for operation in ambient temperatures between 10 and 50 G mainly outdoor applications 3 Aquacell 320 Wastewater Sampler With Sample Temperature Control The Sampler is suitable for operation at ambient temperatures between 10 and 30 mainly indoor applications
76. rve to isolate the hot under surface of the tray from the floor that it stands on The tray stands on the Mounting Base at the rear of the Sampler suitably positioned beneath the Condensate Drain Outlet Stub Pipe In this way condensate is deposited into the tray and evaporated off into the atmosphere The Condensate Evaporator Tray is only energised when the Sampler s Refrigeration Unit is Operating to minimise electricity consumption Wastewater Drain Installation if required Construct the drain from 56mm 0 0 plastic pipe and terminate it in the P Trap supplied with the Sampler attach the drainpipe to the output of the P Trap i e the lower connection point It is important when configuring the drain to avoid the possibility of water being removed from the trap by siphon action The Sampler is provided with a 56mm stub pipe at the bottom rear of the Sampler Cabinet The P Trap is attached to the Sampler at this point Electrical Power Supply Installation A suitable electrical supply should be provided for the Sampler see TECHNICAL SPECIFICATION Page 6 1 which is terminated in a switched fused isolator fused as indicated on the Samplers Rating Label beneath the cable glands on the lower rear panel of the Sampler Cabinet The isolator should be mounted conveniently close to the Sampler s Power Input Cable Gland positioned at the rear of the Sampler Auxiliary Equipment Installation Equipment can be mounted separately from
77. s and square programming buttons Operating Buttons SPOT SAMPLE To take single samples SET PROG To enter or change program VIEW PROG To assess program entered RUN PROG To operate Sampler using set program STOP This button causes the Sampler to stop mid program or mid spot sample cycle Programming Buttons Step through available menus or return to the start of a date time entry 0 9 Numerical selections Enter move to next selection Switching the Power Sampler Module Switch on Routine All Sampler models carry out this initial routine Sampler without Bottler and programmed to operate without Bottler Switch the Samplers separate mains isolator on double beep sound should be heard from the Sampler Module and the display should briefly show as follows AQUAMATIG VER 02 06 000 INITIALISING further beep sound should be heard and the display should show the Default screen as follows until operation is commenced SAMPLER READY Sampler with Bottler and programmed to operate with Bottler Switch the Samplers separate mains isolator on double beep sound should be heard from the Sampler Module and the display should briefly show as follows AQUAMATIC VER 02 06 000 The Bottler distributor arm should drive to the Bottle 1 position with the display showing as follows TESTING BOTTLER PLEASE WAIT A further beep sound should be heard and the display should show the Defau
78. s mounted on its front face one for the computer to connect to via the RS232 interface cable supplied and the other for the ancillary cable connection If it is not intended to use the ancillary cable it can be retained for possible future use 3 5 2 1 Aquacell iary Equipmen I Auxil the Sampler to ing Connecti 5100 Sampler Figure 3 3 6 LOWLNOO 338 LIOA 40 TVNDIS 3STNdNI GALVYOSLNI H3L3INMOTS MOT 1 1 ILON Y3LIWMOTA 1 Z 19 1 lt v 9 3344 LIOA 4 NAGOATTVNNON 013 439907 Viva dil N3349 TVNDIS 3NDOTVNV MOTA OHN ALONE 0 YILINMOTS r Pease SSeS AS ania anavo 8 Y3LIWMOTA 2 SALON Wios SIH AUVTIONY SI NILSAS 038070 SLOVINOO a NMOHS OG LY GALVY SLOVINOD AVTSY LIOA NadO ATIVNHON SLNALNO Z NMOHS SNOLLENNOG L _ 9 NOONAN 1310 013 MOLVIONNNNY 9 NOLLONNS ANANdIND3 INSTALLATION
79. s or retrieve the charged sample collection vessel s intact as required NOTE Provision should be made to maintain sample at a nominal 4 C during transportation back to the laboratory Few DO S DON TS Do s 1 Do ensure that the plastic surface inside the chamber top particularly between the electrodes is kept clean and free from wastewater contamination Do ensure intake filter is correctly suspended in the water Do ensure that there are no leaks in Intake Hose joints Leaks will cause air bubbles to be entrained in the water being drawn up the Intake Hose and in turn the samplers lift velocity will be degraded Do ensure there are no sags in the Intake Hose These retain water from previous samples and cause cross contamination of samples Do check humidity indicator regularly It is vital that all the electrical parts are kept dry Always change the Desiccant Bag when 40 circle on indicator turns pink Do take great care to ensure that sample frequency and size are optimised to provide a true representation of the wastewater flow Companies can often obtain advice from their local water company particularly where samples are being taken in connection with charge assessment consent limits Do disconnect battery if fitted if Sampler is not used for prolonged periods as failure to do so can cause damage to the battery Do keep the sample volume small where wastewater has the potential to create foam Th
80. ss plug During normal operation the Sampler Module will gradually admit moisture despite it being a nominally sealed enclosure The humidity level within the Sampler Module is indicated by the 3 Stage Humidity Indicator on the Keypad All the circles on this indicator should show BLUE initially As the humidity level in the Sampler Module gradually rises over time the bottom 30 relative humidity middle 40 relative humidity and ultimately the top circle 50 relative humidity change colour from BLUE to PINK It is recommended that as soon as the middle circle starts to change colour the Desiccant Bag be changed The interval between Desiccant Bag changes is generally several months dependent on the ambient conditions to which the Sampler is exposed To change the Desiccant Bag remove the Sample Chamber assembly Remove the Desiccant Bag access plug at the rear of the Sample Chamber push the plug into its recess to facilitate withdrawal Withdraw the Desiccant Bag and discard The new Desiccant Bag should now be removed from it s sealed polythene storage bag and placed in the cavity in the front panel The Desiccant Bag access plug can now be replaced Figure 5 2 Humidity Indicator Desiccant Bag Location Humidity Indicator Desiccant Bag Access Plug lt Trouble Shooting If your Sampler is not operating correctly check the fault symptoms against the follow
81. t 3 13 Optional Back Up Battery 3 14 Electrical Connections to the Sampler Module 3 15 Intake Hose 8 3 18 Installation Aquacell 5300 Series Samplers 3 21 3 21 Sample Collection Vessel 3 23 Single Containers Detachable 3 23 integral Bottles 2 3 23 Optional Auxiliary Equipment Mounting Plate 3 23 Optional Auxiliary Equipment Enclosure 3 23 Optional Back Up Battery 3 23 Intake Hose 8 3 25 OPERATION anan anana 4 1 4 1 Basic 42 Controlling the Sampler 4 2 Operating BULLION ss 4 2 Programming Buttons 4 2 Switching on the 4 3 Sampler Mod
82. t the time delay between each deposition is only the sample cycle time seconds and hence in many cases samples can be regarded as being taken simultaneously Having programmed the Sampler s operating system the next thing to do is to program the Sampler to carry out the particular duty required so the PROGRAM SETTINGS must be determined Now proceed as follows Program Settings Sampler IDENT DISPLAY SHOWS AGTION COMMENTS PROGSAM 1 START ROUTINE 2 Set a date time for the sample routine 06 10 00 08 15 to commence or select IMMEDIATELY IMMEDIATELY If IMMEDIATELY is selected the sample routine will start at the time the RUN PROG button is pressed Now see PROGSAM2 PROGSAM2 STOP ROUTINE Set a date time for the sample routine to 06 10 00 17 15 stop or select NON STOP NON STOP Now see PROGSAM3 if time between START ROUTINE and STOP ROUTINE is less than 24 hours If not either see PROGSAM4 if SAMPLING MODE TIME selected PROGSAM5 if SAMPLING MODE FLOW IMPULSE SELECTED or PROGSAMG if SAMPLING MODE FLOW 4 20mA selected PROGSAM3 REPEAT DAILY If the duration of the sampling routine YES is less than 24 hours it can be repeated NO daily if required Select YES or NO Now either see PROGSAM4 if SAMPLING MODE TIME selected PROGSAM5 if SAMPLING MODE FLOW IMPULSE selected or PROGSAM6 if SAMPLING MODE FLOW 4 20mA selected PROGSAM4 SAMPLE INTERVAL Set time 01 HOURS 00 MINS Now see DEFAULT DISPL
83. taining strap Figure 3 8 3 Place the battery in position by introducing it into the right hand side of the Sampler Module and position it against the front and side bulkheads of the battery compartment with the terminals adjacent to the battery lead Make sure that the battery is pushed firmly against the side bulkhead 4 Secure the battery with the battery retaining strap Figure 3 9 5 5 connect battery power to the Sampler connect the battery connector to the Sampler s battery connector 6 Replace the battery cover and secure by screwing up the black thumb screw Electrical Connections to the Sampler Module See Page 3 17 Figure 3 11 Wiring Details Aquacell 5100 Sampler Electrical connections to the Sampler Module are made via the connection panel at the bottom rear of the Module Cable connections to the Sampler Module should be made with the Module laid on its front face so that the labelled connectors are clearly visible See Page 3 16 Figure 3 10 When connecting cables to the Sampler Module care should be exercised to correctly orientate the connectors before applying any force to mate one with the other Having mated the connectors correctly the retaining cover should be screwed in place taking care to avoid cross threading If difficulty is experienced in engaging the threads rotate the retaining cover in reverse until click is observed Then proceed to rotate the cover
84. the Sample Chamber assembly See Removing Refitting the Sample Chamber Page 4 6 Clean the Sample Chamber with a cleaning sponge using a detergent solution followed by a clean water rinse Stubborn deposits may require a more aggressive cleaner Figure 5 1 2 Clean the Sample Chamber top similar but using brushes instead of a sponge small diameter bottle brush or similar can be used to clean the inside of the horizontal top pipe and the vertical Volume Control Tube small toothbrush or similar can be used to reach the base of the 3 electrodes and the inside surface of the chamber top between the electrodes Clean the 3 electrodes both above and below the chamber top It is important when cleaning the Sample Chamber top to ensure that the inside surface particularly between the electrode pins is kept free of wastewater contamination Wastewater deposits can when combined with condensation which often forms on the inside of the chamber top form conductive layer between the electrode pins which may lead to the occurrence of PROBE SHORT and GUARD PROBE HIT faults Sample Collection Vessel The method used to clean the Sample Collection Vessel will vary depending on which format is purchased 10 Litre Polypropylene Container Format Remove lid by flipping up the peripheral lip Cleaning with a brush using detergent solution followed by a clean water rinse is usually sufficient 2
85. the sampler will also display fault messages relating to any faults which may have occurred during the program The screen will alternate between the status displays and a fault message with each successive cycle showing successive fault messages if there is more than 1 fault message with each cycle If a fault occurred more than once a program then it will still only be shown once Reference to the event log will be required to find out full details of fault occurrences Fault messages are displayed every few seconds and are accompanied by a bleep sound When the program has completed the display will show PROGRAM or MAXIMUM SAMPLES COMPLETE REACHED if OVERFILL PROTECTION has been selected and the PROGRAM has been terminated by the chosen limit having been reached and alternate with successive faults which have occurred during the PROGRAM lt Taking Spot Samples During Sampling Program Often spot sample is required at particular time as witness to particular flow event for example and this is easy to do even when the sampler is in the middle of SAMPLE ROUTINE Simply check the display to ensure that programmed sample is not about to be taken exchange the sample collection vessel for temporary substitute one and press the SPOT SAMPLE button The sampler will discharge the spot sample into the substitute vessel and then continue its program Even if an automatic sample happene
86. turn the Intake Hose This time is factory set to 6 seconds The POST PURGE time should be long enough to ensure that water is expelled from the Sample Chamber Intake Hose followed by bubbles emitted from the end of the Intake Hose for approximately 2 seconds Both times are adjusted if necessary by taking repeated spot samples and successively changing the time s see Programming the Sampler below until the above criteria are met Removing Refitting the Sample Chamber Removing and refitting the Sample Chamber is necessary when changing the sample shot volume and when cleaning it is therefore useful to become familiar with this simple operation Proceed as follows 1 Remove the Intake Hose Figure 4 2 2 Release retaining clip at right side of the top clamp 3 Hinge open the top clamp whilst gripping the chamber to ensure that it stays in place Figure 4 3 4 Gripping the chamber top pipe with one hand and the chamber with the other carefully release the chamber chamber top assembly from the top clamp Figure 4 4 lt 5 Carefully remove the chamber top assembly from the chamber assembly using the top pipe as a lever Carry out the above procedure in reverse order to replace the Sample Chamber m gt Changing the Sample Shot Volume The Sampler is supplied set to extract
87. ule Switch on Routine 4 3 Sampler without Bottler and programmed to operate without Bottler 4 3 Sampler with a Bottler and programmed to operate with a Bottler 4 3 5100 4 4 EA een 4 4 4 4 4 4 20 unna 4 4 Taking Spot 5 4 5 Setting the Purge 4 6 Pre Purge TIME 4 6 Post Purge TIME a 4 6 Removing Refitting the Sample 4 6 Changing the Sample Shot Volume 4 8 Sampling Frequency 4 8 Distributor Pipe Alignment Detachable Bottlers 4 8 A Bottle 4 9 12 Bottle 5 4 9 24 Botile Botlers 4 9 Advanced operations 4 10 Programming the 5 4 10 Programming dene 4 11 System Settings General 4 12 Systems Settings Sampler 4 13 Program S
88. ure control It also provides a screen against intrusion from insects etc When a Wastewater Drain is specified it replaces the Condensate Drain gt am a The User Guide The User Guide has been written to accommodate the complete Aquacell 5100 5300 product range Much of the information supplied applies equally to all formats however where information relates to specific format collection vessel or ancillary then it is given under separate heading so the reader can readily focus on information relating to his particular Sampler The Aquacell 5100 5300 sampling system is designed for ease of operation and maintenance If you follow the instructions given in this guide you should quickly be able to benefit from the availability of truly representative wastewater samples Safety First Infection Aquacell 5100 5300 Wastewater Samplers Sample Collection Vessels have been designed to minimise the risk of operator contact with the potentially hazardous wastewater medium however great care should always be exercised when working in close proximity to wastewater Particular attention should be paid to the following points 1 Wash hands thoroughly after handling contaminated Sampler parts 2 Do not allow wastewater to come into contact with any open wounds or skin abrasions 3 If any Glass has become cracked or chipped replace immediate
89. y protected See Fig 3 6 Wiring Details Optional Auxiliary Equipment Mounting Plate Optional Auxiliary Equipment Enclosure The Auxiliary Equipment Mounting Plate is made from stainless steel so any cutting tools used in the preparation of the plate must take this into account Drill the mounting plate and attach the Auxiliary equipment as required 5 z 5 2 Terminate the Mains Cable from the Auxiliary Equipment in the Auxiliary Power Connector provided Terminate the Ancillary Signal Cable provided in the Auxiliary Equipment as appropriate The Equipment should have 2 strain relieved flying leads coming from it cut to a suitable length to connect to the mating connectors on the left hand side of the Sampler Optional Auxiliary Equipment Enclosure See Page 3 12 Fig 3 6 Wiring Details Optional Auxiliary Equipment Mounting Plate Optional Auxiliary Equipment Enclosure Open the enclosure using the key provided and remove the mounting plate Drill the mounting plate and attach the Auxiliary equipment as required Replace the Mounting Plate in the enclosure Thread the mains cable out through the top cable gland on the left hand side of the enclosure and terminate it in the Auxiliary Power Connector provided Thread the Auxiliary Signals Cable in through the bottom cable gland on the left hand side of the enclosure and couple it to the auxiliary equipment as required The Auxiliary Equipment En

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